USER MANUAL
Contents
1. 2 Choose the operation system you need and follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When your computer restarts the WinPower software will appear as a green plug icon located in the system tray near the clock 47 Appendix 1 The Corresponding Form of the LCD Display No Operating state sai Alarm warning 1 No Output mode 00 None 2 Deeg e E once every 2 min 3 Line mode 02 None 0 20 Battery capacity Beep once every Battery sec mode 21 100 Battery es Beep once every capacity 4 sec 5 Battery Test mode 04 None 6 Overloaded in Bypass mode 01 Beep twice every sec 7 Overloaded in Line mode 02 Beep twice every sec 8 e Banery moda 03 Beep twice every sec 9 BUS voltage abnormal 05 Continuously beep 10 INV abnormal 06 Continuously beep 11 Overloaded and cut off the output 07 Continuously beep 12 Over temperature 08 Continuously beep 13 Output short circuited 09 Continuously beep 14 Communication abnormal 10 Continuously beep 15 Battery open 11 Continuously beep 16 INV relay failed 12 Continuously beep 17 BAT SCR failed 14 Continuously beep 18 Parallel abnormal 15 Continuously beep 19 ID abnormal 21 Beep once every 10 sec 20 Fan abnormal 22 Beep once every sec 21 Charger and2. To power on the UPS by simply pressing the ON button continuously for more than 1 second the buzzer will beep once A few seconds later the UPS turn into Line mode and the mode code is 02 If the utility power is abnormal the UPS will operate in Battery mode without output interruption of the UPS 2 Turn on the UPS with no utility power supplied in Battery mode 1 2 3 After you make sure that the breaker of the battery pack is in the ON position this step only for long backup time model Press the ON button continuously for more than 1 second to power on the UPS and the buzzer will beep once UPS operates in No Output mode the mode code is 00 A few seconds later the UPS turn into Battery mode and the mode code is 03 3 Turn off the UPS with utility power supplied in Line mode 1 To turn off the inverter of the UPS by pressing the OFF button continuously for more than 1 second and the buzzer will beep once The UPS will turn into Bypass mode DB 6 2 zech 2 Upon completion of the above to turn it off output of electric current of the UPS is still present In order to cut off the output from the UPS simply cut off the utility power supply a few seconds later there are not any display is shown on the display panel and no voltage output is available from the UPS output Turn off the UPS with no utility power supplied in Battery mode 1 To power off the UP
3. 25 3 How to join a new UPS 1 2 Before joining a new UPS user need to prepare the input and output wires the output breaker and the parallel cable Turn off the input and output breakers of the new unit Connect the input wires output wires and battery wires Remove the short connection wire between JP1 and JP2 on the terminal block Turn off the UPS systems that are running After all of the running UPSs transfer to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from UPS to BPS then turn off the input breaker of each UPS If the UPS system that is running is a stand alone UPS you need to remove the short connection wire between JP1 and JP2 on the terminal block Remove the cover board of the parallel port on the new UPS push one end of the parallel cable into the slot of the parallel kit and screw up the connector screw the cover board of the parallel port back again Remove the maintenance cover board of the new UPS and set the maintenance switch from UPS to BPS Turn on the battery switch and the input breaker of the new UPS measure the difference voltage between the output line wires of new UPS and the parallel system to check if the voltage difference between them is less than 1V If the difference is less than 1V close the output breaker If the difference is more than 1V check if the wirings are abnormal Remove the cover board
4. 70 67 Power 4 Display Panel Select Button sg Enter Button lt ON Button OFF Button Select Button Enter Button LCD Screen ON Button Alarm Silence OFF Button Turn on UPS system By pressing the ON button I the UPS system is turned on Deactivate acoustic alarm By pressing this button an acoustic alarm can be deactivated When mains power is normal the UPS system switches to Bypass mode by pressing OFF button bs and the inverter is off At this moment if Bypass is enabled then the output terminals are supplied with voltage via the bypass if the mains power is available If the UPS system is in No Output mode or Bypass mode the output voltage range frequency range and Bypass disable enable could be selected by pressing Select button and confirmed by pressing Enter button If the UPS system is in No Output mode or Bypass mode the output voltage range frequency range and Bypass disable enable could be selected by pressing Select button and confirmed by pressing Enter button By pass Operating Inverter Operating information information A E Input Information 99 8yac 4 e EKOS Output gt PREVA Information Z sven pa 888 Voc ow MODE 88 88 FE A gt Load Information Mode Fault Warning TC oui Code Information FAULT e MASS DOSARE Iva 28 Wer KEE e BYPASS DOLE Output voltage and frequency and Bypass ena
5. 1okvazkw skvavto skw 0 5KW 2okva takw 4KW Frequency Hz 50 60 50 60 50 60 50 60 50 60 E Voltage 176 276 Vac 176 276 Vac 304 478 Vac 304 478 Vac 304 478 Vac Voltage 240VDC 240VDC 240VDC 240VDC 240VDC Battery Voltage 208 220 230 240Vac 26 27 26 25A 43 45 43 42A 43 45 43 42A 65 68 65 63A 87 91 87 83A Dimension WxDxH mm 260x570x717 260x570x717 260x570x717 260x570x717 260x570x717 wma co a5 o oe os s s s 2 Electrical Performance Mod O Notage Frequency Power Factor Factor 46 54Hz eee 98 S MOK S Single phase 56 64Hz Full load 46 54Hz gt 0 95 3T1 10K 10KS 15KS 20KS Three phase 56 64Hz Full load Output Voltage Power Frequency f f A Current Regulation Distortion Overload capacity crest ratio as onze AUS in 105 130 load transfers to Line mode AC THD lt 2 Bypass mode after 10 minutes 41 0 7lag mode Full load gt 130 load transfers to Bypass 3 1 RN ER Linear mode after 1 second and maximum freadency in Battery Load shutdown the output after 1 mode minute 3 Operating Environment Humidity Altitude Storage temperature ve ee 06400 Note if the UPS is installed or used in a place where the altitude is above than 1000m the output power must be derated in use please refer to the following Altitude M 1000 1500 2000 2500 3000 3500 4000 4500 5000 Derating 490 95 91 86 82 78 74
