User Guide Optidrive Plus 3 Compact & Optidrive
Contents
1. 101 to allow access to Parameter Groups 2 3 and 4 Set P4 02 1 and press the button The autotune will begin immediately when P4 02 is set to 1 and no external enable signal is required During the autotune procedure the motor shaft may turn It is not normally necessary to uncouple the load from the motor however the user should ensure that no risk arises from the possible movement of the motor shaft 5 7 Operating in Sensorless Vector Speed Control Mode Optidrive Plus can be programmed by the user to operate in Sensorless Vector mode which provides enhanced low speed torque optimum motor speed regulation regardless of load and accurate control of the motor torque In most applications the default Voltage Vector control mode will provide adequate performance however if Sensorless Vector operation is required the following procedure should be followed Ensure the motor nameplate values are correctly entered in P1 07 Motor Rated Voltage P1 08 Motor Rated Current and P1 09 Motor Rated Frequency Set P1 14 101 to allow access to parameter groups 2 3 and 4 The Motor Rated Power Factor from the motor nameplate MUST be entered in P4 05 If this data is not available consult the motor manufacturer for guidance Set P4 01 0 to select Sensorless Vector Speed Control Set P4 02 1 to carry out an motor autotune Parameters P4 03 and P4 04 have a significant effect on the behaviour of the motor when operating in vector mode2. Measured motor parameters are not convergent Ensure the motor is correctly connected and Spin Start Failure Optidrive Spin start function P2 18 1 failed to detect motor speed 3 If motor thermistor is connected check if the motor is too hot minimum threshold of 3mA Check for wiring or signal transducer faults Try again If problem recurs refer to your local Invertek Sales Partner connected and free from faults Check the windings for correct resistance and balance free from faults Check that the power rating corresponds to the power rating of the connected faults faults Check that the power rating corresponds to the power rating of the connected Optidrive free from faults Check that the power rating corresponds to the power rating of the connected Check motor and connections Ensure motor speed is less than maximum speed P1 01 Make sure motor base frequency P1 09 is lt 100Hz 82 OPCS1 IN www invertek co uk 24
3. 20 Zal Terminal mode P112 O osccciescicactucoocnewsesoasedatedWssuhoadendanssewyiaauseusenc stub caddbdedcncubszorscunteevessboadonics 20 Keypad mode PRL a LOr 2 aa AT 21 7 2 21 Tis Uer Pkcontroi mod P I 2 3 ura ATE 21 8 PARAMETER SETIING RECORD isccecscccescleccaneticticncoccasben a E aAA 22 9 TROUBLESHOOTING ssir EE EAE E sdecb ves avetejensvaneaeese 24 3 www invertek co uk Optidrive Plus 3 Compact User Guide 1 Introduction 1 1 Important safety information Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Indicates a potentially hazardous situation which if not Indicates a potentially hazardous situation which if not avoided could result in injury or death avoided could result in damage to property This variable speed drive product Optidrive is intended for professional incorporation into complete equipment or systems as part of a fixed installation If installed incorrectly it may present a safety hazard The Optidrive uses high voltages and currents carries a high level of stored electrical energy and is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and exper
4. Corrective Action Factory Default parameters Press STOP key Optidrive is ready to configure for particular application have been loaded If the fault occurs immediately when enabling the Optidrive disconnect the motor cable from on drive output Excess load on the motor Over temperature on the drive heatsink connected contact your local Invertek Sales Partner If the Optidrive runs correctly with no motor connected check the motor motor cable and any connections or junction boxes for phase phase and phase earth short circuits Wherever possible motors and connection cables should be checked with a high voltage insulation tester Megga prior to connection to the Optidrive Ensure that no switching devices such as contactors or local isolators are switching during operation of the Optidrive Check the motor cable length does not exceed the specified maximum Ensure the motor nameplate parameters are correctly entered P1 07 P1 08 P1 09 If operating in Vector mode P4 01 0 or 1 also check the motor power factor in P4 05 Ensure an autotune has been successfully completed for the connected motor Check the load mechanically for a jam or stalled condition or shock loads Increase the ramp up time in P1 03 If operating in Vector mode P4 01 0 or 1 reduce the speed loop gain in P4 03 Drive has tripped on overload Check to see when the decimal points are flashing drive in overload and either increase after deli
5. Keypad Mode Closed Preset Speed 3 Closed Closed Preset Speed 4 Open Stop disable Closed Run enable Open Stop disable Open Forward Closed Run enable Closed Reverse Open Stop disable Closed Forward Run enable Open Stop disable Closed Reverse Run enable Open Stop disable Open Stop disable Closed Forward Run enable Closed Reverse Run enable Open Stop disable Open Bipolar analog speed ref 11 Closed Run enable Closed Preset speed 1 Ea 13 Open Stop disable Open Preset Speed 1 Closed Run enable Closed Bipolar analog speed ref 4 6 17 D i Open Stop disable Closed Run enable Open Stop disable Open Bipolar analog speed ref l f Bipolar Analog Anal 2 Closed Run enable Closed Analog input 2 speed ref Pod are pe tee Open Bipolar analog speed ref Bipolar Analog peel Ghelee Pee Closed Preset Speed 1 Bipolar Analog Input OPEN ronal p ANP Closed Reverse External trip input Open Stop disable Closed Run enable Open Stop disable ae Closed Run enable Open Stop disable 22 Closed Run enable Bipolar Analog Input Open Trip Closed No Trip NOTE Negative Preset Speeds will be inverted if Run Reverse selected The external trip input can be used to connect a motor thermistor by connecting the thermistor between terminals 1 and 4 www inv
6. range OV 4V DC Input Positive logic 3 Digital Input 2 Logic 1 input voltage range 8V 30V DC Logic 0 input voltage range OV 4V DC 4 Analog Input 1 Digital 8 to 30V or Digital Input 3 Analog 0 to 24V 0 10V 10 10V 24 24V o 5 Analog Input 2 Analog O to 10V O to 20mA or 4 to 20mA or Digital Input 4 Digital 8 to 30V DC e w User ground connected terminal 7 a Relay NO Contact Contact 250Vac 6A 30Vdc 5A o 9 PFP tce oldo 11 www invertek co uk Optidrive Plus 3 Compact User Guide 4 7 Settings for typical Run Stop switch configurations Enclosed Switched Version The table below shows the recommended parameter settings for use with the switched enclosure Other parameter settings are possible which are not recommended unless using external control wiring as their functions are not designed to operate with the internal switch wiring Switch Position ur jun Forvara T ooo 1 P1 11 P Ref reer pEEN Pot speed Rererenee define the direction of rotation Run sto Run 12 Preset Speeds can be positive or negative to Preset Speed 2 P2 02 P Preset Speed 1 P1 11 define the direction of rotation Run Reverse Stop Run Forward O f 3 Potentiometer Speed Reference RunReverse sid reverse Stop SS Preset Speed 1 P1 11 Speed Reference ae Analog Input required connect to terminal 5 Analog Input 2 ae Reference P Pot eee a In Speed Control Pot c
