S35099 Automatic Air Tool Operators Manual
Contents
1. SES THE CLAMPING EXPERTS A t ti Ai T MEX utomatic Air Too ITEM PARTNO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 1 J67687 12 NUT HEX 3 8 24 17 S21587 1 PIN CLAMP TAIL GRIPPER 2 NSS COMPOUND HIGH STRENGTH 18 S45087 4 PLATE CLAMP TAIL GRIPPER RED TRIP 3 S47987 1 COVER ASSEMBLY REAR 19 S45186 1 GRIPPER CLAMP TAIL CYLINDER 20 S21789 1 BASE TOOL 4 S44987 1 BOLT HEX HD 1 2 13 X 2 1 2 21 S52687 1 SPRING CLAMP TAIL GRIPPER 5 S45587 1 O RING 1 2 DIA RETURN 6 544687 1 PISTON CYLINDER 22 J64887 1 SCREW SET SOC HD 10 32 X 7 J63287 1 O RING PISTON 3 16 8 J60787 1 TUBE CYLINDER 23 NSS t LUBRICANT MOLY PASTE 9 J62187 6 BOLT CYLINDER TIE 24 544787 1 ROD PISTON 10 J63187 1 O RING PISTON ROD 25 NSS tt COMPOUND MEDUIM LOCKING 114 521877 1 HEAD FRONT PULL UP CYLINDER BLUE 12 J66687 2 GASKET CYLINDER 26 NSS ttt SENG BOTH SUES OF 13 S45687 1 WASHER FLAT 17 32 ID X 1 1 16 GASKET OD 27 J66487 1 PIN CLAMP TAIL GRIPPER 14 J90987 6 SCREW CAP SOC HD 5 16 18 X BACKUP 718 28 J65487 1 SCREW SET SOC HS 5 16 24 X 15 545389 1 PISTON ROD ASSY USES ITEMS 3 8 27 THRU 30 29 J61187 1 PIN 1 8 X 1 3 8 SPRING 16 844887 1 SPACER STROKE LIMITING 30 J67287 1 SCREW CAP SOC HD 1 4 28 X 1 2 31 J61967 1 PLATE ROD GUIDE 32 S69587 2 SCREW BUTTON HD 10 32 X 3 8 For replacement2. REPANTANS nex gt Automatic Air Tool Se EER ITEM PARTNO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 1 831689 1 FILTER LUBRICATOR ASSEMBLY 21 537387 2 NIPPLE HEX 1 FILTER 22 1 LUBRICATOR 23 S37587 1 CROSS FITTING 2 QUIKCLAMP WALL MOUNT 24 S11787 4 MUFFLER AIR EXHAUST 3 QUIKCLAMP 2 _ 1 4 PIPE ADAPTOR 26 S37689 3 HOSE ASSY FOOT OPERATED 2 PORTING BLOCK VALVE 4 _ PLUG 27 S30587 2 LETTER TUBE I D CARD W 2 S35587 1 VALVE FOOT OPERATED ALL LETTERS REQUIRED 1 BODY KIT SPOOL O RINGS 28 NSS 1 TUBE A 3 8 OD X 28 LONG BUMPERS PILOT O RINGS 29 NSS 1 _ TUBE B 3 8 OD X 28 LONG MANIFOLD ORINGS 30 NSS 1 TUBE C 3 8 OD X 15 LONG 3 S35687 2s VGUARD FOOT 31 NSS 1 _ TUBE D 3 8 OD X 18 LONG 4 528787 2 a E 32 NSS 1 TUBE E 3 8 OD X 12 LONG pdr h AMET BLOC 33 NSS 1 TUBE F 3 8 OD X 19 LONG REPACKING ADJ SCREW O 34 NSS 1 TUBE C 3 8 OD X 19 LONG RINGS 2 END PLUG O RINGS 4 35 NSS 1 __ TUBE H 3 8 OD X 28 LONG PISTON O RINGS 36 NSS 1 TUBE P 3 8 OD X 19 LONG 5 S35787 2 _ VALVE AIR OPERATED eet 1 TUBE J 3 8 OD X 19 LONG 6 35887 1 VALVE PULL TENSION tas 7 ah teen 38 nss 1 TUBE K 3 8 OD X 15 LONG 7 S10287 1 VALVE HOLD TENSION RELIEF 39 NSS 1 1 TUBE L 3 8 OD X 33 LONG 8 S35987 2 _ NUT RING PANEL MOUNT _ 1 TUBE M 3 6 OD X 33 LONG Seat TET 41 NS
3. secured with a lock nut Loosen the lock nut with a wrench and turn the screw clockwise to increase the cycle time counter clockwise to decrease the cycle time Cycle the tool a few times to make certain the cycle time is changed to that desired Tighten the lock nut to secure the adjustment knob and reassemble the side panel BAND IT IDEX Inc gt Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright 4799 Dahlia Street BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Page 10 of 34 All rights reserved THE CLAMPING EXPERTS Instructions IBEX Automatic Air Tool Operating z BAND IT S35099 CLAMP PULL TIME DELAY VALVE CLAMP PULL TIME ADJUSTMENT SCREW LUBRICATOR FILLER PLUG LUBRICATOR DRIP RATE ADJUSTMENT KNOB FILTER Figure 4 Right Side of Tool BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAND IT DEX com Copyright ia E Bee riea BAND IT IDEX Inc 2010 enver i B 1809 595 0756 Page 11 of 34 All rights reserved F 1 800 624 3925 A BAND IT 35099 Operating pnt he diis k A Instructions IBEX Automatic Air Tool CLAMP HOLD TIME DELAY VALVE CLAMP HOLD TIME ADJUSTMENT SCREW CUT OFF CONTROL VALVE PULL UP CONTROL VALVE Figure 5 Left Side of Tool BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAND IT DEX com Copyright ia E
4. 157 liter Foot operated valve with guard Guard meets OSHA part 1910 Sections 217 and 218 June 1974 Valve meets ANSI B11 1 1971 Tube I D 1 8 3 175 mm 10 seconds 3 5 seconds 1 5 seconds 1 0 seconds Band lt Jr and SID Junior Preformed 1 4 3 8 1 2 5 8 3 4 6 35 9 53 12 7 15 88 19 05 3 4 8 diameter 201 316 SS and galv carbon steel Document S41067 rev H ae www BAND IT IDEX com ee SR T IT Inc Denver CO 80216 0307 USA All rights reserved P 1 800 525 0758 Page 5 of 34 g F 1 800 624 3925 BAND IT S35099 E THE GLAMPING EXPERTS x Automatic Air Tool Installation UNPACKING 1 Lift the outer tube of the packing box Carefully examine the tool for shipping damage as evidenced by dents loose parts etc Report any shipping damage found to the carrier that delivered the tool Lift out foot control valve and remove protective packing Remove the side panels 2 of the tool chassis Keep the screws for reassembly The tool is bolted to the bottom base of the shipping carton Remove these screws 4 Lift the tool using the hand hole at the rear top of the chassis and the handle on the tool head Support the foot control valve and its lines to avoid damage while moving the tool 5 The shipping carton has been specially prepared to protect the tool It is recommended to keep the carton and hardware so the tool can be repacked in it should it be desirable to ship the tool
5. 50 34 S26079 1 HEAD ASSEMBLY JR CLAMP FIG 13 35 S31589 1 LUBRICATING OIL AND BOTTLE ASSY NOT SHOWN 36 S41185 4 NUT CLIP ON 5 16 18 37 S42487 1 DECAL FILTER LUBRICATOR ee P Document S41067 rev H nit O orporation Copyright ERDAS rusk Neon BANDIT ve 2010 P 1 800 525 0758 Page 23 of 34 All rights reserved F 1 800 624 3925 O O O LO ap V Automatic Air Tool THE CLAMPING EXPERTS JEEX N Z Q Q na CoP SEKAI CG WS FA Mi 1227 Figure 9 Tool Assembly LEO gt PQ z N D gt N o Q GQ NOg g E WM OxXE Os a T E 2 3 lt o Q e o Q lt Ll oD I 5 Fes d A A g e Z lt lt lt s 2 gs daw E O VON woe Se RPO NQSONYN LEOS 558588 Q 7 Loo Z ENZ lt I L OV OD lt lt ST00L4u E Repair Parts gt THE CLAMPING EXPERTS JEEX BAND IT IDEX Inc A Unit of IDEX Corporation WWW BAN D IT IDEX com 4799 Dahlia Street Denver CO 80216 0307 USA P 1 800 525 0758 Page 25 of 34 F 1 800 624 3925 Figure 9 S35099 Automatic Air Tool Tool Assembly cont Document S41067 rev H Copyright BAND IT IDEX Inc 2010 All rights reserved 2 BAND IT S35099
6. Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Page 18 of 34 Document S41067 rev H Copyright BAND IT IDEX Inc 2010 All rights reserved Troubleshooting Za BAND IT FHE CLAMPING EXPERTS S35099 Automatic Air Tool PROBLEM 5 Clamp pulls jerky Clamp may or may not lock OBSERVATION Motion during pull up is erratic and sticky but the edges of the band on the clamp are not scarred The object being clamped may be held in a twist while the clamp is being tightened The object being clamped is heavy or has downward pressure on it CORRECTION Check clamp pull pressure and increase pressure if pull is below maximum recommended pressure Straighten support the object and keep as level as possible Lift the object or support it so the buckle is straight with the clamp tail Check to see if the band gripper pin has loosened and is dragging on the sides of the base Relocate and tighten set screw if it is loose fig 6 Pull up cylinder may need lubrication Check the lubricator for oil and to see if the lubricator is working properly Add oil and correct the setting and cycle the tool a number of times to lubricate the cylinder prior to resuming operation 6 Clamp tail slipping in clamp tail gripper Clamp pulls and locks satisfactorily but tail is sliding or scraping in clamp tail gripper Remove the clamp tail gripper and clean the teeth Observ
7. checking of the tool to check for loose screws and fittings that may have loosened is necessary A thorough check for air leaks wear on the moving parts etc is recommended to keep the tool in peak operating condition AIR EXHAUST MUFFLERS Remove and clean once a year minimum with a degreaser such as Gunk to remove accumulated oil deposits CYLINDERS These cylinders have seals to keep dirt from entering the cylinders but the dirt accumulated at the seals should be cleaned away a minimum of once a year more often if used in a very dirty area CLAMP TAIL GRIPPER To remove gripper loosen set screw in bottom of piston rod head Figure 6 and tap gripper pivot pin through access holes in base and remove pin slide gripper lever off spring loop Remove accumulated dirt and debris from the recesses or the teeth with a pointed object or knife blade This should be done frequently when pulling plated carbon clamps Apply Molykote type G n or equivalent lubricant to the pivot pin JR CLAMP HEAD Keep sliding surfaces or the cam and shear hook well lubricated with a thin film of molybdenum disulfide lubricant such as Molykote G n lubricant or equivalent CUTTER BLADE BACKING PLATE Check daily to be certain these are tight Frequently check both for chipped or broken edges and replace if these are found Inspect the lower edge of the cutter blade for sharp edges If a sharp edge is found use a fine grained sharpening or honing stone and light
8. clamp so if desired the tool cycle time can be shortened Conversely if the tool is used for clamps requiring pull pressure of 40 psi or greater the cycle time will need to be longer To adjust this time remove the right side panel 4 screws and locate the time delay valve Fig 4 Locate the knurled adjustment knob secured with a lock nut Loosen the lock nut with a wrench and turn the screw clockwise right hand to increase the cycle time turn the screw counter clockwise left hand to decrease the cycle time After an adjustment it is recommended to cycle the tool a few times to check the time to which the tool has been reset When satisfied with the time tighten the lock nut to secure the adjustment knob and reassemble the side panel A reasonable elapsed time for this portion of the cycle is three seconds ADJUSTMENT OF CLAMP LOCKING AND CUT OFF TIME This is the time required to reduce the pressure in the pull cylinder to the clamp holding pressure and to actuate the cut off cylinder which locks the clamp and cuts off the clamp tail For tools equipped with the Band It Jr preformed clamp head the operator must have time to roll the clamp up to position for cut off Time required for roll up is dependent upon operator skill familiarity with the tool weight and size of the item being clamped To adjust this cycle time remove the left side panel four screws and locate the time control valve Fig 5 Locate the knurled adjustment knob
9. roll is required to replace all locally the tubing in one tool NSS Items not sold separately for repair BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright Pid b JOT USA BAND IT IDEX Inc 2010 enver i B 1 800 525 0758 Page 26 of 34 All rights reserved F 1 800 624 3925 gt b S35099 wmx Automatic Air Tool D 244 G 3 a PIE COG EA ER coc EI K ECORTOG 5 14X44X45 Figure 10 Control Air System BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright a D e caer ies BAND IT IDEX Inc 2010 enver j Pr 1809 595 0756 Page 27 of 34 All rights reserved F 1 800 624 3925 ZA BAND IT S35099 THE CLAMPING EXPERTS SEPA ARS IBEX Automatic Air Tool ITEM PART NO QTY DESCRIPTION 1 45479 1 CYLINDER ASSEMBLY PULL UP SEE PULL UP CYLINDER PARTS LIST 2 22687 1 SPACER MOUNTING BRACKET 3 J66587 2 WASHER LOCK 5 16 I D 4 S24787 2 SCREW CAP SOC HD 5 16 18 X 3 1 2 5 26287 4 WASHER LOCK 1 2 I D 6 25287 4 SCREW CAP SOC HD 1 2 13 X 1 7 S43687 1 BRACKET MOUNTING MACHINED 8 S22487 1 CYLINDER CUT OFF SEE CUT OFF CYLINDER PARTS LIST 9 S52488 1 CAM CUT OFF 10 S22878 1 BLOCK SUPPORT CAM ROLLER 11 S43387 3 SCREW CAP SOC HD 1 4 20 X 1 12 S26387 3 WASHER LOCK 1 4 I
10. 0 12 13 16 STOPPING THE TOOL Should the occasion arise that the tool operation must be stopped to clear a jammed clamp the tool cycle can be stopped by releasing the foot control valve and the tool will reset itself Should the control valve again be depressed prior to allowing the tool to reset erratic cycling will result BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAND IT IDEX com Copyright ce 0216 0307 USA AME B 1809 595 0756 Page 14 of 34 All rights reserved F 1 800 624 3925 E 5 THE CLAMPING EXPERTS Instructions gt IBEX Automatic Air Tool Maintenance A BAND IT S35099 VALVES AND GAUGES No periodic maintenance is required AIR LINES No periodic maintenance is required However checking the tube connectors to see that they are tight when the tool is serviced is recommended FILTER Clean the filter a minimum of every six months or more frequently if dirt particles are observed to be accumulating in the bowl LUBRICATOR Drain and clean once a year or clean immediately if the lubricator is observed to be discolored or contaminated Keep the oil level to the fill line DO NOT over fill since this reduces the efficiency of the lubricator Discard the oil drained do not reuse Warning The lubricator should be refilled with DTE 24 hydraulic oil only The use of other oils may cause damage to the system CLAMP TAIL GRIPPER PLATE Remove the clamp ta
