UF AV5000 Area-Velocity Flow
Contents
1. oe a Wl SE gon Dia BAND ADJUSTMENT JACK VSJ PIPE MOUNTING BAND SENSOR MOUNTING BRACKET LJ OPTIONAL QZ02L DP VELOCITY SENSOR MOUNTING Mount the velocity sensor at or near the bottom of the channel or pipe in a position where it will be continuously submerged The QZ02L DP velocity sensor does not have to be parallel to the water surface Position where silt or solids will not build up on the sensor Page 20 oy hp UF AV5000 Area Velocity Flow Meter Through measurement comes contro I OPTIONAL PZ12 LP LEVEL SENSOR MOUNTING Mount the PZ12 LP non contacting ultrasonic level sensor in an unobstructed position at least 203 2mm 8 above the high water level Install the stainle ss steel mounting bracket in a horizontal position check with a level and then insert the PZ12 LP sensor PZ12 LP MANHOLE MOUNTING PZ12 LP PIPE MOUNTING oi PZ12 LP Page 21 GY7 Lp UF AV5000 Area Velocity Flow Meter Through measurement comes contro I ENCLOSURE INSTALLATION Locate the enclosure within 6 m 20 ft of the sensor up to 150 m 500 ft optional The enclosure can be wall mounted with the four mounting screws included or panel mounted with Option PM Panel Mount kit from Micronics Limited Avoid mounting the enclosure in direct sunlight to protect the electronics from damage due to overheating and condensate In high humi2. dei SS Z O bas SE Z E S Zz co 10 N N N A l GA A EE CONDUIT ENTRY SIDE VIEW LOCATION Page 36 Through measurement comes control Velocity Level Sensor QZ02L Minimum Velocity Maximum Velocity Minimum Head Maximum Head Operating Temperature Exposed Materials Sensor Cable Hazardous Rating UF AV5000 Area Velocity Flow Meter 0 03 m sec 0 1 ft sec 6 2 m sec 20 ft sec reverse flow to 1 5 m sec 5 ft sec 25 4 mm 1 in 4 88 m 16 ft 15 to 65 C 5 to 150 F PVC epoxy resin polyurethane ultem 7 6 m 25 ft submersible polyurethane jacket shielded 3 coaxial CSA rated Intrinsically Safe Class Groups C D Class II Groups E F G with optional Intrinsic Safety Barrier MB QZ MOUNTING BRACKET QD2L VELOCYAEVEL SENSOR Ea J E ie x 38 1mm 23 O 150 d 2 aer E 127 mm 3 00 D SIDE VIEW 200 E o E 16 mm apa Eb 63 Silo QA yo 0 63 Page 37 Y SD Through messurement comes control UF AV5000 Area Velocity Flow Meter Optional Velocity only Sensor QZ02L DP Minimum Velocity Maximum Velocity Operating Temperature Exposed Materials Sensor Cable Hazardous Rating MB QZ MOUNTING BRACKET 0 03 m sec 0 1 ft sec 6 2 m sec 20 ft sec reverse flow to 1 5 m sec 5 ft sec 15 to 65 C 5 to 150 F PVC epoxy resin polyurethane ulte
3. SHIELDED CABLE 500 ft 152m GND WIRES MAX LENGTH MUST BE CONNECTED TO GND TERMINAL COAXIAL CABLE PREPARATION VXC Doppler sensor cable can be cut and spliced up to a maximum length of 152 m 500 ft Cable ends must be prepared as illustrated below GOOD BAD RE BLACK BLACK i CONDUCTIVE CONDUCTIVE d SLEEVE SLEEVE HAS BEEN HAS NOT BEEN REMOVED REMOVED Page 29 UF AV5000 Area Velocity Flow Meter Through measurement comes control SENSOR CABLE JUNCTION BOX OPTION VJB Optional Watertight steel NEMA4 IP55 Junction Boxes with terminal strips are available from Micronics Limited DIMENSIONS OPTION VJB JUNCTION BOX 140mm 65 SIDE VIEW 86 84mm 3 31 TOP VIEW O Mounting E 127mm 5 SS gt Page 30 e e Through measurement comes control UF AV5000 Area Velocity Flow Meter SS PIPE MOUNTING BAND OPTION VSJ Zea PT Use optional VSJ stainless steel Pipe Mounting Bands Ze E 5 E e a A gt for easy Sensor installation in round pipes ofS LU J Each Pipe Band includes J L Band Adjustment Jack allowing 0 5 13 mm adjustment from Bag Dee the nominal band size BAND ADJUSTMENT Stainless steel bracket for Sensor mounting JACK Pre drilled for tie wraps included to secure Sensor cable CODE BAND SIZE BAND ADJUSTMENT JACK VSJ6 6 150 mm ID pipes VSJ8 8 200 mm ID pipes VS
4. LEVEL Se D vELocitY O La Sess 2 oax gt zZZH Il 000 ko E x al m 4 20mA 4 20MA VELOCITY LEVEL K o s 4 20mA FLOW RLY2 HEATER OPTION RLY m APO H CN DEE AC TRANSDUCER Re GND GND sep L e Page 5 g WT UF AV5000 Area Velocity Flow Meter Through measurement comes control KEYPAD SYSTEM The UF AV5000 uses a menu system Arrows show the four directions to leave a menu box Pressing a corresponding keypad arrow will move to the next item in the direction shown Move the cursor underline under numerals and increase or decrease numerals with the and Y keys To store calibration values permanently even through power interruptions press Y Page 6 UF AV5000 Area Velocity Flow Meter E ano BoTeuy 2 beta L tst cl att eT odo g EM ueuos Tratt E eog Patt IAM Wo TPeUNBr duech ZT SRETSY Lagere geren y D e J HMG SSuNLWad TWNOLLdO ENG E oos Yee Vgemee eer Mold S 4 BT ARTO tan 4454 8 15087 4 WOT PET MUTS oeat 4uezsuog 129 ON MOT asaanay ON STEFOL SNTFEBSN ON 8ZTT ERO Aesen UBIH UBTTADES Yunz an0 fo euy ys116u3 apennu suot un Tet 2245 9Gp EST shersy xa ER SES ee xa PRUEBAS TRUBTS xS 4404N9 TEUBIS BUT BBO 607 asneas a 901 cesar 1 endeut 4008 Lane Br PAZ ITT Sut 485 s 4400 0 RATIOT SA T Z 8T gei SET SS Il sn e 5 Imola Spon WI aI 3715 6074 GE BUTBROF eiert uoTzetnurs D gt k
