Linescanner Operating Instructions
Contents
1. dn eee T mas 0 l 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Scan Rate Hz Figure 2 Optical Resolution for Hot Spot Detection depending on Scan Rate 10 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk b www issitd co uk Technical Data 2 2 1 Standard Focus The focus distance is measured from the front end of the scanner D S 200 1 D S 200 1 1 36 1 18 ote ETE 7 0 46 _ 0 39 0 31 E E E g 8 o o 5 A A 0 500 1000 1500 2000 2500 3000 0 20 40 60 80 100 120 Distance mm Distance in Focus 1520 mm 90 energy Focus 60 in 90 energy D S 170 1 D S 170 1 E 9 S o o 8 e A 0 500 1000 1500 2000 2500 3000 0 20 40 60 80 100 120 Distance mm Distance in Focus 1520 mm 90 energy Focus 60 in 90 energy D S 75 1 D S 75 1 2 34 2 08 E 0 79 0 79 0 79 0 79 0 79 0 80 0 80 E E E E 5 U un A A 0 500 1000 1500 2000 2500 3000 0 20 40 60 80 100 120 Distance mm Distance in Focus 1520 mm 90 energy Focus 60 in2. 86 86 86 86 95 40 0 5 10 10 15 20 20 20 25 25 25 30 30 30 35 35 35 35 40 104 32 41 50 50 59 68 68 68 77 77 77 86 86 86 95 95 95 95 104 AN 0 10 15 15 20 25 25 25 30 30 35 35 35 35 40 40 40 40 45 113 32 50 59 59 68 77 77 77 86 86 95 9 95 95 104 104 104 104 113 50 5 10 15 20 25 25 30 30 35 35 35 40 40 40 45 45 45 45 50 122 41 50 59 68 77 77 86 86 95 95 95 104 104 104 113 113 113 113 122 60 15 20 25 30 30 35 40 40 40 45 45 50 50 50 50 50 50 50 60 140 59 68 77 86 86 95 104 104 104 113 113 122 122 122 122 122 122 122 140 70 20 25 35 e 40 45 45 50 50 50 50 50 I 60 I 60 60 60 60 60 70 158 68 77 95 104 113 113 122 122 122 122 122 140 I 140 140 140 140 140 158 80 25 35 40 45 50 50 50 60 60 60 I 60 60 70 Y 70 70 70 70 70 80 176 77 95 104 113 122 122 122 140 140 f 140 140 I 140 158 158 158 f 158 f 158 f 158 176 90 35 40 50 50 50 60 j 60 60 70 70 70 70 80 80 80 80 80 80 90 194 95 1
3. 90 energy D S 33 1 D S 33 1 E Li un 5 A A 0 500 1000 1500 2000 2500 3000 0 20 40 60 80 100 120 Distance mm Distance in Focus 1520 mm 90 energy Focus 60 in 90 energy Figure 3 Optical Diagrams Standard Focus MP150 Rev E4 Feb 2015 11 ES 01943 602001 sales gissltd co uk K www issltd co uk Technical Data 2 2 2 Far Focus D S 170 1 D S 170 1 Spot Size mm Spot Size in l 0 5000 10000 15000 20000 25000 30000 0 200 400 600 800 1000 1200 Distance mm Distance in Focus 30000 mm 90 energy Focus 1181 in 90 energy Figure 4 Optical Diagrams Far Focus 12 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissita co uk b www issitd co uk Technical Data 2 3 Electrical Specifications Communications Ethernet RS485 Outputs Analog Alarm Exposure Time Response Time Inputs Trigger Functional Input Signal Processing Stand alone unit Power Supply 2 4 General Specifications Mechanical Scanning System Environment Rating Ambient Operation Temperatures All models HR Internal Operation Temperatures Laser TCP IPv4 protocol 10 100 MBit s electrically isolated auto negotiation full duplex not addressable 9 6 57 6 115 2 230 4 kBaud 3 active current outputs each adjustable 0 4 20 mA maximum load 500 O minimal load 47 O common ground c
4. Trigger Relay contact Relay contact Trigger 5 to 24 VDC Trigger GND Functional Input max 5 VDC Functional Input GND C Om CON A NODON GKM Figure 8 Input and Output Connectors view on connectors MP150 Rev E4 Feb 2015 21 01943 602001 salesQissltd co uk b www issitd co uk Installation Current Outputs 4 pin Description Color 6 wires IGND common ground connection for all current outputs electrically isolated to the GND brown pink gray ground OUT lae ouput ma A Power Supply 24 V 3 pin Description Color 6 wires p itor m _ RN RS485 Interface 7 pin Description Color 6 wires Ground connected to power ground RS485 transmi RS485 transmit RS485 receive 12 VDC regulated voltage for the RS232 485 converter e _ _ H Alarm Trigger 6 pin g ra i Description Color 6 wires Relay contact Potential free relay contact capacity max 30 V 1 A Relay contact Potential free relay contact capacity max 30 V 1 A Tigger Tigger input 5 o 24 VDC gen Trigger input GND RE 22 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Installation 5 7 Communication Interfaces The MP150 can communicate via Ethernet interface or RS485 During system configuration the user selects either Ethernet or RS485 You cannot use Ethernet and RS485 communications for the data tr
5. Y DATA G DATA R Vs B GND 10 Figure 27 Module 7042 MP150 Rev E4 Feb 2015 49 de 01943 602001 salesQissita co uk b www issitd co uk S Accessories 7 9 8 Output Module 7043 digital Type Digital Outputs Channels Type RS485 H Dn 10 30 Voc DO10 1 DO11 DO12 DO13 DO14 INIT DO15 Y DATA G DATA R Vs B GND 10 7043 16 Sink open collector NPN up to 30 V 100 mA max non isolated Vs Figure 28 Module 7043 7 9 9 Output Module 7045 digital Type Digital Outputs Channels Type 50 G 01943 602001 DO13 1 DO14 DO15 Ext PWR Ext GND Y DATA 7045 16 Source GND R Vs 100 mA open source N MOSFET up to 40 V 650 mA max electrically isolated 26 DO13 DO11 DO10 T DO9 DOS e DO7 DO6 DOS DO4 DO3 DO2 DO1 14 DOO Figure 29 Module 7045 Rev E4 Feb 2015 salesQissltd co uk MP150 b www issitd co uk S Type Digital Outputs Channels Type Contact rating Operate time MP150 RS485 e 5 s D OU 10 30 Voc G 01943 602001 RL6 NO 1 RL6 COM RL7 COM RL7 NO INIT Y DATA G DATA R Vs B GND 10 7 9 10 Output Module 7067 Relay 7067 7 relay output 0 5 A 120 VAC 1A e 24 VDC 5 ms BO Figure 30 Module 7067 Rev E4 Feb 2015 salesQissltd co uk RL5 COM RL5 NO RL4 COM RL4 NO RL3 COM RL3 NO RL2 COM RL2 NO RL1 COM RL1 N
6. 45 50 55 60 65 70 75 80 es 90 o5 m 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 m 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 51 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 41 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 2 41 10 0 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 10 50 32 32 32 32 32 32 32 32 32 32 32 32 32 41 41 41 41 41 50 15 OU 0 0 0 0 0 0 0 0 5 5 5 5 10 10 10 10 10 15 59 32 32 32 32 32 32 32 32 32 41 41 41 41 50 50 50 50 50 59 20 0 0 0 0 0 0 5 5 5 10 10 10 10 15 15 15 15 15 20 68 32 32 32 32 32 32 41 41 41 50 50 50 50 59 59 59 59 59 68 25 0 0 0 0 5 5 10 10 10 10 15 15 15 20 20 20 20 20 25 77 32 32 32 32 41 41 50 50 50 50 59 59 59 68 68 68 68 68 77 30 0 0 0 5 BI 10 10 15 15 15 20 20 20 20 25 25 25 25 30 86 32 32 32 41 41 50 50 59 59 59 68 68 68 68 77 77 77 77 86 35 0 0 5 10 10 15 15 20 20 20 25 25 25 25 30 30 30 30 35 95 32 32 41 50 50 59 59 68 68 68 77 77 77 77
7. IP address The factory default setting is 255 255 255 0 The Subnet Mask can be changed using the NM command of the scanner Port In the case that the default scanners port 2727 should conflict with something else it could be blocked by the firewall for example it can be changed using the PO command of the scanner Gateway A gateway connects two subnets which have a different subnet address The IP address of this gateway is given with the route command RO The default is ROO 0 0 0 this does mean no gateway is set and the PC need to match Appropriate changes can be applied either on the scanner il To establish the Ethernet communication the subnet addresses for both the scanner side or on the PC network adapter 24 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Installation The current settings for the IP address and the netmask of the PC can be asked with the command lt ipconfig gt in a Command Prompt window ck Command Prompt Microsoft Windows XP Version 5 1 2600 C Copyright 1985 2001 Microsoft Corp C Documents and Settings TEichler gt ipconfig Windows IP Configuration Ethernet adapter Local Area Connection Connection specific DNS Suffix raytek de IP Address 193 221 142 103 Subnet Mask 255 255 255 0 Default Gateway 193 221 142 1 C Documents and Settings1TEichler gt For the example above the IP address of the PC is 1
8. Wall Mount Power Supply 100 240 VAC to 24VDC with 0 6 A XXXSYSPSWM with US EU plug adapter e Alarm Module output of a digital system alarm XXXSYSAM 36 Rev E4 Feb 2015 MP150 01943 602001 salesQissltd co uk b www issitd co uk Accessories i The modules interface to DTDP software only 7 2 Mounting Plate 90 3 54 70 2 76 mm in Figure 14 Mounting plate for tripod with 1 4 thread 7 3 Adjustable Mounting Base Figure 15 Adjustable Mounting Base XXXTMP50ACRMB MP150 Rev E4 Feb 2015 37 de 01943 602001 salesQissitd co uk K www issitd co uk S Accessories 7 4 Tube Fittings Description 4x tube fittings female adapter union connects 6 mm outer diameter tube to conical thread Rc 1 8 ISO7 1 or 6 mm outer diameter tube to conical thread 1 8 NPT 7 4 1 Installation of the Tube Fittings The following steps explain the installation of the tube fittings to the stainless steel cooling tubes of the linescanner e Insert tubing into the Swagelok tube fitting e Make sure that the tubing rests firmly on the shoulder of the tube fitting body and that the nut is finger tight e Scribe the nut at the 6 o clock position e While holding the fitting body steady with a back up wrench tighten the nut 1 Y4 turns to the 9 o clock position 7 4 2 Reassembly of the Tube Fittings You may disassem