6. an optional accessory for AS400 communication protocol Please contact your local distributor for details The following is the pin assignment and description of DB 9 connector in AS400 card Pin Description UO Pin Description HO 1 UPS Fail Output 6 Bypass Output 2 Summary Alarm Output 7 Battery Low Output 3 GND Input 8 UPS ON Output 4 Remote Shutdown Input 9 Line Loss Output 5 Common Input 4 5 BYPASS SUMMARY ALARM REMOTE SHUTDOWN LINE FAIL COMMON DB 9 Interface of AS400 communication protocol 46 13 Software for all models Free Software Download WinPower WinPower is a brand new UPS monitoring software which provides user friendly interface to monitor and control your UPS This unique software provides safely auto shutdown for multi computer systems while power failure With this software users can monitor and control any UPS on the same LAN no matter how far from the UPSs E wimower Manager Ver D agent Reed P fal ES Spim Log Ws Isok Motor Emmo Lee Help VN pAMe Rod UPS States UPS Hanel 1518 OH LAN agent 4 ey a piy m o Seege fore LINE requency goo Ha 4 Be 3 Max Volt mov aa Kai Tita Volt 160 Medal ON LINE om Post TEM Tenp 50 CG reino Qi y Rudari 50 V ici 1m0 204 33335 St oes at of 13 AS Age Sei Installation procedure 1 Go to the web site htto www ups software download com winoower htm
7. the other end of the external battery cable is made of three open wires with ring terminals to connect with the external battery pack s for 3T1 15KS 20K select the UL1015 6AWG 25mm wire or other insulated wire which complies with AWG Standard for the UPS battery wirings The procedure of installing battery bank should be complied with strictly Otherwise you may encounter the hazardous of electric shock 1 ADC breaker must be connected between the battery pack and the UPS The capacity of breaker must be not less than the data specified in the general specification 2 Set the battery pack breaker in OFF position and connect the 20 pieces of batteries in series 3 You must connect the external battery cable to the battery first if you connect the cable to the UPS first you may encounter the hazardous of electric shock The positive pole of the battery is connected to the 6KS UPS with red wire and the 10KS 3T1 10KS UPS in parallel with blue and brown wires the negative pole of the battery is connected to the 6KS UPS with black wire and the 10KS 3T1 10KS UPS in parallel with black and white wires the green and yellow ribbon wire is connected to the ground of the battery cabinet 16 3 To complete the connection by plugging the connector of the external battery cable into the external battery socket of the UPS Do not attempt to connect any loads to the UPS now You should connect the input power wire to the right positio
8. current protective function if necessary 9 To connect the load with the UPS please turn off all the loads first then perform the connection and finally turn on the loads one by one 10 No matter the UPS is connected to the utility power or not the output of the UPS may have electricity The parts inside the unit may still have hazardous voltage after turning off the UPS To make the UPS have no output power off the UPS and then disconnect the utility power supply 11 Suggest charging the batteries for 8 hours before use After connection turn the input breaker in the ON position the UPS will charge the batteries automatically You can also use the UPS immediately without charging the batteries first but the backup time may be less than the standard value 12 If it is necessary to connect the inductance load such as a monitor or a laser printer to the UPS the start up power should be used for calculating the capacity of the UPS as its start up power consumption is too big when it is started ollollo o oj o N L JP1 JP2 L N siolloliolio E 8 E e Input Ground Output Ground Input Neutral Output Neutral Input Line t Output Line JP1 JP2 Input and output Terminal Block wiring diagram of 6K S 10K S Important notes If the UPS is used in single mode JPI and JP2 must be connected by 10AWG 6mm If the UPS is used in parallel mode JP1 and JP2 must be d
9. enter the UPS The UPS can be operated by any individuals with no previous experience 1 3 Maintenance servicing and faults The UPS operates with hazardous voltages Repairs may be carried out only by qualified maintenance personnel x Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to the battery which are potentially dangerous ER Before carrying out any kind of service and or maintenance please disconnect the batteries Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals Batteries must be replaced only by qualified personnel Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Verify that no voltage is present before servicing Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified below and any other measures necessary when working with batteries remove all jewellery wristwatches rings and other metal objects use only tools with insulated grips and handles x When changing batteries replace with the same quantity and the same type of batteries Do not attempt to dispose of batteries by burning them It could cause explosion x Do not op
10. g laser printers etc to the UPS output Place cables in such a way that no one can step on or trip over them x UPS has provided earthed terminal in the final installed system configuration equipotential earth bonding to the external UPS battery cabinets x An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation x An appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation 1 x For three phase equipment connection to an IT power system a four pole device which disconnect all phase conductors and the neutral conductor should be provided in the building wiring installation x This is permanently connected equipment it must be installed by qualified maintenance personnel Earth connection essential before connecting to the building wiring terminal 1 2 Operation Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time since this would cancel the protective earthing of the UPS system and of all connected loads The UPS output terminal block may be electrically lived even if the UPS system is not connected to the building wiring terminal In order to fully disconnect the UPS first press the OFF button then disconnect the mains lead Ensure that no liquid or other foreign objects can
