King Edward MJ2 Potato Baker
Contents
1. OPERATING INSTRUCTIONS CLASSIC COMPACT OVEN BEDIENUNGSANLEITUNG MODE D EMPLOI GEBRUIKSAANWIJZING PLEASE READ CAREFULLY Revised 11 09 03 GUARANTEE All equipment is covered by 1 year parts and labour guarantee from the time of purchase this does not effect your statutory rights Bulbs fuses glass and damage to mains lead are not covered by manufacturers guarantee Please check your fuses and electricity supply before calling out an engineer as service calls requested in error will be charged at the normal rate Please have the equipment sited where it is easily accessible to the engineer and where there is adequate room to work Most service calls will be responded to within 48 hours However in exceptional circumstances we may require the equipment back at our factory for investigation and repair In these instances please allow 4 working days from collection to delivery Persons not authorised by King Edward Catering Equipment should not attempt to repair adjust any part without our prior consent as this may invalidate our guarantee as would the fitting of non specified parts Please contact your supplier if you have any problems whenever possible we will attempt to advise you over the telephone in order to avoid any unnecessary delay to yourselves Ask for details of our Extended Service Cover for equipment over 12 months old This provides cover for elements thermostats and fan motors For futu2. 200 C for 70 minutes When the oven is fully loaded particularly with larger potatoes air flow inside may become restricted In this case it may be desirable to reduce the cooking temperature and increasing the cooking time 3 Replacing Thermal Cut out 5 1 As 4 1 5 2 Remove fan motor access panel 2 screws e Remove thermal cut out 2 screws e Replace with new item e Reverse process Important fibre washers must be replaced between cut out plate and oven or oven will cut out prematurely and disable cooking process Test oven at full temperature and allow to cycle several times before leaving If whole oven including lights go off cut off plate would need bending away from oven re test when cooled 6 Replacing Main Oven Fan 6 1 Remove element cover from inside oven 6 2 Unscrew central nut anticlockwise remove fan blade 6 3 As5 1 6 4 As5 2 e Replace with new item Ensure fibre washers are used between fan motor fixing plate and oven wall and also fixing plate and screw heads e Use stud loc and screws to prevent them from vibrating loose e Test oven by turning fan switch on turn thermostat to mid setting 150 200 towards neon Allow oven to cycle several times making sure fan blade does not catch on element cover 7 Replacing Fan Oven Element 7 1 As 4 1 7 2 As 6 4 7 3 Disconnect element connections 7 4 As 6 1 e Remove element fixing screws e Replace with new item and reverse process e Test oven 8 Replacing
3. Thermostat 8 1 As 6 1 8 2 Carefully open slightly 2 clips holding thermostat sensor Move in line with hole capillary passes through 8 3 As 4 2 8 4 As 4 3 8 5 As 4 4 8 6 Remove control knob and 2 screws from front 8 7 Pull out thermostat and carefully transfer all connections to new item e Replace in reverse order e Test thermostat by turning knob with mid setting 150 200 towards neon Wait until neon goes out and cycles several times before turning off Ensure all operational and safety checks are conducted before leaving machine Note If unsure of any process or difficulty found please call our Head Office on 01885 489200 RECOMMENDATIONS DURING BAKING The interior of this appliance will get very hot during operation ALWAYS use an oven glove when operating a hot oven or removing potatoes from it to avoid injury Avoid opening the main oven door unnecessarily as this will cause heat loss and lengthen the cooking time as the oven recovers heat NB Use of this this product may increase ambient room temperature Do not turn the thermostat control up to its full setting as this will invariably burn the outside of the potatoes before the inside is cooked Always choose a good baking potato such as Maris Piper Desiree Pentland Squire King Edward and Cara Non baking varieties take longer to cook and do not produce such good results Ask for washed and graded baking potatoes They do not need washing pricking wrapping in
4. 100 C or off No consult Service Engineer Thermal cut out The whole oven lights elements and fan cycles off and then on again some time later indicating a replacement thermostat is required Yes consult Service Engineer SERVICE SHEET DISCONNECT FROM ELECTRICITY SUPPLY BEFORE COMMENCING SERVICE 1 Replacing top oven bulb Access is gained through top oven door Lever off the glass cover and unscrew bulb Replace cover ensuring cut out in cover is over bulb housing side Replacing Door Seal Main Oven Lift door off hinges and lie flat with seal facing upwards Unscrew all screws next to seal remove seal and replace Reverse process Ensure seal is tucked inside lip on cast door and is even all round before fully tightening screws Do not over tighten Replacing Top Oven Bulb Assembly Remove stainless steel oven top 8 screws pull off wire connectors Assembly can be removed through oven after pushing in clamps around sides Reverse process to refit Replacing Top Oven Element 4 1 Remove glass menu board 4 2 Remove stainless steel oven top 4 3 Remove 2 screws holding Bain Marie element tray 4 4 Carefully pull out Bain Marie element tray away from controls e Pull off connections e Unscrew element e Refit new element e Reverse process O 00 SI NWN nA BPW N p SAA WN O REPLACEABLE PARTS Description Glass Menu Board Wet Well Wire Tray Tray Supports Rubber Feet Top Oven Crumb Tray Control Knobs
5. Cast Door Rubber Door Seal Door Catch complete inc stud Door Catch Stud Door Handle Door Hinge Bracket Part Number C GMB C WW 7001 18v 500106V C RF C TO CT 190304 C700102V 700129V 500115 500121 DHB001 Wiring Diagram Classic Compact Oven CD Or Bulb Holder AD Bain Marie Element Main Oven Element Neutral BLACK Line Live RED Line Earth Stud ale 2 9 Mains Connector Mains Flex Grommet Wires Wires Wires Wires Wires Wires Wires Wires Wires VOD 00 IJA O N SAA pd pad N Mains Flex Red Red Red Red Black Black Earth Red Red Mains Connector TOP OVEN e Unplug machine Electrical Component List 190201 13 Top Oven High Temp Bulb CC9001 14 Fan Motor CC9002 15 Bain Marie Element CC9003 16 Main Oven Element CC9004 17 Thermal Cut Out CC9005 18 Thermostat CC9006 19 Neon Indicator with tails CC9007 20 Switch CC9008 21 Square Top Bulb Housing CC9009 22 Square Bulb Holder Lens 190306V 23 Grommet BULB CHANGE 400125 700000 CC9010 70000 1 190222 190303V 190303A 19001 500121 500120 190000V Pull or leaver off square glass bulb cover carefully unscrew bulb anti clockwise Reverse for assembly e Bulbs are not covered by guarantee
