Operating Instructions - Bürkert Fluid Control Systems
Contents
1. 1 EECHER A2 COniormity EE A3 2 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert w w Jw Gmwna Nores General Notes SYMBOLS es 4 GENERAL SAFETY NOTES 2 unin 4 Protection from damage by electrostatic charging iii 4 Safety notes for the valve t t 5 SCOPE OF DELIVERY 2 auntie 6 WARRANTY CONDITIONS nna 6 PP OV See ee ee 6 ASSEMBLY ECHT Eege 6 INFORMATION ON THE INTERNET ttt 6 8644 Rockwell 3 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 GeneraL Nos burkert SYMBOLS The following symbols are used in these operating instructions gt marks a work step that you must carry out ATTENTION marks notes on whose non observance your health or the functioning of the device will be endangered gt NOTE marks important additional information tips and recommendations GENERAL SAFETY NOTES Please observe the notes in these operating instructions together with the conditions of use and permitted data that are specified in the data sheet in order that the device will function perfectly and remain operab le for a long time e Keep to standard engineering rules in planning the use of and operating the device e Installation and maintenance work are only allowed by specialist personnel using suitable tools Observe the current regulations on2. Basic electronic module Valve unit Schematic representation of the Burkert AirLine system Basic pneumatic module gt lt Illustration of the valve block Connector module left Manometer for indication of operating pressure at the station 8 fold valve unit Intermediate supply 2 fold valve unit Connector module Supply and exhaust ports Service ports Supply and exhaust ports Service ports Illustration of the modules of Supply and exhaust the B rkert AirLine system ports 20 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkerE SS TEM DESCRPTON System description In its minimal configuration the system consists of field bus nodes and the valve block The closing plate protects both the system and persons from improper contact Terminals can be arranged before and after the valve block Procedure for changing the electrical function module ACHTUNG Do not introduce foreign parts into the basic module 24V supply bus gt Risk of short circuit gt Switch off the electricity and compressed air supplies to the AirLINE system gt Unscrew fixing screws of the valves with a screwdriver gt Pull valve off valve plug Keep dirt away from flange seal and O ring 3 2 valve Loosen the functional module at the rear latching mechanism and pull away upwards from the distributor module back
3. 8644 Rockwell burkert Pneumatic connections NPT 1 4 M5 NPT 1 4 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkerE SS TEM DESCRPTON Technical data Housing dimensions width x height x depth 61 mm x 71 mm x 130 mm incl snap on hooks Weight 220g Permissible temperature storage transport 20 C to 60 C Permissible air humidity 75 mean 85 occasionally ATTENTION In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation 80 kPa to 106 kPa up to 2000 m UNN Permissible air pressure storage transport 70 kPa to 106 kPa up to 3000 m UNN Protection type IP 20 to IEC 60529 Protection class Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The left connection module is electrically passive logical No process diagram hence no address required mechanical 58 mm installation dimension electrical No current consumption fluidic Left hand limitation of valve block left hand supply 8644 Rockwell 29 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION Conector modules pneumatic left type ME03 Variants Supply po
4. Observe current consumption of the modules On project planning of an AirLINE station observe the current consumption of the logic of each participant This is given in each module specific data sheet It may differ from module to module Hence the number of possible participants that can be connected depends on the specific construction of the station 24 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert rr Dreem DESCRPTON Technical data for the overall system Voltage supply Rated voltage 24 V DC Tolerance 15 20 Valve types 0460 0461 10 10 Valve type 6524 2x 3 2 way 15 10 Current carrying capacity Logic area 1A 24V area 2 5A Maximum current consumption _ module proportion of current in the logic area of the basic electronic modules max 75 mA valve valve current before and after power reduction Valve current Valve type before power reduction after power reduction 6524 43 mA 28 mA 6524 2 x 3 2 way 43 mA 18 mA 6525 43 mA 28 mA 6526 1 W 2 W 42 85 mA 33 52 mA 6527 1 W 2 WI 42 85 mA 33 52 mA 0460 41 mA 0461 41 mA After the field bus nodes 1734 APB 1734 ADN and 1734 PDN 13 modules be placed in each case After this 13 further modules may be connected in each case by attaching power supply units The total number of modu
5. 8644 Rockwell 56 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert APPENDIX APPENDIX EC Declaration of Conformity A2 Certificate of Conformity A3 8644 Rockwell A1 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 APPENDIX burkert EC DECLARATION OF CONFORMITY Burkert Werke GmbH amp Co KG hereby declares as the manufacturer that these products comply with the requirements listed in the Guidelines of the Council for Harmonization of the Regulation of the Member States in respect of electromagnetic compatibility 89 336 EEC and are stipulated for devices and protective systems for intended use in potentially explosive zones ATEX 94 9EC For the assessment of the products in respect of electromagnetic compatibility the following standards were applied EN 61000 6 4 08 02 Basic engineering standard for interference emission Part 2 Industrial domain EN 61000 6 2 08 02 Basic engineering standard for interference resistance Part 2 Industrial domain For the assessment of the products in respect of ATEX the following standards were applied EN 50014 02 00 Electrical equipment for potentially explosive zones General regulations EN 50021 02 00 Electrical equipment for potentially explosive zones Ignition protection type 212 The EC Design Inspection Certificate PTB 02 ATEX 2048 was issued and the produc
6. Add on dimension 16 5 mm MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert CONTENTS List of contents Type 8644 AirLINE Rockwell GENERAL NOTES Wee oa innit 3 gt E 4 General satety 4 Scope of delivery iii 6 Warranty 6 ADDIOVAIS T MM E 6 Assembly note 6 intormation of the 6 INSTALLATION COMMISSINONING nnn 7 AMAL OU Wi e tg ee d I ee 8 Illustration of the Valve bock ttti 8 Removing the valve block from the top hat rail te 9 Installation of the AirLINE system ttis 10 FUGIC EET 11 Labelling ofthe CONMEE LIONS Si cee ee cece eee 12 Elektrical installation 13 Fe PLUG COMMISSIONING RE 13 2 Gf EE 13 MAINTENANCE AND TROUBLESHOOT ING 15 Troubleshooting 16 8644 Rockwell 1 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 CONTENTS burkerl SYSTEM DESCRIPTION ooo iain 17 B rkert AirLINE modulare elektrical pneumatic automation system 19 Valve block variable configuration ttt 22 17 37 23 1 Se 26 BASIC Slecinea ee 40 Basic pneumatic Module ea nein 51 EE 59 Limitations for use QT CRT i 55
7. Performance characteristics seen from the overall system The left connection module is electrically passive logical No process diagram hence no address required mechanical 62 mm installation dimension electrical No current consumption fluidic Left hand limitation of valve block left hand supply 8644 Rockwell 31 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION Connector modules pneumatic middle type MEO2 Variants Supply port P 1 Exhaust port R S 3 5 without manometer with manometer Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants Intermediate supply Manometer 32 8644 Rockwell burkert NPT 1 4 M5 NPT 1 4 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity System DESCRIPTION 52 mm x 71 mm x 119 mm incl snap on hooks 118g 20 C to 60 C 75 mean 85 occasionally ATTENTION In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housin
