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KATflow150-Manual

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1. RS 485 Serial RS 485 Serial RS 485 Serial Interface Interface Interface KATflow 150 KATflow 150 KATflow 150 Slave Address 1 Slave Address 2 Slave Address 32 Setup Please refer to customer support 31 KATflow 150 4 Commissioning Operation Please refer to customer support Analogue outputs 4 4 3 Analogue current output 0 4 20 mA The analogue current outputs operate in 4 20 mA mode by default 0 20 mA operation is possible please contact customer support T Current output 1 is assigned to the PV of channel 1 output 2 is assigned to the PV of channel 2 on a two channel system The current outputs can be programmed and scaled within the menu structure Wiring Analogue Output 101 0 4 20 mA Load s 500 Ohms Analogue Output 102 Optional r 0 4 20 mA Load lt 500 Ohms Electrical Range 0 4 20 mA characterist Resolution 16 bit ics U 30V Road lt 5000 Accuracy 0 1 Galvanically isolated from main device and other I O Digital outputs 4 4 4 Digital Open Collector output Open Collector output 1 is assigned to the totaliser function of channel 1 which is Qon related to the selected PV Open Collector output 2 is assigned in the same way to channel 2 on a two channel system Q Q The totaliser function is enabled and controlled using the lt Qon gt lt Q gt lt Q gt
2. Correct Disadvantageous I MAB RLS ADR qe ST Correct Disadvantageous All CB db C AAD db P For a vertical pipe Select the measuring point at a location where the liquid flows upward to insure that the pipe is completely filled Correct Incorrect Table 1 Recommendations for sensor mounting location Look for a sensor installation location with sufficient straight pipe to obtain accurate measurements Please refer to Table 2 as a guideline for recommended distances L3 to disturbance sources Disturbance source 90 elbow Inlet Outlet L210D L25D L gt 5D L gt 10D d S R Disturbance source 2 x 90 elbows in one plane Inlet Outlet L225D L25D L gt 5D 5 IR me L gt 25D CT 10 KATflow 150 Table 2 Recommended dis tances from disturbance sources S Disturbance source 2 x 90 elbows in different pla nes 2 Installation Inlet Outlet L gt 40D L gt 5D 69 8 L gt 5D of Yo M F L gt 40 D d R wy Disturbance source T section Inlet Outlet L gt 50D L gt 10D S L gt 50D ry L gt 10D Disturbance source
3. Operating Instructions QQ 3 Re QQQ 9 O09 FR Joo Ultrasonic Flowmeter KATflow 150 Katronic Technologies Ltd 23 Cross Street Leamington Spa Warwickshire CV32 4PX United Kingdom Tel 44 0 1926 882954 Fax 44 0 1926 338649 Internet www katronic co uk E mail mail katronic co uk Operating Instructions KATflow 150 Version V10E0608 Copyright 2008 All rights reserved KATflow 150 Table of Content KATflow 150 Operating Instructions Table of Content Page 1 Safety instructions legal requirements warranty return policy 7 1 1 Symbols used in these operating Instructions a a aaa aaa saan naan nnns nasar 7 1 2 Safety Instructions ein noe ete E e e ER ente 7 1 3 Warrantyas sene Etre a n teste este E e tte boats 8 TA Return policy netter ete tee tat feet ec a c Des 8 1 5 Legislative requirements aaaavaaaaassanaasannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnna 8 2 Introd ction eonim tede eee etee tenete E 9 2 InSteallath On Em 10 2 1 Unpacking and sl ragjanan s dada a r ar r 10 2 ct IMOD a EBD AA N 10 2 1 2 Storage and preservatlion aaixaai sse 10 2 1 3 Identification of components seen 10 2 2 Clamp on sensor installation sess 11 2 9 InStallation loca ama a ier t eir erue Li a un Pes 1
4. 20 mA at 30 V ics Measuring range passive 4 20 mA Accuracy 0 1 of measured value 4 6 Heat quantity measurement HQM Future implementation 4 7 Sound velocity measurement SVM Future implementation 33 KATflow 150 4 Commissioning 4 8 Dual channel flow calculations maths functions Future implementation 34 KATflow 150 5 Maintenance 5 Maintenance No general maintenance is required for this equipment 35 KATflow 150 Error list 6 Troubleshooting Should there be the need to call customer service please let us know the following details Model code Serial number e SW HW revision Error log list Possible error messages may include the following 6 Troubleshooting error Error message Group Description Error handling USB INIT FAIL Hardware Internal board communic Power on off otherwise ation error call customer support NO SERIAL NO Hardware Failed to read from FRAM Call customer support NO VERSION NO Hardware Failed to read from FRAM Call customer support PARA READ FAIL Hardware Failed to read from FRAM Load defaults other wise call customer sup port PARA WRITE FAIL Hardware Failed to write to FRAM Load defaults other wise call customer sup port VAR READ FAIL Hardware Failed to read from FRAM Call customer support VAR WRITE FAIL Hardware Failed to write to FRAM Call cust
5. 3 line display format Display screen Operation FLOW Pump PsA 25 678 mih 1 370 m s Tiro 10 56 00 Line 1 shows the Tag ID but is universally configurable through the installation menu Line 2 displays the main PV Line 3 displays the flow velocity Change to diagnostic displays by pressing lt DISP gt 3 4 2 Diagnostic displays Display screen Operation DIAGNOSTIC 1 22 2 Gain 20 5 Sig X 230 0 Correlation Wa 10 56 00 Line 1 shows the amplifier gain Line 2 displays the signal strength Line 3 indicates the correlation value Change to more diagnostic screens by pressing lt NEXT gt 24 KATflow 150 Totalisers 3 4 3 Totalisers 3 Operation The totaliser displays will only be shown when the totalisers are activated Display screen Operation TOTAL Too 2980 0 10 56 00 The flow totaliser can be started by press ing lt Qon gt The grand total is displayed Pressing lt Q gt shows the total accumu lated flow in positive flow direction Pressing lt Q gt shows the total accumu lated flow in negative flow direction The totalisers can be stopped by activating lt Qorr gt Change to other related display screens by pressing lt NEXT gt 25 KATflow 150 Menu structure 4 Commissioning 4 1 Menu structure 4 Commissioning Main menu Menu level 1 Setup Wizard Single Menu level 2 Description se
6. For and on behalf of Katronic Technologies Lid Karsten Frahn Managing Director Reg No GB03 56999 Registered in England No 3298028 Registered Office as above 46 KATflow 150 Appendix B Appendix B Customer Return Note CRN Company Address Name Tel No E mail Instrument model Katronic contract no Serial number if known Sensor type s Sensor serial number s The enclosed instrument has been used in the following environment please v Nuclear radiation Water endangering Toxic Caustic Biological Other please specify We confirm delete if not applicable that we have checked the instrument and sensors are free of any contamination neutralised flushed and decontaminated all parts which have been in contact with hazardous substances and or environments that there is no risk to man or environment through any residual material Date Signature Company stamp 47
7. Passes Select from list 1 Auto 1 oun WP etc Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list K1 K4 M Q Special Sensor fre SP1 only for special unrecognised sensors quency Wedge angle SP2 only for special unrecognised sensors Wedge c SP3 only for special unrecognised sensors speed 1 Wedge c SP4 only for special unrecognised sensors speed 2 Crystal offset SP5 only for special unrecognised sensors Spacing offset SP6 only for special unrecognised sensors Zero flow offset SP7 only for special unrecognised sensors Upstream off set SP8 only for special unrecognised sensors Sensor place ment Setup Wizard Dual As per setup wizard single for channel 1 Repeat for channel 2 27 KATflow 150 Start Measure ment 4 Commissioning Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list K1 K4 M Q Special SP 1 SP8 Only for special unrecognised sensors Sensor place ment Pipe Material Select from pipe material list 1 Outside dia 6 6500 mm meter Wall thickness 0 5 75 mm Pipe c speed 600 6553 5 m s Pipe circumfer 18 8 20420 4 mm ence Roughness 0 0 10 mm Medium Fluid Select fr