9. accessories approved by the manufacturer The use of other products can compromise the operational safety and functionality of the instrument Instrument Disposal A Operating Instructions The following symbols are used to highlight essential safety information in the operation instructions iJ A A A Do not dispose of this product as unsorted municipal waste Go to Fluke s website for recycling information Helpful information regarding the optimal use of the instrument Risk of danger Important information Incorrect use of 110 230 V electrical systems can result in electrical hazards and personal injury All instrument parts supplied with electricity must be covered to prevent physical contact and other hazards at all times The instrument is equipped with a Class 2 laser Class 2 lasers shine only within the visible spectrum at an intensity of 1 mW Looking directly into the laser beam can produce a slight temporary blinding effect but does not result in physical injury or damage to the eyes even when the beam is magnified by optical aids At any rate closing the eye lids is encouraged when eye contact is made with the laser beam Pay attention to possible reflections of the laser beam The laser functions only to locate and mark surface measurement targets Do not aim the laser at people or animals Conforms to relevant South Korean EMC Standards MP150 Rev E4 Feb 2015 7 de 01943 602001 salesQissitd
10. clean or instrument grade air free from oil contaminants Do not use cooled air This could lead to condensation on the linescanners window MP150 Rev E4 Feb 2015 31 de 01943 602001 salesQissitd co uk K www issitd co uk Installation 5 12 Laser The built in laser sighting function allows fast and precise aiming at small or rapidly moving targets or targets passing at irregular intervals The laser is specially aligned with the scan line of the linescanner A small bright red laser line shows you the center of the scanned line not the size of the spots being measured The laser can be turned on and off via the scanner runtime software see menu lt Scanner gt lt Switch Laser on off gt To preserve laser longevity the laser automatically turns off after 10 minutes of constant use Technical Data Laser type Laser diode Wavelength 635 nm red Internal temperature automatic switch off at lt 5 C 41 F or gt 50 C 122 F Output power 1 mW Laser class 2 Horizontal angle 70 non symmetrically WARNING Avoid exposure to laser light Eye damage can result Use extreme caution when operating Never point at another person 32 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk b www issitd co uk Operation 6 Operation 6 1 Scan Rate and Target Viewing Time Optical scan rate 150 Hz Each revolution 6 6 ms Target viewed for 1 6 ms Internal calculations occur f
11. for ambient 180 C 356 F XXXTMP505485CB for ambient 60 C 140 F XXXTMP150S485CBLT RS232 485 converter and RS232 adapter cable 25 to 9 pin To use the RS232 485 connection connect the linescanner to the PC with the RS485 cable First insert the 7 pin DIN round plug IP65 into the socket on the back side of the linescanner then tighten the Copyright Wago 42 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Accessories locking cap carefully Next connect the RS232 485 converter to the RS232 serial interface of the PC Use the RS232 25 to 9 pin adapter cable if needed The RS232 485 converter is powered by the linescanner and no separate power supply is required PC RS232 RS232 cable RS232 485 Converter RS485 cable Linescanner 25 pin to 9 pin 7 5 m 24 6 ft Figure 18 RS232 485 interface between linescanner and PC RS232 Signals TX transmission data RX received data SG system ground RTS transmission request CTS ready for transmission RS485 Signals Twisted pairs T data transmission T data transmission Twisted pairs R data reception R data reception Power supply for the RS232 485 converter Twisted pairs 12 V GND MP150 Rev E4 Feb 2015 43 de 01943 602001 salesQissitd co uk b www issitd co uk S Accessories To program the linescanner via its serial interface see MP150 protocol manual the serial interface settings n
12. sure that the PC network adapter is configured as required see sections 5 7 2 Ethernet Settings page 24 and 5 7 3 Changing the Ethernet Settings for the PC page 25 e Make sure that the scanner runtime software DTDP is stopped e Switch off the scanner e Switch on the scanner e Open the Command Prompt window and start a Telnet session by using the command telnet IPAddressScanner Port o Command Prompt Microsoft Windows AP Version 5 1 26HHl LC Copyright 1985 2661 Microsoft Corp C gt telnet 193 221 142 58 2727 Windows 7 does not have Telnet enabled by default Enable the Telnet Client by using the command pkgmgr iu TelnetClient e Under Telnet you have access to the scanner command level Give the new IP address for the scanner with the command TP lt NewScannerlPAddress gt lt Command Prompt 1P193 221 142 39 Connection to host lost C Documents and Settings Administrator gt _ e With changing the IP address for the scanner you will immediately loose the connection so you have to restart a further Telnet session by using the new IP address for the scanner telnet NewScannerlIPAGdress Port e Save the new IP address permanentely in the scanner with the command PS Telnet 193 221 142 59 e Stopp the Telnet session by closing the DOS window The Ethernet communication will be automatically closed MP150 Rev E4 Feb 2015 27 de 01943 602001 salesQissitd co
13. 04 122 122 122 140 140 140 158 158 158 158 176 176 176 176 I 176 f 176 194 100 40 50 50 Tou 60 70 70 70 80 f 80 80 80 80 90 90 90 90 I 90 100 212 104 122 122 140 140 158 158 158 176 f 176 176 176 176 194 194 194 I 194 194 212 Ambient Temperature C F Tab 3 Minimum device temperatures C F eee Temperatures higher than 55 C 131 F Ambient temperature 50 C Bde poii 40 are not recommended due to the MM MA Bp temperature limitation of the device Minimum device temperature 30 C The use of lower temperatures is at your own risk 30 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Installation 5 11 Air purge collar The air purge system produces a laminar air flow that protects the linescanner window from dust moisture and vapor The air flows from the couplings through the walls of the housing and through side slits near the scanner s window The air flow should be between 100 I min 3 53 cfm and 200 l min 7 06 cfm through each side which corresponds to a pressure between 0 5 bar 7 25 psig and 3 0 bar 43 psig when using the supplied metric fittings The inside diameter for the air hose should be 4 mm 0 16 in The hose couplings for the air purge system are connected to the housing through ISO 228 G 1 8 stainless steel fittings Use only
14. 3 see o ENN 2 2 2 ats ts stats amm e R T HE ET H 2 EH S ES asma HHHH HHEH EHH HHH IHH soma ETRE 5 6 56 _ euo o 1 2 3 83 4 s sjsje e r zr r gz ri ms 2 2 4 8 658v yr iy v r cta le Os Nee Se lee eee ER ER cae le le le ER TET ele leelo lee meg s 7 7 al 1 H T ETT gt ET ET T thermostat not necessary 0 thermostat recommended 1 Ambient Temperature C F 7 thermostat necessary 1 7 recommended adjustment of the thermostat housing temperature out of specification Tab 4 Thermostat Adjustment e Check the system functionality After a few minutes the internal housing temperature should reach the minimum device temperature as follows Thermostat adjustment Minimum device temperature 39 6195 F 40 C 104 F 45 C 113 F 7 50 C 122 F 40 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Accessories 7 6 Spare Windows The available spare windows are listed in the table below Each spare window includes a gasket For replacing the spare window see the procedure described in section 8 2 Replacing the Window page 59 Spare Window Spectral Model XXXTMP150ACSWKLT XXXTMP150ACSWKMT XXXTMP150ACSWKG5 Tab 5 Available Spare Windows depending on the Spectral Model Each spare window comes with a dedicated factor for the transmissivity The transmissivity needs to
15. 800x600 pixel at high color 16 bit For several reasons the PC can be overloaded This can be checked by running the scanner software and pushing CTRL ALT DEL at the same time In the task manager a window for the system performance can be selected The value must be every time much below 100 In some cases the graphic card of the computer can interrupt serial communications for too long a time S3 graphic cards are known to exhibit this problem The only solution is to exchange the S3 graphic card MP150 Rev E4 Feb 2015 57 de 01943 602001 salesQissitd co uk K www issitd co uk Appendix 10 Appendix 10 1 Determination of Emissivity Emissivity is a measure of an object s ability to absorb and emit infrared energy It can have a value between 0 and 1 0 For example a mirror has an emissivity less of 0 1 while the so called Blackbody reaches an emissivity value of 1 0 If a higher than actual emissivity value is set the output will read low provided the target temperature is above its ambient temperature For example if you have set 0 95 and the actual emissivity is 0 9 the temperature reading will be lower than the true temperature An object s emissivity can be determined by one of the following methods 1 Determine the actual temperature of the material using an RTD PT100 a thermocouple or any other suitable method Next measure the object s temperature and adjust emissivity setting until the corre