11. 099 J E THE CLAMPING EXPERTS Repair Parts MEX Automatic Air Tool ITEM PART NO QTY DESCRIPTION 1 44479 1 HEAD ASSEMBLY FIG 1 2 S37889 1 CONTROL AIR ASSEMBLY FIG 10 3 S34787 1 CHASSIS WELDED 4 S37987 1 BRACKET BASE MOUNTING 5 S38087 1 BRACKET L TOP 6 S38277 1 DECAL CLAMP HOLD AND PULL CONTROL 7 S38377 1 DECAL CLAMP HOLD 8 S38477 1 DECAL CLAMP PULL 9 S31788 1 DECAL NAMEPLATE AND SERIAL NO 10 S38587 1 CLIP SINGLE HOSE 11 S38687 1 CLIP SINGLE VALVE 12 S38787 1 CLIP DOUBLE HOSE 13 H66088 2 SCREW HEX HD 1 4 20 X 1 00 14 S32687 4 SCREW SOC HD 1 4 20 X 1 75 15 S33787 4 SCREW SOC HD 1 4 20 X 2 50 16 J90987 8 SCREW SOC HD 5 16 18 X 0 88 17 S25087 3 SCREW SOC HD NYLON PATCH 1 4 20 X 0 63 18 S32887 27 WASHER FLAT 0 22 ID X 0 63 OD X 0 06 19 S33987 8 WASHER FLAT 0 34 ID X 0 69 OD X 0 06 20 R00622 1 PAD RUBBER 2 X 5 X 0 75 21 S26387 11 WASHER LOCK 0 25 22 J66587 8 WASHER LOCK 0 31 23 A93087 4 SCREW FLAT HD SOC 10 32 X 0 75 24 S32787 10 NUT HEX 1 4 20 25 G92188 4 NUT HEX 5 16 18 26 S26587 4 LOCKNUT NYLON INSERT 10 32 UNF 27 S27587 2 SCREW SHEET METAL 8 28 29 S39079 1 PANEL SIDE SLOTTED 30 S36387 8 U TAP CLIP 10 24 31 S39087 1 PANEL SIDE PLAIN 32 P06486 2 DECAL BAND IT LOGO 33 J65387 8 SCREW SOC HD NYLON PATCH 10 24 X 0
12. 7 S35089 1 TOOL ASSEMBLY AUTOMATIC AIR 8 S38987 1 BOX S350 SHIPPING ASSEMBLED 9 S39587 4 BOLT ROUND HEAD SQ NECK 5 16 18 With side panels of item 7 removed mount baseboard from item 8 onto the base of item 7 using items 1 3 6 9 see DETAIL A Mount side panels onto item 7 Place item 7 and the baseboard assembly into bottom lid of item 8 Place the sides and dividers of the item 8 around item 7 as shown Place foot control assembly of item 7 in right front side pocket with pedal end down and base facing outward Put rubber hose to the side and front of air tool between divider and side box BASE BOARD BAND IT IDEX Inc A Unit of IDEX Corporation 4799 Dahlia Street Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 DETAIL A ENLARGED Document S41067 rev H www BAND IT IDEX com Copyright BAND IT IDEX Inc 2010 Page 33 of 34 All rights reserved 2 BAND IT S35099 Repair Parts ECMO vom atic Air Tool SEE DETAIL A Figure 14 Boxed Tool Assembly WWW CABLEJOINTS CO UK BAND IT IDEX Inc THORNE amp DERRICK UK Document S41067 rev H A Unit of IDEX Corporation TEL 0044 191 490 1547 FAX 0044 477 5371 Copyright 4799 Dahlia Street TEL 0044 117 977 4647 FAX 0044 977 5582 BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA WWW THORNEANDDERRICK CO UK All rights reserved P 1 800 525 0758 Page 34 of 34 F 1 800 624 3925
13. D 13 S44187 1 COVER FRONT 14 S23987 SHIM CAM ROLLER QTY MAY VARY 15 S22787 1 ROLLER CAM 16 S22987 1 PIN CAM ROLLER 17 NSS LUBRICANT MOLYBDENUM DISULFIDE 18 S34987 1 HANDLE CARRYING 19 S18387 2 WASHER LOCK 10 20 J91587 2 WASHER FLAT 7 32 X 1 2 X 1 16 21 J64987 2 SCREW CAP SOC HD 10 32 X 3 4 22 S42987 SHIM CAM ROLLER QTY MAY VARY Use a multi purpose heavy duty lubricant paste such as Molykote G n paste as manufactured by Dow Corning Corporation Midland Michigan 48640 or equivalent Purchase locally NSS Items not sold separately for repair BAND IT IDEX Inc A Unit of IDEX Corporation IT A Unit of IBEX Cor www BAND IT IDEX com Denver CO 80216 0307 USA P 1 800 525 0758 Page 28 of 34 F 1 800 624 3925 Document S41067 rev H Copyright BAND IT IDEX Inc 2010 All rights reserved 2 BAND IT S535099 j SE THE CLAMPING EXPERTS in Ai Repair Parts SS E Rex Automatic Air Tool 8 S 4 2 PLES 3 PLES 11 i bd 3 2 PLCS Gey aie 5 6 4 PLCS Q lt 5 4 PLCS 13 20 2 PLCS 19 2 PLCS d FIOS 21 2 PLCS aj f l l 9 Figure 11 Tool Head Assembly BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright rb jl Bae caer ies BAND IT IDEX Inc 2010 enver i P1900525 0758 Page 29 of 34 All rights reserved F 1 800 624 3925 BAND IT S35099 Repair Parts
14. OL T RS F 1 375 2 090 8 50 X 14 50 PARALLEL HOLE PATTERN 41 DIA X 4 PLACES Figure 2 Tool Overall Size BAND IT IDEX Inc gt Document S41067 rev H A Unit of IDEX Corporation www BAND IT I DEX com Copyright n P a erie BAND IT IDEX Inc 2010 enver i B 1809 595 0756 Page 7 of 34 All rights reserved F 1 800 624 3925 A BAND IT S 35099 Operating c THE CLAMPING EXPERTS Instructions Automatic Air Tool PRELIMINARY Read air supply pressure gauge Fig 1 Air pressure should not be lower than 100 psi and no higher than 120 psi Depress the foot control valve pedal and hold the pedal down so the tool operates through its cycle When the tool has completed the cycle release the pedal and the tool will reset for the next cycle Cycle the tool three or four times without attempting to apply a clamp and observe the tool as it cycles to become familiar with the operating sounds and action of the tool During these cycles check the air lines for leaks and observe that the piston rods of the pull cylinder and cut off cylinder operate freely CLAMP PULL PRESSURE GAUGE Read the pressure shown on the clamp pull pressure gauge Fig 1 as the tool goes through the pull up cycle The pressure to be read is the pressure shown at the time the control valve shifts Pressures shown on the gauge after the valve has shifted should be ignored CLAMP HOLD PRESSURE GAUGE Read the pressure shown on the cla
15. Operators Manual Za E 1 F E BAND IT a THE CLAMPING EXPERTS 535099 IBEX Automatic Air Tool BAND IT IDEX Inc A Unit of IDEX Corporation 4799 Dahlia Street Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 WWW CABLEJOINTS CO UK THORNE amp DERRICK UK TEL 0044 191 490 1547 FAX 0044 477 5371 TEL 0044 117 977 4647 FAX 0044 977 5582 WWW THORNEANDDERRICK CO UK Page 1 of 34 Document S41067 rev H Copyright BAND IT IDEX Inc 2010 All rights reserved fa BAND IT S835099 Table of Contents E CLAMPING EXPERTS T IBEX Automatic Air Tool Warranty and Safety Information 3 Front Tool Controls 4 Specifications 5 Installation 6 7 Operating Instructions 8 14 Maintenance Instructions 15 16 Maintenance Summary 17 Troubleshooting 18 21 Repair Parts 22 34 BAND IT IDEX Inc Document 841067 rev H A Unit of IDEX Corporation WWW BAN D IT IDEX m Copyright a Pats Sie ee ce BAND IT IDEX Inc 2010 enver P 1 800 525 0758 Page 2 of 34 All rights reserved F 1 800 624 3925 22 BAND IT S35099 SEs THE CLAMPING EXPERTS IBEX Automatic Air Tool Warranty and Safety Information Refer to website for warranty information http www band it idex com warranty html SAFETY RULES When applying clamps care should be taken to make certain that fingers are not in the way of the clamp being applied Tensioning the clamp can be stopped imme
