User's Guide Series A.1 CSA
Contents
1. EXTENDED SENSOR CABLE TO LEVEL SENSOR CORE CORE ELECTRONICS ENCLOSURE j 0 Ze l RG62AU COAXIAL ay pus _ MAX TOTAL CABLE LENGTH M E LY 500 ft 152m RG62AU coaxial SHIELD SHIELD CONDUIT RECOMMENDED FOR MECHANICAL PROTECTION 5 Ir Y 5 EXTENDED SENSOR CABLE TO VELOCITY SENSOR KL V7 O N Py TO ELECTRONICS ENCLOSURE j Il Re SOO L Bc i S SHIELDED COAXIAL PAIR V 3 J MAX TOTAL CABLE LENGTH on 10 500 ft 152m SHIELDED COAXIAL PAIR O CONDUIT RECOMMENDED FOR GND GND MECHANICAL PROTECTION C 2 3REYLINE ini ls Multi Sensor Area Velocity Flow Meter instruments Inc COAXIAL CABLE PREPARATION VXC Doppler sensor cable can be cut and spliced up to a maximum length of 500 ft 152 m Cable ends must be prepared as illustrated below 1 D BAD i GOO BAD 1 BLACK BLACK CONDUCTIVE CONDUCTIVE LE Se SLEEVE Y HAS BEEN HAS NOT BEEN REMOVED REMOVED Page 33 SRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc JUNCTION BOX OPTION JB2X amp JB4X NEMA4X IP66 polycarbonate Junction Box with terminal strips is available from Greyline Instruments Includes compression fittings for watertight coaxial cable entries JB2X Dimns 90 mm 3 54 rx2. Page 44 3REYLINE instruments inc Ca libration gt Wel Sensors z amh Fla 16 866 tos 4mnA Flo D BRET tes Zap Vel 16 868 Et 4nA Vel 6 668 ft s hin Ranas iz maadin Marx Ranas 144 86in hin Level D DD in Min Wel D BAFE Damp ites icu Multi Sensor Area Velocity Flow Meter CALIBRATION Non Contacting Level Sensor Configuration Press Y to Calibration and to enter Use Y or ft to position gt before each menu item and to enter When settings are completed press v to store and return to the Calibration menu Wel Sensors 3 Press and enter to select 1 2 or 3 velocity sensors zamh Flo Press and enter the flow rate value for 20mA 5V Flo Note Analogue output can be selected as 4 20mA or 0 5V in Special Functions 4mA Flo Press and enter the flow rate value for 4mA OV Flo com Vel Press and enter the velocity value for 20mA 5V Vel 4mP Vel Press and enter the velocity value for 4mA OV Vel Min Ranas Only for PZ12LP QZ02L B type sensor Press and enter the max level distance from the PZ12 LP sensor to the max water level Only for PZ12LP QZ02L B type sensor Press and enter the zero water level distance from the PZ12 LP sensor to the zero water level Min Level Press and enter a minimum level cutoff Level reading less than Maiti Level will be forced to zero Min Wel A Press and enter a minimum velocity cutoff Forward and reverse velocities le
3. Enter a number from HE to 23 The site ID will become part of the downloaded file name to help distinguish downloads from different instruments Press v to store the setting Hace Select Flow Level LYT or Welocity Press v to store the setting Press ft or Y to scroll and select Month Day and Year Press v to store the setting Press f or Y to select the current time in Hours Minutes and Seconds Press v to store the setting Interval Press f or to select the logging interval Press v to store the setting Loa Stop Start or Delete the log file Press or Y to De lete and Y to delete the log file Press or Y to Start and Y to restart the logger Note You MUST delete old file and start a new log to apply any changes that have been made to the Low Site ID Mode or Interval View 24 hr formatted Reports on the AVMS 5 1 display Press from the MAIN display to view a formatted flow report from instruments with a built in data logger Press to pan through Leet Velocity and Flow summaries Press Y to scroll down one day or repeatedly to scroll to a specific date Up to 365 days can be stored Newest date will overwrite the oldest Press v to return to the main display Page 38 3REYLINE Pl Multi Sensor Area Velocity Flow Meter instruments Inc RETRIEVE LOG FILE Plug a USB Flash Memory Drive not supplied by Greyline into the USB output cable from the instrument The instrument display will show the USB file
4. SENSOR MOUNTING BRACKET Mounting Instructions Install the stainless steel pipe band with the sensor mounting bracket at the invert bottom FASTEN SENSOR of the pipe Ensure that the sensor bracket is sch Geng m parallel to the water surface check with a TIE WRAPS level Mount so the tapered end of the sensor will point upstream and the sensor cable will point downstream Turn the Y adjusting nut clockwise to expand the bracket and secure to the pipe wall by friction fit END VIEW Insert the sensor into the mounting bracket and tie wrap the sensor cable securely to the stainless steel pipe band Page 35 3REYLINE Pa inii eee Multi Sensor Area Velocity Flow Meter instruments Inc ENCLOSURE HEATER AND THERMOSTAT Option TH Instruments can be factory equipped with an Enclosure Heater and Thermostat or the module can be customer installed The Thermostat is factory set to turn ON at 40 F 4 5 C and OFF at 60 F 15 5 C Power consumption is 15 Watts Please note Only the AVMS 5 1 enclosure can be fitted with the Enclosure Heater and Thermostat module The remote AVQZ3 enclosure does not support a heater option TO AC POWER SUPPLY O O ENCLOSURE SUNSCREEN Option SCR Do not mount instrument electronics in direct sunlight Overheating will reduce the life of electronic components and condensate may form during the heat cool cycles and cause electrical shorts 11 280 mm Note
