Operating Instructions Turbomat 320/500
Contents
1. 12 12 12 12 12 12 13 13 13 13 14 15 16 23 24 25 FROLING WARMTH FROM WOOD Table of Contents DE 6 Appendix 27 6 1 Preparing to test emissions 27 6 2 Maintenance instructions for hydraulic equipment 28 6 3 Addresses 29 63 1 Manulacturers Aalen eu een 29 632 YOUN aers Address nennen 29 6 4 Declaration of Conformity 30 6 5 Your notes 31 Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 3 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 page 4 B 034 00 04 Product Overview Dear Customer Congratulations on choosing a quality product from FR LING The FR LING Turbomat is a state of the art design that conforms to all currently applicable standards and testing guidelines Please read and observe the operating instructions and always keep them available in close proximity to the boiler They contain safety information and all the operation and maintenance specifications needed to operate the boiler safely properly and economically Product overview Po Description Waste wood boiler Fr ling Turbomat 320 kW or 500 kW Tunnel door Combustion chamber door Mobile ashcan Automatic ash removal combustion chamber Two piece ashcan Automatic ash removal heat exchanger Switch gear cabinet with integrated controller NIO oO P Ww ND Selector2. After the STB has cooled down it must be reset by hand Proceed as follows Unscrew the cap on the safety temperature limiter Reset the safety temperature limiter by pressing with a screw driver 5 2 2 Acknowledging a fault message Trace and remove the fault and then FR LING W RME AUS HOLZ Press the ENTER key 1 Press the START key 2 Lamb Jatronic page 26 L B 034 00 04 FROLING W RME AUS HOLZ Appendix Testing Emissions OO I _ 6 Appendix 6 1 Preparing to test emissions According to the stipulations of Austrian standard NORM M 5861 1 The flue gas piping must have a built in DN 100 test flange The entire system must be thoroughly cleaned 2 to 3 days before emission tests are performed The entire system in this case means the ashcans the combustion chamber the vaults the heat exchanger the smoke flue pipe connection between the boiler and the induced draught unit the container under the induced draught unit the flue gas piping and the chimney System performance must be measured at full load and at partial load In the last two days before the test system output must be increased to approximately the rated output of the boiler This is to prevent the release during testing of any old deposits e g tar in the flue gas piping The system operator must provide waste wood in conformity with Austrian Standard ONORM M 7133 with a water content of not more than 30 Waste wo
3. WARMTH FROM WOOD Appendix Your notes 6 5 Your notes Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 31 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005
4. 2005 Boiler Maintenance Cleaning and Maintenance Component Maintenance Operation Interval 22 Secondary air ducts On the rear of the chamber Remove the insulation to the right and to the left of the slide in duct Dismantle the cleaning cover for the secondary air channels Remove any dirt or deposits with a cleaning brush or with a vacuum cleaner 23 Loosen the blower fan screws Mark the position of the flange Take out the blower and clean the blower wheel with a brush When you refit the unit use the marks made previously 24 Heat exchanger ash removal Grease the chain drive Check the chain for wear Check the chain tension and adjust where necessary 25 Bearings Grease the bearings of the screws and the drives 26 Slide in unit Test the efficiency of the slide in unit sprinkler system 27 Flue gas pipe Check the flue gas pipe and chimney and clean with the flue brush where necessary Only use stainless steel brushes when cleaning stainless steel flue pipes chimney pipes and connections page 22 an FROLING B 034 00 04 WARMTH FROM WOOD Boiler Maintenance Cleaning and Maintenance sent Emptying theash can Heat exchanger ash removal Combustion chamber ash removal Unscrew the wing nuts on the flange of the ashcan 1 or the mobile ashcan 2 Separate the ashcan from the flange and take the as
