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Operating instructions Universal drilling and milling machines

1. The cutting edges of the tools are sharp and can cause serious injury when touched Throughout the drilling and milling processes sharp and often hot swarf is produced which is then thrown off by the momentum of the tool in operation In order to prevent accidents it is necessary to wear goggles or a face shield It is furthermore recommended to wear well fitting clothes especially on the arms nothing loose and in the case of long hair a hair net should be worn to prevent anything being caught or drawn in by the rotating work spindle or when changing the workpieces By pulling the mains plug the drilling and milling machine is disconnected from the electrical current This should be observed when a drill or mill is changed the machine has to be serviced In order to avoid wear and tear on the tools and the drive motor it is recommended that the tools are to be selected with care worn tools should be exchanged for sharp ones and the feed should be calculated such that the r o m of the work spindle is only slightly reduced The depth of the feed must be selected with precision so that it is not possible to drill into the support table We recommend the installation of light which provides a level of at least 500 lux at the point of tool cutting operations Appropriate means must be used to dispose of drilling and milling swarf We strongly recommend that the drill chuck key is be fixed to the machine by means of a clamp o
2. 11200311 11700019 11860001 11700022 11200315 11700124 11200329 11700125 11700028 11700030 11700029 11245326 11700039 11700038 11200320 11700026 11870001 Designation Column Adjusting strip Vertical slide Index bolt Washer Hexagon nut Lock nut Hexagon socket screw Headless pin Clamping lever Thrust piece Hexagon nut Concertina cover Screw Concertina cover guide Headless pin Washer Screw Stud bolt Hexagon nut Washer Nut holder Spindle nut contained in ball screw order no 11245327 Screw Washer Cover plate Screw Alu scale 41 13 Drawing and list of parts 13 9 Z column with vertical slide for CNC milling machines trapezoid thread spindle CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed see assembly group Z spindle with cnc drive complete E see assembly group lateral drive for Z spindle complete Q 23 54 28 EN g 42 13 Drawing and list of parts 13 9 Z column with vertical slide for CNC milling machines trapezoid thread spindle CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed Part No CONOR WD MOMONMDNMNNNNNNNHHHtr ero ef eH Tt OO OON DOOR WNHYH OCOUDODOAN AHR WDN CO Pieces Order No i SA N OR SOC SS SO GO I Se ee ee ee es 11200301 11200302 11200303 11700017 11700018 11700019 11700020 11700021 11700123 11840004 11200311 11700019 11860001 11700022
3. 12 1 11700046 Hexagon socket screw 13 3 11700123 Hexagon socket screws 14 1 11200114 Tool spindle MT2 14 1 1 112001141 Tool spindle MT3 14 2 1 112001142 Tool spindle SK30 15 1 11200115 Spring wire 16 2 11810021 Spiral bearing 17 1 11200117 Quill 18 2 11810022 Nilos ring special seal washer 19 1 11200119 Nut thin 20 1 11200120 Nut thick 21 1 11200121 Feather key 22 1 11200122 Pinion shaft 23 1 11700018 Washer 24 2 11700123 Hexagon socket screw 25 1 11202125 Flange 26 1 11239 Motor high speed 27 1 11200127 Wheel hub 28 1 11200128 Activating lever 29 1 11840001 Handle 30 1 11700016 Spiral pin 31 1 11200131 Scale ring 32 1 11700124 Cylinder head screw 33 1 11700012 Circlip 34 1 11700121 Hexagon socket screw 35 1 11800029 Operating cover 36 1 11700092 Hexagon screw 37 1 11200137 Depth stop 38 1 11850001 Spiral spring 39 1 11840002 Clamping lever 41 2 11700036 Hexagon socket screw 42 1 11700051 Flat headed screw 43 1 11202143 Thrust washer 44 1 11202144 Motor belt pulley 45 2 11700021 Hexagon socket screw 48 1 11200416 Allen key 8 mm MT2 48 1 1 112004161 Allen key 10 mm MT3 SK30 49 1 11200411 Tool draw in bolt with thread M10 MT2 49 1 1 112004111 Tool draw in bolt with thread M12 MT3 SK30 50 1 11800008 Emergency OFF switch 51 1 11202151 Protective cover 35 13 Drawing and list of parts 13 6 36 Milling head for CNC milling machines high speed with 2 0 kW motor CC F1200 high spe
4. 4 and 12 Both slides can be blocked by means of the clamping levers parts no 21 and 3 The feed motion drilling and milling depth Z axis is accomplished by using the handwheel part no 20 To operate the milling head by means of the handwheel loosen clamp lever part no 18 and fix it again after operation The travel path can be read from the scale rings One graduation mark corresponds to 0 05 mm A complete revolution of the handwheel corresponds to a slide path at the X axis scale ring part no 15 and Y axis scale ring part no 5 of 4 mm with ball screws 5 mm at the Z axis scale ring part no 33 of 2 mm with ball screws of 2 5 mm 39 21 3 5 4 4 5 21 Another possibility of operating the tool spindle is by turning the operating lever part no 29 After loosening the clamping lever part no 39 the control lever can be turned One graduation mark on the collar part no 31 corresponds to 1 mm of travel The clamping lever must be well tightened again afterwards The work spindle has a maximum travel of 55 mm We recommend that the feed range infeed should not be selected too generously but that in the case of greater infeed depth this should be accomplished in multiple steps 23 10 Recommendations for application and operation We recommend the following the drill should be inserted and clamped with the chuck key in such a way that the drill is positioned exactly between the three clam
5. Motor Protective cover Washer Nut Washer Screw Belt pulley Belt 85 13 13 35 86 Drawing and list of parts Y spindle for automatic feed for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed 12 2 19 25 31 30 26 24 14 27 34 28 29 Se ss f f a d l onl ook f N f ade N N 4 20 21 i22 m f F F es f _ i Ps Po Fa n 17 415 18 35 16 9 13 Drawing and list of parts 13 35 Y spindle for automatic feed for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed Part No OoorkrR NM CO N 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 29 26 2 28 29 30 31 32 33 34 35 Pieces Order No 112002103 3 2 J 3 a A BR WO WH ON S S S SS IM Ma MSO SM a a os S S N SH SH M SS M 11810007 11850002 11810004 112002104 11840003 11204001 11204001 16404001 11700087 11700018 11700031 11204103 11204104 11700087 11204106 11204105 11810027 11700042 11700043 11204108 11204109 17000130 11204110 11204112 11204113 11700046 11204111 11800002 11204116 11700018 11700020 11700038 11700026 11204114 11820003 Designation Spindle bearing Ball bearing Spring Ball Scale ring 80 graduation marks for milling machines with trapezoid thread
6. Spindle F1470LF F1410 LF high speed milling machines with ball screw Spindle with Spindle nut F7200 F1200 high speed Spindle with Spindle nut F 72170 F1210 high speed Spindle with Spindle nut F1410LF F1410 LF high speed Threaded pin Washer Screw Stepper motor nccad basic Stepper motor nccad professional Belt pulley Flanged wheel Lock ring Spiral pin Adjusting nut Toothed belt pulley Motor support Jam for motor support Screw Distance sleeve Stepper motor Round head screw Nut Protective cover Stepper motor Screw Belt 81 13 Drawing and list of parts 13 33 Y spindle for CNC milling machines CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed CC F1410 LF CC F1410 LF high speed 82 13 Drawing and list of parts 13 33 Y spindle for CNC milling machines CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed CC F1410 LF CC F1410 LF high speed Part No oor NM 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 2 28 Pieces Order No YD Ne ee eee Se ee eee a A BR HBR BP aa KH Po NM HY NM W 112002103 11810007 11850002 11810004 112002104 112452104 11840003 11200207 11200207 16400207 16400207 11245207 11245207 11235207 16400209 11700087 11700018 11700031 11800003 11800028 1121021213 1121021212 11700048 11700049 112003222 112102126 1121
7. then turning to the left Now the milling head can be swivelled to the desired degree to the left or to the right In order to fix the milling head in this position tighten both the high nut and the hexagon nut again In order to bring the milling head back to its normal position loosen the high nut and the hexagon nut on the vertical slide and bring the vertical slide back to its upright position After turning back the hexagon nut on the index pin the latter can be pushed into the opening in the work spindle housing by hand Now both the hexagon nut and the lock nut of the index pin as well as the hexagon nut and the high nut on the vertical slide can all be tightened 19 25 10 Recommendations for application and operation 10 2 26 Drill stroke depth stop lt is also possible to set the feed motion of the milling spindle to a specified measure Therefore the desired depth can be adjusted by means of the operating lever part no 27 28 29 depth can be read from the scale ring part no 31 and the depth stop part no 37 is to be turned to the correct position so that it hits the milling head Then tighten the hexagon bolt part no 36 11 Coolant unit The coolant unit consists of 1 Tray with lubrication coolant sump which collects the lubrication coolant mixture fort he feed pump Content Coolant unit 13 litres Safety machine cabin 42 litres 2 Feed pump with the following electrical data