7. see section 1 1 for further details or the Optidrive Plus Advanced User Guide The autotune will begin immediately when P4 02 is set to 1 and no external enable signal is required During the autotune procedure the motor shaft may turn It is not normally necessary to uncouple the load from the motor however the user should ensure that no risk arises from the possible movement of the motor shaft 5 8 Sensorless Vector Torque Control Mode For applications which require the Optidrive to control motor torque as opposed to motor speed the Optidrive Plus can be programmed to operate in Torque Control mode When operating this way the drive internal ramp times P1 03 and P1 04 are disabled except during starting and stopping Please refer to the Optidrive Plus Advanced User Guide for further information on this www invertek co uk 14 Optidrive Plus 3 Compact User Guide 6 Parameters 6 1 Parameter Group 1 Basic Parameters Description Range Units Default Explanation Maximum Hz Maximum speed limit Hz or rpm P1 02 to 5 P 09 500H 50 0 W Frequency Speed hax A o 500 If P1 10 gt 0 the value entered is in Rem Minimum Hz Minimum speed limit Hz or rpm 0 0 to P1 01 0 0H ee Frequency Speed If P1 10 gt 0 the value entered is in Rpm Acceleration ramp 0 0 to 3000 0 eons 5 0 Acceleration ramp time from 0 to base speed P1 time 09 in seconds Deceleration ramp time from base speed P1 09 0 0 t
8. status of Digital Input 1 and the user is not required to press the keypad start button When P2 20 gt 0 the Optidrive enters standby mode if the minimum speed is maintained for the time period set in P2 20 P2 01 Zero Speed Holding Time Minimum Speed Edge r Keypad Restart Previous Speed Edge r Mode Minimum Speed Auto r Previous Speed Auto r 0 0 Disabled P2 20 Standby Mode 0 1 to 60 www invertek co uk 16 Optidrive Plus oY Compact User Guide Par Description Units Default Explanation Display Scaling Factor 0 000 to 30 000 Disabled if P2 21 is set to O 0 2 Analog Input If P2 21 is set gt 0 the variable selected in P2 22 is P2 22 Display Scaling 1 Motor Speed 0 multiplied by the factor entered in P2 21 and Source 2 Motor Torque displayed whilst the Optidrive is running 3 Motor Current Effective power stage switching frequency Higher 16 frequencies reduce the audible ringing noise from 8 the motor and improve the output current waveform at the expense of increased drive losses Deceleration 2 ramp down time Selected Automatically on mains power loss if P1 05 2 0 0 to 30 0 S Can also be selected by digital inputs dependent on P2 01 setting When set to 0 the Optidrive decelerates as quickly as possible whilst preventing an overvoltage trip No Function o PRIME Reserved oo Nov Function Drive Communication Address 4 to 16 24 32 Dri
9. the source of the PID feedback signal select 1 Bipolar analog input Parameter Group 4 High Performance Motor Control Proportional gain 0 1 to 30 0 Par Description Units Default Explanation Vector Speed Control ZSR Control Mode Vector Torque Control V F Speed Control Selects the motor control method An autotune must be performed following a change see section 6 4 When set to 1 the Optidrive immediately carries out a non rotating autotune to measure the motor parameters for optimum control and efficiency Sets the proportional gain value for the speed controller Speed controller i i i O to 4096 Higher values provide better output frequency regulation and proportional gain 3 a response Too high a value may cause instability Set the integral time for the speed controller Smaller values Speed controller i i 0 050 to 1 000 seconds 0 050 provide a faster response in reaction to motor load changes integral time ae oe at the risk of introducing instability Motor power Motor nameplate power factor which must be entered for P4 05 0 50 to 1 00 l factor Vector operation P4 01 0 or 1 Motor parameter Disabled autotune Enabled P Val Torque reference ie en When operating in vector mode P4 01 0 or 1 selects the 1 Bipolar analog input source select nd i source of the torque reference 2 2 analog input Maxi iene ane a 0 0 to 200 0 200 0 If P4 01 1 and P4 06 0 sets the pres
10. Analog Input 1 scaling o d O P2 32_ Analog Input 1 offset o P2 33 Analog Input 2 format P2 34 Analog Input 2 scaling oo d O 2 35 Digital speed reference scaling control P2 36 Reserved o y O P2 37__ Extended menu access code O P2 38 ParameterLock o P2 39 Hours Run Counter S P2 40 Drive Type Ratings oS S O www invertek co uk 22 Optidrive Plus 3 Compact User Guide a re E 3 01 _ Proportional gain o Integral time constant P3 03 Differential time constant Pt P3 04 PID operating mode o P3 05 PID Setpoint reference select o l PID digital reference P3 07 PID controller high limit output oo P3 08 PID controller low limit output o 3 09 User PID output limit function control o P3 10 _ PID feedback source select o C A P401 Control Mode o P402 Motor parameter autotune o P4 03 Speed controller proportional gain P404 Speed controller integral time o P405 Motor power factor S P406 Torque reference source select fs P4 07__ Maximum torque limit torque reference Paos Minimumtorquelimit To P409 V F characteristic adjustment frequency P4 10 V F characteristic adjustment voltage O 23 www invertek co uk Optidrive Plus 3 Compact User Guide 9 Troubleshooting Fault Code P dEF oe PS trP G_Uo It U E U E Eh FLE At Fe RAe FDS SP in F Ue Uo Ik Under voltage on DC bus Description
11. Closed Rev Run enable Bipolar aalog Input Closed Preset Speed 1 Open Stop disable Open Stop disable Open Bipolar analog speed ref Closed Fwd Run enable Closed Rev Run enable Bipolar Analog Iput Closed Preset Speed 1 Digital Input 3 Digital Input 4 Preset Speed External trip input Bipolar Analog Input Open Trip Closed No Trip External trip input Bipolar Analog Input Open Trip Closed No Trip External trip input Bipolar Analog Input Open Trip Closed No Trip Normally Open NO Normally Closed NC Open Bipolar analog speed ref Bipolar Analog Input Momentarily Close to Run Momentarily Open to Stop Closed Preset Speed 1 Normally Open NO Normally Closed NC Bipolar Analog Input Normally Open NO Momentarily Close to Run Fwd Momentarily Open to Stop Momentarily Close to Run Rev Open Stop disable Open Forward Open Decel Ramp 1 P1 04 Bipolar Analog t Closed Run enable Closed Reverse Lae aa Closed Decel Ramp 2 P2 25 Open Stop disable Open Forward Open Preset Speed 1 Open Decel Ramp 1 P1 04 Closed Run enable Closed Reverse Closed Preset Speed 2 Closed Decel Ramp 2 P2 25 Normally Open NO Normally Closed NC Open Preset Speed 1 Normally Open NO Momentarily Close to Run Fwd Momentarily Open to Stop Closed Keypad Mode Momentarily Close to Run Rev Digital Input 2 Digital Input 4 Preset Speed Ref Preset Speed 1 Open Terminal Mode Closed Preset Speed 2 Closed