5. a R 2 Y Page 13 Through measurement comes control Custom Channe l gt Type Custom Reset Data Ho Mar Height B r ft Division 8 85 EE Increnent a bhictkh 8 868 FE Lewe D DD FE UF AV5000 Area Velocity Flow Meter CUSTOM CHANNELS Reset Data Old data MUST be removedbefore enteringdata for a new channel Press then press to Yesand press V to clear old data Max Height Enter the maximum height of the channel Division Divide the maximum height into equal increments maximum of 40 and enter this division value example 1 1 cm etc Increment Enter the increment number if you want to edit aprevious entry or to skip entering widths for some levels Note The custom channel will interpolate widths between entry points Width Enter the measured width of the channel at the level shown Note To enter 0 width you must press and then V to store a 0 width data point Level Displays the level of the channel for each increment and width entry DIVISION INCREMENT 4 10 9 e 8 va MAX 6 HEIGHT S 3 LEVEL 2 1 y 0 Note Custom channel data in equal width increments with variable height measurements must be converted to the format shown above using the Channel Data Translator PC software Page 14 Ge WT UF AV5000 Area Velocity Flow Meter Through measurement comes control Felay Farameter Felag 1 Function Flow On 1666 USG OFF A BAA US
6. Select English Frenchor Spanish Analog Out Select 4 20mAor0 5V mode for the analog output Backlight Select High Medium orLow for continuous backlight Select KeyHi Lo for high backlight for 1 minute after a keypress and then Lo backlight until a key is pressed again SelectKeyHigh MedorLowfor backlight after a keypress and then backlight off until a key is pressed again Reset Totalizer Press and select Yes to erase and restart the totalizer at zero Negative Totals Select Yesto have reverse flow readings deducted from the totalizer SelectNo to totalize forward flow only and ignore reverse flow Reverse Flow Select Yesto invert the sign of the flow measurement Cal Constant Scales the velocity reading Set to 1 000 for QZ02L transducer Restore Defaults Select Yes and press v to erase all user settings and return the instrument to factory default settings New Password Select any number from0000 to9999 and press Y Default setting of 0000 will allow direct access to the calibration menus Setting of any password greater than 0000 will require the password to be entered to access the calibration menus Press Y to return to Menu Selections Page 16 oy AS UF AV5000 Area Velocity Flow Meter Through measurement comes control Simulation gt Le we D TOPE Welocitu Leaf tes Flow 19502 GOU cm 4 28nmA A 28 88 4 2enA E 28 DD 4 28mA C 28 D Felags 1 2 SIMULATION Simulate a l
7. aetest We SWIL UTW suo tun et ele A gsn s oetoz 901 WESN ae venu 1opretre SEL GEN opsetze SEL GEN Sure6o7 exeg 1A G6 Be2 TT ut XW WEINS Una rur 1 5 44000 0 UNWUFUTW uruvgsn EEN 40 gt Sueqswesed APTA gt a wegen ees MMWEXEW i BISATT Suy xek BBIBB TT Sur xew UTU OS Beet uo deg Leuueun 1e 000 0 egen ZS bE S eAer 5 43008 6 MTEL 5744000 6 Wie mold uotpound tat hi a LA te aooe puomssey pen Seres Tego W SSEN SES 5744000 6 ARAS T Relays SPON 7 FIFUN i BTBE ET 484 Sea BTBZ ET 484 Sea prost day arena S US SUe dede Sy SAUS NES NA Puonmsseg Hien MOT Jo BOT Ay pe 113087 BOT AY paz AZT 2OTSA BOT Ay pa KEEN 446TH eh EI re Aechtel punoy dAL4 poog Josuag anas suueyo xo pasn 607 pureso 607 ezea ALESSA 5 4 800 8 TSA UTW K SSEN 13037 gur 34808 ZT eoeiuage 5 44 EMT TSA Wup 5 44 BBB ST TSA Bulge EEN Old yup S 44000 BT oT d Yuaza e uotyeuqt te 3 Bunqeusdusy L uru Suri SUNToA ut seau nota Spon SE apopy s3tun Through measurement comes control CALIBRATION MENU oy USG min Message Data Los Losaina Log Used By Sensor Good Tenperature Te Status pwelocity B ARF t Lewel Bo d Di Got OO A GI ck HU
