Installation and operating instructions pumped
Contents
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3. INTRODUCTION This book contains all the necessary fitting and operating instructions for your electric shower Take time to read this book thoroughly and familiar ise yourself with all instructions before commencing installation Please keep it for future reference The shower installation must be carried out by a suitably gualified person and in the seguence of this instruction book Care taken during the installation will provide a long trouble free life from your shower SPECIFICATIONS Electrical Nominal power rating at 240V 8 5kW 40A MCB rating 9 5kW 40A MCB rating Nominal power rating at 230V 7 8kW 40A MCB rating 8 7kW 40A MCB rating Pump motor rating 120 Watt single phase Water Inlet connection 15 mm diameter Outlet connection 2 BSP male thread Entry Points Water bottom back and top Cable bottom back and top Materials Backplate cover controls showerhead ABS Sprayplate Acetal Elements Minerally insulated corrosion resistant metal sheathing Dimensions Height 300 mm Width 316 mm Depth 90 mm Standards and Approvals Splashproof rating IPX4 Complies with the requirements of current British and European safety standards for household and similar electrical appliances Complies with requirements of the British Electrotechnical Approvals Board BEAB and BEAB CARE mark BEAB Meets with Compliance with European Co
4. in accordance with industry standards Spare parts are available via our website www tritonshowers co uk or by telephoning Triton Customer Service Spares Department Payment should be made by credit debit card excluding American Express or Diners Card Payment can also be made by pre payment of a pro forma invoice by cheque or money order J Triton guarantee this product against all mechanical and electrical defects arising from faulty workmanship or materials for a period of two years for domestic use only from the date of purchase provided that it has been installed by a competent person in full accordance with the fitting instructions Any part found to be defective during this guarantee period we undertake to repair or replace at our option without charge so long as it has been properly maintained and operated in accordance with the operating instructions and has not been subject to misuse or damage This product must not be taken apart modified or repaired except by a person authorised by Triton This guarantee applies only to products installed within the United Kingdom and does not apply to products used commercially This guarantee does not affect your statutory rights What is not covered 1 Repair costs for damage caused by foreign Total loss of the product due to non availability Compensation for loss of use of the product or Call out charges where no fault has been found C
5. 25255 Technical Helpline 01905 823 299 E mail sales akw medicare co uk For AKW Pump information please visit www akw medicare co uk CONTOUR SHOWERS 1 PRIMO XTRA 05PPO1 Pump Only 2 PRIMO XTRA 05PPO1A With UPS 3 22 gully to suit a shower tray 3 PRIMO XTRA 05PPO1B With USG1 WH gully to suit a wet floor former 4 PRIMO XTRA 05PPO1C With CSG1 gully for screed floors Technical Helpline 01606 592 586 E mail sales contour showers co uk For Contour Showers Pump information please visit www contour showers co uk NICHOLLS and CLARKE Ltd 1 P6821619 Phlexiflow Twinned pump waste system bottom exit tray kit 2 P6821620 Phlexiflow Twinned pump waste system top exit teay kit 3 P6821620 Phlexiflow Twinned pump waste system wet floor kit Technical Helpline 0208 586 4600 E mail Tony wright jones nichollsandclarke com For Pump information please visit www nichollsandclarke com WHALE PUMPS 1 SDPO44T Tray kit 2 SDPOS4T Wet Floor Kit Technical Helpline 0845 0694 253 E mail info whalepumps com For Whale Pump warranty information please visit www whalepumps com No endorsements are offered by Triton Showers regarding any third party products listed within this fitting book To be used in conjunction with supplied flow sensor on the water inlet NOT to be connected to Safeguard PCB COMMISSIONING The first operation of the shower is intended to flush ou
6. and rotate the mechanism to the preferred setting point to align with the screw fixing point Insert the locking screw through the temperature setting label and lock in place fig 18 DIP SWITCH SETTINGS 4 A four way DIP switch block is mounted on the control PCB that allows the user to configure the shower to perform different functions fig 19 C Dip Switch No Operation Enabled Switch Position ON ED DIP switch 1 On Audible Feedback On A Factory setting 1234 ON ED DIP switch 1 Off Audible Feedback Off J I i I Off 1234 ON ED DIP switch 2 Off Timed Shutdown 5 Mins J J 5 Mins DIP switch 3 Off 1234 ON ED DIP switch 2 Off Timed Shutdown 10 Mins I I I I 10 Mins DIP switch 3 On 1234 ON ED DIP switch 2 On Timed Shutdown 20 Mins I I I i 20 Mins DIP switch 3 Off Factory setting 1234 ON ED DIP switch 2 On Timed Shutdown 30 Mins 30 Mins DIP switch 3 On Bra DIP switch 4 Spare REPLACING THE COVER Attached to the display PCB inside the cover is a 10 way ribbon cable The ribbon cable connector must be plugged into the socket located at the right of the power PCB situated inside the unit fig 20 Note The cable connector can be fitted to the socket only one way The ribbon cable has a coloured edge which is at the bottom when correctly fitted to the socket Note The ribbon cable is preformed to fold flat when the cover is fitte
7. tile up to unit after fixing to wall Contact Customer Service see back page if any of the following occur If it is intended to operate the shower at pressures above the maximum or below the minimum stated If the unit shows a distinct change in performance If the shower is frozen If it is intended to operate the shower in areas of hard water above 200 ppm temporary hardness a scale inhibitor may have to be fitted For advice on the Triton Scale Inhibitor contact Triton Customer Service The showerhead must be cleaned regularly with descalent to remove scale and debris otherwise restrictions to the flow on the outlet of the unit will result in higher temperatures and could also cause the Pressure Relief Device in the unit to operate This product is not suitable for mounting into steam rooms or steam cubicles PLUMBING The plumbing installation must comply with Water Regulations Building Regulations or any particular regulations as specified by Local Water Company or Water Undertakers and should be in accordance with BS 6700 The supply pipe must be flushed to clear debris before connecting to the shower unit DO NOT solder pipes or fittings within 2 4 2 5 2 6 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 10 300mm of the shower unit as heat can transfer along the pipework and damage components DO NOT fit any form of outlet flow control as the outlet acts as a vent for the heater can DO