8. 0 78 20 C 0 785 20 C 0 563 13 C 0 78 20 C 0 563 13 C 1 49 1 516 40 C 1 75 150 C 1 426 0 C 1 491 69 C 1 563 1 455 1 62 20 C 1 884 336 C 1 805 292 C 1 841 405 1 328 7 89 C 128 F 1 076 3 530 2 1 211 3 973 1 1 076 3 530 2 1 328 4 357 20 C 68 F 1 548 _ 5 080 1 225 4 019 753 2 470 5 103 C 153 F 962 3 156 2 199 C 326 F 870 2 854 3 1 477 4 845 8 1 250 4 101 1 485 4 872 1 530 5 019 9 1 431 4 694 9 1 458 4 738 5 1 003 3 290 6 45 C 49 F 1 222 4 009 2 20 C 68 F 1 170 3 838 6 20 C 68 F 963 3159 4 13 C 9 F 1 222 4 009 2 20 C 68 F 963 3159 4 13 C 9 F 828 3 2 717 5 0 C 32 F 774 1 2 539 7 40 C 40 C 875 24 2 871 6 150 C 268 F 891 2 923 2 0 C 32 F 893 9 2 9327 50 C 122 F 7837 2 5712 0 C 32 F 665 3 2 182 7 10 2C 14 F 656 4 2 153 5 50 C 58 F 574 1 883 2 10 C 14 F 1 763 3 5 785 1 336 C 637 F 1876 8 6157 5 292 C 558 F 1177 3861 5 250 C 482 F 1 257 6 4 126 7 Technical data 17 5 292 0695 7 478 0 07 4 379 292 0 695 7478 427 0 644 7 144 0 217 2 334 199 C 326 F 190 2 045 093 3 6 0 670 7 209 3 7 275 100 1 076 365 zem 2718 29 245 6 32 2 549 27427 6 32 3 56 4 24 6 61 3 97 4 79 3 44 3 73 4 42 3 88 1 37 14 74 0 74 336 C 637 F 1 13 1 43 11 16
9. 28 4 1 Menu structure deuil edie T 28 4 2 DIagnostiCs s mt ette ennt be i Pete bees 33 4 3 Display Settings teen bre bera uei e edel 33 4 4 Output configurations aaaaaaiaaasaaasnaansnnasnnnsnnnsnnnsnnasnnananannnansaansaansaanaaanni 33 4 4 1 Serial interface RS 232 33 4 4 2 Serial interface RS 485 ssa 33 4 4 3 Analogue current output 0 4 20 mA 34 4 4 4 Digital Open Collector output esses sienne 34 KATflow 150 Table of Content 4 4 5 Digital relay output xannaannnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn na 34 4 5 Input configurations erechi a eiaa ener nns 35 4 5 4 PT 1OOIN DUS oda k Safar 35 4 5 2 Analogue current input 0 4 20 mA 35 4 6 Heat quantity measurement HQM aaaaaaaaaaaaaaaasaaanaaananannnannnnannaannananni 35 4 7 Sound velocity measurement SVM sss 35 4 8 Dual channel flow calculations maths functions 36 5 CIICIU c E 37 6 Troubleshooting aaa22aaaaaaaaaaaannnnnannnnnnnnnnnannnnnnnnnnnnannnnnnannnnnnnnnnnnnnnnnannn ann nn nnn 38 7 Technical data Gak alana nA Ran a aaa k SNARE Rn R 40 Rip RE 46 Lhnrappg de 48 Appendix Banana oe acces cnc R R R r 49 KATflow 150 lt BRK gt 1 Safety instructions legal requirements warranty return policy 1 Safety instructions lega
10. 0 270 0 280 0 290 0 300 0 310 0 320 0 330 0 340 0 350 0 360 0 370 0 380 0 390 0 400 0 410 0 420 0 430 0 440 0 450 0 460 0 470 0 480 0 490 0 500 0 1552 1551 1551 1550 1549 1549 1548 1547 1547 1546 1545 1544 1543 1543 1538 1532 1524 1526 1507 1497 1487 1476 1465 1453 1440 1426 1412 1398 1383 1368 1353 1337 1320 1302 1283 1264 1244 1220 1200 1180 1160 1140 1110 5092 5089 5089 5086 5082 5082 5079 5076 5076 5072 5069 5066 5063 5063 5046 5026 5000 5007 4944 4912 4879 4843 4807 4767 4725 4679 4633 4587 4538 4488 4439 4387 4331 4272 4210 4147 4082 4003 3937 3872 3806 3740 3642 7 Technical data 43 KATflow 150 8 Specification 8 Specification SK ATRONIC Ultrasonic Flowmeter Transit time correlation measurement KATflow 150 Dual DSP technology coded signals for better measurement accuracy Wall mounted unit with graphic display Easy to install clamp on sensors with no process interruption Non invasive flow measurement of liquids or liquified gases Suitable for all commonly used pipe materials with pipe diameters from 10 mm 4 10 to 3 m 118 Two types of sensors to cover complete pipe range Description The KATflow range of non invasive flowmeters utilises ultrasonic technology for the accurate flow measurement Specification of liquids and liquified gases in full pipes The KATflow 150 is desig
11. 120 081 40 KATflow 150 7 Technical data 1 170 3 838 6 Tetrachloroethane C2H2Cl4 1553 20 C 20 C 68 F 1 19 12 804 Tetrachloro ethene C2Cl4 1 632 1 036 3 399 Tetrachloro Methane CCl4 1 595 20 C 926 3 038 1 0 607 6 531 Tetrafluoro methane a 875 24 2 871 5 Freon 14 pio 1 75 150 C 150 2C 283 F 6 8 Toluene C7H8 0 867 20 C en ern 427 0 644 6 929 Toluol C7H8 0 866 1 308 4 291 3 42 0 58 6 24 Mole e Ed CCI3F 1 49 es ME 3 56 Turpentine 0 88 1 255 4 117 5 1 4 15 064 Water distilled H20 0 996 1 498 4 914 7 2 4 1 00 10 76 Water heavy D20 1 400 4 593 Water sea 1 025 1531 5023 2 4 1 00 10 76 Temperature Sound Speed in Water ec eF m s ft s 0 32 0 1402 4600 1 33 8 1407 4616 2 35 6 1412 4633 3 37 4 1417 4649 4 39 2 1421 4662 5 41 0 1426 4679 6 42 8 1430 4692 7 44 6 1434 4705 8 46 4 1439 4721 9 48 2 1443 4734 10 50 0 1447 4748 11 51 8 1451 4761 12 53 6 1455 4774 13 55 4 1458 4784 14 57 2 1462 4797 15 59 0 1465 4807 16 60 8 1469 4820 17 62 6 1475 4830 18 64 4 1476 4843 19 66 2 1479 4853 20 68 0 1482 4862 21 69 8 1485 4872 22 71 6 1488 4882 23 73 4 1491 4892 24 75 2 1493 4899 77 0 25 1496 4908 26 78 8 1499 4918 27 80 6 1501 4925 28 82 4 1504 4935 29 84 2 1506 4941 30 86 0 1509 4951 31 87 8 1511 4958 32 89 6 1513 4964 41 KATflow 150 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
12. An alternative mounting configuration Illustration 3 sketch 3 is the Diagonal mode Z Mode 1 signal pass The signals travel here only once through the pipe This method is often used especially for larger pipes where greater signal at tenuation might occur Further variation of the Reflection and the Diagonal Mode are possible by altering the number of passes through the pipe Any even number of passes would require to mount the sensors on the same side of the pipe whereas with any odd number of passes the sensors must be mounted on opposite sides of the pipe Commonly for very small pipes sensor mounting configurations such as 4 passes W mode or 3 passes N mode are used Illustration 3 sketch 2 Illustration 3 Clamp on sensor mounting configurations and sensor spacing The sensor spacing distance A is measured from the edges of the sensor heads fa cing each other as shown in illustration 3 It is automatically calculated by the flow meter based on the parameter entries for pipe outside diameter wall thickness lin ing material and thickness medium process temperature the sensor type and the selected number of signal passes A negative separation distance A lt 0 can occur for mounting configurations on small pipes where diagonal mode operation has been selected see Illustration 3 sketch 3 12 KATflow 150 Transmitter outline dimensions 2 Installation 2 6 Tra