6. foil or any other preparation prior to baking Our figures are based on 80z potatoes and much larger ones will require longer baking When using larger potatoes adjust the oven capacity accordingly We recommend weighing the size of potato you expect to use High or Full setting will not necessarily cook the potatoes quicker and is more likely burn the outside before the inside is cooked Moderate heat for longer is preferable Taking the trays out and positioning the potatoes before loading will enable you to gain the maximum capacity from your baker but always remember to use a heat pad when placing hot wire trays directly onto a work surface As with any oven the operator should not stand close to the oven door when opening it as the steam released can scald CLEANING INSTRUCTIONS Turn off and unplug the baker prior to cleaning You may remove the wire trays the side tray supports and the back fan cover from inside the oven This leaves you with a completely empty interior which is very easy to clean When the oven has cooled clean the interior with warm soapy water and a cloth and or a proprietary stainless steel clean DO NOT SUBMERGE IN WATER Clean the Bain Marie pots in warm soapy water or a dishwasher after each use Clean glass with a glass cleaner for ovens Other metal surfaces may be cleaned with warm soapy water and a soft cloth Dry off all surfaces with a soft cloth to prevent smears The menu board can be wiped
7. off with a damp cloth WIRING INSTRUCTIONS e Prepare all 3 wires using trimming template Always use the correct fuse e Loosen cord grip If in doubt contact a qualified electrician e Wire in the sequence N L E e Ensure terminal screws are tight THIS APPLIANCE MUST e Fit 13 amp Brown fuse BE EARTHED e Tighten cord grip onto cord before replacing cover NEUTRAL m 8mm LIVE EARTH penn BLUE OR BLACK Se GREEN OR YELLOW GREEN BROWN OR RED FAULT FINDING GUIDE PROBLEM CHECK Nothing works Is the oven switched on at the socket Is the fan oven switch on Is trip on main fuse board on Has fuse blown in plug If trip fuse continues to trip blow after resetting replacing consult Service Engineer Top oven bulb may not be working giving the impression oven not working If all above are OK but oven still does not heat up see next section Oven not heating up Turn oven thermostat knob to mid setting 150 200 C in line with neon Does the neon light up Yes look inside oven to see if fan blade is turning F models only No and fan not turning consult Service Engineer Oven burning product Is thermostat turned above 220 C temperature in line with neon Yes try a lower setting 180 200 C Larger potatoes may need cooking at lower temperature for longer to prevent over cooking outside before inside is cooked No does neon light go off when temperature knob is turned to low setting below
8. re reference please write your equipment serial number here INTRODUCTION Each King Edward Product is individually handmade by craftsmen using traditional methods and materials Please follow our recommendations carefully you will then enjoy many years of excellent service and lasting good looks from this product INSTALLATION INSTRUCTIONS We recommend that wherever possible the baker is sited near adequate extraction ventilation to assist with the disposal of steam The exterior of this appliance will get hot during operation Suitable precautions must be taken Make sure that the mains flex cannot come into contact with hot surfaces and that it is adjusted to the required length by a qualified person upon installation Do not push excess flex under the baker Do not position the baker near to the edge of a counter or work surface where staff or customers may brush against it in passing Position the baker so that the electrical socket can be reached easily in the event that the baker needs to be disconnected from the electric supply INSTRUCTIONS FOR USE Take out the wire trays and position the potatoes on them ready for loading Plug the Compact in at the socket turn on the Fan on rocker switch in the control panel this will turn the fan motor on and also the display lights Turn the black thermostat knob on the control panel to the temperature required For jacket potatoes we recommend 190 200 C At this stage
9. the neon light will come on to indicate that the oven is heating up When the thermostat neon goes out the oven has reached temperature You can then load the prepared trays of potatoes At this stage you may use the timer if you wish Set it to the desired cooking time and the red neon light will be illuminated This will go off when the bell rings at the end of the cooking period Important the oven will not automatically turn off The Bain Marie unit can be used wet or dry If using wet pour enough hot water into the wetwell to cover the bottom of the Bain Marie units Alternatively you can use the Bain Marie dry using the element only to heat the containers Once hot toppings are transferred to the Bain Maries they will be kept hot and ready to serve for as long as the rocker switch for this is left on When cooked sufficiently the potatoes will feel soft when gently squeezed they can then be transferred to the top display area We recommend that they are served within 1 2 hours To maintain adequate storage temperature in the top display area the main oven must be left on at normal operating temperature 190 200 C If you intend to cook products other than potatoes adjust the temperature and cooking times according to the product s cooking instructions It is important to remember this is a fan assisted oven with reduced cooking times Cooking Guide 24 x 80z potatoes at 190 200 C for 60 minutes 18 x 100z potatoes at 190
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