User's Guide to: - Phoenix Vessel Technology Ltd.
Contents
1. __ ___ 9 __ ____02 066 09 5 _ ___00 ______ 556 ______ _____ _ 6 __ gt __ __ ___ 0 __ ____ _____ ____90 2 __ 66 _ __ _ 0 ee __ WWNOIISOd WWNOILISOd WWI HIONST 51 1 44 1 44 5 1909 01 1808 0t 40 ON 05 Ov i 20810 0810 9 150940 Z 00 3015 IWYS Z SNOILdO LYOd OL S XVW WNS C 6ST 69 6 6 60 e 77 777 7177 4444 GWAYHLLITLNO 3SNL m7 amp N IDNGOYd OL ONILDINNOD NIHM WN 0332X3 LON D Sv 8 9 8 158 SZL 6 1 66 OL JYNSSIYd JLYIWYId MOTIV LON 9 _______ 323393 OL SLNSLNOD 13553 MOTIV LON OG 5555 459 1 gt SY OL 130 159 0021 3HNSS3Yd 9130 ee SAYI ON SYNSNA OL SALANIW SL 35055399 1530 SAWIL SL OLdN 931531 14SS3A NOILWY3dO NOLLWTIVISNI JONVN3LNIVW NO JYOW 803 IGIND 5835 OL 83334 E SauvdS JUNOId INOYOL LON OG 38914 INOYOL 30 0S OL SNOILDANNOD 11 NILH IL Z SLYOddNS TWNOILIGGY 350 M07139 319VL IHL GAGNAWWOD3Y 1 5 SV JONVY FHL 30 ACISL2. hNhoenIx P NRT User s Guide to Phoenix Vessel Technology Limited 400 1 200 05 Side port pressure vessels 1 5 2 0 2 5 6mm 3 0 Model numbers 3314 3341 3629 3643 2101 3642 3333 2058 3601 3602 2059 3600 Phoenix Vessel Technology Limited Unit 2 The Old Bakery Lower Tuffley Lane Gloucester GL2 5DP T 44 0 1452 311673 E info phoenixvessel co uk F 44 0 1452 310295 www phoenixvessel co uk phoenix TABLE OF CONTENTS Page No FORWARD 3 SECTION 1 Maintenance Guide 5 1 1 Removing End Cap from Vessel 5 1 2 Component Disassemby 1 3 Component Assembly 10 1 4 Loading Membranes 12 1 5 Closing Vessel 16 SECTION 2 Installation 18 2 1 Handling 18 2 2 Vessel Support Position 19 2 3 Connections to Vessel 20 SECTION 3 Operation 21 3 1 Corrosion 21 3 2 Operating Conditions 22 3 3 Safety Precautions 23 SECTION 4 Appendix 24 4 1 Spare Parts List 24 4 2 Assembly Drawing 3314 1 572 07 1000 Psi 29 4 3 Assembly Drawing 3341 2 5 1000 Psi 26 44 Assembly Drawing 3629 1 572 07 1000 Psi 2 4 5 Assembly Drawing 3643 2 5 3 0 1000 Psi 28 46 Assembly Drawing 2101 1 5 2 0 1200 Psi 29 4 7 Assembly Drawing 3624 2 5 76mm 1200 Psi 30 4 8 Assembly Drawing 3333 3 0 1200 Psi 31 2 of 31 USER GUIDE SEPTEMBER 2011 phoenix FORWARD Phoenix Vessel Technology is a major manufacturer of Glass Reinforced Plastic Pressure Vessels which are used as housings for re
3. 1804 2 Le 0 091 Pt oos o 0681 Z 6 0 sar on 6J WW NOILISOd WW NOILISOd WW L HLON31 SINIWITS LYOddNS NIW LYOddNS 1909011904 ON PSS EBL DNWE 131102 NOILWLOY ILNY OL 2551690 ONISHI 8551626 AN LINE asg 51 ZI 0251 1331515 EL 5 288 59 1 35 O 1 0650 JUIS gt 326 al 261 OS N Y LLI mM LLI Oo LLI N LLI Q Y LLI Z 8 Sd YIS 91 2000 JAIS IWYS Z ask vas 21 YgL SNOILdO LYOd JAIS 4 611 58 YOLdVOV 135 81 9 55 OZVE 13315 SSTINIVLS 61 SAE SVE 572 3 551 SZOL 1 3109075 0 ee __ TANIA JVIdIWYN 17 INDYOL WN8 QE Of WV DINLAW 52 X 318 1 335 9 31 1408 OL 1908 3181 335 NOILISOd 0 914 10 WON 6228 13 919 WN 8 1 301935 838 1 1015 NOILIVYLX4 09 5 6 6 6 w 6 69 LO 14 816 XVW 3 SLYOddNS 350 M0138
4. It will help to moisten the grit paper with water during use Avoid continiously rubbing the same spot in the same direction Afterwards remove any debris with water or by using a clean cloth 1 5 2 Lubricate the vessel inside surfaces with glycerine 1 5 3 Lubricate the assembled cap with glycerine particularly the large 8 diameter O seal 1 5 3 1 Insert the end cap squarely into the Vessel Body sufficient to allow the Segmented Retaining Rings to be inserted fully into the groove in the end of the vessel If the end cap is difficult to push into the vessel then use the shaft of a soft mallet of appropriate type see Section 1 1 to tap it into position NOTE If the end fitting is inserted at an angle ie not squarely then there is a risk that the large end plate seal may come off resulting in seal damage and leaks on start up NOTE Fine grade Scotchbrite may be substituted for waterproof silicone carbide paper NOTE Do not use excessive force to insert the end cap A light tap is sufficient phoenix 1 5 4 Ifthe end cap cannot be easily inserted then the following checks should be carried out i Lubricate vessel surfaces with more glycerine and try again ii The elements may have been pushed too far proceed as follows Remove large 8 diameter O Seal from end cap ii Without the large O Seal no effort should be required to insert the end cap if there is still insufficient space to insert the Segmented Ret