5. PVC Mounting Bracket 316 Stainless Hazardous Rating CSA rated Intrinsically Safe Class Groups C D Class Il Groups E F G with optional Intrinsic Safety Barrier PZ12 LP ULTRASONIC SENSOR l T ET EN a e ont J 25 ft 7 6 m Coaxial Cable E ale C ge ale MIS e KA Oja e OPPIDI FACE 0 25 DIA IS 55 mm VIEW 6 35 mm o MM ccce y 3 00 L 4 00 R 76 2 mm 101 6 mm elt rt E ou E SIDE n 1 Q 9 it D SH VIEW EN SE AAA 1 aed 3REYLINE lem Multi Sensor Area Velocity Flow Meter instruments Inc Dual Non Contacting Sensor Configuration PZ Non Contacting Ultrasonic Level Sensor SE4 Clamp on Velocity Sensor Page 43 SRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc CONNECTIONS Dual Sensor Configuration 666969 3559955 Base s S EEEa Deiere 95 a E 3 4 20mA VELOCITY LEVEL SSS SS AC SS LN 4 20mA JO FLOW Q NO RLY2 Dic NC QNO White G RLY1 Oc cp E White ren NC AC E GND 0000 PZxx Sensor SS Core Shield 6699 Sensor A Sensor B Sensor C 666e669 esos lsess sese 335955 geog veep geer aabksb 2662 990g 86 be 3 8 la De White Green Green GND
6. download icon until the log file is transferred to the memory card and then display file download completed icon The USB flash drive may be removed Download file names will appear in this format AVFM_ ABA LOG MODEL TAG DOWNLOAD Tag is set according to the Log Site ID entered in the instrument Data Logging menu Download letter will be A for the first download from an instrument B for the second then C etc At the letter Z a character will appear indicating that the maximum number of downloads for that instrument are on the USB flash drive Older files can be erased or moved from the flash memory drive or a new memory drive can be used OPENING LOG FILES Install Greyline Logger on your PC or laptop Refer to the Help menu in the program for detailed instructions Select File Open Instrument Log log to open the log file from your USB flash drive Page 39 3REYLINE instruments inc SPECIFICATIONS Electronics Enclosure Accuracy Display Programming Power Input Output Control Relay Temperature Compensation Electrical Surge Protection Environmental Conditions 7 4 188 mm 6 46 164 mm 5 12 150 mm gt Multi Sensor Area Velocity Flow Meter NEMAAX IP 66 watertight and dust tight polycarbonate with clear shatterproof hinged Lexan cover Level 0 25 of Range Velocity 2 of Reading Repeatability 0 1 F S Li
7. 3REYLINE UTE instruments inc USER S GUIDE Installation amp Operation Instructions Multi Sensor Area Velocity Flow Meter Model AVMS 5 1 Manual Series A 1 Note This page has been left blank intentionally 3REYLINE Pini B ims Multi Sensor Area Velocity Flow Meter instruments Inc INDEX CONNECTIONS onera ARE DRM ERR ee ITEM 4 FUNCTION TES EEN 4 EEXPADSXSIBEM EE 7 CALIBRATION EN LEE RE 8 A o M A S 8 MESSAGE ICON iia 10 STATUS ET A Rn 10 PASSWORDS a 11 UNTES MODE rain 12 CALIBRA TON daa 13 RELAY E E EEN 17 SPECIAL FUNCTIONS aan 18 INSTALLATION SENSOR LOCATION eere 20 ENCLOSURE INSTALLATION arar ba 24 FIELD TROUBLESHOOTING aa 26 APPLICATIONS HOTLINE sa a 28 PRODUCT RETURN PROCEDURE notetur ninia ia 29 AREA VELOCITY FLOW DATA SHEET 30 APPENDIX A lt lt OPTIONS ita 32 DATA LOGGING OPTIONAL cccesesseccececececeesenseaececcceceesessaeeeceeeeeesensaaeas 38 SPECIEICA NEE A0 IMPORTANT NOTE This instrument is manufactured and calibrated to meet product specifications Please read this manual carefully before installation and operation Any unauthorized repairs or modifications may result in a suspension of the warranty Available in Adobe Acrobat pdf format Page 3 GRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc CONNECTIONS POWER INPUT 100 to 240 VAC 50 60Hz No adjustments are necessary for voltages within this range Connect L L
8. 5 x 20mm fuse Reinstall power module into chassis QN UA BUD rz Fuse QO TTTTTTIT i POWER MODULE Page 25 3REYLINE instruments inc FIELD TROUBLESHOOTING Multi Sensor Area Velocity Flow Meter The AVMS 5 1 uses an ultrasonic level sensor to determine channel AREA and an ultrasonic Doppler sensor to measure flow VELOCITY The QZ02L sensor combines both sensors in one housing An optional configuration uses the PZ12 LP down looking level sensor and a QZ02L DP velocity Sensor To troubleshoot the AVMS 5 1 verify correct operation of LEVEL and VELOCITY measurements separately Note Selecting Defaults inthe SPECIAL FUNCTION menu will return the instrument to as shipped factory settings LEVEL QZ02L SENSOR SYMPTOMS EC bar graph at zero FAULTS very turbulent flow very aerated flow sensor not level sediment dirt grease build up on sensor Level display reads 1 0 inches Level at or less than 1 0 inches VELOCITY QZ02L SENSOR SYMPTOMS FAULTS Grease sediment on sensor Improper hook up No velocity reading Page 26 SOLUTIONS Increase LOE time SFECIAL FUNCT TOM relocate sensor or use PZ12 LP level sensor with Bullseye level clean sensor with liquid soap SOLUTIONS Clean sensor with detergent Check sensor connections 3REYLINE eme Multi Sensor Area Ve
9. 57 mm 2 24 3 9 mm MOUNTING DIMENSIONS HOLES X4 Es OO Fo A TOP VIEW END VIEW O O O O OJ Y JB4X Dimns p 120mm 4 72 C 3 9 mm eS MOUNTING SS t CMS DIMENSIONS O O O O TOP VIEW E END VIEW _ PI ER Page 34 GREYLINE Multi Sensor Area Velocity Flow Meter instruments inc SS PIPE MOUNTING BAND OPTION VSJ c NEC Use optional VSJ stainless steel Pipe Mounting Bands for easy Sensor installation in round pipes yO M Each Pipe Band includes T l E E Band Adjustment Jack allowing 0 5 13 mm adjustment from Be SS a the nominal band size BAND ADJUSTMENT 2 Stainless steel bracket for Sensor mounting JACK Pre drilled for tie wraps included to secure Sensor cable CODE BAND SIZE BAND ADJUSTMENT JACK VSJ6 6 150 mm ID pipes VSJ8 8 200 mm ID pipes VSJ10 10 250 mm ID pipes VSJ12 12 300 mm ID pipes VSJ14 14 350 mm ID pipes VSJ15 15 375 mm ID pipes VSJ16 16 400 mm ID pipes VSJ18 18 450 mm ID pipes VSJ20 20 500 mm ID pipes VSJ24 24 600 mm ID pipes VSJ30 30 750 mm ID pipes VSJ PIPE MOUNTING BAND SENSOR MOUNTING BRACKET f END Z VSJ HALF PIPE pp p s MOUNTING BAND 2 ADJUSTMENT FLOW JACK y VSJ32 40 32 40 800 1000 mm ID pipes VSJ42 54 42 54 1100 1375 mm ID pipes i JL i i VSJ56 72 56 72 1400 1800 mm ID pipes
