DanTaet System KMP F User Manual (UK)
Contents
1. Red indicators and 15 short beeps 15 minutes The clock has the time as 9 15 Setting the clock 1 Depress the Reset key for 5 seconds until you hear a series of short beeps 2 Release key briefly during the beep series and depress again for five seconds 3 Top indicator turns green and setting of clock must commence within six seconds Green light jumps to a lower indicator each second 4 Hours are set first Press the Reset key once for each hour you want on the clock 5 Let the green light proceed through the bottom indicator 6 sec 6 Top indicator now turns red and setting of minutes must commence within six seconds Red light jumps to a lower indicator each second Now press the Reset key once for each minute you want on the clock Let the red light proceed through the bottom indicator 6 sec whereby the time is set The system now reverts to normal operation o 9 N Page 15 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 District heating plumbing Meters and valves are installed as illustrated Meter Kamstrup energy meter ultrasonic flow meters must be installed in accordance with the manufacturer s instructions Cut off valves Electrically actuated ball valves 24Vac supplied from the control unit The are no special demands for the orientation of the cut off valves but a configuration with the actuator hanging below the valve body should b2. a wet liquid sensor A liquid sensor alarm remains active while the sensor is wet and is automatically reset when the sensor gets dry It is consequently necessary to remove the aggregate water and wipe the sensor dry in order to reset the alam The liquid sensor condition is permanently monitored and errors such as a broken or shorted cable are reported as system errors on the front panel as previously described Liquid sensor setting jumper row F Pos 4 Liquid sensor attached No jumper no liquid sensor installed Jumper liquid sensor installed Pos 5 Wet liquid sensor cuts off installation Jumper yes Functional testing of liquid sensor These steps constitute a functional test of the liquid sensor 1 Check liquid sensor configuration on jumper row inside control unit front cover see above 2 Put a wet rag over the liquid sensor 3 After ten seconds the control unit must issue an alarm and if so configured activate the cut off valves Remove the rag and wipe the liquid sensor dry and the control unit must revert to the normal condition Page 13 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Liquid sensor interface ILS C The system accepts an ILS C module Up to two liquid sensor may be attached to the module The following conditions are checked continuously 1 Dry condition OK 2 Wet condition Alarm Liquid sensor wet 3 Disconnected s
3. is cut off Jumper F5 inserted Status Data Burst Leakage Vol xt Leakage Mass Seepage Alarm for wet liquid sensor after sound mute Status Data Burst Leakage Vol Leakage Mass Seepage Alarm for wet liquid sensor after sound mute Page 11 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Low Operating Pressure Status Data Burst Leakage Vol Leakage Mass Seepage Operating pressure low The installation has been cut off Liquid Pressure Sensor defective Status Status Data Data Burst Burst Leakage Vol Leakage Vol Leakage Mass Leakage Mass Seepage Seepage Alarm attached liquid Alarm for defective sensor defective liquid sensor after The installation sound mute remains open Page 12 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Liquid sensor option System KMP F may be attached one or two liquid sensors type LS X after installation of liquid sensor interface ILS C The liquid sensor LS X responds to aggregate water touching both its electrodes and can thus via the control unit issue an alarm and if desired close the cut off valves when wet Liquid sensores are placed where there is risk of aggregate water e g under an old untrusted radiator or joint or by a floor drain Jumper F5 determines if the cut off valves must close for
4. DanTaet System KMP F User Manual w Leeksikring System KMP F 6651332 ori v as Hejmevej 36 38 DAN 7 AE DK 5250 Odense SV Ph 45 63 17 45 00 Program 109100 func spec 100215 Fax 45 63 17 45 01 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Table of contents System KMP F M 3 OVOIVICW 3 MON ro d ero ERE ELDER 4 E LCCGDCAEUIJMM SSERESE NENS 4 Seepage OptiTight eeraa nn ERE nere renen 4 MYVSLOM NOSE RESENS REN ARRESTERES SES ABS uc secuadeeeccitesectacestssacestocetcatvesessucesedhecesecoucessceatenia 4 Drain FUnctlon euer ieri ie daa ane Oed a aae Peaasi dianan idini 4 Operating the system raissas ennenen aisen Aae rs NERE KRA NEEN 5 Functional description Operating modes eeuesessss 6 Normal operation without disturbance ssss sse 6 Normal operation with disturbance sssss sse 6 Leakage alarm condition sss seen nemen 6 System error condition rorci irn essen nennen 6 Liquid sensor wet defective cccccceceececcceee sss 6 Low Operating Pressure Pressure Sensor Defective ss sess 6 Normal CONCIGION mec m 7 DISEUPDAN GO e 8 Leakage alarm conditio