8. with Water Regulations Must be fitted in the water supply to the shower as an independent means of isolating the water in order to carry out maintenance or servicing Important Before completing the connection of the water supply to the inlet of the shower flush out the pipework to remove all swarf and system debris This can be achieved by connecting a hose to the pipework and turning on the water supply long enough to clear the debris to waste Procedure Turn off the water supply isolating stopvalve Connect the water supply to the Inlet of the shower via 15mm copper stainless steel or plastic pipe using a 15mm x 15mm compression fitting see fig 10 for advice on Rear Entry fitting Centre of Soldered Elbow Centre of Water Inlet Note If installing a feed pipe from the back the use of a soldered Elbow connector is recommended It should be positioned approximately 105mm from the inlet connector centre The centre of the inlet valve to the wall surface is 21mm V The Inlet fitting is designed to rotate through 180 to allow for either Top or Bottom Rear entry fitting fig 11 Note The inlet fitting is designed to enter a compression fitting only DO NOT use push fit connectors as full engagement cannot be guaranteed DO NOT use excessive force when making these connections Make sure the backplate is sguare on the wall and tighten the retaining screws which hold it to the wall Turn
9. 0 32A 30A 7 5kW 32A 35A 8 0kW 40A 35A 8 5kW 40A 45A 9 0kW 40A 45A 9 5kW 40 45A 45A 10 5kW 45A 45A Table Twin and earth insulated cable Current carrying capacity Clipped direct or buried in a Installed in an In conduit non insulated insulated wall trunking wall 6 mm 6 mm 6 mm 35A 38A 47A 10 mm 10 mm 10 mm 47A 52A 64A 16 mm 16 mm 16 mm 63A 69A 85A Note Cable selection is dependent on derating factors Ne 52 9 2 In the majority of installations the cable will unavoidably be placed in one or more of the above conditions This being so it is strongly recommended to use a minimum of 10mm cabling throughout the shower installation 9 3 In any event it is essential that individual site conditions are assessed by a competent electrician in order to determine the correct cable size and permissible circuit length WATER REOUIREMENTS The installation must be in accordance with Water Regulations Bylaws Supply SourC amp ei i Fd UT Gravity fed cold water only Minimum Head 8cm Maximum static pressure 100 kPa 1 bar or 10m Head Maximum inlet temperature 28 C Minimum inlet temperature 2 C WARNING Fig 5 Diagrammatic view not to scale Under no circumstances must this shower be connected directly 5 y 114 litres 25 gall to the mains water supply Cold water 25 te cist
10. 12020 3 Power printed circuit 7073709 4 _ Can and element assembly B 5 KW e P19520700 ud SUN P19520703 5 Flow s itch assembly iu S19521007 6 Temperature Control 5 5 519520805 7 Terminal block and wires 523410901 8 Solenoid valve assembly eene P23410801 9 Water inlet assembly eee P23411001 10 Pressure relief device PRD 11 Shower outlet reservoir 82800450 P23410802 12 Accesstrimplat ert pare retis 7053949 13 Heater inlet valve assembly 8 SKW 519520806 9 Gy YF 519520808 14 Motor and pump assembly essen P15211002 15 Inlet filter assembly eie FWY o mene P23410804 T150Z pumped thermostatic electric shower SPARE PARTS 77 Ref Description Part No Solenoid outlet elbow assembly not shown P23410803 Heater can wire set not 83313440 Triac and wires not shown P19520903 Thermister not shown eere 22012030 16 Front cover PCB ym Ee exec FORO EON 7073708 17 T150Z Pumped Front cover assembly S23410600 includes PCB and start stop switch Problem Symptom FAULT FINDING Important Switch off the electricity at the mains
11. 1c If the shower is adjusted above the maximum 41c the product falls outside the official BEAB care mark specification The following operation must be carried out with the flexible hose screwed to the outlet but without the showerhead attached Make sure the outlet of the flexible hose is directed to waste Turn the Temperature control to number 1 then re enable the power to the isolator switch Turn on the isolator switch The pump will operate and water will flow from the shower hose Note The Start Stop button will not be connected the only way to exit the commissioning mode is to remove power to the PCB e Allow the system to run until the water flows freely without bubbles in it Turn the Temperature control knob slowly from number 1 to the temperature lock out setting and back again a few times to release any trapped air Stop the shower using the isolating switch e Remove the cover connect the PCB ribbon cable fig 20 refit the cover and secure using all of the retaining screws Adjusting the Maximum temperature stop The temperature control valve has an adjustable maximum temperature stop mechanism that is supplied factory set for 47 C This must be set to 41 C maximum if BEAB Care criteria needs to be met REFER TO PAGE 30 NOTE 1 FOR APPROVED PROCEDURE ON TEMPERATURE TESTING To select a lower or higher maximum temperature stop setting remove the locking screw from the mechanism
