Rutland 504 Windcharger & Rutland 504 efurl Owners Manual
Contents
1. Installation amp Operation Us 5 680 65 04 O Samp After In 190 13 86 Charge A Bar Lo E pa D 0000000 AI Doc No SM 150 Issue C 17 03 14 10 CAUTION Fig 4 HRDi Regulator for dual battery charging amp optional solar panel up to 160W Note for solar panel connections to all regulators 1 Maximum solar panel ratings are based on 25 C downrate for use in higher ambient temperatures 2 A diode must be fitted to the solar panel s to prevent reverse currrent Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Siting the Windcharger General Considerations The location and height of the mounting pole or tower for your wind turbine will be the major factor in the overall performance of your system The smooth flow of wind over land and water is often interrupted by a multitude of obstructions causing wind sheer and turbulence Wind sheer describes the interference between the fast moving upper air and the slow moving air close to the ground and the resulting decrease in average wind speed as one gets closer to the ground Turbulence is caused by the wind passing over obstructions such as moored boats trees and buildings Both wind sheer and turbulence diminish with height and can be overcome simply by putting the turbine sufficiently h2. e Mounting pole outside diameter MUST NOT exceed 38 1mm for at least the top 0 5m Larger section poles must not be used as this will reduce the tower to blade clearance In high wind conditions this could cause damage to the Windcharger by allowing the blade to come into contact with the mounting pole A broken blade will cause turbine imbalance with consequent damage e When turning the Windcharger is capable of generating voltages in excess of the nominal voltage The turbine must never be allowed to rotate unless it is electrically connected to a regulator or batteries Connecting an open circuit running turbine to the electrical system can cause serious damage to system components owing to excessive voltage Caution must be exercised at all times to avoid electric shock e Stopping the turbine this may be necessary to undertake battery maintenance If possible stopping the turbine should be done in low wind speed conditions The turbine can be slowed by rotating or orienting the tail fin upwind this will slow the turbine sufficiently for it to be safely secured to the pole with rope Avoid leaving the turbine tied up for any period of time we recommend that the turbine either be covered to give protection from the weather or removed and stored in a dry location We recommend the use of Marlec charge regulator that includes a shutdown switch e Choose a calm day to install the equipment and consider other safety aspects No attempt to re
3. olienne en toute s curit il est pr f rable de la bloquer temporairement L eolienne Rutland 504 est con ue pour une utilisation sur des bateaux voiles ou certaines applications terrestres L olienne Rutland 504 efurl doit tre utilis e dans des zones de vents forts permanents ou des utilisations terrestres Lorsque des vents d orage sont annonc s l olienne peut tre immobilis e pour pr venir les risques d usure et de casse Notez bien que le non respect de ces recommandations fabricant entraine l invalidation de la garantie produit au cas ou l Eolienne serait endommagee par des vents forts En cas de doute se r f rer votre revendeur un ing nieur comp tent en lectricit ou au fabricant monta 1x Nacelle contient S curit Turbine Les lames i 2 l Assembl e de int grant la bague ext rieure Windshaft ne doivent pas tre alt r s ou modifies Tail Fin montage avec 2 x M6x 12 Hex T te de vis y rondelles ressort x 9 et des rondelles plaine P 1 x C ne avant 1x Adapteur de 3 vis de fixation Poteau Doc No SM 150 Issue C 17 03 14 19 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Guide d installation en douze tape 1 Choisir un emplacement d gag pour que l olienne soit expos e au vent sans aucune obstruction A bord d un bateau la monter au minimum 2 5 m au dessus du pont et sur terre a une hauteur de 4 6 m minimum Li
4. Doc No SM 150 Issue C 17 03 14 21 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation e Vientos fuertes durante vientos fuertes el termostato incorporado al cargador e lico puede ponerse en funcionamiento para evitar que el generador se recaliente En este modo la salida se detendr y la turbina se acelerar temporariamente hasta alcanzar una temperatura menor y el generador se encuentre nuevamente conectado y cargando Se lo puede ver girar durante prolongados vientos fuertes particularmente en temperaturas ambientales elevadas Si es accesible y seguro quiz s prefiera sujetar temporariamente la turbina e Esesencial respetar la polaridad correcta al conectar el cargador e lico y todos los dem s componentes en un circuito el ctrico Una conexi n inversa da ar al cargador e lico y la instalaci n incorrecta anular la garant a e El aerogenerador Rutland 504 es adecuado para su uso en los barcos de vela y algunas aplicaciones terrestres El efurl Rutland 504 se debe utilizar siempre en instalaciones permanentes o en tierra en zonas de vientos fuertes Cuando se pronostican vientos de tormenta el aerogenerador restringe su fuerza para minimizar el desgaste Tenga en cuenta que cuando el fabricante recomienda que deber a haberse utilizado un tipo de aerogenerador con furling la garant a queda invalidada en los casos de da os causados por tormenta e Si tiene alguna duda consulte con el proveedor un ingenier
5. Rutland 504 Windcharger The utmost of care goes into the manufacture of all our products in our IS09001 approved factory To ensure you get the very best out of the Rutland 504 we recommend that you read this manual and familiarise yourself with its contents before installing and operating the Windcharger system Summary of Features and Uses e Aerodynamically styled to maintain good wind flow and stability e Low wind speed start up maximises power generation in low winds e High grade construction materials for durability U V stability and weather resistance e Provides a D C power supply to charge 12 V battery banks where low power is needed for domestic devices as well as navigation equipment etc e Rutland 504 Windcharger model Designed for use on board sailing yachts and temporary motor caravan applications e Rutland 504 efurl model Designed for land based installations efurl is the Rutland electronic automatic furling system that slows the turbine in strong winds to control its speed and protect the turbine in high winds e Note that there are other Rutland Windchargers designed for permanent use on land visit www marlec co uk to find out more Rutland 504 Profile amp Dimensions gso 13 304 231 Safety outer ring gt y Doc No SM 150 Issue C 17 03 14 4 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation General Guidelines and Warnings