16. RDER REPAIR PARTS This parts list is grouped into major sub assembly sections of the tool Components that also can be repaired are shown in their respective sections Locate the part needed on the drawings and observe the number attached to it match this number with ITEM on repair parts list Order the parts using the six digit part number and complete description shown on the repair parts list Should a serial number be required find the serial number of the tool on the nameplate located on the exterior of the front panel in the lower left hand corner Fig 8 It is recommended that the serial number information be supplied on all repair part orders Submit the order to your BAND IT distributor or representative for processing Note that some parts have part numbers marked on the parts this information may be helpful in assuring that the correct part is ordered but always consult the repair parts list and supply all the information as suggested in this section It is recommended that items such as nuts bolts etc be purchased locally e t nt pit tga sakat pi 84 gt no l p a rt RS 3 k ft an L E lt P PA gt 7 A L i SS Figure 8 Tool Serial Number Location BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright leg mas Be seuss BAND IT IDEX Inc 2010 enver i P1900525 0758 Page 22 of 34 All rights reserved F 1 800 624 3925 ZA BAND IT S35
17. S 1 TUBE O 3 8 OD X 18 LONG 10 S41799 1 QUICK EXHAUST VALVE AND Z NSS 1 lt ee MUFFLER KIT 43 NSS 1 TUBE Q 3 8 OD X 10 LONG 11 36287 2 GAUGE PRESSURE 0 100 PSI 44 NSSt COMPOUND TELFLON FIL 12 36487 3 CONNECTOR FEMALE SEALANT 13 36587 2 CONNECTOR MALE 42 de a H ana 14 I 936687 9 J CONNECTOR MALE 46 S37787 1 _ TUBE POLYETHYLENE 3 8 OD 15 H S3616 Z ELBOW MALE 90 47 S39687 1 _ TEE MALE BRANCH 1 4 NPT TB is 590897 S EE MEE 48 41987 1 GAUGE PRESSURE PANEL 17 36987 1 ELBOW MALE 90 MOUNT 18 37087 2 ELBOW MALE 90 49 40787 1 ASSEMBLY DRAIN TUBE 19 37187 1 TEE MALE RUN 50 NSS 1 _ TUBE R 3 8 OD X 12 LONG 20 S37287 3 TEE MALE BRANCH 51 S25487 1 _ ELBOW 90 STREET 1 4 NPT 52 G00689 4 SWIVEL UNION 1 4 M X F For replacement of these items and their component parts purchase directly from the manufacturer or its distributor s t Use Teflon filled sealant such as Loctite 592 or equivalent manufactured by Loctite Corp Individual tubes do not have unique part Newington Connecticut 06111 Purchase locally numbers These tubes may be cut to length shown from a bulk roll of tubing The part number to be ordered is shown as item 46 Customers must order the number of feet t Use a medium strength sealing compound such as Loctite 242 or equivalent manufactured by Loctite Corp Newington Connecticut 06111 Purchase desired A 29 foot
18. THE Figure 3 Air Control Schematic TOOL DURING ITS CYCLE 5 O REFERS TO IDENTIFICATION LETTERS PLACED ON EACH AIR LINE BAND IT IDEX Inc A Unit of IDEX Corporation www BAND IT IDEX com 4799 Dahlia Street Denver CO 80216 0307 USA P 1 800 525 0758 Page 9 of 34 F 1 800 624 3925 Document S841067 rev H Copyright BAND IT IDEX Inc 2010 All rights reserved A BAND IT S 35099 F THE CLAMPING EXPERTS x Automatic Air Tool Operating Instructions ADJUSTMENT OF CYCLE TIME The cycle time consists of two adjustable time elements These can be adjusted as desired to match the operator s skill compensate for the difficulty of the assembly of the item being clamped increase or decrease the speed of the tool to allow the tool to tension the clamp etc A six second time for a complete tool cycle is recommended as a reasonable time to make clamp assemblies avoid operator fatigue and obtain a good production rate The total time to apply a clamp will be increased by the time to load the clamp on the item being clamped into the tool and removing the item and the spent tail after clamping It is not likely that the cycle time will need be adjusted frequently ADJUSTMENT OF CLAMP PULL TIME This is the time needed to allow the pull cylinder to tighten the clamp and to build air pressure to the pressure level selected Pulling clamps with less than 40 psi does not require as much time to tension the
19. UGE KNOB CHART SHOWS RECOMMENDED HOLD PRESSURE FORGLAMPS CLAMP PULL PRESSURE ADJUSTMENT KNOB AIR SUPPLY PRESSURE GAUGE CHART SHOWS MAX RECOMMENDED PULL PRESSURE FOR CLAMPS FOOT CONTROL Figure 1 Front View BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAND IT I DEX com Copyright 4799 Dahlia Street BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Page 4 of 34 All rights reserved Specifications ZA BAND IT S35099 A mex 7 gt Automatic Air Tool TOOL SIZE Width Height Depth over head Depth chassis Weight TEMPERATURE Operating ambient Storage temperature SUPPLY AIR Pressure Temperature Consumption cycle Line size Connection size Filter in tool LUBRICANT Type Quantity PERFORMANCE Control specifications Water drain connection Cycle time Pull up clamp Cut off clamp Eject tail and reset CLAMP TYPE Tool with S260 head Width inches Width mm Diameter Materials BAND IT IDEX Inc 17 Inches 431 8mm 18 5 Inches 469 9 mm 21 5 Inches 546 1 mm 11 Inches 279 4 mm 135 Lbs 61 2 kg 32 F to 125 F 0 C to 51 5 C 20 F to 160 F 28 8 C to 71 1 C 100 120 psi 7 0 8 4 kg cm 689 827 kPa 32 F to 165 F 0 C to 73 8 C 6 7 cubic feet minute 100 psig minimum I D 3 8 9 53 mm 1 4 npt 203 5 156 mm minimum I D 50 micron sintered bronze DTE 24 Hydraulic oil 1 3 pint
