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Operating Instructions tico 735
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1. la 96 j 4 100 A tico 735 HENGSTLER y i j EF 4 cS es 9 E J pi vA 4 m Panel Cutout 9240 5 4540 5 G ve Insert the unit in the panel through the cutout Ensure that the panel gasket is not distorted and the instrument is positioned squarely against the panel Slide the mounting clamp into place on the instrument and push it forward until it is firmly in contact with the rear face of the mounting panel and the tabs on the bracket arm are seated in the mounting grooves on the side of the unit The electronic components of the instrument can be removed from the housing after installation without disconnecting the wiring To remove the components grip the side edges of the panel and pull the instrument forward Take note of orientation of the unit for subsequent replacement in the housing 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer page 3 12 Wiring Power Supply RS 485 z B A OV Rear Terminal NC Connections v HENGSTLER Relay OUT1 DE NC NC NC NC NC o 24 NC A Danger Hazardeous voltage NC Timing Inputs Terminal 2 i
2. 4 Tacho Rate Meter 5 Rate amp Totaliser 6 Time Counter 7 1 Preset Counter 8 2 Preset Counter 9 Batch Counter Linear Output 0 none 3 with 4 20 mA only with function 2 4 5 1998 HENGSTLER GmbH This documentation may not be changed amended or copied without prior written consent of HENGSTLER GmbH and may not be used in contradiction to this company s rightful interests HENGSTLER Hengstler GmbH Postfach 11 51 D 78550 Aldingen Germany Tel 49 7424 89 539 Fax 49 7424 89 470 Member of the DANAHER CORPORATION U S A 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer page 12 12
3. Programmable help function and secondary legend display e Programmable for single input or cumulative operation e Choice of NPN or PNP primary input e Standard outputs one NPN transistor amp one relay e Front panel reset enable and preset lockout e Optional RS 485 plug in card Index oA UY MVS ERS TIOINS seagate E ac ek Oa ae a ea eh ee aa Installation cereals tia Se ctha laird tage ti acti eased tage ea bed dated aE NA EE E debe ane edhe idle omega aoa Pane PMmountinG cata mn n an Geta iol eth aisha tech eae eat ata denies WINO Se ac r reer here ERE AEN Denn orien Semon arent EE E tet cn or eee er tors OTel Ii 6 9 ee eet nea entra CARE ter ae SORE Et rd rite EEE EEEE PEE EE eat OUT Ae ene REL Fert Front Panelyerscorenn tii nma ni ciate ick A BG Met iene duet E aus tate a Operation ModE a 0 lt ee hia lees cae ere ede eel ea eee Ae has ieee ee eae Pr gram MOUE cr a n a a a Ben Sia oat Recerca ee aa Rein a N AE al deel ani ciao Entering Program Mode and basic Operation ccccceeeeeeeeeeeeneeeeeeeeeeeeeeeeeeceaeeeeeeeeeeetenenaaees Program Parameter Sequence sist tees eid au Ral eRe detawe ieee WPSGMUMC el NDA hese ti et cot ate te tant Raat elect x eet eict aa Canes Aa ht cet Moet e A ROR Ga RISING ALONE TI OY cc x Sires as at te ak PG de ee ected eine At ted ea cee earn aD Mae aah ate ene a 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer page 1 12 HENGSTLER Safety Instructions This symbol i
4. pressed instead of waiting 3 seconds the unit is in Edit Operation as indicated by the MSD flashing If there had been no key activity for 3 seconds press the scroll key to enter Edit Operation MSD flashing Use the scroll and edit keys to change the value as in Operation Mode described on page 5 Press the Program Key to enter any changes page 7 12 HENGSTLER Program Parameter Sequence Funct F PGM Ty Q q 3 2 C pa PGM InPut Y Q Function Function Determines how the Output 1 will operate in relation to the Set Value Adjustment Range C ul F S iN F Cumulative Elapsed Single Time value will Default Value time value will continue display the elapsed time Single to accumulate during all of an individual input instances when the input and will reset to zero for is active each successive new pulse Time Format Function Sets the unit of measure for the time values that will be shown on the display in Operation Mode Adjustment Range P15 t HPA E Minutes amp Seconds Input pulses will be timed in minutes hours and seconds minutes Seconds Input pulses Minutes Input pulses Hours Input pulses will be timed in seconds will be timed in minutes will be timed in hours Default Value Seconds Timing Direction Function Determines if the time value will increment from zero and change the state of the output at the set value Up or decrement from the set value and change the state of the o
5. 485 communication board utilizing ASCII protocol can be installed as an option Terminals 16 and 17 serve as the B and A connections respectively while terminal 18 is connected as the common Terminals 1 9 10 11 12 15 22 23 amp 24 are not used and must not be connected page 4 12 HENGSTLER Operation Front Panel HORGSTLER Output Indicators Primary Display a Secondary r man F Display Down Scroll gt CD Program PGM 2 735 061 Scroll Program Key functions In Operation Mode Used in Edit Operation to decrement the digit highlighted by the Scroll Key In Program Mode Used in Edit Operation to decrement the digit highlighted by the Scroll Key if the setting is a numerical value or present the next in the series of choices for that parameter InAll Modes Moves the unit into Edit Operation which is indicated by the left most digit flashing Successive presses of the key are used to move to the digit to be edited Wrap around will occur from least significant digit to most significant digit InOperation Mode Used to move between the time value display amp the Set Value and to enter an edited set value Holding the key down for 3 seconds will cause the unit to enter Program Mode In Program Mode Used to move from one parameter to the next and enter the edited parameter values Holding the key down for 3 seconds will cause the unit to return to Operation Mode In Operation Mo