5. If one of the lower four indicators shows fixed or flashing red the system has determined the presence of a leak from the installation Steady or blinking Heating installation in operation critical system error leakage protection Red inoperative contact DanTaet Page 3 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Monitoring Leakage Vol The system continually monitors the flow of water into and out of the installation If the difference between these flows exceeds the set tolerance a Leakage Volume Alarm is issued and the installation is cut off Seepage OptiTight The system automatically checks the installation for seepage The test may be executed from one to four times daily The default setup performs the test daily at 02 00 During execution the heating supply is interrupted for approx 10 to 45 min Depending on actual settings This means that when warm tap water is produced in a heat exchanger there will be no warm tap water for the duration of the test System Test The system is self testing Alarms are issued for the following system errors Meter fault Missing or erroneous meter signal Valve fault A valve fails to shut tight Flow fault A valve has failed to reopen Transmitter fault An attached Liquid or Pressure Sensor is defective Power Supply fault An internal power supply is defective Mains Supply fault Mains power failure Alarm
6. ance is reset when tighness test begins If the disturbance persists is is reported again by the tightness test Leakage alarm condition In leakage alarm condition the control unit cuts off the district heating supply indicated by the Status indicator being extinguished and by red light flashing after sound mute in an alarm indicator and a constant buzzer sound The buzzer is muted by a single press to the Reset key Subsequent activations of the Reset key acknowlegde an alarm When all alarms have been acknowledged the system is restarted The heating installation should be inspected for leakage prior to restarting after an alarm System error condition System errors render the system inoperative and are signalled by a red light in the Status indicator flashing after sound mute The district heating supply remains open unless the system has previously reported a leakage alarm that remains unacknowledged System errors require servicing and you must contact DanTaet a s Liquid sensor wet defective If an attached liquid sensor gets wet alarm is issued with sound and fixed yellow light in Leakage Mass flash after sound mute If configured to cut off the installation for this error KMP F extinguishes the Status indicator and the district heating supply is cut off A defective liquid sensor is signalled by System Error and a fixed yellow light in Burst Low Operating Pressure Pressure Sensor Defective On insufficient operat
7. e avoided Check valve must be located in the Return pipe outboard of the cut off valve If the system comprises a pressure transmitter this must be located outboard of the check valve to always permit registration of operating pressure in the distribution pipe AC mains MULTICAL 1 unit EAR CREE eC Se oe eS pL RITE REI Uu Mace me RT I Soe 4 7 Installation side Supply side District heating installation system KMP F Legend e Temp sensor imr Actuated ball valve 1 AC mains key switch Pressure transmitter Flow meter gt lt Check valve option P Page 16 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Socket gland placement KMP F OO A AC mains B Liquid sensor PG9 C Alarm relay PG9 D Alarm relay PG9 E Data cable for MC G Flow valve H Return valve Page 17 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Electrical installation Valves connect to the control unit with the preinstalled connectors Connection of KMP F to mains control signals data communication and remote alarm is illustrated here MULTICAL is installed as prescribed by Kamstrup MULTICAL 601 must be fitted with top module 67 05 Digital Input 2 Input J10 internal 12Vdc Pri Jumper F2 in Ext Valve control Sec Jumper F2 out Ext Tightness Test Inhibit Jumper F3 sets mode close op