12. Breaker MCB necessary for the shower Fig 4 4 1 If your consumer unit has a rating below 80A or if there is no spare fuse way then the installation will not be straightforward and may require a new consumer unit serving the house or just the shower 4 2 You will need to contact the local electricity company They will check the supply and carry out what is necessary 5 Forclose circuit protection DO NOT usea rewireable fuse Instead use a suitably rated Miniature Circuit Breaker MCB or cartridge fuse see Table A 5 1 A 30mA residual current device RCD must be installed in all UK electric and pumped shower circuits This may be part of the consumer unit or a separate unit Shepperton Park Triton Road Nuneaton TRITON Warwdshire MODEL IPX4 230 240V ru MAX PRESSURE MIN PRESSURE RATED PRESSURE MODEL No 00000000 SERIAL No 00000000 ga cO Schematic of installation circuit b Pull cord isolating switch RCD can be part of consumer unit Incoming supply 80A or 100A fuse main switch 6 1 6 2 8 1 8 2 9 1 A 45 amp double pole isolating switch with a minimum contact gap of 3 mm in both poles must be incorporated in the circuit It must have a mechanical indicator showing when the switch is in the OFF position and the wiring must be connected to the switch without the use of a plug or socket outlet The switch must be accessible and
13. NOT use excessive force when making connections to the flexible hose or showerhead finger tight is sufficient All plumbing connections must be completed before making the electrical connections ELECTRICAL The installation must comply with BS 7671 Requirements for electrical installations IEE wiring regulations building regulations or any particular regulations as specified by the local Electrical Supply Company This appliance MUST be earthed In accordance with The Plugs and Sockets etc Safety Regulations 1994 this appliance is intended to be permanently connected to the fixed wiring of the electrical mains system Make sure all electrical connections are tight to prevent overheating Fuses do not give personal protection against electric shock A 30mA residual current device RCD MUST be installed in all UK electric and pumped shower circuits This may be part of the consumer unit or a separate unit Switch off immediately at isolating switch if water ceases to flow during use Other electrical equipment i e extractor fans pumps must not be connected to the circuits within the unit Switch off at isolating switch when not in use This is a safety procedure recommended with all electrical appliances As with all electrical appliances it is recommended to have the shower and installation checked at least every two years by a competent electrician to ensure there is no deterioration due to age and usage
14. TRITON T150Z pumped thermostatic electric shower TRITON IMPORTANT Leer Under NO circumstances must this shower be connected directly to a mains water supply It is designed for GRAVITY FED COLD WATER systems ONLY Failure to comply may invalidate product warranty Installation and operating instructions INSTALLERS PLEASE NOTE THESE INSTRUCTIONS ARE TO BE LEFT WITH THE USER 2180759D September 2009 T150Z pumped thermostatic electric shower CONTENTS PAGE Important safety information entente 1 IMMPOQUCHON e ia Gn Yw Specifications Advice to users Main COMPONENTS mee 3 4 Electrical requirements i eet tror torret oinnia 5 6 Water reguikementS seses enpe re eee eene nennen enne 7 Siting of the SHOWER aed ei otro rop amar ke te CYF 8 Fitting the shower to the wall eese 9 Pl mibing conhectlons ss ces ento er GO 10 11 Electrical GorinectiollSii cei ie rhet rire tee n niea 12 Shower drain pumps not supplied eeeee 13 14 COMMISSIONING t 15 16 PCB Dip SwitchisSettiligS conte rrr iore ee RE teas 17 Replacing the COVE iiie eate crore rro n RR ETE E EPI EE ROTE 18 Operating the shower Operating 19 21 Instructions for installers and service engineers 22 part 23 24 F
15. Temperature control knob 5 oa 4 6 temperature NOTE The Timed Shutdown Indicator will only operate if the unit reaches one of the predetermined shut down times of 5 10 20 factory setting or 30 minutes To set the unit to one of these times see page 17 T150Z pumped thermostatic electric shower INSTRUCTIONS FOR INSTALLERS AND SERVICE ENGINEERS ONLY WARNING ENSURE THE FILTER IS RE INSERTED INTO THE INLET BODY AFTER CLEANING OVERTIGHTEN CAP CLEANING THE FILTER It is recommended that the filter is periodically cleaned in order to maintain the performance of the shower It is essential that this operation is carried out by a competent person Switch off the electricity and water supply to the shower The inlet filter is situated inside the water inlet fitting fig 24 To gain access to the filter remove the cover and right hand trim plate Unscrew the cap on the water inlet fitting Inspect the O ring for damage when the filter is removed Do not over tighten the filter cap on reassembly When cleaning the filter DO NOT use a sharp object as it will cause damage It is preferable to use an old toothbrush or similar SPARE PARTS Ref Description Part No 1 Top and bottom pipe entry 83313430 2 Thermal safety GUtzOUtU ss ssissssessssssssssusssnarunrssnesssesns 220
16. all out charges where the water supply cannot The cost of routine maintenance adjustments TRITON STANDARD GUARANTEE Breakdown due to a use other than domestic use by you or your resident family b wilful act or neglect c any malfunction resulting from the incorrect use or quality of electricity gas or water or incorrect setting of controls d failure to install in accordance with this installation guide objects or substances of parts consequential loss of any kind with the appliance be isolated this includes consequential losses arising from unserviceable supply valves The cost of repair or replacement of pressure relief devices showerheads hoses riser rails and or wall brackets isolating switches electrical cable fuses and or circuit breakers or any other accessories installed at the same time overhaul modifications or loss or damage arising therefrom including the cost of repairing damage breakdown malfunction caused by corrosion furring pipe scaling limescale system debris or frost d Triton Showers Triton Road Nuneaton Warwickshire CV11 4NR Triton is a division of Norcros Group Holdings Limited Customer Service 0844 980 0750 Trade Installer Hotline F 0844 980 0730 Fax 0844 980 0744 www tritonshowers co uk E mail serviceenquiries tritonshowers co uk Extended Warranty AVAILABLE NOW Call 0844 980 0740 for more details TRITON reserve the right to change pro
