Date : 31 Jan 2004 Multi-Language Pump Owners
Contents
1. 5 The pump electrical cable must be wired for the proper voltage and rotation in accordance with the wiring instructions 6 All wiring electrical work must be carried out by licensed electricians and must be installed in accordance to the local codes 7 The motor must be grounded 8 The weight of the plumbing and fittings is to be independently supported and not carried by the pump IMPORTANT ELECTRICAL NOTICE The electrical installation is to be done by a licensed electrician Each pump requires a circuit breaker to separate the pump from the electrical supply The open contact distance of the circuit breaker is to be no less than 3mm If the pump is to be installed on a swimming pool or pond situation it is MANDATORY that an earth leakage circuit breaker with a rated tripping current not exceeding 30mA be installed Check the pumps name plate for the following Voltage Amp draw and Cycle The power cord including the ground wire shall have a quality of 245 IEC66 HO7RN F for models greater than 1Kw power input For models less than 1Kw input the quality shall be of 245 IEC57 HO5RN F All installations must comply with local codes based on IEC 364 7 702 requirements RESPECT THE MINIMUM GAUGE GIVEN IN THE CHART OF THE TECHNICAL ELECTRICAL CONNECTION Check that the information on the nameplate corresponds to the power supply Employ a competent electrician to ensure wiring installation is made in accordance w2. Improve suction reduce suction lift reduce number of fittings increase pipe size increase discharge pressure 2 The correct position attachment and condition of the supply cables and of the insulating parts and reduce flow by throttling discharge valve 3 The temperature of the motor In the event of any irregularity stop the machine immediately and have it repaired 6 MOTOR OVER LOAD CUTS OUT Motor not connected properly Have electrician check wiring 4 The vibration of the pump In the case of any irregularity stop the machine immediately and have it repaired Low incoming voltage Have electrician check voltage ensure pump is not running on an extension cord Report low supply to authorities Owing to the complexity of the cases covered the instructions for installation use and maintenance contained in this manual do not attempt to examine all possible and imaginable cases of service and maintenance If supplementary instructions are required or if special problems arise do not hesitate to contact the distributor or to address directly the manufacturer of the pump Over load due to binding in pump Contact Waterco Limited for service or wrong size impeller UK POOL STORE Warning Ifthe Waterco Limited pump is within the stated warranty period and you experience faults always contact your supplier or the nearest Waterco Limited branch for advice Failure to do this may void warranty Refer to warran
3. will require additional time to prime and can severely affect the performance of the pump Always use genuine Waterco Limited replacement pee If the pump will not prime flow repeat step 1 and 2 above WARNING Mechanical seals if allowed to run dry can be damaged rapidly and may need to be replaced GENERAL SAFETY RULES ENSURE that there is always adequate water in the hair and lint pot bowl before you commence start up l l l l l pa l l 1 The machines mentioned in the manual are specially designed for the pre filtering and re circulation Ifyou are unable to prime the pump please see the trouble shooting guide of water in swimming pools Ensure all suction and discharge valves are open before you start the pump operating the pump with 2 They are designed to work with clean water at a temperature not exceeding 35 degrees Celsius these valves shut can damage the pump 95 degrees Fahrenheit 3 The installation should be carried out in accordance to the safety instructions of swimming pools especially Standard HD 384 7 702 and the specific instructions for each facility MAINTENANCE aa 4 y The strainer basket in the hair and lint pot bowl should be inspected and cleaned at regular intervals 4 The rules enforce on accident prevention should be carefully followed 1 Remove lid and lift out basket 5 Any modification of the pump requires the prior consent of the manufacturer Original replacement 2 Remove debris and hose