6. el regulador De hasta 20 m ste deber a ser un rea de secciones de por lo menos 2 5 mm Es necesaria una peque a rea de secci n de 4 mm para unir el regulador a la bater a Para consultar otras distancias vea la clasificaci n en Especificaciones para cables 6 Coloque el m stil de montaje esto puede hacerlo en el piso antes de levantar el m stil de tal manera que el cable seleccionado pueda enroscarse a lo largo del mismo 7 Ajuste la cola y la nariz del cargador e lico mediante los fijadores proporcionados 8 Una el cable enroscado en el m stil al cable de salida del cargador e lico mediante el bloque conector proporcionado Envuelva con cinta aisladora O bien utilice un tap n o toma corriente con pestillo Le recomendamos enroscar el cable y asegurarlo con una cinta de sujeci n para cables para aliviar la tensi n en la junta 9 Con cuidado presione los cables hacia el m stil mientras desliza el adaptador del m stil por el mismo Alinee los orificios y suj telos en el lugar con los tornillos y arandelas proporcionadas Apriete con la llave Allen No permita que la turbina gire libremente 10 Ubique el regulador de carga cerca de la bater a y siga cuidadosamente TODAS las pautas y secuencias de instalaci n del regulador para conectar el cargador e lico a la bater a 11 Aseg rese de que las conexiones de la bater a sean permanentes ya que el cargador e lico NUNCA debe ponerse en funcionamiento sin estar con
7. essere sempre utilizzato in caso di applicazioni terrestri permanenti o in aree sogette a forti vente Quando si prevedono venti di tempesta la ventola podr essere rallentata minimizzandone il logorio Si noti che qualora il produttore raccomandase l utilizzo di un Windcharger modello furl la garanzia verr invalidata in caso di danni provocati dal maltempo eln caso di dubbi contattare il proprio rivenditore un ingegnere elettrico o il produttore Vista esplosa di The Rutland 504 Turbina di sicurezza Navicella Le pale che contenente il incorporano l anello gruppo dell albero esterno non devono eolico essere manomesse o alterate ee Gruppo timone di coda con 2 x M6 x po 12 Hex Viti a testa X rondelle elastiche e a rondelle ES P Gruppo adattatore montante Si inserisce in un palo di Naso cono con 31 7mm di diametro 3 rivetti a interno e NON PI DI scatto 38 1 mm di diametro esterno Doc No SM 150 Issue C 17 03 14 28 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Guida rapida in 12 punti 1 Scegliere un sito all aperto in cui esporre il generatore eolico ad un flusso di vento evitando ostruzioni A bordo montare il generatore eolico ad almeno 2 0 m sopra il ponte eaterra ad almeno 4 6 m di altezza Leggere la sezione completa in Luogo di utilizzo 2 Scegliere un palo di montaggio con un diametro interno di 31 7 mm e un diametro esterno non superiore a 38 1 mm pe
8. m a r e E sales marlec co uk www marlec co uk renewable power
9. mat avec une corde viter de immobiliser trop longtemps Il est recommand de la couvrir pour la prot ger des effets du climat ou de la d poser pour l entreposer en lieu sec Les r gulateurs sont quip d un interrupteur Marche Arr t Entres autres l ments de s curit effectuer l installation par temps calme Aucune tentative de r paration ne doit tre engag e tant que l olienne n est pas immobilis e L olienne est quip e d aimants c ramiques qui peuvent facilement tre abim s lors de leur manipulation Elle doit amp tre mani e avec pr caution durant le transport et le montage Il est essentiel de respecter les polarit s lors du branchement de l olienne ainsi que de tous les autres composants du syst me lectrique Inverser les branchements endommagerait l olienne et une installation incorrecte annulerait la garantie Doc No SM 150 Issue C 17 03 14 18 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation e Vents forts Par vents forts la s curit thermique int gr e peut stopper l olienne pour l emp cher de surchauffer Dans ce cas l olienne ne produit plus d lectricit et sa vitesse de rotation peut augmenter le temps n cessaire au refroidissement Elle se remet automatiquement en marche lorsque la temp rature a baisse Si les vents forts persistent et plus particulierement par temps chaud vous verrez ces cycles se r p ter S il vous est possible d acc der a l
10. sufficient wind there should be a current reading This establishes if power is passing through the regulator C If both above are unsuccessful set the multi meter to DC Volts Disconnect the wind generator from the regulator and connect the meter to the wind gen and the meter to the wind gen Provided there is sufficient wind there should be a variable voltage reading according to the speed of the wind seen at the wind turbine This will establish if the wind generator is able to deliver power or not D If tests A and C are successful but test B fails to produce results connect the wind gen directly to the battery Set the digital multi meter to DC Amps and measure power between the wind gen and the battery If a reading is measured providing there is sufficient wind then the regulator is faulty E If the wind turbine fails to deliver any current or open circuit V reading undertake the further tests below 5 Mechanical inspection It may be necessary to remove the Wind charger from its pole for the following tests A Check the brushes and slip ring for wear or damage eTo inspect the brushes remove the tail fin and the plastic nacelle eThe brushes can be inspected by removing the caps from the brush holders amp withdrawing the brushes e Heavy deposits on the slipping and reduced power indicate a possible reverse connection to the battery Clean the slipping with fine glass paper and fit new brushes B Check hub for free r
11. utilizzati pali di sezione maggiore in quanto ridurrebbero la distanza tra la pala e la torre In condizioni di vento forte potrebbero verificarsi danni al generatore eolico poich la pala potrebbe entrare in contatto con il palo di montaggio Una pala spezzata provocher uno squilibrio della turbina e un conseguente danno eMentre il generatore eolico gira in grado di generare tensioni in eccesso rispetto alla tensione nominale La turbina non deve mai ruotare quando non collegata elettricamente ad un regolatore o a batterie Collegare una turbina a circuito aperto in funzione all impianto elettrico si possono verificare gravi danni ai componenti dell impianto a causa della tensione eccessiva Occorre esercitare cautela in ogni momento al fine di evitare scosse elettriche eArresto della turbina potrebbe essere necessario per effettuare la manutenzione della batteria Se possibile la turbina deve essere arrestata con venti a bassa velocit La turbina pu essere rallentata ruotando o orientando il timone di coda sopravento rallentando cos la turbina a sufficienza per poterla fissare in modo sicuro al palo con una corda Evitare di lasciare la turbina legata Si consiglia di coprire o di proteggere la turbina dalle intemperie oppure di rimuoverla e di conservarla in un luogo asciutto Si consiglia l uso del regolatore di carica Marlec dotato di interruttore di spegnimento eScegliete una giornata tranquilla per l installazione dell appare
