Operating instructions BA M1201_EN Rotating
Contents
1. e Check all fixing screws retighten if required 7 10 OY Operating instructions ae A aaa BA M1201_EN 11 3 Yearly checks The power supply must be checked regularly by a specialist but at least once a year for proper function 12 2 Trouble shooting Indexing angle Incorrectly set Reset the starting 11 4 Repair 90 is exceeded starting position position zero gt Note zero position position Repair works as e g the change of the interior lifting jack may only be effected by the ROEMHELD service rotation technicians Max admissible duce torques orgues receded e Re 11 5 Service life Indexing defect ZX caution Works only to be effected by ROEMHELD ser In the case of high availability the rotating modules should be checked at the latest after 1 000 000 rotating cycles 1 4 rota tion or after 2 years by ROEMHELD service personnel vice personnel The product stops Energy supply is Re establish ener 12 Trouble shooting or does not start pte Miles gy supply running also with Max admissible Reduce torques pressed button torques exceeded External blockade Remove blockade of the workpiece or the fixture Damage of components All works only to be effected by ROEMHELD service Staff Clearance inthe Wear or max Caution indexing too large admissible torques Works only to be 12 1 Error detection error code exceeded effected by External influences or internal faults can le2. ROEMHELD rv HILMA STARK Operating instructions BA M1201 _ EN Issue 11 12 Rotating module horizontal axis DMHe 100 Max load 2 000 N electrically operated HAMA L ROEMHELD STAJ Table of contents 1 o O N O A A WO ND no ee er a O oa A Q N OO Description Validity of the documentation Target group of this document Symbols and signal words Safety instructions Application Transport Installation Start up Operation Maintenance Trouble shooting Technical characteristics Disposal EC Declaration of conformity Index O O Oo O N N OF ODO WO N N DN k 1 Description Rotating modules are used in assembly and handling proc esses to transform electrical energy into a rotating movement When using the rotating module component parts can be ro tated rationally quickly and safely and can be assembled ergo nomically from all sides The strongly reduced worm gear allows high holding torques in standstill The double bearing drive shaft compensates high axial and radial forces The rotating module is designed for a long service life The electronically commutated DC motor is virtually wear free 2 Validity of the documentation This document applies to the following products Rotating modules horizontal axis of data sheet The following types or part numbers are concerned e 6505 0236 E 3 Target group of this document e Specialists fitters and set up men of
3. measuring systems proximity switches etc country specific legal regulations and specifications have to be kept 15 EC Declaration of conformity Manufacturer R mheld GmbH Friedrichsh tte R mheldstra e 1 5 35321 Laubach Germany Tel 49 0 64 05 89 0 Fax 49 0 64 05 89 211 E mail info roemheld de www roemheld com 15 1 Validity of the documentation This document applies to the following products Rotating modules horizontal axis of data sheet The follow ing types or part numbers are concerned e 6505 0236 E The listed products are designed and manufactured in line with the relevant versions of the EC directives 2006 95 EC Low voltage directive and in compliance with the valid technical rules and standards In accordance with 2006 42 EC EC MSRL and E 982 these products are components that are not ready for use and are exclusively designed for the installation into an incomplete machine machine The products may only be put into operation after it was as sessed that the incomplete machine machine in which the product shall be installed corresponds to the machinery direc tives 2006 42 EC The manufacturer commits to transmit the special documents of the products to state authorities on request The technical documentation as per appendix IV was prepared for the products Responsible person for the documentation Dipl Ing FH Jurgen Niesner Tel 49 0 6405 89 0 Romheld GmbH Fri
4. must only be realised by electri cians 9 1 Preparation for start up Before start up the following tests have to be made e Check if there are any transport damages at the rotating module e Check tight seating of the plug e The cables must be fixed by the user so that no bending and tensile stress will act and the cables cannot be damaged in any way e The rotating module was developed and built according to the applicable EMC standards EN 61000 6 2 and EN 61000 6 4 It has to be checked whether there are faults in or interac tions between the components used 9 2 Connection of power supply 9 3 Operating instructions BA M1201_EN Connect manual switch or foot switch Connect the manual switch or foot switch to the bushing of the rotating module and fix it with the enclosed screw Tigh tening torque max 0 4 Nm The power supply is made via an external switching power Figure 6 Connection of the ports supply See accessory Alternatively a 24 VDC switching power supply 20 A can be used that must be designed with short circuit protection e Connect the connecting cable to the power supply Connection 1 4 24V 2 0V GND numbered 24V output for manual input at the left side switch output position reached GND 24V input at the right side error 6 10 Z ROEMHELD HILMA STARK 9 4 Switch on power supply To set up the rotating drive and the control switch on the power supply 9