10. Icon will appear on the main display if error messages are being generated by the instrument Press v to return to the main display STATUS Press amp from the MAIN display to view instrument status Sianal Cutoff R Laus 1234586 n Welocitu A 0 00ft s Welocitu E 0 00ft s Welocityul 0 00ft s Is displayed in the selected units Displays the current totalizer reading Adjust the setting in percent to suppress flow readings at zero flow when fluid swirling or pipe vibration may cause the instrument to continue reading Example Signal Cutoff at 51 will force the display and outputs to zero when signal strength drops below 5 Displays percentage of signal being received by the ultrasonic sensor Displays level measurement Echo Confidence Energized relays will display with reversed font eg 2 Velocity of sensor A in units of ft s or m s appears when Sensors 2 or 3 Velocity of sensor B in units of ft s or m s appears when Sensors 2 or 3 Velocity of sensor C in units of ft s or m s appears when Sensors 3 Page 10 3REYLINE instruments inc 24 hr log Flow x Time Minimum Him Time Paszsuarcd Password BRAR e v gt e Multi Sensor Area Velocity Flow Meter 24 HR LOG Data Logging option only Press from the MAIN display to view a formatted flow report from instruments with a built in data l
11. Level and Velocity and to output 4mA OV to the analog channels To simulate an intermediate Flow Level and Velocity set Test to Actual and then enter a value forthe Lewel and Weloc ity The Flow calculation analog outputs and control relays will respond to the simulated values Page 19 3REYLINE Pa iniciales Multi Sensor Area Velocity Flow Meter instruments Inc INSTALLATION SENSOR LOCATION 1 Choose a sensor mounting location where silt or deposits are least likely to accumulate 2 For best results flow should be evenly distributed across the channel and relatively free of turbulence The AVMS 5 1 is very effective at averaging level and velocity readings in turbulent conditions but best accuracy and response time is achieved with evenly distributed flow 3 Avoid vertical drops obstructions or elbows immediately up and downstream from the sensor Locate the QZ02L sensor at least 10 times maximum Head level and 10 times the channel width from these flow disturbances 4 The QZ02L submerged level velocity sensor requires a minimum water level of 1 in 25 4 mm QZ02L VELOCITY LEVEL SENSOR MOUNTING QZO2L TOF VIEW VELOCITY LEVEL SENSOR m MB QZ cl MOUNTING O Flow BRACKET Mount the QZ02L sensor with the Gen stainless steel bracket and hardware 5 mm supplied Ensure that the sensor is parallel to the water surface check with a level Mount with the tapered end of neu MOUNTING OE VIEW the se
12. lt 11 80 mm 5 127 mm Exposure to direct sunlight can cause overheating and moisture condensation which will reduce the operating life of electronics Protect Instruments from direct sunlight with this iridite finished aluminum sun screen Greyline Option SCR Seal conduit entries with caulking compound to further reduce moisture condensation Page 36 GRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc POWER INPUT OPTION 9 32VDC AVMS 5 1 Flow Meters may be ordered factory configured for 9 32VDC power input CONNECTIONS POWER INPUT Connect 9 32VDC to the and terminals The Power Input GND terminal must be connected to the nearest Ground pole A 1 amp fuse in line is recommended c 3 9909099 55355955 mange 22 3 6694 EE z s 5 4 20mA 4 20mA VELOCITY LEVEL DC Se 4 20mA Jol FLOW D NO RLY2 OlC NC NO Z5 White G RLY1 gt Cc GND Gren Teen NC DC GND 0000 2 Page 37 3REYLINE instruments inc LataLoccina Moa Site In Jp ta aot Pat Mode Velo Set Date Feb 13 Har 12 Set Time ii z cao Y E Interval Loc Multi Sensor Area Velocity Flow Meter DATA LOGGING Optional Setup Select Data Logging from Menu Selections
13. Reset Totalizer Press and select Wes to erase and restart the totalizer at zero Hegat iwe Totals Select des to have reverse flow readings deducted from the totalizer Select a to totalize forward flow only and ignore reverse flow Select Cn to enable flow direction measurement Select to disable flow direction measurement Select Imsert to invert the sense of the flow Fle Direction measurement Cal Constant Scales the velocity reading Set to 1 000 for QZ02L sensor Restore Defaults Select Yes and press Y to erase all user settings and return the instrument to factory default settings Mew Password Select any number from HEEE to 23325 and press Y Default setting of 0000 will allow direct access to the calibration menus Setting of any password greater than 0000 will require the password to be entered to access the calibration menus Press v to return to Menu Selections Page 18 3REYLINE P inii Multi Sensor Area Velocity Flow Meter instruments Inc amp Simulatiaon SIMULATION Test Actual Level D Din Exercises the 4 20mA 0 5V outputs digital display and control relays Velocity i Flon 1952 GOU 4 28mA Lewe l zu Test Select Maximum and press Y to simulate maximum Flow Level and Se Al DI eae ve hoe eee Velocity and to output 20mA 5V to the analog channels 4 28mA Flow 26 88 Relays i Select Minimum and press Y to simulate minimum Flow