17. ault 25 26 BEAB CARE requir amp mehts incre re ERREUR 27 31 Guarantee etc conie Ox Or rrr DEPO rear cover To check the product suitability for commercial and multiple installations please contact Triton s specification advisory service before installation Telephone 0844 980 0730 Facsimile 0844 980 0744 E mail technical tritonshowers co uk 1 2 1 3 1 4 1 5 1 6 1 8 1 9 2 2 2 3 PLEASE READ THIS IMPORTANT SAFETY INFORMATION Products manufactured by Triton are safe and without risk provided they are installed used and maintained in good working order in accordance with our instructions and recommendations WARNING DO NOT operate shower if frozen or suspected of being frozen It must thaw out before using DO NOT operate the unit if the showerhead or spray hose becomes damaged DO NOT restrict flow out of shower by placing showerhead in direct contact with your body DO NOT operate the shower if water ceases to flow during use or if water has entered inside the unit because of an incorrectly fitted cover GENERAL Isolate the electrical and water supplies before removing the cover Read all of these instructions and retain them for later use DO NOT take risks with plumbing or electrical equipment Isolate electrical and water supplies before proceeding with the installation The unit must be mounted onto the finished wall surface on top of the tiles Do not
18. clearly identifiable but out of reach of a person using a fixed bath or shower except for the cord of a cord operated switch and should be placed so that it is not possible to touch the switch body while standing in a bath or shower cubicle It should be readily accessible to switch off after using the shower Where shower cubicles are located in any rooms other than bathrooms all socket outlets in those rooms must be protected by a 30mA RCD The current carrying capacity of the cable must be at least that of the shower circuit protection see Table B To obtain full advantage of the power provided by the shower use the shortest cable route possible from the consumer unit to the shower It is also necessary to satisfy the disconnection time and thermal constraints which means that for any given combination of current demand voltage drop and cable size there is a maximum permissible circuit length The shower circuit should be separated from other circuits by at least twice the diameter of the cable or conduit The current rating will be reduced if the cabling is bunched with others surrounded by thermal loft or wall insulation or placed in areas where the ambient temperature is above 30 C Under these conditions derating factors apply and it is necessary to select a larger cable size Table A N Circuit Protection unit cartridge rating MCB fuse 7 0kW 3
19. d Important Before finally fitting the cover the following steps must be taken a Check all plumbing connections are watertight b Check terminal block screws are fully tightened c Make sure pipe and cable entering the unit do not prevent the cover locating correctly to the backplate Offer the cover to the unit Guide into position so that the knob spindle locates correctly minor adjustment may be necessary to align the knob and spindle Should any difficulty arise re check the points above While applying slight pressure to the cover secure in position with the retaining screws Turn the electric supply back on at the isolating switch The Power indicator will light No water will flow now until the Start Stop button is pressed However it is recommended that the water and electric supplies to the shower are turned off while the riser rail kit is being installed The flexible hose can be left attached to the shower outlet Make sure the supplied sealing washer is fitted OPERATING THE SHOWER When the electricity supply to the shower is switched on at the isolating switch the power on indicator will light To start the shower Press the start stop button and water will flow After a few seconds a flow of heated water will be available fig 21 To stop the shower manually The shower can be stopped by pressing the start stop button When pressed the phased shutdown will begin and
20. duct specification without prior notice E amp OA TRITON SHOWERS 2009 plumbworld Big brands small prices Pdf Supplied By http www plumbworld co uk
21. e the water cooler To increase the shower temperature Turn the temperature control clockwise this will decrease the flow of water through the shower and is indicated by higher numbers and make the water hotter When the start stop button is pressed water will continue to flow in order to remove heated water inside the unit see phased shutdown process P21 Water will cease to flow after a few seconds After phased shutdown the unit must be isolated via the 45amp isolating switch Note It is advisable to be certain that the showering temperature is satisfactory by testing with your hand before stepping under the showerhead There will always be a time delay of a few seconds between selecting a flow rate and the water reaching the stable temperature for that flow rate OPERATING FUNCTIONS fig 23 Power on indicator green When the electricity supply to the shower is switched on at the isolating switch the power indicator will light up Low flow indicator red If a low flow condition occurs the unit will turn off the water flow immediately It will be necessary to wait until water in the unit has reduced to a comfortable temperature at which point the LED will extinguish Pressing the start button will then restart the unit Timed Shutdown indicator yellow The operation of this LED denotes that a Timed shutdown has been programmed into the unit When the indicator illuminates it indicates there is 1 m
22. ements c o t 8 u 1 olgeL aes amp o IAS Jeweupui Jo xpaup E o c 92IAJ9S Ul JO 2 o j 5 2 2 2 3 910N as po101J seu si Ajddns sayem 8 uoUM aJnjejeduua 9 gt o IN 422M o EU 5 5 a 5 gt v 9 210N 299 2 E e2uepao e gt 5 v S o Seu 3 o c 5 3 c 2 3 9 9 910N 995 5 a Y 5 S 120M PANO E N 5 9 5 5 5 E S 910N 295 sjeuiulJo yun Ajddns a S 3 wg a 7 rni S a 2 ue 18 St 5 5 s Z 910N 2 9 Ajddns sayem suieu jo Y 5 E eunjejeduue 3ueiqui o H 3 1Uoiguiy 2 5 E o ua o 5 Es oe vg 2 gt e gr ass o c3 g 9 0138s si doys Z 9 8 v 9 winuuixe ou yey 58 T3 S 58 o E ER A FER 5 eo amp leo 2 o 5 55 syuauodwod z 3 a o g Jouonipuoo y2ou5 M 2 gt a 2 eg is g 5 5 ES 5 v 9 Z 5 3 3 9 5 Ww E 5 5 gt BEAB CARE reguirements Notes for commissioning and in service testing 1 Measuring the Shower Outlet Water 4 Measurement of Supply Voltage at Temperature App