8. e mains supply prior to opening the front cover of the control unit panan I SELEN OnO J ZAG I ZITIO UTTTTITTT jfeeeeeeee DECORE eee eee ee eek ke eee Page 20 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Jumper settings Jumper row A IRPT Pos 1 4 Impulse value 1 10 100 1000 l imp Pos 5 8 Impulse duration 20 50 100 200 msek Jumper row B OptiTight Trigger Pos 1 4 Flow limit 20 40 60 80 Qp none close valves half way only Pos 5 8 Execution 0 1 2 3 4 x day equidistant from base time Jumper row C OptiTight execution signal relay J16 Pos 1 4 Duration 10 20 40 min none no tightness test Pos5 Leakage and Liquid Sensor alarms to signal relay Pos6 System alarms to signal relay Pos7 Cut off Pump Stop to signal relay Pos8 Air Venting Required to signal relay Jumper row D Volume flow monitor Pos 1 4 Static tolerance 5 2 1 0 5 Qp none monitor off Pos 5 8 Dynamic tolerance 10 5 2 1 Qact none 20 Qact Jumper row E Mass flow monitor Pos 1 4 Static tolerance 2 1 0 5 0 2 Qp none monitor off default Pos 5 8 Dynamic tolerance 10 5 2 1 Qact none 20 Qact Jumper row F Options Pos 1 On Off Digital input 1 Pri Sec function Reset TT trig Pos 2 On Off Digital input 2 Pri Sec functi
9. en Digital Input 1 KMP interface Input J9 internal 12Vdc ENO ai Pri Jumper F1 in Ext Reset Sec Jumper F1 out Ext Tightness Test Trigger pn E Mains attachment 240Vac PE N L Signal relay Output J16 Max 24Vac NC COM NO Floating relay energized in the normal state COM NO engaged Alarm relay Output J17 Max 24Vac NC COM NO Floating relay energized in the normal state COM NO engaged Page 18 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 KMP F Installation Verification Checklist Plumbing forward meter installed un insulated in the forward flow pipe warmer electronics housing of forward meter located on the side of the meter 45 arrow on forward meter points in the direction of flow red temperature sensor in at forward meter 5xDN strainght pipe section ahead of forward meter input port orange cut off valve at output port of forward meter actuator of forward cut off valve not hanging below pipe return meter installed un insulated in the return flow pipe cooler electronic
10. ensor Alarm Liquid sensor defectivet 4 Shorted sensor Alarm Liquid sensor defective Jumper J4 selects number of attached sensors as follows top of circuit board near heatsink J4 1 2 2 sensors attached E J4 J4 2 3 1 sensor attached E sensor 1 sensor 2 A liquid sensor employs a 2 conductor screened cable This is connected as follows SCREEN BROWN conductor 24V WHITE conductor signal Note 1 Sensor 1 MUST be employed when one sensor only is attached 2 When two sensors are installed the system can not discern between the two but rather see the two as one common sensor albeit physically apart Page 14 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Checking and setting the clock System KMP F contains a watch to control execution of the OptiTight tightness test Daylight Savings Time is set unset automatically The clock has a limited accuracy A facility has therefore been provided to check and set the closk as follows Checking the clock Depress the Reset key for 5 seconds until you hear a series of short beeps Release the key and all indicators will turn green A beep is issued for every hour on the clock count All indicators now turn red A beep is issued for every minute on the clock count The system now reverts to normal operation OMAN Example Green indicators and nine short beeps nine hours
11. func spec 190215 Doc 413122 Revision 131202 EU declaration of conformity Hejmevej 36 38 DK 5250 Odense SV Tel 45 63 17 45 00 Fax 4563 17 45 01 dantaet dantaet dk www dantaet dk Giro 4 49 32 22 A S reg no 158240 SE no 10 70 13 09 CE EU Overensstemmelseserkl ring if lge retningslinierne 89 336 E F og 73 23 E F EU Declaration of Conformity in accordance with the following directives 89 336 EEC and 73 23 EEC DanTaet Electronics a s erkl rer hermed at systemfamilien KMP F er fremstillet i overensstemmelse med ovenn vnte direktiver samt i henhold til f lgende standarder DanTaet Electronics a s hereby declare that the system family KMP F has been designed and manufactured in conformity with the above directives and in accordance with the following standards EMC Immunitet Immunity DS EN 61000 6 1 2002 DS EN 61000 6 2 2002 Emission DS EN 61000 6 3 2002 DS EN 61000 6 4 2002 Sikkerhed Safety DS EN 61010 1 2001 Det er en foruds tning at DanTaet Electronics a s installationsvejledninger er fulgt It is on condition that DanTaet er ideline for installations is followed Odense 22 marts 2007 Erik Nielsen Adm direkter President DanTaet Electronics a s 410102 doc Page 23 of 23