13. Street Leamington Spa CV32 4PX GREAT BRITAIN Phone 44 0 870 3000 110 Fax 44 0 870 3000 111 E mail Web Inail amp katronic co uk www katronic co uk Declaration of Conformity We Katronic Technologies Ltd declare under our sole responsibility that the products listed below to which this declaration relates are in conformity with the EEC directives EMC Directive 2004 108 EC for Electromagnetic Compatibility Low Voltage Directive 2006 95 EC for Electrical Safety Description of products Ultrasonic flowmeters KATflow 150 200 and 230 with associated KATRONIC transducers The mentioned products are in conformity with the following European Standards Class Standard EMC Directive BS EN 61326 1 2006 immunity BS EN 61326 1 2006 BS EN 61000 4 2 1995 BS EN 61000 4 3 2006 BS EN 61000 4 4 2004 BS EN 61000 4 5 2006 BS EN 61000 4 6 1996 BS EN 61000 4 11 2004 Emission BS EN 61326 1 2006 BS EN 55022 2006 Low Voltage BS EN 61010 1 2001 Directive Description Electrical equipment for measurement control and laboratory use EMC requirements Electrical equipment for continuous unattended use Electrostatic discharge RF field Electric tast transient burst Surge RF conducted AC mains voltage dips and interruption Electrical equipment Class B Disturbance voltage Class B Safety requirements for electrical equipment for measurement contro and laboratory use Leamington Spa 01 September 2007
14. and lt Qorr gt keys and from the menu structure where the pulse value and width are se lected Qorr Wiring Digital Output OC1 Digital Output OC2 Optional 080619 1 Electrical U 24V characterist 4 mA ics Value 0 01 1000 Pulse width 30 999 ms 4 4 5 Digital relay output Relay output 1 is assigned to the PV value of channel 1 Relay output 2 is assigned in the same way to channel 2 on a two channel system The relay outputs are enabled and controlled using the menu structure 32 KATflow 150 Inputs 4 Commissioning Wiring Digital Output RL1 Optional Digital Output RL2 Optional Electrical Form C SPDT CO contacts characterist V 48 V ics Imax 250 mA 4 5 Input configurations 4 5 1 PT100 inputs Wiring Temperature Input PT100 Temperature Sensor PT1001 Optional Temperature Input PT1002 Optional PT100 Temperature Sensor 080619 1 Electrical PT100 4 wire circuit characterist Measuring range 50 400 C ics Resolution 0 1 K Accuracy 0 2 K 4 5 2 Analogue current input 0 4 20 mA Wiring Analogue Input IIN1 Optional M T 0 4 20 mA active input wiring example 0 4 20 mA passive input wiring example Analogue Input IIN2 Optional 080619 1 Electrical Active or passive wiring characterist Measuring range active 0
15. delivery note supplied and any missing items reported immedi ately The flowmeter package and contents should be checked for signs of dam age during transport and any problems reported immediately The vendor accepts no responsibility for damage or injury caused during the unpacking of the instrumentation supplied Excess packing materials should be either re cycled or disposed of in a suitable way 2 1 2 Storage and preservation If storage or preservation is necessary the flowmeter and sensors should be stored in a secure location away from water and harsh environmental conditions in a way as to avoid damage small items should be kept together in the bags provided to avoid loss 2 1 3 Identification of components The following items are typically supplied please refer to your delivery note for a detailed description of your scope of supply KATflow 150 flow transmitter Clamp on sensors one pair for single channel operation two pairs for dual channel operation Sensor connection cable s if not direct sensor connection Sensor mounting accessories Coupling component Operating instructions Project and or hazardous area documentation optional Calibration certificate s optional KATflow 150 Acoustic propagation Straight pipe lengths For a horizontal pipe Select a location where the transducers can be mounted on the side of the pipe so that the sound waves emitted by the transducers pro
16. diffuser Inlet Outlet L230D L25D L L gt 30D L gt 5D q j E me Disturbance source reducer Inlet Outlet L210D L25D L gt 10D L gt 5D dE H I Disturbance source valve Inlet Outlet L gt 40D L gt 10D CF L 40D F L gt 10D ama pm i du I Disturbance source pump Inlet f L gt 50D L gt 50D gt f 2 4 Pipe preparation Clean the pipework from dirt and dust around the area where the sensors shall be placed Remove loose paint and rust with a wire brush or file Firmly bonded paint does not necessarily need to be removed down to bare metal provided the flowmeter diagnostics indicate sufficient signal level strength 11 KATflow 150 Reflection Mode Diagonal Mode Sensor spacing 2 Installation 2 5 Clamp on sensor mounting configurations and sensor spa cing The most common clamp on sensor mounting configuration is the Reflection Mode also known as V Mode see Illustration 3 sketch 1 Here the ultrasonic signal pass twice through the medium 2 signal passes The Reflection Mode is the most convenient mounting method as the sensor spacing distance can be measured easily and the sensors can be perfectly aligned This method should be used whenever possible
17. mounting location Ensure that the tem perature at the selected location is within the ambient operating temperature range of the flow transmitter see Specification Acoustic propagation is given when the flowmeter is able to receive sufficient signal from the transmitted ultrasonic pulses The signals are attenuated in the pipe ma terial the medium and at each of the interfaces and reflections External and in ternal pipe corrosion solid particles and gas content in the medium do heavily con tribute to signal attenuation Sufficient straight lengths of pipe on the inlet and outlet of the measuring location guarantee an axi symmetrical flow profile in the pipe for good measurement accur acy If no sufficient straight lengths of pipe are available for your application meas urements are still obtainable but the uncertainty of the measurement can be com promised 2 3 Installation location Select an installation location as per recommendations in Table 1 and try to avoid measuring inthe vicinity of deformations and defects of the pipe near welding seams where deposits could be building up in the pipe ATT ea R For a free inlet or outlet pipe section Select the measuring point at a location where the pipe cannot run empty KATflow 150 2 Installation
18. sensors 100 080114 1 Illustration 5 Application of acoustic coupling gel 16 KATflow 150 Correct sensor posi tion 2 Installation 2 7 3 Correct positioning of the sensors 080114_1 Illustration 6 Correct positioning of the sensors Always mount the transducer pair such that the free front edges of the sensors face each other There is a different engraving on the top of each transducer The transducers are mounted correctly if the engravings on the two transducers are forming an arrow to gether The transducer cables should then show in opposite directions Later the arrow in conjunction with the indicated measured value will help to de termine the direction of flow The sensor spacing is automatically calculated by the flowmeter based on the para meter entries for pipe outside diameter wall thickness lining material and thick ness medium process temperature the sensor type and the selected number of signal passes see chapter Operation 2 7 4 Sensor mounting with tension straps Drawing 4 Metallic mounting straps Cut the tension straps to the appropriate length circumference 120 mm Pull approximately 2 cm of the tension strap through the slot in the clamp and bend the strap back to secure the clamp to the tension strap Guide the