23. ern Mains electric Minimum capacity Stop Isolating supply via double Tum valve valve pole switch To ensure activation of the heating elements the shower must be connected to a cold water supply which is Gravity Fed Only from a static Semia cold water storage cistern with a minimum E f pole 5 capacity of 114 litres 25 gallons Jen isolating BGN switch There must be a maximum head of water of a 10 metres and a minimum head of 8 cm as Shower measured between the bottom of the cistern and a Mains the top of the shower unit There must be no water other cold water draw offs between the cistern supply and the unit and the pipe must not supply water to any other tap or fitting at a lower level Note The supply pipe from the cistern should be on the opposite side to the float operated valve Y Separate permanently r to prevent air being drawn into the pipe when connected supply the cistern is filling from consumer unit If it is intended to operate the shower in hard water areas above 200 ppm temporary hardness a scale inhibitor should be fitted 3 A Fig 5 shows a typical system layout Important To comply with BEAB care DO NOT use jointing compounds on any pipe mark in service testing procedure the fittings for the installation isolating valve should be located close to the showe
24. evel of the relevant bath shower tray or other fixed appliance The use of the supplied soap dish will in most cases meet this requirement but if the showerhead can be placed within a bath basin or shower tray then a double check valve or similar must be fitted in the supply pipework to prevent back flow Pressure relief safety device A pressure relief device PRD is designed into the shower unit which complies with European standards The PRD provides a level of appliance protection should an excessive build up of pressure occur within the shower Do not operate the shower with a damaged or kinked shower hose or a blocked showerhead which can cause the PRD to operate When commissioning the showerhead must be removed from the flexible hose Failure to follow this procedure may also cause the PRD to operate Make sure the shower is positioned over a bath or shower tray because if the PRD operates then water will eject from the bottom of the unit Should this happen turn off the electricity and water supplies to the shower at the isolating switch and stopvalve Contact Customer Service for advice on replacing the PRD FITTING THE SHOWER TO THE WALL Note The control knobs are an integral part of the cover DO NOT attempt to remove them Unscrew the two top and bottom two retaining screws fig 7 and lift the cover from the backplate Entry positions for the mains water and electric cable are from the top bot
25. her by routing through conduit or in trunking or by embedding in the wall in accordance with IEE regulations The use of connections within the unit or other points in the shower circuit to supply power to unspecified equipment other than that listed on pagel8 will invalidate the guarantee DO NOT switch on the electricity supply until the cover has been fitted Note The elements on UK models are to 240V specification and will give a lower kW rating if the voltage supply is below 240V WARNING After any servicing of the water supply always flush out the pipework to remove any debris In these circumstances the unit should only be re started by following the commissioning procedure on page 15 16 Terminal block Earth post Start stop switch Cover PCB Solenoid 10 way ribbon cable Thermal cut out PCB live PCB neutral relay relay Power PCB 5 25kW Triac 1 3 25kW Low flow switch Pump motor Outlet thermistor Terminal block SHOWER DRAIN PUMPS Principals of operation When the shower is turned on an internal sensor sends a signal to the transformer to supply DC voltage to the pump When the shower is turned off a signal is sent to the transformer and after a preset time delay stops the supply of DC voltage to the pump Please refer to the relevant Pump manufacturers installation instructions for full details of
26. inute before the timed shutdown setting The indicator will then flash for 5 seconds prior to the shower switching off an audible beep will also commence if it has been set to do so see commissioning section for information on how to program the unit Phased shutdown In use every time the Start Stop button is pressed power is switched off to the elements Water will continue to flow for a few seconds flushing out any remaining hot water This makes sure the next immediate user will not receive a slug of hot water if standing under the showerhead when starting the shower Temperature Protection During normal operation if the flow of water through the unit is restricted power to the elements will be reduced to maintain the shower temperature When the flow of water through the unit returns to normal power to the elements will be automatically restored to the setting at the time of interruption Safety cut out The unit is fitted with an over temperature safety device In the event of abnormal operation which could cause unsafe temperatures within the unit the device will disconnect the heating elements and remove power from the electronics making the shower unit inoperable It will require a visit from a qualified engineer to identify the nature of the fault and replace the safety device cS Power On indicator power gt Low Flow indicator low flow A Timed Shutdown indicator shutdown Aa
27. ious Progressively restrict the inlet water flow test results greater than 1 C check to the unit using the service valve until the Low LED comes on on the cover and a That outlet fittings showerhead shower the shower shuts down with no water flow hose are free from restrictions and limescale from the showerhead Open the service b That the inlet filter of the shower is free from valve slightly and restart the shower using debris see page 22 the Stop Start button Record the resulting outlet water temperature using the method described in 1 above If this exceeds 43 C withdraw the shower from service and call Customer Service on 0844 980 0750 d Anyisolating valves on the water supplying the unit are fully opened That in line check valves or other back flow prevention devices are in good working order Note The service valve should be returned to the fully open position after this test If after making the above checks an acceptable outlet water temperature is not achieved withdraw the shower from service and contact Triton Customer Care on 0844 980 0750 BEAB CARE reguirements Freguency of in service testing Table 1 Conditions for In service test Next in service test 6 to 8 weeks after First in service test Maus commissioning If no significant change in water outlet temperature 12 months after greater than 1 C between commissioning and first test commissi