12. Rutland 504 Windcharger amp Rutland 504 efurl Owners Manual Installation and Operation e A A GB DE ES FR IT Doc No SM 150 Issue C 17 03 14 Rutland 504 Windcharger Installation amp Operation Contents Page Introduction 4 Summary of Features and Uses 4 Profile and Dimensions 4 General Guidelines and Warnings 5 Check You Have Received 6 Exploded View of Rutland 504 6 Other Items 6 Assembly amp Installation 7 Twelve Step Quick Start Guide 7 Tower Preparation 8 Tail and Nose Assembly 8 Electrical Connections amp Fitting to the Tower 9 Up and Running 9 Typical Wiring Diagram for the Rutland 504 Windcharger 10 Siting The Windcharger 11 General Considerations 11 On Board Systems Rutland 504 model 12 Land Based Systems Rutland 504 efurl model 13 Further System Requirements Batteries 14 Cable Specification 14 Specification and Performance Guideline Performance Curve 15 Maintenance and Troubleshooting Inspection and Maintenance 16 Troubleshooting 16 Instructions in Other Languages Installation Instructions abbreviated French 18 Installation Instructions abbreviated Spanish 21 Installation Instructions abbreviated German 24 Installation Instruction abbreviated Italian 27 For Your Records 30 Limited Warranty 31 Doc No SM 150 Issue C 17 03 14 3 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Introduction Congratulations and thank you for purchasing your
13. W hlen Sie einen Mast mit einem Innendurchmesser von 31 7mm und einem Au endurchmesser von nicht gr er als 38 1 mm und mindestens f r den Oberen 0 6m um i einen Nebenschaden zu vermeiden und ii die Bedingungen der Garantie zu erf llen 3 Montieren sie eines der Aufladekontrollger te von der Firma Marlec an eine geeignete senkrechte Oberfl che und in der N he der Batterie Befolgen Sie die Anleitung die mit dem Aufladekontrollger t mitgeliefert wurde 4 Bohren Sie falls erforderlich in den Montagemast zur Vorbereitung der Befestigung und Inbetriebnahme des Windchargers Siehe Montage und Installation Assembly and Installation 5 W hlen sie ein geeignetes zweiadriges Kabel f r den Anschluss des Windchargers zum Aufladekontrollger t Bis zu 20 Meter dies sollte mindestens von einer 2 5mm Querschnittsfl che sein Ein Kurzabschnitt von einer 4mm Querschnittsfl che ist f r die Verbindung zwischen dem Aufladekontrollger t und der Batterie erforderlich F r weitere Abst nde beziehen Sie sich bitte auf die Tabelle Kabelspezifikationen Cable Specifications 6 Bringen Sie den Montagemast in eine bestimmte Stellung sodass das gew hlte Kabel aufgezogen werden kann das kann auch auf dem Boden durchgef hrt werden bevor sie den Mast anheben 7 Das Heck und Vorderteil an den Windcharger mit den mitgelieferten Befestigungsteilen montieren 8 Schlie en Sie das durchgezogene Kabel am Mast mit dem Kabelausgang des Windchar
14. ailable from Marlec is fitted to prevent batteries becoming overcharged in strong winds and during low energy consumption periods A regulator is essential where gel and sealed batteries are used e Batteries may be linked as shown in the Fig 13 It is essential to observe polarity as follows Red is Positive Black is Negative Cable Specification The cable used for connection of the Wind charger to the batteries should be in accordance with Fig 11 The use of a smaller cable than recommended will reduce the performance of the charging system Cable and connectors are available from your dealer or the manufacturer 14 Marlec Eng Co Ltd Rutland 504 Windcharger Specification and Performance Guideline Performance Curve Installation amp Operation Note The curve shown below is for clear non turbulent wind conditions this may not be achieved in some installations Refer to the section on Siting to optimise performance at your site Wind speeds are in situ of the turbine and may not reflect those measured at mast top or those reported by the Met Office 6 0 5 0 4 4 0 3 0 4 2 0 5 Charge into 12v battery Any 1 0 0 0 WINDSPEED CONVERSION MPH KNOTS x 1 15 M S KNOTS x 0 515 5 10 15 20 25 Windspeed Knots 15 Doc No SM 150 Issue C 17 03 14 35 40 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Maintenance and Troubleshooting Inspection
15. and Maintenance The Rutland 504 requires no scheduled maintenance but an annual inspection should be carried out to monitor the general condition of the system to ensure the electrical and mechanical integrity and safety of the system WARNING Before inspection the turbine should either be lowered to the ground or tied to prevent the generator from turning To stop the generator from turning proceed as follows 1 Turn the wind generator out of the wind 180 using the tail A hole is provided in the tail fin to assist in this The generator will eventually slow down 2 Tie a blade to the mounting pole to prevent it from rotating Whilst the generator is stationary the following routine checks should be performed 1 Check all nuts bolts and screws for tightness 2 Check the yaw axis for free rotation 3 Check tower assembly for condition 4 Check the tension of the guy wires if applicable The tension of guy wires should be checked frequently during the first year 5 The unit can be wiped with a mild detergent and rinsed with water to remove dirt and debris Note The Wind charger is designed for continuous running this achieves maximum resistance to water ingress Should the unit be restrained for any extended period it is recommended that it be covered or removed to a dry location Trouble Shooting In the unlikely event that your Rutland 504 should develop a defect the turbine should first be tied to prevent the blades from
16. arger at least 2 0 metres above the deck and on land at least 4 6 m high Read the full section on Siting 2 Choose a mounting pole with an internal diameter of 31 7 mm and external diameter of no greater than 38 1 mm for the top 0 5 m minimum to i prevent accidental damage and ii meet warranty conditions 3 Mount a charge regulator from the Marlec range to a suitable vertical surface and close to the battery Follow instructions supplied with the charge regulator 4 Drill the mounting pole if required in preparation to accept and secure the Windcharger See Assembly and Installation section 5 Choose suitable two core cable to connect from the Windcharger to the regulator Up to 20m this should be of at least 2 5mm cross sectional area For other distances see the table in Cable Specifications A short section of Amm cross sectional area is required to link the regulator to the battery 6 Position the mounting pole this may be done on the ground before raising the pole so that the selected cable can be threaded along it 7 Fit the tail and nose to the Windcharger using fasteners provided 8 Join the cable threaded through the pole to the Windcharger output cable using the connector block provided Wrap with insulating tape Alternatively use a latching plug and socket We recommend looping back the cable and securing with a cable tie to provide strain relief to the joint 9 Carefully push the cables down the pole whi