6. HENGSTLER Operating Instructions tico 735 Elapsed Timer Introduction Your Hengstler tico 735 Elapsed Timer is one model in a family of 1 8 DIN units which offers breakthrough display technology as well as easy to program single line parameters Designed to provide instant visual feedback regarding an application s key input value the tico 735 not only has a 18 mm high LED display but also the ability to change display colour based on process status programmable parameter in Operation Mode Easy programming is made possible via a help function and a secondary legend display This manual will guide you through the installation and wiring of your tico 735 unit with information on proper panel mounting and rear terminal layout and wiring instructions In addition the instrument s operation and programming modes are thoroughly explained The operation mode provides day to day operation and allows editing of preset values The Program Mode enables the configuration of various parameters prior to initial operation These parameters include those for basic configuration as well as other settable features which will enhance the functionality and usability of the device This manual also provides information on the tico 735 Elapsed Timers s transistor and relay outputs product specifications and ordering and warranty information Features e Awesome 18 mm high digit LED display e Programmable colour change display based on an event e
7. ceeding the values in accordance with the technical data e If it is to be assumed that operation without danger is not further possible the device must be put out of operation and secured from unintentional operation It must be assumed that an operation without danger is not further possible if the device shows damage if the device stops functioning after a longer stocking period under unfavourable conditions after heavy strain during transportation e If by a failure or a malfunction of the device endangering of men or animals or damaging of facilities are possible this must be avoided by additional safety measures end switches protection devices and etc e Before opening any cover the device must be switched voltagefree e Hengstler Counters are intended for industrial applications e The mounting environment and nearby cabling have an important influence on the EMC noise radiation and noise immunity of the counter When putting into operation the EMC of the whole installation unit has to be secured In particular the relay outputs are to be protected from high noise radiation by suitable wiring 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer page 2 12 HENGSTLER Installation Panel mounting The instrument can be mounted in a panel with a thickness of up to 12 mm The cutout should be made based on the recommended panel opening illustrated in the drawing below
8. de Resets the time value to zero This button can be disabled via the Front Panel Reset Enable parameter in Program Mode In Program Mode No function In All Modes Will abort an Edit Operation and return the preset parameter to its previous value Rev 030798 Display functions Display Secondary Output indicators Operating Instructions tico 735 Elapsed Timer In Operation Mode Default display is the time value Can be scrolled using the program key to display the Set Value If the Help function is enabled this display will first show the parameter description for 3 seconds see page 5 for example In Control Mode Displays the value or selection for the current parameter If the Help function is enabled this display will first show the parameter description for 3 seconds see page 6 for example In Operation Mode Indicates numerically if the Set Value is being viewed on the primary display This display is blank when Time Value is being shown In Control Mode Provides a 1 digit alpha or numeric character to indicate which parameter value is being shown on the primary display 4 illuminates when OUT1 is active Y no function page 5 12 Operation Mode Changing a Preset value example Default display is the present time value Pressing the Program Key will cause the display description to appear on the main display If there is no key activity for 3 seconds the primary di