12. INVERTEK User Guide DRIVES www invertek co uk I Optidrive Plus 3 Compact amp Optidrive PCE Compact AC Variable Speed Drive amp Motor Mount Enclosure 0 75 1 5kW 1 2HP 9G rae mi J FIGHOLZ Installation and Operating Instructions Optidrive Plus 3 Compact User Guide Declaration of Conformity Invertek Drives Ltd hereby states that the Optidrive Plus a Compact and Optidrive PCE product ranges conform to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC and have been designed and manufactured in accordance with the following harmonised European standards EN 61800 5 1 2003 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 2 Ed 2004 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 55011 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EMC EN60529 1992 Specifications for degrees of protection provided by enclosures Electromagnetic Compatibility EMC The Optidrive Plus 2 Compact is designed to be mounted in close proximity to the driven motor Within the European Union equipment into which this product is incorporated must comply with the EMC Directive 2004 108 EC It is the responsibility of the installer to ensure that the equipme
13. Method as a factory default setting to ensure best possible motor operation This control method requires the Optidrive to carry out an autotune to measure certain motor parameters prior to operation to ensure this function operates correctly and reduce the risk of nuisance tripping Whilst the autotune procedure does not drive or spin the motor the motor shaft may still turn It is not normally necessary to uncouple the load from the motor however the user should ensure that no risk arises from the possible movement of the motor shaft Autotune after Factory Reset or from Factory Set Parameters Following a factory reset See section 5 3 the correct data from the motor nameplate should be entered in P1 07 Motor Rated Voltage P1 08 Motor Rated Current and P1 09 Motor Rated Frequency Providing that P1 08 is adjusted from the factory default setting the Optidrive will automatically carry out an autotune on the motor the first time it is enabled During the autotune the display will show AUE o E The test procedure may take several minutes to complete depending on the motor Once the autotune is completed the Optidrive will operate as normal and no further autotuning will be required unless the motor or drive control mode is changed P4 01 User Selected Autotune The user can program the Optidrive to carry out an autotune if required as follows Ensure the motor nameplate values are correctly entered as described above Set P1 14
14. a a a a a 11 5 OPERA TO Niistecsccvcdietuttesecstacesccsavecsenarnsasanesaoassniesachauesennen asso ceaus testausnee sarees swoueeusbes ten tpsesestewaceseeaeeceees 12 Sls OPTOMA OPTDOre PIUS Key Dad oea r A 12 S2 JEM ING IP AAI Ole S sorae e aE E EN 12 5 3 Reset All Parameters to Factory Default Settings ccssscccccssssecececeesececeeeeeceeseaeseceseesaeasees 13 SA Ter CONTO secs tag tosssseter han eee Cut hae Pasa Beet Mba dhenaced haath aera a hay A 13 5294 Keypad CONE FOU is casncosscasdeoossvintass r A AN O RA A 13 O MNOO AOUN A a A cas earn atta cuacneats taceeans 14 5 7 Operating in Sensorless Vector Speed Control Mode essessesessesesersesrrrrssreresrrrsrrereserreseeresseee 14 56 Sensorless Vector Torque Control Mode risesacci nia E N O ENT TAE 14 6 PARAMETERS coron oi E T R 15 61 Parameter Group 1 Basic Parameters sveccivieccecaaseteveseressecenveceuvieraceanss T 15 6 2 Parameter Group 2 Extended parameteTfS esessseeresssseressrccrressrecrsssrecesssreresssecressssreressseeeesses 16 6 3 Parameter Group gt PID CONT O lhvssirineicsiiiroi a E A E E Ta 18 T Parameter Group 4 High Performance Motor Control cccccssssscccceessesececeeeeeceeeeeeeeeeesaees 18 6 4 Parameter Group 0 Monitoring Parameters Read Only cccccccesssecceeeessecceeeeeeceeeeaeeeees 19 7 ANALOG AND DIGITAL INPUT CONFIGURATIONG cecscsscscscsccscsccccsccceccscscsscscscscescscsccscscsscscsceecs
15. cal or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher All Invertek Optidrives carry a 2 year warranty against manufacturing defects from the date of manufacture The manufacturer accepts no liability for any damages caused during or resulting from transport receipt of delivery installation or commissioning The manufacturer also accepts no liability for damages or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating parameters of the drive incorrect matching of the drive to the motor incorrect installation unacceptable dust moisture corrosive substances excessive vibration or ambient temperatures outside of the design specification The local sales partner may offer different terms and conditions at their discretion and in all cases concerning warranty the local sales partner should be contacted first The contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice This User Guide is for use with V3 10 Firmware User Guide Issue 2 00 05 10 Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provi
16. connecting the thermistor between terminals 1 and 4 7 3 User PI control mode P1 12 3 Analog Input 1 T4 Analog input 2 T4 Digital input 1 T2 Digital input 2 T3 or Digital Input 3 or Digital Input 4 Open Stop disable NoF i Bipolar Analog Analog i 2 Closed Run enable Cen ipolar Analog Input nalog input External trip input Bipolar Analog Input Open Trip Closed No Trip External trip input Bipolar Analog Input Open Trip Closed No Trip Open Stop disable Open PID Control l 4 Closed Run enable Closed Bipolar analog ref PIPOT ANEDE put Analog input 2 Open Stop disable Open PID Control ma Closed Run enable Closed Analog input 2 ref Bipolar Analog Input Analog input 2 20 21 Open stop disable No Function Bipolar Analog Input Analog input 2 Closed Run enable p 8 inp 8 inp External trip input Open Stop disable l No F B closed Run enable o Function ipolar Analog Input Open Trip Closed No Trip When P3 05 1 Bipolar analog input controls PID setpoint The feedback must then be connected to Analog input 2 and P3 10 must be set to 0 Default MOUSE setting The external trip input only functions when the feedback source is the Bipolar analog input P3 10 1 Open Stop disable Open PID control Closed Run enable Closed Preset speed 1 Open Stop disable Open Preset speed 1 Closed Run enable Closed PID control 21 www invert