17. cchiatura e rispettate tutte le misure di sicurezza eNon deve essere fatto nessun tentativo di riparare l impianto finch non viene impedito al generatore eolico di ruotare ell generatore eolico dotato di magneti di ceramica che possono essere danneggiati se non vengono maneggiati con cura Il blocco principale del generatore deve essere trattato con cura durante il trasporto e il montaggio Doc No SM 150 Issue C 17 03 14 27 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation eVenti forti con venti forti il termostato integrato del generatore eolico pu prevenire il surriscaldamento del generatore In questa modalit la produzione si interromper e la turbina aumenter temporaneamente la velocit finch non verr raggiunta una temperatura pi bassa e il generatore non verr di nuovo attivato per la ricarica Questo ciclo pu essere effettuato in presenza di venti forti prolungati soprattutto con temperature ambientali elevate Se possibile nel pieno rispetto delle misure di sicurezza preferibile bloccare temporaneamente la turbina eE fondamentale rispettare la corretta polarit quando si collega il generatore eolico e tutti gli altri componenti ad un circuito elettrico La connessione inversa dannegger il generatore eolico e l installazione non corretta invalider la garanzia ell generatore eolico Rutland 504 adatto per barche a vela e alcune applicazioni a terra Il Rutland 504 efurl dovr
18. e Der Rutland 504 Windcharger eignet sich f r Segelboote und f r einige Anwendungen zu Land Der Rutland 504 efurl sollte dann eingesetzt werden wenn es sich um dauerhaften starken Wind oder Landinstallationen handelt Wenn Sturmwinde vorhergesagt werden kann die Turbine gedrosselt werden um einen Verschlei zu reduzieren e Anmerkung wenn es vom Hersteller empfohlen wurde dass ein Windcharger der Furlmatic Modelle f r jegliche Art von Segelvorrichtungen zu nutzen sei wird die Garantie im Falle eines Sturmschadens gegenstandlos gemacht e Im Zweifelsfall wenden Sie sich bitte an Ihren Fachh ndler an einen fachkundigen Elektroingenieur oder an den Hersteller Sicherheits Turbine Die Klingen Einbeziehung der Au enring darf nicht mit manipuliert oder ver ndert werden Ng 1x Gondel Schwanzflosse Montage mit 2 x M6 x 12 Hex Schrauben Federringe und Unterlegscheiben 1 x Kegelkonus 3 Schrauben 1 x post Adapter Doc No SM 150 Issue C 17 03 14 25 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Kurzanleitung mit zw lf Anhaltspunkten 1 W hlen sie eine offene Stelle f r die Montage Ihres Windchargers in einem bestimmten Luftstrom und unter der Vermeidung von Hindernissen An Bord sollte der Windcharger mindestens 2 4 Meter ber dem Deck und zu Lande mindestens 4 6 Meter hoch angebracht werden Lesen Sie den vollst ndigen Absatz zu An einer Stelle befestigen Siting 2
19. ectado a la bater a 12 Levante y sujete el cargador e lico Ahora puede dejarlo que gire Siga la Lista de control final de 4 puntos denominada Instalado y en Funcionamiento que se observa m s adelante Tambi n la secci n Pautas y advertencias generales ampl a sobre los puntos mencionados Doc No SM 150 Issue C 17 03 14 23 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Deutsche Einleitung Wir gratulieren und bedanken uns f r den Erwerb Ihres Rutland 504 Windchargers Wir leisten die beste Sorgfalt bei der Herstellung von allen unseren Ger ten gem dem anerkannten Betriebsstandard ISO9001 Zur Gew hrleistung f r alle Vorteile beim Gebrauch von Rutland 504 bitten wir Sie diese Anleitung vollst ndig durchzulesen bevor Sie mit der Montage und Inbetriebnahme des Windchargers fortfahren Zusammenfassung der Funktionen und Anwendungen e Aerodynamisch gestaltet f r einen ausgezeichneten Luftstrom mit Luftstabilit t e Das Anlassen bei einer niedrigen Windgeschwindigkeit maximiert Stromerzeugung bei geringen Windst rken e Hochwertige Baustoffe f r Strapazierf higkeit UV Strahlungsstabilit t und Witterungsbest ndigkeit e Ein Gleichstromnetzger t zum Aufladen eines 12 V Batteriesatzes wurde mitgeliefert e Rutland Windgenerator Modell 504 Entwickelt f r Anwendungen an Bord von Yachten und gelegentlich auch f r Reisemobile e Rutland Windgenerator Modell 504 efurl Entwickelt
20. es capaz de generar voltajes superiores al voltaje nominal Nunca permita que la turbina gire a menos que se encuentre conectada el ctricamente a un regulador o a una bater a La conexi n de una turbina que funciona con un circuito abierto al sistema el ctrico puede provocar da os graves a los componentes del sistema por el excesivo voltaje En todo momento tenga cuidado y evite las descargas el ctricas e Detenci n de la turbina puede ser necesaria para realizar el mantenimiento de la bater a Si es posible detenga la turbina en condiciones de viento a baja velocidad Disminuya la velocidad de la turbina girando o dirigiendo la aleta de la cola contra el viento esto diminuir la velocidad de la turbina lo suficiente como para que sta se pueda sujetar con una soga y sin peligro al m stil Evite dejar la turbina atada durante mucho tiempo le recomendamos que cubra la turbina para protegerla de la intemperie o ret rela y gu rdela en un lugar seco Le recomendamos que utilice el regulador de carga Marlec que incluye un interruptor de desconexi n e Elija un d a sin viento para instalar el equipo y tenga en cuenta otros aspectos de seguridad e No intente reparar el sistema hasta que el generador de viento este sujeto y no pueda girar e El cargador e lico esta ajustado con imanes cer micos que pueden da arse durante una fuerte manipulaci n Tenga cuidado con el ensamblaje del generador principal durante el transporte y el montaje
21. f r Installationen an Land efurl ist das automatische Drossellsystem von Rutland welches bei starkem Wind die Turbine bremst um die Geschwindigkeit zu kontrollieren und die Turbine bei hohen Windgeschwindigkeiten sch tzt Allgemeine Richtlinien amp Gefahrenhinweise e Die Mastmontage DARF den Au endurchmesser von 38 1mm zumindest den Oberen von 0 5m NICHT berschreiten Gr ere Mastquerschnitte d rfen nicht verwendet werden da dies zu einer geringeren Distanz zwischen dem Mast und dem Rotorblattspiels f hrt Bei hohen Windbedingungen k nnte es beim Windcharger zu Schaden f hren da das Rotorblatt mit dem festmontierten Mast in Kontakt kommen k nnte Ein zerbrochenes Rotorblatt verursacht ein Ungleichgewicht der Turbine und dementsprechend Sch den e Bei der Drehbewegung ist der Windcharger in der Lage Stromspannungen h her als die Nennspannung zu erzeugen Es darf nie zugelassen werden dass die Turbine rotiert es sei denn das sie elektrisch mit einem Aufladekontrollger t oder mit Batterien angeschlossen ist Der Anschluss einer laufenden Turbine im Leerlauf an das Elektrosystem kann ernsthafte Sch den bei den Anlagebestandteilen aufgrund der berh hten elektrischen Spannung hervorrufen Vorsicht ist stets zu bewahren zur Vermeidung eines Stromschlages e Das Anhalten der Turbine wird bei der Wartung der Batterie notwendig Falls m glich sollte die Turbine bei Bedingungen mit niedrigen Windgeschwindigkeiten gestoppt werde