8. format Page 3 Oo WT UF AV5000 Area Velocity Flow Meter Through measurement comes control CONNECTIONS POWER INPUT 100 to 240 VAC 50 60Hz No adjustments are necessary for voltages within this range Connect L Live N Neutral and AC Ground Optional DC 9 32 VDC Connect to and terminals Optional Thermostat and Heater modules are available rated for 115 VAC or 230 VAC IMPORTANT NOTE AC power input and relay connection wires must have conduit entry to the instrument enclosure Installation requires a switch overcurrent fuse or circuitbreaker in the building in close proximity to the equipment that is marked as the disconnect switch Risk of electric shock Loosen cover screw to access connections Only qualified personnel should access connections Note Use of instrumentation over 40 C ambient requires special field wiring Note User replaceable fuse is 2 Amp 250V T2AL250V FUNCTION TEST Connect the sensor to the TDCR terminals as shown below then apply power Allow 30 seconds for the UF AV5000 to initialize GOOD A Place QZ02L sensor flat to the bottom in a bucket of water about 6 deep and select Level mode from UNITS MODE menu to see a level reading B Select Velocity mode and stir the water to see a velocity reading Page 4 oy A UF AV5000 Area Velocity Flow Meter CONNECTIONS a N
9. 1 amp fuse in line is recommended a S LEVEL E 8 3 R SENSO GND RCVR lt GND TMTRLO DAVA GND 4 20MA 4 20MA VELOCITY LEVEL wi DC Se 4 20mA FLOW NO RLY2 NC NO RLY1 SSS SS OCH NC AC TRANSDUCER GND GND L SS Page 33 Through measurement comes control UF AV5000 Area Velocity Flow Meter Data Logaina DATA LOGGING Optional H oa Site ID Hode Setup Set Date Select Data Loggingfrom Menu Selections Set Tine Interval e Log Site ID Enter a number from00 to99 The site ID will become part of ganin the downloaded file name to help distinguish downloads from 1 D DH Lenin different instruments Press Y to store the setting Smin l woe Mode Select Velocity LevelorFlow Press v to store the setting Loa Stop Start Set Date Press or Y to scroll and select Month Day and Year Press Daleks Y to store the setting Set Time Press or Y to select the current time in Hours Minutes and Seconds Press v to store the setting Interval Press or Y to select the logging interval Flow rate reading will be stored at each time interval Press V to store the setting Note Press Y to Log and or Y to Delete and Y to delete the log file Press and or Y to Start and v to re
10. G RELAY PARAMETERS Relay Press and Y or to select a relay 2 relays are standard 4 additional are optional Function Press Y or 4 to selectOff Pulse Flow Velocityor Level Flow OnPosition the cursor under the numerals and press Y or to set digits to the relay On set point Off set digits to theOff set point Pulse Press Y and set digits to the flow volume per relay pulse Use this feature for remote samplers chlorinators or totalizers Minimum time between pulses is 2 25 seconds and pulse duration is 350 milliseconds Return toRelayand enter settings for each relay VelocityOn Position the cursor under the numerals and press Y or to set digits to the relayOn set point Off set digits to the Offset point LevelOn Position the cursor under the numerals and press Y or 4 to set digits to the relay Onset point Offset digits to the Off set point LOE mode Specify the state of the relay for loss of echo condition Off Onor Hold Press Y to return toMenu Selections Page 15 Oo Lp UF AV5000 Area Velocity Flow Meter Through measurement comes control Seecial Functions PLATS de English Ana log Out 4 Z8mMA Back light High Reset Totalizer HO Heqative Totals HO Reverze Flow HO Cal Constant 1 868 Seecial Functions Lanata cae English bBack Light High Mec tum Lou Feu Hi Lo DATA LOGGING OPTIONAL Refer to Options section of this manual SPECIAL FUNCTIONS Language
11. J10 10 250 mm ID pipes VSJ12 12 300 mm ID pipes VSJ14 14 350 mm ID pipes VSJ15 15 375 mm ID pipes VSJ16 16 400 mm ID pipes VSJ18 18 450 mm ID pipes VSJ20 20 500 mm ID pipes VSJ24 24 600 mm ID pipes VSJ30 30 750 mm ID pipes VSJ PIPE MOUNTING BAND SENSOR MOUNTING BRACKET END E me eee oe VSJ32 40 32 40 800 1000 mm ID pipes VSJ42 54 42 54 1100 1375 mm ID pipes Ny i VSJ56 72 56 72 1400 1800 mm ID pipes VSJ HALF PIPE MOUNTING BAND ADJUSTMENT FLOW JACK y SENSOR MOUNTING BRACKET Mounting Instructions Install the stainless steel pipe band with the sensor mounting bracket at the invert bottom FASTEN SENSOR of the pipe Ensure that the sensor bracket is ANE ita parallel to the water surface check with a TIE WRAPS level Mount so the tapered end of the sensor will point upstream and the sensor cable will point downstream Turn the 1 4 adjusting nut clockwise to expand the bracket and secure to the pipe wall by friction fit END VIEW SENSOR Insert the sensor into the mounting bracket and tie wrap the sensor cable securely to the stainless steel pipe band Page 31 UF AV5000 Area Velocity Flow Meter Through measurement comes control ENCLOSURE HEATER AND THERMOSTAT Option TH Instruments can be factory equipped with an Enclosure Heater and Thermostat or the module can be customer installed The Thermostat i