17. de accurate and up to date information the information contained in this user guide should be used for guidance purposes only and does not form the part of any contract www invertek co uk 2 Optidrive Plus 3 Compact User Guide 1 INTRODUCTION rae e E E vaseussede Mee saspunaieesse ee coueusneseoenees Li Jmportantsatety Normat oN esanean E a a A 4 2 MECHINICAL IDA TA niman O O S Dede ENVTONMEN kangan nna O A E 5 AAs RAUN taD Sra E N 5 223 PE NUMDET EXPAN ena E E E EA 5 3 MECHANICALINSTALLA MON kiiin a E NOE b GT eaa a ee A Ren oe eee 6 3 2 Mechanical dimensions and mounting Compact Drive MOdUle cccccssssecceceesseeeeeeseeeeeeeees 6 Bios ENCOSUTE MOUNDE arennau aa aa a a aaa a a a a 6 3 4 Mechanical Dimensions and Mounting Optidrive PCE Motor Moun t cccccssseeeeeeeeeeeeeeeees 7 3 5 Mounting the Optidrive PCE t0 a MOTOL arcere nin a T TOA vate eee eetasee 8 26 MOtOrIMOURTING Guidelines 454s sie elie te cet attach dletlace cen tech det eo totais 9 4 POWER AND CONTROL CONNECTIONS e ssessessoescescoscoossocsoecooscoeccossoesooccoscoeccocsoesooscoescossossoessoecsescoseo 10 Al Groundmne the DIVE siaernee ninne ET A AE 10 A2 WNE Precautions ser E T A TO T T 10 43 Connection DidfraMi ereen T sihsiadeeanrnaieusltixeetran aa eee ee eacaeens 10 DFIVE ANG Motor COMME CH ONS urene E E E N 11 4 4 11 As M tor Lerminal BOX CONNECTIONS pisaa a a T E A TNE 11 A6 ConroltermNalCOnmMmecon aseene an
18. e the heat generated by the drive Typically this can be a motor or steel control panel e The temperature of the heatsink and drive module must be maintained in the range 10 to 65 C e The ambient temperature around the drive must not exceed 60 C e Typically power losses are approximately 3 of motor absorbed power e Ifthe external environment contains contamination particles e g dust the unit should be suitably protected to ensure no damage can occur e High moisture salt or chemical content environments should use a suitably sealed non vented enclosure www invertek co uk 6 Optidrive Plus g Compact User Guide 3 4 Mechanical Dimensions and Mounting Optidrive PCE Motor Mount Top View Switched version shown Side View l n E 2 CAUTIONI End View 14l j J _ O On Oo y i www invertek co uk Optidrive Plus 3 Compact User Guide 3 5 Mounting the Optidrive PCE to a Motor In order to mount the enclosure onto a motor a suitable adaptor place should be used In general this will require removal of the motor terminal box A range of adaptor plates are available as shown below Adaptor Plate Part Number OPT PCEAP 01 Shallow Adaptor Plate ir JO MS 6H v 6 0 5 05 X 90 Near Side Adaptor Plate Part Number OPT PCEAP 02 Deep Adaptor Plate 138 Sa ni ai aa www invertek co uk 8 Optidrive Plus a Compact User Guide 3 6 Motor Mounting Guidelines Remove the mot
19. ed2 P1 01 to P1 01 Hz 00 __ Sets jog presetspeed2 KASE PresetSpeed3 P1 01 to P1 01 Hz 0 0 Setsjog presetspeed3 KAE PresetSpeed4 P1 01 to P1 01 Hz 0 0 Setsjog presetspeed4 EREE Preset Speed5 P1 01 to P1 01 Hz 0 0 Sets jog presetspeedS _ _ KAUA PresetSpeed6 P1 01 to P1 01 Hz 0 0 __ Setsjog presetspeed6 P2 07 Preset speed Z _ POL to pion f te 0 0 Setsjog presetspeed7 0 KAUA Preset speed8 P1 01 to P1 01 Hz 0 0 __ Sets jog presetspeed8 Centre point of skip frequency band set up in ZAREE Skip frequency P1 02 to P1 01 re conjunction wih P210 f ZANE Skip frequency band 0 0 to P1 01 pene m on Oe ele S frequency band centred on frequency ete Reserved 2 12 eS Selects the function assigned to the relay output Drive enabled 0 Logic 1 when the drive is enabled Running Drive healthy 1 Logic 1 When no Fault condition exists on the Motor at target speed drive a ney pu Motor Speed gt 0 2 Logic 1 when the motor speed matches the Function Select ok Motor speed gt limit setpoint speed Motor torque gt limit 3 Logic 1 when the motor runs above zero speed 2 Analog Input gt limit Options 4 to 6 the Digital output is enabled using the level set in P2 14h and P2 14L Relay Output Control With P2 13 4 to 6 the User Relay Output is set to P2 14h ae 0 0 to 200 0 100 0 i High Limit ooto2000 f oo Logic 1 24V DC when the value set in P2 14h is Relay Outpu
20. eee ee PID Controller Integral Time Larger values provide a 6 0 0 to 30 0 S 1 0 more damped response for systems where the overall constant process responds slowly Differential time A oe P3 03 0 00 to 1 0 S PID Differential Time Constant constant Direct operation Motor speed increases with an Bip coerauaeimeas 0 Direct increase in the feedback signal P 6 1 Inverse Inverse Operation Motor speed decreases with an increase in the feedback signal Selects the source for the PID Reference Setpoint PID i D P3 05 petpeint Sa ENA 0 P3 06 is used reference select 1 Analog 3 l f 1 Bipolar analog input is used P3 06 PID digital reference 0 0 to 100 0 TIE T Sets the preset digital PID reference setpoint Li h f he PID P3 07 PID controller high P3 08 to 100 0 100 0 imits the maximum value output from the limit output controller PID ller P3 08 owe TERS 0 0 to P3 07 Limits the minimum output from the PID controller limit output 0 PID output range limited by P3 07 amp P3 08 0 Digital output limits 1 PID maximum output limited by the signal applied User PID output limit 1 Analog Upper Limit to the bipolar analog input l aono 2 Analog Lower Limit 2 PID minimum output limited by the signal applied 3 PID added to Bipolar to the bipolar analog input analog input reference 3 PID output is added to the speed reference applied to the bipolar analog input na Analog PD cedbackeeurcer he a NARR ppu Selects
21. ek co uk Optidrive Plus 3 Compact User Guide 8 Parameter Setting Record Parameter Description P1 01 MaximumFrequency Speed P1 02 P1 03 P1 04 P1 05 P1 06 P1 07 P1 08 Motor rated current o d O P1 09 Motor rated frequency o d O P1 10 Motorratedspeed oo P1411 PresetSpeedt o P1 12__ Terminal Keypad PID Drive Control Mode Selection P1413 Triplog o y O O P114 _ Extended menu access o E P2 01 Digital input function select o P2 02 PresetSpeed2 o P2038 Preset Speed3 o P2 04 PresetSpeed4 o y O P2 05 PresetSpeed5 o T OO P2 06 PresetSpeed6 o P2 07__ Presetspeed 7 P2 08 Presetspeed 9 T O P2 09 Skipfrequency ooo P2 10__ Skip frequency band oo P2 11 Reserved o y O P2 142 Reserved oo User Relay Output Function Select P2 14h__ Relay Output Control High Limit S P2 14L__ Relay Output Control Low Limit P2 15 Relay Output Mode o S O P2 16__ Zero Speed Holding Time S P2 17__ Start Mode Select S T O P2 48 Reserved o y O P2 19 Keypad Restart Mode i 2 20 Standby Mode o P2 21_ Display Scaling Factor o d O P2 22 Display Scaling Source o 2 24 Effective Switching Frequency o P2 25 2 Deceleration Ramp time O P2 26 Communication Baud Rate P2 27__ Drive Communication Address P2 28 Master Slave Mode Select S P2 29 Digital Slave speed reference scaling factor 0 000 O P2 30 Analog Input 1 format o d O P2 31