22. gers mit der mitgelieferten Anschlussleiste an und mit Isolierband umwickeln Es kann als Alternative eine einklinkende Steckvorrichtung verwendet werden Wir empfehlen das Kabel zur ckzuschlingen um es mit einem Kabelbinder zu befestigen und eine Zugentlastung am Verbindungsst ck zu erzielen 9 Die Kabel mit Sorgfalt am Mast hinunter schieben w hrend das Passst ck am Mast herunter gegleitet wird Die L cher in eine Reihe bringen und an der Stelle mit den mitgelieferten Schrauben und Muttern befestigen und mit dem Sechskantstiftschl ssel befestigen Die Turbine darf nicht sich nicht unbehindert im Kreis drehen 10 Das Aufladekontrollger t neben der Batterie lokalisieren und mit Sorgfalt ALLE Richtlinien und Installationsanweisungen f r den Anschluss an den Windcharger bis durch zur Batterie befolgen 11 Sicherstellen dass die Batterieanschl sse dauerhaft sind da der Windcharger NIE ohne einen Anschluss mit der Batterie in Betrieb genommen werden darf 12 Den Windcharger anheben und befestigen Die Drehbewegungen k nnen nun durchgef hrt werden Befolgen sie die im folgenden erl uterte Inbetriebnahme 4 Punkte berpr fliste Up and Running Four Points Final Checklist ebenso die Allgemeinen Richtlinien und Gefahrenhinweise die sich auf die obengenannten Punkte beziehen Doc No SM 150 Issue C 17 03 14 26 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Italiano Introduzione Compli
23. igh above them It is therefore essential that the wind generator should be located in an area as free as possible from disturbed wind flow Bear in mind that downwind obstructions can be as detrimental to performance as upwind obstructions Fig 6 Fig 6 AREA OF TURBULENCE WIND DIRECTION Doc No SM 150 Issue C 17 03 14 11 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation On Board Systems Rutland 504 Windcharger Model e The wind generator should be mounted at a safe height a minimum of 2 metres 6 5 feet above the deck and away from other obstacles which could interfere with the blades or tail assembly Fig 7 e The Rutland 504 is designed to fit inside an aluminium or stainless steel tube with an internal diameter of 31 7mm 1 The external diameter must not exceed 38 1mm 1 see Warnings e Suitable tube 1 10 SWG aluminium or Stainless Steel 35mm x 1 5mm e The Rutland 503 504 Mounting Kit is available for deck mounting or short sections of stainless steel tube of 500mm amp im pre drilled are available to adapt to your own fabrication We suggest the following mountings according to preference and site conditions Pushpit Fig 8 A suitable pole mounted to the deck with deck plates and rigid stays is the most popular method of mounting the Windcharger on yachts e g Rutland 504 Marine Mounting Kit CA 12 01 and Marine Stays Kit CA 12 32 avai
24. l adattatore del montante verso il palo Allineare i fori e fissare in posizione con le viti e le rondelle in dotazione Fissare con la chiave a brugola Non consentire alla turbina di girare liberamente 10 Localizzare il regolatore di carica vicino alla batteria e seguire con attenzione TUTTE le linee guida del regolatore e le sequenze di installazione per il collegamento del generatore eolico fino alla batteria 11 Fare in modo che i collegamenti della batteria siano permanenti poich il generatore eolico non dovrebbe MAI funzionare senza collegamento alla batteria 12 Sollevare e fissare il generatore eolico Ora pu ruotare Seguire la Checklist finale in 4 punti per il funzionamento corretto seguente Anche la sezione Linee guida generali e avvertenze si occupa nel dettaglio di quanto specificato sopra Doc No SM 150 Issue C 17 03 14 29 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation For Your Records For your future reference we recommend you note the following Windcharger Model 504 or 504 efurl Serial Number Date of Purchase Date of Installation GN Type of Regulator Doc No SM 150 Issue C 17 03 14 30 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Limited Warranty The Marlec Engineering Company Limited Warranty provides free replacement cover for all defects in parts and workmanship for 24 months from the date
25. lable from Marlec Mizzen Fig 9 Mizzen mounting is suitable on larger yachts taking advantage of greater wind flow the higher the wind turbine is mounted River Boats Fig 10 A pivot pole is ideal for river boats as the Wind charger can easily be raised and lowered The Rutland 503 504 Mounting Kit has a hinge type deck fixing Doc No SM 150 Issue C 17 03 14 12 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Land Based Systems Rutland 504 efurl The Rutland 504 is designed to fit inside an aluminium or stainless steel tube with an internal diameter of 31 7mm 1 Max external diameter 38 1mm 1 Pivot type towers are recommended as these allow for easier installation and lowering for access to the wind generator Two forms of pivot tower are suggested in Figs 11 amp 12 A portable Land Tower and Rigging Kit is available from Centre Pivoted Pole Marlec Part Nos CA 12 12 amp CA 12 13 A suitable mounting pole can be erected using a 6 5 metre 21 feet length of 50mm 2 galvanised water pipe adapted down to 31 7mm for a minimum length of 500mm at the top section The tube must be supported by a minimum of two sets of three guy lines The attachment points for the guy lines to the tower should be securely fixed to the tower Follow these guidelines e The guy wires should be a minimum of 3mm in diameter e The shackles should be a minimum of 5m
26. lst sliding the post adaptor down the pole Line up the holes and secure in place with the screws and washers provided Tighten with the Allen key Do not allow the turbine to spin freely 10 Locate the charge regulator close to the battery and carefully follow ALL the regulator guidelines and installation sequences for connecting the Windcharger through to the battery 11 Ensure that the battery connections are permanent as the Windcharger should NEVER be operated without a connection to the battery 12 Raise and secure the Windcharger It can now be allowed to rotate Follow the Up and Running Four Points Final Checklist featured later Also the General Guidelines and Warnings section expands on the above points Doc No SM 150 Issue C 17 03 14 7 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Assembly amp Installation Detailed Instructions Tower Preparation Fig 1 Fig 1 1 The post adapter fitted to the 504 is designed to fit inside a standard 31 7mm internal diameter tube Max external diameter 38 1mm 1 2 Mark and centre punch two positions diametrically opposite at 90 to the pipe seam if necessary 40mm from top ofthe tube 3 Drill two holes 8 5mm in diameter on centre punch positions Post Adaptor gt Note When using the Rutland 504 Mounting Kits items 2 and 3 can be ignored as these are pre drilled Marlec Tower Options e Rutland 504 Marine Mounting Ki
27. m in diameter e Rigging screws should be a minimum of 5mm in diameter Base Pivoted Pole All items should be galvanised or stainless steel for protection against corrosion e Where guy lines are looped the loop must incorporate a thimble and be fitted with a minimum of three rope grips All ground fixings must be made suitable according to the terrain Doc No SM 150 Issue C 17 03 14 13 Marlec Eng Co Ltd Rutland 504 Windcharger Further System Requirements Total 12v 120Ah 1440Wh Batteries in parallel to increase ampere hours Fig 13 Note Batteries must not be joined in series as this will increase the voltage rating Fig 14 Cable Size Cable mm swG Run m 5 15 Doc No SM 150 Issue C 17 03 14 Installation amp Operation Batteries Leisure Deep Cycle batteries are specifically designed for good performance in terms of charge discharge cycles Batteries are an important part of the renewable energy battery charging system and should be sized according to the load requirements and provide at least 3 days reserve capacity This will reduce cycling prolong the life of the battery and ensure system reliability during periods of low wind e Permanent connections should always be made to the battery terminals Never use crocodile clips or similar devices Battery terminals should be well greased with petroleum jelly or similar e We strongly recommend that one of the charge regulators av