12. Through measurement comes contro I USER S GUIDE Installation amp Operation Instructions Area Velocity Flow Meter Model UF AV5000 Manual Series B 1 4 Tel 44 0 191 490 1547 Fax 44 0 191 477 5371 Email northernsales thorneandderrick co uk Website www heattracing co uk www thorneanderrick co uk oy hp UF AV5000 Area Velocity Flow Meter Note This page has been left blank intentionally Page 2 g WT UF AV5000 Area Velocity Flow Meter Through measurement comes control INDEX CONNECTION Sgt 4 FUNCTION TES Tai 4 KEYPAD SYSTEM E 6 CALIBRATION MENU apps lia tii 8 MESSAGE ois gods ut cs ca thtsuticetubad canoes E EA E 9 H ENN 9 PASSWORD EE 10 UNITS MODE ns 11 CALIBRATION tatoo noi 12 RELAY PARAMETER Sosa i n 16 SPECIAL FUNCTION Sueiro iia iss 17 INSTALLATION SENSOR LOCATION caciones 19 ENCLOSURE INSTALLATION css ida 23 FIELD TROUBLESHOOTING cin i n 24 APPLICATIONS HOTLINE cai 26 PRODUCT RETURN PROCEDURE c ccsccssesssesssessessecsaecsseescesseesaeeneenes 27 AREA VELOCITY FLOW DATA SHEET ccc sccccsssescecsessneeesessseessses 28 APP EINES A OPTIONS E 31 DATA LOGGING OPTIONAL EN 36 SPEC IPICA EH 39 IMPORTANT NOTE This instrument is manufactured and calibrated to meet product specifications Please read this manual carefully before installation and operation Any unauthorized repairs or modifications may result in a suspension of the warranty Available in Adobe Acrobat pdf
13. V Flo Damping ias LOE Time 23sec Note Analogue output can be selected as 4 20mA or 0 5V in Special Functions 4mA Flo Press and enter the flow rate value for 4mA OV Flo 20mA Vel Press and enter the velocity value for 20mA 5V Vel 4mA Vel Press and enter the velocity value for 4mA OV Vel 20mA Level Optional for QZ02L A type transducer Press and enter the SV Level level value for 20mA 4mA Level Optional for QZ02L A type transducer Press and enter the OV Level level value for Am A MaxRg Only for PZ12LP QZ02L B type transducer Press and enter the zero water level distance from the PZ12 LP sensor to the zero water level MinRg Only for PZ12LP QZ02L B type transducer Press and enter the max level distance from the PZ12 LP sensor to the max water level Min Vel Press and enter a minimum velocity cutoff Forward and reverse velocities less than Min Velwill be forced to zero Min Level Optional for QZ02L A type transducer Press and enter a minimum level cutoff Level reading less than Min Level will be forced to zero Page 11 oy WT UF AV5000 Area Velocity Flow Meter Through measurement comes control Lvl Offset Optional for QZ02L A type transducer Press and enter an offset to level measurement Set to 0 00 when sensor mounted on floor of channel When sensor is mounted above the floor of the channel enter the distance between channel floor and bottom of sensor Note 4mA is not affec
14. an be used OPENING LOG FILES Install Micronics Logger on your PC or laptop Refer to the Help menu in the program for detailed instructions Select File Open Instrument Log log to open the log file from your USB flash drive Page 35 Through measurement comes control SPECIFICATIONS Electronics Enclosure Accuracy Display Programming Power Input Output Control Relay Temperature Compensation Electrical Surge Protection Environmental Conditions 188mm 7 4 164 mm 6 46 130mm 5 12 UF AV5000 Area Velocity Flow Meter NEMA4X IP 66 watertight and dust tight polycarbonate with clear shatterproof hinged Lexan cover Level 0 25 of Range Velocity 2 of Reading Repeatability 0 1 F S Linearity 0 1 F S White backlit matrix displays flow rate totalizer relay states operating mode and calibration menu Built in 5 key calibrator with English French or Spanish language selection 100 240VAC 50 60 Hz 30 W max Optional 9 32VDC 9W max 2lsolated 4 20mA 1000 ohm load maximum or 2 Isolated 0 5V Qty 2 rated 5 ampere SPDT Automatic temperature probe built in to level Sensor Sensor 4 20mA AC power input Relative humidity up to 80 23 to 60 C ambient temperature maximum 5000 m altitude pollution degree 4 Installation Category 1 Optional Enclosure Heater recommended for condensation protection below 1 C 32 F d
15. ar in Wo lume USG Time min Units Hode Mode Flow HL near in Ft mm Tara Unite lt Mode bo lume USG FES bbl E ee IG IG LH m its Mogen nammen Mode Flow Linear in Volume USG Tine Sec dau hr min Un its Mode Hiocde Flow Linear in Wo lume USG Time min Temperature UNITS MODE From Modepress the and then the or Y to select Flowor Velocity Flow mode displays the flow rate in engineering units e g gpm litres sec etc Press the v to store your selection then the Y to the next menu item From PLinear press the key and then the or Y to select your units ofmeasurement Press the vo store your selection Press the Y key to move the bsymbol to each subsequent menu item and the v to save your selections Note the volume selection bbl denotes U S barrels Temperature press then Y to select CorF Press or v to return to the Menu Selections screen Page 10 Through measurement comes control UF AV5000 Area Velocity Flow Meter Calibration CALIBRATION gt 2EnA Fla 16 DEEL as i S o Geert Se SE eee Press Y to Calibration and to enter Use Y or to position before each menu Ann vel a O0aft s item and 1 to enter When settings are completed press v to store and return to EE EE the Calibration menu Ap Level 4 Beet Min Vel EE Min Level A GS 44 20mA Flo Press and enter the flow rate value for 20mA Lul Offset a Geert 5