5. SNOLLDSNNOD 11 NOILDINS JDNGIY OL SHLWd TWAS O NO 0351 38 OL ANIYSDAT9 1 SALON 1 131110 3911 SSE 221 2222222 27 OL WN LON OG Seay 7 D Sb dd 9 8 ISd 521 N 0339X3 OL 395539 3LVIWYId MOTIY LON 9 4 323393 OL SLNILNOD 13553 MOTIV LON OG 2 4 2 5 Sb OL Z 1530 20 4589 1 tl SSE H 30 NOILIIYIG N 959 51 159 OOZ OL 5 NOILVYNDISNOD 140d TWODILNIGI JDNYLSIQ 9 1 64 2 3 7674 N Y LLI mM LLI Oo LLI N LLI Q Y LLI 6090 10 daL 9 355 SSYLIWITIIW SNOISNAWIG o o o 709 DUC LYOd JAIS 15 001 13553 38055344 8 tez gt osss 96 S wano ez 50606 ____06 p oct f ossz 0 esas ___ __ port __ f _ _ 0 091 BY LHOISM WW NOILISOd WW NOILISOd WW 1L HLONIT SLNAW314 LYOddNS NIW LYOddNS 180 01 1808 ON 05 OV 00600 1 2081 0 LYOdt 20810
6. 01 335 NOISNAWIG 1408 OL 1808 1 311935 1 LOTS NOLLIWYLX4 JNOYOL JINOYOL 5911 154 OOZ L LNIOF DNAVLOIA OL G3A0O0 D Sdl N Y co LLI A N Y
7. 1 18 Lt AR w O 6 6 WON 6220 30 NOILD3YIG AXOd3 5519 AGOS 13553 L 10656 1 O E 1266 1808 lt 7 SC VLSAAV 1441515 140d NOD 4333 2 ________ _____ _____ esting nan vin 57 ears sos wninmivassiaony Ed ET LYOd 0 E LOSE 1404 lt 7 DAdN dD ONINIWLIY LYOd VE 5085 OLE 13315 15 71 LL8E E dWV1D LYOd OLE 1331515 ST dWV1D LYOd INVYSWAW LINS OL JILSVIJOWYJHL YOldYdY EA Z EA 131102 __ EAN ASSY LMND WE SASL ZL _ ___ 1931515 EL _ ______288 58320 CW Was O 502 02 1804 0 E ______ 85832 CW ____________612 58325 CW 1 35 0 AINVYSWAWLINSOL YOLdVGV 1 35 9 8 L Z L 08 3N3Yd03N 1331S SSJINIYLS 47815 61 5101 01 08 1Ad 310 5 0 TANIA YO WNININN TY ALVIdIWVN LC INOD G344 WAS O SL A1V1dGN3 dOud 1 35 419VL 335 504 LYOddNs 0620 31901 335 NOISNIWIG 1509 OL 18908 935 1 1015 NOILOVY1XJ XVW JNOYOL WNZ 1 1 ONILVY 154 0001 LNIOF SHAAWLIIA OL Adld Sdl t
8. 73 Em 22204 _ 1 5 _ LYOddns 1408 011808 0v 40 ON za 6261718 4 1 458 51 9 0251 1331515 dvd EL 88 58 325 Wd 31 190 VIS O nia a 1 35 pce 58325 WG J 13S 0 pc 62 58325 CW J 135 0 21 EZA 0501 Wd Od VV Ivas 0 81 SNOILdO LYOd 3415 EZ 9681 21 08 1 1 315 551405 ______________ 61 57 5201 01 08 _______ ______ N Y co LLI A N LLI Q Y 9 OL 076 UNZL C L v7 31891 335 NOILISOd LYOddNS ST LX 8W XVW 0670 319 1 335 NOISNAWIG 1408 OL 1908 1 311935 Y3d 1 1015 SNOYOL D 1 9 lt G 1 6 81 JNOYOLWNZL SLYOddNS TWNOILIGGYV JSN M0139 378 JHL 23 A N ___ SV JONVY JHL 40 AGISLNO JYV SLYOddNS IISSJA dl 4 5 SENOZ III ITT AT 131110 391 2 N LONGOYd OL ONILDINNOD NJHM WN G33DX3 LON OG D Sv IW YWE 9 8 159 SZL GS 1 18 tH N 330X43 OL 39055399 J3 LVIWY3d MOTIVY LON OQ 9 YN gt ZN 323393 OL SLNILNOD 13SS3A LON O
9. G D St OL Z JUNLWYAdWAL 1530 49 1 H H 158 0001 JYNSSAYd 1534 5 i rr V ven SAYIT ON OL SALANIW 51 803 A A 390155339 NOISIG 53 11 lt 1 OLdN 031531 13553 HVS SJYYdS ONY f My NOILYYJdO NOLLVTIVLSNI JDNVNILNIVW NOLLVWHOANI 77 27 74 77 1 JYOW JAIN SHASN OL 83438 5 F A 4 INOYOL XVW 2 LON OG G3AGIAOYd 38914 7 3 30 05 OL SNOILDSNNOD 11 1 911 OOO OL SHLYd 1 35 0 8350 38 OL ININIDATO 1 154 0001 LON INIOF JAYL OL 8 Jdld Sdl 01508 3 ag addY ag Ad 9 30155 SJYLIWITIIW SNOISNAWIG 6295 dS VX LYOd 3415 159 0001 13553 JYNSSIYd 8 ds 310d apis 1500001 2692 AXOd3 55779 AGOS 13553 1 ug OOZE PSZ VLSIAV 1515 1908 JIWYLNIDNOD 0334 LYOddNS ha DOEES 6 0 30779 SZE vil OO SL 959 1 8 SSI 99EE DNWZ DAdN 4gNLLondoud E 20605 20 19 660 Z a 7551 PSGL sadn jiviaana gt 2009 EA J 55876 DNWZ 91 2809 WNININMIY GaSIGONV AVIdONDOVE S 8 ai 144 a a na 55 1345 9 1 91 1515 135 ONIN 38 _9 sese _____________ 1 91291 pZ 84 0 61 920 O6LE 491 61 1