16. 93 221 142 103 The subnet address is 193 221 142 the host address is 103 The scanner s subnet address must be 193 221 142 as well The host address of the scanner must be in the range from 1 to 254 with the exception of 103 which is already used for the PC 5 7 3 Changing the Ethernet Settings for the PC The network adapter on the PC side can be configured as following 1 Go to lt Start gt lt Settings gt lt Network Connections gt lt Local Area Connection gt 2 Click on lt Properties gt Local Area Connection Status General Support Connection Status Connected Duration 00 05 56 Speed 100 0 Mbps Received 1 422 315 Disable MP150 Rev E4 Feb 2015 25 de 01943 602001 salesQissitd co uk b www issitd co uk Installation 3 Under lt This connection uses the following items gt select lt Internet Protocol TCP IPv4 gt and click on lt Properties gt Local Area Connection Properties General Authentication Advanced Connect using BB Marvell Yukon 8868053 PCI E Gigabi Configure This connection uses the following items mi File and Printer Sharing Tor Microsoft Networks 2005 Packet Scheduler La Intemet Protocol TCP IP Install Lininst Properties Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification
17. ARGET COBIEGT s uuu un nn eta sabes 17 AS TED OVERVIEW c 18 INSTALLATION EE 19 DALUXMBIENT TEMPERATURES add 19 ENVIRONMENT pas 19 SO ELECTRICA INTERE TI KUL aida is 19 DETON a A o 19 ois BL Le Big INC setae aa 20 DOJNPUIANDOUTPUT CONNECTORS tee 21 5 7 COMMUNICATION INTERTACE S uu u u A A O 23 eh EE EE 23 j S I i eT 24 O pe E ERUIT Salinas Jor the Sl DAMA UNES E E MISES a 25 gA Changing the Etheruel EE 27 ARS Ol I C AA re z iss sua zna mi as 28 NA E i uuu x ER 28 GE AJ ee J U aii 29 INP in a Eege 29 O DEAR PERE SENE ITE Tm 31 K E TT 37 elus O AA o m 33 6 1 SCAN RATE AND TARGET VIEWING TIM ono 33 O jJ CTO Sas 34 GDATA EECH 35 0 4 SCANNER AS STAND A TONE Ki 35 PK RE the anan EEEE ee 36 NES VETS VIE CPP EII EOE 36 zie DNUS E EE 37 SAB L TABII MOUNTING EE 37 VP M RIS NO YY E ita EA AOE A AEA ica 38 01943 602001 sales issltd co uk K www issitd co uk E ET A R 38 82 INCU SS CIOL OF H Tube T 38 70 TOG WEE 39 fL IE EE 41 Lal Me ER EEN e e EE EE 42 LE Wo INE CCE AAA 42 ESSE T OO OC Py A A E EE A E 44 79 OPRIAL QU MODULES TT w w G St0ST 45 E e ee L uu o o o O u sss 45 PF jO G 107 ET E QUe v en 45 PS ICA EE 46 INN A A aa 47 FD SL PIS Mii a 48 EEN 49 ROLE DEDICO TERES U TTT 49 Ee 50 E E o E E 50 ARO ir D S Ni AAA o E
18. GOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS OR ADEQUACY FOR ANY PARTICULAR PURPOSE OR USE THE MANUFACTURER SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT TORT OR OTHERWISE SOFTWARE WARRANTY The manufacturer does not warrant that the software described herein will function properly in every hardware and software environment This software may not work in combination with modified or emulated versions of Windows operating environments memory resident software or on computers with inadequate memory The manufacturer warrants that the program disk is free from defects in material and workmanship assuming normal use for a period of one year Except for this warranty the manufacturer makes no warranty or representation either expressed or implied with respect to this software or documentation including its quality performance merchantability or fitness for a particular purpose As a result this software and documentation are licensed as is and the licensee i e the User assumes the entire risk as to its quality and performance The liability of the manufacturer under this warranty shall be limited to the amount paid by the User In no event shall the manufacturer be liable for any costs including but not limited to those incurred as a result of lost profits or revenue loss of use of
19. MP150 Linescanner Operating Instructions alRaytek Rev E4 Feb 2015 58501 fu 01943 602001 sales issltd co uk K www issitd co uk de 01943 602001 salesQissitd co uk K www issitd co uk WARRANTY The manufacturer warrants this instrument to be free from defects in material and workmanship under normal use and service for the period of two years from date of purchase This warranty extends only to the original purchaser This warranty shall not apply to fuses batteries or any product which has been subject to misuse neglect accident or abnormal conditions of operation In the event of failure of a product covered by this warranty the manufacturer will repair the instrument when it is returned by the purchaser freight prepaid to an authorized Service Facility within the applicable warranty period provided manufacturer s examination discloses to its satisfaction that the product was defective The manufacturer may at its option replace the product in lieu of repair With regard to any covered product returned within the applicable warranty period repairs or replacement will be made without charge and with return freight paid by the manufacturer unless the failure was caused by misuse neglect accident or abnormal conditions of operation or storage in which case repairs will be billed at a reasonable cost In such a case an estimate will be submitted before work is started if requested THE FORE
20. O Accessories 120 V 0 5A AC 24 V 1A DC 51 b www issitd co uk Accessories 7 10 Alarm Module The system can accommodate an Alarm Module to allow the output of one digital alarm signal and the input of a trigger signal to inhibit or stop the measurement automate the saving of the current snapshot For configuring of the Alarm Module see the lt Input Output gt page of the Software Configurator The Alarm Module cannot not be used to trigger snapshots The alarm output 24 VDC is high active meaning each alarm provides a voltage of 24 VDC on the output c 5 A E O gt es E o o ok lt Power Trigger Alarm Alarm Supply In Out Out 24VDC Closing 24 VDC Contacts Contact 1A 30V 1A Figure 32 Wiring 52 Rev E4 Feb 2015 de 01943 602001 salesQissltd co uk MP150 b www issitd co uk Maintenance 8 Maintenance If you need application assistance calibration repair and solutions to specific problems our customer service representatives are always at your disposal In many cases problems can be solved over the telephone If you need to return equipment to us please contact our Service Department before doing so please look at the address page for contact information 8 1 Cleaning the Window The linescanner s window must be kept as clean as possible Any foreign matter on the window will affect the accuracy of the measurements Take care when cleaning the window as i
21. Os errr ter err rr Terre re dM UE 51 SEU NE EH eher 52 B MATINTEINANCEPE i 5 u 53 E CLEANING THE WINDOW e n SSX S 53 o2 REPLACING IN Ip Oe 53 OTROUBLESHOOTLTING reire irn n eneo 55 WAPP A AAA E E 58 10 1 DETERMINATION OF EMISSIVITY sse see eee 58 10 2 TYPICAL EMISSIVITY AE E EE 58 de 01943 602001 salesQissitd co uk K www issitd co uk Safety Instructions 1 Safety Instructions This document contains important information which should be kept at all times with the instrument during its operational life Other users of this instrument should be given these instructions with the instrument Updates to this information must be added to the original document The instrument can only be operated by trained personnel in accordance with these instructions and local safety regulations Acceptable Operation This instrument is intended only for temperature measurement and is appropriate for continuous use The instrument operates reliably in demanding conditions such as in high environmental temperatures as long as the documented specifications are adhered to Compliance with the operating instructions is necessary to ensure the expected results Unacceptable Operation The instrument should not be used for medical diagnosis Replacement Parts and Accessories Use only original parts and
22. Transmissivity e g thin films plastics 58 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Appendix Material Aluminum Unoxidized e Oxidized Alloy A3003 Oxidized Roughened Polished Brass Polished Burnished Oxidized Chromium Copper Polished Roughened Oxidized Gold Haynes Alloy Inconel Oxidized Sandblasted Electropolished lron Oxidized Unoxidized Rusted Molten lron Cast Oxidized Unoxidized Molten lron Wrought Dull MP150 G 01943 602001 1 um 1 6 um 0 1 0 2 0 02 0 2 0 4 0 4 0 4 0 2 0 8 0 2 0 6 0 1 0 2 0 02 0 1 0 35 0 01 0 05 0 65 0 6 0 4 0 4 0 05 0 03 0 05 0 2 0 05 0 2 0 2 0 8 0 2 0 9 0 3 0 01 0 1 0 5 0 9 0 6 0 9 0 4 0 9 0 6 0 9 0 3 0 4 0 3 0 6 0 2 0 5 0 25 0 7 0 9 0 5 0 8 0 35 0 1 0 3 0 6 0 9 0 35 0 4 0 6 0 9 0 7 0 9 0 35 0 3 0 35 0 3 0 4 0 9 METALS Emissivity 3 9 um 0 02 0 2 0 2 0 4 0 4 0 1 0 4 0 02 0 1 0 01 0 05 0 3 0 5 0 03 0 3 0 03 0 05 0 15 0 5 0 8 0 01 0 1 0 3 0 8 0 6 0 9 0 3 0 6 0 15 0 6 0 9 0 05 0 25 0 5 0 8 0 65 0 95 0 25 0 2 0 3 0 9 Tab 6 Typical Emissivity Values Rev E4 Feb 2015 salesQissltd co uk 5 um 0 02 0 2 0 2 0 4 0 4 0 1 0 4 0 02 0 1 0 01 0 05 0 3 0 5 0 03 0 3 0 03 0 05 0 15 0 5 0 8 0 01 0 1 0 3 0 8 0 6 0 9 0 3 0 6 0 15 0 6 0 9 0 05 0 25 0 5 0 8 0 65 0 95 0 25 0 2 0 3 0 9 59 b www issitd co uk Appendix Mater