19. the opposite side and received by a second transducer These signals are emitted alternatively in the direction of flow and against it Because the medium in which the signals propagate is flowing the transit time of the sound signals propagating in the direction of flow is shorter than the transit time of the signal propagating against the direction of flow The transit time difference AT is meas ured and allows the determination of the average flow velocity along the path of acoustic propagation A profile correction is then performed to obtain the average flow velocity over the cross sectional area of the pipe which is proportional to the volumetric flow rate Illustration 2 Transit time measuring principle KATflow 150 2 Installation 2 Installation 2 1 Unpacking and storage 2 1 1 Unpacking Care should be taken when opening the box containing the flowmeter any mark ings or warnings shown on the parcel should be observed prior to opening The fol lowing steps should then be taken Unpack the flowmeter in a dry area The flowmeter should be handled with care and not left in an area where it could be subject to physical shocks lf using a knife to remove packaging care should be taken not to damage the flowmeter or cables When unpacking the sensor cables suitable lifting equipment should be used as long cables can be heavy The flowmeter package and contents should be checked for completeness against the
20. unit width 30 999 ms U 24 V Imax 4 mA Alarm fault programmable Form C SPDT CO contacts U 48 V Imax 250 mA Clamp on sensors Type K1N K1E Diameter range Dimensions Material Temperature range Degree of protection Type K4N K4E Diameter range Dimensions Material Temperature range Degree of protection Type K1Ex K4Ex 50 3000 mm 60x 30x 34 mm Stainless steel Type K1N 30 130 C 22 266 F Type K1E 30 200 C 22 392 F for short periods up to 300 C 572 F IP 66 acc EN 60529 IP 67 and IP 68 optional 10 250 mm 48x 18x 22 mm Stainless steel Type K4N 30 130 C 22 266 F Type K4E 30 200 C 22 392 F for short periods up to 300 C 572 F IP 66 acc EN 60529 IP 67 and IP 68 optional for use in hazardous areas Zone 1 or 2 Diameter range Dimensions Material Temperature range Degree of protection Certification code Type K4Ex 10 250 mm Type K1Ex 50 3000 mm 60x 30x 34 mm Stainless steel 20 120 C IP 66 acc EN 60529 Protection concept Ex mb IIC T4 T6 Encapsulation The sensors are suitable for use in hazardous areas classified as Zone 1 and 2 The transmitter unit must be placed in the safe area 45 KATflow 150 Appendix A Certificate of Conformity Appendix A Katronlc Technologles Ltd 23 Cross
21. we 100 240 V AC 50 60 Hz 9 36VDC L 080609 1 a Junction Box Connection Reverse Transducer Forward Transducer Clamp on Sensors with Amphenol Connector Reverse Transducer Drawing 3 Electrical interconnection diagram KATflow 150 transmitter 15 KATflow 150 Sensor mounting 2 Installation 2 7 Clamp on sensor mounting Before the sensors can be mounted the installation location should have been determined a sensor mounting method should be chosen the transmitter must be mechanically and electrically installed the sensors must be connected to the transmitter Depending on which sensor mounting method is being used V or Z Mode the clamp on sensors are either mounted on the same side of the pipe Reflection Mode or on opposite sides of the pipe Diagonal Mode The sensor spacing is calculated by the flowmeter from the pipe parameters entered 2 7 1 Sensor pipe mounting configurations Reflection mode Diagonal mode Bee A eo H co A A lt 0 GZ H t ud H A Transducer distance 080114 1 Illustration 4 Sensor pipe mounting configurations 2 7 2 Acoustic coupling gel In order to obtain acoustical contact between the pipe and the sensors apply a bead of acoustic coupling gel lengthwise down the centre of the contact area of the
22. which the relay de energises when in alarm m ode Current Current IP Log Yes If serial output is turned on mode printer then the current input value is output via serial communication No Temperature Source Fixed A fixed temperature can be entered under value PT100 Value read from PT100 temperature sensor in C Value Enter fixed user defined value 0 250 C Instrument info Model Code 150 Serial No Example 90000003 HW Revision Example 1 0 1 0 SW Revision Example 1 0 1 0 Calculation Low F Cut Low flow velocity cut off 0 0 25 m s Max F Cut Maximum flow velocity cut off 0 30 m s Corrected Apply flow velocity profile correction Yes No PV Offset Calibration process variable zero offset 30 30 units PV Scaling Calibration process variable gradient scaling 0 10000 units Zero Cal Zero calibration settings Zero Perform auto zero calibration Yes No Track Track zero offset 29 KATflow 150 4 Commissioning Yes No Delta Zero flow delta time offset in ns read from sensor PROM or entered directly for special sensors Timeup Upstream transit time offset in us allows for fixed delays in special sensors buffer rods and exten sion leads User Identifier Example Pump P3A 9 alphanumeric character string Tag No Example 1FT 3011 9 alphanumeric character string Test Test Mo
23. 1 2 4 Pipe preparation ee ce elec R dte ete e ete des 13 2 5 Clamp on sensor mounting configurations and sensor spacing 14 2 6 Transmitter installation EAEE EEE LR TNE 15 2 6 Wall mounting nain ER Re Ehud 15 2 6 2 Electrical interconnections sisseseade prEN aN RAKKE nnn 17 2 7 Clamp on sensor mounting aaaaaaaaaaaaansannsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnai 18 2 7 1 Sensor pipe mounting configurations essen 18 2 7 2 Acoustic coupling gel nennen 18 2 7 3 Correct positioning of the Sensors azaazsaassaassaassaassaassaaannnnnaanaaaaann 19 2 7 4 Sensor mounting with tension straps sse 19 25 OPO g o p MD 21 3 Switching OD Off co tnt f ee i n ies 21 3 2 Keypad and display nennen 21 3 2 1 Keypad key functions esses nennen nnne annee 21 3 2 2 Display TUrCtions oio nro Dep POPE REDE AEE 23 3 3 Quick setup Wizard aaiaaiaaassaassaassaansaansaannaannnannnnnnnnnnnnnnsnnnnnnnsnnannannsaanaan 24 3 4 Measurements ardet ure de tede re e nee d e e e aeu 26 3 4 1 Main process value PV display eenee 26 3 ine display format iode sente deine degree denne eene deeds 26 3 4 2 Diagnostic displays esses sees nennen nnn 26 E Hee c 27 ACCOMM SSO O a Lr cede cae cases ccc edet Ll E
24. 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 91 4 93 2 95 0 96 8 98 6 100 4 102 2 104 0 105 8 107 6 109 4 111 2 113 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 129 2 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2 149 0 150 8 152 6 154 4 156 2 158 0 159 8 161 6 163 4 165 2 167 0 167 0 170 6 172 4 174 2 176 0 177 8 179 6 181 4 183 2 185 0 186 8 1515 1517 1519 1521 1523 1525 1527 1528 1530 1532 1534 1535 1536 1538 1538 1540 1541 1543 1543 1544 1545 1546 1547 1548 1548 1548 1550 1550 1551 1552 1552 1553 1553 1553 1554 1554 1554 1554 1554 1555 1555 1555 1555 1555 1554 1554 1554 1554 1554 1553 1553 1553 1552 1552 4971 4977 4984 4984 4990 4997 5010 5013 5020 5026 5033 5036 5040 5046 5049 5053 5056 5063 5063 5066 5069 5072 5076 5079 5079 5079 5086 5086 5089 5092 5092 5092 5095 5095 5099 5099 5099 5099 5099 5102 5102 5102 5102 5102 5099 5099 5099 5099 5099 5095 5095 5095 5092 5092 7 Technical data 42 KATflow 150 87 88 89 90 91 92 93 94 95 96 97 98 99 100 104 110 116 121 127 132 138 143 149 154 160 166 171 177 182 188 193 199 204 210 216 221 227 232 238 243 249 254 260 188 6 190 4 192 2 194 0 195 8 197 6 199 4 201 2 203 0 204 8 206 6 208 4 210 2 212 0 220 0 230 0 240 0 250 0 260