10. JI9YLIJHLNI CIANIWWODJY 2 Sv JHL 30 3015110 SLYOddNS 13553 41 4 e PINSSASSASANASNSAYANS OVAYHLIFILNO 3971 2 WW LONGOYd OL ONILIINNOD N3HM YN OF 0332X3 LON 2 5 Sb 159 N N 7 330X43 OL 3 05539 JLWIWYAd MOTIV LON OG 9 N f 323393 OL SINALNOD 14554 MOTIV LON OG im 1 D Sp OL 3UNLWYAdWAL NOISIG 458 1 H 158 0001 3955398 1534 5 jie 5331 ON 3905 3 OL SALANIW SL 6 5 4 4 NDISAG SAWIL YO 01711 031531 13553 HOVI Y 30 NOILJY10 ANNM SJYYdS ONY 2 NOLLWY3dO NOLLVTIVISNI JDNYNILNIYW NO NOLLVWHOSNI ZAN 74 1 INOW IGIND 58351 OLYIIIY 77 7 mm 4 2 LON OG JUNI INOYOL 30 05 OL SNOILDANNOD 11 N3LHOIL Z DNILYY 158 0001 51 1 6 O1 3 0089 5 1 JDINGIY OL SHLWd TWAS 035 38 OL 3 9 1 8 5310 dOLIVA ALAAVS X 0001 11760 20 ag dddV ag 49 9 3155 s3YLIWITIIW SNOISNSAWIG EE 344 0038 LYOddNs TWYLNAD D 0 091 05 Ov OL ObZ cs STLX8W SONIY ONINIVLSAY YATIVWS ASN OL ONIY LYASNI 0350 LSLE SHAWYOIS ONY GYVGNWL
11. NO SLYOddNS 135532 dl 4 NOILD3IYIG NOLLDIYA a OL SHLWd 135 NO 0351 38 OLaNWIDATD 9 0 SALON al 0 1 NIS3Y 4 34814 5 19 13553 1 5676 AM 1904 Sz 52 WISIAV 13315 15 140d DNOD 333 E ______________ _______ 1 _ lt _____________ NY NT _ lt 91 1909 WAININA TY 5 92151 ______ 9 LYOd 0 ONINIVLIY 1908 Lev dWD 20 1931515 dWYT2 1808 1501 ________ dV 6 _ lt ___________ __________ 5 137109 NOILVLOY LNY 01 pot ASS EET AAW ASSY ONIN 15 1 LL 6 ANFIAGOUAATOd IAGN 51 ZL _______ 1331515 MANS EL pe __________ 88 58325 WG 135 0 ve 9 58 LYOd O E __________ 88326 CG 1 35 O 91 ________6 58325 WS 1735 O AI EZA 501 Wd Od VV O 9881 21 08 Td 13315 SSFINIVIS 61 pect SOOO Wd TINH GS TANIA YO WAININNTY JIVIdIWYN 1 31891 335 NOILISOd LYOddNS 0080 318
12. O NOILYWYOJNI G3TIVLIG SHOW 9 58350 OL 83338 E INOYOL 2 LON OG NOLLWYNDISNOD 30 05 OL SNOLLDANNOD TIY NILH9IL 2 140d TIY e SNVISIG NOILDIYS 3DNGIY OL SH4Yd 1735 O 0350 38 OL 3NIYSDATO 1 51719 CHO HS 6 SALON SS 2 ONILVY 154 0001 LNIOF DNNYLIA OL 54 LL ag 9 9 30551 8ZVE lAd NIS3 AXOd3 34914 SSV19 8 14SS3A ao SNe 1408 3015 158 0001 13553 39015539 8 e 3175 5 67 SZ 153 1331515 140d DNOD 8333 E pW ___ ____ 1 Sones ae FY EA 35807 DAdN 39011200054 _ E set 0605 ots WHYLNID D Ea ZOEZ 1Ad 91 1909 WNINIWM1V G3SIGONV AWIdONDOVE S aa TG none 918 1515 ONINIVISY 9 087 SLEE 0527 i EA ns 1 S DAdN 12 NINIYLIY LYOd E 20461 ___ ___ __096 0897 ZZE 08 91 1331515 dWV1 1804 005 ___ 0591 0122 00 Tam TYN z LINS OL DILSVIdOWYSHL YOldvav 6 0 091 7681 PSY 141102 NOLLWLOY LLNY OL _______ __________ ANAON BY LHDIGM NOILISOd WW NOILLISOd WWI HLONST SLN3W3
13. ONISOddO Z 2000 3015 IWYS Z SNOILdO LYOd 3415 OL SHZ 4 INOYOL C 6S7 ST LX 8W 6 6 6 0 SLYOddNS 4SN M0149 318VL IHL NI GAGNAWWOD3Y SV JONVY JHL 30 AGISLNO SLYOddNS 14SS3A 41 Z QV3AYHL 131110 AGNL St OL Z SYNLWYAdWSAL NDISSG 1 15 0021 3 15539 1534 5 4589 1 SALANIW SL 903 FYNSSAYd NOISAG 53 111 O L ALNNIW 803 JYNSSAYd 1530 SAWIL LL SYNSNA OL 031531 13553 7 539 945 ANY NOILYYJdO NOLLVTIVLSNI JONVNALNIVW NO NOILYWYOJNI 1 JYOW 803 ACGIND 59350 OL 83334 E ANOYOL XVW LON OG 39 914 INOYOL 30 05 OL SNOILDSNNOD 11 7 OL 5 1 35 39 OL 1 0 D D 2 gt SALON WON a I L Ss ff ff ff ff Lif 1ONdGOYd OL ONILDSINNOD NJHM YN 339 9 LON OG e N Sv YY9 9 8 ISd SZL 3320 3 OL 3905539 JLVAWYsd MOTIV LON OQ 9 66 9 N SA 323995 OLSLNSLNOD 14SS3SA MOTIY LON OG Jf 30 NOILDSYIG e o ww 9 604 Ooz Z9EE DAdN JANLLINGOYd ae 7561 DAdN 2 ZOEZ 91 1909 WNINIWM 1 035100 S NISJY AXOd3 55710 AGOS 14SS3A ___1 208125 SNN JA
14. S NO vZ JAOOYD OL JAOOYD 8 651 4 5 5 MO148 419V1L GAGNIWWOD35Y SV JONVY JHL 30 AGISLNO SLYOddNS 13553 31 4 QVAYHLLATLNO 391 LONGOYd OL DNILDANNOD NJHM WN G44DXA LON OG D Sv LY 8 9 8 ISd SZL OL JYNSSJYd ALVAWYAd MOTIV LON OG 9 323394 OL SLNALNOD 13553 MOTIV LON OG D SY OL Z JYNLYYJdWIL 5 4589 1 ISd 0001 3905539 1534 5 ON JYNSNI OL SSALANIW SL JYNSSJYd NDISAG SAWIL OLdN 931531 TASSSA HOV 599 745 ANY NOLLVTIVLSNI JONVNALNIVW NO NOILYWYOJNI JYOW 803 AGING SYASN OL 83338 E 38913 INOYOL 332 3 LON GAGIAOYd ANOYOL 30 0S OL SNOILLDANNOD TIY 72 3 gt N0J34 OL SHLVWd 1 35 9350 38 OL 19 SALON GANIHDVW 1804 3415 158 0001 13553 AYNSS3Yd 8 _ 52 __ 9 ooo 9 post _ 1 _ 0 806 5 _ o 1 __ f 096 1 E __ 4 0 1 ooa __ 2 __ oo es NOILISOd LYOddNS XVW WW L HL9NJ1 LYOd 01 LYOd BY LHDIM 13 WW NOILISOd 1904915 NIW 4O ON SNOILdO LY Od 385 5 5 5 2 72772 72 7 277727777 Z A 6