16. dity atmospheres or where temperatures fall below freezing Option TH Enclosure Heater and Thermostat is recommended Seal conduit entries to prevent moisture from entering enclosure NEMA4X IP66 WITH CLEAR COVER 1 Open hinged enclosure cover 2 Insert 8 screws supplied through the four enclosure mounting holes to secure the enclosure to the wall or mounting stand Additional conduit holes can be cut in the bottom of the enclosure with a hole saw or Greenlee type hole cutter DO NOT make conduit wiring entries into the top of the enclosure Note This non metallic enclosure does not automatically provide grounding between conduit connections Grounding must be provided as part of the installation Ground in accordance with the requirements of the National Electrical Code System grounding is provided by connecting grounding wires from all conduit entries to the steel mounting plate or another point which provides continuity CLEANING Cleaning is not required as a part of normal maintenance Page 22 Cu COVER ENCLOSURE MOUNTING HOLES ENCLOSURE l END VIEW Y D Through measurement comes control FIELD TROUBLESHOOTING UF AV5000 Area Velocity Flow Meter The UF AV5000 uses an ultrasonic level sensor to determine channel AREA and an ultrasonic Doppler sensor to measure flow VELOCITY The QZ02L transducer combines both sensors in one housing An
17. evel reading and a velocity reading Press to change value andy to store Review the resulting Flow reading the three analog outputs A Flow B Velocity C Level and the relay states Note Outputs will follow the displayed values Exercises the 4 20mA output digital display and control relays does not affect the totalizer or optional data logger Press the v to terminate simulation and return to the Menu Selections screen Page 17 g SD Through measurement comes control UF AV5000 Area Velocity Flow Meter INSTALLATION SENSOR LOCATION 1 Choose a sensor mounting location where silt or deposits are least likely to accumulate 2 For best results flow should be evenly distributed across the channel and relatively free of turbulence The UF AV5000 is very effective at averaging level and velocity readings in turbulent conditions but best accuracy and response time is achieved with evenly distributed flow 3 Avoid vertical drops obstructions or elbows immediately up and downstream from the sensor Locate the QZ02L sensor at least 10 times maximum Head level and 10 times the channel width from these flow disturbances QZ02L VELOCITY LEVEL SENSOR MOUNTING azo2L TOP VIEW VELOCITY LEVEL SENSOR Mount the QZ02L sensor with the stainless steel bracket and hardware supplied Ensure that the sensor is parallel to the water surface check with a level Mount with the tapered end of the sensor pointing upst
18. imitations on how long an implied warranty lasts or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Micronics Limited Page 28 UF AV5000 Area Velocity Flow Meter Through measurement comes control APPENDIX A OPTIONS EXTRA SENSOR CABLE OPTION VXC Each Micronics UF AV5000 flow meter includes 7 6 m 25 ft 15 m 50 ft or 30 m 100 ft tri coaxial sensor cable This cable is shielded from electrical interference and is watertight with a polyurethane jacket Additional cable and Cable Junction Box Option VJB may be ordered with the Flow Meter or the cable may be spliced and extended up to 152 m 500 ft total length as required during installation No adjustment is required when the sensor cable is extended or shortened Use only Micronics tri coaxial VXC shielded cable or run three RG174U coaxial cables in a metal conduit Extended sensor cable can be installed in conduit for mechanical protection Recommended installation with a metal junction box is illustrated below OPTION VJB SENSOR CABLE JUNCTION BOX NEMA4 IP55 STEEL EXTENDED SENSOR SENSOR CABLE CABLE TO ELECTRONICS 25 ft 7 6m SHIELDED ENCLOSURE TRI COAXIAL CONDUIT BY CUSTOMER If Required For Mechanical Protection SENSOR TRI COAXIAL