14. TO 65 C PVC epoxy resin polyurethane ultem 25 ft 7 6 m submersible polyurethane jacket shielded 3 coaxial CSA rated Intrinsically Safe Class Groups C D Class II Groups E F G with optional Intrinsic Safety Barrier QZO2L VELOCITY LEVEL SENSOR 1 50 38 1 mm 25 ft 7 6 m Sensor Cable 5 00 SIDE VIEW Temm 0 63 16 mm 0 50 12 7 mm Ea Page 41 3REYLINE instruments inc Multi Sensor Area Velocity Flow Meter Optional Velocity only Sensor QZ02L DP Minimum Velocity Maximum Velocity Operating Temperature Exposed Materials Sensor Cable Hazardous Rating MB QZ MOUNTING BRACKET 0 1 ft sec 0 03 m sec 20 ft sec 6 2 m sec reverse flow to 5 ft sec 1 5 m sec 5 to 150 F 15 to 65 C PVC epoxy resin polyurethane ultem 25 ft 7 6 m submersible polyurethane jacket shielded 3 coaxial CSA rated Intrinsically Safe Class Groups C D Class II Groups E F G with optional Intrinsic Safety Barrier QZ02L DP VELOCITY SENSOR O 1 62 41 2 mm LN 25 ft 7 6 m 150 38 1 mm Sensor Cable 3 00 76 2 mm 0 56 4 2 mm Optional Sensor PZ12 LP Maximum Range Minimum Range Beam Angle Operating Temperature Exposed Materials MB12 MOUNTING BRACKET SIDE VIEW ARE DE REN Sai 0 63 16 mm 12 ft 3 66 m 8 203 2 mm 82 40 to 150 F 40 to 65 C Sensor
15. V to s save your selections Note the volume selection bbl denotes U S barrels eS deemed gt Temperature press then f Y to select E or F Hode Si Sieg e Press or v to return to the Menu Selections screen Volume BEZE ft3 bbl E ms IG IG LSG Units Mode Hode Flon Linear in Volume ME Time sec cau hr min LHnitz HMade Fade Flow Linear in Volume ME Time min Temperature fa E Page 12 3REYLINE instruments inc Calibratian gt Wel Sensors 2 m E Lo 16 BREF tS 4mnA Flo D BRET tes z emh Vel 16 868 ftes 4nA Vel 6 868 ft s Zinp Level 12 Bart dm Level B ARAFE hin Level D DD in Lul Offset D Din Min Wel D BAFE Dame ita ias CALIBRATION Multi Sensor Area Velocity Flow Meter Press Y to Calibration and to enter Use Y or ft to position before each menu item and to enter When settings are completed press v to store and return to the Calibration menu zkmmrFla 5V Flo 2 Sensors 2 Press and enter to select 1 2 or 3 velocity sensors Press 9 and enter the flow rate value for 20mA Note Analogue output can be selected as 4 20mA or 0 5V in Special Functions 4mA Elo OV Flo 26m Vel 5V Vel 3T Mel OV Vel Bn Lene l 5V Level dm Level OV Level Flin Level Lul OF Fset Press 9 and enter the flow rate value for 4mA Press and enter the velocity value for 20mA Pres
16. aT Burdweq poog wosues z 348080 8 Ven UTH xa pasn 607 urBaB a 2385440 101 BUT BROT 07 een urea O ee spessa K SSEN 18037 yup 44008 2T 18na7YuBz 5 44 888 Ven Wup s 4 888 8T Lenuage 5 4 800 0 OTs uur 5 444000 0T olduwgz E suosuas 8A 4 mcs uo TEU ei a DUNE ASS ugu Sur gsn BUNT Op ur po moga SPOR 4 Sa apoW s tun 3REYLINE instruments inc ICONS Multi Sensor Area Velocity Flow Meter Message waiting Press ft Data logging off Data logging on USB file download File download completed Download Error Echo OK No Echo Echo OK PZxx series level sensor option No Echo PZxx series level sensor option Page 9 3REYLINE instruments inc E us USEAT Tot 20136 85 USG Relauz iz hHezzace Data Loa Loccinc Loa Used En Sensor Good Temperature zac E ap CC ED CCS Rande 8 88 ft Velocitu D DEL As Flow 8 668 fte s Tot D BBAUSG Signal Cutoff SM Sianal Strenath Bt EC Lae Relauziz MAIN DISPLAY Multi Sensor Area Velocity Flow Meter The main display shows the units selected from the Linit Hode menu Flow or Velocity rate being measured TOTALIZER and RELAY states The AVMS 5 1 will start up with this display MESSAGE ICON Press f from the main display to view temperature measurement status of the data logger and error warning messages provided by the instrument The Message
17. d enter this division value example 1 1 cm etc Enter the increment number if you want to edit a previous entry or to skip entering widths for some levels Note The custom channel will interpolate widths between entry points Enter the measured width of the channel at the level shown Note To enter 0 width you must press and then V to store a O width data point Displays the level of the channel for each increment and width entry DIVISION INCREMENT di W O N0 200 0C 0 E LEVEL Note Custom channel data in equal width increments with variable height measurements must be converted to the format shown above using the Channel Data Translator PC software Page 16 3REYLINE instruments inc RelauFarameterz de lat 1 Function Velocitu Sensor Average an 16668 USGemin OFF D DD USGemin Multi Sensor Area Velocity Flow Meter RELAY PARAMETERS Re la Function Flon Fulse We locity Press and Y or ft to select a relay Press Y or f to select OFF Pulse Flow Welocityu or Lewel Fo Welocity function choose from Sensor Average Sensor A senor D or Sensor C Dn Position the cursor under the numerals and press Y or to set digits to the relay Cim set point OFF set digits to the OF set point Press Y and set digits to the flow volume per relay pulse Use this feature for remote samplers chlorinators or totalizers Minimum time between p