5. 5 Move to the off position zero position Push a directional key T or J of the manual switch or foot switch see accessory Turn the flange plate with mounted parts to the desired off position zero position 9 6 Save the off position zero position To save the off position push both directional keys of the man ual switch or foot switch for three seconds The current position will be saved as off position zero position 9 7 Interface for higher level control Reaching of the position position reached 5 can be evalu ated by the higher level control 9 8 Adjustment of the speed of rotation Injuries due to rotating movement of the flange plate and their mounting parts Adjust the speed as per the developed safety con cept general guidelines and standards or provide safety devices if required 1 Trimming potentiometer 3 Trimming potentiometer to adjust the indexing an to adjust the speed of ro gle tation Trimming potentiometer to adjust the braking cur ve LED for the display of malfunctions Operating instructions BA M1201_EN The speed of rotation can be adjusted by a trimming potenti ometer on the control board For this purpose open the cover of the control Carefully operate the trimming potentiometer with the screw driver until the desired speed of rotation is obtained Close the cover again 9 9 Adjust the indexing angle The indexing angle is factory set to an angle of 90
6. This means that the rotating module stops automatically when rea ching one of the 90 positions However this can be adapted afterwards to the desired re quirements The indexing angle can be changed step by step by means of the trimming potentiometer with the marking E on the control board e Pos 0 indexing angle 90 factory setting e Pos 3 indexing angle 45 e Pos 7 indexing angle 60 e Pos 10 indexing angle 180 Screw on the cover 10 Operation Injury by crushing Components of the product make a movement while they are in operation This can cause injuries Keep parts of the body and items out of the working area Injury by crushing Due to protruding components there can be pinch points during installation Keep hands and fingers away from pinch points The control works in the so called touch control mode When tapping a direction key the drive rotates by 90 and then stops automatically If the key is released during the movement the drive stops immediately 11 Maintenance 11 1 Cleaning The following cleaning works have to be effected daily at the mechanical components 1 Clean with cleaning clothes or cleaning rags 2 Slightly lubricate the metallic components plates guides etc 11 2 Monthly checks e Visual inspection e Check the unit for damages and possible running marks repair if required e Check the axial and radial clearance repair if required
7. ad to faulty functions ROEMHELD ser of the module vice personnel The control carries out a number of checks and displays faults by an error code as a flashing LED on the integrated control board 13 Technical characteristics This can be detected visually but can also by evaluated Maximum admissible load through the interface signal Message error code by a priority control The error code consists of a series of flash impulses followed by a pause By counting the flash impulses between the pauses the error code can be determined The currently evaluated errors are listed in the following table Error Cause code Reset of the processor during motion command Undervoltage of the supply of the control Overvoltage of the supply of the control Inadmissible switching modes of the commutation transistors 9 Relative duty cycle exceeded High overcurrent by defect component cross fault Figure 8 Axes of the introduced forces and torques horizontal General characteristics 65050236E Max admissible force Fx N 2 000 Fy N 2 000 Fz N 1 000 120 500 800 360 4x 90 8 10 2 ROEMHELD a4 Max speed of rotation 1 min 7 5 From the starting and extending speed results a cycle time of 3 sec Max duty cycle Code class Current consumption at max torque A Supply voltage V DC Weight Surfaces Gear housing Flange plate and protection plate Control box Gearbox 25 1 mi