8. Supply and exhaust pans path AS Oe Service ports Supply and exhaust ports Service ports Supply and exhaust ports Illustration of the modules of the B rkert AirLINE system 8 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert _____________ Commission Removing the valve block from the top hat rail The valve block is firmly screwed to a standard rail Additional electrical modules terminals can be mounted on this gt If present release the adjacent modules terminals gt Unlock the Vavle block from the standard rail by turning the fixing screws anticlockwise as far as they will go gt Lift the Valve block vertically from the rail gt Disconnect the modules terminals from the standard rail following the manufacturer s instructions oe NOTE The interface of the left hand connection module contains elements that can be damaged if force is used Never place the valve block on its side and ensure that you use an approved installation position 8644 Rockwell 9 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 IwstautaTion Commssionna Ss rrr Hi ATTENTION 10 Hl ATTENTION Installation of the AirLINE system e g in a control cabinet During work in the control cabinet observe the rel
9. System Descrpron Durkert Basic electronic module MEO 2 2 fold 2 x monostable Construction An electric base module consists of a distribution module backplane bus and a function module The two modules are connected by a 14 pin board to board plug Function display of LEDs Display of module status only 1st valve position C4 Display of network status only 2nd valve position red green LED yellow gt Display of the swichting 4 yellow LED position Connection configuration of valve connector Valve coil A Valve coil B Possible combinations with valve types Basic module type Adaon vee Valve type yP dimension positions 02 2old2xmonostable 11mm 2 654 Sway As with the electronic module of the point I O system the function module can be installed and removed during operation In order to ensure the switching operation the valve receives a 24 V supply briefly during installation The power at the valve is reduced to a quarter after 110 ms 20 60 C 2 yellow LED per valve position 1 red green LED per modul 1st valve position 1 red green LED per modul 2nd valve position 44 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Basic electronic module MEO 2 8 fold bistable Construction An electric base mod
10. The fluid is passed on via the feeder from one valve unit to the next In order that the supply pressure remains almost constant over the entire path additional feeders may be necessary It is recommend to insert a feeder after 24 MEO2 or 16 valve positions The use of intermediate feeders also enables segments to be built up when the pneumatic channels are closed between individual valve units Electr connector Electrical Electr connec module 1 1 shunting tor module Pneumatic Pneumatic Pneumatic supply module supply module supply module Connector Intermediate Connector module left supply module right Schematic representation of supply 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkerE SS TEM DESCRPTON VALVE UNITS Construction Valve units are of modular construction and consist of Basic electronic modules e Basic pneumatic modules Valves Valves Basic electronic module Service ports outputs Modular construction of the valve units The digital outputs on which the valves sit are switched on the basic electronic module Depending ont he function these switch the internal P channel to the service ports outputs of the pneumatic module ATTENTION Variants The modular construction of the valve units permits of serveral variants Types pneumatic electronic MP11 MEO2 MP12 MEO3 Add on dimension 16 5 m
11. data and safety circuits Open flexible modular structure Combination of valve units and terminals in differing cluster size 2 fold 4 fols for space and price optimized station construction Advantages This principle brings the following advantages e Flow optimized valve structure Pressure range from vacuum to 10 bar Flow rates of approx 300l min or 700 l min with a valve width of 10 mm and or 16 mm e Integration of non return valves into the pneumatic base module optional High service life through rocker technology with oiled and non oiled air e Simple combination of different functions configuration and extension through high level of modularity e Numerous valve functions 3 2 5 2 monostable bistable and 5 3 way functions Mechanical Manual Emergency operation Different pressure levels possible in a single chain Integration of pressure gauges for display of the operational pressure Central compressed air supply via connection modules possible on both sides as well as intermediate supply 8644 Rockwell 19 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System Descrpron __ _______ System structure Central control e G SPS Valve block Point I O module 1734 ADN Valve unit Valve unit 5 p 2 Field bus Field bus node 2 Field bus node Field bus node n joo ccc ee ee es
12. Connection configuration of valve connector 2 not connected 1 2 3 3 Valve Possible combinations with valve types Basic module type Add on dimension Valve positions Valve type Function MEO 2 fold 6524 3 2 way 11 mm 2 monostable 6525 5 2 way As with the electronic module of the point I O system the function module can be installed and removed during operation In order to ensure the switching operation the valve receives a 24 V supply briefly during installation The power at the valve is reduced to a quarter after 120 ms Technical data Dimensions W x H x D Weight Storage temperature Rated voltage under load Number of valve outputs Current consumption per valve position during switching Current consumption per valve position after ca 120 ms Current consumption from the back wall bus Display of valve status Display of module status Display of network status Power dissipation of module in moment of switching Power dissipation of module 120 ms after switching procedure 2 x 0 25 W power loss at resistors 2 x 0 25 W at valve coils MEO 2 2 fold monostable 22 x 70 5 x 52 mm 38 g 20 60 C DC 24 V 2 43 mA 28 mA max 75 mA 1 yellow LED per valve position 1 red green LED per modul 1st valve position 1 red green LED per modul 2nd valve position 2W 1W 8644 Rockwell 41 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System
13. Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkerE SS TEM DESCRPTON System description MODULAR ELECTRICAL PNEUMATIC AUTOMATION SYSTEM TYPE 8644 AIRLINE 19 FO AO ne 19 PNAS ee 19 20 VALVE BLOCK ttt ttt tits 22 Connector modules feeders 22 23 Technical data Tor INe valve ele eae 24 Technical data for the overall system 25 CONNECTOR MODULES ttt tetti 26 Connector modules pneumatic left IMIEODB usta ptt nen 28 Connector modules pneumatic left type MEOS ttt 30 Connector modules pneumatic middle MED2 ee un anna 32 Connector modules pneumatic middle type MEO te 34 Connector modules pneumatic right type ME 36 Connector modules pneumatic right type 38 BASIC ELECIRBONIC MODULES ont es 40 Basic electronic module MEO2 2 fold monostable 11111011 41 Basic electronic module MEO2 8 fold monostable 1111s 42 Basic electronic module MEO 2 fold Mere E 43 Basic electronic module MEO 2 fold 2 x monostable e 44 Basic electronic module ME 02 8 fold ttti tete 45 8644 Rockwell 17 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION burkert Basic electronic module 02 8 fold 2vmonosiable e 46 Basic electronic module MEOS 2 fold monostab