5. continue to run Once the temperature falls to below 95 C the STB can be reset mechanically Unscrew the cap on the safety temperature limiter Using a screwdriver press the reset button C Safety battery valve Opens at a temperature of 105 C and feeds cold water to the safety heat exchanger safety battery D Safety valve not illustrated When the boiler pressure is too high the safety valve provided by the customer opens and vents off the hot water as steam 1 Before you start up the system again top up the system to replace any water which has been lost through venting Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 9 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 General Information Residual risks 2 4 Residual risks IMPORTANT Do not touch hot surfaces and flue gas pipes Burns hazard Only operate the boiler using the handles provided for this purpose Insulate the flue gas pipes or simply avoid touching them during operation IMPORTANT Do not open the combustion chamber door during operation Equipment damage hazard Opening the door during operation will cause a loss of draught in the combustion chamber A Flash fire hazard A Increase the speed of the induced draught fan to the maximum to compensate for any loss of draught Du
6. ir blowerta Change defective components immediately 4 Gear motors Check all gear motors for oil leaks W 5 Heat exchanger ash removal Check the ash level 6 Ash removal chamber Empty the ashcan where necessary See page 23 Emptying theash can a FR LING WARMTH FROM WOOD Boiler Maintenance Cleaning and Maintenance Component Maintenance Operation 7 Combustion chamber M Using the flat scraper and working from the tunnel door pull the ash on the upper side of middle vault towards you Using the flat scraper and working from the tunnel door push the ash on the upper side of the lower vault towards the rear Using the flat scraper pull the ash on the combustion chamber grate towards yOu On the Test Mode menu switch on the ash removal screws so that the ash which has fallen into the ashcan is fed out If your system is not fitted with automatic ash removal you must shovel the ash out of the chamber by hand The ash removal screws of the heat exchanger ash removal system will also operate at the same time Empty the ashcans See page 23 Emptying theash can 8 Conveyor grate Check the conveyor grate for dirt and obstructions nails stones slag Clean where necessary The primary air slots must be free and unobstructed Check the grate grate shafts and grate bearings for wear and deformation A Change any worn or deformed comp
7. 0 04 FROLING WARMTH FROM WOOD Operating the System Starting up for the first time Heating the boiler Heating without the automatic igniter Turn the induced draught selector switch 3 to the 0 position Open the combustion chamber door Place paper cardboard or wood on the grate and ignite this Close the combustion chamber door Turn the induced draught selector switch 3 to the AUTO position Press the START key 2 A The heating system is controlled via the control system according to the selected mode 3 2 3 Controlling the boiler Necessary control steps Displaying or modifying parameters See the instruction manual for the Lambdatronic H 3000 3 2 4 Switching off the boiler Press the STOP key 4 A The boiler follows the shut down program and switches to the OFF status A The heating system is no longer controlled via the control system Always stop the boiler using the STOP switch The pumps must continue to run for 6 hours 3 2 5 Switching off the system IMPORTANT Only switch off when the boiler has cooled down Switch off the main switch 1 on the controller A The controller is switched off A All the system components drive induced draught fan pumps are powered down Lame datronic FR LING W RME AUS HOLZ St rung Betrieb e Betrieb Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Gries
8. FROLING WARMTH FROM WOOD Operating Instructions Turbomat 320 500 Read and follow the operating instructions and safety information Edition 11 2004 Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com page 2 B 034 00 04 Table of Contents _ 60000 Table of Contents 1 2 2 1 2 1 1 2 1 2 2 2 2 2 1 2 2 2 2 3 2 4 2 5 3 1 3 1 1 3 2 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 4 1 4 1 1 4 1 2 4 2 9 1 5 2 5 2 1 5 2 2 Product overview General information Permitted uses Who May Operate the Boiler Design information Official approval and reporting obligations Domestic hot water requirements Safety devices Residual risks Emergency actions Operating the system Starting up for the first time Checking the heating system Heating up the boiler Switching on the system Switching on the boiler Heating with the automatic igniter Heating without the automatic igniter Controlling the boiler Switching off the boiler Switching off the system Boiler maintenance Inspection cleaning and maintenance Maintenance schedule for Turbomat 320 Emptying theash can Maintenance schedule for safety devices Summer service Troubleshooting External faults Internal boiler faults Resetting the safety temperature limiter STB Acknowledging a fault message 12