18. h and finally complete loss of signal Warm temperatures moisture and vibration will accelerate this process Dow Corning Silicone Compound 4 as supplied with the AVMS 5 1 and available from Greyline Instruments is recommended for semi permanent installations Page 47 3REYLINE yn Multi Sensor Area Velocity Flow Meter instruments inc SENSOR MOUNTING Dual Sensor Configuration Prepare an area 2 wide by 4 long 50mm x 100mm for sensor bonding by removing loose paint scale and rust The objective of site preparation is to eliminate any discontinuity between the sensor and the pipe wall which would prevent acoustical coupling A PC4 Sensor Mounting Kit is supplied with each Greyline flow meter It includes recommended coupling compound in a plastic applicator and a stainless steel mounting bracket with adjustable pipe straps Additional stainless steel bands by customer may be combined END VIEW to mount on pipes up to 180 4 5 m OD STAINLESS ADJUSTABLE PIPE y STEEL STRAP 4 gt gt SENSOR p HILF TII Page 48
19. ive N Neutral and AC Ground Optional DC 9 32 VDC Connect to and terminals Optional Thermostat and Heater modules are available rated for 115 VAC or 230 VAC IMPORTANT NOTE To comply with CSA UL electrical safety standards AC power input and relay connection wires must have conduit entry to the instrument enclosure Installation requires a switch overcurrent fuse or circuit breaker in the building in close proximity to the equipment that is marked as the disconnect switch Risk of electric shock Loosen cover screw to access connections Only qualified personnel should access connections Note Use of instrumentation over 40 C ambient requires special field wiring Note User replaceable fuse is 2 Amp 250V T2AL250V FUNCTION TEST Connect the sensor to the sensor terminals as shown on next page then apply power Allow 30 seconds for the AVMS 5 1 to initialize GOOD A Place 1 to 3 QZO2L sensors flat to the bottom in a bucket of water about 6 deep and select Lewel mode from LI ITS MODE menu to see a level reading B Select Meloc to mode and stir the water to see velocity reading s BAD Page 4 GRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc CONNECTIONS 7 5 SSSSSS 29388252 EE m oO S s o o s 55858 pessasareraaa eR m ERRAT A EIA IA ERR AA taa FERA ERA A EE RA c E 2 4 20mA 4 20
20. locity Flow Meter instruments inc SENSOR CABLE RESISTANCE TEST Unplug the green sensor terminal from the Doppler board and connect the sensor wires as shown With a multimeter perform resistance checks for each set of wires One single loose terminal may cause false readings Test across shield and core of each wire TMTR black white and RCVR black Resistance should be approximately 82 5K ohms for any cable length High readings indicate an open circuit and low readings indicate a short or partial short in the sensor cable Page 27 G HEYLINE Multi Sensor Area Velocity Flow Meter instruments inc APPLICATIONS HOTLINE For applications assistance advice or information on any Greyline Instrument contact your Sales Representative write to Greyline or phone the Applications Hotline below United States Tel 315 788 9500 Fax 315 764 0419 Canada Tel 613 938 8956 Fax 613 938 4857 Toll Free 888 473 9546 Email info greyline com Web Site www greyline com Greyline Instruments Inc Canada USA 16456 Sixsmith Drive 105 Water Street Long Sault Ont KOC 1P0 Massena NY 13662 Page 28 3REYLINE Pini ls Multi Sensor Area Velocity Flow Meter instruments Inc PRODUCT RETURN PROCEDURE Instruments may be returned to Greyline for service or warranty repair 1l Obtain an RMA Number from Greyline Before shipping a product to the factory please contact Greyline by telephone fax or email to obtain an RMA
21. m to Greyline It is 16456 Sixsmith Dr Long Sault Ont KOC 1PO important We use this information to check our database Tel 613 938 8956 Fax 613 938 4857 for performance of Greyline flow meters in similar 105 Water Street Massena NY 13662 applications and to provide advice and recommendations Tel 315 788 9500 Fax 315 764 0419 to you Thanks for your cooperation Contact Title Dept Company Project Address Tel Fax SENSOR Model Type Cable Length Elec Class Type of Pump Distance from nearest Pump Controlling Valve Orifice or open Discharge INSTRUMENT Model Type Power Input Calibrated Range Indication Operating Temp Alarm Enclosure Class Pulse Unit Elec Class Output SERVICE CONDITIONS Pipe ID O Vertical U Horizontal Pipe Mat Solids Fluid Material Build up Oper Flow Vibration Max Flow Max Pressure Min Flow Max Temp Notes Sketch Pipe Run Page 30 3REYLINE Pini B iss Multi Sensor Area Velocity Flow Meter instruments Inc LIMITED WARRANT Y Greyline Instruments warrants to the original purchaser its products to be free from defects in material and workmanship for a period of one year from date of invoice Greyline will replace or repair free of charge any Greyline product if it has been proven to be defective withi
22. mA VELOCITY LEVEL SS ISS AC Se LN 4 20mA 3 ces hates Ne ces ett FLOW e NO RLY2 QC NC NO White Green RLY1 0 Green D 0000 e pus Page 5 SRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc AVQZ3 CONNECTIONS CORE GND SOSS o o 5 a o gt o o ki o o D o o 3 n o o BLK oooece xo ar xo ar xo Op 222223 8555 552 85 55 ets ee go CF go og c E 2 OO E uu g z E ES s ES Si lE Si E o z o o z White Green Green GND Page 6 GRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc KEYPAD SYSTEM The AVMS 5 1 uses a menu system Arrows show the four directions to leave a menu box Pressing a corresponding keypad arrow will move to the next item in the direction shown Move the cursor underline under numerals and increase or decrease numerals with the and Y keys To store calibration values permanently even through power interruptions press Y Page 7 Multi Sensor Area Velocity Flow Meter GREYLINE instruments inc CALIBRATION MENU E no amp opeug z seray 1Sz T 36607 Str weuos Maa T Jepoeomq pret PATITAD EE uo rene 4uog ZT shereu Ba az nmorjuugz p BB azhirooreA gugz r Bo bz Ta