28. menti e grazie per aver acquistato il Generatore eolico Rutland 504 Tutti i nostri prodotti sono fabbricati secondo procedure rigorose nei nostri stabilimenti certificati ISO9001 Per essere sicuri di utilizzare al meglio il Rutland 504 raccomandiamo di leggere questo manuale e di familiarizzare con il suo contenuto prima di installare e avviare il generatore eolico Caratteristiche e utilizzo eLo stile aerodinamico consente di mantenere un buon flusso di vento e una buona stabilita eL avvio con bassa velocit del vento massimizza la produzione di energia anche in presenza di venti leggeri eE costruito con materiali di alta qualit per garantire lunga durata stabilit in presenza di raggi UV e resistenza agli agenti atmosferici e dotato di un alimentatore DC per ricaricare banchi di batterie da 12 V equando necessario un basso consumo energetico per elettrodomestici eapparecchiature di navigazione ecc eRutland 504 modello Windcharger progettato per l uso a bordo di yachts a vela e per applicazioni temporanee su camper a motore eRutland 504 modello efurl progettato per applicazioni permanenti terrestri l efurl il sistema Rutland di controllo elettronico automatico che rallenta la ventola in presenza di venti forti regolandone la velocit Linee guida generali e avvertenze ell diametro esterno del palo di montaggio NON DEVE superare i 38 1 mm almeno per i 0 5 m della parte superiore Non devono essere
29. n Die Turbine kann durch das Rotieren oder durch das windw rts legen der Heckschaufel des Rotorblattes abgebremst werden das f hrt zu einem Anhalten der Turbine sodass sie sicher mit einem Seil an den den Mast befestigt werden kann Vermeiden Sie dass die Turbine f r l ngere Zeit festgebunden bleibt wir empfehlen stattdessen dass die Turbine entweder abgedeckt wird um sie gegen die Witterung zu sch tzen oder entfernt und in einem trockenen Raum gelagert wird Wir empfehlen den Nutzen des Marlec Aufladekontrollger tes mit einem integrierten Schalter zur Stromabschaltung e Wahlen Sie einen windstillen Tag f r die Montage der Anlage und beachten Sie dabei weitere Sicherheitsfaktoren e Es darf kein Reparaturversuch an der Anlage stattfinden bis alle Drehbewegungen des Windgenerators gedrosselt sind Doc No SM 150 Issue C 17 03 14 24 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation e Der Windcharger ist mit einem Keramikmagnet ausgestattet der bei einer schwerwiegenden Handhabung besch digt werden kann Der Hauptstromgenerator sollte mit Sorgfalt w hrend dem Transport und der Montage behandelt werden e Es ist notwendig die korrekte Polarit t zu beachten wenn der Windcharger und alle weiteren Bestandteile an den elektrischen Stromkreis angeschlossen werden Ein R ckw rtsstrom wird den Windcharger besch digen und eine inkorrekte Installation f hrt dazu dass die Garantie gegenstandslos gemacht wird
30. ner sur des bateaux ou temporairement sur des camping cars Mod le Rutland 504 efurl con ue pour des applications terrestres l olienne est dot e du syst me lectronique automatique efurl permettant de ralentir la turbine en cas de vent fort afin de contr ler sa vitesse et de prot ger son m canisme Informations g n rales et mises en garde Le diam tre externe du m t ne doit pas tre sup rieur a 31 8mm au moins sur les 50 derniers centim tres Ne pas utiliser de m t plus gros au risque de r duire le jeu n cessaire entre les pales et le mat En cas de vents forts les pales risquent de heurter le m t et de s endommager Une pale bris e provoque un d s quilibre capable d entrainer des d g ts importants Lorsqu elle fonctionne l olienne peu g n rer de l lectricit a haute tension c est pourquoi elle ne doit pas tourner tant qu elle n est pas reli e a un r gulateur ou a des batteries Raccorder directement l olienne l installation lectrique peut provoquer des d g ts importants en raison de la surtension Pour viter tout risque d lectrochoc vous devez tre constamment vigilant Stopper l olienne Cela peut s av rer n cessaire avant d intervenir sur les batteries Dans la mesure du possible il est pr f rable de le faire lorsque le vent est faible L olienne peut alors tre ralentie en orientant l aileron contre le vent ce qui permet de l immobiliser en l attachant au
31. o el ctrico competente o el fabricante 1x G ndola Asamblea contiene Windshaft De Seguridad de turbina Las hojas de incorporar el anillo exterior no debe ser alterado o modificado Fin de la cola de montaje con 2 x M6 x 12 Hex Tornillos arandelas de presi n y arandelas planas 1 x Cono de la nariz 3 tornillos 1x adaptador de post Doc No SM 150 Issue C 17 03 14 22 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Gu a r pida de inicio 12 pasos 1 Elija un sitio abierto para exponer al cargador e lico a un flujo libre de viento y as evitar obstrucciones A bordo monte el cargador e lico por lo menos a 2 4 metros de la cubierta en tierra por lo menos a 4 hasta 6 metros de altura Lea toda la secci n de Instalaci n 2 Elija un m stil de montaje con un di metro interno de 31 7mm y un di metro externo no mayor a 38 1mm para los primeros 0 6mm c mo m nimo para i evitar da os accidentales y ii cumplir con las condiciones de la garant a 3 Monte un regulador de carga del rango Marlec sobre una superficie vertical adecuada y cerca de la bater a Siga las instrucciones proporcionadas con el regulador de carga 4 Perfore el m stil de montaje en caso de ser necesario para prepararlo para que tolere y sujete al cargador e lico Vea la secci n Montaje e Instalaci n 5 Elija un cable de dos conductores adecuado para que el cargador e lico se conecte con
32. of purchase Marlec s obligation in this respect is limited to replacing parts which have been promptly reported to the seller and are in the seller s opinion defective and are so found by Marlec upon inspection A valid proof of purchase is required to make a warranty claim Defective parts must be returned by prepaid shipping to the manufacturer Marlec Engineering Company Limited Rutland House Trevithick Road Corby Northamptonshire NN17 5XY England or to an authorised Marlec agent This Warranty is void in the event of improper installation owner neglect misuse damage caused by flying debris or natural disasters including lightning and hurricane force winds This warranty does not extend to support posts inverters batteries or ancillary equipment not supplied by the manufacturer No responsibility is assumed for incidental damage No responsibility is assumed for consequential damage No responsibility is assumed for damage caused by the use of any unauthorised components No responsibility is assumed for use of a non furling versions of the Rutland Windcharger where Marlec or one of its authorised agents finds that a turbine incorporating a furling device should have been used Doc No SM 150 Issue C 17 03 14 31 Marlec Eng Co Ltd Did you know _ ls Manufactured in the UK by Marlec Engineering Co Ltd pe Rutland House Trevithick Road Corby NN17 5XY Tel 44 0 1536 201588 Fax 44 0 1536 400211