9. he main display for 3 seconds prior to the paramter value appearing Adjustment Range l A HLP J h Default Value Help Yes Multi Help No Only the Help Yes character parameter parameter values will descriptions will appear appear on the on the primary display primary display The The value associated parameter can be with that parameter will identified by a single appear by pressing the digit in the secondary scroll key or waiting for display 3 seconds 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer page 10 12 Technical Data Display and Keyboard Physical Environmental Approvals Start Input A Control Inputs Outputs RS 485 Option 2 735 061 Rev 030798 Primary Display Secondary Display Annunciators Keyboard Dimensions Mounting Panel Cutout Construction Terminals Power Supply Power Consumption Temperature Relative Humidity Ratings EMC Susceptibility EMC Emissions Safety General Active Edge when PNP when NPN CTRL1 Reset CTRL2 Security Lockout OUT1 NPN OUT1 Relay Sensor Power Supply Type Parameters Operating Instructions tico 735 Elapsed Timer HENGSTLER Red Green 7 segment LED 5 digits height 18 5 mm Red Green single digit 7 segment LED height 7 mm 1 red LED for OUTI 4 rubber keys for programming and manual reset DIN 48 mm x 96 mm 110 mm total depth Front panel mounting mounting bracket supplied 45 0 5 mm x 92 0 5 mm
10. led Edit Operation cannot be accessed if the Preset Lock has been enabled in Program Mode Set value SEL S Function Defines the value at which output 1 will be activated Adjustment Range 0 to 99999 Default Value 0 HENGSTLER Program Mode Entering Program Mode and basic operation 23456 The Program Mode can be accessed from the Operation Mode by holding the Program Key for 3 seconds The Program Mode can be exited by holding the Program Key for 3 seconds or remove power from the unit and repower it After 90 seconds of key inactivity the unit returns to Operation Mode automatically PGM ft ED for 3 secs The name of the first parameter 3 secs or Edit Operation will appear on the primary Funct gt a display D gt 1 Lul F Pressing the Scroll Key or no key activity Successive presses of the PGM for 3 seconds will display the value for that Program Key will scroll the Sd parameter The secondary display will display through the remaining parameters in the Program Mode To exit Program Mode hold the Program Key for 3 seconds Parameter names will not appear on the main display if the Help function has been disabled in Program Mode 2 735 061 Rev 030798 Forla Operating Instructions tico 735 Elapsed Timer indicate the one digit identifier for the parameter The digit in the secondary display will flash to indicate the unit is in Program Mode If the Scroll Key was
11. ndicates passages in the text which you have to pay special attention to so as to guarantee proper use and preclude any risk e The range of applications for this product are industrial processes and controls where the overvoltages applied to the product at the connection terminals are limited to values of the overvoltage category Il e This device is made and tested according to the valid standards of technics and has left the factory in a perfect safety state To keep this state and secure operation without danger the user has to observe the saftety and warning hints contained in this operation manual e Assembling and mounting of electrical divices are restricted to be done by skilled electricians Skilled electrician is who can judge the tasks deputed to him and foresee possible dangers due to his special education knowledge and experience and consciousness of the pertinent standards e Mount devices are only allowed to be operated when mounted e Finger protection at connection part of mount devices is to be secured when mounting e While mounting the device it must be secured that the requirements which are asked for the device in the pertaining standards for safety are not affected in a negative way so reducing the safety of this mount device e Mounting and assembling of device needs observation of the specifications of the local Energy Suppliers e Before switching on make sure that the power and control voltages are not ex
12. oard installed tion board is installed field this parameter will need to be in the unit changed from its default of none Communication Address Appears only if communication board is installed and activated Function Defines the unique communication address of the counter Adjustment Range 1 to 99 Default Value 1 Baud Rate Appears only if communication board is installed and activated Function Selects the serial communication speed Adjustment Range 1200 BPS 2400 BPS Default 4800 BPS 9600 BPS Display Colour Change Function Defines the colour of the display for prior to and after the preset value is reached Adjustment Range fd o Red The display will Green The display Green to Red The Red to Green The always be red will always be green display will be green display will be red prior prior to the preset value to the Preset value Default Value being reached It will being reached It will Green to red turn red after Preset turn green after the has been reached Preset has been reached 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer page 9 12 HENGSTLER Preset Lock Function Determins whether Set Values changes via the front panel are locked out Adjustment Range Default Value Locking Enable Set Locking Disabled Set Locking Disable value is read only value can be viewed and changed Help Prompt Function Determines whether the multi character parameter name will appear on t