23. n the warranty period This warranty does not cover any expenses incurred in the removal and re installation of the product If a product manufactured by Greyline should prove defective within the first year return it freight prepaid to Greyline Instruments along with a copy of your invoice This warranty does not cover damages due to improper installation or handling acts of nature or unauthorized service Modifications to or tampering with any part shall void this warranty This warranty does not cover any equipment used in connection with the product or consequential damages due to a defect in the product All implied warranties are limited to the duration of this warranty This is the complete warranty by Greyline and no other warranty is valid against Greyline Some states do not allow limitations on how long an implied warranty lasts or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Greyline Instruments Inc Page 31 3REYLINE A inii ee Multi Sensor Area Velocity Flow Meter instruments Inc APPENDIX A OPTIONS EXTRA SENSOR CABLE OPTION VXC Each Greyline AVMS 5 1 flow meter includes 25 ft 7 6 m 50 ft 15 m or 100 ft 30 m tri coaxial sensor cable This cable is shielded from electrical interference and is watertight with a polyu
24. nearity 0 1 F S White backlit matrix displays flow rate totalizer relay states operating mode and calibration menu Built in 5 key calibrator with English French or Spanish language selection 100 240VAC 50 60 Hz 30 W max Optional 9 32VDC 9 W max 2 Isolated 4 20mA 1000 ohm load maximum or 2 Isolated 0 5V Qty 2 rated 5 ampere SPDT Automatic temperature probe built in to level Sensor Sensor 4 20mA AC power input Relative humidity up to 80 23 to 60 C ambient temperature maximum 5000 m altitude pollution degree 4 Installation Category Il Optional Enclosure Heater recommended for condensation protection below 32 F 1 C D AVMS 5 1 Multi Sen Area Velocity Flow Meter D e GREYLINE instruments inc 10 94 1 278 mm a 10 254 mm 7 CONDUIT ENTRY SIDE VIEW LOCATION Page 40 3REYLINE instruments inc Velocity Level Sensor QZ02L Minimum Velocity Maximum Velocity Minimum Head Maximum Head Operating Temperature Exposed Materials Sensor Cable Hazardous Rating MB QZ MOUNTING BRACKET O 162 41 2 mm 0 56 14 2 mm zs Multi Sensor Area Velocity Flow Meter 0 1 ft sec 0 03 m sec 20 ft sec 6 2 m sec reverse flow to 5 ft sec 1 5 m sec 1 in 25 4 mm 16 ft 4 88 m 5 to 150 F 15
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26. nsor pointing upstream and the BRACKET WITH A INSERT SENSOR INTO R MOUNTING BRACKET sensor cable pointing downstream SET SCREW Clip or tie wrap the sensor cable securely to the pipe or channel wall Note The mounting bracket is designed to release the sensor if weeds or rags are EE caught by the sensor 32 CABLE TO PIPE OR CHANNEL WITH METAL CLIPS OR TIE WRAPS END VIEW SENSOR Page 20 GRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc GOOD BAD END VIEW END VIEW Y SENSOR SENSOR SENSOR A x UON 7 d e PA AAA A E FLOW RE SENSOR SENSOR fo eut D Y e Y n Y A f J SENSOR SENSOR END VIEW END VIEW ELITE Page 21 GRE YLI N E Multi Sensor Area Velocity Flow Meter instruments inc OPTIONAL PIPE BAND MOUNTING WITH QZ02L SENSOR Install the stainless steel pipe band with the sensor mounting bracket at the invert bottom of the pipe Ensure that the sensor bracket is parallel to the water surface check with a level Mount so the tapered end of the sensor will point upstream and the sensor cable will point downstream Turn the 14 adjustment nut clockwise to expand the bracket and secure to the pipe wall by friction fit Insert the sensor into the mounting bracket and tie wrap the sensor cable securely to the pipe band using the holes pro
27. number Returned Merchandise Authorization This ensures fast service and correct billing or credit When you contact Greyline please have the following information available Model number Software Version Serial number Date of Purchase Reason for return description of fault or modification required Your name company name address and phone number CA S US Ro 2 Clean the Sensor Product Important unclean products will not be serviced and will be returned to the sender at their expense 1 Rinse sensor and cable to remove debris 2 If the sensor has been exposed to sewage immerse both sensor and cable in a solution of 1 part household bleach Javex Clorox etc to 20 parts water for 5 minutes Important do not immerse open end of sensor cable 3 Dry with paper towels and pack sensor and cable in a sealed plastic bag 4 Wipe the outside of the enclosure to remove dirt or deposits 5 Return to Greyline for service 3 Ship to Greyline After obtaining an RMA number please ship the product to the appropriate address below Canadian and International USA Customers Customers Greyline Instruments Inc Greyline Instruments Inc 16456 Sixsmith Drive 204 150th Avenue Long Sault Ont KOC 1PO Madeira Beach FL 33708 RMA RMA Page 29 3REYLINE ini ems Multi Sensor Area Velocity Flow Meter instruments Inc AREA VELOCITY FLOW DATA SHEET Greyline Instruments Inc Please complete and return this for