11. of 230Vac 240Vac 50Hz 60Hz Bypass Disable Bypass Enable in turn And if press the Enter button for more than one second at this time the flickering black round dot would turn to flicker less and the output voltage rating or frequency rating or bypass state setting would be modified to the selected value And if no any pressing on the Select or Enter button lasting for more than ten seconds the flickering black round dot would disappear no setting have be modified The only one voltage rating could be selected in 208Vac 220Vac 230Vac 240Vac at any time only one frequency rating could be selected in 50Hz 60Hz at any time and the output voltage and frequency would be changed to the corresponding value after turning on the UPS by pressing the ON button The UPS would turn into Bypass mode in several seconds after Bypass Enable is selected and turn into No Output mode in several seconds after Bypass Disable is selected Note When the output voltage rating be set to 208V the output power must be derated to 90 Here is an example for changing the output voltage from 220Vac to 230Vac through the LCD panel 4 1 CO IVAC HZ e23vac S0Hz 50 Hz l 55 STEP 1 One flickering black round dot would appear in front of 208Vac after pressing the Select button Co IVAC S0Hz ee 3vac BYPASS fe SGHz 20
12. 8 Vac gt Ava e 50HZ BYPASS DISABLE BYPASS ENABLE STEP 2 The flickering dot would move to the front of 230Vac after pressing the Select button two times again 4 2 Pesvac EZA 223vac S0Hz GHz MODE O l G5 Ld STEP 3 The dot in the front of 230Vac would turn to flickerless after pressing the Enter button and the flickering dot would move to the next 240Vac 223v EMESI 223Vvac Guz S0Hz l MODE Q 55 208 Vac e 230 Vac e SHZ BYPASS DISABLE 220 Vac 240 Vac 60 HZ e BYPASS ENABLE STEP 4 The output voltage rating have been modified to 230Vac and UPS work in Bypass mode 4 3 Co 3Vac g 3OVAC S0Hz S0Hz a INVERTER lia S4 208 Vac e 20Vac e SOHZ BYPASS DISABLE 220 Vac 240 Vac 60 HZ BYPASS ENABLE STEP 5 The output voltage would be 230Vac after the UPS is turned on AA 12 Communication Port 12 1 RS232 Interface The following is the pin assignment and description of DB 9 connector 12 2 Intelligent slot This series is equipped with an intelligent slot for Webpower optional accessory or other optional card to achieve remote management of the UPS through internet intranet Please contact your local distributor for further information 12 3 AS400 Interface Option Except for the communication protocol as mentioned above this series UPS has AS400 card
13. Explanation Symbol Explanation Alert you to pay A special attention Protective ground fhi A ja igh m Alarm silence Turn on the UPS 2 Overload indication Turn off the UPS j L Battery Idle or shut down Alternating current x Do not dispose with source AC ordinary trash Direct current source DC 3 Introduction 3 1 System and model description This Online Series is an uninterruptible power supply incorporating double conversion technology It provides perfect protection specifically for computer equipment communication systems to computerized instruments Its true online double conversion design eliminates all mains power disturbances A rectifier converts the alternating current from the utility power to direct current This direct current charges the batteries and powers the inverter On the basis of this DC voltage the inverter generates a pure sinusoidal AC voltage which is constantly powering the loads Computers and Peripherals are thus powered entirely by the UPS In the event of power failure the maintenance free batteries power the inverter This manual is applicable to the following models Model No Type 6K 10K Standard 3T1 10K 6KS 10KS 3T1 10KS Long backup time 3T1 15KS 3T1 20KS S Model Long backup time 3 2 Product Specification and Performance 1 General Specification Power Power Rating ekva a 2kw 2KW 1okvazkw
14. S it is recommended to select the UL1015 10AWG 6mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings 3 For 10K S 3T1 10K 10KS UPS it is recommended to select the UL1015 8AWG 10mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings 4 For 3T1 15KS 20KS UPS it is recommended to select the UL1015 6AWG 25mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings Note Do not use the wall receptacle as the input power source for the UPS as its rated current is less than the UPS s maximum input current Otherwise the receptacle may be burned and destroyed 5 Connect the input and output wires to the corresponding input and output terminals according to the following diagram Note you must make sure that the input and output wires and the input and output terminals are connected tightly 6 The protective earth ground wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire The wire diameter of protective earth ground wire should be at least as above mentioned for each model and green wire or green wire with yellow ribbon wire is used 13 7 After having completed the installation make sure the wiring is correct 8 Please install the output breaker between the output terminal and the load and the breaker should with leakage
15. S by pressing the OFF button continuously for more than 1 second and the buzzer will beep once 2 When being powered off the UPS will turn into No Output mode Finally not any display is shown on the display panel and no voltage is available from the UPS output Suggestions Please turn off the connected loads before turning on the UPS and turn on the loads one by one after the UPS is working in INV mode Turn off all of the connected loads before turning off the UPS Parallel Operation Parallel Machine Maintenance This UPS system has parallel machine function if you want to add single machine to parallel system please follow operational process of joining new machine if because of cutting down load or attainting UPS and you must remove UPS please follow operational processes of removing parallel machine How to install a new parallel UPS system 1 Before installing a new parallel UPS system user need to prepare the input and output wires the output breaker and the parallel cable 2 Turn off the input and output breakers of each UPS Connect the input wires output wires and battery wires Remove the short connection wire between JP1 and JP2 on the terminal EM block Remove the maintenance cover board of each UPS and set the maintenance switch from UPS to BPS Remove the cover board of the parallel port on the UPS connect each UPS one by one with the parallel cable screw the cover board of the pa