15. SE IILSVIdOWYSHL ONINIVLAY LYOd SLBE 61 9LE 1515 14084 ___ Od Cop SSI _________ 137109 OL __ _______ 551690 PAW ASSY ONIN LSNYHL LL Pe _______ 2566 SNE INFIAdONdAIOd IADN LANE aSa 51 21 _ ______ 0251 4 0 1331515 MNS V3H dV EL __ gt ess zis PW 1735 O 71 58 3215 SL 827 58 3715 NOLIA 190 9333 7735 O 5 re 8 59 325 _________ JLV1d0N3 GOUd 1 35 0 9 612 58 325 WG Was O 21 Ea INYYIWIW LINS OL CW YOldvaV Iwas 8 e 9 SSI 9 DNWZ 13315 SSTINIVLS dYYLS 6 2 3 551 6201 5 oz ___________ TANIA YO WAININ IY 12 AGOS 13553 L 3181 335 0 LYOddNS 6870 378 335 18908 1 311935 Y3d 1 1015 NOILIVYLX4 INOYOL WNZL INOYOL 15640021 JYNSSAYd 1530 S SALNNIW SL FYNSSAYd 1530 SIWIL O L ALANIW 38 55398 1539 SAWIL LL SHVI1 ON OL 931531 13553 HVS 53945 ONY NOILYYJdO NOLLWTIVLSNI JONVNILNIVW NO NOILYWYOJNI 1 JYOW IGIND 5835 OL 83338 E INOYOL LON OG 38914 AINOYOL 05 OL
16. VYD 62775 1908 J 1VYLNJDNO 4333 OZY L OLE 1515 ONIN _ 9 v E Z WW 1 92 5 LOSE SILSVIdOWYSHL 1804 v n 9 6 ZZSE ZOE 1331515 1804 ze INYYAWIW LINS OL _______ NO dv 6 e soe 131102 NOIJVLOX ILNY poe ENE AAAI ASSY ONIYISAYHL poe tL NWE ANDES ee TALSUS EL __ lt esans waa 1 55 0 9 S 2 881 702 3215 2N09 0334 7735 O ef E SSS EET 1735 0 61058376 _________________ ______ 0 anveawawiinsor ______ s1 Tee SRE ONT E G 61 Tee EE o 31871 335 NOILISOd LYOdd NS _ 00 3181 335 NOISNAWIG LYOd OL 1804 1 341935 Yd 1 1015 NOILOYVY1X3 WNZL 37080 ONILVY 154 001 O1 3 0089 54 NOILWYNDIANOD 190 TIY Y04 TWOILNIGI JDNVLSIG 002 N Y co LLI A N Y 9002 80 3 9 2 30551 SSYLAWITIIW SNOISNSAWIG aoa EEE LYOd JAIS 154 0021 13553 3905539 8 LyOdans tez ______ 0665 20229 86 _____ 5 ___ _______ 50605 209 TA ___ _
17. YOLDVd ALAAVS 0001 N Y co LLI Oo LLI N LLI Q Y LLI SIYLAWITIIW SNOISNAWIG LOLC LYOd JAIS 159 001 13553 IYNSSJYd 8 __ ___ 5029 5 __ 202 _______ 50606 4 __ _ _ _ 6_9 ___ ______0662 __ ___ __ 206 __ ost ________ ____ __ ose gt __ 2 _______096 _______ 08 906 ______ 8 _____006 571 __ _______006 _ 9 By LHOIM WW NOILISOd WW NOILISOd WW L HL9NJ1 SINIWITS AWG LYOddNS NIW LYOddNS 1909011904 ON 05 20810 5 7 2081 0 DNISOddO 00 3415 IWYS Z SNOILdO LYOd WNS WV ST LX 8W 0 OME O O O e 0 06 w 0 SLYOddNS TWNOILIGGYV ISN M0139 378 JHL NI CGIANIWWODJY SV JONVY AO SLYOddNS 13553 31 4 WON EEZ NIS3Y AXOd3 38813 55719 3 5 LLLE 9 551 6 S L g 55 00 LOST 1515 140d 9333 4 458 Y SSI 69 DNWZ nue acer 12 551 561 DAdN z 9 551 ZOEZ DNWZ 91 1909 WNININNTIY G3SIGONV SS 1195 0271 91 1515 2 551 5456 Y SSI S8
18. aining Rings then the elements have been pushed too far during loading Remove the last element by pushing it through the vessel taking care to support its weight as it emerges Refer to Section 1 4 Loading Membrane Elements for further information 1 5 4 With the end cap in place insert one of the three Segmented Retaining Rings and fix with one of the three Cap Head Screws Do not tighten yet leave loose as this will make for easier location of the remaining Segmented Retaining Rings Put the remaining Segmented Retaining Rings into position before inserting the Cap Head Screws Finally tighten hand tight up to a maximum torque of 8Nm 8NM TORQUE NOTE Remember to refit all O Seals Thrust Ring and insert Adaptors into the central core tube of the first and last element in the stack NOTE A partially or badly assembled pressure vessel is dangerous Carry out visual inspection on vessel to check compliance with these instructions Check working area for any items left unassembled 17 of 31 USER GUIDE SEPTEMBER 2011 phoenix 2 1 2 1 1 SECTION TWO INSTALLATION HANDLING Vessels may be stored horizontally in any warehouse where the temperatures are as follows Maximum 459 113 F Minimum 00 C 32 F DO NOT subject the vessel to sharp blows or impacts as this may damage the vessel wall DO NOT use the ports which project beyond the vessel as lifting or manoeuvring aids DO NOT scratch the vessel ins