9. Hazard Risk of damage to thermocouple Before you start to clean the combustion chamber Mark the position of the thermocouple Loosen the clamps and pull out the thermocouple After maintenance Carefully clean any tar or soot deposits from the thermocouple Re insert the thermocouple to the position marked previously and fix in place with the clamps 4 1 Inspection cleaning and maintenance For cleaning and maintenance use the cleaning kit provided The cleaning kit consists of Chamber plate triangular plate Flat scraper Large brush 81 mm Small brush 53 mm We recommend that you also use an industrial vacuum cleaner Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 15 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 Boiler Maintenance Cleaning and Maintenance 4 1 1 Maintenance schedule for Turbomat 320 DR N Fo Yo o W 5 6 W BEER al GE gt flol oor AYT el o eo di T aa 4 F Sl eae T D Daily W Weekly M Monthly VJ 3 M Every 3 months HJ 6 M Every six months J Y Annually No Component Maintenance Operation Interval 1 Chamber heat exchanger Overall visual inspection D gt Induced draught fan flue gas return FGR Clean all components where necessary 3 Combustion
10. anufacturer s address Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 11 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 Operating the System Tr Starting up for the first time Heating the boiler 3 Operating the system 3 1 Starting up for the first time NE 7 The initial start up must be carried out by an authorized installer or by the Fr ling Customer Service department 3 1 1 Checking the heating system Check that there is sufficient water in the heating system Check that the heating system has been completely vented Check that all the safety devices are correctly fitted and are fully efficient See 2 3 Safety devices Check that there is sufficient ventilation and venting See the set up instructions for the Turbomat 320 500 3 2 Heating up the boiler 3 2 1 Switching on the system Turn the mains switch 1 on the switch gear cabinet to ON A When the controller has completed the self test and system check the boiler is ready for operation 3 2 2 Switching on the boiler Heating with the automatic igniter FROLING Press the START key 2 W RME AUS HOLZ A Fuel will be fed into the combustion chamber and heated by the igniter fan A The heating system is controlled via the control system according to the selected mode Lambdatronic page 12 u 5 B 034 0
11. at your system stays environment friendly and operates efficiently and cost effectively This is why FROLING offers a maintenance contract A maintenance contract is our way of ensuring that the boiler and its safety devices will continue to give long efficient service Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 25 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 Troubleshooting Tr Fault messages 5 Troubleshooting There are two main types of fault internal and external 5 1 External faults The heating EMERGENCY STOP switch has been pressed A household fuse FI protective circuit breaker a fuse or a motor overload switch has tripped The safety temperature limiter has triggered 5 2 Internal boiler faults lf a fault has occurred and has not yet been cleared FR LING W RME AUS gt Red status LED 1 blinks A fault message is displayed on the display 2 Lambdatronic Internally a distinction is made between a fault and a warning A fault has the same effect as an EMERGENCY STOP and shuts down the system immediately A warning on the other hand shuts down the system in a controlled manner Fault message list See the instruction manual for the Lambdatronic H 3000 5 2 1 Resetting the safety temperature limiter STB The STB shuts down the boiler at a temperature of 100 C approx
12. ate the boiler IMPORTANT No unauthorized access to the boiler room Hazard Personal injury and damage to property It is the responsibility of the operator to ensure that unauthorized persons especially children are kept away from the boiler page 6 zu on FROLING WARME AUS HOLZ General Information Design Information 2 2 Design information As a rule the operator is not authorized to modify or disable the safety equipment In addition to the operating instructions and the applicable regulations for the country in which the boiler will be operated all fire police and electrical regulations must be observed 2 2 1 Official approval and reporting obligations OO NOTE 7 Each heating system must be officially approved In Austria New installations must be reported to the local building or police authorities In Germany Report new installations to an approved chimney sweep and to the building authorities 2 2 2 Domestic hot water requirements There are no special requirements for domestic hot water supplies Applicable standards Austria ONORM H 5195 ONORM H 5195 2 Germany VDI 2035 If the system is topped up or refilled Prepare soften the water to prevent boiler scaling Froling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 7 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edi