8. 11700038 11200320 11700026 11870001 Designation Column Adjusting strip Vertical slide Index bolt Washer Hexagon nut Lock nut Hexagon socket screw Headless pin Clamping lever Thrust piece Hexagon nut Concertina cover Screw Concertina cover guide Headless pin Washer Screw Stud bolt Hexagon nut Limpet washer Nut holder Spindle nut contained in ball screw order no 11245327 Screw Limpet washer Cover plate Screw Alu scale 45 13 Drawing and list of parts 13 11 Z column with vertical slide for Milling machines with automatic feed F1200 F1200 high speed F1210 F1210 high speed aoe assembly group see assembly group spindie complete lateral drive for Z spindle l with autom feed complete Vose a 19 18 be O T piemin N mee TA i Cah vite aN Pay Aes 46 13 Drawing and list of parts 13 11 Z column with vertical slide for Milling machines with automatic feed F1200 F1200 high speed F1210 F1210 high speed Part No CONOR WD MPMOMONMDNNNNNNNHHHt SP le eK HT CO OONDOORWBNHYH OCOUOAN AHRWDN CO Pieces Order No i SO DD e e M M u I SS A OUO A GS M M ee ee ee es 11200301 11200302 11200303 11700017 11700018 11700019 11700020 11700021 11700123 11840004 11200311 11700019 11860001 11700022 11200315 11700124 11200329 11700125 11700028 11700030 11700029 112003261 1
9. 20 62 Z spindle with CNC drive complete for milling machines CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed CC F1410 LF CC F1410 LF high speed 16 15 T woo I rd T 21 a ee Bid Si 2 4 a i a ran Brett at EN n W pasma AT I EE i TD l Ma AS i j t 1 L i i VLA i My i ey ji BD CCC CCC al 10 13 Drawing and list of parts 13 20 Z spindle with CNC drive complete for milling machines CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed CC F1410 LF CC F1410 LF high speed Part No O ONO OBR W P s ooh 12 13 14 15 16 17 18 19 20 21 22 23 Pieces Order No ook RADA ADYPA RAAB AP A A 11200327 11245327 112003226 11700027 11810007 112003224 11700031 112003222 1121038192 112103193 1121031917 11800003 11800028 11700046 11820003 112103196 11700009 1121038195 11700047 11700048 11700049 1121021213 1121021212 11700050 11700026 Designation Spindle for milling machines with trapezoid thread spindle Spindle with spindle nut for milling machines with ball screw Bevel gear Spiral pin Ball bearing Spindle flange Screw Adjusting nut Motor support Jam motor holder Protective cover not required for linear guide machine with ball screw Stepper motor nccad basic Stepper motor nccad professional S
10. As you can see on the picture page 18 for clarification we have cut open the protective cover and the spindle housing so that the tool retaining screw with the Allen key can be seen Please proceed as follows With the aid of the Allen key screw the tool retaining forcing screw into the work spindle right up to the end of its thread Once the screw blocks turn it back 2 3 revolutions Now the tool is inserted by hand from underneath into the taper of the work spindle and screwed onto the tool retaining forcing screw While this is being done the tool retaining screw is held tight by means of the Allen key Once the tool has been clamped hand tight the work spindle is held by means of the holding pin and the tool retaining screw can be tightened with the Allen key without any effort To eject tools with an internal thread hold the tool spindle tight with the holding pin and loosen the tool retaining screw with the Allen key Now the tool can be screwed off the tool retaining forcing screw by hand and taken out of the work spindle taper from underneath Tools with flat tang without internal threads can be clamped by first of all screwing the tool retaining screw as far back with the Allen key as is necessary to insert the tool into the work spindle After doing this the tool retaining forcing screw is screwed lightly onto the tool To eject the tool the holding pin is inserted into the tool spindle and held tight with one hand By t
11. E i _ NC CAD amplifier card ral HAND 2 96 14 Circuit diagram 14 5 Stepper motor basic version This document shows all units of the electrical equipment including the mains connection Circuit diagram axes motors XYZ nccad BASIC oa a 9976 9 pale sub D plug zs 2 pole cable gt oto ws ON oo F l l 6 pole cable BBAA shielded ie limit switch qi PG 9 2S 2 3 POY Se oe clamp mw 3 Axis direction exchange green and brown 5 shieiding axis motor white brow grey blue NCCAD BASIC 97 14 Circuit diagram 14 6 Stepper motor professional version This document shows all units of the electrical e including the mains connection Wiring diagram XYZ necad profi 4d pole SUB D plug Oh 2 ao 7G LE 2 pole cable gt of w ON op l l G pole cable BBAA shielded oN limit switch A a Se PG Q 22 2 5 PG 9 a o 3 clarmp mu gece oo OO A axis direction exchange green and brown 1 shielding axis motor NCCAD PROFI 98
12. F 72170 F1210 high speed Spindle with Spindle nut for transversal extension Spindle with Spindle nut F1410LF F1410 LF high speed Threaded pin Washer Screw 79 13 Drawing and list of parts 13 32 X spindle for CNC milling machines CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed CC F1410 LF CC F1410 LF high speed 80 13 Drawing and list of parts 13 32 X spindle for CNC milling machines CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed CC F1410 LF CC F1410 LF high speed Part No oor NM 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 2 28 Pieces Order No st QD s a sh AALAN aa VY NY Nw Nw NY WwW 112002103 11810007 11850002 11810004 112002104 112452104 11840003 11200206 11400206 16401206 11245206 11445206 16400216 11700087 11700018 11700031 11800003 11800028 1121021213 1121021212 11700048 11700049 112003222 112102126 112102122 112102123 11700115 112103195 11700047 11700050 1121021217 11700026 11820003 Designation Spindle bearing Ball bearing Spring Ball Scale ring 80 graduation marks for milling machines with trapezoid thread spindle Scale ring 100 graduation marks for milling machines with ball screw Hinged handwheel milling machines with trapezoid thread spindle Spindle F1200 F1200 high speed Spindle F1210 F1210 high speed
13. Spindle F1410LF F1410 LF high speed Milling machines with ball screw Spindle with Spindle nut F1200 F1200 high speed Spindle with Spindle nut F 72170 F1210 high speed Spindle with Spindle nut F1410LF F1410 LF high speed Threaded pin Washer Screw T1 13 Drawing and list of parts 13 31 Y spindle for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed 78 13 Drawing and list of parts 13 31 Y spindle for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed Part No OooarWND 10 11 Pieces Order No st tt OD SN ee eee 112002103 11810007 112002105 11850002 11810004 112002104 112452104 11840005 11200207 11200207 16400207 16400207 11245207 11245207 11235207 16400209 11700087 11700018 11700031 Designation Spindle bearing Ball bearing Adjusting ring Spring Ball Scale ring 80 graduation marks for milling machines with trapezoid thread spindle Scale ring 100 graduation marks for milling machines with ball screw Handwheel milling machines with trapezoid thread spindle Spindle F1200 F1200 high speed Spindle F1210 F1210 high speed Spindle for transversal extension Spindle F1470LF F1410 LF high speed milling machines with ball screw Spindle with Spindle nut F7200 F1200 high speed Spindle with Spindle nut
14. high speed F1210 F1210 high speed 13 1 Electronics protective cover with 1 4 kW motor 29 13 3 Protective cover 31 13 4 Milling head for 1 4 KW motor 32 13 5 Milling head high speed with 2 0 kW motor 34 13 7 Z column with vertical slide and trapezoid thread spindle 38 13 8 Z column with vertical slide and ball screw 40 13 11 Z clumn with vertical slide with automatic feed 46 13 18 Z spindle complete 60 13 19 Lateral drive for Z spindle complete 61 13 21 Lateral drive for Z spindle with automatic feed 64 13 22 Cross support with trapezoid thread spindle 66 13 23 Cross support with ball screw 68 13 30 X spindle 77 13 31 Y spindle 78 13 34 X spindle with automatic feed 84 13 35 Y spindel with automatic feed 86 CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed 13 2 Electronics Protective cover with 1 4 kW motor 30 13 3 Protective cover 31 13 4 Milling head with 1 4 kW motor 32 13 6 Milling head high speed with 2 0 kW motor 36 13 9 Z column with vertical slide and trapezoid thread spindle 42 13 10 Z column with vertical slide and ball screw 44 13 19 Lateral drive for Z spindle complete 61 13 20 Z spindle with CNC drive complete 62 13 24 Cross support with trapezoid thread spindle 70 13 32 X spindle 80 13 33 Y spindle 82 13 36 Control console nccad with 1 4 kW motor 88 13 37 Control console nccad with 2 0 kW motor 90 13 38 Support arm for control console 92 F1410 LF F1410 high speed 13 1 Electronic