16. USER MANUAL LCD 6 20Kva models Uninterruptible Power System Please comply with all warnings and operating instructions in this manual and on the unit strictly Save this manual properly Do not operate this unit before reading through all safety information and operating instructions carefully TABLE OF CONTENTS Safety and EMC Instructions 1 1 1 Installation seen E ge TEE REES ST 1 Re ceia hehe 2 1 3 Maintenance servicing and faults 2 UR e e E 3 1 5 Storage gt see ss isa isad Ee 4 1 6 Standards EE 4 Description of commonly used symbols 5 Introduction 6 3 1 System and model description 7 3 2 Product Specification and Performance 7 Display Panel te 22 eapso see ee 9 Installation 22 242222 sees pocos EE 12 5 1 Unpacking and Inspection lt s eesssss 2 esheranbecae 12 5 2 Input and output power cords and protective earth ground installation massas esse e gege 12 5 3 Operating procedure for connecting the long backup time model UPS with the external battery 16 ER WEE 17 Operation ohne ignites a tado do are aa 23 6 1 Operation Mode ee iii 23 6 2 Parallel Operation E 24 6 3 Backup time for the standard model 29 Battery Maintenance 30 Notes for Battery Disposal and Battery Replacement ts ere ys Sana sia dn 31 9 Trouble S
17. ackaging and check the package contents The shipping package contains e AUPS e A user manual A communication cable o A battery cable for 6KS 10KS 3T1 10KS only 2 Inspect the appearance of the UPS to see if there is any damage during transportation Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts 5 2 Input and output power cords and protective earth ground installation 1 Notes for installation 1 The UPS must be installed in a location with good ventilation far away from water inflammable gas and corrosive agents 2 Ensure the air vents on the front and rear of the UPS are not blocked Allow at least 0 5m of space on each side 3 Condensation to water drops may occur if the UPS is unpacked in a very low temperature environment In this case it is necessary to wait until the UPS is fully dried inside out before proceeding installation and use Otherwise there are hazards of electric shock 12 2 Installation Installation and wiring must be performed in accordance with the local electric code and the following instructions by professional personnel For safety please cut off the mains power switch before installation The battery breaker also needs to be cut off if it is a long backup time model S model 1 Open the terminal block cover located on the rear panel of the UPS please refer to the appearance diagram 2 For 6K S UP
18. are not failed The Warning code is 23 the buzzer beeps every second The charger of the UPS is defective Please contact the distributor or service center 32 The Fault code is 11 the UPS beeps continuously Battery low or battery not connected Check the battery If the battery is damaged replace the battery immediately and ensure that the battery breaker is in ON position The utility power is normal but the UPS can not turn into Line mode Maintain switch loose Please contact the distributor or service center Battery discharging time diminishes Battery not yet been fully charged Keep UPS connected to utility power persistently for more than 10 hours to recharge the batteries again Check the loads and remove the eS overibaded non critical equipment Replace the batteries Please contact the distributor to obtain Battery aged the parts and replacement service The UPS cannot power on after pressing the ON button The ON button is pressed too briefly Press the ON button for more than 1 second The UPS is not connected to the battery or the battery pack voltage is too low Check the battery or recharge the battery UPS fault Please contact the distributor or service center When you contact the service center please provide the following information e Model No and the serial No o
19. battery failed 23 Beep once every sec 4 8 Appendix 2 Rear Panel Communication Por Inte ligent Slot Cooling Fan Parallel Port Pxtema Bullery Input Breaker Ma nterance Bypass Sw ter Terminal Blucks aver Back view of 6K Back view of 6KS Communicatiar Por a E L4 Intelligent Slol Gooling Fan Parallel Part Maintenance Bypass Sw tch Inpul Breaker Terminal Blacks Cover Back view of 10K 3T1 10K Back view of 10KS 3T1 10KS 49 Fan Intelligent Slot Parallel Port RS232 Maintenance Input Breaker Switch Terminal Blocks Cover Back View of 3T1 15KS 20KS 5 0 614 03714 03
20. ble disable Selection Information Battery Information LCD Display Display Function Input Information B86vac Indicates the input voltage value which could be displayed from 0 to 999Vac DO Hz Indicates the frequency value of input voltage which could be displayed from 0 to 99Hz H Indicates the input voltage is higher than the SPEC range if the voltage is normally it can not be displayed L Indicates the input voltage is lower than the SPEC range if the voltage is normally it can not be displayed Output Information g D a VAC Indicates the UPS output voltage value which could be displayed from 0 to 999Vac a D H Z Indicates the frequency value of the UPS output voltage which could be displayed from 0 to 99Hz Load Information Indicates the load percent in Watt or VA only the t ow i e BB Me va maximum value of them could be displayed from O to 199 10 SHORT Indicates the UPS output is short and the UPS would shut down OVER LOAD Indicates the load is over the SPEC range Battery Information D Em D Voc Indicates the battery voltage value which could be displayed from 0 to 999Vdc Indicates the battery capacitance percent which could be 188 E displayed from 0 to 199 OVER CHARGE Indicates the battery is over charged and the UPS would be switched to Battery mode LOW Indicates the battery is weak and the UPS would shut do