4. G Water the Liquid of Life www waterco com UK POOL STORE NEW ZEALAND MALAYSIA Auckland Kuala Lumpur Tel 64 9 525 7570 Tel 60 3 6257 2711 Fax 64 9 525 6580 Fax 60 3 6257 3695 UNITED STATES OF AMERICA CHINA Phoenix Guangzhou Tel 1 623 434 4703 Tel 8620 8335 1107 Fax 1 623 434 4704 Fax 8620 8335 1114 EUROPE Kent United Kingdom Tel 44 0 1795 521 733 Fax 44 0 1795 522 085 W99188 01 2004 oe VVAI LALLY Water the Liquid of Life PUMPS 7 PUMPEN 7 POMPES OWNERS MANUAL INSTALLATIONS amp BETRIEBS ANLEITUNG NOTICE D UTILISATION Meole7 Vile y The pump must be located as close as practical to the pool The pump must also be in a position that enables easy access for periodic servicing Care must also be taken to position the pump in an area that is free from flooding in a well ventilated and dry area INSTALLATION Waterco Limited use the latest technology when designing and manufacturing our pumps a few simple precautions during installation will ensure years of trouble free operation 1 The pump suction line should be not smaller than 1 1 2 40mm imperial or 50mm true metric 2 The suction line is to have as few bends or elbows as possible There must not be an air trap on the suction line 3 Use only the pump barrel unions supplied with the pump 4 Bolt the pump to the required position prevent movement
5. ing it in any way Suction air leak See 1 4 Before carrying out electrical or mechanical maintenance tasks make sure that the machine has been disconnected from the mains and that starting devices have been locked Closed valve or blocked line See 1 5 It is advisable to follow the steps listed below before handling the pump in any way 4 MOTOR RUNS HOT Low or incorrect voltage Supply to be corrected by Electrician Motors run hot to touch and is normal Thermal overload protector will function to turn them off if there is an overload or high temperature problem a Turn off the voltage to the pump b Lock starting devices c Verify that there is no voltage in the circuits including ancillary devices and auxiliary circuits Installed in direct sunlight Shield from the weather d Wait until motor stops completely Poor ventilation Do not tightly cover or enclose motor 5 NOISY PUMP OPERATION Bad bearing The above list should be considered indicative and not binding for the purpose of safety Have electrian replace specific safety rules may exist in particular regulations Aleak R uon See 1 Suction blockage Locate and clear blockage Foreign matter in impeller Dismantle pump and remove foreign matter and debris from around impeller Regularly verify 1 The correct attachments of the mechanical parts and of the support screws of the pump Cavitations
6. ith any local electrical codes Every motor requires either a fused disconnect switch or a circuit breaker A SINGLE PHASE MOTOR has a built in thermal overload switch THREE PHASE MOTOR THREE PHASE MOTORS requires a starter switch or magnetic starter with correctly sized overload protection in addition to the fused disconnect switch CHECK THE ROTATION OF THREE PHASE MOTORS The motor is only suitable for clockwise operation when viewed from the motor end fan cowl cover Three phase motors could rotate in either direction Changing any of the cables on a three phase motor will reverse the direction of rotation To check the rotation of the motor turn on for approximately 1 second If it is running in the wrong direction turn off power and interchange wiring and repeat the above step to check When installing three phase pumps a separate device must be available for permanent installation this is so the pump can be isolated from the mains power A contact distance of 3mm per pole is required for both three phase and single phase units Motor protection MUST be installed corresponding to the nominal current of the motor SEE VALUE ON RATING PLATE It is the RESPONSIBILITY of the user to ensure adequate protection between the motor and the power supply The installer must protect all three phases on the supply of the motor so that the pump cannot run on 1 or 2 phases only WARNING Before disconnecting electrical connections sh
7. off with clean water if necessary parts and accessories authorized by the manufacturer ensure a high level of safety The manufacturer 3 Inspect the lid gasket lubricate with SILICON based grease only if needed If it is damaged replace of the pump samen liability for the damage and injuries caused by un authorized replacement A Repiacethe Siraines parts and accessories 5 Re prime the hair and lint pot bowl 6 During operation some parts of the pump are subject to dangerous electric voltage Work may only 6 Correctly locate the o ring be performed on each pump or on the equipment connected to it after disconnecting them from 7 Replace the lid hand tighten only the mains power and after disconnecting the starting device 8 enter ompun 7 The user should make sure that assembly and maintenance tasks are carried out by qualified authorized persons and that these persons have first carefully read the instructions for service In Climates where the pump may be exposed to frost or freezing care must be taken to ensure the pump and installation is protected from damage It is recommended that if the pump is not used during this winter period it should be drained completely 8 The operating safety of the pump is only guaranteed if the installation and service instructions oe are correctly followed Waterco Limited supply drain plugs for this purpose Do not replace the drain plug Store it in a safe place until you require the u