28. liance Terminals With the shower running position the Switch off the electricity at the mains supply showerhead horizontally and place a funnel and remove the circuit fuse Remove the under the water flow Make sure that the shower cover taking care to position it so funnel mouth collects all of the water emitted that it does not hang by the interconnecting from the showerhead Take a reading using ribbon cable a temperature probe in the collected water Replace the circuit fuse and switch on the flowing from the outlet of the funnel electrical mains supply Take the AC voltage Typical dimensions of a suitable funnel are reading across the Live and Neutral screws of Opening diameter 110mm the mains terminal block Throat diameter 15mm Take care NOT to touch any other internal 2 Measuring the Heated Water from components of the shower Switch off the Shower Outlet electricity at the mains supply remove the circuit fuse and replace the cover using the After resetting the shower to the default screws supplied setting press the Start bar on the shower cover measure using the method described in 1 above Note This test should only be performed by a suitably qualified engineer 5 When the Set Maximum Outlet Water Temperature has Changed Significantly 3 Measurement of Heated Water from the Shower Outlet when Restricting the Water Supply If the set maximum outlet water temperature has changed significantly from the prev
29. lure is not product related i e scaling and furring incorrect water pressure pressure relief device operation or electrical plumbing installation fault a charge will be made A charge will also be issued if nobody is at home when the service engineer calls or adequate parking permit is not available 7 If the product is no longer covered by the guarantee an up front ixed fee will be charged before the site visit 8 Should proof of purchase not be available on an in guarantee call or should the service engineer find that the product is no onger under guarantee the engineer will charge the same ixed price and the customer will be expected to pay the engineer before he leaves If payment is not made on the day an administration charge will be added to the fixed charge 9 If a debt is outstanding from a previous visit or from any other Triton purchase Triton reserves the right to withhold service until the debt has been settled 10 Triton takes the health safety and wellbeing of its employees very seriously and expects customers to treat all staff members with respect Should any employee feel threatened or receive abuse either verbally or physically Triton reserves the right to withhold service and will support the employee with a legal prosecution Replacement Parts Policy Availability It is the policy of the manufacturer to maintain parts availability for the duration of production and a period of five years thereafter
30. mmunity Directives CE ADVICE TO USERS Important When first installed the unit will be empty It is essential the unit should contain water before the elements are switched on It is vital that the commissioning procedure is followed Failure to carry out this operation will result in damage to the unit and will invalidate the guarantee The following points will help you understand how the shower operates a Temperature flow rate The temperature control can be adjusted to provide shower temperatures between 35 C and 47 C Alternatively adjusting a temperature stop mechanism inside the unit to 38 C 41 C or 43 C maximum can restrict the shower temperature Important To comply with BEAB care mark requirements the unit must not be able to run hotter than 41 C this is used in healthcare or special needs environments The T150Z pumped unit is factory set at 47 C see page 16 on how to adjust the MAXIMUM temperature stop to 41 C or below At a selected showering temperature the unit will provide the optimum flow rate possible Note the maximum flow rate for the given temperature will be greater in the summer than in the winter because of the variance in the ambient mains water supply Should water pressure flow to the shower be insufficient for optimum performance then the unit will operate at a reduced power level and provide the highest flow rate possible for the given shower temperature b Temperature
31. on the water supply and check for leaks in the pipework connection to the shower Note At this stage no water can flow through the unit Important Using a suitable sealant always seal around the incoming pipework to prevent water entering the wall Important Under No circumstances must the Inlet be rotated 90 and the pipe fitted directly The shower has not been designed for this method of connection See below WARNING The outlet of the shower acts as a vent and must not be connected to anything other than the hose and showerhead supplied A Bottom Entry B Top Entry C Rear Entry 0 ELECTRICAL CONNECTIONS Switch off the electricity supply at the mains Fig 12 shows a schematic wiring diagram The cable entry points are shown in fig 1 The cable can be surface clipped hidden or via 20 mm conduit Note Conduit entry can only be from rear Route the cable into the shower unit and connect to the terminal block fig 13 as follows Earth cable to terminal marked Neutral cable to terminal marked N Live cable to terminal marked L Important Fully tighten the terminal block screws and make sure that no cable insulation is trapped under the screws Loose connections can result in cable overheating Note The supply cable earth conductor must be sleeved The outer sheath of the supply cable must be stripped back to the minimum The supply cable must be secured eit