21. d the buzzer beeps continuously The UPS transfers to fault mode due to internal overheat Make sure the UPS is not overloaded the air vents are not blocked and the ambient temperature is not too high Wait for 10 minutes for the UPS to cool down before turning on again If failed please contact the distributor or service center The Fault code is 09 and the buzzer beeps continuously The UPS output is short circuited Remove all the loads Turn off the UPS Ensure that the load is not failed or the UPS has no internal faults before turning it on again If failed please contact the distributor or service center The Fault code is 05 or 06 the UPS beeps continuously The UPS transfers to fault mode due to its internal fault Please contact the distributor or service center The Mode code is 03 UPS turn into Battery mode The voltage or frequency of the utility power is out of the input range of the UPS The UPS is running in Battery mode To save your data and close the application program Make sure the utility power is within the input voltage or frequency range permitted by the UPS The Fault code is 07 the UPS beeps continuously The UPS is overloaded or the load equipment is faulty Check the loads and remove all no critical equipment Recalculate the load power and reduce the number of loads connected to the UPS Check that the loads
22. ebugging please perform maintenance according to the steps of removing a stand alone 4 How to remove a single UPS from the parallel system 1 2 If you need to remove one UPS of the UPSs parallel system which is on normal running press the OFF button of the UPS that is confirmed to be removed twice continuously and the UPS will cut off its output immediately Turn off the input breaker the external mains input breaker the output breaker and the battery switch of the UPS that will be removed HOT Press the others UPSs s OFF button After all of them transfer to the Bypass mode remove the cover board of each UPS and set the maintenance switch from UPS to BPS and then turn off the input breaker of each UPS After you remove one UPS you need to connect the short connection wire of the JP1 and JP2 located on the Terminal block of the UPS if the remained UPS system only remain one UPS runs by itself After all panels of the UPSs do not display anything any more remove the cover board of the parallel port on the UPS connected with the parallel cable of the UPS that need to be removed Remove the parallel cable and screw the cover board of the parallel port back again Remove the cover board of the parallel port located on the UPS that need to be removed and remove the parallel cable and then screw the cover board back again Close all of the input mains breakers of the remained UPSs After all UPSs tran
23. egulated sealed lead acid maintenance free battery These models require minimal repairs The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery When being connected to the utility power whether the UPS is turned on or not the UPS keeps charging the batteries and also offers the protective function of overcharging and over discharging e The UPS should be charged once every 4 to 6 months if it has not been used for a long time e Inthe regions of hot climates the battery should be charged and discharged every 2 months The standard charging time should be at least 12 hours e Under normal conditions the battery life lasts 3 to 5 years In case if the battery is found not in good condition earlier replacement should be made Battery replacement should be performed by qualified personnel e Replace batteries with the same number and same type of batteries e Do not replace the battery individually All the batteries should be replaced at the same time following the instructions of the battery supplier e Normally the batteries should be charged and discharged once every 4 to 6 months Charging should begin after the UPS shuts down automatically in the course of discharging the standard charging time for the standard UPS should be at least 12 hours 30 8 Notes for Battery Disposal and Battery Replacement 1 2 Before disposing of batteries remove conductive jewelry
24. en or destroy batteries Effluent electrolyte can cause injury to the skin and eyes It may be toxic x Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards Do not dismantle the UPS except the qualified maintenance personnel 1 4 Transport Please transport the UPS only in the original packaging to protect against shock and impact 1 5 Storage x The UPS must be stockpiled in the room where it is ventilated and dry 1 6 Standards Safety IEC EN 62040 1 1 EMI Conducted Emission IEC EN 62040 2 Category C3 Radiated Emission IEC EN 62040 2 Category C3 EMS ED IEC EN 61000 4 2 Level 4 RS eee JEGEN 61000 4 3 Level 3 e D IEC EN 61000 4 4 Level 4 SURGE e r IEC EN 61000 4 5 Level 4 OS RO RE EC IEC EN 61000 4 6 Level 3 Power frequency Magnetic field IEC EN 61000 4 8 Level 3 Low Frequency Signals IEC EN 61000 2 2 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 2 Description of commonly used symbols Some or all of the following symbols may be used in this manual It is advisable to familiarize yourself with them and understand their meaning Symbol and Explanation Symbol
25. f battery test mode is same as Battery mode but H and L would not be shown unless the input line voltage is higher or lower than the SPEC range during the time of battery test The operating mode code of the UPS is 03 in Battery mode and the code is 04 in Battery Test mode 10 5 Parallel mode The LCD display can show the UPS quantity of the parallel system and the UPS system that operating in single mode should be regarded as a special parallel system single mode is a special parallel mode The LCD display in parallel mode is shown in the following diagram When the UPS operating in parallel mode the information in code display alternates between symbol Pn and Mode code The symbol P means the UPS operating in parallel Tea mode and the number n indicate the quantity 228vac 2e2Bvac S0Hz S0Hz Ma BYPASS DISABLE e 220 Vac 240 Vac 60 HZ BYPASS ENABLE Parallel mode 10 6 Warning mode The LCD display in warning mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol MODE not be shown and the symbol WARNING is shown instead in code display 3 8 2 SVac 22Svac GHz GHz INN hl wl e74Vvoc 43 wu WARNING BATTERY 208 Vac 230 Vac e DHz BYPASS DISABLE e 220 Vac 240 Vac 60 HZ e BYPASS ENABLE Warning mode Fan Err