14. during pressure build up Venting of exhaust aire channels insufficient because silencers are too small or contaminated backpressure Contamination or foreign bodies in pilot or main valve O rings missing or pinched between the modules missing or wrongly positioned profile seals between the valve and the basic pneumatic module burkert Fluid Control Systems Service Department Chr B rkert Str 13 17 D 76453 Ingelfingen Tel 07940 10 111 Fax 07940 10 448 burkert Check the electrical connection Provide operating voltage acc to nameplate gt Turn knob to zero position gt Execute pressure supply with as large a volume as possible also for upstream devices such as pressure controllers maintenance units shut off valves etc Minimum operating pressure 2 5 bar gt Execute pressure supply with as large a volume as possible also for upstream devices such as pressure controllers maintenance units shut off valves etc Minimum operating pressure gt 2 5 bar gt Pressurize the valve block before the valve switch gt Use matching large sized silencers expansion vessels Clean the contaminated silencers Change the valve Determine the point of leakage or missing seals gt Insert missing seals or replace damaged seals E mail info de buerkert com or your Burkert distribution center see list of addresses on the last few pages 16 8644
15. position Display of module status erg p per mogul 1st valve position 1 red green LED modul Display of network status 2nd valve position Power dissipation of module in moment of switching Power dissipation of module 400 ms after switching AW procedure 4x 0 5 W at resistors 4x 0 5 Wat valve coils 48 8644 Rockwell burkerE SS TEM DESCRPTON Basic electronic module 3 fold 10 mm monostable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs Module status only 1st valve position Network status only 2nd position C red green LED C function yellow LED switch position Connection configuration of valve connector 2 Not connected 1 2 3 3 Valve Possible combinations with valve types Basic module type Add on dimension Valve positions Valve type Function MEO3 3 fold with 6524 3 2 way 10 bl 11 mm 3 mm monostable 6525 5 2 way The functional module like the electronics modules of the Point I O system may be pulled off and plugged on during operation To ensure the switching operation 24 V is applied briefly to the valve on plugging on The power consumed by the valve is reduced to one quarter after 120 ms MEO3 3 fold 10 mm MAN 1000011198 EN Version J Status RL r
16. 015 Iwstautanion Commssionna Durkert Special features of commissioning On delivery all valve islands possess a comparable configuration with regard to module addressing The first addressable module after the field bus node has the address 62 all following modules the address 63 Reason If a passive DeviceNet node 1734 PDN is used then automatic addressing can only be performed the modules directly Since it is difficult to remove the modules owing to the pneumatic design the first module was assigned a different address 62 ET NOTE If an active DeviceNet node is used automatic addressing must be performed 14 With the active Profibus node 1734 APB this is performed automatically on power up 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert TROUBLESHOOTING MAINTENANCE AND TROUBLESHOOTING Maintenance and troubleshooting 8644 Rockwell 15 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 MAINTENANCE AND TROUBLESHOOTING TROUBLESHOOTING Valves do not switch Valves switch with delay or blow out at the vent connections Leaky valve blocks Service address Operating voltage not present or insufficient Manual override knob not in neutral position Pressure supply insufficient or not present Pressure supply insufficient or not present Valves not in basic position no power
17. 54 4 g 20 to 60 DC 24 V 2 85 mA 52 mA max 75 mA 1 yellow LED per valve position 1 red green LED per modul 1st valve position 1 red green LED per modul 2nd valve position 4W 2W 8644 Rockwell 47 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System Descrpron __ ________ Basic electronic module MEO3 4 fold monostable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs Module status only 1st valve position v Network status only 2nd valve position red green LED C C no function yellow LED switch position Connection configuration of valve connector Not connected 20 Not connected Possible combinations with valve types Basic module type Add on dimension Valve positions Valve type Function alc Ol 4 fold 6526 3 2 way 16 5 mm 4 monostable 6527 5 2 way The functional module like the electronics modules of the Point I O system may be pulled off and plugged on during operation To ensure the switching operation 24 V is applied briefly to the valve on plugging on The power consumed by the valve is reduced to one quarter after 400 ms Current consumption from back wall bus Display of valve status SPON pee eb VS
18. 7 Ex EEx approval 11 3 G EEx nA II T4 for the Types 6524 6525 Exception Type 6524 2x 3 2 way General description Automation systems are increasingly used in all areas where control duties are to be performed The valves thereby form the interface between electronics and pneumatics The valves consist of a pilot solenoid valve and a pneumatic valve Pilot valve and housing are clipped or screwed together The working principle enables the switching of high pressures at low power consumption and with short switching times The valves are maintenance free 8644 Rockwell 53 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System Descrpron __ ________ 54 8644 Rockwell Variants With AirLINE Type 8644 valves with the following circuit functions may be integrated internal control air 3 2 way internal control air 10 6524 2 x 2 3 way internal control air O O Z O auxiliary control air 5 gt elo 3 NC way internal control air control air 10 6525 auxiliary control air internal control air 6527 auxiliary control air control air 5 3 way L middle position internal control air 10 0460 N exhausted L blocking middle position 0461 N exhausted mM way pulsed internal control air 0 0460 e NOTE More detailed technical data should be taken from the data sheets for the valves Valves with auxilia
19. Descrpron __ ________ Basic electronic module MEO2 8 fold monostable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs Module status only 1st valve position Network status only 2nd valve position red green LED C no function yellow LED switch position Not connected Possible combinations with valve types Basic module type on Valve positions Valve type Function MEO2 8 fold 6524 3 2 way monostable 6525 5 2 way The functional module like the electronics modules of the Point I O system may be pulled off and plugged on during operation To ensure the switching operation 24 V is applied briefly to the valve on plugging on The power consumed by the valve is reduced to one quarter after 120 ms DEN 1 yellow LED per valve position 1 red green LED per modul 1st valve position 1 red green LED per modul 2nd valve position Power dissipation of module 120 ms after switching 2W procedure 2x 0 25W at resistors 2x 0 25W at valve coils 42 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Basic electronic module MEO 2 2 fold bistable Construction A basic electronic module consists of a distrib
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21. MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 Operating Instructions Bedienungsanleitung Instructions de service Type 8644 AirLINE with Point I O System Rockwell mit Point I O System Rockwell avec Point I O System Rockwell burkert d ol Systems MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 We reserve the right to make technical changes without notice Technische Anderungen vorbehalten Sous res rve de modification techniques 2002 Burkert Werke GmbH amp Co KG Operating Instructions 0605 06 EU EN 00804718 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 6524 6525 Rockwell Field bus node 2 x 3 2 way Syst Syst Accessoires M SEH M EET gt N Accessoires 02 Accessoires KA ae lt 11 NEI I LC EE Add on dimension 11 mm NL T Cover plate MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 Le feet Ne 7 5 x AN d y 19 Bp 258 Les K A NS Ss f d dl 8 9 x 3 NR XR eer ort MAD dh We b js qi SD ad WI En Hockwell Field bus node Accessories Cover plate
22. Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION Connector modules pneumatic right type Variants Supply port P 1 Exhaust port R S 3 5 without manometer G 3 8 G 1 8 G 3 8 NPT 3 8 NPT 1 8 NPT 3 8 3 8 G 1 8 3 8 NPT 3 8 NPT1 8 NPT 3 8 Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants End supply unit right Manometer Pneumatic connections NPT 3 8 NPT 1 8 NPT 3 8 38 8644 Rockwell burkert Electrical interface B rkert Rockwell in the valve block AirLINE MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity System DESCRIPTION 63 mm x 93 mm x 143 mm 390 g 20 C to 60 C 75 mean 85 occasionally ATTENTION j In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection
23. accident prevention and safety for electrical devices during operation maintenance and repair of the device e Always switch off the power supply before intervening in the system Note that in systems under pressure piping and valves may not be loosened Take suitable precautions to prevent inadvertent operation or damage by unauthorized action e After interruption of the electrical or pneumatic supply make sure the process is restarted in a well defined controlled manner e Onnon observance of these notes and unauthorized interference with the device we will refuse all liability and the warranty on device and accessories will become void The unit contains electronic components that are very sensitive to Protection from damage by electrostatic charging electrostatic discharge EDS Contact to electrostatically charged persons or objects will endanger these components In the worst case they will be immediately destroyed or will fail after commissioning Observe the requirements of EN 100 015 1 in order to minimize the possibility of or avoid damage from instantaneous electrostatic discharge Also take care not to touch components that are under supply voltage ATTENTION EXERCISE CAUTION ON HANDLING ELECTROSTATICALLY SENSITIVE COMPONENTS MODULES 4 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert Gema Nores Safet
24. alve coil B Possible combinations with valve types Add on Valve 5 3 way 2 fold bistabile 16 5 mm 0461 5 2 way pulse The functional module like the electronics modules of the Point I O system may be pulled off and plugged on during operation 24 V is applied to the valve Current consumption per valve position Current consumption from the back wall bus Display of valve status 2 yellow LED per valve position Display of module status a graon nn ESCHER 1st valve position 1 red green LED Display of networkl status 2nd valve position Power dissipation of module 50 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkerE SS TEM DESCRPTON BASIC PNEUMATIC MODULE General description On the basic pneumatic module are to be found the service ports for subsequent applications Several basic modules may be built up in a row by interlocking Sealing from the outside is maintained By unsing a bulkhead fitting the P port may be sealed Thus diffe rent working pressures can coexist in one valve block Variants The different variants differ in the add on dimension number of valve locations connection configuration of the valves types of service port and the optional use of non return valves Not all possible variants are realized Example of a basic pneumatic module tyoe MP 11 2 fold Add on dimension L
25. arger valves require the basic modules to be wider This allows a higher flow rate to be obtained At the present the following add on dimensions exist Versions Add on 2 fold 2 fold 2 fold 3 fold 4 fold 8 fold 8 fold dimensions mono bistable 2 2 mm stable stable stable MP11 11 X X X X X MP12 16 5 X X X X also available with P shut off Number of valve locations per module Because of optimization for lower granularity cost savings design of valve units and loading of the electronics modules with different numbers of valve locations make sense see table Types of service port The customer decides the optimal type for his needs whether rapid coupling or threaded MP11 MP12 Non return valve for exhaust ports D 1 4 G 1 8 Since functionality with non return valves is required for certain applications NEC LUN there are corresponding versions for this purpose D6 D 1 4 M5 D4 M7 Ge Without non return valve D8 e Non return valve R MS e Non return valve in R S M7 e An integrated P shut off is also available for the MP11 modules technical description see following page Special version 3 fold with 10 mm valves Storage temperature 20 C to 60 C 8644 Rockwell 51 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System Descrpron Basic pneumatic module with integral pressure shut off Genera
26. d information is to be found in the chapter Commissioning Variants The valves which can be used with AirLine Type 8644 have different connection configurations valve separations and control characteristics For this reason the basic electronic module is available in different versions SSS Possible combinations basic electronic module valve 8 Add on Valve 2 Fe 6524 3 2 way Fe 6525 5 2 way 5 3 wa CSC 5 2 way pulse way 5 2 way pulse 2 6524 2x 3 2 way ME02 2 11 mm 8 6524 3 2 way S 6525 5 2 way 5 2 way 5 2 way pulse 8 Le oni 2x e 6524 2x 3 2 way 6527 5 2 way 16 5 mm 5 5 _ wa bistable 5 2 way pulse MEO3 11 imonosisbls 6525 5 2 way 40 8644 Rockwell 4 fold 6526 3 2 way 16 5 mm 4 monostable 6527 5 2 way with 10 mm valves MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert System DESCRIPTION Basic electronic module MEO 2 2 fold monostable Construction An electric base module consists of a distribution module backplane bus and a function module The two modules are connected by a 14 pin board to board plug Function display of LEDs Display of module status only 1st valve position Ca Display of network status only 2nd valve position reed green LED C no function 4 yellow LED Display of the switching position
27. eleased freigegeben printed 20 01 2015 Technical data Dimensions WxHxD Weight Storage temperature Rated voltage under load No of valve outputs Current consumption per valve position during switching Current consumption per valve position after ca 120 ms Current consumption from the back wall bus Display of valve status Display of module status Display of network status Power dissipation of module in moment of switching Power dissipation of module 120 ms after switching procedure 3x 0 25 W at resistors 3x 0 25 W at valve coils monostable 33x93x60 mm 51g 20 to 60 C DC 24 V 3 43 mA 28 mA max 75 mA 1 yellow LED per valve position 1 red green LED per modul 1st valve position 1 red green LED per modul 2nd valve position 3W 1 5W 8644 Rockwell 49 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System Descrpron burkert Basic electronic module MEO3 2 fold bistable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs Module status only 1st valve position vc Network status only 2nd valve position qd red green LED yellow LED u gt switched position lt yellow LED Connection configuration of valve connector L 2 3 V
28. em vertraulichen Pr fbericht PTB Ex 02 21358 festgehalten Die grundlegenden Sicherheits und Gesundheitsanforderungen werden erf llt durch bereinstimmung mit EN 50021 1999 Falls das Zeichen X hinter der Bescheinigungsnummer steht wird auf besondere Bedingungen f r die sichere Anwendung des Gerates in der Anlage zu dieser Bescheinigung hingewiesen Diese Konformitatsaussage bezieht sich nur auf Konzeption und Bau des festgelegten Ger tes gem Richtlinie 94 9 EG Weitere Anforderungen dieser Richtlinie gelten f r die Herstellung und das Inverkehrbringen dieses Ger tes Die Kennzeichnung des Gerates die folgenden Angaben enthalten 3G EExnAllT4 Zertifizierungsstelle Explosionsschutz Braunschweig 24 Juni 2002 Im Auftrag gez Wilkens L S Dipl Ing R Wilkens Seite 1 2 Konformit tsaussagen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese Konformitatsaussage darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 8644 Rockwell A3 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 APPENDIX burkert Physikalisch Technische Bundesanstalt Braunschweig und Berlin 13 Anlage 14 Konformitatsaussage PTB 02 ATEX 2048 15 Beschreibung des Gerates Diese Einheit ist ein elektrisc