23. al Verify correct COM port If existing use another COM port on the computer Communication o via COM port To avoid communication problems the properties of all used CoM ports must be changed as follows lt Start gt Settings Control Panel System Hardware Device Manager Ports COM amp LPT gt Communications Port COMx gt Ports Settings Advanced Receive Buffer Low In case of using plug in serial cards disable lt CTS RTS gt for the Auto Flow Control Start Settings Control Panel System Hardware Device Manager Ports COM amp LPT gt Communications Port COMx gt Ports Settings Advanced Avoid the use of third party USB RS232 converters Ensuring the RS232 485 converter is close to the PC and not to the scanner In case of communication errors the baud rate should be reduced step by step Software is not to be launched during the initialization time of the scanner about 30 s On some computers the performance of the software can be increased dramatically by switching off the hardware graphic acceleration Start Settings Control Panel Display Settings Advanced Troubleshooting Hardware acceleration None 56 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk b www issitd co uk Troubleshooting Checkpoint Possible Cause Solution e A too high display resolution can cause problems Test temporarily a setting of
24. ansfer at the same time The Ethernet connection between linescanner and the PC has a maximum speed of 100 MBit s and permits real time data transfer for all temperature pixels For multi scanner systems you can use a standard Ethernet Switch to connect to the PC network adapter 5 7 1 Ethernet Wiring The linescanner is shipped with an Ethernet cable specified to NEMA WC 63 1 Category 5e UL verified to Category 5e Ethernet IP Compliant This standard cable is 7 5 m 24 6 ft long free from Halogen and withstands ambient temperatures up to 180 C 356 F The connector on one cable end scanner wiring is an M12 plug in connector 4 pin D coded suited for industrial Ethernet with IP67 protection rate with a screw retention feature The connector on the other cable end field PC wiring is an RJ45 connector M12 Pin RJ45 Pin 4 6 RX Figure 11 RJ45 Connector MP150 Rev E4 Feb 2015 23 de 01943 602001 salesQissitd co uk K www issitd co uk Installation 5 7 2 Ethernet Settings Scanner IP Address The factory default IP address for the linescanner is 192 168 42 30 The scanners address is not free of choice It has to be unique in the network meaning that no other device in the network including the PC network adapter may run at the same IP address i Ask your IT administrator for a free IP address to be used Advanced Ethernet Settings Subnet Mask The Subnet Mask defines the interpretation of the
25. area when connected Notify me when this connection has limited or no connectivity 4 Activate the radio button lt Use the following IP address gt and make the following settings IP address 192 168 42 x where x is an address between 0 and 255 except 30 which is already used by the linescanner by factory default Subnet mask 255 255 255 0 Default gateway empty Internet Protocol TCP IP Properties 2 x General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings C Obtain an IP address automatically e Use the following IP address IP address 192 168 42 1 Subnet mask 255 255 255 0 Default gateway C Obtain DNS server address automatically a Use the following DNS server addresses Preferred DNS server l Alternate DNS server Advanced coe 5 Close all dialog boxes by pressing on lt OK gt 26 Rev E4 Feb 2015 MP150 de 01943 602001 sales issltd co uk K www issitd co uk Installation 5 7 4 Changing the Ethernet Settings for the Scanner When using the linescanner on an Ethernet network you may need to change the IP address so that the factory default address does not conflict with another device on the network Change the IP address following the procedure described below e Make
26. at the steps if there are wrinkles on the film 6 Install the window assembly on the housing by alternating between the four screws Do not over tighten 7 Install the air purge collar on the housing set via the scanner runtime software see menu lt Scanner gt lt Transmissivity of the 1 For correct temperature readings the transmission factor for the new window must be scanner window gt 54 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Troubleshooting 9 Troubleshooting Checkpoint Possible Cause Solution Check the wiring of the whole system correctly fitted connectors cable damage Check the power for the scanner on scanner s backside LED MP50 red LED is on MP150 green LED is on Check the rotation of the internal scanner mirror assuming the power is on viewing or hearing test The main power for scanner and PC should be provided at the same location Avoiding scanner overheating Maximum internal housing temperature 60 C 140 F The internal housing temperature is displayed in the status bar of the scanner software In case of the scanner s cooling check for condensation in the scanner s housing gt condensation can cause the total outage of the unit To avoid condensation see see section 5 10 1 Avoiding Condensation page 29 Mount the scanner and the cables away from motors or heaters that produce strong electrical fields A dirty meas
27. be set in the scanner via the scanner system software under the menu lt Scanner gt lt Transmissivity of the scanner window gt or by using the dedicated scanner command lt TAW gt MP150 Rev E4 Feb 2015 41 de 01943 602001 salesQissitd co uk K www issitd co uk Accessories 7 7 Industrial Power Supply The DIN rail mount industrial power supply delivers isolated dc power and provides short circuit and overload protection To prevent electrical shocks the power supply must be used in protected environments cabinets Technical data Protection class prepared for class II equipment Environmental protection IP20 Operating temperature range 25 C to 55 C 13 F to 131 F AC Input 100 240 VAC 44 66 Hz DC Output 24 VDC 1 3 A Cross sections input output 0 08 to 2 5 mm AWG 28 to 12 L KN SS OS ce LN INPUT O n I en ACH La Figure 17 Industrial Power Supply 7 8 RS485 Interface Kit The RS232 485 interface provides a serial data transfer to the PC However the PC will have to be capable of communicating at a sufficiently high baud rate Most standard PC s communicate at speeds up to 115 kBaud which is capable of communication with the linescanner at a scan speed of 36 Hz and at 256 pixel per scan data sampling rate For faster scan frequencies or for a higher pixel count the Ethernet connection should be used The RS485 Interface Kit comes with 7 5 m 25 ft long RS485 cable
28. ble and reassemble a Swagelok tube fitting as often as required e Insert tubing with pre swaged ferrules into the fitting body until the front ferrule seats e Rotate the nut with a wrench to the previously pulled up position At this point a significant increase in resistance will be encountered e Tighten slightly with a wrench 1 Illustrations Swagelok 39 Rev E4 Feb 2015 MP150 01943 602001 salesQissltd co uk b www issitd co uk Accessories 7 5 Thermostat The thermostat is an accessory which helps keep the housing temperature over the dew point thereby avoiding damage due to condensed water in the interior of the housing The thermostat needs no further electrical installation When ordering a thermostat the shipment contains the following parts e thermostat already mounted with one regulation valve one conduit coupling 1 2 two thread adapter 1 2 to Ys two fittings Ys e external sensitive element for the thermostat e mounting block for external sensitive element e 2x hex screws M6x16 e 2x hex screws M3x8 e 5mcooling hose PA 8x1 max pressure 12 bar 174 psi at 70 C 158 F Mounting block External temperature sensor 1 Cooling hose Thermostat Flow il Conduit ue coupling Regulation valve Fitting Figure 16 Installation of the Thermostat Installation e Before mounting the mounting block ensure that the mating surface is completely clean Fix the mo
29. co uk K www issitd co uk Technical Data 2 Technical Data 2 1 Measurement Specifications Temperature Range LT MT HR G5 P3 2M 1M Spectral Response LT MT HR G5 P3 2M 1M Detectors LT MT HR G5 P3 2M 1M System Accuracy LT MT HR G5 P3 1M 2M Repeatability LT MT HR G5 P3 1M 2M 1 at 0 50 C 32 122 F ambient temperature 2 at 0 50 C 32 122 F ambient temperature 8 G 01943 602001 S 20 to 350 C 68 to 662 F 100 to 800 C 212 to 1472 F 100 to 650 C 212 to 1202 F 100 to 950 C 212 to 1742 F 30 to 250 C 86 to 482 F for P30 100 to 350 C 212 to 662 F for P31 400 to 950 C 752 to 1742 F 600 to 1200 C 1112 to 2192 F 3 to 5 um 3 9 um 3 5 to 4 um 5um 3 43 um 1 6 um 1 um MCT InGaAs Si 2 C 4 F 0 5 of reading or 3 C 6 F whichever is greater 0 5 of reading or 3 C 6 F whichever is greater 0 5 of reading or 3 C 6 F whichever is greater 3 C 6 F 0 5 of reading or 3 C 6 F whichever is greater 1 C 42 F 1 C 2 F 1 C 227 1 C 2 F 21 C 2 F 2 C 4 F MP150 Rev E4 Feb 2015 salesQissltd co uk K www issitd co uk Technical Data Temperature Resolution digital interface 0 1K analog output 16 bit Scan Rate All models 150 Hz in steps of 20 Hz 36 Hz 48 Hz 76 Hz 85 Hz 108 Hz 126 Hz 150 Hz Measured P