26. f the UPS e The date when the problem arose e Complete description of the problem including the LCD display code alarm warning and power condition and load capacity If your UPS is a long backup time model you may also provide the information of the external battery pack 3 3 10 Operating mode for all models The different codes could be displayed on the LCD screen corresponding to their own operating modes and they are illustrated as the follow Operating mode Operating mode Mode Code Table No Output mode Battery mode Bypass mode Battery test mode Line mode Warning Code Table ID Loss Charger Bad Fan Error IP Fuse Open Fault Code Table Bus Fault Bypass STS Short Inverter Fault Battery SCR Short Overload Fault Parallel Communication Fail Over temperature Fault Current Un share Fault Inverter Short Error Model Communication Fault SCI RX Error Battery Open Negative Output Power Fault Inverter Relay Short 10 1 No Output mode The LCD display in no output mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The operating mode code of the UPS is 00 34 2 iBVac G amp GSVac S0Hz DH 2 t4Voc Don MODE DO 100 meng BATTERY 208 Vac 230 Vac e 5 HZ BYPASS DISABLE e 220 Vac 240 Vac 60 HZ e BYPASS ENABLE No Output mode The UPS have
27. hooting 32 10 Operating mode for all models 10 1 ING Qutp t mode sissies RE teem posta sigs 10 2 Bypass modo ere ia a 10 3 LING MDG gt ses eee seriis i ns su ta ga oe ai Ee 10 4 Battery mode Battery Test mode 10 5 Parallel mode neige Ee eeg 10 6 Warning mode sesrs gt uecossssocesssasaassssss css 07 E rte EEN 11 Setting by LCD Module 12 Communication Port 12 1 RS232 Int rf ce seertmriet erie spe sdamisi nnna 12 2 lnt llige tslot ee KE Ee Ee gtt 12 3 AS400 Interface Option een 13 Software for all models Appendix 1 The Corresponding Form of the LCD Display Appendix 2 Rear Panel 1 Safety and EMC instructions Please read carefully the following user manual and the safety instructions before installing the unit or using the unit 1 1 Installation x Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatization time of at least two hours x Do not install the UPS near water or in damp environment Do not install the UPS where it would be exposed to direct sunlight or near heat Do not block ventilation openings in the UPS s housing x Do not connect appliances or items of equipment which would overload the UPS e
28. ion is stable before supplying power of the generator to the UPS be sure that the UPS is in idle mode Then turn on the UPS according to the start up procedure After the UPS is turned on then the loads can be connected to the UPS one by one 36 e The power capacity of the AC generator should be at least twice of the UPS capacity 10 4 Battery mode Battery Test mode The LCD display in Battery mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The block of INVERTER indicates the inverter is working When the UPS is running in Battery mode the buzzer beeps once every 4 seconds If the ON button on the front panel is pressed for more than 1 second again the buzzer will stop beeping in silence mode Press the ON button once again for more than 1 second to resume the alarm function If the UPS is working in Battery mode for the input line voltage is higher than the SPEC range the alarm symbol H will be shown if the UPS is working in Battery mode for the input line voltage is lower than the SPEC range the alarm symbol L will be shown if the input line voltage is lost both H and L would not be shown but the input voltage and frequency are shown as zero dear S0Hz INVERTER ee m MODE O 3 Ld BYPASS DISABLE e 220 Vac 240 Vac 60 HZ e BYPASS ENABLE Battery mode 37 The display o
29. isconnected 14 o o o o o o C mp JP2 L N Input Ground Input Neutral Input Line Wire A Input Line Wire B Input Line Wire C El 0 gt 0 06 Output Ground Output Neutral Output Line JP1 JP2 Input and output Terminal Block wiring diagram of 3T1 10K 10KS Important notes If the UPS is used in single mode JPI and JP2 must be connected by 10AWG 6mm If the UPS is used in parallel mode JP1 and JP2 must be removed Slide es e s o o o o SASL Input Ground Output Ground E Input Neutral Output Neutral Input Line Wire A Output Line Input Line Wire B Battery Input Line Wire C t Battery Input and output Terminal Block wiring diagram of 3T1 15KS 20KS Important notes If the UPS is used in single mode JPI and JP2 must be connected If the UPS is used in parallel mode the Jumper between JP1 and JP2 must be removed 15 5 3 Operating procedure for connecting the long backup time model UPS with the external battery 1 The nominal DC voltage of external battery pack is 240VDC Each battery pack consists of 20 pieces of 12V maintenance free batteries in series To achieve longer backup time it is possible to connect multi battery packs but the principle of same voltage same type should be strictly followed 2 For 6KS 10KS 3T1 10KS the connector of the external battery cable is used to plug into the external battery socket of the UPS
30. m the input wiring of each UPS Connect the output wires of each UPS to an output breaker panel Disconnect the Jumper on JP1 and JP2 of the terminal block first and connect each output breaker to a main output breaker and then to the loads Each UPS need an independent battery pack Please refer to the wiring diagram in the next page and opt suitable breaker The requirement of the output wiring is as follows e When the distance between the UPSs in parallel and the breaker panel is less than 20 meters the difference between the wires of input amp output of the UPSs is required to be less than 20 e When the distance between the UPSs in parallel and the breaker panel is greater than 20 meters the difference between the wires of input amp output of the UPSs is required to be less than 10 ER eise jojjesed S yOL S A9 40 Wesbelp Buim EN ki cl E 25 o E 0 E Z 28 oz 3 S 2 6 sg S J3 O 55 5 J TO gt s gt S S 66 6 SZ SS Jeyeeug indino ZSAN 4042019 INdINO LSAN 3942919 Induj ZSdN Za df so tar o o fo o fo fo o fo fo fo fo e 19 UIS S S ojjesed SYOL MOL LLE Jo wesbelp Bury Output Ground Output Neutral Input Line Wire C Input Line Wire B Input Line Wire A Output Line Input Neutral Input Ground 3342319 1NdINO ZSdN Jayeasg INdINO LSdN sayeoug Ndu ZSdN td tae ear Lat fajolalaralelolal fajolalararclaral 20 UIS S S ojjesed Sy0Z SASL LLE 40 we