22. ertek co uk 20 Optidrive Plus 3 Compact User Guide 7 2 Keypad mode P1 12 1 or 2 fie a uae Analog Input 1 T4 Analog input 2 T4 P2 01 Digital input 1 T2 Digital input 2 T3 or pie inout 3 or pies input a 0 Open Stop disable Closed remote UP push button No Function Closed remote DOWN push button Closed Run enable Open Stop disable External trip input l 7 Tri Closed Run enable Closed remote UP push button Closed remote DOWN push button Open Trip Closed No Trip Open Stop disable Open Forward Open Digital speed ref Closed Run enable Cocea Ste UF Pua Puro Closed Reverse Closed Preset speed 1 EAEE Open Stop disable Open Forward WEBCGM Closed Run enable Closed remote UP push button Pineda ares Closed remote DOWN push button External trip input Bipolar Analog Input Open Trip Closed No Trip External trip input Open Trip Closed No Trip External trip input Open Trip Closed No Trip Open Stop disable Open Digital speed ref Open Forward Open Decel Ramp 1 P1 04 Closed Run enable Closed Preset speed 1 Closed Reverse Closed Decel Ramp 2 P2 25 Open Stop disable Open Digital speed ref Open Digital Analog ref Bipolar Analog Closed Run enable Closed Bipolar analog speed ref agile Closed Preset speed 1 Digital Input 3 Digital Input 4 Preset reference 7 Preset Speed 1 a Preset Speed 2 Closed Run enable Closed Preset
23. erved d d o PO 25 P0 26 PO 27 Weim Software ID 1O Processor Drivedependent_ Version number amp checksum o Z o WEE Software ID Motor Control Drivedependent_ Version number amp checksum o o 0 30 Drive dependent Unique drive serialnumber __ _ O Z o 19 www invertek co uk Optidrive Plus 3 Compact User Guide 7 Analog and Digital Input Configurations 7 1 Terminal mode P1 12 0 ee FAAS Analog Input 1 T4 Analog input 2 T5 ot ied A pierre or Stet nau 3 or ai AE a Open Stop disable Open Bipolar analog speed ref Open Preset Speed 1 Closed Run enable Closed Preset speed 2 Closed Preset Speed 4 Closed Preset Speed 3 Digital Input 2 Digital Input 3 Digital Input 4 Speed Setpoint Preset Speed 7 Preset Speed 8 Open Stop disable Open Forward Open Bipolar analog ref Bipolar Analog 2 Closed Run enable Closed Reverse Pate geen Closed Preset Speed 1 Open Stop disable Open Forward Analog input 2 4 Closed Run enable Closed Reverse Bipolar Ariaiog Input E g Torque reference Digital Input 3 Digital Input 4 Speed Setpoint Preset Speed 1 l F eee ees Preset Speed 2 Closed R bl Closed R osed Run enable osed Reverse Closed Open Preset Speed 3 Preset Speed 4 External trip input Bipolar Analog Input Open Trip Closed No Trip Open Stop disable Open Stop disable Open Bipolar analog speed ref 7 Closed Fwd Run enable
24. et torque reference q i i If P4 01 O sets the maximum torque limit reference P4 08 eo el es 0 0 to 150 0 ox 00 Sets a minimum torque limit see the warning below Wh ting in V F mode P4 01 2 sets a f V F characteristic deen E MOAS ae es S point at which the voltage applied in P4 10 is applied to the adjustment 0 0 to P1 09 Hz y meele motor Care must be taken to avoid over heating and q y damaging the motor when using this feature V F characteristic In conjunction with P4 09 in V F mode P4 01 2 sets the adjustment O to P1 07 voltage applied to the motor at the adjustment frequency set voltage in P4 09 Incorrect adjustment of parameters in menu group 4 can cause unexpected behaviour of the motor and any connected machinery It is recommended that these parameters are only adjusted by experienced users www invertek co uk 18 Optidrive Plus 3Y Compact User Guide 6 4 Parameter Group 0 Monitoring Parameters Read Only Par Description Display range _ Explanation PO 01 Bipolar analog input value O to 100 100 max input voltage meneame 2nd Analog input value O to 100 o 100 max input voltage PO 03 Da Ramp Speed Reference 500 to 500 100 P1 09 P0 04 MMO Torque controller reference oto200 Torquereferencesetpomt P0 06 P0 07 P0 08 P0 09 PO 10 PO 11 PO 12 PO 13 100 motor rated torque PO 14 PO 15 PO 16 PO 17 PO 18 PO 19 PO 20 PO 21 Po 22 Reserved Po 23 Reserved KRAE Res
25. g off the supply Ensure correct earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB Suitably rated fuses or MCB should be fitted in the mains supply to the drive Flammable material should not be placed close to the drive Parameter P1 01 can be set to operate the motor at up to 30 000 rpm hence use this parameter with care If it is desired to operate the drive at any frequency speed above the rated speed P1 09 P1 10 of the motor consult the manufacturers of the motor and the driven machine about suitability for over speed operation a Carefully inspect the Optidrive before installation to ensure it is undamaged Optidrives are intended for indoor use only Do not perform any flash test or voltage withstand test on the Optidrive Any electrical measurements required should be carried out with the Optidrive disconnected The entry of conductive or flammable foreign bodies should be prevented Relative humidity must be less than 95 non condensing Ensure that the supply voltage frequency and no of phases 1 or 3 phase correspond to the rating of the Optidrive as delivered Never connect the mains power supply to the Output terminals U V W Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossin
26. gs at 90 degrees The Optidrive Plus a Compact has an Ingress Protection rating of IPOO and must be installed in a suitable enclosure Ensure that all terminals are tightened to the appropriate torque setting www invertek co uk 4 Optidrive Plus 3 Compact User Guide 2 Technical data 2 1 Environmental Operational ambient temperature range 10 60 C Frost and condensation free Storage ambient temperature range 40 60 C Maximum altitude 2000m Derate above 1000m 1 100m Maximum humidity 95 non condensing 2 2 Rating tables 200 240V 10 1 Phase Input 3 Phase Output Without EMC Filter Nominal Nominal 150 Input Output Output Current i Current Current 60 secs Ooo Amps amps mm Amps Amps mm m 200 240V 10 1 Phase Input 3 Phase Output With EMC Filter Model kW HP Nominal Fuse Nominal 150 Input or Output Output Current MCB i Current Current type B 60 secs _ _____ ___ ___ _amps_ _Amps_ _mm__ Amps Fopc i izaso ikeix 15 2 148 380 480V 10 3 Phase Input 3 Phase Output Without EMC Filter Model kW HP Nominal Fuse or Nominal 150 Input MCB Output Output Current type B i Current Current 60 secs po Amps Amps mm Amps Amps m m __ CO OPC 1 14150 3K01x_ 15 2 54 6 1 41 61 1 380 480V 10 3 Phase Input 3 Phase Output With EMC Filter Model kW HP Nominal Fuse or Nominal 150 Input MCB Output Outp
27. ience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Optidrive including the specified environmental limitations The level of integrity offered by the Optidrive control functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 2006 42 EC Safety of Machinery In particular the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204 1 The driven motor can start at power up if the enable input signal is present The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work On it Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turnin