15. spindle MT3 Tool spindle SK30 Spring wire Spiral bearing Quill Nilos ring special seal washer Nut thin Nut thick Feather key Pinion shaft Washer Hexagon socket screw Flange Motor high speed Wheel hub Activating lever Handle Spiral pin Scale ring Cylinder head screw Circlip Hexagon socket screw Hexagon screw Depth stop Spiral spring Clamping lever Hexagon socket screw Flat headed screw Thrust washer Motor belt pulley Hexagon socket screw Allen key 8mm MT2 Allen key 10 mm MT3 SK30 Tool draw in bolt with thread M10 MT2 Tool draw in bolt with thread M12 MT3 SK30 Protective cover 37 13 Drawing and list of parts Z column with vertical slide for milling machines with trapezoid thread spindle F1200 F1200 high speed F1210 F1210 high speed ae 43 38 see assembly group Z spindle complete 5 see assembly group a __ lateral drive for O Zspindle complete a 1 L m 13 Drawing and list of parts 13 7 Z column with vertical slide for milling machines with trapezoid thread spindle F1200 F1200 high speed F1210 F1210 high speed Part No CONOR WD MOMONMDNMNNNNNNNHHHtr ero ef eH Tt OO OON DOOR WNHYH OCOUDODOAN AHR WDN CO Pieces Order No i SA N OR SOC SS SO GO I Se ee ee ee es 11200301 11200302 11200303 11700017 11700018 11700019 11700020 11700021 11700123 11840004 11200311 11700019 11860001 11700022 1120
16. 02122 112102123 11700115 1121038195 11700047 11700050 1121021217 11700026 11820003 Designation Spindle bearing Ball bearing Spring Ball Scale ring 80 graduation marks for milling machines with trapezoid thread spindle Scale ring 100 graduation marks for milling machines with ball screw Hinged handwheel milling machines with trapezoid thread spindle Spindle F1200 F1200 high speed Spindle F1210 F1210 high speed Spindle for transversal extension Spindle F1470LF F1410 LF high speed milling machines with ball screw Spindle with Spindle nut F7200 F1200 high speed Spindle with Spindle nut F1210 F1210 high speed Spindle with Spindle nut for transversal extension Spindle with Spindle nut F1410LF F1410 LF high speed Threaded pin Washer Screw Stepper motor nccad basic Stepper motor nccad professional Belt pulley Flanged wheel Lock ring Spiral pin Adjusting nut Toothed belt pulley Motor support Jam for motor support Screw Distance sleeve stepper motor Round head screw Nut Protective cover Stepper motor Screw Belt 83 13 13 34 84 Drawing and list of parts X spindle for automatic feed for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed 12 2 19 25 31 30 26 24 14 27 34 28 29 Se ss f f a d l onl ook f N f ade N N 4 20 21 i
17. 0315 11700124 11200329 11700125 11700028 11700030 11700029 112003261 11200326 11700009 11700038 11200320 11700026 11870001 Designation Column Adjusting strip Vertical slide Index bolt Washer Hexagon nut Lock nut Hexagon socket screw Threaded pin Clamping lever Thrust piece Hexagon nut Concertina cover Screw Concertina cover guide Threaded pin Washer Screw Stud bolt Hexagon nut Washer Counter nut Nut Headless pin Washer Cover plate Screw Alu scale 39 13 Drawing and list of parts Z column with vertical slide for milling machines with ball screw F1200 F1200 high speed F1210 F1210 high speed see assembly group Z spindle complete see assembly group ___lateral drive for l Z spindle complete y L i eat i moz w N a E N o CF 27 18 PN S 10 29 Mid nd 7 il oo ue j 1 _ 17 O oe y ka pi 40 13 Drawing and list of parts 13 8 Z column with vertical slide for milling machines with ball screw F1200 F1200 high speed F1210 F1210 high speed Part No CONOR WD ND PO PO NP N S SS S SH SB SH SH Ss CO RWDN OUOON AHBRWDN O 25 26 2 28 29 Pieces Order No i st ss b b sO OS SO St OF BR HS WOH DED KS HS HS So lc tl et lt a N DA 11200301 11200302 11200303 11700017 11700018 11700019 11700020 11700021 11700123 11840004
18. 1 2 F1200 F 1210 high speed with trapezoid thread spindle or ball screw 450 F 1200 25 only ball screw 700 F 1210 a 225 i 250 675 F 1200 260 F1200 925 F1210 500 F1210 min 100 max 380 F1200 min 90 max 370 F1210 min 860 max 1140 145 F 1200 155 F1210 1 Dimensions 1 3 F1410 with trapezoid thread spindle 500 900 min 90 max 350 min 710 max 990 39 404 720 1 Dimensions 1 4 F1410 with ball screw 500 920 min 70 max 350 min 710 max 990 200 1 Dimensions 1 5 F1410 high speed with ball screw min 70 max 350 min 860 max 1140 10 2 Delivery and installation The drilling and milling machines are carefully packed in our factory Please check the following upon receipt of delivery 1 Whether the packaging has been damaged and or 2 Whether the drilling and milling machine shows signs of transport damage or if there are reasons for complaints In this case we request your immediate notification Claims made at a later date cannot be considered The drilling and milling machine must be installed on an appropriate level and firm base This would be for example a base cabinet such as in our accessories programme an own work bench as long as it is strong enough to carry the weight of the machine without warping see
19. 11200315 11700124 11200329 11700125 11700028 11700030 11700029 112003261 11200326 11700009 11700038 11200320 11700026 11870001 Designation Column Adjusting strip Vertical slide Index bolt Washer Hexagon nut Lock nut Hexagon socket screw Headless pin Clamping lever Thrust piece Hexagon nut Concertina cover Screw Concertina cover guide Headless pin Washer Screw Stud bolt Hexagon nut Washer Counter nut Nut Headless pin Limpet washer Cover plate Screw Alu scale 43 13 Drawing and list of parts Z column with vertical slide for CNC milling machines with ball screw CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed see assembly group Z spindle with cnc drive complete see assembly group lateral drive for Z spindie complete 43 r 44 13 Drawing and list of parts 13 10 Z column with vertical slide for CNC milling machines with ball screw CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed Part No CONOR WD ND PO PO PN N a SS S SH SB SH SH Ss CO RWDN OUOON OBRWDN O 25 26 2 28 29 Pieces Order No st st b b b tO HS OS SOF BR HSH WOH YD KS HS HS So IMi IM a Ss SO P 11200301 11200302 11200303 11700017 11700018 11700019 11700020 11700021 11700123 11840004 11200311 11700019 11860001 11700022 11200315 11700124 11200329 11700125 11700028 11700030 11700029 11245326 11700039
20. 1200326 11700009 11700038 11200320 11700026 11870001 Designation Column Adjusting strip Vertical slide Index bolt Limpet washer Hexagon nut Lock nut Hexagon socket screw Threaded pin Clamping lever Thrust piece Hexagon nut Concertina cover Screw Concertina cover guide Threaded pin Washer Screw Stud bolt Hexagon nut Washer Counter nut Nut Threaded pin Limpet washer Cover plate Screw Alu scale 47 13 Drawing and list of parts Z column for milling machines with linear guides with trapezoid thread spindle 13 12 F1410 LF see assembly grou Z spindle complete 12 41 see assembly group lateral drive for 3 Z spindle complete q Hale ara d 10 15 48 13 Drawing and list of parts 13 12 Part No CONOR WD Pieces Order No 16400301 16400203 11200320 11700033 11700034 11700035 11810023 11700031 11810024 16400224 11700046 16400342 11700125 11700031 11700019 0 11700026 MMA Roa a a NO O ADN N FD Z Column for milling machines with linear guides with trapezoid thread spindle F1410 LF Designation Z Column Base plate Cover plate Screw Spring lock washer Hexagon nut Guide rail 460 mm Screw Guide rail 580 mm Spindle extension Screw bush Screw Screw Nut Screw 49 13 Drawing and list of parts 13 13 Vertical slide for milling machines with Linear guides with trapezoid thread spindle F1410 LF
21. 1204113 11700046 11204111 11800002 11204116 11700018 11700020 11700038 11700026 11204114 11820003 Designation Scale ring 40 graduation marks for milling machines with trapezoid thread spindle Graduated collar 50 graduation marks for milling machines with ball screw Threaded spindle Ball bearing Spindle flange Adjusting nut Hinged handwheel Ball Spring Screw Washer Threaded pin Spiral pin Bevel gear Thrust washer Threaded pin Belt pulley Flanged wheel Needle bearing Circlip Feather key Coupling Connecting washer Flat headed screw Handwheel extension Motor support plate Jam motor holder Screw Stud bolt Motor Protective cover Washer Nut Washer Screw Belt pulley Toothed belt 65 13 Drawing and list of parts 13 22 Cross support for milling machines with trapezoid thread spindle F1200 F1200 high speed F1210 F1210 high speed 18 r see assembly group _X spindle complete see assembly group Y spindle complete 66 13 Drawing and list of parts 13 22 Cross support for milling machines with trapezoid thread spindle F1200 F1200 high speed F1210 F1210 high speed Part No Piece Order No Designation S 1 1 11200201 Top slide F1200 F1200 high speed 1 1 11400201 Top slide F1210 F1210 high speed 2 1 11200202 Cross slide 3 1 11200203 Base plate 4 1 11200204 Adjusting strip 5 1 11200205 Ad
