Pneumatic Heat Press Revision: 3 Operators Manual
Contents
1. 36 Pneumatics A13 norg A14 norg A17 A31 norg Heat Plate GSW 14 A18 GSW 22 A24 state size A25 3 norg A32 A33 A34 A35 A37 A38 A39 Microprocessor control unit with digital display Timer unit 6 Digit counter with reset 240VAC Solenoid valve Nug 40 inc sol Valve cable Emergency stop body amp contact Mains Switch BLACK Foot switch imo type Safety Guard micro switches V3 3 off Transformer for MTW12 Control Unit Power light Timer connector 8 PIN Cable gland nylon DIN rail connectors various Power on isolating relay Foot Switch connector complete Pressure indicator PSI Bar Pressure Regulator Valve Air tubing 6MM O D 3mtr length 63mm X 150mm cylinder Element 500W 240VAC Silicone pressure pad RTD probe 2 wire PTFE for heat plate Instruction Booklet Upper heat plate coupling to cylinder inc m switch mounts amp Darvic insulators Tracking rod Tracking rod gland Microswitch timer actuator bush on tracking rod Flexible conduit 20 inc internal bushes Platen cover springs 4 off Internal amp External platen cover bushes set of 8 Application details for Wader Products Your press should have the following settings Temperature 205 C Gauge Pressure 80 PSI approx 5 5 6 3 Bar Time Dwell 8 seconds Guarantee This press is guaranteed to be free from defects in material and workmanship for a period of 12 months from the proven date of delivery2. ack on simply press the ON button The platen cover and emergency stop switches are wired into the same circuit Ces STOP Button Transeal Platen Cover The platen cover fitted to the press is spring loaded with three independent switches to detect any obstructions when the heat plate comes down The three switches press against the top of the cover any movement against the cover making it lift more than approx 2mm will release the switch thus resulting in the power supply circuit to be broken and isolated THE HEAD OF THE MACHINE WILL RETURN TO THE START POSITION Press the ON button to restart the machine The height from the top heat plate to depress the switch roller is 35mm the switches can be independently adjusted via the slot on the switch mounting plate Please note that if the switches are not making good contact with the platen cover false readings may occur therefor all switches must be adjusted correctly Adjust the switches for platen cover emergency stop A m3 torx screw located at the side of the switch secures the switch after the desired height has been determined by lifting the cover a suitable amount before power is cut off Components Identification Timer Unit amp Pressure Regulator Isolating Relay Solenoid Valve Parts list For Revision 3 Machines MTW 12 1752 H 260 662 Norg rev 3 A30 norg Switches A01 1 A02 1 A03 1 A05 3 Electronics A06 A08 A09 1 A10 A11 x A27 A
3. ep pressed down until the heat plate touches the garment pad the timer will now actuate operator may let go of the foot switch and keep the sealing cycle going for the predetermined time Once the dwell time has elapsed the platen will raise automatically Controls The temperature controller fitted to this machine is microprocessor based with a large bright 3 digit display Internal programming parameters are carried out at the factory but the operator may change the pre set temperature and the temperature disable function if required Temperature Change 1 To change the pre set temperature temp that the press is constantly running at press and hold the top left thermometer button The currently stored temperature will now be displayed 2 Whilst holding the button press the arrow keys on the right hand side of the controller until required temperature is reached 3 Release all the buttons and the temperature will be stored Temp Operation Disable Function This function allows the operator to define a temperature that the machine will become inoperative Example if the labels you are applying must be sealed down at a temperature no less than 195C the control unit will disable the foot switch if the temperature is below this figure so that the operator cannot actuate the machine until the correct temp has been reached 1 Press and hold the L2 button This will display the current setting 2 Whilst holding this k
4. ey press the arrow buttons to set the required temp Please note that this setting must be lower than the temperature setting or the machine will always be disabled Air Pressure The air pressure that the machine operates at can be adjusted by turning the large black knob on the left hand side of the machine The knob pulls out slightly and can be turned to increase decrease pressure once the desired pressure has been reached press the knob back in to lock it into position If the machine is used on low air pressures tape may not seal correctly We recommend a setting of 80 PSI Problems Press inoperative will not switch on Fuse blown check internal DIN mounted fuse Platen cover jammed up amp not making contact with safety switches Heat plate not getting hot Open circuit element Probe failure the control unit is programmed to shut off power In the case of probe failure Lack of pressure Check air supply and regulator on side of machine Stop Circuit Emergency stop To switch the machines off simply press the large emergency stop button on the front The power supply circuit on this machine runs through an isolating circuit when the operator depresses the ON button a relay latches and holds power throughout the machine a split second interrupt in the power supply will cause the relay to de energise thus completely isolating positive and negative circuits in the machine To reset the machine or switch it b
5. or installation Should in our opinion any part of this press be defective in materials or workmanship it will be replaced or repaired free of charge excluding and travelling costs carriage costs which will be charged at our discretion provided that the press has been installed and operated in the correct manner and not subjected to misuse A charge will be made for any costs incurred if a reported fault on the press is found to be due to incorrect installation operation and or incorrect materials being used as it is the responsibility of the press user to ensure the suitability of the materials operating through the press Exclusions Pressure Pad A18 PTFE A24 NOTE This machine was designed for the application of heat seal Tape amp Transfers only It is not intended for use in any other respect Keep hands clear of heat plate when operating the foot switch Factory Set up Temperature L2 Disable Seal amp Release Speed
6. seal rar Pneumatic Heat Press Revision 3 Operators Manual Wader Labelling Systems Ltd 2003 Location and Set up The press must be located near to a filtered air supply and a 240v single phase mains supply Ensure that the machine is fixed on a solid bench table away from dust and sunlight Connect the foot switch to the plug on the side of the press The air fitting on the back of the heat press is a 1 8 female thread coupling air intake pressure must be no more than 100PSI Operation Before switching on press ensure that air is connected to the machine Switch press on using the black button on the side of the machine when you switch on or reset the press the control unit will recalculate the current temperature of the heat plate The controller will disable operation of the sealing cycle until the temperature is correct when the light on the controller is under the lettering OUT2 is illuminated this indicates that the pre programmed temperature that is acceptable to seal down labels has been reached The second light under OUT1 indicates if power is been applied to the element i e element is heating up With the air supply set at approx 80 psi the temperature ok at about 204 C set the timer unit to the desired dwell time place the article to be marked on the silicone pad along with the label transfer remove your hands away from the sealing pad area at all times and actuate the foot switch and ke
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