19. d secured by the three cap head screws and that the backnut is fitted and is screwed up tightly 3 3 3 DO NOT stand in line of end fitting while pressurisation takes place 23 of 31 USER GUIDE SEPTEMBER 2011 phoenix SECTION FOUR APPENDIX 4 1 SPARE PARTS LIST For part numbers and descriptions please refer to the relevant Technical Information Sheet 24 of 31 USER GUIDE SEPTEMBER 2011 SIYLAWITIIW SNOISNIWIG W 3415 f ISd 0001 13553 39055394 8 pe DSS SLZZINWZ 533 4 55 19 AOS 13553 L 37725 9 551 2606 61 Y 551 00 LOST 1515 140d NOD 8333 4 dS SSI 6922 70 3 551 661 DAdN JYI E 9 SSI 2062 ONWZ 91 1909 WNINIWMV G3SIGONY AIVId S 55 1145 0271 INWZ OLE 1515 135 9 51 Y 5518 N Y co LLI Oo LLI 9 LLI Q Y LLI ese ees z insor 1 ______ NONION INY 01 BY LHOIM WW NOILLISOd WW NOILISOd WW L HLONIT SINIW3S13 LYOddNS NIW 2908915 1408 01 1808 4O ON pot ______ __________ J ASSY ONIY Lt de SIBLE ONE INaTAdOUAAIOdAAN _________I
20. essel at design pressure Victaulic clamps used for connection to vessel should be assembled tightly with bolt pads of clamp halves metal to metal It is recommended that two Victaulic couplings are used to connect the vessel to the mani fold ie there is an intermediate pipe section between vesssel and manifold which can take up vessel or manifold movement This intermediate pipe section should be at least 4 in length The vessel thermal expansion is typically 25 x 10 exp 6 per C in the length direc tion NOTE Excessive torque applied to the straps may damage the vessel wall and cause the strap nut to seize onto the threaded portion phoenix SECTION THREE OPERATION 3 1 CORROSION Whilst every effort has been taken to ensure that end fittings have adequate corrosion resistance it is the responsibility of the purchaser to assess that the materials offered are suitable for the spe cific corrosion environment Alternate materials are available with enhanced corrosion resistance contact Phoenix Vessel Technology Limited for advice End fittings should be maintained dry and free from corrosion Vessel leaks should be investigated and corrected 21 of 31 USER GUIDE SEPTEMBER 2011 phoenix 3 2 OPERATING CONDITIONS DESIGN SPECIFICATION Internal Diameter To fit any 8 nominal diameter element Length Up to 300 of membrane elements Working Fluid Water brackish Design Pressure 450 psi 31 05bar Te
21. etween two segments is greatest It may be of assistance to tap the End Cap with a soft mallet shaft to free the segments 4 of 31 USER GUIDE SEPTEMBER 2011 phoenix 1 1 5 A soft mallet is a useful tool for removing and inserting the end fittings however it should be used with discretion and have the following specification NOTE A metal headed hammer is not recommended for use with these pressure vessels 1 1 6 To remove the End Cap requires an extractor There are two designs available The lowest cost version exerts pull load onto the product connection thread the alternative design which is more universal takes longer to assemble onto the end cap but has a greater pull load consists of two tripods and 3 long cap head screws M10x1 5 these are screwed into the securing screw threads of the End Cap Extraction load is applied via the large threaded bolt at the centre axis Both types are illustrated below 5 of 31 USER GUIDE SEPTEMBER 2011 phoenix 1 2 DISASSEMBLING END CAP 1 2 1 With the End Cap extracted Unscrew the Backnut located on the Product Tube Grasp the Product Tube and unscrew it from the End Cap approximately 2 turns until a gap of 5 to 10 mm appears 1 2 2 Push the Product Tube back into the End Cap and at the same time pull out the black coloured Collet at the other end of the Product Tube The 5 to 10 mm gap should now appear on the other side of the end cap 1 2 3 Using a sma