12. g pressure option P Shows yellow on leakage warning volume Shows red on leakage alarm volume blinks after sound is muted Indicates critical error on the energy meter Contact DanTaet Blinks green during Tightness Test execution Shows red on seepage alarm OptiTight blinks after sound is muted Page 5 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Functional description Operating modes During operation the system will be in one of five different modes Normal operation without disturbance Normal operation with disturbance Leakage alarm System error Liquid sensor wet defective opt V Pressure low sensor defective opt P Normal operation without disturbance When mains voltage is first applied to the system it will assume the Normal Operation mode In this mode the Status indicator emits a constant green light The Data indicator will initially flash rapidly a number of times whereafter the interval between flashes becomes a steady 10 seconds All other indicators remain extinguished except Seepage whink will flash green during execution of the Tightness Test and Leakage Vol which may warn of an impending leakage alarm with the emission of a yellow light Normal operation with disturbance In the presence of a disturbance valve error or air venting required the Status indicator switches to emitting a yellow light Note a disturb
13. has been cut off Status Data Burst Leakage Vol Leakage Mass Seepage Seepage alarm The installation has been cut off Status Data Brud Leakage Vol Leakage Mass Seepage Leakage alarm volume after sound mute The installation is cut off Status Data Burst Leakage Vol Leakage Mass xt Seepage Seepage alarm after sound mute The instal lation has been cut off Page 9 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 System error condition A critical system error has occurred and the system is inoperative The district heating supply is open The system needs servicing as soon as possible and you must contact DanTaet Status Data Burst Leakage Vol Leakage Mass Seepage System error The district heating installation is open Status Data Burst LeakageVol Leakage Mass Seepage System error after sound mute The district heating installation is open Page 10 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Liquid sensor wet Status Data Burst Leakage Vol Leakage Mass Seepage Alarm attached liquid sensor is wet The heating installation remains open Jumper F5 out Status Data Burst Leakage Vol Leakage Mass Seepage Alarm attached liquid sensor is wet The installation
14. ing pressure alarm is given by Leakage Mass blinking yellow the installation cut off and Status extinguished A defective pressure sensor is signalled by System Error and a fixed yellow light in Burst Page 6 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Normal condition Status Status Data Data Burst Burst Leakage Vol Leakage Vol Leakage Mass Leakage Mass Seepage Seepage Normal monitoring Tightness test in progress The Data indicator The district heating supply flashes red green for is temporarily interrupted communication to from the energy meter Status Data Burst Leakage Vol Leakage Mass Seepage Leakage Vol warning A second measurement is taken If this is normal the warning is withdrawn otherwise a leakage alarm is issued Leakage Vol Page 7 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Disturbance Status Data Burst Leakage Vol Leakage Mass Seepage Monitoring with disturbance Status indicator is yellow A valve can not close fully or air is trapped in the installation Page 8 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Leakage alarm condition Status Data Burst Leakage Vol Leakage Mass Seepage Leakage alarm volume The instal lation
15. n eese nnne nnne nnne nnns 9 System error condition esee enne nnne nnne nn 10 Fiquid sensor Wet erected eene ederent eden terrenae Sedona yan daa ance 11 Low Operating Pressure eese eene nennen 12 Liquid Pressure Sensor defective ccccs eccceeeeeseeeeeeeseeeeeeeeeesseeeeeeeeeeeaes 12 Liquid sensor option e a ee errr aa n aaraa a Aea a Aa ennt nnn an ae aaa naaede 13 Functional testing of liquid sensor esee 13 Liquid sensor interface ILS C eeeeeeeseesesssseeeeeeeeee enne 14 Checking and setting the clock ccccesseeeeeeeeeceeeeeeeeeeeeeeeeseeeseeeeeeeeeeseeenees 15 Checking the clock innii o a e a ee aa adea enin 15 Setting the Clock eina a nen MM eet Et est epi n a a aa 15 District heating plumbing eese enne nnne nnn 16 Meter vile E 16 Cut off valves 5 uiae Nee Ea a ee hubs duo eae end ee Peas eode po eae e aee qe 16 Socket gland placement eese enne nnne 17 Electrical installation rr eene 18 KMP F Installation Verification Checklist seeeuesessss 19 Setting of monitoring parameters eese ene 20 JUMPER settiligjs crei ine pee caa caat cene pacer Det nap aee aca dette len 21 Jumper row As RPT eoe odi eM nena ep e ees 21 Jumper row B OptiTigh