33. otation with generator disconnected from battery elf the hub does not rotate freely check for a possible short circuit in the wiring elf no wiring fault is found refer to your dealer or manufacturer If the above checks have identified a need for spare parts or failed to identify the problem you should contact Marlec who can advise you of your nearest distributor in their world wide network In the first instance we recommend that you contact the company from whom the product was originally purchased If in doubt refer to your dealer or manufacturer Doc No SM 150 Issue C 17 03 14 17 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Frangais Introduction Felicitations pour votre achat d une olienne Rutland 504 Comme tous nos produits elle a t fabriqu e avec le plus grand soin dans notre usine certifi e ISO 9001 Pour obtenir pleine satisfaction de votre olienne Rutland 504 nous vous recommandons de lire entierement ce manuel et de vous familiariser avec son contenu avant de commencer l installation ou de l utiliser Principales caract ristiques et applications Conception a rodynamique pour une bonne prise au vent Tourne avec peu de vent pour optimiser les performances m me par vent faible Mat riaux de qualit pour une dur e de vie optimale une bonne r sistance aux UV et aux conditions climatiques Permet de charger des batteries 12V Mod le Rutland 504 con ue pour fonction
34. pair the system should be made until the wind generator is restrained from turning e The Windcharger is fitted with ceramic magnets which can be damaged by heavy handling The main generator assembly should be treated with care during transit and assembly e Itis essential to observe the correct polarity when connecting the Windcharger and all other components into an electrical circuit Reverse connection will damage the Windcharger and incorrect installation will invalidate the warranty e The Rutland 504 Windcharger is suitable for sailing boats and some land based applications When storm winds are forecast the turbine can be restrained to minimise wear and tear particularly when installed on land based applications where furling model windchargers are normally recommended Note that where the manufacturer recommends a furling type Windcharger should have been used the warranty is invalidated in cases of storm damage e Ifin doubt refer to your dealer a competent electrical engineer or the manufacturer Doc No SM 150 Issue C 17 03 14 5 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Check You Have Received See Rutland 504 Exploded View 1xin line fuse holder and fuse only required when HRS 503 Regulator fitted 1x safety turbine with main generator assembly 1 x nose cone 3 x Snap rivets 1 x tail fin assembly 2 x M6 hex head screws 1x5 mm Allen key 1x 2 way terminal block 2x M8 x 16 button cap scre
35. r almeno 0 5 m nella parte superiore per i prevenire danni accidentali e ii soddisfare le condizioni di garanzia 3 Montare un regolatore di carica della gamma Marlec su una superficie verticale idonea e vicino alla batteria Seguire le istruzioni fornite con il regolatore di carica 4 Eseguire il foro nel palo di montaggio se necessario per accettare e fissare il generatore eolico Vedere la sezione Montaggio e installazione 5 Scegliere un cavo bipolare per collegare il generatore eolico al regolatore Fino a 20 m questo dovrebbe avere un area della sezione trasversale di almeno 2 5 mm E necessaria una corta sezione di area della sezione trasversale di 4mm per collegare il regolatore alla batteria Per le altre distanze vedere la tabella in Specifiche del cavo 6 Posizionare il palo di montaggio questo pu essere eseguito sul terreno prima di sollevare il palo in modo che il cavo selezionato possa essere filettato lungo di esso 7 Montare la coda e il naso al generatore eolico mediante i dispositivi di fissaggio in dotazione 8 Unire il cavo filettato lungo il palo al cavo di uscita del generatore eolico utilizzando il connettore in dotazione Avvolgere con nastro isolante In alternativa utilizzare una spina e una presa di blocco Si consiglia di attorcigliare all indietro il cavo e di fissarlo con un fermacavo per un fissaggio corretto al giunto 9 Spingere con cautela i cavi lungo il palo mentre si fa scivolare in basso
36. rap the connection with insulation tape to secure protect from environment Alternatively join the cables using a latching type plug and socket 5 Locate the wind generator into the tower whilst gently easing the cable from the tower base to ensure the cable is not trapped Secure the wind generator to the tower using the button cap screws and shake proof washers provided tighten using the 6mm Allen key provided Up and Running Four Point Final Checklist Before raising and securing the wind generator 1 Check the tightness of the tail fixing screws and generator mounting screws 2 Check free rotation of the hub and yaw axis 3 Check that the cable is not trapped 4 Check that all electrical connections are secure and safe The wind generator can now be raised into position Take care to avoid all moving parts when raising and lowering the wind generator When raised secure the structure firmly in an upright position Caution The performance of your Windcharger will be impaired if the pole is not vertical Doc No SM 150 Issue C 17 03 14 9 Marlec Eng Co Ltd Rutland 504 Windcharger Typical Wiring Diagrams For The Rutland 504 Windcharger Fig 3 HRS503 Regulator with optional solar up to 80W A 0 d In line fuse Fig 5 HRSi Regulator for single battery bank amp optional solar panel up to 160W must be fitted
37. re le chapitre Choix de emplacement 2 Pr voir un m t de 31 7 mm de diam tre int rieur et de 38 1 mm maximum de diam tre ext rieur au moins sur les 50 derniers centimetres pour pr venir tout risque de d g ts et effectuer un montage conforme aux exigences de la garantie 3 Monter un r gulateur choisi dans la gamme propos e par Marlec sur un plan vertical et proximit des batteries Suivre les instructions de montage fournies avec le r gulateur 4 Le cas ch ant percer les trous de fixation sur le m t et fixer l olienne au m t Voir le chapitre Assemblage et installation de l eolienne 5 Choisir un c ble ad quat a deux conducteurs pour relier l olienne au r gulateur Jusqu a 20 m de longueur choisir un c ble d une section de 2 5 mm Pour relier le r gulateur a la batterie un c ble de 4 mm est n cessaire Pour d autres longueurs se reporter au chapitre Type de c ble 6 Passer le c ble dans le m t cela peut se faire au sol avant de dresser le m t 7 Fixer l aileron et le c ne avant sur l olienne a l aide des fixations fournies 8 Utiliser le bloc de connexion fourni pour raccorder le c ble pass dans le m t au c ble sur l olienne Prot ger la connexion avec du ruban isolant Vous pouvez aussi utiliser une prise Nous recommandons d effectuer une boucle et de la fixer afin de diminuer la contrainte sur la connexion 9 Pousser les c bles a l int rieur d