20. a riea BAND IT IDEX Inc 2010 enver i B 1809 595 0756 Page 12 of 34 All rights reserved F 1 800 624 3925 BAND IT S35099 Sa THE CLAMPING EXPERTS Operating s Instructions lt IBEX Automatic Air Tool ADJUSTMENT OF CLAMP PULL PRESSURE This adjustment will be required for different materials and construction of the items being clamped A convenient chart summarizing the maximum pressures to use for the most commonly used Band lt clamps is located on the lower right front panel Fig 1 Note that this chart shows the maximum pressure to be used Pulling clamps to pressures higher than recommended may result in clamp breakage or improper clamp locking caused by excessive stretching of the clamp band It is likely that a pressure setting slightly below this maximum will be satisfactory Some testing by assembling clamps on a test specimen of the item being clamped may be useful to determine the desirable pressure setting To adjust the pressure locate the clamp pull pressure knob Fig 1 on the front panel Adjustment is made by a knurled knob secured with a lock ring Pull the lock ring out toward the knob so it can be turned Turn the knob clockwise to increase the pressure setting counter clockwise to decrease the pressure setting The pressure to which the tool is set is shown on the gauge beside the knob Fig 1 To check the pressure to which the tool is set cycle the tool and observe the maximum pressure re
21. ading shown on the gauge when the piston is all the way in Note that this pressure must be read during the pull cycle only When the desired pressure is obtained push the lock ring in and the knob is locked Note It is important to adjust so the pressure observed on the gauge is regulated to the desired pressure by the time the tool cycles and not attempt to set the pressure so that it is changing rapidly and merely passing through the desired pressure at the time the tool operates The latter condition can result in wide variations of pull pressure as the air pressure fluctuates ADJUSTMENT OF CLAMP HOLD PRESSURE The pressure in the clamp pull cylinder must be reduced to allow the tool to lock the clamp after pulling and to satisfactorily cut off the clamp tail This pressure is adjusted by the knurled knob on the left front panel Fig 1 The pressure to which the tool is set is shown on the gauge beside the knob Fig 1 Note that during this cycle the pressure drops rapidly The tool must be set so the desired pressure is shown at the instant the cut off cylinder moves the cam out to lock the clamp and cut off the tail To adjust this pressure pull the lock ring out and turn the knob clockwise to increase the pressure counter clockwise to decrease the pressure A convenient chart summarizing the recommended pressures to use for the most common sizes of Band It clamps is located on the lower left front panel Note that this chart shows only r
22. aust Operation at a lower drip rate can starve the cylinders and valves and reduce their life due to premature wear BAND IT IDEX Inc gt Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright 4799 Dahlia Street BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Page 8 of 34 All rights reserved E i 1 LO z yi ory ae awa ee ew O pe rati n g THE CLAMPING EXPERTS Instructions JRSK 100 120 PSI AIR SUPPLY HOLD CONTROL 3 CLAMP PULL CONTROL VALVE 3 S35099 Automatic Air Tool LEGEND BROWN CN 0 FILTER AIR LUBRICATOR VALVE FOOT OPERATED VALVE CLAMP PULL PRESSURE CONTROL GAUGE CLAMP PULL PRESSURE VALVE PULL UP CYLINDER CYLINDER CLAMP PULL VALVE TIME DELAYED PULL UP CYLINDER VALVE TIME DELAYED CUT OFF GAUGE CLAMP HOLD PRESSURE VALVE CLMAP HOLD PRESSURE CONTROL VALVE CUT OFF CYLINDER CYLINDER CLAMP LOCK AND CUT OFF HEAD CLAMP VALVE QUICK EXHAUST VALVE CHECK MUFFLER AIR EXHAUST GAUGE AIR SUPPLY PRESSURE MUFFLER AIR EXHAUST 1 4 TEE STREET 1 4 18 NPT CROSS BRASS 1 4 NPTF FEMALE A ON TOOLS SERIAL NUMBER 168 AND UP 1 SYSTEM SHOWN IN NORMAL OFF POSITION 2 TOSTART CYCLE DEPRESS FOOT CONTROL 3 KEEP FOOT CONTOL VALVE DEPRESSED TO COMPLETE CYCLE 4 RELEASE FOOT CONTROL VALVE WHEN THE COMPLETE CYCLE IS DONE OR TO STOP
23. d and operator must wait a second or more before cut off cylinder actuates Decrease the actuation time for the cut off cylinder fig 5 Time delay valve may be clogged Remove needle valve and observe If dirty remove valve disassemble and clean Cut off valve may be sticking Remove cut off valve disassemble and clean or replace fig 5 14 Tool does not read clamp hold pressure selected Cut off cylinder actuates before the clamp hold pressure selected shows on the gauge Pressure drops below desired pressure and regulates at a lower pressure Pressure never regulates Increase the actuation time for the cut off cylinder Increase the clamp hold pressure Adjust valve If no response replace hold pressure valve BAND IT IDEX Inc A Unit of IDEX Corporation 4799 Dahlia Street Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Document S41067 rev H www BAND IT IDEX com Copyright Page 21 of 34 BAND IT IDEX Inc 2010 All rights reserved S35099 Repair Parts Automatic Air Tool GENERAL This tool is designed and manufactured to require minimal maintenance and to have a long life However certain parts may require periodic replacement due to normal wear Replacement of these items will enable keeping the tool operating to its peak efficiency The part lists shows all parts that may be required to repair the tool HOW TO O
24. diately by releasing the foot pedal Detailed instructions are in this manual and the operator is advised to read it and become familiar with operating the tool IMPORTANT When clamping a hose end remember that a tighter clamp keeps the fitting more secure but excess tension could damage the hose Fitting stem must have prominent barbs for proper retention inside the hose but must not be sharp to prevent cutting into the hose Hose fitting and clamp must be compatible with each other and the environment used in If in doubt consult the hose or fitting manufacturer or call BAND IT Clamping objects other than hose requires similar precautions CAUTION Improperly tightened clamps may result in dangerous hose assemblies which could cause injuries or property damage CAUTION Abuse or use of a hose outside the manufacturers recommended conditions may cause it to quickly deteriorate and become a safety hazard This could result in serious injury or property damage Inspect and test hose assemblies frequently BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright 4799 Dahlia Street BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA P 4 800 525 0758 Page 3 of 34 All rights reserved F 1 800 624 3925 A RAN re Front Tool 7A BAND IT S35099 Controls E wx Automatic Air Tool E CLAMP HOLD PRESSURE GAUGE CLAMP HOLD PRESSURE CLAMP PULL ADJUSTMENT PRESSURE GA
