INSTALLATION AND OPERATING INSTRUCTIONS FOR
Contents
1. lamp side of the joint as shown by the X in the diagram Failure to observe this precaution may result in damage to the module When using two single lamp luminaires end to end always use the lamp closest to the module as the emergency lamp PIN NUMBERS MAY VARY ON DIFFERENT MANUFACTURERS BALLASTS EVEN THOUGH THE WIRING CONFIGURATION MAY BE THE SAME PLEASE REFER TO THE DIAGRAM ON THE BALLAST LABEL STANDARD 4 PIN SINGLE LAMP ELECTRONIC BALLAST MODULE PINS 3 4 AND 5 6 ARE HOT WIRES IN THE EMERGENCY MODE DISPOSAL The disposal of large quantities of electrical equipment EEE is subject to European National and Local Authority regulations WEEE Products displaying the wheelie bin X symbol indicate the product should not be disposed of in the normal waste stream STORAGE CONDITIONS This module should be stored in dry conditions with temperature not exceeding the limits 10 C to 60 C ROUTINE TESTING Testing should be carried out in accordance with recommendations of EN50172 the main points of which are detailed below and records of testing kept up to date and available for inspection Once a day Visually inspect the charge indicator is illuminated Once a month Each unit should be energised from its battery by simulation of a failure at the normal supply for a period sufficient to inspect each lamp is illuminated At the end of the test the supply should be restored and the charge indicator inspected Y2. E E toes Location 222i ccs ess eniinn aN MONTH TEST 1 YEAR 28 YEAR 38 YEAR 4 YEAR 5 YEAR functional functional functional functional functional functional functional functional 9 functional 10 functional 11 functional 12 full duration The test engineer should sign and date each test 28 665 10 ORIGINAL CO DA MN AJON
3. INSTALLATION AND OPERATING INSTRUCTIONS FOR EMERGENCY MODULES USING FLUORESCENT LAMPS These instructions contain important information on safety and operation They should be read carefully and retained at the installation for future reference The re engineering of existing mains luminaries by the installation of this unit causes the luminaire to fall within the scope of the CE Marking legislation and we strongly advise suitable testing is done to ensure continued compliance with the CE Marking Directive Electro Magnetic Compatibility Directive 2004 108 EC Low Voltage Directive 2006 95 EC and Construction Products Directive 89 106 EEC to satisfy legal requirements GENERAL DESCRIPTION This module is for intermittent use and can be used in non maintained or maintained with mains control gear modes of operation with a single 4 pin fluorescent lamp The battery charger circuit incorporates a mains transformer compliant with the relevant clauses of IEC61558 providing basic installation a self resetting over temperature device high voltage inverter circuit and a battery connected and charging indicator Suffix P versions include a battery deep discharge protection circuit The charger is designed to provide full duration after 24 hours charge period in accordance with EN61347 2 7 Typical wiring diagrams are included in this leaflet and all connections should be made in accordance with these diagrams INSTALLATION Installation of the mod
4. and 6 These are the only lamp connections needed for non maintained operation All internal wiring should be single core high temperature type with at least al05 C Rating and a minimum conductor size of 0 8mm with a minimum insulation thickness of 0 6mm and loosely grouped but separate from other wiring For operation in maintained mode additional mains control gear is required which should be connected to module terminals 1 2 and 7 8 with typical circuits being shown in this leaflet We recommend that old mains luminaires are not converted but where this is unavoidable all internal wiring and lamp holders should be replaced d The charge indicator LED should be mounted where it will be visible without the need to remove covers or where this is not possible adjacent to the luminaire A 6 35mm 1 4 mounting hole is required for the fixing bezel where required e The case of the module must be earthed and after making all wiring connections connect the battery to the module Connect the permanent mains supply to the module BROWN LIVE BLUE NEUTRAL REMOTE MOUNTING Remote mounting in a suitable enclosure is possible within the maximum allowable distance of 1 metre from the luminaire allowable in EN60598 2 22 The interconnecting loom must be kept as short as practical as a high frequency waveform is present in emergency which will produce EMC emissions and energy absorption The interconnecting wiring should be via loosely gro
5. early Each unit should be as per monthly test but for its rated duration The date of the test and its results shall be recorded To assist with this testing a sample test record is shown in this leaflet If the charge indicator is unlit it signifies a fault and to increase the probability of a fault being reported between monthly tests it is desirable that all staff are aware of the purpose of the charge indicator and the person responsible for the emergency lighting system on the site PERFORMANCE AND WARRANTY In place of any other conditions and warranties whether imposed by statute or implied by Common Law we undertake as follows A We will repair or if necessary replace free of charge any material or work found to be defective in our Emergency Lighting Control Gear and bought to our attention within 12 months from the date of supply This warranty will only be valid if the module has been used with the supply voltage within the stated operating temperature range correctly sized battery pack and lamp and has remained unmodified and used in accordance with this instruction leaflet and our literature B The battery packs are guaranteed for 12 months but are expected to have a life of at least 4 years if used within the specified temperature limits C We shall not be liable for any consequential loss or damage caused directly or indirectly by any defect or otherwise The company will accept no responsibility for any modified m