25. 97 44 0 489 5 263 0 789 1 207 3 960 40 1 396 15020 m 1 988 4 89 8 0 797 8 575 0 867 20 C 20 C 68 F 17 C 63 F 0 713 985 3231 6 487 0311 3 346 0 713 985 32316 487 0311 3 346 2 18 995 32644 0 79 8 5 1 253 1493 3914 0 61 6 563 17 208 185 158 1 118 IS ERSTE a 0 545 TOMRE C m 143 C 143 C 225 F 0 974 1 127 3697 5 4 02 7742 2540 1 113 1658 54396 21 1 578 5 177 s 1 170 3 838 6 ll Gore 2718 29 245 om 1 170 3 838 6 0 785 20 C Qo 87 2718 _ 29 245 0 81 1 324 43438 3 6 39 KATflow 150 Methane Methanol Methyl acetate Methyl alcohol Methyl benzene Milk homogenized Naphtha Natural Gas Nitrogen Oil Car SAE 20a 30 Oil Castor Oil Diesel Oil Fuel AA gravity Oil Lubricating X200 Oil Olive Oil Peanut Propane 45 to 130 C 1 Propanol 2 Propanol Propene n Propyl alcohol Propylene Refrigerant 11 Refrigerant 12 Refrigerant 14 Refrigerant 21 Refrigerant 22 Refrigerant 113 Refrigerant 114 Refrigerant 115 Refrigerant C318 Sodium nitrate Sodium nitrite Sulphur Sulphuric Acid CH4 CH40 C3H602 CH40 C7H8 N2 C11H1000 C3H8 C3H8O C3H8O C3H6 C3H8O C3H6 CCISF CCI2F2 CF4 CHCI2F CHCIF2 CCI2F CCIF2 CCIF2 CCIF2 C2CIF5 C4F8 NoNO3 NoNO2 S H2S04 0 162 89 C 0 791 20 C 0 934 0 791 0 867 0 76 0 316 103 C 0 808 199 C 1 74 0 969 0 80 0 99 0 912 0 936 0 585 45 C
26. IC regret that we cannot accept the return of the equipment un less accompanied by the completed CRN for Health amp Safety reasons 1 5 Legislative requirements The flowmeter is designed to meet the safety requirements in accordance with sound engineering practise It has been tested and left the factory in a condition in which it is safe to operate The equipment is in conformity with the statutory re quirements of the EC directive and comply with applicable regulations and stand ards for electrical safety EN 61010 and electro magnetic compatibility EN 61326 A CE Declaration of Conformity is issued in that respect a copy of which can be found in the Appendix of these operating instructions The Waste Electrical and Electronic Equipment Directive WEEE Directive aims to minimise the impact of electrical and electronic goods on the environment by in creasing re use and recycling and reducing the amount of WEEE going to landfill It seeks to achieve this by making producers responsible for financing the collection treatment and recovery of waste electrical equipment and by obliging distributors to allow consumers to return their waste equipment free of charge KATRONIC offers its customers the possibility of returning unused and obsolete equipment for correct disposal and recycling The Dustbin Symbol indicates that when the last user wishes to discard this product it must be sent to appropriate fa cilities for recovery and recycling B
27. aterial using cursor keys Confirm by pressing lt ENTER gt PASSES Auto Auto Select transducer configuration number of passes using cursor keys Auto Automatically Z mode 1 pass diagonal mode V mode 2 passes reflection mode N mode 3 passes diagonal mode W mode 4 passes reflection mode 5 passes diagonal mode 6 passes reflection mode ou hAONnd etc Confirm by pressing lt ENTER gt CHHLi SENSOR Spacing 112 5 mm Reflection amp Mode Signal ee dB Sensor placement screen Mount transducers with suggested spacing Observe signal strength Confirm by pressing ENTER to obtain measurements 23 KATflow 150 Table 5 Quick setup wizard Measurement screens Diagnostic screens FLOW R TE 29 678 m3 h Tir 10 56 00 3 Operation Success 3 4 Measurements 3 4 1 Main process value PV display The measurements are started either through the Quick Setup Wizard or the menu structure by selecting Start Measurement upon first power on Once all the para meters are programmed any subsequent power on sequences will bring up the main PV display immediately Display screen Operation FLOW RATE 29 678 math WT 10 56 00 The main process value can be changed by accessing the menu structure Press lt ESC gt at any time to access the main menu Change to other measurement screens by pressing lt NEXT gt
28. de Control system simulation 60 second ramping up of flow velocity in m s from 0 to programmed Max F Cut and subsequent 60 second ramping down i e the process variable would change over com plete possible range All configured outputs will exhibit their programmed behaviour Yes No Settings Date Example 03 10 07 Time Example 09 27 00 Date Format Select from list t dd mm yy mm dd yy yy mm dd Language Select from list t English German French Keypad Enable keypad sound Yes No Defaults Temperature Reload factory default settings except for date and time Yes No Shows control unit temperature Log Memory Interval Percentage of unused datalogger memory re maining A value of zero turns the datalogger off a non zero value turns the datalogger on and defines the logging interval Going from a value of zero to a non zero value clears the log memory 0 999 s Overwrite When the log memory is full i e 0 remaining the logger wraps around and starts to overwrite memory Yes No Low Memory Warning output The amount of memory remain ing at which the flowmeter begins to give an aud ible warning 0 100 Log Download Sends logger content to selected serial commu 30 KATflow 150 Serial interfaces 4 Commissioning nication port Mode Select from list t None Printer Diagnostic Lo
29. ed Shear Wave at 25 C m s 3 150 3 230 3 235 3 220 3 120 3 120 3 141 3 070 3 272 3 095 3 100 3 040 2 260 2 325 2 270 2 540 2 060 2 120 1 200 3 020 3 240 3 240 3 000 2 500 2 720 2 960 1 670 3 125 2 890 2 640 3 980 2 440 3 280 2 380 2 840 1 150 1 070 540 1 060 1 430 7 Technical data ft s 10 335 10 598 10 614 10 565 10 236 10 236 10 306 10 073 10 735 10 512 10 171 9 974 7 415 7 628 7 448 8 334 6 759 6 923 3 937 9 909 10 630 10 630 9 843 8 203 8 924 9 712 5 479 10 253 9 482 8 661 13 058 8 005 10 761 7 808 9 318 3 772 3 510 1 772 3 477 4 690 Please note these values are to be considered nominal Solids may be inhomogeneous and aniso tropic Actual values depend on exact composition temperature and to a lesser extent on pressure and stress 38 KATflow 150 Substance Acetic anhydride Acetic acid anhydride Acetic acid nitrile Acetic acid ethyl ester Acetic acid methyl ester Acetone Acetylene dichloride Alcohol Ammonia Benzene Benzol Bromine n Butane 2 2 Butanol sec Butylalcohol n Butyl bromide 46 n Butyl chloride 22 46 Carbon tetrachloride Carbon tetrafluoride Freon 14 Chloroform Dichlorodifluoromethane Freon 12 Ethanol Ethyl acetate Ethyl alcohol Ethyl benzene Ether Ethyl ether Ethylene bromide Ethylene chloride Ethylene glycol Fluorine Formaldehyde methyl ester Fr
30. entry without saving 20 KATflow 150 Main measurement display Display icons 3 Operation ENTER menu item Confirm entry with saving 3 2 2 Display functions Display icons Menu header Tir FLOW RATE 25 678 Tc t65Eg OO Display line 1 Display line 2 10 56 00 nih Date time optional Illustration 9 Main measurement display Display icon Function T On Not used r V1 Off ae EN On Datalogger recording 5 Off Datalogger switched off i On Not used HUU Off On Backlight switched on LT Off Backlight switched off SSEZ On System I O processor error Off I O processor functioning correctly On Without strike through Speaker on C Off With strike through Speaker off On Poor sensor coupling low SNR Off Sensor coupling OK JO On Not used Off 21 KATflow 150 Table 4 Display icons Quick start wizard D On Not used Off 3 Operation Off RTC failure On RTC operating On Error recorded in error log Off No error detected On Serial communication on RS232 and or RS485 Off Serial communication off 3 3 Quick setup wizard The quick setup wizard allows for a speedy setup of the most important parameters in order to achieve successful measurements in the shortest possible time Display screen Operation MAIN MENU Q