30. ct temperature value is reached This is the correct emissivity for the measured material 2 For relatively low temperatures up to 260 C 500 F place a plastic sticker on the object to be measured This sticker should be large enough to cover the target spot Next measure the sticker s temperature using an emissivity setting of 0 95 Finally measure the temperature of an adjacent area on the object and adjust the emissivity setting until the same temperature is reached This is the correct emissivity for the measured material 3 If possible apply flat black paint to a portion of the surface of the object The emissivity of the paint must be above 0 95 Next measure the temperature of the painted area using an emissivity setting of 0 95 Finally measure the temperature of an adjacent area on the object and adjust the emissivity until the same temperature is reached This is the correct emissivity for the measured material 10 2 Typical Emissivity Values The following table provides a brief reference guide for determining emissivity and can be used when one of the above methods is not practical Emissivity values shown in the table are only approximate since several parameters may affect the emissivity of a material These include the following 1 Temperature 2 Angle of measurement 3 Geometry plane concave convex 4 Thickness 5 Surface quality polished rough oxidized sandblasted 6 Spectral range of measurement 7
31. ctromagnetic interference follow these precautions e Mount the sensor as far away as possible from possible sources of interference such as motorized equipment producing large step load changes e Ensure a fully insulated installation of the sensor avoid ground loops e Make sure the shield wire in the sensor cable is earth grounded at one location e To avoid potential differences use a single power circuit to power both the linescanner and the PC running the software 5 4 Geometry The smallest possible object which can be measured depends on two conditions 1 The area measured must be no less than 90 90 energy response 2 Hotspots must be clearly detected when in front of a cold background 50 energy response Remark The measured area for 50 energy response is approximately of the area size of the measured spot for 90 energy response MP150 Rev E4 Feb 2015 19 de 01943 602001 salesQissitd co uk K www issitd co uk Installation Refer to section 2 2 Optical Specifications page 9 for basic versions of optical resolution values for the various models r Scan line width Distance to target measured from front surface of housing 90 FOV D L 2 Figure 7 Relationship between scan line width and distance to target The relationship between the scan line width L and the distance D to the front side of the linescanner housing is defined as described above For long distances the scan line
32. eeds to be 8 data bits no parity bit 1 stop bit no flow control Allowed baud rates 9600 Baud linescanner factory default 57 6 kBaud 115 kBaud 230 kBaud 7 8 1 RS485 Cable Extension RS485 Cable RS232 485 Converter RS232 cable Point for extending the cable Figure 19 RS485 Cable Extension When using an extension separate the high temperature communication cable only at the location indicated see arrow in the figure above from the RS232 485 converter To extend the communication cable a 6 wire cable is needed A Be sure to use twisted pair cables as signal wires SUB D male connector SUB D female connector Figure 20 Extension of communication cable 44 Rev E4 Feb 2015 MP150 01943 602001 salesQissltd co uk b www issitd co uk Accessories 7 9 Serial Output Modules 7 9 1 Overview The following figure shows the principal structure of the system It shows a solution with one scanner one Digital Output Module and one Analog Output Module The system can be expanded by adding more Output Modules to the RS485 network Scanner Ethernet Digital Output Converter Module RS485 _ RS485 DO D15 Signals to the Analog Output process Module DO D3 u 24VDC Power Control room optional Process area Figure 21 Principal Installation of Serial Output Modules 7 9 2 General Specification Types 7024 7042 7043 7045 7067 7520 Ge
33. er If more than one output module is used every module must be assigned a unique address The default factory setting is address 1 the first module does not need configuration To configure a module successfully please follow use the configuration programme DCON to be found under Others Tools Output Modules DCON on the installation CD MP150 Rev E4 Feb 2015 47 de 01943 602001 salesQissitd co uk b www issitd co uk Accessories 7 9 5 RS232 485 Converter 7520 Typ 7520 AR Serial Interface RS232 TxD RxD GND RS485 Data Data Transfer distance max 1200 m 3937 ft for 9 6 kBaud ESD protection yes RS232 connection 9 pin female D Sub RS485 connection removable 10 pin screw terminal Pin 10 GND Pin 09 Vs Pin 02 Data Pin 01 Data Figure 25 Module 7520 48 Rev E4 Feb 2015 MP150 fu 01943 602001 sales issltd co uk K www issltd co uk Accessories 7 9 6 Output Module 7024 analog Type 7024 Analog Outputs Channels 4 Types 0 to 20 mA 4 to 20 mA 0 to 10 V 10 to 10 V 0 to 5 V 5 to 5 V software controlled Voltage output max 5 mA Current load resistor max 1050 Q for external 24 V INIT Y DATA G DATA R Vs B GND 10 Figure 26 Module 7024 7 9 7 Output Module 7042 digital Type 7042 Digital Outputs Channels 13 Sink Type open collector NPN up to 30 V 100 mA max electrically isolated DO10 1 DO11 DO12 Ext PWR Out COM INIT
34. er software to configure the analog outputs Sector 2 Sector 3 Figure 13 Monitoring of Sectors 34 Rev E4 Feb 2015 MP150 de amp 01943 602001 sales issltd co uk K www issitd co uk Operation e The maximum size of a sector is 90 e The corresponding analog output will remain inactive if the sector size is 0 e Each sector can have either a maximum minimum or mean output value e Each sector is assigned to an analog interface e The output range can be adjusted to any value between 0 20mA e The analog interfaces are potential free but have a common ground connection 6 3 Data Transfer Modes After each scan the temperature values are transferred through the serial or the Ethernet interface to a computer This computer will require either DataTemp software or custom software for data analysis The data transfer can be achieved through one of two methods selected by the user e Snapshot mode discontinuous mode The lines are scanned at the set sampling rate and are subsequently stored in the internal memory of the linescanner capacity 700 lines After completing the snapshot all lines are transferred through the digital interface When measuring discrete objects it may be advantageous to use the trigger input of the linescanner to initiate the image capture The trigger signal can be generated by a voltage switch indicating the approach of an object from the production process into the linescanner field of
35. f the spectral filter is to select the wavelength spectrum of interest The sensor converts the infrared radiation into an electrical signal The connected electronics process this signal for further analysis The intensity of the emitted infrared radiation is thereby used to determine the temperature of the target Since the intensity of the infrared radiation is dependent on the material the appropriate emissivity can be selected on the sensor The biggest advantage of the infrared thermometer is its ability to measure temperature without the need to be in contact with the target Consequently surface temperatures of moving or hard to reach objects can be easily measured 3 2 Emissivity of Target Object For accurate temperature readings the sensor must be set to the appropriate emissivity value for the target material Determine the emissivity of the target object as described in appendix 10 1 Determination of Emissivity on page 58 When measuring materials with low emissivity the results could be effected by interfering infrared radiation from background objects such as heating systems flames fireclay bricks etc near to or behind the target object This type of problem can occur when measuring reflective surfaces and very thin materials such as plastic films and glass This error can be reduced to a minimum if particular care is taken during installation and the linescanner is shielded from reflected infrared radiation Contact the manufac