13. panel thickness max 12 mm Front carrier with circuit boards can be pulled out Screw Type combination head 90 264 VAC 50 60 Hz electrically separated from all inputs and outputs or 20 to 50 VAC 22 to 55 VDC 4 Watts Operation O C to 55 C 32 F to 131 F Storage 20 C to 80 C 4 F to 176 F 20 to 90 non condensing Frontpanel IP 66 Complies with EN 50082 1 92 95 Complies with EN 50081 1 92 2 94 DIN EN 61010 part 1 according to protection class II Overvoltage category Il Contamination level 2 UL CUL NPN or PNP programmable capable of TTL 30 VDC max High 3 0 V Low lt 2 0 V or open 10 kOhm to OV High 3 0 V or open Low lt 2 0 V 4 7 kOhm to V NPN High 3 0 V or open Low lt 2 0 V 4 7 kOhm to V edge sensitive 25 ms min max 30 VDC NPN High 3 0 V or open Low lt 2 0 V 4 7 kOhm to V level sensitive 25 ms min max 30 VDC Open Collector 30 VDC max 100 mA max response time lt 75 Us at lt 2 us cyclical accuracy Changeover Form C 240 VAC 3A or 115 VAC 5A pull in time approx 8 ms 12 unregulated VDC 125 mA max ripple lt 0 5 V RS485 serial asynchronous Open ASCII Master Slave up to 99 zones 9600 1200 Bd 1 start 7 data 1 stop even parity page 11 12 HENGSTLER Ordering Information Relay 2 0 none 1 with Relay 2 only with function 4 5 8 9 Communications 0 none 5 with RS 485 Function 1 Totaliser 2 Position Indicator
14. s the connection for input A which is the start signal for time accumulation The common connection for input A is terminal 3 Control Digital Inputs A contact closure or NPN signal can be used to activate preconfigured functionality Terminal 5 is used for a remote reset function while Terminal 6 is a security function that when active will prohibit entry into Program Mode Terminal 8 serves as the common for both of these inputs Auxiliary Power Output A 9 15 VDC for powering external sensors up to 125 mA can be accessed by connecting the positive supply side of the sensor to Terminal 4 and the negative side to Terminal 8 Power Supply Input For an AC powered unit Terminal 13 serves as the line or hot side connection for AC powered units and as the positive side for DC powered units The neutral side for AC powered units and the negative side for DC powered units are connected to terminal 14 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer Input A gt po Transistor Outputs Your unit comes standard with an NPN output which is activated by the preset Transistor output 1 which is tied to the Set Value is on Terminal 7 Terminal 8 serves as the common connection for the Transistor output Relay Outputs Your unit comes standard with a relay output which is tied to the Set Value Terminal 19 is NC Terminal 20 is common and Terminal 21 is NO Serial Communication An RS
15. splay will switch back to the count value Continued pressing of the Program Key will scroll to the Set Value see parameter sequence below The full parameter description will appear on the main display To change the Set value press the Scroll Key If there was no key activity for 3 seconds the Set value will appear one digit description shown on secondary display however press the Scroll Key in order to edit The unit will now be in Edit Operation as signified by the most significant digit flashing Display Parameter Sequence ce Time Value Function Displays the present time value Adjustement Range 0 to 99999 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer page 6 12 HENGSTLER that needs to be changed Wrap around will occur from the least significant to the most significant digit lt Use the Down Key to decrement 3356 15 the digit until the desired value appears The display will wrap around from 0 to 9 After the desired digits have been SE E changed press the Program Key to enter the new value The new value will appear on the main display without any flashing digits Press the Program Key again and the parameter description will appear on the main display s lt Use the Scroll Key to move from 34 56 5 left to right and highlight the digit v Parameter descriptions will not appear on the primary display if the Help function has been disab
16. utput at zero Down Adjustment Range dolin d Up The unit will time up Down The unit will Default Value Up from zero and activate begin at the set value the output when the set and time down The set value is reached value output will be activated when the time value reaches zero Input Type Function Programs the unit to match the electrical characteristics of the input signal Adjustment Range 5 im 1 Src 1 Sinking The unit will Source The unit will accept an NPN or dry accept an PNP input contact input which which sources voltage sinks voltage to common Default Value Sinking 2 735 061 Rev 030798 Operating Instructions tico 735 Elapsed Timer page 8 12 r5 En PGM mM n HENGSTLER Front Panel Reset Enable Function Determines whether the Front Panel Reset key can be used to reset the time value Adjustment Range Enable The count value Disabled The Front Enable can be reset while being Panel Reset Key is viewed in Operation disabled and the count Mode by pressing the value can only be reset Front Panel Reset Key through the Remote Reset Input Serial Communication enabled Appears only if a communication board is installed and activated Function Activates the RS 485 communication option board Adjustment Range Default Value If ordered from the factory with the RS 485 board the default will be None no communica Fitted A communica Fitted If the board is installed in the tion b
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