25. e for flattened teeth If found gripper should be replaced Note that chipped teeth may hold band satisfactorily and use is not detrimental but a replacement gripper should be ordered Tripper plate may be stuck due to dirt or lack of lubricant Clean and relubricate the plate 7 Clamp tail cannot be inserted into Cycle tool and observe that the gripper lever tail moves as the piston Gripper level not opening Tripper plate may be broken or binding Disassemble gripper tool rod returns to contact the clamp lever and or tripper plate and clean or head replace defective item fig 6 8 Clamp tail is Tail is caught in the tool instead of Operate the tool and KEEP THE FOOT crumpled or being ejected back through or below CONTROL VALVE PEDAL DEPRESSED trapped as the the clamp head Reach under piston rod and locate the band tool resets gripper lever Rotate the lever toward the clamp head and allow the tail to fall out of the tool If the tail does not fall out use pliers to grasp the clamp tail and remove it Release foot control valve pedal NEVER position your fingers anywhere but on the gripper lever and keep the foot control valve depressed BAND IT IDEX Inc A Unit of IDEX Corporation 4799 Dahlia Street www BAND IT IDEX com Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Page 19 of 34 Document S41067 rev H Copyright BAND IT IDEX Inc 2010 All rights re
26. ecommended pressure settings operation outside these pressure settings will possibly result in poor locks on the clamps breaking of the clamp band pressure too high or difficulty in cutting off the tail pressure too low The tool should be cycled to check the pressure setting of the tool When satisfactory push the lock ring in to secure the adjustment knob Note It is important that the pressure be adjusted so the pressure is regulated to the desired holding pressure at the time the cut off cylinder actuates and not attempt to adjust the tool so the pressure is changing rapidly at the time the cylinder actuates This will result in consistent holding pressures The tool is ready for Band It Jr clamps BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright nied Poe ed saree BAND IT IDEX Inc 2010 enver i Pr 1809 595 0756 Page 13 of 34 All rights reserved F 1 800 624 3925 A BAND IT S 35099 F THE CLAMPING EXPERTS Operating SN Instructions IEX Automatic Air Tool APPLYING CLAMPS The following step by step instructions should be followed to successfully tension and lock a clamp This information is also summarized on a decal located on the lower left front panel and explained in further detail in other sections of this manual CAUTION When operating do not place fingers near or between the clamp band and the item being clamped as they could be
27. er blade has sharp edge remove sharp scraped deposits of metal on edge underside of tail at buckle edge Pull up pressure set too high reduce Tail is broken at 45 angle and or pressure section thinned at break Check hold pressure and reduce to Tail breaks during pull up recommended level Roll up is being attempted before pressure has dropped below recommended PSI Operator should wait for pressure to drop or decrease the holding cycle time see operating instructions 2 Clamp pulls Band lIt Jr lock is formed but pulls Check hold pressure and reduce for maximum level recommended for clamp width and material Clamp may have been rolled up at a higher pressure than recommended Operator should wait for pressure to drop or decrease the holding cycle time see operating instructions 3 Foot control leakage Air exhausts through exhaust port when tool is not being operated Disconnect tubes L and B at cylinder end Check each port for any air exhaust or faulty cylinder seals and repair 4 Tool operation is erratic especially when tool is resetting Pull cylinder is jerky during return Tool makes stuttering noises as air exhausts from the cylinder s Check for debris under foot control valve pedal or check to see that the valve is operated fully when pedal is depressed BAND IT IDEX Inc A Unit of IDEX Corporation 4799 Dahlia Street www BAND IT IDEX com
28. il gripper as shown in figure 6 and remove the right hand side panel Depress the pedal of the fool control valve and allow the tool to cycle as though it was pulling a clamp When the piston rod is pulled all the way back disconnect or shut off the air supply The tool will stop its action and the plate can be reached at the end of the piston rod Slide tripper plate out of the piston rod Clean to remove any accumulation of dirt debris etc and apply molybdenum disulfide lubricant such as Molykote type G n or equivalent to the edges of the plate Reassemble the plate with chamfered edge up and toward the front of the tool Slide the plate all the way into the piston rod Reconnect or turn on the air The tool will complete the cycle and return the piston rod toward the front of the tool Reassemble the clamp tail gripper and the tool is ready to use CLAMP TAIL GRIPPER j _ ACCESS HOLE ON EITHER SIDE OF BASE GRIPPER PIVOT PIN SET SCREW gt L Figure 6 Clamp Tail Gripper BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright 4799 Dahlia Street BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA P 1 800 525 0758 Page 15 of 34 All rights reserved F 1 800 624 3925 A BAND IT S35099 Maintenance E 5 THE CLAMPING EXPERTS f Instructions E IBEX Automatic Air Tool GENERAL This tool has been designed and constructed to reduce minimum maintenance Periodic
29. inlet port of the filter See figure 2 4 Remove the filler plug of the lubricator see figure 4 and fill the bowl to the fill line with the DTE 24 hydraulic oil supplied with the tool Note The lubricator cannot be filled while tool is pressurized 5 Do not fill past the fill line on the bowl Reattach filler plug The tool is ready for preliminary operation Do not reassemble the side panels The lubricator must be checked for proper operation Refer to the operating instructions section WARNING This tool is intended for use with industrial compressed air systems The tool must not be used where pressure or temperature may exceed the maximum rated operating condition as stated in the specifications section The polycarbonate plastic bowls used in this tool could be damaged and possibly burst if exposed to strong alkali s compressor oils containing aromatic hydrocarbons synthetic oils or fumes of these substances in contact with the polycarbonate plastic bowls externally or internally BAND IT IDEX Inc gt Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright 4799 Dahlia Street BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Page 6 of 34 All rights reserved BAND IT S35099 THE CLAMPING EXPERTS Installation yin Automatic Air Tool LIFT HERE 17 077 20 498 j 18 380 18 500 9 50 POSITION OF ITEM FOR INSERTION OF CLAMP INTO TO