19. low readings indicate a short or partial short in the sensor cable Page 24 KAMEN UF AV5000 Area Velocity Flow Meter APPLICATIONS HOTLINE For applications assistance advice or information on any Micronics Limited contact your Sales Representative write to Micronics or phone the Applications Hotline below Tel 44 0 1628 810456 Fax 44 0 1628 531540 Email salesOmicronicsltd co uk Web Site www micronicsflowmeters com Micronics Limited Knaves Beech Business Centre Davies Way Loudwater High Wycombe Buckinghamshire United Kingdom HP10 9QR Page 25 UF AV5000 Area Velocity Flow Meter PRODUCT RETURN PROCEDURE Instruments may be returned to Micronics for service or warranty repair 1 Obtain an RMA Number from Micronics Before shipping a product to the factory please contact Micronics by telephone fax or email to obtain an RMA number Returned Merchandise Authorization This ensures fast service and correct billing or credit When you contact Micronics please havethe following information available Model number Software Version Serial number Date of Purchase Reason for return description of fault or modification required Your name company name address and phone number ABWN ra 2 Clean the Sensor Product Important unclean products will not be serviced ad will be returned to the sender at their expense 1 Rinse sensor and cable to remove debris 2 If the sensor has been expo
20. m 7 6 m 25 ft submersible polyurethane jacket shielded 3 coaxial CSA rated Intrinsically Safe Class Groups C D Class II Groups E F G with optional Intrinsic Safety Barrier QZ02L DP VELOCITY SENSOR O 1 62 41 2 mm 3 00 76 2 mm 0 56 4 2 mm i Optional Sensor PZ12 LP Maximum Range Minimum Range Beam Angle Operating Temperature Exposed Materials MB12 MOUNTING BRACKET 150 38 1 mm D 5 00 SIDE VIEW 127 mm a gt E 0 63 LC By 16 mm 3 66m 12 ft 203 2 mm 8 8 40 to 65 C 40 to 150 F Sensor PVC Mounting Bracket 316 Stainless Hazardous Rating CSA rated Intrinsically Safe Class Groups C D Class II Groups E F G with optional Intrinsic Safety Barrier PZ12 LP ULTRASONIC SENSOR We Oe ie wre ein oe LEE Ea Ee A J 25ft 7 6 m Coaxal Cable E E E Lt Brei E Gi Lk K 8 e R Gs Geh FACE 0 25 DIA ho am VIEW 6 35 mn o ARA a Y 3 00 L 4 00 I 76 2 mm 101 6 mm ee AAA eee eo A AA A a iE E id E sme i aE ae VIEW Sie DEES L 1 Page 38
21. nit Elec Class Output SERVICE CONDITIONS Pipe ID U Vertical L Horizontal Pipe Matt Solids Fluid Material Build up Oper Flow Vibration Max Flow Max Pressure Min Flow Max Temp Notes Sketch Pipe Run Page 27 7 e UF AV5000 Area Velocity Flow Meter MIC r ONICS Through measurement comes control LIMITED WARRANTY Micronics warrants to the original purchaser its products to be free from defects in material and workmanship for a period of one year from date of invoice Micronics will replace or repair free of charge any Micronics product if it has been proven to be defective within the warranty period This warranty does not cover any expenses incurred in the removal and re installation of the product If a product manufactured by Micronics should prove defective within the first year return it freight prepaid to Micronics along with a copy of your invoice This warranty does not cover damages due to improper installation or handling acts of nature or unauthorized service Modifications to or tampering with any part shall void this warranty This warranty does not cover any equipment used in connection with the product or consequential damages due to a defect in the product All implied warranties are limited to the duration of this warranty This is the complete warranty by Micronics and no other warranty is valid against Micronics Some states do not allow l
22. o DG D Tot Sianal Cutoff Sianal Strenath EC Relays s123456 DI D Through measurement comes control RUN UF AV5000 Area Velocity Flow Meter The main display shows the units selected from the Units Modemenu Flow orVelocity rate being measured TOTALIZER and RELAY states The UF AV5000 will start up with this display and will return to this screen after a timeout if keys are not pressed in other menus MESSAGE Press from the RUN display to view temperature measurement status of the data logger and error warning messages provided by the instrument The word Messagewill appear on the RUN display if error messages are being generated by the instrument Refer to the manual section Error Warning Messages for a description Press Y to return to the main display STATUS Press Y from the RUN display to view instrument status Velocity Level Tot Signal Cutoff Signal Strength EC Relays 123456 Will be displayed in ft secorm sec Is displayed in the selected units Displays the current totalizer reading Adjust the setting in percent to suppress flow readings at zero flow when fluid swirling or pipe vibration may cause the instrument to continue reading Example Signal Cutoffat 5 will force the display and outputs to zero when signal strength drops below 5 Displays percentageof signal being received by theultrasonic sensor Displays level measurement Echo Confidence Energized relays