16. on Valve control Thermal switch Pos 3 On Off Digital input 2 function mode close open Pos 4 On Off Liquid sensor installed not installed Pos 5 On Off Wet liquid sensor does does not close valves Pos 6 On Off Tightness test using both valves return valve only Pos 7 On Off Large small flow meter when CCC code is ambiguous Pos 8 On Off MULTICAL supplied from mains battery Jumper F7 is set from the flow meter s Qp rating and the energy meter s CCC code last three digits of the Prog code on the meter front as shown in the following table If actual CCC code does not appear in table jumper F7 placement is irrelevant Page 21 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 CCC code Meter Qp rating Jumper F7 111 1 5 Out 111 2 5 In 112 1 5 Out 112 2 5 In 113 3 5 Out 113 6 0 In 114 10 Out 114 15 In 120 15 Out 120 25 In 121 1 5 Out 121 2 5 In 123 0 7 Out 123 1 0 In 124 1 5 Out 124 2 5 In 125 1 0 Out 125 1 5 In 126 1 0 Out 126 2 5 In 127 2 5 Out 127 3 5 In 136 2 0 Out 136 3 0 In 137 6 0 Out 137 10 In 138 6 0 Out 138 10 In 139 1 5 Out 139 2 5 In 140 3 5 Out 140 5 0 In 143 10 Out 143 15 In 144 25 Out 144 40 In 163 0 6 Out 163 1 0 In 168 15 Out 168 25 In 192 600 Out 192 1000 In Page 22 of 23 DanTaet a s User Manual System KMP F 109100
17. relay trips Communication fault Data Communcation has ceased The installation is not cut off on system errors but the leakage protection is inoperative and the system needs servicing as soon as possible Some system faults may reset themselves if normal state recurs spontaneously Drain Function KMP F may be supplied with a Drain Valve to evacuate the installation in the event of cut off for a leakage alarm When used with a drain valve the KMP F can not provide power for the Kamstrup MULTICAL energy meter Page 4 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Operating the system Operation of system KMP F is via the front panel which is equipped with six status indicators LED and one button In addition there is a buzzer which makes a tick sound on keypress and a continuous beep on alarm The functions are as follows Key Reset Indicator Status Indicator Data Indicator Burst Indicator Leakage Vol Indicator Leakage Mass Indicator Seepage Used for alarm acknowledgement and system restart First keypress mutes the alarm sound subsequent keypresses acknowledge alarm s eventually restoring normal operating mode Shows system status cf page 3 Blinks red with every query from Control Unit to Heat Meter green with every reply from the Heat Meter Indicates alarm from attached liquid sensor option V or insufficient supply operatin
18. s housing of return meter located on the side of the meter 45 arrow on return meter points in the direction of flow blue temperature sensor in at return meter 5xDN strainght pipe section ahead of return meter input port light blue cut off valve at output port of return meter actuator of return cut off valve not hanging below pipe check valve installed with correct orientation outboard of return cut off valve optional pressure sensor opt P installed in return pipe outboard of check valve Electrical MULTICAL red temperature sensor connected to T1 blue temperature sensor connected to T2 if Meter in Flow pipe forward meter connected to V1 return meter to V2 if Meter in Return pipe return meter connected to V1 forward meter to V2 data module DATA REQ GND connected White Brown Screen power supply from panel transformer or KMP F 24Vac Page 19 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 Setting of monitoring parameters System KMP F comes with default factory settings but may be adapted to suit the actual installation by relocating jumpers situated inside the front panel of the control unit A jumper is a black plastic covered metal clip used to electrically connect two pins over which it is inserted Using tweezers or small pliers to relocate jumpers may be helpful a Jumper enlarged Front and side views Caution Disconnect th
19. t Trigger se er 21 Jumper row C OptiTight execution signal relay J16 ssss sss 21 Jumper row D Volume flow monitor ssss sse 21 Jumper row E Mass flow monitor sssss sss 21 Jumper row F Options cnar nhan eai aserne haar nn rennen 21 EU declaration of conformity ccceeesseeceeee rr LEE nennen 23 Page 2 of 23 DanTaet a s User Manual System KMP F 109100 func spec 190215 Doc 413122 Revision 131202 System KMP F DanTaet system KMP F is a system for leakage protection of direct coupled district heating and central heating installations The system consists of two ultrasonic flow meters attached to a Kamstrup MULTICAL 601 602 or 801 Heat Meter a Control Unit and two electrically actuated valves The valves are connected to the Control Unit by DIN plugs and the Heat Meter is hardwired to the Control Unit from which it fetches flow data The Control Unit s front panel contains six indicators and one button Leakage Protection System KMP F DISTRICT HEATING Q Status O Data Reset Miexi O Burst ie O Leakage Vol Leakage Mass O Seepage c Pat Pending Green Heating installation in operation no leak no disturbances Yellow Heating installation in operation no leak Valve error or trapped air Off Heating installation cut off If lower indicator flashes green a Tightness Test is in progress OptiTight
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