22. hich cannot be restored to the as new condition should be replaced NOTE It is recommended that O seals are replaced every time the end cap Is rebuilt NOTE Damage to anodising may be temporarily repaired by sealing with epoxy paint 1 3 3 Assemble the End Plate with its O seals 9 of 31 USER GUIDE SEPTEMBER 2011 phoenix 1 3 4 Assemble the End Cap as illustrated NOTE Lubricate the O Seals with Glycerine Do not use grease as this may impair the performance of the membrane elements 10 of 31 USER GUIDE SEPTEMBER 2011 phoenix 1 3 5 Ifthe Side Port was removed earlier then assembly is the reverse of disassembly see previous section However once the seal has been fitted to the port a locating jack is required to engage the seal on its seat NEW PICTURES REQUAIRED 11 of 31 USER GUIDE SEPTEMBER 2011 phoenix 1 4 LOADING MEMBRANES This Section is provided as a Guide only reference should be made to the element manufacturers recommendations for loading 1 4 1 UNLOADING MEMBRANE ELEMENTS a Ensure system is NOT pressurised before starting work b Remove both end caps from vessel c Remove thrust ring and adaptors from vessel d Remove element from vessel following element manufacturers recommendations 1 4 2 CHECKS BEFORE LOADING a Check the inside of the vessel for debris which may scratch the vessel Remove any that is found by flushing with water or by using a clean cl
23. ide wall Slings wrapped around the vessel wall and suspended from the forks of a fork lift truck are safer and more stable than using forks alone Forks should always be padded before being brought into contact with any part of the vessel body VESSEL DAMAGE This should be reported to the shipping company and Phoenix Vessel Technology Limited 18 of 31 USER GUIDE SEPTEMBER 2011 phoenix 2 2 VESSEL SUPPORT POSITION The bending stresses generated in a long pressure vessel can be considerable and should not be ignored Careful choice of support position can minimise bending stresses to an acceptably low level Always follow instructions stated on the Assembly Drawing for each particular vessel design and length ordered No of 40 No of Distance rtween Distance between Outer Elements Supports Supports mm Supports mm __ Mn __ _ ___500 ___ _ 5 ___ __960 ___ D __ 3375 2480 centre support 4 N 19 of 31 USER GUIDE SEPTEMBER 2011 2 3 CONNECTIONS TO VESSEL 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 Mount vessels using support saddles provided on horizontal surface at the recommended support position and tighten straps to eliminate movement do not tighten to more than drawing recommended torque Provide pressure relief device This should be set to no more than 105 of design pres sure Allow for an expansion of 0 5mm per metre length of v
24. ld be taken to ensure that the weight of the element is not taken on the interconnectors during loading The final element should be inserted the following distances in from the end of the vessel Vessel Type Element Insertion Distance MIN MAX 8 1000 psi Side Port 297mm 8 1200 psi Side Port 290mm 305mm If the elements are pushed too far then continue pushing until the first element emerges from the other end of the vessel Take care to support its weight as it emerges Fit the adaptors provided with the vessel end cap to the core tube of the elements at both ends Shims may be required to ensure that element remains connected to the pressure vessel end fitting These must be placed between the Adaptor and the Product Tube at the upstream end only i e at the opposite end to the Thrust Ring The Shim 15 a solid plastic washer OD 55mm ID 33mm by 5 mm thick A maximum of 8 at the upstream end of the vessel may be used MAXIMUM OF 8 AT UPSTREAM END OF VESSEL ONLY SHIM WIDTH 5MM NOTE Shims reduce wear on O Seals by controlling the amount of free movement available to the element stack They can be fitted on all element types but are only supplied for spigotted element applications NOTE Adaptors must be fitted to both ends of the stack of elements Catastrophic failure of the product line can occur if adaptors are not fitted and pressure is applied The required number of Shims may vary between any two vessel