8. pump 2 Be especially careful that no water enters the motor or electrical parts under voltage i remove and replace mechanical seal 3 In the event that the planned use is not as specified adaptations and supplementary technical rules may be necessary No water in the pump Make sure hair and lint pot is full Closed valves or blocked lines Open all valves in system clean skimmer and pump basket check pump impeller of blockage WARNINGS FOR STARTUP Before starting the pump verify the calibration of the electrical protection devices of the motor and that the protections f ae No power to motor Check that all electrical switches are on Ensure the circuit against electrical and mechanical contacts are correctly positioned and attached breakers are properly set Check if timer is set properly Check motor wiring at terminals 2 MOTOR WILL NOT RUN Pump jammed With power switched off turn pump shaft should spn freely If not contact electrician or nearest Waterco Limited branch for service WARNINGS FOR ASSEMBLY AND MAINTENANCE TASKS 1 Be especially careful that no water enters the motor or the electrical parts under voltage 3 LOW FLOW Dirty filter Backwash or clean cartridge 2 Avoid all contact even accidental with the moving parts of the pump Dirty Skimmer and Pump strainer Clean skimmer and pump strainer 3 Wait until the pump has stopped completely before handl
9. se of the pump 9 The limit values stated in the Technical table should not be exceeded under any condition An example would be within the hair and lint pot bowl basket 10 In the event of defective operation or fault contact the technical support department of the If at all possible remove the pump away and store it in a dry location during this period manufacturer or its nearest authorized agents When you re activate the pump ensure all seals and o rings are in operational condition re grease if necessary replace if unsure of condition 11 If the supply cord is damaged it must be replaced by an authorized service agent 12 The appliance is not intended for use by young children Young children should be Check that the motor shaft moves freely before re activation M SUPE VIsee to Cis Ure Mar Ey CONCH Day Wii Me Appliance TROUBLE SHOOTING WARNINGS FOR INSTALLATION AND ASSEMBLY TASKS ACTION 1 When connecting electric cables to the motor of the pump be careful to correctly arrange them inside the connection box verify that no bits of cable are left inside the box on closing it See that the earth wire is correctly connected When connecting the motor follow the wiring diagram supplied with the pump 1 PUMP WILL NOT PRIME Suction air leak Make sure water level is correct through suction points Ensure baskets and strainers are free of debris Tighten all fittings unions on the suction side of the
10. ty documentation supplied with pump All electrical work is to be carried out by a Qualified Electrician under no circumstances should you attempt repairs on the electrical components of Waterco Limited pumps unless you are qualified to do so
11. ut of the electricity at its source EXAMPLE The fuse or circuit breaker box Before work is carried out on the pump ensure the pump switch or timers are turned off and MAKE CERTAIN THE MAINS POWER IS SWITCHED OFF WIRING DIAGRAM SINGLE PHASE THREE PHASE ee oe a Brown Live Blue L2 T __ Green Yellow Earth Brown L1 U1 Live Wire f Green Yellow Earth V1 Neutral Wire Earth Grounding Screw ROTATION OF 3 PHASE PUMP CLOCKWISE ROTATION y tsti lt SCOPRIMING o o O FLUID TEMPERATURE The Waterco Limited pump will prime and re prime providing the hair and lint pot bowl is full of water The permissible temperature is gt than 0 C and lt than 35 C The pump should never be operated outside and there is sufficient supply from the suction point of these temperatures or damage may occur If you lose water from the hair and lint pot bowl it will be necessary to re fill it before starting 1 Remove the clear lid and fill the hair and lint pot bowl with water 2 Replace the lid ensuring the o ring is correctly located and start the pump SERVICING After you have done this allow a few minutes maximum tor the pump to start delivering water If the need arises or you are unable to service your Waterco Limited pump always contact your authorized Waterco Limited Service agent for advise or infield service WARNING High suction lift or long suction lines
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