32. oning Annually on the anniversary date when the unit was commissioned On going service testing T150Z pumped thermostatic electric shower T150Z pumped thermostatic electric shower CC GMHKE lt EDVIEDDIIfV ____ UK SERVICE POLICY In the event of a product fault or complaint occurring the following procedure should be followed 1 Telephone Customer Service on 0844 980 0750 having available your details including post code the model number and power rating of the product together with the date of purchase 2 Based on information given over the telephone a Triton Customer Service Advisor will attempt to diagnose the fault and confirm whether a site visit from a qualified service engineer is required 3 All products attended to by a Triton service engineer must be installed in full accordance with the Triton installation guide applicable to the product Every product pack contains an installation guide however they can also be bought via our Customer Service Spares Department 4 Our engineer will require local parking and if a permit is required this must be available to the engineer on arrival at the call 5 lt is essential that you or an appointed representative who must be over 18 years of age is present for the duration of the service engineer s visit If the product is in guarantee you must produce proof of purchase 6 Where a call under the terms of guarantee has been booked and the fai
33. ontinued Inside Cover fig 2 20 Stop start switch Inside 21 Control printed circuit board Inside 22 Front cover T150Z pumped Other items Instructions guarantee etc ELECTRICAL REOUIREMENTS WARNING THIS APPLIANCE MUST BE EARTHED The installation supply cable and circuit protection must conform with BS 7671 IEE wiring regulations and be sufficient for the amperage required The following notes are for guidance only 1 The shower must only be connected to a 230 240V ac supply If you are installing a shower with a kilowatt rating above 9kW it is advisable to contact the local electricity supply company 1 1 The electrical rating of the shower is shown on the rating label Fig 3 within the unit 2 Before making any sort of electrical connection within the installation make sure that no terminal is live If in any doubt switch off the whole installation at the mains supply and remove the correct fuse 3 shower must be connected to its own independent electrical circuit IT MUST NOT be connected to a ring main spur socket outlet lighting circuit or cooker circuit 3 1 The electrical supply must be adequate for the loading of the unit and existing circuits 4 Check your consumer unit main fuse box has a main switch rating of 80A or above and that it has a spare fuse way which will take the fuse or Miniature Circuit
34. operation WARNING The pump is a non gravity installation It is advised that where the property is left unattended for an extended period of time that the water supply to the shower is shut off CONNECTING THE CONTROL WIRE The showers internal Pump Control Wire electrical connector is shown in fig 14 Note Numbers 1 and 2 only cover connecting the outgoing wire within the shower Please refer to the relevant Pump manufacturers installation instructions for Pump connection and relevant IEE regulations that must be met 1 Connect the Control Wire from the pump to the shower via the terminal block situated at the bottom of the showers PCB 2 The Control Wire MUST be routed behind B and out through D The wire MUST NOT be routed near to A Warning DO NOT route the Control wire near to A the Pump Motor A Pump Motor B PCB U 7 C Solenoid Valve BENE D Trimplate o ah cll m wire terminal block Rotating Parts Control wire to connect the shower to the pump transformer module Pumps are not supplied with any products manufactured by Triton Showers see page 14 for compatible pumps COMPATIBLE SHOWER DRAIN PUMPS The following Pumps are compatible with the shower AKW Medicare 1 AKW Archimedes 4 25306 25310 A4 2 AKW Archimedes 4F 25301 25305 A4F 3 AKW DigiPump 4 25251
35. plate and then fit a new PRD has operated water showerhead ejected from PRD 5 2 Twisted blocked 5 2 1 Check for free passage through hose Replace tube flexible shower hose hose if necessary and then fit new PRD 5 3 Showerhead not 5 3 1 Fit new PRD Commission unit with showerhead removed while commissioning removed Problem Symptom FAULT FINDING Cause Action Cure 6 Low flow LED permanently on when start stop bar pressed Shower will not start 6 1 Low flow condition 6 1 1 Insufficient water flow available 1 Check showerhead is not blocked 2 Check shower hose is not restricted 3 Check filter is not blocked 4 Check water supply to shower is adequate 7 Low flow LED comes on when shower is running Shower switches off 7 1 Low flow condition has caused temperature sensor in the shower to operate 7 1 1 Shower will not start until water in the unit has cooled and LED goes off If problem persists 1 Check showerhead is not blocked 2 Check shower hose is not restricted 3 Check filter is not blocked 4 Check water supply to shower is adequate 8 Low flow LED flashes continuously when start stop bar pressed Shower will not start 8 1 Flow switch has failed 8 1 1 Replace flow switch assembly 9 Low flow and shutdown 05 alternately flashing when power turned on to unit Shower will not start 9 1 Start Stop switch failed 9 1 1 Replace cover assembly
36. r unit WARNING The shower must not be positioned where it will be subjected to freezing conditions Shower unit Gravity cold can be mounted water supply either side either top bottom of riser rail 9r back entry n Height of sprayhead and shower to suit user s requirement i Height of shower should C 3 bea minimum of 1 metre from base Spillover level AU ee ado er bue ys a Outline of shower tray Diagrammatic view not to scale IMPORTANT The unit must be mounted on a flat surface which covers the full width and length of the backplate It is important that the wall surface is flat otherwise difficulty may be encountered when fitting the cover and subseguent operation of the unit may be impaired SITING OF THE SHOWER For ease of servicing the unit must always be mounted on the surface of tiled walls Never tile up to the unit Refer to Fig 6 for correct siting of shower Position the unit where it will not be in direct contact with water from the showerhead Position the shower unit vertically Allow enough room between the ceiling and the shower to access the cover top screws Note Water Regulations shower hose connections reguires the showerhead be constrained by a fixed or sliding attachment so that it can only discharge water at a point not less than 25mm above the spill over l