25. ll screwdriver prise open the Collet by pushing the blade of the screwdriver into the gap This should enable the Product Tube to release cleanly and preserve the threaded portion of it for re use later 6 of 31 USER GUIDE SEPTEMBER 2011 1 2 3 To remove the Feed Concentrate Port first remove the Port Clamp and Clip Push the port into the vessel upto the shoulder of the Victaulic groove phoenix OMPONENT A VIBLY 1 3 1 Thoroughly clean all parts and check for the following a O Seals cracked worn or cut areas Feed Concentrate Port bent or distorted corroded Backing Plate dented anodising locating threads for cap head screws damaged d _ Segmented Retaining Ring bent or distorted e Head Screws bent corroded or threads damaged f Product Tube threads damaged or sealing areas scratched g End Plate cracks or scratches in sealing areas h Adaptor cracks or scratches in sealing areas Anti Rotation Collet cracked or broken Backnut cracked broken or thread damaged Components which show any of the above should be replaced 1 3 2 CORROSION Examine metal components for evidence of corrosion which might affect structural performance Particularly pay attention to the Backing Plate and Segmented Retaining Ring set The Backing Plate may be cleaned using fine grade waterproof silicone carbide paper 600 grade or finer Components w
26. nNovadsa s1 1 ww aava 1331515 MaS avan avo EL MEE E IVANI 5 O vi 0810 SNISOddO v 140d 0334 1 35 7 1 0 2050 3015 IWYS 2 uOldvav Goud 3s 0 2 m mr SNOILdO 190 INvuawawiinsoL waa solvav was O 81 ee ee SISLOLONWZ 02 VW 1 _____________ IZ ST LX 8W C 917 3181 335 5 8 LYOddNS WON 6220 Ls 37891 335 NOISNIWIG LYOd OL 935 1 1015 31080 WN8 1 E 5 1 6 6 1 WNZ L SLYOddNS 350 M0739 319VL JHL NI CJONIWWOD3Y SV JONVY JHL 30 AGISLNO JUV SLYOddNS IISSJA 31 4 A N 7 345 GVSYHL 131100 3801 a Ay 7 LONGOYd OL ONILDINNOD NSHM WN OF G35DX3 LON OG 1Y 878 9 8 159 SZL gt Q34 9X4 OL 3JYNSSJYd ALWIWYAd MOTIV LON OG 9 A N 4 323393 OL SLNSLNOD 13553 MOTIV LON OG D St OLL JYNLWYAdWS3L NOISAG L 10 458 ISd 0001 JYNSSJYd 53 5 30 NOILD3YIG N SHV3I1 ON SYNSNA OL SALNNIW SL 35055399 NOISIG SAWIL lt 1 OLdN 031531 13553 HVS 4585 53945 ONY NOLLWY3dO NOLLWTIVLSNI JONWNILNIVW N
27. oth Stubborn debris which adheres to the vessel may be removed by lightly polishing the area with waterproof silicone carbide paper Use 400 Grade fine to start with and finish with 600 Grade very fine It will help to moisten the grit paper with water during use Avoid continuously rubbing the same spot in the same direction Afterwards remove any debris with water or by using a clean cloth b Check that there are no sharp edges to the membrane element which could scratch the vessel Contact the element manufacturer if these cannot be easily removed Check the element brine seal for wear and or cuts Consult the element manufacturer for Spares and advice NOTE Sharp debris may scratch vessel bore This should be removed before unloading elements NOTE Fine grade Scotchbrite may be substituted for waterproof silicone carbide paper 1 4 3 LOADING MEMBRANE ELEMENTS a Lubricate the inside of the vessel with glycerine If this is not available then flood vessel with clean water b Check with the element manufacturer concerning the position of the brine seal Normally this is placed on the upstream end of the element with the recessed part of the seal pointing upstream Push the elements into the vessel from the upstream end 12 of 31 USER GUIDE SEPTEMBER 2011 d e 0 h As each element is loaded insert the interconnector To ease insertion glycerine should be applied to the O seals Care shou