28. irectional keypad control Keypad START PID 1 Keypad control fwd only button does not reverse direction Drive Control Mode 2 Keypad control fwd and rev odin oie 2 Bi directional keypad control Keypad START Selection 3 PID Control button toggles between forward and reverse 3 PID control with external feedback signal Previous 4 trips stored in order of occurrence with the most recent first Trip log Last four trips stored Read only Press UP or DOWN to step through all four The most recent trip is always displayed first UV trip is only stored once atendeme Set to 101 default for extended menu access Code 0 to 9 999 Change code in P2 37 to prevent unauthorised access access to the Extended Parameter Set Following a factory reset or when installing a Optidrive for the first time only Group 1 Parameter access is available To allow access to Parameters Groups 0 2 3 and 4 Parameters P1 14 and P2 37 must contain the same value The factory set value for P2 37 101 Deceleration ramp time 15 www invertek co uk Optidrive Plus a Compact User Guide 6 2 Parameter Group 2 Extended parameters Range Units Default Explanation Defines the function of the digital inputs depending on the control mode setting in P 12 See section 7 Digital input function 0 to 22 i 0 select Analog and Digital Input Configurations for more information BAUME PresetSpe
29. n Autotune and the display shows AUE o E Leave the control switch closed an allow this to complete Following completion of the Autotune the display shows zero speed in Hz H JU D with the potentiometer turned to minimum Turn the potentiometer to maximum The motor will accelerate to 50Hz 60Hz for USA drives the default value of P1 01 under the control of the acceleration ramp time P1 03 The display shows 50Hz H 50 UW at max speed If the potentiometer is turned to minimum the motor will decelerate to OHz the default minimum speed set in P1 02 under the control of the deceleration ramp P1 04 The output speed can be adjusted anywhere between minimum and maximum speed using the potentiometer To display motor current Amps briefly press the Navigate key Press again to display the motor power Press again to return to speed display To stop the motor disable the Optidrive by opening the control switch terminals 1 2 If the enable disable switch is opened the Optidrive will decelerate to stop at which time the display will show 5E oP 5 5 Keypad Control To allow the Optidrive to be controlled from the keypad in a forward direction only set P1 12 1 13 Connect the supply and motor as for terminal control above Enable the Optidrive by closing the switch between control terminals 1 amp 2 The display will show 5E oP Press the key If this is the first enable from factory default parameters the Optidri
30. nd bus bar through the filter if installed Optidrive ground connections should not loop from one Optidrive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections The Optidrive Safety Ground must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically Ground Fault Monitoring If a system ground fault monitor is to be used only Type B devices should be used to avoid nuisance tripping An individual device should be used per Optidrive Safety Ground This is the safety ground for the Optidrive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes 4 2 Wiring Precautions Connect the Optidrive according to section 0 ensuring that motor terminal box connections are correct There are two connections in general Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to section 4 5 4 3 Connection Diagram Non S
31. nput AD 20 0 to 20mA Analog 2 nd P2 34 0 0 to 500 0 100 0 Scales the 2 analog input by the factor set in this scaling parameter 0 Disabled No Scaling Active in Keypad mode P1 12 1 or 2 and Master 1 Scaled by P2 29 Slave mode only Digital speed 2 Scaled by P2 29 then 1 Actual Speed Digital Speed x P2 29 reference scaling bipolar analog input added as 2 Actual Speed Digital Soeed x P2 29 bipolar control an offset analog reference 3 Scaled by P2 29 and by 3 Actual Speed Digital Speed x P2 29 x bipolar analog input analog re Le rEnCE P2 36 en ae P2 37 Extended menu 0 to 9999 Defines the access code which must be entered in access code P1 14 to access parameter groups above Group 1 O Unlocked P2 38 1 ee aw When locked all parameter changes are prevented P2 39 Hours Run Counter 0 to 99999 Hours inlet Sn UID einen tar wile ene Optidrive has run and power rating Master Slave Mode 0 Slave Mode Select 1 Master Mode Digital Slave speed reference scaling factor P2 31 Analog Input 1 offset 17 www invertek co uk Optidrive Plus 3 Compact User Guide 6 3 Parameter Group 3 PID Control Description Range Units Default Explanation PID Controller Proportional Gain Higher values provide a greater change in the Optidrive output frequency in response to small changes in the feedback signal Too high a value can cause instability
32. nt or system into which the product is incorporated complies with the EMC legislation of the country of use Drive versions are available fitted with an internal EMC filter designed to reduce the conducted emissions back into the supply via the power cables for compliance with the harmonised European standards Installation must always be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct screening techniques to minimise emissions Where the unit is remotely mounted from the motor screened motor cables must be used with the screen bonded to earth through the largest possible surface area at both ends When using the internal or optional external filter compliance with the following EMC Categories as defined by EN61800 3 2004 can be achieved Drive Type Rating EMC Category 1 Phase 230 Volt Input Use External Filter OD Fx12x No additional filtering required OPC 1 12xxx 1KB1x Use screened shielded motor cable 3 Phase 400 Volt Input Use External Filter OD Fx34x No additional filtering required OPC 1 14xxx 1KA1x Use screened shielded motor cable Note In a domestic or residential environment this product may cause radio frequency interference for which the installer may need to take countermeasures Copyright Invertek Drives Ltd 2007 All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electri
33. o 3000 0 seconds 5 0 to standstill in seconds When set to zero fastest possible ramp time without trip is activated 0 If the mains supply is lost the Optidrive will try ds Rana sop to continue running by reducing the speed of the load using the load as a generator brown out ride through Stop mode select 1 When the enable signal is removed from the 1 Coast to stop be kampo sopat drive the motor will coast freewheel to stop l p P P 2 If the mains supply is lost the Optidrive will ramp to stop using the P2 25 decel ramp time When enabled automatically reduces applied aoe 0 Disabled a Energy Optimiser motor voltage on light load Minimum value is 50 1 Enabled of nominal Rated nameplate voltage of the motor Volts Motor rated 0 20 to 250 230 pete 8 Volts Value limited to 250V for low voltage drives voltage O 20 to 500 400 Setting to zero disables voltage compensation Motor rated 25 100 of drive rated Drive Amps Rated nameplate current of the motor current current rating Motor rated 25Hz to 500Hz Rated nameplate frequency of the motor frequency Wh II Motor rated speed 0 to 30 000 rpm en non zero all speed related parameters are displayed in rom Preset Speed 1 P1 01 to P1 01 Hz 50 0 Sets the speed the Optidrive runs at when Preset Speed 1 is selected Primary Control Mode of the Optidrive 0 Terminal control Terminal Keypad 0 Terminal control D ial Rey pachy 1 Uni d