31. n first And then set the breaker of the battery pack in the ON position After that set the input breaker in the ON position The UPS begins to charge the battery packs at the time The blue amp brown or red wires for connection to the positive terminal of the battery pack output The black amp white or black d wires for connection to the Tere negative terminal of the The receptacle for Eq battery pack output E connecting NEES The green and yellow ribbon wire for connection to the ground of the battery cabinet 5 4 Parallel operation 1 Brief introduction of the redundancy N X is currently the most reliable power supply structure N represents the minimum UPS number that the total load needs X represents the redundant UPS number i e the fault UPS number that the system can handle simultaneously The bigger the X is the higher reliability of the power system is For occasions where reliability is highly depended on N X is the optimal mode As long as the UPS is equipped with parallel cables up to 3 UPSs can be connected in parallel to realize output power sharing and power redundancy 17 2 Parallel installation 1 Users need to opt a standard 25 pin communication cable which should have 25 cores corresponding stitches and shield as the UPS parallel cable The length of the parallel cable is appropriate to be less than 3 m Strictly follow the stand alone wiring requirement to perfor
32. no output in the mode 10 2 Bypass mode The LCD display in Bypass mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The operating mode code of the UPS is 01 The block of BYPASS indicates the bypass is working The UPS will beep once every 2 minutes in Bypass mode 223v ER 223vac Su Skz 63 MODE 208 Vac 230 Vac e SHZ BYPASS DISABLE e 22 Vac 240 Vac 60 HZ e BYPASS ENABLE Bypass mode ag Bs The UPS does not have the backup function when it is in Bypass mode The power used by the load is supplied from the utility power via internal filter 10 3 Line mode The LCD display in Line mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The block of INVERTER indicates the inverter is working The operating mode code of the UPS is 02 CoBVAc eeSvac SOHz S0Hz IT INVERTER rer rz e 2200 Vac 240 VAC 60 HZ e BYPASS ENABLE Line mode If output overloaded the load percent is shown and alarm will keep twice every second You should get rid of some unnecessary loads one by one to decrease the loads connected to the UPS less than 90 of its nominal power capacity Note Please follow the following steps to connect the generator e Activate the generator and wait until the operat
33. of the parallel port located on the UPS which has transferred to the maintenance bypass and push the other end of the parallel cable into the slot of the parallel kit and fasten the connector Screw the cover board of the parallel port back again 2 6 9 Close the input breakers of all of the UPSs including the new UPS in the parallel system After all of the UPSs transfer to the Bypass mode screw the maintenance cover board back again 10 Turn on each UPS in turn and observe their display Make sure that each UPS displays normal and all the UPSs transfer to the INV mode together Measure the voltage on the JP1 and JP2 on the terminal block of each UPS to check if the voltage difference between them is less than 1V If the voltage difference is more than 1V the output relay of the UPS may not be closed 11 Measure the voltage of each JP2 on each UPS to check if the voltage value is less than 5V Generally 2V If the difference is more than 5V that means the new UPS needs to be regulated again or you need to check that the parallel cable of the parallel kit are normal 12 Turn off each UPS in turn and after all of them transfer to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from BPS to UPS and screw the maintenance cover board back again 13 Turn on the UPSs in the Line mode to perform the parallel operation Note If the UPS is abnormal in the above d
34. or 10 7 Fault mode The LCD display in fault is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol MODE not be shown and the symbol FAULT is shown instead in code display FE iSVac pZ 2 i9Vac eu Skz ra A Gd VDO 199 gt BATTERY 208 Vac 230 Vac e Hz BYPASS DISABLE e 220 Vic 240 Vac 60 HZ e BYPASS ENABLE Fault mode Bus Fault 39 Note If mode code is 10 it means that Inner Communication Fault and all the information of the UPS have not be shown except fault code information like the following diagram FAULT nm LJ Communication Fault mode 40 11 Setting by LCD Module The output voltage rating and frequency rating and bypass state could be set directly through LCD Display The output voltage rating could be set to 208V 220V 230V and 240V The output frequency rating could be set to 50Hz and 60Hz The bypass state could be set to enable and disable But all the settings could only be done when the UPS is in Bypass or No Output mode In Bypass or No Output mode press the Select button on the LCD panel for more than one second a flickering black round dot would be shown in the front of 208Vac on the screen And if press the Select button continuously again the flickering black round dot would move to the front of 220Vac next to the front