13. e door is opened the induced draught unit must operate at full soeed Check the efficiency of the air flap servo motors Press the reset button on the servo motor to release the air flap Hold the reset button pressed down Turn the air flap to the left hand endstop Release the test knob A The air flap must return automatically to its original position page 18 B 034 00 04 FROLING WARMTH FROM WOOD Boiler Maintenance Cleaning and Maintenance Component Maintenance Operation 14 Heat exchanger 6 M Open the two heat exchanger covers Remove all dirt and deposits for the flue gas chamber Use a vacuum cleaner for this job 1 flue Remove the cover from the combustion pipe Clean the cover the pipe and the burn out opening 1 between the chamber and the heat exchanger Refit the cover 2 flue Check that the automatic heat exchanger cleaning system operates smoothly Check the area for dirt and deposits If necessary pull the entire system out of the heat exchanger pipes and then clean the pipes and the Wirbulators with a brush 3 flue Clean the inside of the dust separator pipe with the small brush Pull out the dust separator pipe and clean it Refit the pipe after you have cleaned the fourth flue Dismantle the pipe retaining plate Under the plate clean the flue gas chamber and the connecting pipe to the induced draught fan Clean
14. hcan to the ash disposal point Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 23 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 Boiler Maintenance Cleaning and Maintenance 4 1 2 Maintenance schedule for safety devices Component Maintenance Operation Intern D 1 System pressure Read off the system pressure on the pressure gauge A The value must be over the pre stressed pressure of the expansion tank by 20 See the expansion tank operating instructions If the system pressure is less Top up the water If this occurs frequently it indicates that the heating system is not sealed correctly Call a service engineer If large pressure fluctuations are observed Have the expansion tank checked Back fire flap Check the seal and the efficiency of the back fire flap W Safety valve provided by the Check the safety valve as per the manufacturer s M customer instructions See the expansion tank operating instructions 4 Safety battery valve 3 M Pull the safety valve sensor out of its immersion sleeve Hold the sensor in a heated water tank fitted with a temperature display Heat the water until the temperature reaches the setpoint value for the valve A At this temperature the valve must open and allow cold water to flow into the safety battery After the test pu
15. kirchen Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com page 13 Edition 02 06 2005 Boiler Maintenance Cleaning and Maintenance 4 Boiler maintenance IMPORTANT Maintenance when the boiler is hot Burns hazard Hot components Before starting maintenance on the boiler Shut down the boiler using the STOP key and allow it to cool down Turn the induced draught selector switch to the 0 position IMPORTANT Working on electrical components Hazard Risk of electric shock Shut down the boiler using the STOP key and allow it to cool down Switch off the main switch and take precautions to prevent accidental switching on 71 Work on electrical components must only be carried out by authorized skilled electricians IMPORTANT Failure to observe specified cleaning and maintenance intervals Equipment damage hazard This will void your guarantee Failure to observe the specified cleaning and maintenance intervals can cause hazardous operating conditions e g blow back flash fires 7 Your guarantee will not cover damage caused in these circumstances page 14 an B 034 00 04 FROLING WARMTH FROM WOOD Boiler Maintenance Cleaning and Maintenance IMPORTANT il Cleaning the combustion chamber with the combustion chamber temperature sensor already mounted