6. mpatible with the mains supply lamp and battery pack to be used The electricity supply and the battery pack should be disconnected before work of any kind is undertaken including installation maintenance cleaning and lamp replacement or fuse replacement Remember that the output terminals of the module may be live even when the mains supply is not present Additional wiring used in the installation of the module should have insulation suitable for be 105 C or higher temperature operation and be single conductor type Maximum Conductor size 1 5mm INSTALLATION INSTRUCTIONS a To ensure adequate safety standards are complied with the luminaire should be insulation and earth continuity tested prior to installation but ensure the emergency lighting module and any electronic ballasts are disconnected prior to this testing b The module should be securely mounted and must be earthed using appropriately sized screws nuts and washers When planning the internal layout of the luminaire particular attention should be paid to the maximum operating temperatures of the module and battery pack We recommend that temperature tests be performed in accordance with RN60598 2 22 on the complete luminaire before finalizing the layout c Connect the lamp to the module and if applicable control gear as shown in the relevant diagram The two connections of one lamp cathode to module terminals 3 and 4 and the other two lamp cathode connections to module terminals 5
7. odules or for damage caused as a result of any modification All details are given for guidance only and do not constitute a contract We reserve the right to change the characteristics of products without notice TECHNICAL DETAILS SPECIFICATION Mains Supply As label 6 50 60 Hz Modules for other Length 154mm m 438mm Supplies available Fixing Centres 144mm Maximum current consumption 80mA at 240V T 6 TT Panel cut out for charge Battery Charger Indicator O 6 35 04 35mm Constant current 24 hour recharge Dia 3 Hour Modules 0 31 A nominal 1 Hour Modules 0 17A nominal Discharge Current PLATE MOUNTED 1 0A nominal for 1 2 and 3 hour modules BATTERY PACKS Inverter Operating Frequency 25 60Khz Permitted Operating Temperature Centre side of module case Minimum 0 C Maximum 70 C DUAL IN LINE BATTERY PACK Mains Connections y Terminal block 1 5mm max 75mm a rw Lamp Mains Gear Connections mm 7 8 way terminal block 1 5mm max 36 Battery Connections Be ae Terminal block 1 5mm max gemm Indicator Connections Terminal block 1 5mm max Battery Packs IN LINE BATTERY PACK High temperature nickel cadmium cells using 2Ah for 1 hour modules and 4Ah for 3 hour modules Maximum temperature 50 C Certain units are suitable for use with both Ni CAD and Ni MH 4Ah high temperature cells Maximum cell temperature 50 C Refer to the catalogue TEST RECORD MYPCsicaatss
8. ule into the luminaire should be carried out by competent persons and in accordance with information given in this instruction leaflet and any relevant national wiring regulations The module is protected against battery reversal but care should be taken during installation to ensure correct connections to all module terminals before any power source is connected We advise that the battery current is measured in emergency discharge mode by inserting a low impedance ammeter into the battery circuit then checking to ensure that the discharge current which for standard modules is in the range 0 9A to 1 25A when the lamp has fully struck If values outside this range are recorded please contact us before proceeding further and if in doubt please consult a suitably qualified person ENVIRONMENT This module is rated for use in normal indoor conditions inside a luminaire or remote box within the ambient temperature range 0 C to 50 C If operation in damp dusty or corrosive environments is required the module should be mounted in an enclosure suitable for the environment in which it is to operate taking into account any temperature limits introduced by the enclosure material Unless otherwise stated this module is designed for direct connection to a permanent standard mains supply without any intervening control device other than a mechanical switch or fuse PRE INSTALLATION Before commencing installation ensure that the ratings shown on the module are co
9. uped single core conductors routed through fire retardant non metallic conduit COMMISSIONING INSTRUCTIONS Connect the permanent mains supply and check the charge indicator is illuminated If the module is being used in the non maintained mode the fluorescent lamp should not be illuminated If the module is being used in a maintained mode turn on the switched mains supply and the fluorescent lamp should illuminate fully via the mains control gear A minimum battery charge period of 24 hours should be allowed before testing the module for its rated duration Maximum recommended battery storage period is 12 months and if the batteries have been left in a discharged state for a long period multiple charge and discharge cycles may be required before they recover their full capacity LAMPS AND BATTERY DISPOSAL Use only lamps and batteries of the recommended type and rating for the module should be used Lamp disposal should be carried out in accordance with the instructions of the lamp manufacturer or your lamp supplier Disposal of lamps and batteries is subject to the WEEE Directive and some local authorities have additional specific requirements and they should be consulted for specific guidance Failed lamps and batteries should be replaced promptly to avoid damage to the module MODULES WITH DEEP DISCHARGE PROTECTION Leaving a battery connected to an uncommissioned module may cause premature failure of the battery and lamp This type of neglect is e
10. xcluded in our guarantee Modules with DDP will not operate until triggered by applying the permanent mains supply When the permanent mains supply is removed the battery will discharge into the inverter and the lamp will illuminate until the battery deep discharge protection turns the module off The permanent mains supply may then have to be connected to the module for a period of about an hour to give a small recharge to the battery before another functional test can be performed TYPICAL CIRCUITS if any doubts exist regarding wiring please contact our Technical Department before connecting or powering up the module On modules with the additional electronic ballast control relay the switched supply to the electronic ballast must be wired to Live In on the module with the module Live Out going to the electronic ballast MAINTAINED SWITCH START CIRCUIT MODULE PINS 3 4 AND 5 6 ARE THE HOT WIRES IN EMERGENCY MODE AND NEED TO BE KEPT AS SHORT AS PRACTICAL NON MAINTAINED CIRCUIT MODULE TYPICAL CONNECTION DETAILS FOR ELECTRONIC BALLASTS FOR TWIN LAMP CIRCUIT ONE LAMP ILLUMINATED IN EMERGENCY MODE Ballast lamp one cathode 1 connections 3 MODULE 7 This module can be used with most electronic ballasts by substituting the above for one of the lamp connections to the ballast Some ballasts use a common connection for the lamp cathodes see below TWIN BALLAST In this case the module connections must be on the
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