31. eon R12 Glycol 50 Glycol 50 H2O Isopropanol Isopropyl alcohol 46 Kerosene Chemical Formula CH3CO 20 CH3CO 20 C2H3N C4H802 C3H602 C3H60 C2H2CI2 C2H60 NH3 C6H6 C6H6 Br2 C4H10 C4H100 C4H100 C4H9Br C4H9CI CCI4 CF4 CHCI3 CCI2F2 C2H6O C4H802 C2H6O C8H10 C4H100 C4H100 C2H4Br2 C2H4CI2 C2H602 F C2H402 C2H602 C3H8O C3H8O 7 Technical data All data given at 25 C 77 F unless otherwise stated Sound Speed Change Kinematic Viscosity v 2C x10 6 Specific m s ft s m s C m s ft s Gravity 1 082 20 C 1 180 3 8714 25 0 769 8 274 1 082 20 C 1 180 3 871 44 25 0 769 8 274 0 783 1 290 42323 41 0 441 4 745 0 901 1 085 3 5597 44 0 467 5 025 0 934 1 211 3 973 1 0 407 4 379 0 791 1 174 3851 7 45 0 399 4 293 1 26 1 015 3 330 1 38 0 400 4 304 0 789 1 207 3 960 40 1 396 15 02 1 729 5 672 6 0 292 3 141 OTH 33 C 2730 998 3390 27 SF 0 879 1306 42848 465 0 711 7 65 0 879 1 306 42848 465 0 711 7 65 2 928 889 2 9167 3 0 0 323 3 475 o 1 085 3 597 0 601 0 Ere Qua 58 0 81 1 240 4 068 2 33 3 239 34 851 0 81 1 240 4 068 2 3 3 3 239 34 851 1 019 3 3432 0 49 5 272 1 276 20 C 50eC 68 F 15 C 599C 0 559 5 692 0 887 1440 37402 457 Qe Go 1 595 20 C 926 30381 248 0 607 6531 a 8752 2 871 5 1 75 180 C 155 acy ogg sp 961 1 489 979 32119 34 0 55 5 918 1 516 40 C 774 1 2 5897 4 24 0 789 1207 3 960 40 1 39 14 956 0 901 1 085 3 55
32. g download Baud Select from list 1 2400 9600 Default 19200 Parity Select from list t None Even Default Odd Type Select from list 1 Selects the active serial communication port None RS232 RS485 Table 6 Firmware menu structure 4 2 Diagnostics Diagnostic screens can be accessed directly during measurement or through the menu structure 4 3 Display settings The main Process Value PV is the primary measurement data Customer specific settings for data to be displayed can be achieved by accessing the appropriate menu items The PV can be selected from a list of available items 4 4 Output configurations 4 4 1 Serial interface RS 232 The RS 232 serial interface can be used to transmit data on line or to download the integral datalogger content The settings can be found in submenu Serial Comm 4 4 2 Serial interface RS 485 The RS 485 interface is used for networking up to 32 flowmeters to a centralised computer system Each flowmeter is given an unique address to be able to com municate effectively The communication protocol used conforms to the conven tions of the Modbus RTU protocol a description of which is given in a separate doc ument Please refer to customer support for further information In addition the ASCII printer output can be redirected through the RS 485 interface rather than the RS 232 to increase the transmission distance Master Device Wiring 0 3
33. in function Secondary function K Alphanumerical entry Show NEXT available screen item 1 1 short key stroke within display category i e next Q 2 short key strokes measurement screen next dia 3 short key strokes gnostic screen _ 4 short key strokes Qow Alphanumerical entry Qon Starts and resets totaliser A function C 2 Ke Alphanumerical entry Toggles to next DISPIay category D i e measurement displays dia G E gnostic displays F 3 19 KATflow 150 Table 3 Menu structure 3 Operation Alphanumerical entry H l 4 lt Q Show negative total value Alphanumerical entry J K L 5 gt Q Alphanumerical entry M N o 6 Q Show positive total value Q Alphanumerical entry P Q R S 7 Toggle MUltipleXer for multi chan nel functionality DI S Q Alphanumerical entry 0 C d Qorr Stop totaliser function holds totaliser value until Qon is pressed again N 199 Alphanumerical entry DIRECT access to password protec ted settings Move menul list selection curs or UP Alphanumerical entry Character backspace clear Numerical entry only decimal point Switch LCD backlight on off 9 06 9 Alphanumerical entry 0 Space character ll Move menul list selection curs or DOWN Numerical entry only minus sign aA O ESCape menu item Abort
34. l requirements war ranty return policy 1 1 Symbols used in these operating instructions Danger This symbol represents an immediate hazardous situation which could result in a serious injury death or damage to the equipment Where this symbol is shown do not use the equipment further unless you have fully understood the nature of the hazard and have taken the required precautions Attention This symbol indicates important instructions which should be respected in order to avoid damage or destroy the equipment Follow the the precautions given in these instructions to avoid the hazard Call our service team if necessary Call service Where this symbol is shown call our service team for advise if necessary Note This symbol indicates a note or detailed set up tip This symbol represents enumeration Operator keys are printed in bold typeface and placed in pointed brackets 1 2 Safety instructions Do not install operate or maintain this flowmeter without reading under standing and following these operating instructions otherwise injury or damage may result Study these operating instructions carefully before the installation of the equipment and save them for future reference Observe all warnings notes and instructions as marked on the packaging on the equipment and those detailed in the operating instructions For mains powered equipment protective earthing must be connected Do not use the instrume
35. locity Mass flow rate Volume m3 I gal US gallons bbl Mass g kg t Heat flow W kW MW only with heat quantity measurement option Heat quantity J KJ MJ only with heat quantity measurement option Internal data logger Storage capacity approx 30 000 samples 128 kByte optional 100 000 samples 512 kByte All measured and totalised values parameter sets Logging data Communication Serial interface Data RS 232 RS 485 optional Instantaneous measured value parameter set and configuration logged data Software KATdata Functionality Downloading of measured values parameter sets graphical presentation list format export to third party software on line transfer of measured data Windows 2000 NT XP Linux Mac optional Operating systems Process inputs Galvanically isolated from main electronics and from other I O s Temperature PT 100 four wire circuit measuring range 50 400 C resolution 0 1 K accuracy 0 2 K Current 0 20 mA active or 4 20 mA passive U 30 V R 50 Q accuracy 0 1 of MV Process outputs Galvanically isolated from main electronics and from other I O s 0 4 20 mA active Ry 44 lt 500 Q 16 bit resolution U 30 V accuracy 0 1 6 Current Voltage Digital Open Collector Digital relay 8 Specification Upon request O 10 V R 500 Q Totaliser value 0 01 1000
36. logue Input IIN1 Optional Analogue Input IIN2 Optional Analogue Output 101 Analogue Output 102 Optional oci OC2 Optional Digital Output 1 2 485A 3 SCRI 4 siexi GNDX1 i nox2 14 sicx2 13 Terminal Connection Terminal Connection SMB Coax Connection SMB Coax Connection NC Connection Cable 1 Cable type KATOOL u 4 Forward Transducer Jal Clamp on Sensors with 21 sexi 22 GNDX1 24 GNDX2 23 sicx2 H6 Coax WHITE x a Coax BROWN i Q 31 32 33 34 35 36 37 38 39 30v 40 in 41 iN 42 Jenn gt 43 3v A 44 In Y 45 iw 46 ci 47 48 onn is di 49 50 sio 51 Digital Output x E 52 Digital Output 53 54 solos RL1 Optional lg Digital Output of56 57 RL2 Optional T 69 Power Supply 58 HE o Junction Box Connection Cable PT100 Temperature Sensor PT100 Temperature Sensor 0 4 0 4 0 4 0 4 20 mA active input wiring example 20 mA passive input wiring example 20 mA Load 500 Ohms 20 mA Load lt 500 Ohms