28. ogger Press to pan through Lewel Welocity and Flon summaries Press Y to scroll down one day or repeatedly to scroll to a specific date Up to 365 days can be stored Newest date will overwrite the oldest Press v to return to the main display PASSWORD The Fas uorda a number from 0000 to 9999 prevents unauthorized access tothe Calibration menu From the Main display press to getto Password Factory default password is 0000 and if it has not been changed press V to proceed to the Pleni Selections screen If a password is required press to place the cursor under the first digit and Y or f to set the number then to the second digit etc Press or Y to proceed to the Menu Selections screen A new password can be stored by going to Special Functions Mew Password Page 11 GREYLINE Multi Sensor Area Velocity Flow Meter instruments Inc Units Mode UNITS MODE Hlocde Flow a Hee From gt acle press the and then the f or Y to select Flow Time m n velocita or Lewel Flow mode displays the flow rate in engineering Temperature c units e g gpm litres sec etc Press the v to store your selection then the Y to the next menu item From hLinea press the key and then the or Y to select your units of Eesen m ka N measurement Press the v to store your selection Linear Tt Press the Y key to move the gt symbol to each subsequent menu item and the
29. reject spurious level readings Decrease for faster response to changes in flow Press Y fromthe Calibration display to return to Menu Selections Page 14 3REYLINE P inii ls Multi Sensor Area Velocity Flow Meter instruments Inc ChannelCSetug CHANNEL SETUP Tape Roung Dacre oe Kees Round Select Round for open pipes Set Max Height to the inner diameter of the pipe Rectanale Select Rectarale for rectangular channels Enter the channel width Trapezoid Select Trapezoid for trapezoidal shaped channels Specify the higth and Glope of the channel as shown in the following illustration SLOPE x TRAPEZOIDAL y CHANNEL lt x gt WIDTH gt lt y gt Eno Select Exa for Egg shaped channels Enter the Max He ight of the channel HEIGHT 3R ed R 2 Page 15 3REYLINE instruments inc CuztomChannel bTups Custom Reset Data Ho Mar Height 8 75 Ft Division B E EE Increment B Michth 8 868 FE Leuel 8 868 FE Multi Sensor Area Velocity Flow Meter CUSTOM CHANNELS Feset Data Plax He iaht Division Increment Hichth MAX HEIGHT Old data MUST be removed before entering data for a new channel Press then press f to Wes and press V to clear old data Enter the maximum height of the channel Divide the maximum height into equal increments maximum of 40 an
30. rethane jacket Additional cable and Cable Junction Box Option JB2X or JB4X may be ordered with the Flow Meter or the cable may be spliced and extended up to 500 ft 152 m total length as required during installation No adjustment is required when the sensor cable is extended or shortened Use only Greyline tri coaxial VXC shielded cable or run three RG174U coaxial cables in a metal conduit Extended sensor cable can be installed in conduit for mechanical protection Recommended installation with a junction box is illustrated below O 8 9 OQO OO d OO IE BLK ma EXTENDED SENSOR CABLE TO ELECTRONICS ENCLOSURE L MAX TOTAL CABLE LENGTH 500 ft 152m SHIELDED COAXIAL PAIR CONDUIT RECOMMENDED FOR MECHANICAL PROTECTION JS NYOMI BLK GRN TO GREYLINE SENSOR j SHIELDED COAXIAL PAIR M 1HMWT18 O lO O O GND O GND TO ULTRASONIC SS
31. rotect the electronics from damage due to overheating and condensate In high humidity atmospheres or where temperatures fall below freezing Option TH Enclosure Heater and Thermostat is recommended Seal conduit entries to prevent moisture from entering enclosure NEMA4X IP66 WITH CLEAR COVER 1 Open hinged enclosure cover 2 Insert 8 screws supplied through the four enclosure mounting holes to secure the enclosure to the wall or mounting stand Additional conduit holes can be cut in the bottom of the enclosure with a hole saw or Greenlee type hole cutter DO NOT make conduit wiring entries into the top of the enclosure Note This non metallic enclosure does not automatically provide grounding between conduit connections Grounding must be provided as part of the installation Ground in accordance with the requirements of the National Electrical Code System grounding is provided by connecting grounding wires from all conduit entries to the steel mounting plate or another point which provides continuity CLEANING Cleaning is not required as a part of normal maintenance Page 24 COVER ENCLOSURE MOUNTING HOLES j ENCLOSURE END VIEW 3REYLINE inii ass Multi Sensor Area Velocity Flow Meter instruments Inc FUSE REPLACEMENT Turn OFF power Loosen cover screw and open Remove power module Locate fuse on Power Board Replace fuse with 2 AMP 250V
32. s and enter the velocity value for 4mA Optional for QZ02L A type sensor Press and enter the level value for 20mA Optional for QZ02L A type sensor Press and enter the level value for 4mA Press and enter a minimum level cutoff Level reading less than Plin Level will be forced to zero Optional for QZ02L A type sensor Press and enter an offset to level measurement Set to 0 00 when sensor mounted on floor of channel When sensor is mounted above the floor of the channel enter the distance between channel floor and bottom of sensor Maximum offset is 36 914 mm Note 4mA is not affected by Lul OF Feet 4mA is the bottom of the channel or pipe settings Page 13 GREYLINE Multi Sensor Area Velocity Flow Meter SENSOR ELEVATED ABOVE FLOOR OF TOP VIEW Nc oe etes PIPE OR CHANNEL N STAINLESS STEEL MOUNTING BRACKET SUPPLIED SENSOR m SENSOR U SHAPE STAINLESS STEEL 18 GA RECOMMENDED HEIGHT AS REQUIRED 7 ae eee SIDE VIEW END VIEW Min Wel Press and enter a minimum velocity cutoff Forward and reverse velocities less than in Mel will be forced to Zero Min el A Press and enter a minimum velocity cutoff for sensor A Min el E Press and enter a minimum velocity cutoff for sensor B Min Veli Press and enter a minimum velocity cutoff for sensor C Damp ing Increase damping to stabilize readings under turbulent flow readings or to