29. evant safety regulations Before mounting check whether the mounting rail is properly anchored in the control cabinet or in the system Observe the sequence of installation specified in the configuration file s Observe the notes for the connected system gt According to the manufacturer s instructions Chapter 2 Installing the Mounting Base Wiring Base Assembly Installing I O Modules snap all electrical modules terminals onto the standard rail to the left of the valve block gt Slide the valve block onto the standard rail along the interface of the previous module NOTE Alternative for large valve blocks Remove the preceding module Snap the valve block onto the standard rail Slide the block to its final position Snap on the preceding module again gt Screw the valve block to the rail by tightening the fixing screws clockwise gt Mount all other modules terminals on the rail 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert _____________ Fluidic installation Safety notes ATTENTION The pneumatic connections shall not be pressurized during installation Make the connections with as large a volume as possible Close off unused open ports with screw caps The ports for the pilot valve exhaust x shall not be closed off Check allocation according to instructions of ports 1 and 3 o
30. f LEDs Module status only 1st valve position vc Network status only 2nd valve position C red green LED C d no function yellow LED switch position Connection configuration of valve connector 1 Not connected 2 Valve 20 3 Valve Q 4 Not connected Possible combinations with valve types Basic module type Add on dimension Valve positions Valve type Function 2 fold 6526 3 2 way 16 5 mm 2 Fb monostable 6527 5 2 way The functional module like the electronics modules of the Point I O system may be pulled off and plugged on during operation ensure the switching operation 24 V 15 applied briefly to the valve on plugging on The power consumed by the valve is reduced to one quarter after 400 ms MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 Technical data Dimensions WxHxD Weight Storage temperature Rated voltage under load No of valve outputs Current consumption per valve position during switching Current consumption per valve position after ca 400 ms Current consumption from the back wall bus Display of valve status Display of module status Display of network status Power dissipation of module in moment of switching Power dissipation of module 400 ms after switching procedure 2 x 0 5 W at resistors 2 x 0 5 W at valve coils 2 fold monostable 33x93x60 mm
31. freigegeben printed 20 01 2015 System Descrpron burkert Basic electronic module MEO 2 8 fold 2x monostable Construction An electric base module consists of a distribution module backplane bus and a function module The two modules are connected by a 14 pin board to board plug Function display of LEDs Display of module status only 1st valve position M Display of network status only 2nd valve position yellow up yellow LED Display of the switching position Valve coil A Valve coil B Add on dimension Valve positions Valve type Function As with the electronic module of the point I O system the function module can be installed and removed during operation In order to ensure the switching operation the valve receives a 24 V supply briefly during installation The power at the valve is reduced to a quarter after 110 ms MEO 2 8 fold 2x monostable 88 x 70 5 x 52 mm 20 60 C DC 24 V 2 x 43 mA 2 18 mA 2 yellow LED per valve position 1 red green LED per modul 1st valve position 1 red green LED per modul 2nd valve position 46 8644 Rockwell burkerE SS TEM DESCRPTON Basic electronic module MEO3 2 fold monostable Construction A basic electronic module consists of a distributor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display o
32. g is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m UNN 70 kPa 10 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The intermediate supply is electrically passive logical No process diagram hence no address required mechanical 33 mm add on dimension electrical No current consumption fluidic Additional supply 8644 Rockwell 33 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION Connector modules pneumatic middle TYPE Variants Supply port P 1 Exhaust port R S 3 5 without manometer NPT 3 8 NPT 1 8 NPT 3 8 with manometer 3 8 G 1 8 G 3 8 NPT 3 8 NPT1 8 NPT 3 8 Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants Intermediate supply Manometer 34 8644 Rockwell burkert Pneumatic connections NPT 3 8 NPT 1 8 NPT 3 8 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert Technical data Housing dimensions width x he
33. hes und pneumatisches Automatisierungssystem das f r den Einsatz im Schaltschrank oder Schaltkasten optimiert wurde Sie dient zur Steuerung pneumatischer Anlagen mit dem vorgegebenen Feldbus System Sie besteht aus den elektrischen und pneumatischen Komponenten und kann je nach Bedarf erweitert werden Alle elektrischen Daten sind auf 24 V DC ausgelegt und der Betreiber hat daf r Sorge zu tragen dass die Bemessungsspannung durch St rungen um nicht mehr als 40 berschritten wird Technische Daten Bemessungsspannung 24 V DC Nennleistung 1 0 25 W pro Magnetventil Umgebungstemperaturbereich 0 C bis 55 C Druckbereich 2 0 bar bis 7 bar verwendete Magnetventiltypen 6524 und 6525 max Anzahl der Magnetventile 64 Vorsteuerung fur genannte Ventiltypen 6104 16 Pr fbericht PTB Ex 02 21358 17 Besondere Bedingungen nicht zutreffend 18 Grundlegende Sicherheits und Gesundheitsanforderungen durch vorgenannte Norm abgedeckt Zertifizierungsstelle Explosionsschutz Braunschweig 24 Juni 2002 Im Auftrag gez Wilkens L S Dipl Ing R Wilkens Seite 2 2 Konformit tsaussagen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese Konformit tsaussage darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt e Bundesallee 100 D 38116 Braunschweig A4 8644 Rockwell MAN 1000011198 EN Versio
34. iary control air is optional Drawing showing variants End supply unit right Manometer NPT 1 4 M5 NPT 1 4 36 8644 Rockwell burkert Electrical interface B rkert Rockwell in the valve block AirLINE MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity System DESCRIPTION 61 mm x 71 mm x 130 mm 220g 20 C to 60 C 75 mean 85 occasionally ATTENTION Hl In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m UNN 70 kPa to 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The right connection module is electrically passive logical No process diagram hence no address required mechanical 51 mm installation dimension electrical No current consumption fluidic Right hand limitation of valve block right hand supply 8644 Rockwell 37 MAN 1000011198 EN
35. ight x depth Weight Permissible temperature storage transport Permissible air humidity System DESCRIPTION 66 mm x 93 mm x 142 mm incl snap on hooks 335g 20 C to 60 C 75 mean 85 occasionally ATTENTION In the range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m UNN 70 kPa to 106 kPa up to 3000 m GNN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The intermediate supply is electrically passive logical No process diagram hence no address required mechanical 42 mm add on dimension electrical No current consumption fluidic Additional supply 8644 Rockwell 35 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION Connector modules pneumatic right type MEO2 Variants Supply port P 1 Exhaust port R S 3 5 without manometer with manometer Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxil
36. ion J Status RL released freigegeben printed 20 01 2015 burkerE SS TEM DESCRPTON Variants The supply units have been designed in various variants to take account of differing requirements For simple commissioning and diagnosis supply units are available with a manometer You can obtain the fluidic connections with straight or conical screw connections as well as with fast coupling systems For special functions the fluidic connections may be used for different purposes e g the exhaust air connection may be used for the pilot valve as a connection for the auxiliary control air whereby different pressures may be applied for supply and for control of the valve The supply units differ in e g Manometer Connection type MP11 MP12 G 1 4 G 3 8 D10 NPT 3 8 NPT 1 4 Auxiliary control air yes no 8644 Rockwell 27 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION Connector modules pneumatic left type MEO2 Variants Supply port P 1 Exhaust port R S 3 5 without manometer with manometer Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants End supply unit left Manometer Electrical interface B rkert Rockwell in the valve block AirLINE 28
37. ion of the automation system and the attached valves supplied No liability will be accepted for consequential damage of any kind that may arise from failure or malfunctioning of the device APPROVALS The approval marks on Burkert rating plates refer to the Burkert products In order that the complete valve island is approved a gateway with a design inspection certificate must be used In this case a valve island may be extended with approved units having design inspection certificates up to 64 valves More detailed information on the approvals of the valves is to be found in the chapter Valves ASSEMBLY NOTE If the configuration of the valve block also provides of Type 0461 5 2 way pulsed valve 5 3 way valve a profile rail EN 50022 35x15 must be used INFORMATION ON THE INTERNET Operating instructions and data sheets for type 8644 may be found on the Internet under www buerkert com gt Germany Produkte gt Downloads gt Betriebsanleitungen gt 8644 Rockwell Furthermore a complete documentation is available on CD The complete Operating instructions may be ordered under the following indentification number 804 718 eh NOTE Technical data configuration files and a detailed description of bus terminals and electrical 6 function terminals by the Rockwell company are available on the Internet web site www ab com gt Manuals On Line gt I O 4734 Point I O Burkert has no influence upon the update sta
38. l description For the basic pneumatic module MP 11 in the 2 way and 8 way versions an integral pressure shut off is available as an option With this option a faulty valve may be exchanged under pressure without relieving the pressure in the entire valve island or system On exchange of the valve the open cross section is reduced by a mechanism until only a very small leak remains Feature and limitations Through the use of a pressure shut off some limitations arise in respect of the operating data of the overall System The flow though valve types 6524 25 is reduced to ca 60 The operating pressure range possible lies between 5 and 7 bar When using valves with external auxiliary control air the pressure supply for the pilot valves is not shut off Hence pressure shut off may be used only in connection with valves with internal auxiliary control air within the limited pressure range Pressure shut off may be combined with the integral non return valves EN NOTE When using basic modules with pressure shut off take care that the pressure supply for the valve islands is executed with a suitably large volume minimum hose diameter 8 6 mm Procedure on exchange of a valve ATTENTION jS Only one valve may be removed at a time On disassembly note that in each case only the pressure channel is shut off This means that any pressure applied to the service ports A or B is relieved on rem oval of the valve C
39. le ed 47 Basic electronic module MEOS 4 fold monostable nn 48 Basic electronic module MEOS 3 fold 10 mm monostable ecbosccc 49 Basic electronic module 2 fold bistable eed 50 BASIC PNEUMATIC MODULE ttt 51 Basic pneumatic module with integral pressure shut off s 52 kit mM E LE cence 53 Limitations for use in Zone 55 18 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkerE SS TEM DESCRPTON MODULAR ELECTIRCAL PENUMATIC AUTOMATION SYSTEM TYPE 8644 AirLINE AirLINE Type 8644 is an electrical and pneumatic automation system which has been developed for use in control cabinets or boxes In a through system all electronic and pneumatic components are standardized so that if simple rules are complied with electrical and electronic modules of differing functionality may be combined in a very simple manner All components are connected via a Snap on mechanism This includes the necessary electrical connections In this way for example valves and power outputs may be combined with only one field bus connection A number of electrical modules terminals may be combined very simply with valves mounted on special pneumatic modules valve units Features Characteristics of AirLINE are e Simple handling e Functional block construction of switched box or cabinet e Automatic build up of potential groups current
40. les must not exceed 63 Full configuration 11 mm add on dimension max 64 valves Full configuration 16 5 mm add on dimension max 32 valves Temperature Storage temperature 20 10 60 C EM NOTE The admissible ambient temperature is depent on the modules used During assembly the crucial factor is the most critical module Valve type 6524 6525 6526 6527 0 to 55 C Valve type 0460 0461 0 to 50 C 8644 Rockwell 25 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System Descrpron burkert CONNECTOR MODULES Structure of the connector module 4 12 2 11 6 7 8 10 9 11 9 8 9 Structure of the connector module pneumatic supply Type MP11 MP12 left middle right electrical connector Type MEO2 ME 03 left right module Interface to electrical part of automation system field bus nodes electrical modules terminals Cover Version with manometer Shunting socket left plug right Electrical interface to data shunting within the B rkert AirLINE System Type 8644 Cover plate Interlock hooks Mechanical fixing for basic pneumatic modules MP11 MP 12 X Port for pilot exhaust air auxiliary control air R 3 Exhaust air port S 5 Exhaust air port P 1 Pressure supply port Screws Fixing screws for rail mounting Clamping pieces Fixing clamping pieces for rail mounting 26 8644 Rockwell MAN 1000011198 EN Vers
41. m Valve types 6524 6526 6525 6527 0460 0461 No of valve positions on 2fold 2fold basic electronic module See 3fold 8fold Afold No of valve positions on 2fold 2fold basic pneumatic module 8fold 3fold Afold Connection type D1 4 D8 on basic pneumatic module D4 G1 8 D6 NPT 1 8 Width of basic electron pneumatic M5 D1 4 module 33 mm with 3 plug on M7 D4 positions for 10 mm valves 6524 6525 06 Special version 3 fold 10 mm valves Available only for certain valve types and with functional limitation Non return valve optional Without non return valve See also the technical data of the valve Non return valve in R channel block and the description of the basic Non return valve in R S channel pneumatic module Pressure shut off optional with pressure shut off not available You can obtain information about the correct assembly of modules valves and accessories via our Configurator If you have any questions please consult our Distribution Center 8644 Rockwell 23 burkert System DESCRIPTION data of the valve block 01 adA 5101 Jo UOISJOA U X33 99120 OLF LOVO O90 SedA y eJeq 22020 995 9 OUM WEIS S 10 eui Ajdde OU pyx UOISJOA U X33 99110 OL G 9 uoisueuuip 5 01 X