22. 1700092 11200137 11850001 11840002 Designation Housing Plastic ring Ball bearing Circlip Drive belt Belt pulley Feather key Bearing flange Hexagon socket srew Limpet washer Circlip Screw Hexagon socket screws Tool spindle MT2 Tool spindle MT3 Tool spindle SK30 Feather wire Ball bearing Quill Nut thin Nut thick Feather key Pinion shaft Washer Hexagon socket srew Spacer sleeve Motor with pinion Z12 Wheel hub Activating lever Handle Spiral clamp pin Scale ring Cylinder head screw Circlip Hexagon socket screw Hexagon srew Depth stop Spiral spring Clamping lever 33 13 Drawing and list of parts 13 5 Milling head for milling machines high speed with 2 0 kW motor F1200 high speed F1210 high speed F1410 LF high speed 41 29 nr SK 31 15 22 27 14y 21 23 34 24 10 45 34 13 Drawing and list of parts 13 5 Milling head for milling machines high speed with 2 0 kW motor F1200 high speed F1210 high speed F1410 LF high speed Part No Pieces Order No Designation 1 1 11202101 Housing 2 1 11200102 Plastic ring 3 1 11700116 Hexagon socket screw 4 1 11700005 Circlip 5 1 11820002 Drive belt F1200 high speed F1210 high speed 1 11820010 Drive belt F1410LF high speed 6 1 11202106 Belt pulley 7 1 11700006 Feather key 8 1 11200108 Bearing flange 9 2 11810001 Ball bearing 10 6 11700060 Limpet washer 11 1 11700025 Circlip
23. 22 m f F F es f _ i Ps Po Fa n 17 415 18 35 16 9 13 Drawing and list of parts 13 34 X spindle for automatic feed for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed Part No OoorkrR NM N 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 29 26 2 28 29 30 31 32 33 34 35 Pieces Order No 112002103 3 2 J 3 a A BR WO WH ON S S S SS IM Ma MSO SM a a os S S N SH SH M SS M 11810007 11850002 11810004 112002104 11840003 11204002 11404002 16404002 11700087 11700018 11700031 11204103 11204104 11700087 11204106 11204105 11810027 11700042 11700043 11204108 11204109 17000130 11204110 11204112 11204113 11700046 11204111 11800002 11204116 11700018 11700020 11700038 11700026 11204114 11820003 Designation Spindle bearing Ball bearing Spring Ball Scale ring 80 graduation marks for milling machines with trapezoid thread spindle Hinged handwheel Threaded spindle F7200 F1200 high speed Threaded spindle F1210 F1210 high speed Threaded spindle F1410 F1410 high speed Threaded pin Washer Screw Adjusting nut Thrust washer Threaded pin Belt pulley Flanged wheel Needle bearing Lock ring Feather key Coupling Connecting washer Flat headed screw Handwheel extension Motor support plate Jam motor holder Screw Stud bolt
24. Adjusting strip F1210 F1210 high speed Concertina cover Spindle nut with adjusting nut Spindle nut with adjusting nut Threaded pin Flat headed screw Alu angle Screw Lock nut Clamping lever Thrust piece Headless pin Nut Thrust piece Clamping piece Stud bolt Washer Spring Clamping lever 71 13 Drawing and list of parts 13 25 Top slide for milling machines with linear guides F1410 LF see assembly group X spindle complete Part No Pieces Order No Designation 1 1 16400201 Top slide 2 2 11810028 Guide rail 700 mm 3 26 11700031 Cylinder screw 4 1 16400212 Spindle extension X axis 5 2 11700046 Cylinder screw 6 1 16410210 Connecting plate 7 2 11700022 Cylinder screw 12 13 Drawing and list of parts 13 26 Cross slide for milling machines with linear guides and trapezoid thread spindle F1410 LF Part No CONDAOWD 10 1 11 13 14 15 16 17 18 19 20 21 22 Pieces Order No NO 11 9 11860004 11860004 11810029 16400202 11810026 11700031 16400208 16400311 11700070 16400209 16400312 11700087 11700070 16410212 11700002 16410213 11700052 16400302 16400319 11700026 11840006 16400320 1 18 19 20 21 22 15 13 Designation Concertina cover rear Concertina cover front Jam complete Cross slide Guide carriage Cylinder screw Nut Nut Cylinder screw Adjusting nut Adjusting nut Threaded pin Cylinder screw Holding plate Hexa
25. Cas WWARECO ais Operating instructions Universal drilling and milling machines Version of February 2009 F1200 F1200 high speed CC F1200 CC F1200 high speed F1210 F1210 high speed CC F1210 CC F1210 high speed F1410 LF F1410 LF high speed CC F1410 LF CC F1410 LF high speed Walter Blombach GmbH Tool and Machine Factory D 42899 Remscheid Am Blaffertsberg13 phone 02191 597 0 fax 02191 597 40 E Mail info wabeco remscheid de D 54673 Neuerburg WABECO Str 1 10 phone 06564 9697 0 fax 06564 9697 25 E Mail neueroburg wabeco remscheid de www wabeco remscheid de EC Conformity Declaration 5 1 Dimensions 6 1 1 F1200 F1210 6 1 2 F1200 F1210 high speed 7 1 3 F1410 with trapezoid thread spindle 8 1 4 F1410 with ball screw 9 1 5 F1410 high speed with ball screw 10 2 Delivery and installation 11 3 Transport lock 12 4 Start up and maintenance 13 5 Safety devices and recommendations 16 6 Clamping and ejecting tools 18 7 Assembly and disassembly of collets 20 8 Speed regulation 21 8 1 Speed regulation for machining aluminium and steel 21 8 2 Speed regulation for 1 4 kW motor 21 8 3 Speed regulation for 2 0 kW motor high speed 22 9 Feed motion X Y und Z axis 23 10 Recommendations for application and operation 24 10 1 Swivelling of the milling head 25 10 2 Drill stroke depth stop 26 11 Coolant unit 27 12 Declaration of noise levels 28 13 Drawing and list of parts 29 F1200 F1200
26. I mi N _k li if MJ 1 i BO 26 23 _ lt O0 AURUL LLAOALADOOLALANALALIOCAALCA CLLR EC LANAN ELAR ASE 13 Drawing and list of parts 13 13 Vertical slide for milling machines with linear guides with trapezoid thread spindle F1410 LF Part No CON OOoRDND gt O 10 12 13 18 19 20 21 23 24 25 26 Pieces Order No 6 0 i 4 1 1 1 2 1 1 4 1 1 1 1 4 2 2 1 11860003 16400302 11860003 16400303 11810026 11700031 16410208 11700026 11700002 16400311 16400312 11700070 11840004 16400319 16400320 16410206 11700026 11700052 16410207 11870001 Designation Concertina cover Z axis top Jam Concertina cover Z axis bottom Vertical slide Guide carriage Cylinder screw Holding plate Z axis top Cylinder screw Hexagon nut Spindle nut Adjusting nut Cylinder screw Clamping lever Clamping plate Jam Cover plate Cylinder screw Cylinder screw Cover plate Alu scale 51 13 Drawing and list of parts 13 14 Z column for milling machines with linear guides with ball screw F1410 LF see assembly group Z spindle complete s a _ see assembly group lateral drive for Z spindle complete 52 13 Drawing and list of parts 13 14 Z column for milling machines with linear guides with ball screw F1410 LF Part No Pieces O
27. Screw Nut Guide rail counter weight Screw Limit switch Limit switch cover Z axis Limit switch cover Y axis Rubber plate Distance piece limit switch Limit switch holder Distance piece limit switch Nut Limpet washer Screw 57 13 Drawing and list of parts 13 17 Vertical slide for CNC milling machines with linear guides with ball screw CC F1410 LF 58 13 Drawing and list of parts 13 17 Vertical slide for CNC milling machines with linear guides with ball screw CC F1410 LF Part No Pieces Order No 11860003 16400227 11700112 11860003 16400303 11810026 11700031 16410208 11700026 11700002 16400337 01 16400337 02 16400341 11700089 16400330 11700089 16410209 11700026 16410206 11700031 11700018 11700019 16400339 16400338 11810027 11700070 oO PARRRA RA PARA AMA AMARA A RAHA OD A 1 11870001 Designation Concertina cover Z axis top Switch cam Hexagon cylinder screw Concertina cover Z axis base Vertical slide Guide carriage Cylinder screw Holding plate Z axis top Cylinder screw Hexagon nut Roller holder left Roller holder right Wire rope Threaded pin Counter weight Threaded pin Switch cam support plate Cylinder screw Cover plate Cylinder screw Washer Hexagon nut Redirecting roller Bolt Needle bearing Cylinder screw Spindle nut is contained in ball screw order no 11245327 Alu scale 59 13 Drawing and list of parts 13 18 Z spindle c
28. ar guides CC F1410 LF x Ff 10 14 4 18 G7 13 5 Part No Pieces Order No Designation 1 1 11860004 Concertina cover 2 1 11860004 Concertina cover 3 4 16400227 Switch cams 4 1 16400202 Cross slide 5 8 11810026 Guide carriage 6 32 11700031 Cylinder screw 8 12 11700070 Cylinder screw 9 1 16410212 Holding plate Y axis 10 2 11700002 Hexagon nut 11 1 16410213 Holding plate 12 1 16410214 Switch cam support plate X axis 13 1 16410215 Switch cam support plate Y axis 14 1 16410216 Linear guide cover 16 2 11700026 Cylinder screw 17 2 Spindle nut is contained in ball screw no 16400216 18 8 11700070 Cylinder screw 76 13 13 30 Drawing and list of parts X spindle for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed Part No OooarWND 10 11 10 11 Pieces Order No st i tt OD 112002103 11810007 112002105 11850002 11810004 112002104 112452104 11840005 11200206 11400206 16401206 11245206 11445206 16400216 11700087 11700018 11700031 Designation Spindle bearing Ball bearing Adjusting ring Spring Ball Scale ring 80 graduation marks for milling machines with trapezoid thread spindle Scale ring 100 graduation marks for milling machines with ball screw Handwheel Milling machines with trapezoid thread spindle Spindle F1200 F1200 high speed Spindle F1210 F1210 high speed