37. nductivity Degree of No pressure loss no possibility of leakage protection IP 66 according EN 60529 Retrospective installation for existing plants Operating possible temperature 10 60 C 14 140 F Nocutting of pipes necessary no interruption of Housing material Plastic ABS Polycarbonate process no plant shut down transparent front door only No additional fittings for maintenance required Flow channels 1or2 Hygienic measurement no risk of contamination Power supply 100 240 V AC 50 60 Hz suitable for ultra clean liquids 9 36 V DC specials upon Nocontact with medium no risk of corrosion when request used with aggressive media Display LCD graphic display 128 x 64 Cost advantages when used with large diameter dots backlit pipes high pressure systems etc Dimensions H237 x W 258 x D 146 mm without cable glands Weight Approx 2 3 kg 44 KATflow 150 KATRONIC Flow transmitter cont Power consumption D 5W Signal damping 0 99s Measurement rate 10 1000 s Operating languages English German French Spanish Russian Response time 1 s faster rates upon request Calculation functions Average difference sum Quantity and units of measurement Volumetric flow rate m3 h m3 min m3 s l h l min l s USgal h US gallons per hour USgal min USgal s bbl d barrels per day bbl h bbl min bbl s m s ft s inch s g s t h kg h kg min Flow ve
38. ned for permanent installation General on applications where advanced options and configurations are required The flowmeter includes a Measuring principle Ultrasonic time difference variety of input and output options for diverse correlation principle measurement requirements Flow velocity range 0 01 25 m s Resolution 0 25 mm s The measurement of flow is based on the principle that Repeatibility 0 15 of measured value sound waves are influenced by a flowing medium 0 015 m s Measurements are made by penetrating the pipe with Accuracy Volume flow ultrasound and subsequently time differences frequency 1 3 of measured value variations and phase shifts of the ultrasonic signals are depending on application evaluated This measuring technique has no effect on 0 5 96 of measured value with the flowing medium There is no pressure loss in the pipe process calibration and no wear on components of the measuring device Flow velocity The ultrasonic sensors are clamped onto the outside of 0 5 of measured value the pipe thus eliminating the need to dismantle the Tum down ratio 1 100 pipework and interrupt the process The KATflow 150 Gaseous and solid can be applied to any type of standard pipe carrying content of liquid clean or dirty liquids and liquified gases media lt 10 of volume Advantages Flow transmitter Low installation effort and costs Enclosure Wall mounted housing Measurement is independent of fluid co
39. nsmitter installation 2 6 1 Wall mounting The KATflow 150 is a wall mounted device and can be installed using 6 suitable screws and wall plugs according to the following drawings BOOP 146 5 258 5 243 5 1 5 5 DIA JI TT T 120 CRS E Li B oo s 8 SE o e e a D q EL LI K e 1 mE 81 M20 GLAND Drawing 1 Outline dimensions KATflow 150 ultrasonic transmitter 13 KATflow 150 2 Installation Drilling aid for wall mounting Make sure that the ambient temperature is within the 10 60 operating tem l perature range specified for the transmitter unit 14 KATflow 150 2 Installation Electrical wiring 2 6 2 Electrical interconnections Please note that in order to supply the unit with MAINS POWER the equipment must be protected by suitably sized switches and circuit breakers 100 200 V AC 50 60 Hz 10 W 9 36 V DC 10 W RS 485 Serial Interface Optional Flow Channel 1 Flow Channel 2 Flow Channel 1 Flow Channel 2 Temperature Input PT1001 Optional Temperature Input PT1002 Optional Ana
40. nt with removed or opened covers doors under wet conditions Consider the unpacking storage and preservation instructions to avoid damage to the equipment Install the equipment and cabling securely and safely according to the re spective regulations in place If the product does not operate normally please refer to the service and trouble shooting instructions or contact KATRONIC for help KATflow 150 CE marking WEEE Directive RoHS Directive 1 Safety instructions legal requirements warranty return policy 1 3 Warranty Any product purchased from KATRONIC is warranted in accordance with the relevant product documentation and as specified in the sales contract provided it has been used for the purpose for which it has been designed for and operated as outlined in these operating instructions Misuse of the equipment will immediately revoke any warranty given or implied Responsibility for suitability and intended use of this ultrasonic flowmeter rests solely with the user Improper installation and operation of the flow meter may lead to a loss of warranty Please note that there are no operator serviceable parts inside the equip ment Any unauthorised interference with the product will invalidate the warranty 1 4 Return policy If the flowmeter has been diagnosed to be faulty it can be returned to KATRONIC for repair using the Customer Returns Note CRN attached to the Appendix of this manual KATRON
41. om fluid list 1 Kinematic vis 0 001 30000 mm s cosity Density 100 2000 kg m C speed 800 3500 m s Temperature 30 300 C Lining Material Select from material list Thickness 1 99 mm C speed 600 6553 0 m s Passes Passes Select from list 1 Display Units Select from unit list 1 Damping Smooths the display output the higher the damp ing factor 1 255s Current Mode Yes Current output on No Current output off Min Value Min process variable PV value that corres ponds to 0 4 mA Max Value Max process variable PV value that corres ponds to 20 mA Damping Additional smoothing of the current output the higher the damping factor 1 255s Open Collect or 28 KATflow 150 Mode 4 Commissioning Yes Pulse output on No Pulse output off Pulse Value Totaliser value of selected PV at which a pulse is generated e g PV m3 h Pulse Value 10 a pulse is output every 10 m3 0 01 1000 Pulse Width Width of the pulse 30 999 ms Calc Max This is the calculated max number of pulses per second i e the max pulse rate in Hz Relay Mode Off Permanently off On Permanently energised Alarm PV alarm switch Fault Allocated to system failures see error re port list On Point Value of PV at which the relay energises when in alarm m ode Off Point Value of PV at
42. omer support SYSTEM ERROR Hardware Call customer support VISIBILITY ERR Hardware Failed to read from FRAM Call customer support FRAM LONG WRITE Hardware Failed to write to FRAM Call customer support ERR FRAM READ ERR Hardware Failed to read from FRAM Call customer support RTC ERR Hardware Real Time Clock failure Power on off otherwise call customer support EXTMEM ERR Hardware Logger memory failure Power on off otherwise call customer support SPI ERR Hardware SPI bus failure Power on off otherwise call customer support 12C ERR Hardware I2C bus failure Power on off otherwise call customer support MATH ERR Software Internal calculation error Call customer support STACK ERR Software Internal calculation error Call customer support ADDR ERR Software Internal calculation error Call customer support OSC ERR Software Internal calculation error Call customer support ADC ERR Software Internal calculation error Call customer support IO ERR Software Internal calculation error Call customer support TIMING ERR Software Internal calculation error Call customer support COMM INIT ERR Hardware Internal communication Power on off otherwise error call customer support COMM START ERR Hardware Internal communication Power on off otherwise error call customer support COMM HS0 ERR Hardware Internal communication Power on off otherwise call customer support 36 KATflow 150 6 Troubleshooting COMM HS1 ERR Hardwa