30. ll rights reserved BAND IT S35099 Repair Parts THE CLAMPING EXPERTS REX Automatic Air Tool 13 2 PLACES g l 5 2 PLACES 4 2 PLAGES 12 B PLACES IT 3 PLACES 14 6 PLACES 10 14 3 PLACES C1 G 6s o ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 1 S51287 1 HEAD FINISHED JR AIR TOOL 8 S17287 1 SPRING COMP 240 DIA X 688 2 J85785 1 BLADE CUTTER FINISHED 9 J90887 1 PIN PIVOT FINISHED 3 J85688 1 PLATE BACKING FINISHED 10 S24987 6 SCREW CAP 5 16 18 X 1 1 4 4 25887 1 SHEAR HOOK FINISHED JR 11 J66587 6 WASHER LOCK 5 16 ID AIR TOOL 12 539487 2 NUT HEX JAM 5 16 18 5 S43987 2 KEY SUPPORT FIN JR AIR 13 S44087 2 SCREW CAP 1 4 28 X 2 TOOL 14 S44387 SHIM MOUNTING FINISHED EST 6 6 S43887 1 PLATE SUPPORT FIN RIGHT REQ 7 S43797 1 PLATE SUPPORT FIN LEFT Order J93099 cutter blade kit Not available separately BAND IT IDEX Inc j Document S41067 rev H peeing tte aed www BAND IT IDEX com eCopyrant Pid sgh Bae caer ies BAND IT IDEX Inc 2010 enver P 1 800 525 0758 Page 32 of 34 All rights reserved F 1 800 624 3925 Repair Parts S35099 Automatic Air Tool ITEM PART NO QTY DESCRIPTION 1 G92189 4 NUT HEX 5 16 18 3 J66587 4 WASHER LOCK 5 16 ID 6 S33987 4 WASHER FLAT 341 ID X 69 OD X 06 THICK
31. ly stone the lower edges to a smooth radius Figure 7 USE A FINE STONE AND WHET a A RADIUS ON THIS EDGE SO IT DOES NOT SCRAPE FINGERNAIL Figure 7 Cutter Blade Edge BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright 4799 Dahlia Street BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA P 4 800 525 0758 Page 16 of 34 All rights reserved F 1 800 624 3925 Maintenance A BAND IT Sa THE GLAMPING EXPERTS 535099 Summary E IBEX Automatic Air Tool COMPONENT FREQUENCY CHECK ACTION Check to see if blade is loose Tighten screws and replace Cutter Blade and Dail Look for broken or chipped if necessary With stone Backing Plate y edge Feel lower edge for hone edge of cutter blade sharp edge round figure 7 or 2 000 clamps Check for build up of foreign Remove and clean with clamp Taikorpper pulled material in teeth pointed object or knife blade Lubricate with molybdenum Gam Contac 2090 clamps Observe surface for lubricant disulfide grease such as Surface pulled Molykote G n Filter 6 months Check for accumulation of dirt rial WINE S0ap ana Want Refill to fill level with DTE 24 3000 clamps Check lubricant level Observe hydraulic oil If needed drain Lubricator ulled p for contaminated or discolored and clean lubricator with p lubricant soap and warm water before refilling Remove and clean
32. mp hold pressure gauge Fig 1 as the tool goes through that portion of the cycle The pressures observed are those to which the tool is set to operate The pressure to be read is the pressure shown at the time the cut off cylinder operates the cam to lock the clamp and to cut off clamp tail Pressures shown on gauge at other times during the cycle are unimportant and should be ignored The cycle time clamp pull pressure and clamp hold pressure should always be checked as described prior to attempting to apply a clamp on an item ADJUSTMENT OF LUBRICATOR The lubricator adjustment must be checked to determine that the drip rate is one drip per cycle set and locked at Band It does not need to be adjusted Locate the drop rate adjustment knob on the top of the lubricator Fig 4 The drip rate adjustment should be made only when there is a constant flow of air through the lubricator operate the tool Locate the sight dome just below the adjustment knob and observing the oil as it drips downward into the lubricator To adjust the drip rate turn the slotted red rotator in sight feed dome counter clockwise to increase drip rate clockwise to decrease the drip rate When the proper rate of one drop per cycle is obtained stop adjustment Do not operate the tool at a higher drip rate than recommended as the larger amount of lubricant could adversely affect the operation of the time delay valves and also result in accumulation of lubricant near the air exh
33. nd reaches the selected holding pressure then the operator waits before the tool operates to the holding and cut off cycle Increase the clamp pull cycle time to allow the tool to regulate to the selected pressure Air line pressure may be lower than the selected pressure Check and correct Check the system for an air leak Decrease the clamp pull cycle time fig 4 12 Tool does not tighten clamps Selection of higher clamp pull pressure does not result in tighter clamps Excessive amount of air is exhausting from the quick exhaust valve Check for air system leak Tighten or replace defective items Pull cylinder seal may be leaking Operate tool to stall the cylinder Remove tube N and if air is escaping disassemble pull cylinder and repair Check to see if gripper level pin is dragging on the base Reposition and retighten the set screw that retains the pin fig 6 BAND IT IDEX Inc A Unit of IDEX Corporation 4799 Dahlia Street Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Document S41067 rev H www BAND IT IDEX com Copyright BAND IT IDEX Inc 2010 Page 20 of 34 All rights reserved z BAND IT S35099 THE CLAMPING EXPERTS j Troubleshooting nu Automatic Air Tool PROBLEM OBSERVATION CORRECTION 13 Tool takes excessive time prior to actuation of cut off cylinder Tool reaches clamp hold pressure selecte