29. boid workpiece The adjusted sound pressure level is 91 dB A 13 Drawing and list of parts Electronics protective cover for milling machines with 1 4 kW motor F1200 F1210 F1410 LF Part No ONoankR ond ee a a O oor Pieces Order No O CO HR BR LR 11200401 11800005 11200403 11700001 11700002 11700120 11800001 11800004 11700003 11200405 11200411 112004111 11800008 11200415 112004151 Designation Cap Circuit board Cover Countersunk screw Hexagon nut Locking washer ON OFF switch Potentiometer Tapping screw board rest Tool draw in bolt with thread M10 for MT2 Tool draw in bolt with thread M12 for MT3 SK30 Emergency OFF switch german Allen key 8 mm for MT2 Allen key 10 mm for MT3 SK30 29 13 Drawing and list of parts 13 2 Electronics protective cover for CNC milling machines with 1 4 kW motor CC F1200 CC F1210 CC F1410 LF Part No Pieces Order No Designation 1 1 11200401 Cap 2 1 11800005 Circuit board 3 1 112004031 Cover 4 4 11700001 Countersunk screw 5 4 11700002 Hexagon nut 5 1 4 11700120 Locking washer 8 8 11700003 Tapping screw 9 2 11200405 Board rest 11 1 11200411 Tool draw in bolt with thread M10 for MT2 11 1 112004111 Tool draw in bolt with thread M12 for MT3 SK30 15 1 11200415 Allen key 8 mm for MT2 15 1 112004151 Allen key 10 mm for MT3 SK30 30 13 Drawing and list of parts 13 3 Pro
30. complete machine back and dispose of it However the costs for transporting the machine to our plant must be at your expense EC Conformity Declaration In the name of the manufacturer Walter Blombach GmbH Tool and Machine Factory based in Remscheid and Neuerburg D 42871 Remscheid Postfach 12 01 61 Phone 0049 2191 597 0 Fax 0049 2191 597 40 D 54673 Neuerburg WABECO Str 1 10 Phone 0049 6564 9697 0 Fax 0049 6564 9697 25 We hereby declare that the universal milling and drilling machines specified below Universal milling and drilling machine Typ F1210 E F1210E high speed CC F1210 E CC F1210 E high speed meet the following regulation requirements for standard series production directive for machines 98 37 EG low voltage directive 73 23 EWG EMV directive 89 336 EWG In order to meet implement the requirements of the above mentioned directives the following applicable and previously published standards have been adhered to EN ISO 12100 1 EN ISO 12100 2 EN 12840 EN 60204 1 D 54673 Neuerburg City Signature 1 Dimensions 1 1 F1200 F 1210 with trapezoid thread spindle or ball screw 450 F1200 25 only ball screw 700 F 1210 260 F1200 900 F1210 675 F 1200 925 F 1210 min 100 max 380 F 1200 O min 90 max 370 F1210 a E a p z oe E Bf Be LL Le D D ea 49 35 404 620 1 Dimensions
31. crew Belt Toothed belt pulley Threaded pin Distance piece Truss head bolt Lock ring Spiral pin Belt pulley Flanged wheel Nut Screw 63 13 Drawing and list of parts 13 21 Lateral drive for Z spindle with automatic feed complete for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed 13 2 6 4 8 33 21 32 28 35 34 26 16 29 36 37 8 30 31 r F j F f J 7 f j j J i f ij j l F r f f F F F j j i f f fi i F Fi F fi i i j j J fi F i r Pa Fi ri i f f i f fa f ry F Fi f F i i f r L 14 1X10 27 15 49 17 20 18 412 9 22 23 24 25 1 7 64 13 Drawing and list of parts 13 21 Lateral drive for Z spindle with automatic feed complete for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed Part No CON Oo P 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 28 29 30 31 32 33 34 35 36 37 Pieces Order No 1 A BR WO WO ON nll S pen A a Ma Maa NS OUO WW l A Ss DN NM 112003187 112453187 11204101 11810003 112043186 112003184 11840003 11810004 11850002 11700031 11700018 11700087 11700023 112003182 11204104 11700087 11204106 11204105 11810027 11700042 11700043 11204108 11204109 11700130 11204110 11204112 1
32. e A Change over switch a spindle FL Int ond E 5 l LI gt l Re e EN AN 10 AN In 4 Ah lsnd gt 330 y N ae L PE Emergency Mains supply OFF 94 14 Circuit diagram 14 3 ncecad with 1 4 kW motor This document shows all units of the electrical equipment including the mains connection Controller housing sides 7 blue 12k 11 Mi m black 22l o ain motor main switch with circuit cn zero voltage trigger F board 2 mn ony rs o ou ow Ete bata k ae b2 bh ha i 220K oA bt tao B speed potentiom main spindle t py blue 2 230 ee nn m ee FE yellowgreen coolant pump limit switch operating ae door mains supply f mi p Gnd changeover switch emerg PIN 1 0 10 CHC 4 OFF Bae a OFF O NC CAD amplifier card SS HAND 3 95 14 Circuit diagram 14 4 ncecad with 2 0 kW motor This document shows all units of the electrical equipment including the mains connection Yel 19 white Frel 14 a 13 yellow 3A 6B Fi ble ak Int snd E sE hangeover switch a Sek g brown T l 1A 4B ST Re 10 pine k AN 10 ays AN In 4 AN Gnd s green i blue 2 Zay ee _ gt 4 brown 4 es PE yellowgreen 3 pole cable without shielding 1mm2 Coolant pump lant gt N blue 2 230 FE s yellowgreen _ limit switch cabin door PIN 1 0 104 ethangeeer witch BAE 4 S
33. ed CC F1210 high speed CC F1410 LF high speed s2 31 15 22 27 44 r 21 23 34 24 10 45 13 Drawing and list of parts 13 6 Milling head for CNC milling machines high speed with 2 0 kW Motor CC F1200 high speed CC F1210 high speed CC F1410 LF high speed Part No or WNh CO N OD 11 12 13 14 14 1 14 2 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 41 42 43 44 45 48 48 1 49 51 Pieces d i NN SS iA N MM i i ia si i i I b si si se OK DSi i i ei IM O Aa S Ma a M i a S Cl ssi S oC aG MM M a i i ti M u IM IM IM Order No 11202101 11200102 11700116 11700005 11820002 11820010 11202106 11700006 11200108 11810001 11700060 11700025 11700046 11700123 11200114 112001141 112001142 11200115 11810021 11200117 11810022 11200119 11200120 11200121 11200122 11700018 11700123 11202125 11239 11200127 11200128 11840001 11700016 11200131 11700124 11700012 11700121 11700092 11200137 11850001 11840002 11700036 11700051 11202143 11202144 11700021 11200416 112004161 11200411 112004111 11202151 Designation Housing Plastic ring Hexagon socket screw Circlip Drive belt F1200 high speed F1210 high speed Drive belt F 1410 LF high speed Belt pulley Feather key Bearing flange Ball bearing Limpet washer Circlip Hexagon socket screw Hexagon socket screws Tool spindle MT2 Tool
34. eps to protect the skin must be taken it is advisable to wear gloves and aprons The skin should be cleaned with acidic syndets without abrasive ingredients and rich cream should be applied to regenerate the skin Please also adhere to the enclosed information on the general operating instructions 27 28 Declaration of noise levels in accordance with DIN EN 24871 German Industrial Standard Noise levels while running idle Acoustic capacity level 78 dB A Sound pressure level on operator s ear 62 dB A The stated values reflect emission levels and not necessarily working levels Although there is a correlation between the level of emission and the level of stress this cannot be used reliably in order to determine whether additional safety measures are necessary or not Other factors which influence the actual stress level or employees are the characteristics of the working area other sources of noise i e the number of machines and other processes going on nearby etc Apart from that the permitted stress levels may vary from country to country This information enables the user of the machine to assess the dangers and risks more accurately However in order to state a reference value of noise levels which could manifest itself to the ears of the operator during processing the following measurement conditions are given Shell end mill 10 mm cutting depth 3 mm Spindle r p m 2240 1 min feed 0 09 mm revolution AlCuMgPb cu
35. g thin metal sheeting a piece of waste wood should always be clamped underneath It is important to observe the following when milling choose the appropriate cutting speed for materials with normal mechanical strength properties e g steel 18 22m min for materials with higher mechanical strength properties 10 14m min see also paragraph 9 r p m adjustment regulate the contact pressure so that the cutting speed remains constant when processing hard materials use normal commercial drilling oil It is important to observe the following when clamping the workpieces 24 use suitable straining screws or machine vices for the T slots of the milling machine table always remove waste material and swarf from the milling machine table of the cross support in order to clamp level and accurately 10 Recommendations for application and operation 10 1 Swivelling of the milling head In order to produce bore holes and chamfering at an angle which diverges from the normal vertical position of the milling head the milling head can be swivelled up to 90 either to the right or to the left If an adjustment is intended please proceed as follows After loosening turn to the left the lock nut part no 7 turn the hexagon nut as far to the right against the housing of the tool spindle until the index pin part no 4 can be pulled out by hand Loosen both the high nut part no 19 and the hexagon nut part no 21 on the vertical slide by