42. n J Status RL released freigegeben printed 20 01 2015 Contact addresses Kontaktadressen Germany Deutschland Allemange Burkert Fluid Control System Sales Centre Chr B rkert Str 13 17 D 74653 Ingelfingen Tel 49 0 7940 1091 111 Fax 49 0 7940 10 91 448 E mail info de buerkert com International Contact addresses can be found on the internet at Die Kontaktadressen finden Sie im Internet unter Les adresses se trouvent sur internet sous www burkert com Burkert Company Locations MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 The smart choice of Fluid Control Systems www buerkert com burkert Fluid Control Systems
43. onsequently an actuator connected thereto will also become pressureless and a movement may be triggered e f the volume on the actuator side is large install a device by which the service ports can be shut off to prevent movement of the actuator On removal of a valve for functional reasons a relatively large amount of air is initially blown off to ambient since the pressure shut off can close only when the required presure difference is reached Automatic shut off however significantly reduces the air loss so that only a small leak remains after closure gt On assembly of the valve make sure the seal is inserted correctly gt Assemble the valve with the tightening torques stated in the operating instructions gt On assembly of the valve may sure the service ports are also pressurized in the corresponding rest position of the valve up to the time it is switched Any actuator connected may execute a movement because of the pressurization gt Make sure that such movements of the actuator do not cause damage or undesired actions in the System EN NOTE Before exchanging a valve we recommend bringing the system electrically into a safe basic condition 52 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert Valves Types 6524 2 x 3 2 way 6524 6525 System DESCRIPTION N RD i 2 Type 0460 0461 Type 6526 652
44. plane bus without tilting it gt Set the new functional module vertically on the distributor module back plane bus and press downwards until it can be heard to latch in Place valve with clean inserted flange seals O rings onto the valve position and tighten the screws according to the adjacent assembly drawing 8644 Rockwell 21 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System Descrpron __ burkert VALVE BLOCK The valve block is composed of the following modules e Connector modules supply units collective ports for supply exhaust and auxiliary control air e Valve units service ports miscellaneous vales left 8 fold valve Intermediate units supply interface interface be O Supply units 2 fold valve units 2 fold valve units Supply unit right Electrical Connector Connector module left module right Example of a valve block schematic Viewed from the outside the pneumatic automation system represents a closed electrical unit Owing to the modular construction the number of internal bus participants and the current consumption of the valve block may vary The valve block and each electrical module terminal provide a standardized electrical interface to the outside Connector modules feeders 22 Feeders in the form of pneumatic connector modules form the fluidic interface between the supply line and the internal supply structure
45. r 5 these shall under no circumstances be swapped Pneumatic connections supply units Exhaust air Standard model Venting of the pilot valves Auxiliary air control model P port for the pilot valves Pressure supply port Procedure gt Plug D10 or screw G 1 4 NPT 1 4 the connections depending on the version into the respective service ports Notes on plug connections gt NOTE For the plug connections the hoses must fulfil the following requirements Minimum hardness of 40 Shore D to DIN 53505 or ISO 868 Outside diameter to DIN 73378 max permissible deviation 0 1 mm from nominal dimension e Free from burrs cut off at right angles and undamaged over outer circumference e he hoses shall be pushed into the plug connectors as far as they will go Disassembly of the plug connections gt To release the hoses depress the pressure ring and pull out the hose 8644 Rockwell 11 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 Iwstautarion Commssionna Ss rrr Pneumatic connections valve units gt NOTE With 3 2 way valves the upper ports remain free 12 Labelling area Service ports with 5 2 way valves Service ports with 3 2 way valves 8 fold valve unit or 4 2 fold valve units Variants 5 2 way valves owe owe omm D 6 D4 D1 4 7 Service part below 4 M7 D 6 D4 D1 4 3 2 way valves wm om Se
46. rt P 1 Exhaust port R S 3 5 without manometer G 3 8 G 1 8 G 3 8 NPT 3 8 NPT 1 8 NPT 3 8 3 8 G 1 8 G 3 8 NPT 3 8 NPT1 8 NPT 3 8 Connection X Operating mode Configuration of X Standard Exhaust air from pilot valve Auxiliary control air Connection for auxiliary control air Operation with auxiliary control air is optional Drawing showing variants End supply unit left Manometer Electrical interface Burkert Rockwell in the valve block AirLINE 30 8644 Rockwell burkert Pneumatic connections NPT 3 8 NPT 1 8 NPT 3 8 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert Technical data Housing dimensions width x height x depth Weight Permissible temperature storage transport Permissible air humidity System DESCRIPTION 78 mm x 93 mm x 143 mm incl snap on hooks 400 g 20 C to 60 C 75 mean 85 occasionally ATTENTION m range of 0 to 55 C suitable precautions must be taken against elevated humidity gt 85 Slight condensation of short duration on the outside of the housing is permissible e g when the terminal is brought from a vehicle into a closed room Permissible air pressure operation Permissible air pressure storage transport Protection type Protection class 80 kPa to 106 kPa up to 2000 m UNN 70 kPa to 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536
47. rvice port above 0 internally closed off internally closed off internally closed off Assembly gt Plug D6 D4 01 4 or screw M 5 M7 the connections depending on the version into the respective service ports gt With threaded versions connecting nipples may be used Labelling of the connections gt Write the valve port data on the provided Labels 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burker _____________ Commission Elektrical installation All the necessary steps for this should be taken from the Rockwell Operating Instructions Chapter 2 Wiring the Adapter Fluidic commissioning Measures to be taken before fluidic initialization gt Check the connections voltage and operating pressure gt Make sure that the max operating data see rating plate are not exceeded gt Check allocation according to instructions of ports 1 and or 5 these shall under no circumstances be swapped gt For electrical operation unlock the manual override Fluidic commissioning gt Switch on the pressure supply gt Only then switch on the voltage Electrical commissioning All the necessary steps for this should be taken from the Rockwell Operating Instructions Chapter 3 How to Configure Point I O Modules 8644 Rockwell 13 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2
48. ry control air When valves with auxiliary control air are used the exhaust air from the pilot valve escapes to ambient Valves with auxiliary control air cannot be combined on the valve island with valves with internal control air since the connection X see System descriptions Connector modules pneumatic has a different configuration Valves 6524 and 6525 Exception type 6524 2x 3 2 way The composition of the valve island Type 8644 with valves 6524 and 6525 is approved for use in Zone 2 to 11 G EEx nA II T4 with the number 02 ATEX 2048 Storage temperature 20 C to 60 C MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkerE SS TEM DESCRPTON Limitations for use in Zone 2 ATTENTION ee For valve types 6526 and 6527 for use in Zone 2 with temperature class T4 the limitation valve switch off time T 0 2 s must be strictly complied with under the following conditions gt OFF with fast switch on cycles valve switch on time 3 s maximum ambient temperature of 55 C 2 maximum permissible overvoltage U_ of 10 Valve switching time T T t ON OFF If the valve is switched on for longer than 3 s there are no limitations for the time until the next switch on of the valve 8644 Rockwell 55 burkert System DESCRIPTION NOTES SLOZ LOOS Paud ueqeDeDieJ 1H snielg f 0 5 NI 8611100001 NYIN