38. stilo aerodin mico para mantener estabilidad y un buen flujo del viento e elarranque con vientos a baja velocidad maximiza la producci n de energ a en vientos de poca fuerza e materiales de construcci n de gran calidad para mayor durabilidad estabilidad U V y resistencia a la intemperie e proporciona una fuente de alimentaci n CC para cargar bancos de bater a de 12 voltios e Modelo Aerogenerador Rutland 504 Dise ado para su uso a bordo de yates de vela y aplicaciones de uso temporal en autocaravanas e Modelo Aerogenerador Rutland 504 e furl Dise ado para instalaciones en tierra efurl es el sistema electr nico autom tico de Rutland de furling que frena el aerogenerador con vientos fuertes para controlar su velocidad y protegerlo en los vientos fuertes e Nota Existen otros cargadores e licos Rutland dise ados para instalaciones permanentes en tierra para obtener mayor informaci n comun quese con Marlec o visite la p gina Web www marlec co uk Pautas y advertencias generales e El diametro externo del m stil de montaje NO DEBE exceder los 38 1mm aunque sea en los 0 5m superiores No utilice m stiles m s grandes ya que esto reducir el espacio entre la torre y la paleta En condiciones de vientos fuertes esto puedo provocar da os al cargador e lico ya que la paleta entra en contacto con el m stil de montaje Una paleta rota producir un desequilibrio en la turbina y da os posteriores e Al girar el cargador e lico
39. t CA 12 01 e Marine Stays Kit for use with Mount Kit CA 12 32 e Rutland 504 Land Tower amp Rigging Kit for temporary installations CA 12 12 amp CA 12 13 e Tube sections to adapt to own pole arrangement 1000mm CA 12 15 or 500mm CA 12 16 Tail amp Nose Assembly Fig 2 A amp Fig 2 B 1 Place the generator nose down on a flat soft surface 2 Fit the tail into position on the protruding portion of casting ensuring the holes in the casting align with the corresponding holes in the tail fin 3 Secure the Tail fin in position with the 2 M6 screws and washers ensuring the plain washers are against the tail fin Fig 2A 4 Check tightness of all screws Do not over tighten 5 Place the nose cone into position aligning the holes and press the snap rivets into the holes to secure Fig 2B Doc No SM 150 Issue C 17 03 14 8 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Electrical Connection and Fitting to The Tower 1 Run the cable selected see Fig 14 down the inside of the pole 2 Select one of the basic wiring systems in Figs 3 4 amp 5 and follow the manual provided with the selected charge regulator 3 Connect the wind generator flying leads to the cable protruding from the tower using the connector block supplied taking care to observe polarity Connect the Windcharger to cable and windcharger to cable Redis Positive Black is Negative 4 W
40. turning to perform the static tests below Follow the procedure described in the Inspection and Maintenance section It will be necessary to let it run for the tests to check for power production 1 Read the 12 Steps Quick Start Guide and Up and Running sections and be satisfied that your system complies 2 Is there sufficient wind The Rutland 504 needs 5 knots wind speed to start charging The wind speed across the turbine blades may be greatly reduced in a marina or built up area compared with the reading on a masthead anemometer or weather reports 3 Static Tests e Is the battery in good condition Check the voltage and electrolyte level of each battery Check electrical continuity throughout the system especially corrosion and poor connections in cable joins and connector blocks Doc No SM 150 Issue C 17 03 14 16 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation 4 Running Tests e Check for power output from the windcharger following this procedure A Set a digital multi meter to DC Amps scale of up to 5A or less if possible Connect the meter positive probe to the wind gen output positive cable and the meter negative to the regulator input positive Provided there is sufficient wind there should be a current reading This establishes that power is being delivered B Using the same multi meter setting as above measure between the regulator to battery and the battery Provided there is
41. u m t avec pr caution et poser l adaptateur dans le m t Aligner les trous de fixation et s curiser le montage avec les rondelles et les vis fournies Serrer en utilisant la cl Allen galement fournie Emp cher la turbine de tourner a vide 10 Monter le r gulateur a proximit de la batterie et suivre rigoureusement toutes les instructions ainsi que la sequence de branchements pour raccorder l olienne aux batteries 11 L olienne ne doit en aucun cas pouvoir fonctionner sans tre raccord e a la batterie s assurer que la connexion soit permanente 12 Dresser et fixer le m t L olienne est maintenant pr te a fonctionner Effectuer les v rifications en quatre points indiqu es au chapitre Dressage et mise en service de l olienne Les Informations g n rales et mises en garde nonc es ci dessus doivent galement avoir t int gr es Doc No SM 150 Issue C 17 03 14 20 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Espanol Introducci n Felicitaciones y gracias por comprar un cargador e lico Rutland 504 Utilizamos sumo cuidado en la fabricaci n de todos nuestros productos en nuestra f brica aprobada por la Norma ISO9001 Para asegurarnos de que reciba lo mejor de nuestro Rutland 504 le recomendamos que lea este manual y se familiarice con su contenido antes de instalar y poner en funcionamiento el sistema del cargador e lico Resumen de caracter sticas y usos e e
42. ws 2 x shakeproof washers Exploded View of Rutland 504 Models Safety Turbine The blades incorporating the outer ring must not be tampered with or altered Nacelle containing Windshaft Assembly Tail Fin Assembly with 2 x M6 x 12 Hex Head screws GO spring washers and plain washers Nose Cone with 3 x snap rivets Post Adaptor Assembly This fits into a pole of 31 7mm internal diameter and NO MORE THAN 38 1mm external gt diameter Other Items What You Will Need Tools Other Items You Will Need e Suitable wire stripper e Mounting pole and stays e Small terminal screwdriver e Cable e Large flat blade screwdriver e Batteries e Crosshead screwdriver e Battery Terminals e 10 mm spanner or socket e Connector Blocks as determined by your total system Other Items You May Have Selected e A Rutland Charge Regulator from our range e Cable usually 2 5mm twin core Part No 902 015 e Rutland 503 504 Marine Mounting Kit and Stays Kit CA 12 01 amp CA 12 32 e Rutland 503 504 Land Tower Kit amp Rigging Kit CA 12 12 amp CA 12 13 Short section of stainless steel tube to adapt into your own mounting design Doc No SM 150 Issue C 17 03 14 6 Marlec Eng Co Ltd Rutland 504 Windcharger Installation amp Operation Assembly amp Installation Twelve Step Quick Start Guide 1 Choose an open site to expose the Windcharger to a clear flow of wind and avoiding obstructions On board mount the Windch
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