36. gon nut Holding plate Cylinder screw Jam housing Jam plate Cylinder screw Clamping lever Jam 73 13 Drawing and list of parts 13 27 74 Cross slide for milling machines with linear guides and ball screw F1410 LF Pieces Order No 11860004 11860004 11810029 16400202 11810026 11700031 NO 11700070 11700070 16410212 11700002 16410213 11700052 16400302 16400319 11700026 11840006 16400320 Designation Concertina cover rear Concertina cover front Jam complete Cross slide Guide carriage Cylinder screw Spindle nut is contained in ball screw Cylinder screw Cylinder screw Holding plate Hexagon nut Holding plate Cylinder screw Clamper housing Jam plate Cylinder screw Clamping lever Jam 13 28 CC F1410 LF see assembly group X spindle with cnc drive Pieces Order No Part No 1 1 2 2 3 26 4 1 5 2 6 1 7 2 8 2 9 4 10 1 11 4 12 1 16400201 11810028 11700031 16400212 11700046 16410210 11700022 11900017 16400211 16410211 11700002 16400215 13 Drawing and list of parts Top slide for CNC milling machines with linear guides Designation Top slide Guide rails 700 mm Hexagon cylinder screw Spindle bearing extension Hexagon cylinder screw Connecting plate Hexagon cylinder screw Limit switch Distance piece Cover limiting switch Hexagon nut Tube X axis 75 13 Drawing and list of parts 13 29 Cross slide for CNC milling machines with line
37. itched off the power supply which enables manual operation The main spindle can be swichted on either when the door is closed or opened Working in manual mode with the door opened When switching from manual operation to CNC mode please proceed as follows 1 close the door of the safety machine cabin turn the flip switch from manual operation to CNC operation select main spindle rotating direction left or right 2 3 4 set the spindle speed by means of the potentiometer 5 release the flip switch to move the axes 6 start the CNC programme It is forbidden to remove the door limit switch or to put it out of action as this could lead to serious danger to the machine operator and cause severe accidents 16 5 Safety devices and recommendations We would like to draw your attention to the following safety recommendations which are a result of a combination of the European standards and our own experience 1 2 11 12 13 Workpieces must be secured in such a way that they cannot be propelled out of position by the torque of the drill or mill Round workpieces such as corrugated pieces round turning part or similar things must be fixed into position by suitable means such as prisms in conjunction with a machine vice when drilling Machine drills and mills are sharp edged tools In order to protect hands these tools should only be held by the shaft and not by the cutting edge when being transported or changed
38. justing strip F1200 F1200 high speed 5 1 11400205 Adjusting strip F1210 F1210 high speed 6 1 11860002 Concertina cover 7 1 11200208 Spindle nut with adjusting nut 8 1 11200209 Spindle nut with adjusting nut 9 2 11700009 Threaded pin 10 2 11700126 Flat headed screw 11 2 11200228 Alu angle 12 4 11700026 Screw 13 1 11700020 Lock nut 14 1 11840004 Clamping lever 15 4 11200216 Thrust piece 16 7 11700123 Threaded pin 17 7 11700019 Nut 18 4 11200217 Thrust piece 19 1 11200219 Clamping piece 20 1 11700032 Stud bolt 21 1 11700018 Washer 22 1 11850003 Spring 23 1 11840006 Clamping lever 67 13 Drawing and list of parts 13 23 Cross support for milling machines with ball screw F1200 F1200 high speed F1210 F1210 high speed G a E see assembly group T X spindle complete gee assembly group Y spindle complete 68 13 Drawing and list of parts 13 23 Cross support for Milling machines with ball screw F1200 F1200 high speed F1210 F1210 high speed Part No Piece Order No Designation S 1 1 11200201 Top slide F1200 F1200 high speed 1 1 11400201 Top slide F1210 F1210 high speed 2 1 11245202 Cross slide 3 1 11200203 Base plate 4 1 11200204 Adjusting strip 5 1 11200205 Adjusting strip F1200 F1200 high speed 5 1 11400205 Adjusting strip F1210 F1210 high speed 6 1 11860002 Concertina cover 7 1 11245208 Nut holder A axis 8 1 11245209 Nut holder Y axis 9 8 11700039 Sc
39. move the cross table to the centre After loosening the set screw the adjusting nut is to be turned a bit in the clockwise direction Turning the adjusting nut like this achieves a mutual tightening of the two nuts and as a result play free running of the threaded spindle After the adjustment the set screw must be re tightened firmly Y axis The readjustment of the Y axis requires unscrewing the concertina cover of the top slide The following procedure is as per instruction for the X axis concertina cover threaded pin spindle nut yen spindle nut adjusting nut adjusting nut threaded pin adjusting nut spindle nut aa a oi ing concertina cover spindle nut adjusting nut 14 4 Start up and maintenance Z axis To adjust the spindle nut of the Z axis you have to unscrew the cover plate The further procedure is as for the X axis Cover plate Spindle nut Adjusting nut In the case of spindle nuts with ball screw an adjustment is not necessary and also not possible 15 5 Safety devices and recommendations In order to make working with our drilling and milling machines safe we have equipped them with the following safety devices and thus they are in accordance with the relevant European safety regulations 1 Protective cover The separating safety device attached to the machine housing prevents reaching in and coming into contact with the tool spindle This safet
40. mping lever Jam Cylinder screw Vertical slide Guide carriage Cylinder screw Holding plate Z axis top Cylinder screw Hexagon nut Roller holder left Roller holder right Wire rope Counter weight Threaded pin Cylinder screw Cover plate Cylinder screw Limpet washer Hexagon nut Redirecting roller Bolt Needle bearing Cylinder screw Spindle nut contained in ball screw order no 11245327 Cylinder screw Cover plate Alu scale 55 13 Drawing and list of parts 13 16 Z column for CNC milling machines with linear guides with ball screw CC F1410 LF see assembly group Z spindle with cnc drive complete f s e assembly group lateral drive for Z spindle complete 13 10 4 23 18 6 8 2 25 56 13 Drawing and list of parts 13 16 CC F1410 LF Part No CONOR WD NO of WN OODODOON DAWN O Pieces Order No VPA AAA a NO O a a ee ee ee a ee 16400301 16400203 16400347 11700033 11700034 11700035 11810023 11700031 11810024 16400224 11700046 16400342 11700125 11700019 16400332 11700026 11900017 16410205 16410204 16400206 16400211 16400205 16400212 11700002 11700038 11700031 Z column for CNC milling machines mit linear guides with ball screw Designation Z column Base plate Protective cover Z axis Screw Spring lock washer Hexagon nut Guide rail 460 mm Screw Guide rail 580 mm Spindle extension Screw Liner
41. n 98 Dear customer Congratulations on choosing the WABECO Universal Drilling and Milling Machine We have taken great care in its manufacture and we have given it a thorough quality control test These operating instructions are to help you to work with it safely and properly Therefore we request that you read the respective instructions carefully and follow them exactly After unpacking the machine please check to see if any kind of damage has occurred during transportation Any complaints must be made immediately Complaints made at a later date cannot be accepted If you have any questions or need any spare parts please quote the machine number located on the front of the motor see rating plate Disposal of the drilling and milling machine The transport and protective packaging is made by means of the following materials corrugated cardboard polystyrene free of freon polyethelene foil non returnable wooded pallet untreated Euro pallet deposit If you have no further need of these articles or do not wish to use them again please dispose of them at the public recycling facilities The drilling and milling machine consists up to 98 of recyclable materials i e steel cast iron aluminium and 2 of chemical materials e g the coating of electrical leads printed circuits If you have trouble in disposing of these parts in a proper manner we would be pleased to help you upon mutual agreement we will take the
42. ng professional 2 11800008 Emergency OFF switch 3 11800026 Potentiometer 5 11800021 Toggle switch 6 11800023 Toggle switch 8 11800030 Interference filter 11200504 Controller housing 11200509 Cap top 11200511 Switch cover 6 11700003 Tapping screw 13 Drawing and list of parts 13 38 Support arm for control console Part No NO Of WD Pieces Order No Roop RA A 16400501 16400502 16400503 11840004 16400500 16400504 11700079 Designation Arm support Arm support Spacer Clamping lever Console arm Ring stop Threaded pin 14 Circuit diagram 14 1 Motor 1 4 kW This document shows all units of the electrical equipment including the mains connection mains plug emergency OFF switch main switch 12 k 22 i potentiometer fm Pa ra SON 12 3 45 7 g 1 12 2 2 13 2 3 1 C date ra j amp I L Te danger lo 7 N L kka motor control electronics 93 14 Circuit diagram 14 2 High speed motor 2 0 kW This document shows all units of the electrical equipment including the mains connection Switch box High speed motor b