28. s loaded with elements due to tolerance build up each will require measuring to find the exact number The ideal situation is to have a working float of 5 10 mm at the upstream end of the vessel to allow for future thermal expansion and contraction The best method of achieving this is to fit the maximum number of Shims 8 at 5mm thickness and to keep subtracting Shims one at a time until the Segmented Retaining Ring fits into the groove in the vessel Finally subtract one more Shim to ensure a safe float of 5 10 mm 1 Normally only one Thrust Ring is provided per vessel the correct location being at downstream end of the vessel The design of Adaptor and Thrust Ring ensures even loading over the face of the element phoenix NOTE NOTE NOTE Incorrect location of the thrust ring will damage the membrane elements Please ensure the holes in the thrust ring are aligned with the ports in the vessel Please ensure plastic screws in thrust ring are tightened sufficiently to avoid movement during operation 15 of 31 USER GUIDE SEPTEMBER 2011 1 5 CLOSING VESSEL 1 5 1 Check the inside of the vessel for debris which may scratch the vessel Remove any that is found by flushing with water or by using a clean cloth Stubborn debris which adheres to the vessel may be removed by lightly polishing the area with waterproof silicone carbide paper Use 400 Grade fine to start with and finish with 600 Grade very fine
29. st Pressure 1 1 times design pressure for upto 15 minutes maximum Design Temperature 20 to 113 F 7 to 45 Expansion 0 5 to 0 6 mm per metre length of vessel at design pressure Vacuum condition Down to 14 5 psi 0 bar absolute Support Position 2 supports for 1 to 4 5 40 elements supports for 5 to 7 5 407 elements and any length supported outside of the recommended support range refer to Vessel Support Position section 2 2 this User s Guide NOTE The standard materials of construction may not be compatible with cleaning and preserving fluids See Section 3 4 for further information If in doubt submit request to Phoenix Vessel Technology Limited NOTE The vessel should not be allowed to freeze solid This will damage the vessel wall and make replacement necessary 22 of 31 USER GUIDE SEPTEMBER 2011 phoenix 3 3 SAFETY PRECAUTIONS Fibreglass reinforced pressure vessels will provide years of safe service if properly installed and maintained This section is for guidance only and should be used in conjunction with the recommendations the previous sections Attention is drawn to the 5 located at the bot tom of the page which highlight potential problems areas and safety recommendations 3 3 1 Provide pressure relief device This should be set to no more than 105 of design pressure 3 3 2 Before pressurisation visually check that the segmented retaining rings are in position an
30. verse osmosis membrane elements It is one of a small number of companies with Code X accreditation of the American Society of Mechanical Engineers Vessels are produced to cover a range of pressures upto 1200 psi and to house seven 40 or five 60 membrane elements Each vessel has a documented history in terms of the manufacturing process and the materials used Before despatch each vessel is tested to 1 1 times working pressure to ensure structural integrity This User s Guide applies to the 8 side ported pressure vessel 1000 1200psi which is currently available with 1 5 2 2 and Victaulic feed and concentrate ports The permeate connection can be 1 BSP Female The following Assembly Drawings are applicable 1 3629 1 5 2 0 1000 Psi 2 3643 2 5 3 0 1000 Psi 3 2101 1 5 2 0 1200 Psi 4 3624 2 5 1200 Psi 5 3333 3 0 1200 Psi 3 of 31 USER GUIDE SEPTEMBER 2011 phoenix SECTION ONE MAINTENANCE GUIDE 1 1 REMOVING END CAP FROM VESSEL 1 1 1 Ensure system is NOT pressurised before starting work 1 1 2 Remove connections if fitted from the central product port 1 1 3 Using an 8mm A Flats hexagonal T bar or Allen key remove the Cap Head Screws located in recesses in the Retaining Rings 1 1 4 Remove the 3 segments of the Retaining Ring Each segment has a slot at one end to enable it to be levered out If removal is difficult then start at the point where the gap b
Download Pdf Manuals
Related Search