23. optional configuration uses the PZ12 LP down looking level sensor and a QZ02L DP velocity sensor To troubleshoot the UF AV5000 verify correct operation of LEVEL and VELOCITY measurements separately Note Selecting Defaults in theSPECIAL FUNCTION menu will return the instrument to as shipped factory settings LEVEL QZ02L SENSOR SYMPTOMS EC bar graph at zero FAULTS very turbulent flow very aerated flow sensor not level sediment dirt grease build up on sensor Level display reads 1 0 inches Level at or less than 1 0 inches VELOCITY QZ02L SENSOR SYMPTOMS FAULTS Grease sediment on sensor Improper hook up No velocity reading Page 23 SOLUTIONS IncreaseLOE time SPECIAL FUNCTION relocate sensor or use PZ12 LP level sensor with Bullseye level clean sensor with liquid soap SOLUTIONS Clean sensor with detergent Check sensor connections oy Lp UF AV5000 Area Velocity Flow Meter MAIC OMCs Through measurement comes contro SENSOR CABLE RESISTANCE TEST Unplug the green sensor terminal from the Doppler board and connect the sensor wires as shown With a multimeter perform resistance checks for each set of wires One single loose terminal may cause false readings Test across shield and core of each wire TMTR black white and RCVR black Resistance should be approximately 82 5K ohms for any cable length High readings indicate an open circuit and
24. ream and the sensor cable pointing downstream Clip or tie wrap the sensor cable securely to the pipe or channel wall Note The mounting bracket is designed to release the sensor if weeds or rags are caught by the sensor MB QZ cl MOUNTING O 4 Flow BRACKET SIDE VIEW INSERT SENSOR INTO MOUNTING BRACKET FASTEN MOUNTING BRACKET WITH A SET SCREW FASTEN SENSOR Y CABLETO PIPE OR CHANNEL WITH METAL CLIPS OR TIE WRAPS END VIEW Page 18 END VIEW SENSOR S SENSOR GALL SENSOR END VIEW UF AV5000 Area Velocity Flow Meter BAD Y o nd tin i Me WW FLOW EA SENSOR 4 i H SENSOR END VIEW Page 19 Oo WT UF AV5000 Area Velocity Flow Meter Through measurement comes control OPTIONAL PIPE BAND MOUNTING WITH QZ02L SENSOR Install the stainless steel pipe band with the sensor mounting bracket at the invert bottom of the pipe Ensure that the sensor bracket is parallel to the water surface check with a level Mount so the tapered end of the sensor will point upstream and the sensor cable will point downstream Turn the 1 4 adjustment nut clockwise to expand the bracket and secure to the pipe wall by friction fit Insert the sensor into the mounting bracket and tie wrap the sensor cable securely to the pipe band using the holes provided BAND ADJUSTMENT JACK
25. s factory set to turn ON at 4 5 C 40 F and OFF at 15 5 C 60 F Power consumption is 15 Watts j TO AC POWER SUPPLY O O ENCLOSURE SUNSCREEN Option SCR Do not mount instrument electronics in direct sunlight Overheating will reduce the life of electronic components and condensate may form during the heat cool cycles and cause electrical shorts 280 mm 11 Note k 4 280 mm Exposure to direct sunlight can cause A 11 127 mm overheating and moisture condensation 5 which will reduce the operating life of e electronics E EA Protect Instruments from direct sunlight with this iridite finished aluminum sun screen Micronics Option SCR Seal conduit entries with caulking compound to further reduce moisture condensation Page 32 UF AV5000 Area Velocity Flow Meter Through measurement comes control POWER INPUT OPTION 9 32VDC UF AV5000 Flow Meters may be ordered factory configured for 9 32VDC power input QUICK BENCH TEST Connect Sensor as shown below then Power Test operation of the UF AV5000 by holding the sensor in one hand and rubbing your thumb or fingers briskly across the face plastic surface of the sensor Allow 15 seconds for the UF AV5000 to process the signal and display a flow value CONNECTIONS POWER INPUT Connect 9 32VDC to the and terminals The Power Input GND terminal must be connected to the nearest Ground pole A
26. sed to sewage immerse both sensor and cable in a solution of 1 part household bleach Javex Clorox etc to 20 parts water for 5 minutes Important do not immerse open end of sensor cable 3 Dry with paper towels and pack sensor and cable in a sealed plastic bag 4 Wipe the outside of the enclosure to remove dirt or deposits 5 Return to Micronics for service 3 Ship to Micronics After obtaining an RMA number please ship the product to the appropriate address below Customers Micronics Limited Knaves Beech Business Centre Davies Way Loudwater High Wycombe Buckinghamshire United Kingdom HP10 9QR SES Page 26 7 Lp UF AV5000 Area Velocity Flow Meter Through measurement comes control AREA VELOCITY FLOW DATA SHEET Micronics Please complete and return this form to Micronics It is Knaves Beech Business Centre important We use this information to check our database Davies Way Loudwater for performance of Micronics flow meters in similar High Wycombe Buckinghamshire applications and to provide advice and recommendations United Kingdom HP10 9QR to you Thanks for your cooperation Contact Title Dept Company Project Address Tel Fax SENSOR Model Type Cable Length Elec Class Type of Pump Distance from nearest Pump Controlling Valve Orifice or open Discharge INSTRUMENT Model Type Power Input Calibrated Range Indication Operating Temp Alarm Enclosure Class Pulse U