36. ial Lead Polished e Rough Oxidized Magnesium Mercury Molybdenum Oxidized Unoxidized Monel Ni Cu Nickel Oxidized Electrolytic Platinum Black Silver Steel Cold Rolled Ground Sheet Polished Sheet Molten Oxidized Stainless Tin Unoxidized Titanium Polished Oxidized Tungsten Polished Zinc Oxidized Polished 60 1 um 0 3 0 8 0 5 0 9 0 25 0 35 0 3 0 8 0 9 0 2 0 4 0 04 0 8 0 9 0 35 0 35 0 8 0 9 0 35 0 25 0 5 0 75 0 6 0 5 1 6 um 0 05 0 2 0 6 0 3 0 7 0 05 0 3 0 05 0 15 0 4 0 9 0 1 0 35 0 2 0 6 0 4 0 7 0 1 0 3 0 95 0 02 0 8 0 9 0 25 0 25 0 4 0 8 0 9 0 2 0 9 0 1 0 3 0 3 0 5 0 6 0 8 0 1 0 3 0 15 0 05 METALS Emissivity 3 9 um 0 05 0 2 0 4 0 2 0 7 0 03 0 15 0 05 0 15 0 3 0 7 0 1 0 15 0 1 0 5 0 3 0 6 0 1 0 15 0 9 0 02 0 8 0 9 0 5 0 7 0 1 0 1 0 2 0 7 0 9 0 15 0 8 0 05 0 1 0 3 0 5 0 7 0 05 0 5 0 05 0 25 0 1 0 03 Tab 7 Typical Emissivity Values de C 01943 602001 Rev E4 Feb 2015 salesQissltd co uk 5 um 0 05 0 2 0 4 0 2 0 7 0 03 0 15 0 05 0 15 0 3 0 7 0 1 0 15 0 1 0 5 0 3 0 6 0 1 0 15 0 9 0 02 0 8 0 9 0 5 0 7 0 1 0 1 0 2 0 7 0 9 0 15 0 8 0 05 0 1 0 3 0 5 0 7 0 05 0 5 0 05 0 25 0 1 0 03 MP150 b www issitd co uk G 01943 602001 Appendix Material 1 um Asbestos 0 9 Asphalt Basalt Carbon Unoxidized Graphite Carborundum Ceramic 0 4 Clay Concrete Cloth G
37. ignal is scanned digitized and then converted to temperature values by the internal microprocessor For every revolution of the mirror up to 1024 measured values will be internally collected An air purge system keeps the scanner s window free of dust debris and condensation 5 1 Ambient Temperatures Without water cooling the linescanner is designed for ambient operating temperatures between 0 C and 50 C 32 F and 122 F With water cooling it can be used in environments of up to 180 C 356 F see section 5 10 Water Cooling page 29 The internal temperature is the determining factor for proper operation of the linescanner It is displayed in the DataTemp software The difference between the external ambient temperature and the temperature inside the housing also depends on the thermal contact of the linescanner and its mounting hardware The temperature inside the housing must be between 0 C to 60 C 32 F to 140 F during operation and never more then 65 C 150 F at any time including non operation 5 2 Environment The linescanner complies with class IP65 and is therefore dust and splash resistant The linescanner s window is made of a material that is resistant to thermal stresses and it is equipped with an integrated air purge system which protects the window against contamination Air supply for the air purge should be oil free clean instrument air 5 3 Electrical Interference To minimize electrical or ele
38. lass Plate Gob Gravel Gypsum Ice Limestone Paint non al Paper any color Plastic opaque over 20 mils Rubber sand Snow Soil Water Wood Natural 0 65 1 6 Um 0 8 0 9 0 2 0 4 0 9 0 95 0 8 0 95 0 8 0 9 0 8 0 9 0 8 0 95 NON METALS Emissivity Tab 8 Typical Emissivity Values 5 um 0 9 0 95 0 7 0 8 0 9 0 7 0 9 0 9 0 8 0 95 0 85 0 95 0 9 0 95 0 98 0 9 0 95 0 4 0 97 0 4 0 98 0 95 0 95 0 9 0 9 0 9 0 95 To optimize surface temperature measurements consider the following guidelines e Determine the object emissivity using the instrument which is also to be used for the measurements e Avoid reflections by shielding the object from surrounding temperature sources e For higher temperature objects use instruments with the shortest wavelength possible e For translucent materials such as plastic foils or glass assure that the background is uniform and lower in temperature than the object e Mount the sensor perpendicular to surface whenever emissivity is less than 0 9 In all cases do not exceed angles more than 30 degrees from incidence MP150 Rev E4 Feb 2015 salesQissltd co uk 61 b www issitd co uk
39. midity Vibration Shock Dimensions Weight incl air purge 2 5 Dimensions 3 94 25 to 65 C 13 to 149 F max 15 bar 218 PSI typ 11 min to 21 min 0 26 to 0 52 gallons min max 3 bar 43 psig typ 100 l min to 200 l min 3 53 to 7 06 cfm 30 min 10 to 90 non condensing for operating and non operating temperature range IEC 60068 2 6 3 axes 10 to 150 Hz operating 2 g above 20 Hz IEC 60068 2 27 3 axes operating 5 g at 11 ms 15 g at 6 ms 200 x 180 x 190 mm 7 8 x 7 02 x 7 41 in 7 kg 15 4 lbs 5 91 All mounting threads are 4x M6 8 mm 0 31 deep front side upside below Figure 5 Linescanner mounting locations and dimensions Note The mounting dimensions are the same for top and bottom view 14 G 01943 602001 MP150 Rev E4 Feb 2015 salesQissltd co uk K www issitd co uk Technical Data Air purge connections ISO 228 Gs outer 5 mm 2 in inner 3 mm 12 in Water connections outer 6 mm 24 in inner 4 mm 16 in 26 2 2 202 8 5812 28 Water connections outer 6 mm 24 in inner 4 mm I 16 3 mm in 190 7 48 MP150 Rev E4 Feb 2015 15 de 01943 602001 salesQissitd co uk b www issitd co uk Technical Data 2 6 Scope of Delivery The linescanner package includes the following e MP150 Linescanner e Operating Instructions also included as PDF file on the CD ROM e S
40. neral Dual watchdog power on start value and safe value for host failure software controlled Power 10 to 30 Voc Power consumption 7024 2 3 W 7042 1 7 W 7043 1 1 W 7045 1 5 W 7067 2 2 W 7520 1 2 W Isolation voltage 7024 3000 Voc 7042 3750 Voc MP150 Rev E4 Feb 2015 45 de 01943 602001 salesQissitd co uk b www issitd co uk Accessories 7045 3750 Voc 7520 3000 Voc on the RS485 side Operating temperature 25 to 75 C 13 to 167 F Storage temperature 30 to 75 C 22 to 167 F Humidity 10 to 95 non condensing Mounting DIN rail wall 7 9 3 Dimensions 15 0 59 a 3 QO ZN O Y E N Screw M3 ES 18 0 71 25 0 98 Figure 22 Dimensions 32 1 26 142 5 6 e Ee do S LL 35 1 38 Figure 23 DIN Rail Mounting left Plastic Part right for Panel Mount included in the delivery 49 1 93 46 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Accessories 7 9 4 Wiring RS232 485 Converter Customer Cable 9 pin connector twisted pair shielded 2x 2x 0 25 24 AWG TEE max 1000 m 3280 ft RS232 COM Port I O module 7024 AC mains Mains Power Supply 100 to 240 V AC 24 V DC 0 6 A Figure 24 Example network with RS232 485 converter and two different output modules i Do not change the baud rate of 9 600 Bit s for the RS232 485 convert
41. oftware CD with DataTemp DP Windows 2000 XP Vista Win7 e Protocol Manual only as PDF file on the CD ROM e Ethernet cable 1x 7 5 m 24 6 ft max ambient temperature 180 C 356 F e Power Supply cable 1x 7 5 m 26 4 ft max ambient temperature 180 C 356 F power supply XXXSYSPS should be ordered separately e 1xspare window for MP150 e Tools 1x hex key wrench 2 5 mm 1x hex key wrench 5 mm 1x connector female 6 pin for inputs outputs 1x connector female 4 pin for analog current outputs 16 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk Basics 3 Basics 3 1 Measurement of Infrared Temperatures Every object emits an amount of infrared radiation IR according to its surface temperature The intensity of the infrared radiation changes with the temperature of the object Depending on the material and surface properties the emitted radiation lies in a wavelength spectrum of approximately 1 to 20 um The intensity of the infrared radiation heat radiation is dependent on the material For many substances this material dependent constant is known It is referred to as emissivity value see appendix 10 2 Typical Emissivity Values on page 58 Infrared thermometers are optical electronic sensors These sensors are able to detect radiation of heat Infrared thermometers consist of a lens a spectral filter a sensor and an electronic signal processing unit The task o
42. oints per Line All models 256 pixel 150 Hz scan rate 512 pixel 76 Hz scan rate 1024 pixel 36 Hz scan rate model as option Scan Angle FOV All models 90 2 2 Optical Specifications Standard Focal Distance All models 1 52 m 69 in standard focus special focal distances available minimal focal distance 500 mm 20 in HR co far focus Optical Resolution D S 2 Measurement Resolution 90 energy LT MT HR G5 170 1 FOV 5 9 mrad P3 33 1 for P30 IFOV 30 mrad 75 1 for P31 IFOV 13 3 mrad 1M 200 1 FOV 5 mrad 2M 200 1 IFOV 5 mrad Hot Spot Detection 50 energy LT MT HR G5 510 1 IFOV 2 mrad P3 100 1 for P30 IFOV 10 mrad 225 1 for P31 IFOV 4 5 mrad 1M 600 1 FOV 1 7 mrad 2M 600 1 IFOV 1 7 mrad at 90 scan angle 2 measured as slit response at 20 Hz scan rate per pixel at focus distance MP150 Rev E4 Feb 2015 9 de 01943 602001 salesQissitd co uk K www issitd co uk Technical Data 250 y S Es o 9 G a 1M 2M T G5 MT HR P31 p30 04 I 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Scan Rate Hz Figure 1 Optical Resolution for Measurement Resolution depending on Scan Rate 700 E En T S A 1M 2M eee LT G5 MT HR P31 P30 100 ee demm i
43. ols the air in the interior of the scanner housing thereby decreasing the capability of the air to store water The relative humidity increases and can reach 100 very quickly In case of additional cooling the surplus water vapor will precipitate out as water condensation that will condense on the lenses and the electronics thereby causing device failure Condensation can even occur with an IP65 sealed housing A The presence of condensed water inside the housing will void the warranty There are several ways to prevent condensation 1 Adjust the flow rate and check visually for moisture on the exterior of the housing This method has a degree of risk if the moisture is not detected quickly 2 Use a radiator or heat exchanger where the cooling fluid can be heated above the dew point 3 Measure the ambient temperature and the relative humidity where the device has to be installed Use the table below to get the minimum device temperature If the temperature of the cooling fluid is much lower than the minimum device temperature condensation can be expected To avoid this adjust the flow rate manually or use a thermostat to keep the device at a minimum temperature above the dew point A The use of a thermostat is strongly recommended see section 7 5 Thermostat page 39 MP150 Rev E4 Feb 2015 29 de 01943 602001 salesQissitd co uk K www issitd co uk Installation Relative Humidity to 15 20 25 30 35 40