16. mpressed air blow out the line in the direction of the combustion chamber to remove any deposits Reconnect the silicon tube to the Minus nipple 18 Combustion chamber overpressure sensor Loosen the retaining screw Pull the combustion chamber overpressure sensor out of the spacer pipe Clean any deposits from the sensor with a soft cloth Check that the spacer pipe is free 19 Heat exchanger cover Check the fibre glass seal fits perfectly on the door frame A Check the imprint on the fibre glass seal If the seal is coloured black at several points or the imprint is interrupted A The seal is no longer efficient A Tighten the door latches or change the fibre glass seal When you adjust the tunnel and combustion chamber doors also check the efficiency of the door contact switches Substitute inefficient switches 20 Tunnel door combustion chamber door 21 Combustion air blower fan Clean any dust and deposits from the protective grating Dismantle the protective grating and clean the fan with a soft brush where necessary Remove the insulating cover from the chamber Check the suction side grill for dirt and deposits and clean where necessary Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 21 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06
17. n it is fully efficient The boiler should be operated in accordance with the instructions given in this manual Implement all the necessary safety precautions Before you start using the boiler make sure that you are aware of the potential hazards involved Ensure that any malfunctions which might impact safety are traced any removed immediately The Turbomat is designed exclusively for heating domestic water Only use the fuels specified below 2 1 1 The manufacturer or supplier are not liable for any damages resulting from non permitted uses 2 1 1 Permitted fuel For Germany waste wood conforming to 1 BImSchV of 15 July 1988 For Austria waste wood conforming to ONORM M 7133 Designation Deseriien _ Water content W20 air dried W30 requires storage W35 requires limited storage W40 damp W50 wet Size G30 Fine waste wood for screw feeders G50 Medium waste wood for screw feeders G100 Large waste wood for hydraulic feeders only IMPORTANT Corrosive deposits Do not burn non approved fuels Do not operate at low temperatures which cause condensation Burning non approved fuels will cause a build up of corrosive deposits Condensation also corrodes Operating under these conditions will void your guarantee May cause damage or corrosion in the combustion chamber 2 1 2 Who May Operate the Boiler Only trained operators are permitted to oper
18. od size for screw feed systems G 50 max for hydraulic feed systems G 100 max One or two days before the test the efficiency and settings of the system should be checked by our service technician The system must be set up for the fuel to be used during the emission tests Test measurements by our service technician Our service technician will be present at the tests Emission tests should be carried out by an accredited test institute or in Germany a chimney sweep Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 27 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 Appendix Maintenance Instructions Hydraulic Equipment 6 2 Maintenance instructions for hydraulic equipment IMPORTANT Do not use unskilled personnel for hydraulic system maintenance Hazard Personal injury and damage to property Only skilled specialist technicians should be allowed to work on hydraulic equipment Do not allow the oil temperature to exceed 50 C or fall below 30 C The interval at which oil should be changed depends on a variety of factors including the age of the oil and the amount of dirt contained in it As a general rule the oil should be changed at the following intervals Interval service hours Component Maintenance Operation 50 100 First maintenance service after installation Thi
19. onents Check the grate drive for dirt and deposits 9 Flue gas sensor 3 M Loosen the retaining screw and pull out the flue gas sensor Using aclean cloth wipe off the sensor Insert the flue gas sensor back into the flue gas pipe and finger tighten the retaining screw Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 17 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 Boiler Maintenance Cleaning and Maintenance I Component Maintenance Operation Maintenance Operation Intervall 10 Lambda probe 3 M Unscrew and remove the lambda probe and clean with a clean cloth Refit and finger tighten the lambda probe 11 Conveyor grate In the chamber opposite the heat exchanger Remove the cover from the cleaning hatch Remove the cleaning cover Check the grate and ash rakes for dirt and deposits Clean where necessary 12 Flue gas return FGR optional 6 M Remove the pipe insulation from the inspection cover Unscrew the wing nuts from the inspection cover and remove the cover Check the pipe for dirt and deposits Clean where necessary 13 Servomotors drives door contact switch Visually inspect operation of the drives of the feed and ash removal screws and the grate Check the efficiency of the door contact switch A When th