8. approx 3 m View in the direction of 1 24V the arrow 2 0V GND numbered Connector socket for manual switch or foot switch accessory 4 10 ROEMHELD 8 4 Fixing of the product Injury due to overturning product Overturning product due to missing or incorrect fixing Fasten bottom plate on the floor When introducing torques within the load limit see technical characteristics we recommend to use an additional base plate accessory and to secure this plate correctly Damage of components When mounting workpieces to the flange plate make sure that the shaft of the screw does not pro trude Otherwise the flange plate can be blocked Damage of internal components Shock loads onto the output axis can lead to dam ages When mounting the connecting construction the flange plate must be secured externally gt Note The position and mounting type depend on the design of the rotating module Figure 5 Possible types of mounting a Customer s fixture body the customer at the flange plate b Angle bracket provided by Operating instructions BA M1201_EN 8 5 Mounting of the customer s connecting construc tion Damage of components When mounting workpieces to the flange plate make sure that the shaft of the screw does not pro trude Otherwise the flange plate can be blocked Damage of internal components Shock loads onto the output axis can lea
9. cesses in the industry They are used for industrial applications in order to rotate workpieces rationally quickly and safely Furthermore the following are possible uses e Max forces and or torques only with the values indicated below technical characteristics e Max torques at the hand lever only with the values indi cated below technical characteristics e Use only within closed low dust rooms e Use within the capacity indicated in the technical character istics See data sheet e Use as per operating instructions e Compliance with service intervals e Qualified and trained personnel for the corresponding activi ties e Mounting of spare parts only with the same specifications as the original part 2 10 2 ROEMHELD a4 6 2 Misapplication Injuries material damages or malfunctions The product must never be opened At the product no changes must be made except the ones ex pressly mentioned in the operating instructions The use of these products is not admitted For domestic use On pallets or machine tool tables in primary shaping and metal forming machine tools If due to vibrations or other physical chemical effects dam ages of the products or seals can be caused On pallets or machine tool tables that are used to change the characteristics of the material magnetise radiation photochemical procedures etc In areas for which special guidelines apply especially in S
10. d to dam ages When mounting the connecting construction the flange plate must be secured externally 1 For mounting the customer s connecting construction bore holes or threads M10 or amp 10 5 mm are provided in the top flange plate All provided bore holes have to be used 2 Fasten the connecting construction at the top flange plate gt Note Dangers due to the connecting construction of the cus tomer as e g Squeezing points have to be excluded by the customer s design In the case of eccentric loads it is recommended to compen sate these by counterweights This prevents unregulated swinging of the load changing swivelling In off position the indicated maximum torques may occur see Technical characteristics The required forces and torques around the axis of rotation have to be considered by the operator 9 Startup Injury by crushing Components of the product make a movement while they are in operation This can cause injuries Keep parts of the body and items out of the working area Injury by crushing Due to protruding components there can be pinch points during installation Keep hands and fingers away from pinch points 5 10 2 ROEMHELD a4 Injury burning due to contact with energized parts Before working on electric equipment the energized parts must be de energized and secured Do not open protection covers at electric parts All electrical works
11. edrichshutte Laubach 20 12 2012 9 10 YY ROEMHELD Operating instructions at BA M1201 EN Issue 11 12 16 Index A Installation ccceccecsesecceescereesecerserseeeeereeeeeeeenreeee 4 Xo 0122 16 5 ee e 10 mtendod USC ssc dcuscetiteicpecsseneeseabdecesectanevtcettaransstehe 3 Adjust the indexing angle7 See Adjust the indexing WLC AC E 7 angle M Adjust the speed of rotation See Adjustment of the speed of rotation Maintenance ssonoeeeeneeennntrrrrrreereerreenrrrnnn nnen 8 Adjustment of the speed of rotation 0 7 WISE ONC AUC Mi aseeseascedenertic a 3 Admissible lO d cccceeccceeeeteeeeneeeeeeeteneeseeeenes 9 Monthly CHECKS cccccceececceeeeeeeeeeseeeeeesaeeeesaaees 8 POI CAO IY errei EEES 3 Mounting of the customer s connecting construction 5 Move to the off position cccceeceeeeeeeeeeeeeeeeeeens 7 B Basic Nonm ANON sesser neninn 2 O C Off position See Move to the off position See Move to the off position Ee A E S E E E E 8 Operation vl rerea rreraren g Connect manual switch or foot switch 6 p Connect manual switch or foot switch Connect manual switch or foot switch Personal protective equipment cccseeeeeeeees 2 Connect the power supply Connection of power supply R ONNEEN PONET SUD aceeiasi p RoD a E E esaacnedesereeients 8 Current consumption cccccseeeceeeeeeeeeeeeeeaaeeeees 9 S D 1 1 Safety instructions cceeecceeecseeeeee