44. onnection for all current outputs electrically isolated to the GND ground potential free relay contacts 30 V 1 A normally open normally closed 1 fscan 20 ms scam 5 to 24 VDC pulse high low active max 5 VDC function depends on the specific MP150 based system Max Min Average Peak Valley Hold Alarm setpoints further signal processing function through software 24 VDC 25 1 A 40 000 h about 4 5 years meantime between failures MTBF for the mechanical scanning system at 48 Hz scan rate IP65 NEMA 4 in accordance to IEC 60529 0 to 50 C 32 to 122 F without cooling max 180 C 356 F with integrated water cooling standard down to 40 C 40 F with internal heating element optional for all other scanner models U to 60 C 32 to 140 F automatic switch off at lt 5 C 41 F or gt 50 C 122 F The exposure time is the minimum time during which the measured object must be present The output value of the sensor is delayed 2 Time interval between the instant of an abrupt change for the object temperature and its availability on the output 3 at still air e g by using a protective housing MP150 Rev E4 Feb 2015 13 de 01943 602001 salesQissitd co uk K www issitd co uk Technical Data Storage Temperatures Water Cooling Pressure Water Cooling Flow rate Air Purge Collar Pressure Air Purge Collar Flow rate Warm up Time Relative Hu
45. or 5 ms Distance between the actual measured lines d as output is a function of the optical scan rate line averaging and target speed Target direction Speed 2 m s Example Snapshot Mode Target speed 2 meters sec 78 7 in Distance between measured lines is given by the following formula 2m s 0 013m lines 150lines sec i e During 100 mirror rotation which takes 6 6 ms target moves d 0 013 m 0 51 in During 25 mirror rotation target viewing time which takes 1 6 ms target moves d 0 003 m 0 12 in During 75 mirror rotation internal calibration time which takes 5 ms target moves da 0 01 m 0 4 in Figure 12 Linescanner applied to a moving target MP150 Rev E4 Feb 2015 33 de 01943 602001 salesQissitd co uk b www issitd co uk Operation 6 2 Sectors The linescanner is equipped with three analog outputs Each output can be assigned to a sector within the 90 scan angle For each sector the type of output maximum minimum or mean value can be selected The output range can be configured for either 0 20 mA 4 20 mA or custom configured by user settings The sector size and the emissivity value can be set for each sector even if the sectors overlap In the case of overlapping sectors the higher emissivity is given priority To use the sector function the linescanner must run in the continuous mode i Use the Configurator of the scann
46. sitd co uk Troubleshooting Checkpoint Possible Cause Solution I s amp Device Manager I File Action View Help gt m ma 9 zz wei DTMTXLPC0318 T g Computer Disk drives H Display adapters 4 DVD CD ROM drives Floppy disk controllers D Floppy disk drives CN IDE ATA ATAPI controllers 2 Keyboards 2 Mice and other pointing devices H Monitors E Multifunction adapters H S Network adapters A Marvell Yukon 88E8053 PCI E Gigabit Ethernet Controller B VMware Virtual Ethernet Adapter For VMnet1 Update Driver E9 VMware Virtual Ethernet Adapter For VMnet8 Disable mY Ports COM amp LPT Uninstall C S Processors de SCSI and RAID controllers Scan for hardware changes 6 Sound video and game controllers m LH zeg Storage volumes Kaaf System devices Properties Switch on off the scanner s power software is not to be launched during the initialization time of the scanner about 30 s Use the network administration utility Ping to test the reachability of the scanner Call the Windows lt Command Prompt gt and execute ping 192 168 42 30 exemplary IP address Use the network protocol Telnet to provide a bidirectional text oriented communication to the scanner by using the scanner specific commands Call the Windows lt Command Prompt gt and execute telnet 192 168 42 30 2727 exemplary IP address and port Note Telnet is not available on all Windows computers by default Seri
47. t can easily be scratched Please observe the following guidelines e Lightly blow off loose particles e Gently brush off remaining particles with a soft camel hair brush e Clean remaining dirt using a soft cotton cloth dampened in distilled water Don t rub e To remove finger prints or other grease gently wipe with a soft cloth dampened in a mild soap or distilled water or ethanol or alcohol solution e You should avoid getting any liquid in areas surrounding the window material 8 2 Replacing the Window 1 Remove the 4 hex screws on the back side using a 2 5 mm allen wrench Slide the collar forward to separate it from the housing Figure 33 Removing the air purge collar 2 Remove the 4 hex screws on the front side separating the window frame from the housing Separate the window from the frame 3 The window assembly consists of a frame holder the window material mica and a gasket The gasket lies close to the housing followed by the window material If necessary exchange the window material Window size 114 x 60 mm 4 49 x 2 36 inches MP150 Rev E4 Feb 2015 53 de 01943 602001 salesQissitd co uk K www issitd co uk Maintenance Figure 34 Separating the window 4 The four mounting screws must be placed in the holder s corners before reassembling Center the new film on the housing s gasket 5 Check for even tension of the film Remove the film and repe
48. the computer software loss of data the cost of substitute software claims by third parties or for other similar costs The manufacturer s software and documentation are copyrighted with all rights reserved It is illegal to make copies for another person Specifications subject to change without notice The device complies with the requirements of the European Directives EC Directive 2004 108 EC EMC Electromagnetic Compatibility Applies to use in Korea only Class A Equipment Industrial Broadcasting amp Communication Equipment This product meets requirements for industrial Class A electromagnetic wave equipment and the seller or user should take notice of it This equipment is intended for use in business environments and is not to be used in homes de 01943 602001 salesQissitd co uk K www issitd co uk Content CONTENT ide 5 KR ci Rd INSTRUCTIONS seis 7 pugnas e YN DA H 8 2 1 MEASUREMENT SPECIFICATIONS isis 8 22 PIC Is OI IO EE e 9 ON BS e SENI sa ss 11 Dd DIEI ee 12 2 3 ELECTRICAL OPECI M A CON P 13 ZA GENERAL SPECIFICATIONS Em 13 PAZABILVIdSSON P 14 R RRR O DECLIVE M T Ce 16 D O P II EE 17 3 1 MEASUREMENT OF INFRARED TEMPERATURES eene eene sse nnns sanat nes sea enne esser trees annees 17 3 2 EMISSIVITY OF T
49. turer for more information MP150 Rev E4 Feb 2015 17 de 01943 602001 salesQissitd co uk b www issitd co uk Svstem Overview 4 System Overview The following figure shows the principal structure of the system It shows a solution with one scanner connected to a standard Windows PC via Ethernet communications There is no need to open the computer Standard PC Linescanner Ethernet DTDP Software Process Figure 6 Principal structure of the system The system can be expanded by adding digital or analog Output Modules running on an Ethernet or RS485 network see section see section 7 1 Overview page 36 Instead of outputting the temperature data by means of output modules also an OPC server capability or a serial communication port can be used for forwarding the data to other control systems e g a PLC 18 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk b www issitd co uk Installation 5 Installation Linescanners are able to measure temperature values along a line through the use of a rotating mirror For 25 of its revolution the linescanner scans the field of view FOV This corresponds to a scan angle of 90 The remaining 75 of its revolution is used for the internal operation of the sensor The rotating mirror views the scene and reflects the infrared energy striking it onto a system of lenses which focuses the radiation onto a thermoelectrically cooled detector The incoming s