49. tion audited CE0102 by the Physikalisch Technischen Bundesanstalt Bundesallee 100 D 38116 Braunschweig gt NOTE Design Inspection Certificate PTB 02 ATEX 2048 is to be found in the Appendix For temperature classes and electrical data see Technical data A2 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 burkert APPENDIX Physikalisch Technische Bundesanstalt Braunschweig und Berlin 10 11 12 Konformitatsaussage Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgefahrdeten Bereichen Richtlinie 94 9 EG Pr fbescheinigungsnummer PTB 02 ATEX 2043 Ger t Ventilinsel Typ 8644 Hersteller B rkert GmbH amp Co KG Anschrift Christian B rkert Stra e 13 17 74653 Ingelfingen Deutschland Die Bauart dieses Ger tes sowie die verschiedenen zul ssigen Ausf hrungen sind in der Anlage und den darin aufgef hrten Unterlagen zu dieser Pr fbescheinigung festgelegt Die Physikalisch Technische Bundesanstalt bescheinigt als benannte Stelle Nr 0102 nach Artikel 9 der Richtlinie des Rates der Europ ischen Gemeinschaften vom 23 M rz 1994 94 9 EG die Erf llung der grundlegenden Sicherheits und Gesundheitsanforderungen f r die Konzeption und den Bau von Ger ten und Schutzsystemen zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen gem Anhang ll der Richtlinie Die Ergebnisse der Pr fung sind in d
50. tus of the latter home page or on changes in technical data or presentation on the pages linked thereto 8644 Rockwell MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 Installation Commissioning ISTANAUONMANSUUCTIONS r 8 PMS ele age Sia i i e oti 8 Removing the valve block from the top hat 9 Installation of the AirLINE system ME 10 Fe MUTUALS EA ee he 11 Labelling of the connections ee __4_ _ _ _ 12 IOC MICA ____ 13 COMMISSION E T mmm 13 Electrical cCoMM ISSIONINg _ _ _ 13 8644 Rockwell burker _____________ Commission 7 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 Iwstautarion Commssionna Ss rrr Installation instructions The valve block of the AirLINE system Type 8644 is combined with the Point I O System from the Rockwell company Please observe the respective installation notes ATTENTION Illustration of the Valve block Connector module left Manometer for indication of operating pressure at the station 8 fold valve unit Intermediate supply 2 fold valve units Connection module right
51. type Protection class 80 kPa to 106 kPa up to 2000 m UNN 70 kPa to 106 kPa up to 3000 m NN IP 20 to IEC 60529 Class 3 to VDE 106 IEC 60536 Performance characteristics seen from the overall system The right connection module is electrically passive logical No process diagram hence no address required mechanical 60 mm installation dimension electrical No current consumption fluidic Right hand limitation of valve block right hand supply 8644 Rockwell 39 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 System DESCRIPTION BASIC ELECTRONIC MODULES Functional module LED display Labelling area Ejection hooks Valve plug on positions Mechanical connection to basic pneumatic module Electrical interface Distributor module Example of a basic electronic module Type MEO2 2 fold Versions available Versions 2 fold 2 fold 2 fold 3 fold 10 mm 4 fold 8 fold 8 fold 8 fold monostable bistable 2x monostable monostable monostable monostable bistable 2x monostable burkert General description The basic electronic module is connected to the adjacent modules via its electrical interface In this way it receives both voltage supply and control signals for the valves on the plug on positions The basic electronic modules and hences the valve units may be controlled as digital output modules terminals More detaille
52. ule consists of a distribution module backplane bus and a function module The two modules are connected by a 14 pin board to board plug Function display of LED Display of module status only 1st valve position Display of network status only 2nd valve postion red green LED O 4 yellow Display of the switching 4 yellow LED position Connection configuration of valve connector 1 Valve coil A 2 24 V 3 Valve coil B Possible combinations with valve types Basic module type MEO2 8 fold bistable 11 mm Add on dimension Se positions Valve Valve type Function 5 3 way 2 0460 m 5 2 way pulsed As with the electronic module of the point I O system the function module can be installed and removed during operation The valve has a 24 V power supply Technical data Dimensions W x H x D Weight Storage temperature Rated voltage under load Number of valve outputs Current consumption per valve position Current consumption from the back wall bus Display of valve status Display of module status Display of network status Power loss of the module MEO2 8 fold bistable 88 x 70 5 x 52 mm 94g 20 60 C DC 24 V 8x2 41 mA max 75 mA 2 yellow LED per valve position 1 red green LED per modul 1st valve position 1 red green LED per modul 2nd valve position 7 2 W 8644 Rockwell 45 MAN 1000011198 EN Version J Status RL released
53. utor module back wall bus and a function module Both modules are contacted via a 14 pole board to board connector Function display of LEDs Module status only 1st valve position vc Network status only 2nd valve position red green LED yellow LED gt switched position 4 yellow LED Connection configuration of valve connector 1 Valve coil A 2 24 V 1 2 3 3 Valve coil B Possible combinations with valve types Add on Valve Basic module type dimension positions Valve type Function 5 3 way MEO2 2 fold bistable 11 mm 2 0460 5 2 way pulse The functional module like the electronics modules of the Point I O system may be pulled off and plugged on during operation 24 V is applied to the valve Technical data Dimensions WxHxD Weight Storage temperature Rated voltage under load No of valve outputs Current consumption per valve position Current consumption from the back wall bus Display of valve status Display of module status Display of network status Power dissipation of module MEO 2 fold bistable 22x 0 5x52 mm 38 g 20 60 DC 24 V 2x2 41 mA max 75 mA 2 yellow LED per valve position 1 red green LED per modul 1st valve position 1 red green LED per modul 2nd valve position 1 8 W 8644 Rockwell 43 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015
54. y notes for the valve ATTENTION Keep to standard engineering rules in planning the use of and operating the device Take suitable precautions to prevent inadvertent operation or damage by unauthorized action Note that in systems under pressure piping and valves may not be loosened To avoid pressure drop on switching make the volume of the pressure supply as large as possible e The device shall only be operated on direct current e Risk of injury In continuous operation the coil can become very hot 8644 Rockwell 5 MAN 1000011198 EN Version J Status RL released freigegeben printed 20 01 2015 GeneraL Mos Pburkert SCOPE OF DELIVERY Immediately after receipt of the goods make sure the contents are undamaged and agree with the scope of delivery stated on the packing slip In case of irregularities contact our customer service department at once B rkert Fluid Control Systems Service Department Chr B rkert Str 13 17 D 76453 Ingelfingen Tel 07940 10 1 1 1 Fax 07940 10 448 E mail info de buerkert com Or to your Burkert Sales Center WARRANTY CONDITIONS This document contains no warranty statements In this connection we refer to our general sales and business conditions A prerequisite for validity of the warranty is use of the device as intended with observance of the specified conditions of use ATTENTION The warranty covers only faultless condit
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