27. start the logger Log Stop Startor Deletethe log file You MUST delete old file and start a new log to apply any changes that have been made to theLog Site ID Mode or Interval View 24 hr formatted Reports on the UF AV5000 display Press from the RUN display to view a formatted flow report from instruments with a built in data logger Press to pan throughLevel Velocityand Flow summaries Press Y to scroll down one day or repeatedly to scroll to a specific date Up to 365 days can be stored Newest date will overwrite the oldest Press v to return to the main display Page 34 Through measurement comes control UF AV5000 Area Velocity Flow Meter RETRIEVE LOG FILE Plug a USB Flash Memory Drive not supplied by Micronics into the USB output cable from the instrument The instrument display will show the message Downloading until the log file is transferred to the memory card and then display Completed The USB flash drive may be removed Download file names will appear in this format AVF RIL DEBA LOG MODEL TAG DOWNLOAD Tag is set according to theLog Site IDentered in the instrument Data Logging menu Download letter will be A for the first download from an instrument B for the second then C etc At the letter Z a character will appear indicating that the maximum number of downloads for that instrument are on the USB flash drive Older files can be erased or moved from the flash memory drive or a new memory drive c
28. ted by Lvl Offset settings 4mA is the bottom of the channel or pipe 4 SENSOR ELEVATED ee EE ABOVE FLOOR OF TOP VIEW USE THE MB QZ ARES GHANNEE STAINLESS STEEL MOUNTING BRACKET SUPPLIED SENSOR SENSOR a U SHAPE STAINLESS STEEL 18 GA RECOMMENDED HEIGHT AS REQUIRED SIDE VIEW END VIEW Damping Increase damping to stabilize readings under turbulent flow readings or to reject spurious level readings Decrease for faster response to changes in flow LOE Time Press and enter the number of seconds allowed without receiving an echo before the UF AV5000 displays ECHO LOSS and Control relays change state as calibrated under Relay Parameters Press Y from the Calibrationdisplay to return to Menu Selections Page 12 oy WT UF AV5000 Area Velocity Flow Meter Through measurement comes control Channe L Setup gt Type Found Max Height D Et CHANNEL SETUP Round SelectRoundfor open pipes SetMax Height to the inner diameter of the pipe Rectangle Select Rectangle for rectangular channels Enter the channel width Trapezoid Select Trapezoidfor trapezoidal shaped channels Specify the Width and Slope of the channel as shown in the following illustration SLOPE x_ TRAPEZOIDAL y CHANNEL a WIDTH la y gt Egg Select Egg for Egg shaped channels Enter the Max Heightof the channel A R 4 2R gt HEIGHT 3R
29. will display with reversed font eg Page 8 gt Through measurement comes control ia he Log Flon Mate Feb 12 2818 Total EELSS USG Average i LD am Fax imum SH Ha Time 11 85 88 Minimum 8 868 USG Him Time 9 15 68 Password Password BeBe D 4 lt UF AV5000 Area Velocity Flow Meter 24 HR LOG Data Logging option only Press from the RUN display to view a formatted flow report from instruments with a built in data logger Press to pan through Level Velocityand Flowsummaries Press Y to scroll down one day or repeatedly to scroll to a specific date Up to 365 days can be stored Newest date will overwrite the oldest Press v to return to the main display PASSWORD The Password a number from 0000 to 9999 prevents unauthorized access to the Calibration menu From the Run display press to get to Password Factory default password is 0000 and if it has not been changed press v to proceed to the Menu Selectionsscreen If a password is required press m to place the cursor under the firstdigit and Y or 4 to set the number then to the second digit etc Press or Y to proceed to theMenu Selectionsscreen A new password can be stored by going to Special Functions New Password Page 9 oy Through measurement comes control AS UF AV5000 Area Velocity Flow Meter Un its Mode Hiocde Flow Line
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