20. page 28 B 034 00 04 FROLING WARMTH FROM WOOD Appendix Addresses oo 6 3 Addresses 6 3 1 Manufacturer s address Froling Heizkessel und Behalterbau GesmbH Industriestra e 12 A 4710 Grieskirchen AUSTRIA TEL 0043 0 7248 606 0 FAX 0043 0 7248 606 600 E MAIL info froeling com INTERNET www froeling com 6 3 2 Your Installer s Address Stamp Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 29 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 Appendix Declaration of conformity 6 4 Declaration of Conformity EC DECLARATION OF CONFORMITY Product Waste wood burner with automatic infeed Type Turbomat Rated power 320 and 500 kW EU Directives 89 392 EC The Machinery Directive 73 23 EC Electrical Equipment Low Voltage Directive 89 336 EC Electromagnetic Compatibility EMC Directive Reference Standards and Guidelines NORM EN 729 2 Welding Quality Specifications NORM EN 303 5 Sections 4 2 1 and 4 2 6 in accordance with point A 1 Variations for Austria FAV Heating Plant Regulations BGBL 331 1997 We hereby certify that the series production version of the product designated above meets the directives guidelines and standards specified SO YA Grieskirchen dated 02 06 2005 HT Sun y Assurance Office Management page 30 x B 034 00 04 FROLING
21. s does not apply to subsequent maintenance services Change the oil and the filter 50 Check the oil level The oil must show no visible signs of foaming Check the tightness of screw connectors 200 Check the return filter for dirt Clean where necessary Change the filter cartridge where necessary 5000 or annually Change the oil Change the return filter and the vent filter sets To change the oil proceed as follows Move the hydraulic cylinder to its end stop A This will expel all the oil Drain off or pump off the oil from the hydraulic unit Remove the unit cover or open the inspection cover Thoroughly clean the oil tank Make sure that you remove all oil sludge Change the return filter and the vent filter sets Refit the unit cover or close the inspection cover Fill the tank with hydraulic oil to the level mark shown on the inspection glass see the oil manufacturer s specifications Atthe other end of the cylinder relative to its current position disconnect the hose of the hydraulic cylinder on the fixed piping side Place a container under the disconnected hose Move the cylinder to its other end stop A The remaining old oil will be pushed out of the hose into the container prepared previously Refit the hydraulic hose and check its seal Bleed the hydraulic system and check the oil level Top up where necessary
22. sh the valve sensor back into its immersion sleeve Check that water is flowing out of the safety battery drain pipe A Clean or change the valve if it leaks Risk of scaling in the safety heat exchanger If the heat exchanger is badly scaled the flow through will be very small In this case the heat exchanger must be descaled by a specialist company 5 Safety temperature limiter STB P Y Pullthe STB capillary sensor out of its immersion e sleeve Hold the sensor in a heated water tank fitted with a temperature display Heat the water until the temperature reaches the setpoint value approx 100 C for the STB A The system will shutdown and a fault message will be displayed If the system does not shutdown the STB is defective and must be changed immediately Resetting the STB by hand Allow the sensor to cool down and then screw the cap off the STB Reset the safety temperature limiter by pressing with a screw driver 6 Heating EMERGENCY STOP Test the efficiency of the emergency stop switch for switch the heating age 24 an es FROLING B 034 00 04 WARMTH FROM WOOD Boiler Maintenance Cleaning and Maintenance sonia 4 2 Summer service Guarantee a long service life with a summer service Regular maintenance and servicing by a heating specialist will ensure a long trouble free service life for your heating system Regular servicing will ensure th