34. ontrols speed R R PID 17 oe Ee NG ep A i OER In PID Control pot controls setpoint In Speed Control P1 11 sets the Preset Speed Run in Speed Control Stop Run in PID Control 3 11 p j In PID Control pot controls setpoint 5 Operation The Optidrive should be configured prior to first operation via the optionally available Optiport Plus remote keypad or Optiwand PDA Pocket PC software 5 1 Optional Optiport Plus Keypad NAVIGATE Used to display real time information to access and exit parameter edit mode and to store parameter changes UP Used to increase speed in real time mode or to increase parameter values in parameter edit mode DOWN Used to decrease speed in real time mode or to decrease parameter values in parameter edit mode RESET Used to reset a tripped drive STOP When in Keypad mode is used to Stop a running drive When in keypad mode used to Start a stopped drive or to O START reverse the direction of rotation if bi directional keypad mode is enabled Changing Parameters Procedure Display shows Power on Drive D 7 Press and hold the for gt 2 seconds Press the Key OoOo eoo A Vv l Pi i etc and can be used to select the desired parameter Select the required parameter e g P1 02 Press the button Use the y and keys to adjust the value e g set to 10 Press the key The parameter value is now adjusted and automatically stored Press the operating mode www inver
35. or terminal box and mount the adaptor plate to the motor Assemble the Adaptor Plate to the Motor Assemble the Enclosure to the Adaptor PLate 9 www invertek co uk Optidrive Plus 3 Compact User Guide 4 Power and Control Connections 4 1 Grounding the Drive This manual is intended as a guide for proper installation Invertek Drives Ltd cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of WARNNG Personal injury and or equipment exists if codes are ignored during installation This Optidrive contains high voltage capacitors that take time to discharge after removal of main supply Before working on the Optidrive ensure isolation of main supply from line inputs Wait ten 10 minutes for capacitors to discharge to safe voltage levels warning Failure to observe this precaution could result in severe bodily injury or loss of life Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety warninc before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life Grounding Guidelines Each Optidrive should be individually connected DIRECTLY to the site grou
36. speed ref p p Preset Speed 3 Preset Speed 4 Open Stop disable Open Digital speed ref Open Forward 1 Anal 2 Closed Run enable Closed Analog input 2 ref Closed Reverse Las hates Open Stop disable Open Forward Open Digital speed ref 20 21 NoF Closed Run enable n Closed Reverse Closed Preset speed 1 External trip input Open Stop disable Ne E ndisn Open Forward Closed Run enable Closed Reverse ae 10 Open Stop disable Open Digital speed ref Closed Run enable Closed Bipolar analog speed ref Open Stop disable Open Digital speed ref Open Forward Closed Run enable Closed Preset speed 1 Closed Reverse Open Stop disable Open Preset speed 1 Open Forward Closed Run enable Closed Digital speed ref Closed Reverse By default if the enable signal is present the drive will not Enable until the D button is pressed To automatically enable the drive when the enable signal is present set P2 19 2 or 3 This then disables the use of the D amp buttons NOTE In keypad mode the speed can be adjusted using the amp Q keys on the built in keypad or a remote mounted Optiport Plus keypad in addition to pushbuttons connected to the digital inputs The reverse input only functions under the following conditions P1 12 1 P2 19 2 or 3 P2 35 must not be 2 or 3 P1 12 2 P 2 35 must not be 2 or 3 The external trip input can be used to connect a motor thermistor by
37. t Control 3 exceeded and returns to Logic 0 OV when the ea AEAU UN selected value reduces below the limit set in P2 12L Inverts the operating status of the User Relay 0 Logic 1 Relay Contacts Closed 0 Normally Open z Relay Output Mode non ea 1 Logic 1 Relay Contacts Open l y The Optidrive must be powered for the contacts to close Determines the time for which the Optidrive output 0 0 to 60 0 S 0 2 is held at zero speed when stopping before the drive output is disabled Edge r Following Power on or reset the Optidrive will not start if Digital Input 1 remains closed The Input must be closed following a power on or reset to start the drive Ed9E r Auto 0 Following a Power On or Reset the Start Mode Select Aulko U Auko JG Optidrive will automatically start if Digital Input 1 is A to to 5 closed Auto 1 to 5 Following a Fault the Optidrive will make up to 5 attempts to restart at 20 second intervals The drive must be powered down to reset the counter Bete Reserved No Function S O Active when P1 12 1 or 2 0 Following a stop and restart the Optidrive will run at minimum speed 1 Following a stop and restart the Optidrive will run at the last setpoint speed 2 As per setting 0 except that the Run command will be determined by the status of Digital Input 1 and the user is not required to press the keypad start button 3 As per setting 1 except that the Run command will be determined by the
38. tek co uk 12 Optidrive Plus 3 Compact User Guide 5 3 Reset All Parameters to Factory Default Settings O OnO To reset all Optidrive parameters to factory default settings press i and Qs for gt 2s The display shows cEr Press the button to acknowledge and reset the Optidrive 5 4 Terminal Control When delivered the Optidrive is in the factory default state meaning that it is set to operate in terminal control mode and all parameters have the default values as indicated in section 6 Parameters Connect the Optidrive to the supply ensuring the correct voltage and fusing circuit breaker protection see section 2 2 on page 5 Connect the motor to the Optidrive ensuring the correct star delta connection for the voltage rating see section 0 on page 11 Enter the motor data from motor nameplate P1 07 motor rated voltage P1 08 motor rated current P1 09 motor rated frequency Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled Connect a potentiometer 1kO min to 10 kO max between terminals 5 and 7 and the wiper to terminal 6 With the potentiometer set to zero switch on the supply to the Optidrive The display will show SEoP Close the control switch terminals 1 2 The Optidrive is now enabled and the output frequency speed are controlled by the potentiometer On first enable from factory default parameters the Optidrive will carry out a