43. nominal voltage 230 V frequency 50 60 Hz nominal current input 0 4A nominal output 0 07 kW ON OFF switch and mains lead with a length of 2 m complete with earthed plug 3 Adjustable flexible pressure tubing with stop valve and nozzle for transporting the lubrication coolant to the processing point When using lubrication coolants especially water based emulsions a number of health and safety measures must be observed 1 use concentrated products free of nitrates 2 use concentrates without secondary amins 3 use products with the lowest possible allergy potential When mixing a refill of lubrication coolant please observe the following clean rinse the circulation system tray filter determine the concentration necessary to meet the technical demands concentrate water 1 5 1 30 check the water has a low level of nitrates lt 50 mg NO 3 test strip A cleaning plan should determine at what intervals the system should be cleaned of swarf and other waste A service plan should determine the following when to check the concentration in use daily weekly when to check the pH values weekly when to check assess the bacteria count monthly when to check the nitrate content weekly The information in brackets can be varied according to the production circumstances In order to reduce splashing we recommend the attachment of a splash guard and or reducing amount sprayed from the nozzle Since st
44. omplete for milling machines F1200 F1200 high speed F1210 F1210 high speed F1410 LF F1410 LF high speed Part No Pieces Order No Designation 1 1 11200327 Spindle for milling machines with trapezoid thread spindle 11245327 Spindle with Spindle nut for milling machines with ball screw 112003226 Bevel gear 11700027 Spiral pin 11810007 Ball bearing 112003224 Spindle flange 11700031 Screw 112003222 Adjusting nut 11810025 O ring 11200325 Cover ok O OND OF BW P 60 13 Drawing and list of parts 13 19 Lateral drive for Z spindle complete for milling machines F1200 F1200 high speed CC F1200 CC F1200 high speed F1210 F1210 high speed CC F1210 CC F1210 high speed F1410 LF F1410 LF high speed CC F1410 LF CC F1410 LF high speed a Part No Pieces Order No Designation 1 1 112003187 Scale ring 40 graduation marks for milling machines with trapezoid thread spindle 1 112453187 Graduated collar 50 graduation marks for milling machines with ball screw 2 1 112003183 Spindle 3 1 1120031810 Adjusting ring 4 2 11810003 Ball bearing 5 1 112003186 Spindle flange 6 2 112003184 Adjusting nut 7 1 11840005 Handwheel 1 11840003 Hinged handwheel for CNC milling machines 8 1 11810004 Ball 9 1 11850002 Spring 10 3 11700031 Screw 11 3 11700018 Limpet washer 12 2 11700087 Threaded pin 13 1 11700023 Spiral pin 14 1 112003182 Bevel gear 61 13 Drawing and list of parts 13
45. ping jaws of the toothed ring chuck the quick action chuck or the drawing in attachment of the drill mills with a shaft should be clamped by means of a precision draw in attachment with morse taper MT2 and tightening thread M10 and the appropriate precision clamping collet in accordance with DIN German Industrial Standard mills with a bore hole all those with a of 16 mm and a longitudinal groove should be clamped by means of precision shell end mill with mill retaining screw and feather key MT2x16 draw in tightening thread M10 It is important to observe the following when drilling the appropriate r o m must be set according to the diameter of the drill the contact pressure should be such that the drill can still cut with ease when the contact pressure is too high it will result in premature wear on the drills even the possible snapping of drills or them sticking fast in the bore hole If a drill sticks fast switch the motor off immediately use the emergency OFF switch when processing hard materials i e steel normal commercial drilling oil must be used the spindle must always rotate when the drill is removed from the workpiece when processing non metallic materials i e wood and when having to drill right through splintering can be prevented by clamping a piece of waste wood under the material to be processed when processing veneered or plastic coated workpieces of wood always drill from the good side when processin
46. r similar attachments only This is in order to avoid the drill chuck key being caught by the tool spindle and being thrown around if it is fixed to the machine with anything flexible like chains or string When drilling and milling machines are not in use we recommend installing a safety device to prevent children or non authorized people from switching on the machine The drilling and milling machine should be set up where no humidity apart from the lubrication coolant can affect it lt is necessary to carry out regular checks for damages to parts and or for the functions on drilling and milling machines Please do not hesitate to call us if you require original spare parts or advice 17 6 Clamping and ejecting tools Allen key Tool retaining forcing screw Main spindle Retaining bolt Clamping chuck 18 6 Clamping and ejecting tools This is the core of the WABECO clamping and ejection system the tool retaining forcing screw It operates on the principle of the screw having a fine thread located at its head and a coarse thread on the shank Due to this construction a special procedure has to be observed when clamping tools with an internal thread It is not possible to insert a tool or tool holder with internal threads into the work spindle first and to screw the tool retaining forcing screw into the internal thread afterwards The tool or tool holder must be screwed onto the tool retaining forcing screw
47. rder No 1 1 16400301 2 1 16400203 3 1 16400347 4 4 11700033 5 4 11700034 6 2 11700035 7 2 11810023 8 29 11700031 9 2 11810024 10 1 16400224 11 4 11700046 12 1 16400342 13 2 11700125 14 2 11700031 15 4 11700019 16 2 16400332 17 10 11700026 Designation Z column Base plate Protective cover z axis Screw Spring lock washer Hexagon nut Guide rail 460 mm Screw Guide rail 580 mm Spindle extension Screw Bush Screw Screw Nut Guide rails counter weight Screw 53 13 Drawing and list of parts 13 15 Vertical slide for milling machines with linear guides with ball screw F1410 LF oo Ma os DO QX b Ce amp 2 amp amp ap Fe SOOO WE 54 13 Drawing and list of parts 13 15 Vertical slide for milling machines with linear guides with ball screw F1410 LF Part No i 2 3 3 1 3 2 3 3 3 4 4 CO N O1 10 12 14 15 16 17 18 19 20 21 22 23 25 26 2 28 29 Pieces Order No 11860003 11860003 16400302 16400319 11840004 16400320 11700026 16400303 11810026 11700031 16410208 11700026 11700002 16400337 01 16400337 02 16400341 16400340 11700089 11700026 14610206 11700031 11700018 11700019 16400339 16400338 11810027 11700070 O RRPRRRRRAMDRANMAANMABA RAIN NO 11700052 2 14610207 1 11870001 Designation Concertina cover Z axis top Concertina cover Z axis base Jam Clamping plate Cla
48. rew 10 4 11700040 Screw 11 2 11200228 Alu angle 12 4 11700026 Screw 13 1 11700020 Lock nut 14 1 11840004 Clamping lever 15 4 11200216 Thrust piece 16 7 11700123 Threaded pin 17 7 11700019 Nut 18 4 11200217 Thrust piece 19 1 11200219 Clamping piece 20 1 11700032 Stud bolt 21 1 11700018 Washer 22 1 11850003 Spring 23 1 11840006 Clamping lever 69 13 Drawing and list of parts 13 24 Cross support for CNC milling machines with trapezoid thread spindle CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed see assembly group X spindle with cnc drive D OD oe gee assembly group Y spindle with cnc drive 70 13 Drawing and list of parts 13 24 Cross support for CNC milling machines with trapezoid thread spindle CC F1200 CC F1200 high speed CC F1210 CC F1210 high speed Part No Piece Order No CONOoantr WN a NO NNN amp SS SBS SB SH SH SS CO ON OGODOON DOOR WN O S lt a Ee INNIN RE Se CS SS DD DE WD DD o I a i IM RT SCO CR Ma 11200201 11400201 11200202 11200203 11200204 11200205 11400205 11860002 11200208 11200209 11700009 11700126 11200228 11700026 11700020 11840004 11200216 11700123 11700019 11200217 11200219 11700032 11700018 11850003 11840006 Designation Top slide F1200 F1200 high speed Top slide F1210 F1210 high speed Cross slide Base plate Adjusting strip Adjusting strip F7200 F1200 high speed
49. s protective cover with 1 4 kW motor 29 13 3 Protective cover 31 13 4 Milling head with 1 4 kW motor 32 13 5 Milling head high speed with 2 0 kW motor 34 13 12 Zcolumn with trapezoid thread spindle 48 13 13 Vertical slide with trapezoid thread spindle 50 13 14 Z column with ball screw 52 13 15 Vertical slide with ball screw 54 13 18 Z spindle complete 60 13 19 Lateral drive for Z spindle complete 61 13 25 Top slide 72 13 26 Cross slide with trapezoid thread spindle 73 13 27 Cross slide with ball screw 74 13 30 X spindle 77 13 31 Y spindle 78 13 34 X spindle with automatic feed 84 13 35 Y spindle with automatic feed 86 CC F1410 LF CC F1410 high speed 13 2 Electronics protective cover with 1 4 kW motor 30 13 3 Protective cover 31 13 4 Milling head with 1 4 kW motor 32 13 6 Milling head high speed with 2 0 kW motor 36 13 16 Z column with ball screw 56 13 17 Vertical slide with ball ball screw 58 13 19 Lateral drive for Z spindle complete 61 13 20 Z spindle complete 62 13 28 Top slide 75 13 29 Cross slide 76 13 32 X spindle 80 13 33 Y spindle 82 13 36 Control console nccad with 1 4 kW motor 88 13 37 Control console nccad with 2 0 kW motor 90 13 38 Support arm for control console 92 14 Circuit diagram 93 14 1 Motor 1 4 kW 93 14 2 Motor high speed 2 0 kW 94 14 3 nccad with 1 4 kW motor 95 14 4 nccad with 2 0 kW motor 96 14 5 Stepper motor basic version 97 14 6 Stepper motor professional versio