12. eeeeeeeeeeeenaaees 2 Description ccccecccceeeeeceeeeeceeeeeceeeeeseaeeesaeeesaaees 1 Save the off POS H ON osccccccccscccsecssessssssesseeessssveveeee 7 DESIO xsatscotnsarentatateuertinensiitatereintareninanlevatanencitats 4 Save the zero position See Save the off position Design of the accessory ccccseececeeeeeceeeeeeaeees 4 Sanvicalic 8 Ht a arena Li Start UD ccccccccccssccsecsecssecsecsecstessesseessessesseestessecseesven 6 E Switch ON ececeeeeeeeeeeeeees Switch on power supply EC Declaration of Conformity ccccecseeeeee ee 10 Switch ON power supply cccceeceeseeeeeeeeeeeeeeeees 7 EO COE ro E ee 8 Symbols and signal wordS cccssscesseeeeeeeeeees 2 Error detection casisutnevacdcovenentebaevactsrpeseuaiuiaiducnenaiies 8 T F Table OF contens eoe 1 Fixing Of the product cceeceeeseeeeeeeeeeeeeeeeeeeeens 5 Technical characteristics cccccccssseeeeeeeeeeeeeees 9 G TRANG D Ol E EE E E E 3 General characteristics ccccccccessseeeeeeeeeeeeees 9 i a a a tears a aE OOE gt TOUS eraran 9 Y Yearly checks sieresnssimiawiaetennsncainvaenmderaawedpomswceiensiis 8 Romheld GmbH Postfach 1253 35317 Laubach Germany Tel 49 0 6405 89 0 Fax 49 0 6405 89 211 www roemheld de Subject to change without notice Translation of the original German document 10 10
13. gn Injury by falling parts Keep hands and other parts of the body out of the working area Wear personal protection equipment Damage of components Some product types have a considerable weight These have to be secured against working free during transport Weight specifications see chapter Technical char acteristics Damage of components Side loads and forced conditions on the product lead to the premature failure Avoid forced conditions overdetermination of the product Max forces and torques see technical characteris tics 3 10 LA Operating instructions a BA M1201_EN HILMA ST 8 3 Design of the accessory Damage of components The maximum operating torque at the operating shaft must not be exceeded This can be achieved e g by limiting the operating stroke of the customer s operating element hand lever or pedal by the floor 8 2 Version for horizontal load Figure 3 Hand panel Push button clockwise 3 Fastening hook rotation Push button counter clockwise rotation Figure 2 Components horizontal version a Flange plate c1 Threads 4 x M10 to fix the a1 Thread 4 x M10 to fix rotating module mounting components of Name plate Figure 4 Foot switch the customer Electric motor with gear 1 Push button clockwise 2 Push button counterc rotation lockwise rotation Protection plate box connecting cable 2 x 1 5 Housing with control mm length
14. ics e Rotating movement of the flange plate and their mounting parts Adjust the speed of the drive as per the developed safety concept general guidelines and standards or provide safety devices if required e If the maximum torque is exceed the drive will be switched off After reducing the torque further movement in push button mode is possible e Exceeding the maximum holding torque or shock loads can lead to damages in the gearbox Loss of self locking and undesired movement of the work piece are the consequences When fixing additional mounting parts counterhold the front block e Exceeding the maximum duty cycle can lead to damages of the electric motor Pay attention to technical characteristics e Incase of damage or malfunction of the components these must be put out of operation immediately e The product was developed tested and built according to the applicable EMC standards In the beginning of the start up it has to be checked whether there are faults in or interactions between the components used Note qualification of the user All works may only be effected by qualified personnel familiar with the handling of hydraulic components 5 3 Personal protective equipment For works at and with the product wear protective gloves For works at and with the product wear safety shoes 6 Application 6 1 Intended use Rotating modules are designed for universal use in assembly and handling pro