39. ut Current type B i Current Current 60 secs ______ ___ ___ _Amps_ _Amps_ _mm _Amps_ _Amps_ _mm _m__ a EEE ee ee ee OPC 1 14150 3KAIx 15 2 54 6 1 s 6t 1 2 3 Part Number Explanation A Product Family Enclosure IP00 Module Only Generation IP55 Motor Mount IP55 Motor Mount with Pot amp Switch Input Voltage Rating 2 200 240 Volt 10 Brake Transistor 1 No Brake Transistor 4 380 480 Volt 10 Filter Type 0 No Internal Filter Power Rating 075 0 75kW A Internal EMCFilter 150 1 5kW B Internal EMC Filter Power Type Input Phases 1 Single Phase Supply 3 3 Phase Supply 5 www invertek co uk Optidrive Plus 3 Compact User Guide 3 Mechanical Installation 3 1 General Store the Optidrive in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C The Optidrive must be installed in a pollution degree 1 or 2 environment 3 2 Mechanical dimensions and mounting Compact Drive Module Top View Base View 104 5mm Vic lt _ 91 5mm Mounting Location Holes Four Total located at each corner 4 3mm Diameter suitable for M4 screws 2 5Nm Max Power Connection End View Motor amp Control Terminals End View 3 3 Enclosure mounting e The Optidrive Plus 3 Compact is supplied in an IP20 enclosure designed to be mounted by the user on a thermally conductive material to dissipat
40. ve Power Rating kHz Dependent Effective Switching Frequency 2 Deceleration Ramp time 0 Disabled Sets the communication address for the drive when 1 to 63 connected on an Optibus Network When in Master Mode the Optidrive transmits its operational status via the serial data link All Optidrives on the data link must have unique addresses Only one Optidrive can be programmed as a Master Scaling factor applied to any speed reference on the 0 0 to 500 0 100 0 serial data link e g in Master Slave operation a Slave Optidrive will apply this scaling factor to the transmitted Master speed reference Configures the analog input signal to match the Analog Input 1 U eH 0 24V DC reference connected to terminal 6 Only voltage format H D ID 0 10V DC fewer signals can be directly connected mA reference signals require an external resistor connection Scales the analog input by this factor e g if P2 30 is Analog 1 f 10V i i nalog nput 0 0 to 500 0 100 0 set for 0 10V and the scaling factor iS set to scaling 200 0 a 5 volt input will result in the drive running at maximum speed P1 01 Sets an offset as a percentage of the full scale range 500 0 to 500 0 of the input which is applied to the analog input signal d 0 c4 Digital Analog Input 2 U D ID 0 to 10V DC Selects the format for the 2 analog input format A 4 20 4to20mA d ch Selecting d U 24 sets the input up as a digital i
41. ve will carry out an Autotune as described above On completion of the Autotune the display shows H O D Press O to increase speed The Optidrive will run forward increasing speed until O is released Press Q to decrease speed The Optidrive will decrease speed until Q is released The rate of deceleration is limited by the setting in P1 04 Press the key The Optidrive will decelerate to rest at the rate set in P1 04 The display will finally show 5E oP at which point the Optidrive is disabled To preset a target speed prior to enable press the key whilst the Optidrive is stopped The display will show the target speed use the amp MH keys to adjust as required then press the key to return the display to SEoP Pressing the D key will start the Optidrive accelerating to the target speed To allow the Optidrive to be controlled from the keypad in a forward and reverse direction set P1 12 2 Operation is the same as when P1 12 1 for start stop and changing speed Press the key The display changes toH O D Press O to increase speed The Optidrive will run forward increasing speed until O is released Acceleration is limited by the setting in P1 03 The maximum speed is the speed set in P1 01 To reverse the direction of rotation of the motor press the key again www invertek co uk Optidrive Plus 3 Compact User Guide 5 6 Motor Autotuning Optidrive Plus uses a sophisticated Voltage Vector Control
42. vering gt 100 of value in P1 08 for a period of time nameplate parameters are correctly entered P1 07 P1 08 and P1 09 If operating in Vector mode P4 01 0 or 1 also check the motor power factor in P4 05 Ensure an autotune has been successfully completed for the connected motor Check the load mechanically to ensure is free and no jams blockages or other mechanical faults exist Over current in the brake resistor circuit Check the cabling to the brake resistor Check the Instantaneous over current Brake channel over current brake resistor value Ensure minimum resistance values form the rating tables are observed Over voltage on DC bus Supply problem or increase decel ramp time P 04 This occurs routinely when power is switched off If it occurs during running check power supply voltage the output terminals of the Optidrive and restart the drive If the fault re occurs with no motor acceleration rate or reduce the load Check motor cable length is within spec Ensure the motor it Heatsink over temperature Check drive ambient temp Additional space or cooling required Under temperature Trip occurs when ambient temperature is less than 10 C Temperature must be raised over 10 C in order to start the Optidrive Faulty thermistor on Refer to your IDL Authorised Distributor heatsink Measured motor stator resistance is too large Ensure the motor is correctly connected and Optidrive
43. witched Units amp Modules Incoming Supply Motor Connections Connections For 3 Phase Drives Connect L1 L2 L3 Fast On Type For 1 Phase Drives Connect L1 LandL2 N Protective Earth Control Terminal Strip 1 24 Volt Common 2 Digital Input 1 Digital Input 2 Analog Input 1 Control Terminal Strip Volt Free Analog Input 2 Relay Output 0 Volt Common www invertek co uk 10 Optidrive Plus a Compact User Guide 4 4 Drive and motor connections For 1 phase supply power should be connected to L1 L L2 N Screw Terminals For 3 phase supplies power should be connected to L1 L2 and L3 Screw Terminals Phase sequence is not important The motor should be connection to the U V and W Fast On terminals 4 5 Motor Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection STAR always gives the higher of the two voltage ratings Incoming Supply Voltage Motor Nameplate Voltages Connection DELTA 230 230 400 FEN i o 4 6 Control terminal connections Control Signal Description Default Connections Terminal 24V User Output 24V 100mA user control output Positive logic 2 Digital Input 1 Logic 1 input voltage range 8V 30V DC Logic 0 input voltage
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