50. spindle Hinged handwheel Threaded spindle F1200 F1200 high Threaded spindle F1210 F1210 high speed Threaded spindle F1410 F1410 high speed Threaded pin Washer Screw Adjusting nut Thrust washer Threaded pin Belt pulley Flanged wheel Needle bearing Lock ring Feather key Coupling Connecting washer Flat headed screw Handwheel extension Motor support plate Jam motor holder Screw Stud bolt Motor Protective cover Washer Nut Washer Screw Belt pulley Belt 87 13 Drawing and list of parts 13 36 Control console nccad with 1 4 kW motor 88 13 Drawing and list of parts 13 36 Control console nccad with 1 4 kW motor Part No j CON OO O 0OAOUODMDN 10 11 12 Pieces Order No i i i i i i i i i i i i i 11800008 11800004 11800001 11800021 11800023 11800005 11800030 11200504 11200509 11200513 11700003 Designation Control package nccad basic Control package nccad professional Emergency OFF switch Potentiometer ON OFF switch Toggle switch Toggle switch Circuit board Interference filter Controller housing Cap top Switch cover Tapping screw 13 Drawing and list of parts 13 37 Control console nccad with 2 0 kW motor al at oe 90 13 Drawing and list of parts 13 37 Control console nccad with 2 0 kW motor Part No Pieces Order No Designation 11800031 Control package Milling basic 11800032 Control package Milli
51. supply 1 A qualified electrician must connect the supply lead of the drilling and milling machine to the local power supply 2 Provide sufficient lubrication coolant for running the coolant unit optional 3 All functions must be checked In order to clamp workpieces a machine vice or clamping screws suitable for the T grooves may be used Greasing the milling machine Every 6 8 weeks the Quill and the feed pinion should be greased see sketch Therefore move the quill up and down while applying some lubricant to the lateral metal on metal contact area of the quill and the feed spindle gt gt amp pinion shaft quill It is not necessary to lubricate the drilling spindle as the ball bearings are fully enclosed and had been lubricated during production for the entire service life of the machine The milling machines with linear guides are maintenance free and do not need greasing Lubrication means reducing the wear and the frictional resistance extending the lifetime preventing the metal surfaces from corroding We recommend for lubrication multi purpose grease grade 2NLGI for oiling lubrication oil of 100 mm s viscosity Spindle nuts with trapezoid thread spindle The spindle nuts of the milling machines are adjustable Should a spindle nut of one of the three axes have some play proceed as follows 13 4 Start up and maintenance X axis To adjust the spindle nut
52. technical data and check with spirit level and has an even surface asteel plate The drilling and milling machine must be firmly screwed down onto the base To facilitate this there are 10 mm holes in the machine base Good results and a minimum of vibration during operation can only be guaranteed if the above mentioned requirements for secure mounting have been adhered to The installation of the machine should take place where there is sufficient lighting electrical cables with earthed sockets and O conductors are installed adequately near to the machine so that the mains connection lead is not subject to any tension whatsoever The mains lead should be such that by means of a multiple socket a coolant or lubrication unit can also be connected 1 3 Transport lock F1410 high speed with ball screw 12 Attention The transport lock must be removed prior to the initial start up of the machine Please proceed as follows 1 Remove the wooden block below the milling spindle by slightly moving the milling head upward via the handwheel of the z axis 2 Remove the snap ring on both sides of the transport lock Now the lock can be moved easily Otherwise the milling head has to be moved until the wire ropes are tensioned and carry the weight Now the transport lock can be pulled out 4 Start up and maintenance After the machine has been professionally installed and securely mounted it must be connected to the mains
53. tective cover for all milling machines F1200 F1200 high speed CC F1200 CC F1200 high speed F1210 F1210 high speed CC F1210 CC F1210 high speed F1410 LF F1410 LF high speed CC F1410 LF CC F1410 LF high speed Part No Pieces Order No Designation 1 1 11270101 Protective cover 2 1 11270102 Clamping fixture 2 1 1 11840004 Clamping lever 3 1 11270103 Guide rod 3 1 3 11700026 Screws 3 2 2 11700038 Washer 7 1 51007250 0001 Brass die 31 13 Drawing and list of parts Milling head for milling machines with 1 4 kW motor F1200 F1210 F1410 LF CC F1200 CC F1210 CC F1410 LF 2 E a a Pa A Fa ie Pa a i ty fa F il Ona A ra aa od Pa a ai one P ae a a o U 2 pes m D w BD AA G 32 13 Drawing and list of parts 13 4 Milling head for milling machines with 1 4 kW motor F1200 F1210 F1410 LF CC F1200 CC F1210 CC F1410 LF Part No COON DOOR WN Pieces Order No lt ee Cs Crs COs i a a i e e a a NS ON A A a M M Ma SN A a a a gh A CHL gt Es Coss CEs Cs Cons CEs CHE gt A a 11200101 11200102 11810001 11700005 11820001 11200106 11700006 11200108 11700046 11830001 11700027 11700011 11700123 11200114 112001141 112001142 11200115 11810002 11200117 11200119 11200120 11200121 11200122 11700018 11700010 11200125 11200126 11200127 11200128 11840001 11700016 11200131 11700004 11700012 11700121 1
54. urning the Allen key to the left the tool is released and can be easily removed from the work spindle 19 T 20 Assembly and disassembly of collets Disassembly Take the clamping nut in one hand and press it against the collet as you can see it on the illustration The lateral pressure exerted on the collet causes the clamping nut to leap so that can easily be taken out of the nut Assembly Put the collet on a flat underlay and place the clamping nut on the collet Now press the clamping nut down against the collet until it snaps The collet can move freely in the centrical chamfer It will not fall out even if you turn it around 8 8 1 8 2 Speed regulation A specific cutting speed is required when milling different materials e g steel aluminium etc The r p m of the work spindle can be infinitely varied from 140 3000 min or 100 7500 min on the potentiometer respectively so that the appropriate speed for the material the workpiece and the diameter of the cutter can be chosen every time Please see the table showing the respective r p m values for aluminium and steel as follows Speed regulation for machining aluminium and steel ALUMINIUM lf STEEL 21 8 Speed regulation 8 3 Speed regulation for 2 0 kW motor high speed 22 9 Feed motion X Y and Z axis The traverse and longitudinal motion of the cross support X Y axis is accomplished by turning the handwheels parts no
55. y device is constructed in such a way that it can be adjusted to the necessary working height depending on the dimensions of the workpiece and tool 2 Main switch with low voltage release In order to disconnect the electrical parts of the drilling and milling machine safely from the mains we have provided a main switch with low voltage release besides the mains lead with plug This undervoltage release prevents the drive motor from coming on after a power cut and so excludes the danger of the work spindle moving unexpectedly 3 Emergency OFF switch This enables a quick interruption of dangerous movements in particular of the CNC equipment 4 Overload protection This device has been developed to protect the drive motor and it must be noted that after the motor has been turned off by hand or automatically because of overloading a short pause of 1 3 seconds must be observed before turning the machine on again so that the relay of the electronical parts can re establish the closed circuit condition 5 Safety machine cabin During the CNC operation the door of the safety machine cabin must be closed On the right upper side there is a limit switch that is operated by closing the door This is the only way to move the feed motors at the axes independently via the controller Only with the door closed it is possible that the feed motors at the axes are moved independently via the CNC controller When the door is open the motors are being sw

Operating instructions Universal drilling and milling machines

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