37. stabilisation The shower will maintain temperature in accordance with the BEAB care mark If ever the water becomes too hot and you cannot obtain cooler water first check that the sprayplate in the showerhead has not become blocked DO NOT place items such as soap or shampoo bottles on top of the unit Liquid could seep through the joint between the cover and backplate and possibly damage the sealing rubber MAIN COMPONENTS o j 9 All AR bd 3 e 2 ii il PYSG 9 oO o 30 o 5 VARNING 9 o OUTLET 45 Note Wires have not been shown for reasons of clarity Inside unit fig 1 1 Top cable pipe entry 8 Temperature Control 14 Shower outlet 2 Wall screw fixings 9 Terminal block 15 Filter 3 Cover screw fixings 10 Earth connection 16 Pump motor 4 Thermal safety cut out 11 Solenoid valve 17 Pump 5 Power printed circuit board 12 Water inlet 18 Trimplate 6 Canand element assembly 13 Pressure relief device 19 Bottom cable pipe entry PRD 7 Flow switch assembly This product is rated at 30 minutes on 30 minutes off T150Z pumped thermostatic electric shower MAIN COMPONENTS c
38. supply and remove the circuit fuse before attempting any fault finding inside the unit Cause Action Cure 1 Shower inoperable no water flow 1 1 Interrupted power supply 1 1 1 Blown fuse or circuit breaker Check supply Renew or reset fuse or circuit breaker If it fails again consult a qualified electrician 1 2 Unit malfunction 1 2 1 Power cut Check other appliances and if necessary contact local Electricity Supply Co 1 2 2 Have unit checked Ring Customer Service 1 3 Thermal cut out 1 3 1 The thermal cut out safety device has operated operated Have the unit checked by a suitably qualified service engineer or contact Customer Service 2 Water too hot 2 1 Temperature control 2 1 1 Alter the temperature control set incorrectly 2 2 Unit malfunction 2 2 1 Have the unit checked by a suitably qualified service engineer or contact Customer Service 3 Water too cool or cold 3 1 Temperature control 3 1 1 Alter the temperature control set incorrectly 3 2 Maximum 3 2 1 Alter the Maximum temperature stop temperature stop set incorrectly 3 3 Unit malfunction 3 3 1 Have the unit checked by a suitably qualified service engineer or contact Customer Service 4 Water will not stop 4 1 Control ribbon cable 4 1 1 Remove cover and connect ribbon cable flowing from unit is not connected to unless switched off at PCB isolating switch 5 Pressure relief device 5 1 Blocked 5 1 1 Clean spray
39. t any remaining unit debris and to make sure the heater unit contains water before the elements are switched on e Make sure that the electricity supply to the unit and isolating switch has been turned off then remove the front cover and disconnect the PCB cable Also remove the right hand trimplate e Turn the water supply to the unit on and turn the bleed screw fig 15 approximately 3 turns out Make sure that an absorbent cloth is in place to catch any purged water Let the water flow approximately 30 60 seconds is advised until a steady stream of water with no bubbles in it flows from the bleed screw Once this has been achieved re tighten the bleed screw e Refit the right hand trimplate and the cover fig 16 17 DO NOT connect the PCB cable at this time This will allow the unit to operate in commissioning mode This allows the pump to operate but does not engage the heater can circuits This is to allow the system to flush and fill with water and purge any remaining air e Secure the cover with a couple of the retaining screws IMPORTANT When the T150Z being comissioned is to be used in the capacity of a BEAB Care shower please refer to pages 28 29 and make sure that the appropriate sections are completed Turn bleed screw 3 turns out sary Lov OLIV NJ 228 A BEAB care mark specification states a maximum of 4
40. tom or from the back Note Deviations from the designated entry points will invalidate product approvals If bottom entry has been chosen fit the appropriate cut out in the top of the backplate fig 8 If top entry has been chosen fit the appropriate cut out in the bottom of the cover fig 9 After choosing the site for the shower use the Installation Template supplied to mark the four fixing holes the position of which are shown in fig 7 Drill and plug the wall An appropriate drill bit should be used If the wall is brick plasterboard or a soft building block appropriate wall plugs and screws should be fitted Screw the top two fixing screw into position leaving the base of the screw head protruding 6mm out from the wall Hook the backplate over the top of the two screw and fit the other fixing screws into position DO NOT fully tighten the screws at this stage as the fixing holes are elongated to allow for out of sguare adjustment after the plumbing connections have been completed quum Sr PLUMBING CONNECTIONS Plumbing to be carried out before wiring DO NOT use jointing compounds on any pipe fittings for the installation DO NOT solder fittings near the shower unit as heat can travel along pipework and damage components Compression fittings Must be used to connect to the inlet of the shower Note An additional stopvalve complying
41. water will cease to flow after a few seconds fig 21 To stop the shower timed Shutdown Shutdown times can be set at 5 10 20 factory setting or 30 minutes When the indicator illuminates it indicates there is 1 minute before the timed shutdown will turn the shower off Start Stop button yR d ag WARNING This appliance s not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance power lou flow shutdown Hotter NI I AS Temperature control knob Cooler To adjust the shower temperature The water temperature is altered by changing the amount of Hot water from the heater can that is mixed with Cold water from the inlet This is done by moving the temperature control knob fig 22 Adjusting the temperature control will alter the flow of water through the unit After obtaining your preferred showering temperature the number setting can be remembered and left as the preferred setting To decrease the shower temperature Turn the temperature control anti clockwise this will increase the flow of water through the shower and is indicated by lower numbers and mak
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