23. st can be sucked up by the chimney and expelled into the open air Take the following precautions Only open the door when a fault is present Before starting any maintenance work Turn the induced draught selector switch to the 0 OFF position Switch off the boiler and allow it to cool down IMPORTANT Do not use unauthorized fuel types Equipment damage hazard Only use permitted fuels See 2 1 1 Permitted fuel IMPORTANT Failure to observe specified cleaning and maintenance intervals Equipment damage hazard This will void your guarantee Failure to observe the specified cleaning and maintenance intervals can cause hazardous operating conditions e g blow back flash fires 7 Your guarantee will not cover damage caused in these circumstances page 10 u B 034 00 04 FROLING WARMTH FROM WOOD General Information Emergency actions _ 2 5 Emergency actions If the system over heats and the safety devices fail to operate proceed as follows Close all the doors on the boiler Shut down the boiler by pressing the STOP key Do not use the main switch Open all mixer taps Switch on all pumps Leave the boiler room and close the door Try to increase heat consumption by turning on all radiators and other appliances If the temperature does not drop Contact an installer or Fr ling Customer Service See 6 3 1 M
24. switch for induced draught fan AUTO The induced draught fan is switched on and off by the controller 0 The induced draught fan is switched off MANUAL The induced draught fan is switched on and off by the operator and not by the controller Main switch switches the system on and off Lambdatronic H 3000 controller 10 LED indicating operating status Red blinking Fault Long green blinking boiler activated Short green blinking boiler deactivated 11 Two row display showing operating mode operating status parameters 12 START key switches on boiler 13 STOP key switches off boiler 14 Temperature selector selects temperature setpoint 15 BACK key returns you to a previous menu undoes a data entry 16 PLUS key moves the arrow up increases or activates a parameter 17 MINUS key moves the arrow down decreases or deactivates a parameter 18 ENTER key takes you to a submenu calls up or confirms entries FROLING WARMTH FROM WOOD Product Overview AUTO HAND St rung e Betrieb ante Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 5 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 General Information mm Permitted Uses 2 General information 2 1 Permitted uses The boiler should only be operated whe
25. the heat exchanger pipes with the large brush Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 19 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 Boiler Maintenance Cleaning and Maintenance Component Maintenance Operation Interval 15 Heat exchanger ash removal 6 M Remove the ashcan of the heat exchanger ash removal unit Dismantle the two piece ash removal flange Remove dirt and deposits from the sloping plates and from the ash screws 16 Combustion chamber schedule no 6 Carefully clean the side walls of the combustion chamber with the flat scraper Check the firebrick and refractory material for wear Remove any ash which has fallen down For combustion chamber cleaning see maintenance Working from tunnel door carefully clean the upper vault with the cleaning brush Working from the tunnel door carefully clean the underside of the middle vault with the cleaning brush Working from the combustion chamber door carefully clean the lower vault with the cleaning brush page 20 B 034 00 04 FR LING WARMTH FROM WOOD Boiler Maintenance Cleaning and Maintenance N Component Maintenance Operation Kinteru 17 Underpressure controller Unplug the silicon tube from the differential pressure transducer Using co
26. tion 02 06 2005 General Information Safety devices 2 3 Safety devices i gerne price HOLZ St rung Betrieb aaae ae aace 72 220271 WRR page 8 an B 034 00 04 FROLING WARMTH FROM WOOD General Information Safety Devices _ 7 IA Pos Component Description 1 Main switch Before maintenance Switch off the entire system A All components are switched off and powered down 2 STOP key In the event of over heating shuts down boiler A The pumps continue to run 7 IMPORTANT To stop heating operations always use the STOP key only Do not use the main switch Door contact switch tunnel door IF you open the door while the boiler is operating switch the induced draught fan to full speed 4 Door contact switch combustion chamber door 5 Safety overload switches motor Switch off the related component in the event of fault overload switch currents or overloads Power supply fuses Properly fuse the control system and any electronic components Motherboard fuses 7 When changing fuses fit fuses with the rated current specified Devices for preventing the boiler from over heating A Boiler controller Switches the boiler off if the boiler temperature is set 5 C standard above the setpoint value B Safety temperature limiter STB Switches off the blower fan at the maximum boiler temperature of 100 C The pumps
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