34. of these items and their component parts purchase directly from the manufacturer or its distributor s Use a high strength compound such as Loctite 271 or equivalent manufactured by Loctite Corp Newington Connecticut 06111 Purchase locally Denotes components of S795 Seal Kit t Use a multi purpose heavy duty lubricant paste such as Molykote G n paste as manufactured by Dow Corning Corporation Midland Michigan 48640 or equivalent Purchase locally tt Use a medium strength sealing compound such as Loctite 242 or equivalent manufactured by Loctite Corp Newington Connecticut 06111 Purchase locally ttt Use a pliable non hardening paste type compound such as Permatex Form A Gasket 2 or equivalent manufactured my Permatex Company Inc Kansas City Kansas 66115 Purchase locally NSS Items not sold separately for repair BAND IT IDEX Inc Document S41067 rev H A Unit of IDEX Corporation www BAN D IT IDEX com Copyright 4799 Dahlia Street BAND IT IDEX Inc 2010 Denver CO 80216 0307 USA P 4 800 525 0758 Page 30 of 34 All rights reserved F 1 800 624 3925 Repair Parts MEX 535099 Automatic Air Tool BAND IT IDEX Inc A Unit of IDEX Corporation 4799 Dahlia Street Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Figure 12 Pull Up Cylinder Assembly www BAND IT IDEX com Page 31 of 34 Document S41067 rev H Copyright BAND IT IDEX Inc 2010 A
35. pinched 1 Set and or check clamp pull pressure 2 Slide clamp over object being clamped Insert tail of clamp into the open slot of the backing plate of the clamp tool head Push the clamp tail into the head as far as possible the clamp buckle should be almost touching the backing plate of the clamp tool head 3 Support the item being clamped The operator should hold the object so the clamp buckle is essentially level with the tail and should also keep the object horizontal and lift it if necessary as the weight of the assembly is not held by the clamp 4 Depress the pedal of the foot control valve and hold the pedal down as the tool operates through its cycle 5 Allow the tool to tighten the clamp and observe the pull pressure The tool will then automatically cycle and lower the pressure in the pull cylinder to the hold pressure 6 Roll up hose when clamp hold gauge drops to approximate roll up pressure shown in chart below Rotate object being clamped upward and position clamp buckle under shear hook of machine 7 Support the object being clamped as the cut off cylinder automatically pushes the cam outward to perform and cut off operation Pull Up Pressure Clamp Width i psi Hold Pressure Roll Up Pressure mm Stainless Steel Carbon psi psi 201 SS 316 SS Steel 1 4 6 35 15 15 6 7 9 10 3 8 9 525 25 20 25 6 7 9 10 1 2 12 7 40 35 40 8 9 11 12 5 8 15 875 50 40 50 9 10 12 14 3 4 19 05 60 50 60 1
36. served Za BAND IT 535099 E THE CLAMPING EXPERTS Troubleshooting IBEX Automatic Air Tool PROBLEM OBSERVATION CORRECTION 9 Tool doesn t cut Cut off cylinder stalls and does not Check for loose or broken cutter blade off clamp cut off clamp tail Tighten screws if loose Replace cutter Clamp tail bends and allows tool to force buckle past cutter blade edge blade if broken Reset clamp hold pressure to recommended pressure If air line supply pressure is below 100 PSI stop operation and correct or allow pressure to rise above 100 PSI Check cut off cylinder air cushion valve fig 14 It might be screwed in too deep Cut off cylinder piston seals leak Loosen nut off of tube Q If air is still escaping remove cylinder and replace seals Cut off cylinder piston rod may be binding Shut off air supply and remove tubes B and Q and operate piston rod by hand to see if it moves freely If not check back up roller for 010 clearance or remove cylinder Lubricate between shear hook and cut off cam 10 Tool never reaches the selected pull pressure Tool operation may be erratic in this portion of the cycle 11 Tool takes excessive time for clamp pull up Pressure observed increases then drops rapidly and jumps back up to a higher pressure Tool cycles to start the clamp holding cycle before selected pressure is observed on gauge Tool pulls the clamp a
37. to another location or return it to the factory for service 6 CAUTION The tool weighs approximately 117 pounds The aid of a suitable lifting device is recommended for handling the tool Use the lift points provided See figure 2 N MOUNTING 1 Locate the tool in its desired location and secure the tool to the mounting surface with 5 16 diameter bolts 4 Place the foot control valve on the floor See figure 2 for location of the bolts 2 A drain tube connected to the pipe connection on the bottom of the filter is supplied so the water automatically ejected can be dumped This drain line can be connected to a permanent drain recommended or it can drain into a container This line can be routed through the opening in the front of the chassis If alternate routing of the hose is desired an access hole must be cut through the chassis at the desired location 3 Prepare the incoming air line the supply air should be clean filtered and free of moisture Recommended air source hook up should be done with a quick disconnect coupling such as a Hansen 3000 series 1 4 npt socket and plug or equivalent For permanent hook up use of a shut off valve in the air line is recommended to enable shut off of the incoming air when servicing the tool Route the air line through the access hole in the rear of the chassis Alternate routing of the supply air can be done through the bottom of the chassis Connect the air line to the tee fitting in the
38. with non f i 6 months Look for build up of dirt flammable degreaser such as Gunk Cylinders 2 Yearly Check for accumulation of dirt Clean with soap and warm on piston rod cylinders water Cam Roller months Clean surface of roller and P pricate with SAE 30 oil wipe away excess lubricant Clamp Head 6 months Check ar loose mounting Tighten mounting screws screws Trip Plate 6 menthe Clean to remove dirt debris Apply Molykote G n or etc equivalent BAND IT IDEX Inc Document 841067 rev H A Unit of IDEX Corporation WWW BAN D IT IDEX com Copyright 4799 Dahlia Street Denver CO 80216 0307 USA P 1 800 525 0758 F 1 800 624 3925 Page 17 of 34 BAND IT IDEX Inc 2010 All rights reserved Troubleshooting GENERAL Za BAND IT FHE CLAMPING EXPERTS S35099 Automatic Air Tool This section contains information on problems that may possibly occur and the corrections to be made to restore the tool to proper operating condition When using this clamp application tool problems can occur with the tool or with the clamp being assembled The guidelines shown and attention by the tool operator will result in identifying the problem so a timely correction can be made satisfactorily but does not lock properly through buckle PROBLEM OBSERVATION CORRECTION 1 Clamp tail breaks Knife like edge on tail edge of band Cutter blade broken replace during pull up on clamp is scarred and heavily Cutt
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