43. other end of the tension strap through the groove on top of the sensor Place the sensor onto the prepared pipe section Hold the clamp on the transducer with one hand and guide the tension strap around the pipe 17 KATflow 150 2 Installation Pull the tension strap and guide the free end through the clamp so that the clamp hooks engage Slightly tighten the screw on the clamp Mount the second sensor in the same way Press the sensors firmly to the pipe There should be no air pockets between the transducer surface and the pipe wall Using a measuring tape adjust the sensor separation distance as sugges ted by the flowmeter 000000000000106 00000000000006 Illustration 7 Sensor mounting with tension straps and clamps 18 KATflow 150 Switching On Off Keypad 3 Operation 3 Operation 3 1 Switching On Off The flowmeter is switched on by applying the power supply to the instrument Equally it can be switched off by disconnecting the external supply 3 2 Keypad and display i e QOO QE Display ULTRASONIC FLOWMETER KATflow 150 OOS Ae GO Jog Keypad RS 232 Serial Interface Illustration 8 Keypad and display overview 3 2 1 Keypad key functions Key Ma
44. pagate horizontally in the pipe Thus the solid particles deposited on the bottom of the pipe and the gas pockets developing at the top will not influence the propagation of the signal Correct Incorrect 2 Installation 2 2 Clamp on sensor installation The correct selection of the sensor location is crucial for achieving reliable meas urements and a high accuracy Measurement must take place on a pipe in which sound can propagate see Acoustic Propagation and in which a rotationally sym metrical flow profile is fully developed see Straight Pipe Lengths The correct positioning of the transducers is an essential condition for error free measurements It guarantees that the sound signal will be received under optimal conditions and evaluated correctly Because of the variety of applications and the different factors influencing the measurement there can be no standard solution for the positioning of the transducers The correct position of the transducers will be influenced by the following factors diameter material lining wall thickness and general condition of the pipe the medium flowing in the pipe and the presence of gas bubbles and solid particles in the medium Check that the temperature at the selected location is within the operating temper ature range of the transducers see Specification After the sensor location has been selected make sure that that supplied cable is long enough to reach the flow transmitter
45. re Internal communication Power on off otherwise error call customer support COMM READ AVE Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ RAW Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ HIS Hardware Internal communication Power on off otherwise TORY ERR error call customer support COMM CRC ERR Hardware Internal communication Power on off otherwise error call customer support SENSOR COUP Application Weak sensor coupling Recouple sensors LING ERR low SNR check installation re duce number of passes look for other location then have a cup of tea and call cus tomer support Table 7 Error messages 37 KATflow 150 7 Technical data Material Steel 1 Carbon hardened Carbon Steel Mild Steel Steel 1 Carbon 302 Stainless Steel 303 Stainless Steel 304 Stainless Steel 304L Stainless Steel 316 Stainless Steel 347 Stainless Steel Aluminium Aluminium rolled Copper Copper annealed Copper rolled CuNi 70 Cu 30 Ni CuNi 90 Cu 10 Ni Brass Naval Gold hard drawn Inconel Iron electrolytic Iron Armco Ductile Iron Cast Iron Monel Nickel Tin rolled Titanium Tungsten annealed Tungsten drawn Tungsten carbide Zinc rolled Glass pyrex Glass heavy silicante first Glass light brate crown Nylon Nylon 6 6 Polyethylene LD PVC CPVC Acrylic Sound Spe
46. ttings Units Select from list 1 4 m s f s in s m3 h m3 min m3 s l h l min V s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min Pipe material Select from list 1 Stainless steel Carbon steel Ductile cast iron Grey cast iron Copper Lead PVC PP PE ABS Glass Cement User pipe c speed Pipe c speed Only if user pipe material selected 600 6553 5 m s Outside dia meter 6 6500 mm Wall thickness 0 5 75 mm Fluid Select from list 1 Water Salt water Acetone Alcohol Ammonia Carbon Tet Ethanol Ethyl alcohol Ethyl ether Ethylene glycol Glycol water 50 Kerosene Methanol Methyl alcohol Milk Naphtha Car oil Freon R134a 26 KATflow 150 4 Commissioning Freon R22 Hydrochloric acid Sour cream Sulphuric acid Toluene Vinyl chloride User kinematic viscosity density medium c speed Kinematic vis cosity Only if user fluid selected 0 001 30000 mm s Density Only if user fluid selected 100 2000 kg m Medium c Speed Only if user fluid selected 800 3500 m s Temperature 30 300 Liner Material Select from list 1 None Epoxy Rubber PVDF PP Glass User liner c speed Liner c speed Only if lining material selected 600 6553 0 m s Liner thickness Only if lining material selected 1 0 99 0 mm
47. uick start System Installation Diagnostics Output Datalogger Input Serial Comm Upon first power on and the boot up sequence the main menu is displayed Use lt UP gt and DOWN cursor keys to select Quick start Confirm by pressing lt ENTER gt QUICK START MEHU Setup Wizard Single Setup Wizard Dual Start Measurement Use cursor keys to select Setup Wizard Con firm by pressing lt ENTER gt Stain Stain PIPE MATERIAL ess Steel ess Steel Choose pipe material using cursor keys and pressing lt ENTER gt OUTSIDE DIAMETER 76 1 Enter outside pipe diameter using alphanumer ical keys and confirm by pressing ENTER Use key UP as character backspace clear to correct for data entry errors If O is entered an additional screen appears that allows entering the pipe circumference 22 KATflow 150 3 Operation WALL THICKNESS 3 4 Enter pipe wall thickness using alphanumerical keys and confirm by pressing lt ENTER gt Use key lt UP gt as character backspace clear to correct for data entry errors FLUID later Water Water Select fluid using cursor keys Confirm by pressing lt ENTER gt TEMPERATURE 20 0 C Enter process temperature using alphanumer ical keys and confirm by pressing ENTER Use key UP as character backspace clear to correct for data entry errors LINER MATERIAL Rubber Rubber Select pipe lining m
48. y not discarding this product along with other household type waste the volume of waste sent to incinerators or landfills will be reduced and natural resources will be conserved Please use the Customer Return Note CRN in the Appendix for the return to KATRONIC The European Union s RoHS Restriction of the use of certain Hazardous Sub stances Directive 2002 95 EC goes into effect on July 1 2006 All of the instru mentation manufactured by KATRONIC falls under Category 9 Measurement and Control Equipment Currently this category is exempt from RoHS compliance until at least 2010 when it and other exemptions will be reviewed Regardless of this all products manufactured by KATRONIC are compliant with the RoHS Directive KATflow 150 Clamp on transit time flowmeter Measuring principle 2 Introduction 2 Introduction The KATflow 150 is an ultrasonic flowmeter utilising clamp on sensors for the measurement of liquids in full closed pipes Flow measurements can be under taken without interrupting of the process or interfering with the integrity of the pipeline The clamp on sensors are simply attached to the outside of pipes The KATflow 150 uses ultrasonic signals for the measurement of the flow employing the so called transit time method MATE ur oD Illustration 1 Clamp on ultrasonic flowmeter configuration Ultrasonic signals are emitted by a first transducer installed on one side of a pipe reflected on

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