50. ude items that may be ordered at any time and added on site These include the following Mechanical e Mounting Plate for tripod XXXTMP50ACMP e Adjustable Mounting Base XXXTMP50ACRMB e Tube Fittings with ISO threads XXXTMP150FSISO with NPT threads XXXTMP150FSNPT e Thermostat XXXTMP50THERM e Spare Windows XXXTMP150ACSWK Electrical e Industrial Power Supply XXXSYSPS e R5485 Interface Kit e Ethernet high temperature cable up to 180 C 356 F XXXTMP50SPETHCB e Power supply high temperature cable up to 180 C 356 F XXXTMP50SPSCB Fiber Optic e High Speed Fiber Optic RJ45 Converter 1 Channel XXXHSFIC1 e High Speed Fiber Optic RJ45 Converter 4 Channel XXXHSFIC2 e Fiber Optic cable XXXPi20FO1 150 m 492 ft XXXPi20FO2 300 m 984 ft multi mode fiber 50 125 um equipped with SC connectors e Connection box for fiber optic converters XXXSYSFICCON Ethernet Output Module e see the dedicated manual I O Module System for MP150 Linescanner Serial Output Modules e Output Module 7024 analog 4 analog outputs XXXSYS4AA e Output Module 7042 digital 13 digital outputs e Output Module 7043 digital 16 digital outputs XXXSYS16DA e Output Module 7045 digital 16 digital outputs e Output Module 7067 Relay 7 relay outputs XXXSYS7RA e RS232 R5485 Converter for output modules XXXSYS485CV programmed for half duplex mode 9600 baud 3000 V isolated at RS232 side e
51. uk K www issitd co uk Installation 5 10 Water Cooling The linescanner is equipped with integrated stainless steel pipes for water cooling These pipes are embedded in the cast aluminum housing The water cooling system enables the linescanner to be installed in ambient temperatures up to 180 C 356 F Maximum pressure for the cooling fluid is 15 bar 218 PSI Only filtered water should be used in order to reduce the risk of clogging at the hose couplings In order to prevent the accumulation of water condensation on the scanner window and to protect the window the air purge system should always be used when water cooling is used Threaded tube fittings to connect a water cooling system are provided as accessory see section 7 4 Tube Fittings page 38 The internal stainless steel tube is designed to mate to a hose with an internal diameter of 6 mm 0 24 in The following table gives some examples for the efficiency of the water cooling system Ambient Temperature Water Flow Water Temperature at Inlet Resulting Internal Temperature 180 C 356 F 1 1 min 0 26 gallons min 25 C 77 F 36 C 96 8 F 180 C 356 F 2 min 0 52 gallons min 15 C 59 F 27 C 80 6 F Tab 2 Efficiency of the water cooling system 5 10 1 Avoiding Condensation If environmental conditions make water cooling necessary it is strongly recommended to check for condensation on the interior of the scanner housing Water cooling also co
52. uk b www issitd co uk Installation 5 8 Power Supply Cable This standard cable is 7 5 m 24 6 ft long free from Halogen and withstands ambient temperatures up to 180 C 356 F The linescanner requires a nominal 24 VDC power supply 18 VDC minimum To insure that sufficient voltage is supplied t the linescanner it is necessary to define the gage and the length of the power cable to determine the resistance and the voltage drop The maximum current draw of the linescanner is 1 A The following table shows typical parameters from shielded 2 wire copper cables and the maximum recommended cable length Cable gauge Resistance per m Voltage drop perm at 1 A Max cable length 1 wire 2 wire 0 56 mm AWG 20 0 034 Q m 0 068 V m s ANG 18 imm ANG 19 208 mn AWE TA Tab 1 Maximum allowed cable length from a 24 VDC power supply to the linescanner The linescanner is equipped with an electronic fuse to prevent damage from voltage spikes greater than 36 V on power or signal lines If the fuse circuit switches the power off disconnect the power line for several seconds and turn power on again 5 9 Warm Up time For accurate temperature readings we recommend a 30 minute warm up period after power on During this time the internal calibration sources will be stabilized Digital communication and the analog outputs can be started 60 seconds after power on 28 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co
53. unting block either on the upper or on the lower side of the scanner s housing using the supplied M6x16 hex screws e Mount the thermostat close to the scanner within a distance of 1 5 m e Cutthe cooling hose to lengths according to your needs see figure above e Fix the cooling hoses as shown in the figure above Ensure that the thermostat arrow on the housing s side is installed according to the flow direction MP150 Rev E4 Feb 2015 39 de 01943 602001 sales issltd co uk K www issitd co uk Accessories Note The fittings needed to connect the inner taper thread of the linescanner tube fitting Rc 1 8 and the cooling hose of the Thermostat are not supplied as standard components We recommend a Swagelok Stainless Reducing Union 8 mm outer diameter 6 mm inner diameter and Swagelok Stiffener Sleeve e Move the external temperature sensor into the mounting block and fix it using the M3x8 hex screws Take care not to damage the sensor when tightening the screws Do not bend the connection line between sensitive element and thermostat at a radius tighter than 5 mm e Adjust the thermostat according to the table below Relative Humidity jt 20 25 30 35 40 4 50 55 60 65 70 75 eo es 90 95 100 L IEREREREREAENEREXEXESESREAESESERESETEZRS LOEAEREHEXKEXAEKEREREAESERERERERESENXEJERHENKE uam EE Ee ET H HE ET H E H ET HREH RH itt se tet ete EH H H RRR RH RH T 2 2
54. urement window or an obstructed field of view could cause erroneous temperature values Ethernet Make sure that the scanner s Ethernet settings are setup correctly see section 5 7 2 Ethernet Communication Settings page 24 Make sure that the PC network adapter is setup correctly see section 5 7 3 Changing the Ethernet Settings for the PC page 25 lt Start gt lt Settings gt lt Network Connections gt provides a list of all available network connections The desired network connection needs to be related to your real adapter device and no wireless or virtual adapter The status for the connection needs to be lt Connected gt Network Connections File Edit View Favorites Tools Advanced Help g Back A T 7 Search Folders gt i HT Address IC Network Connections Tye Status Device Name oS LAN or High Speed Internet h Local Area Connection LAN or High Speed Internet Connected Firewalled Marvell Yukon 88E8053 PCI E Gigabit Ethernet Controller ak VMware Network Adapter YMnet1 LAN or High Speed Internet Connected Firewalled VMware Virtual Ethernet Adapter for VMnet1 ak VMware Network Adapter VMnet8 LAN or High Speed Internet Connected Firewalled VMware Virtual Ethernet Adapter For VMnet8 e Disable the PC network adapter temporarily Start Settings Control panel System Hardware Device Manager Network adapters MP150 Rev E4 Feb 2015 55 de 01943 602001 salesQissitd co uk b www is
55. view see section 5 6 Input and Output Connectors on page 21 for more information e Image mode continuous mode One line is scanned and transferred through the digital interface immediately The duration of the data transfer is determined by the maximum interface speed These factors determine whether every line is transferred 6 4 Scanner as Stand Alone Device The scanner is equipped with internal sectors supporting three analog outputs and the alarm relay To configure the scanner as stand alone device without having a computer software running follow the steps given below 1 Launch the DTDP Configurator 2 Configure the scanner s standard settings like scan speed and pixel count 3 Configure the internal sectors on the Configurator s lt Device Sector gt page Please note the software sectors under the lt Sector gt page are not supported with a scanner in the stand alone mode The DTDP software sends a lt PS gt command automatically to the scanner if at least one scanner internal sector is detected 4 Launch the DTDP software one times to transfer all the parameters into the scanner Afterwards the DTDP software can be exit and the scanner runs as stand alone device MP150 Rev E4 Feb 2015 35 de 01943 602001 salesQissitd co uk b www issitd co uk Accessories 7 Accessories 7 1 Overview A full range of accessories for various applications and industrial environments are available Accessories incl
56. width is about twice the measurement distance 90 FOV 5 5 Mounting The linescanner can be installed as follows e ona tripod with a standard 1 4 20 UNC photo equipment thread This type of setup requires the optional tripod mounting plate XXXTMP50ACCC and is recommended if the linescanner is to be used only for temporary or mobile measurements e with the mounting holes of the linescanner housing This type of setup is recommended for permanent installations where higher stability is desired Prevent all contact between heat sources and the linescanner to protect the linescanner from overheating 20 Rev E4 Feb 2015 MP150 de 01943 602001 salesQissitd co uk K www issitd co uk S Installation 5 6 Input and Output Connectors In addition to the communication interfaces the linescanner is also equipped with the following e three active analog current outputs e analarm output potential free relay contacts e atrigger input for synchronization The housing of the linescanner is electrically grounded All inputs and outputs are electrically isolated from the housing the input voltage and from one another The current outputs have a joint ground connection but are electrically isolated from any other ground connection Power green LED Laser red LED Ethernet Interface Rue 2 OUT 1 3 OUT 2 4 OUT Power Supply 1 GND 2 ne 3 24VDC RS485 Interface GND Tt T R R n C 12 VDC larm
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