35. rallel port back again Turn on the battery switch and the input breaker of the each UPS measure the difference voltage between the output line wires of each UPS to check if the voltage difference between them is less than 1V If the difference is less than 1V close the output breaker If the difference is more than 1V check if the wirings are abnormal Close the input breakers of all of the UPSs in the parallel system After all of the UPSs transfer to the Bypass mode screw the maintenance cover board back again Turn on each UPS in turn and observe their display Make sure that each UPS displays normal and all the UPSs transfer to the INV mode together Measure the voltage on the JP1 and JP2 on the terminal block of each UPS to check if the voltage difference between them is less than 1V If the voltage difference is more than 1V the output relay of the UPS may not be closed Measure the voltage of each JP2 on each UPS to check if the voltage value is less than 5V Generally 2V If the difference is more than 5V that means the UPS needs to be regulated again or you need to check that the parallel cable of the parallel kit are normal Turn off each UPS in turn and after all of them transfer to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from BPS to UPS and screw the maintenance cover board back again Turn on the UPSs in the Line mode to perform the parallel operation
36. sbeip Bui o a q ZE e e Es 55 e 2 2 E Ee o E E E E o 53 cz 3 q E E BB E t E all al all zo os E 2 355 555 55 5 a a a a a aa OO C o a E E E E enga MANO ZSdN Jayeag iNndINOLSGN Yy 2 1 soyeosg Ndui ZSdN I Ie I el 2 1 I fo 2 2 I fe el 21 I 3 Operation and maintenance 1 To perform the general operation follow the stand alone operating requirement 2 Startup The units transfer to INV mode simultaneously as they start up sequentially in Line mode 3 Shutdown the units shut down sequentially in INV mode When the last one completes the shutdown action each unit will shut down the inverter simultaneously and transfer to Bypass mode It is easy to operate the equipment with no previous training You just need to read through this manual and operate according to the instructions in it Input switchboard UPS UPS UPS Output switchboard Load Load Load Load Parallel Installation Diagram 2 2 6 Operation 6 1 Operation Mode 1 Turn on the UPS with utility power supplied in Line mode 1 After you make sure that the power supply connection is correct and then set the breaker of the battery pack in the ON position this step only for long backup time model after that set the input breaker in the ON position At this time the fan rotates and the UPS supplies power to the load via the bypass The UPS operates in Bypass mode the mode code is 01
37. sfer to the Bypass mode set the UPS maintenance switch from BPS to UPS and screw the maintenance cover board back again Then turn on all of the UPSs in the Line mode to perform the parallel operation If the removed UPS will be used in a stand alone mode then JP1 and JP2 on the terminal block should be connected with a short connection wire Combine machine warning 1 When UPS combine system work at inverter mode make sure that all UPS maintain switches at the same place that is to say be at the position of UPS or be at the position of BPS 2 When turning on the UPS combine system before enter into inverter mode UPS output switch must at the OFF position 2 8 3 When UPS combine system work at inverter model please do not operate any UPS maintain switch 6 3 Backup time for the standard model The backup time of the long backup time model is dependent on the external battery pack capacity and the load level as well as other factors The backup time of standard model may vary from different models and load level Please refer to the following 60 50 E e E E 40 o E E ei oD gt 30 D D o O A Vd 20 O O 10 D 25 60 75 100 0 25 50 75 100 Load level Load level Backup time of 6K Backup time of 10K 2 9 7 Battery Maintenance e This series UPS only requires minimal maintenance The battery used for standard models are value r
38. such as necklace wrist watches and rings If it is necessary to replace any connection cables please purchase the original materials from the authorized distributors or service centers so as to avoid overheat or spark resulting in fire due to insufficient capacity Do not dispose of batteries or battery packs in a fire they may explode Do not open or mutilate batteries released electrolyte is highly poisonous and harmful to the skin and eyes Do not short the positive and negative of the battery electrode otherwise it may result in electric shock or fire Make sure that there is no voltage before touching the batteries The battery circuit is not isolated from the input potential circuit There may be hazardous voltage between the battery terminals and the ground Even though the input breaker is disconnected the components inside the UPS are still connected with the batteries and there are potential hazardous voltages Therefore before any maintenance and repairs work is carried out switch off the breaker of the battery pack or disconnect the jumper wire of connecting between the batteries Batteries contain hazardous voltage and current Battery maintenance such as the battery replacement must be carried out by qualified personnel who are knowledgeable about batteries No other persons should handle the batteries EAR 9 Trouble Shooting Problem Possible cause Solution The Fault code is 08 an
39. wn soon Mode Fault Warning code Information FAULT Indicates the operating mode of the UPS Mode Fault Warning code or the quantity of the parallel MODE D D system could be displayed and the codes are illuminated WARNING in detail in the following chapter Inverter operating Information INVERTER Indicates the circuit of the inverter is working Bypass operating Information BYPASS Indicates the circuit of Bypass is working Output voltage and frequency and Bypass disable enable selection Information 208 VAC 230 Vac The four value of the output voltage could be selected when the UPS is in No Output mode or Bypass mode 280 Vac an VAC and only one of them could be actived in the same time 50 HZ The two frequency value of the output voltage could be selected when the UPS is in No Output mode or Bypass 60 HZ mode and only one of them could be actived in the same time BYPASS DISABLE Bypass disable or enable could be selected when the UPS is in No Output mode or Bypass mode and only one B S ENABLE of them could be actived in the same time Notes For 3T1 10KS 10K UPS only the information of phase C will be shown while for 3T1 15KS 20KS UPS only the information of phase A will be shown 11 5 Installation The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations 5 1 Unpacking and Inspection 1 Unpack the p
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