33. s inc DOPPLER VELOCITY SENSOR COUPLING Dual Sensor Configuration For permanent or temporary bonding the following are recommended a Dow Corning silicon compound 4 supplied Additional supply order Greyline Option CC b High Temperature compound supplied with Sensor Option SE3H Additional supply order Greyline Option AP 1W c Water based sonic compound Order Greyline Option CC30 d Electrocardiograph gel e Petroleum gel Vaseline The above are arranged in their order of preferred application d amp e are only good for temporary bonding at room temperature DO NOT USE Silicon RTV caulking compound silicon rubber y O P Or 7 ES Use the PC4 pipe clamp supplied as illustrated above or s B o use a loop of electrical tape for temporary mounting Apply silicon coupling compound 4 to the coloured face of the sensor A bead similar to toothpaste on a toothbrush is wer SENSOR ideal Do not overtighten crush the sensor COMPOUND The sensor must be fixed securely to the pipe with coupling material P between the sensor face and the pipe Sensor installation with excessive coupling compound can result in gaps or voids in the coupling and cause errors or loss of signal Insufficient coupling compound will create similar conditions SENSOR TAPE OR Be Y CLAMP Over time temporary coupling compounds e g Petroleum Gel may gradually sag away from the sensor resulting in reduced signal strengt
34. ss than in Mel will be forced to id zero Damp ing Increase damping to stabilize readings under turbulent flow readings or to reject spurious level readings Decrease for faster response to changes in flow Press Y fromthe Calibration display to return to Menu Selections Page 45 3REYLINE Pini B ls Multi Sensor Area Velocity Flow Meter instruments Inc PZxx FLANGE SENSOR MOUNTING METHODS IN ROUND PIPES Notes 1 Use the 34 NPT Isolation Sunscreen Coupling supplied and hand tighten only Do not clamp sensor Min Range body or stem PZ15 gt 8 203 2mm J PZ 34 gt 16 406 4mm H EECH S KR SERRE REO Level Sensor SRL Z 2 Do not mount sensor or cover flange in direct sunlight Max Range 3 Extend sensor cable up to 500 ft 150 m with RG62AU coaxial only and junction box 4 Standpipe diameter as large as possible typical standpipe 6 150 mm diameter 12 16 300 500 mm height Use a Sensor Sunscreen option PZS when sensor is installed indirect sunlight SUNSCREEN 254 mm gt SUNSCREEN 4 gt ISOLATION COUPLING SPACER COAXIAL CABLE cp c c i a FLANGE CONDUIT SUNSCREEN ISOLATION COUPLING SPACER FLANGE NON CONTACTING ULTRASONIC ULTRASONIC LEVEL SENSOR LEVEL SENSOR Page 46 G HEYLINE Multi Sensor Area Velocity Flow Meter instrument
35. ulses is 2 25 seconds and pulse duration is 350 milliseconds Return to Rela and enter settings for each relay Sensor Select Average Sensor A Sensor B or Sensor C Om Position the cursor under the numerals and press Y or f to set digits to the relay Un set point CH Set digits to the relay OF set point Position the cursor under the numerals and press Y or ft to set digits to the relay m set point OT Set digits to the relay OF set point LOE Mode Specify the state of the relay for loss of echo condition OFF On or Hold Press V to return to Menu Selections Page 17 3REYLINE instruments inc Speecial Functions bL amoaiaoae English Ana log Dut i zBnn Back light Hich Reset Totalizer HO Hegat ive Totals HO Flo Direction OFF Cal Constant i t Restore Defaults HO Heu Password BRE Seecial Functions Language English Back licht ES Hecd tum Multi Sensor Area Velocity Flow Meter DATA LOGGING OPTIONAL Refer to Options section of this manual SPECIAL FUNCTIONS Languaae Select Enalizh French or Spanish Fina log Out Select 4 20mA or 0 5V mode for the analog output Back light Select High Medium or Law for continuous backlight Select Kew Hi Lo for high backlight for 1 minute after a keypress and then Lo backlight until a key is pressed again Select Kew Hiah Med or Lou for backlight after a keypress and then backlight off until a key is pressed again
36. vided Peso 9 BAND VA ADJUSTMENT JACK VSJ PIPE MOUNTING BAND EN BAND ADJUSTMENT JACK SENSOR MOUNTING BRACKET LJ OPTIONAL QZ02L DP VELOCITY SENSOR MOUNTING Mount the velocity sensor at or near the bottom of the channel or pipe in a position where it will be continuously submerged The QZO2L DP velocity sensor does not have to be parallel to the water surface Position where silt or solids will not build up on the sensor Page 22 G HEYLINE Multi Sensor Area Velocity Flow Meter instruments Inc OPTIONAL PZ12 LP LEVEL SENSOR MOUNTING Mount the PZ12 LP non contacting ultrasonic level sensor in an unobstructed position at least 8 203 2 mm above the high water level Install the stainless steel mounting bracket in a horizontal position check with a level and then insert the PZ12 LP sensor PZI2 LP SENSOR MB12 MOUNTING BRACKET ER PZ12 LP MANHOLE MOUNTING PZ12 LP PIPE MOUNTING PZ12 LP EE PZ12 LP QZO2L DP VELOCITY SENSOR WATER Page 23 3REYLINE instruments inc ENCLOSURE INSTALLATION Multi Sensor Area Velocity Flow Meter Locate the enclosure within 20 ft 6 m of the sensor up to 500 ft 150 m optional The enclosure can be wall mounted with the four mounting screws included or panel mounted with Option PM Panel Mount kit from Greyline Instruments Avoid mounting the enclosure in direct sunlight to p
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