15. machines and installa tions with expert knowledge in electrical engineering Qualification of the personnel Expert knowledge means that the personnel must e be in the position to read and completely understand tech nical specifications such as circuit diagrams and product specific drawing documents e have expert knowledge electric hydraulic pneumatic knowledge etc of function and design of the correspond ing components An expert is somebody who has due to its professional educa tion and experiences sufficient knowledge and is familiar with the relevant regulations so that he e can judge the entrusted works e can recognize the possible dangers e can take the required measures to eliminate dangers e knows the acknowledged standards rules and guidelines of the technology e has the required knowledge for repair and mounting Romheld GmbH Postfach 1253 35317 Laubach Germany Tel 49 0 6405 89 0 Fax 49 0 6405 89 211 www roemheld de Subject to change without notice Translation of the original German document 1 10 ROEMHELD 4 Symbols and signal words DANGER Danger of life heavy health damages Stands for an imminent danger If it is not avoided death or very severe injuries will result Person damage Stands for a possibly dangerous situation If it is not avoided death or very severe injuries will result Easy injuries property damage Stands for a possibly dangerou
16. n On IP54 20 24 30 23 kg black anodized black oxide and motor grey zinc die cast bright In the case of eccentric loads it is recommended to compen sate these by counterweights mum torques may occur Current consumption n off position the indicated maxi 80 120 M Nm Figure 9 Diagram of the current consumption M Torque Nm Tolerance of performance data 20 C and run in mode Performance data are determin Current consumption A 20 at room temperature of ed arithmetically and are valid under reserve of practical tests gt Note For further technical data see data sheet 13 1 Accessory Hand panel with connecting cable 1 6 m 3823 025 Foot switch with connecting cable 1 5 m 3823 029 External switching power supply 3822 322 gt Note See data sheet Operating instructions BA M1201_EN 14 Disposal Hazardous to the environment Due to possible environmental pollution the indi vidual components must be disposed only by an authorised expert company The individual materials have to be disposed as per the existing regulations and directives as well as the environmental condi tions Special attention has to be drawn to the disposal of compo nents with residual portions of hydraulic fluids The instructions for the disposal at the material safety data sheet have to be considered For the disposal of electrical and electronic components e g stroke
17. s situation If it is not avoided minor injuries or material dam ages will result Hazardous to the environment The symbol stands for important information for the proper handling with materials that are hazardous to the environment Ignoring these notes can lead to heavy damages to the environment Mandatory sign ay The symbol stands for important information neces sary protection equipment etc gt Note This symbol stands for tips for users or especially useful information This is no signal word for a dangerous or harmful situation 5 Safety instructions 5 1 Basic information The operating instructions serve for information and avoidance of dangers when installing the products into the machine as well as information and references for transport storage and maintenance Only in strict compliance with these operating instructions accidents and property damages can be avoided as well as trouble free operation of the products can be guaranteed Furthermore the consideration of the operating instructions will result in e reduced down times and repair costs e increased service life of the products gt Note These operating instructions are not a replacement for the operating instructions of the entire machine Operating instructions BA M1201_EN 5 2 General safety tips e Avoid collisions and blockades of the drive or the mounting parts These can lead to damages of the internal mechan
18. tallations and machines For the use on fun fairs and in leisure parks In food processing or special hygiene regulations For military purposes Inmines In explosive and aggressive environments e g ATEX In medical engineering Inthe aerospace industry For passenger transport 7 Transport Injury due to overturning product Overturning product due to inappropriate means of transportation Do not stand below the load during lifting and lower ing stay outside the danger zone Use suitable means of transportation Pay attention to the weight of the equipment Pay attention that the product is safely located cen tre of gravity see instruction sign of transport Lift the product only at the provided devices For works at and with the product wear protective gloves A Damage caused by incorrect transport or means For works at and with the product R wear safety shoes The product is delivered on a transport pallet and may only be transported to the place of destination by corresponding con veyors pay attention to the weight or be lifted from the pallet see fig Operating instructions BA M1201_EN Figure 1 Place for lifting by forklift truck 1 Thread to fix an eye screw 1a Eye screw not included in the delivery For transport and ease of assembly a thread M8 for eye screws is provided in the housing of the rotating module 8 Installation 8 1 Desi
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