Assembly and Operating Instructions for Outback
Contents
1. OUTBACK Assembly and Operating Instructions for Outback Spectrum 3 Burner Hooded Gas Barbecue THG3302P Specifications subject to change without prior notice 0359 Photographs are not to scale For outdoor use only Read instructions before using the appliance Failure to follow instructions could result in death serious bodily injury and or property loss Warning accessible parts may be very hot Keep young children away Do not move the appliance during use Turn off the gas supply at the gas bottle after use Any modification of the appliance misuse or failure to follow the instructions may be dangerous and will invalidate your warranty This does not affect your statutory WARNING rights e Retain these instructions for future reference Leak test annually and whenever the gas bottle is removed or replaced FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Do not store or use petrol or other flammable 1 Shut off gas to the appliance vapours or liquids in the vicinity of this or any 2 Extinguish any open flame other appliance 3 Open barbecue lid or hood 2 A gas bottle not connected for use shall not be 4 If odour continues discontinue use and stored in the vicinity of this or any other contact your local dealer appliance Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 02. Problem Possible Cause Solution Burners will not light using the ignition system LP gas bottle is empty Faulty regulator Obstructions in burners Obstructions in gas jets or gas hose Electrode wire is loose or disconnected on electrode or ignition unit Electrode or wire is damaged Faulty integral ignitor Replace with full bottle Have regulator checked or replace Clean burners Clean jets and gas hose Reconnect wire Change electrode and wire Change ignitor Burner will not light with a match LP gas bottle is empty Faulty regulator Obstructions in burners Obstructions in gas jets or gas hose Replace with full bottle Have regulator checked or replace Clean burners Clean jets and gas hose Low flame or flashback fire in burner tube a hissing or roaring noise LP gas bottle too small Use larger bottle may be heard Obstructions in burners Clean burners Obstructions in gas jets or gas hose Clean jets and gas hose Windy conditions Use BBQ in amore sheltered position a valve knob difficult to Integral ignition system jammed Replace gas valve urn Gas valve jammed Replace gas valve For reference and correspondence record your serial number here See sticker on side of barbecue body Serial No This number may be required when ordering spare parts or accessories A part reference number may also be required where applicable 16 Check the box
3. which can then turn to carbon and start to flake off This can resemble paint flaking off but it is not as the hood is porcelain coated 14 Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you 17 LPG Hose The LPG hose does not have a time limited in service life but it is essential that the hose and end connections are regularly inspected and replaced if showing signs of e Physical damage such as cuts or abrasion cracking stretching flattening or kinking e Environmental deterioration such as stiffening cracking de lamination of outer covering chemical degradation i e softening of outer coating by contact with oil e Hose service failure such as blistering soft spots rupture or corrosion or loosening of the swaged fittings or worm drive clips attaching the hose 18 Trolley Your trolley is manufactured using a hardwood suited to outdoor use provided it is treated with Teak oil or similar after assembly and on a regular basis thereafter Hardwood will naturally weather and change its appearance It is quite natural for small cracks to appear on the surface of the wood 19 Fixings All screws and bolts etc should be checked and tightened on a regular basis 110 Storage Store your barbecue in a cool dry place It must be inspected on a regular basis as damp or condensation
4. and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you
5. 162 267 1771 who will be able to help you A Parts List Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see Hardware Reference Diagram k rum cone parT ay eee eee Al Hood Handle 1 v A2 L H Hood Handle Bracket 1 v HOOD A3 R H Hood Handle Bracket 1 v A4 Hood Pre Assembled to Body 1 Vt A5 Hood Panel 1 v A6 Heat Indicator and Nuts 1 v B1 Body see Part A1 Hood 1 v B2 Burner 3 v B3 Control Panel 1 v B4 Knob 3 v B5 Flame Tamer 2 v B6 Large Cooking Grill 1 v B7 Small Cooking Grill 1 v BOBY B8 Small Cooking Griddle 1 v B9 Drip Tray 1 v B10 Drip Tray Left Bracket 1 v B11 Drip Tray Right Bracket 1 v B12 Drip Tray Handle 1 v B13 Hose and Regulator 1 vA B14 Warming Rack 1 v C1 Side Shelf 2 v C2 Front Left Leg 1 v C3 Rear Left Leg 1 v C4 Front Right Leg 1 v C5 Rear Right Leg 1 v TROLLEY C6 Screen 1 v C7 Leg Endcap 2 Vt C8 Wheel 2 Jv c9 Hubcap 2 v C10 Axle 1 Jv C11 Trolley Base 1 v D1 M5x10 Bolt 2 Vt D2 M5x15 Bolt 4 s D3 5 Washer 4 v D4 M5 Nut 4 v HARDWARE D5 M6x25 Bolt 24 v D6 M6x145 Bolt 8 v D7 6 Spacer 8 v D8 Axle Washer 2 v D9 Locknut 2 vA Pre Assembled component Check the box and make sure you have all the parts and fittings listed If not contact your loca
6. LY Medium size flat blade or Phillips crosspoint screwdriver adjustable spanner or metric spanner set The assembly of this barbecue requires 2 people Whilst every care is taken in the manufacture of this product care must be taken during assembly in case sharp edges are present Photo depicts trolley from the reverse side Attach the legs C2 C3 C4 C5 to the trolley base C11 using the M6x25 bolts D5 Take care to fix the legs with Velcro attached as shown in the illustration Slide the axle C10 through the corresponding holes in the short legs Place a washer D8 on each end of the axle Slide the wheels C8 over each end of the axle Secure the wheels into place with the locknuts D9 Snap the hubcaps C9 into the wheels Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you Attach the side shelves C1 to the front rear left legs C2 C3 and front rear right legs C4 C5 using the M6x25 bolts D5 Remove all cast iron cooking components flame tamer drip tray and any internal packaging from the barbecue body Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you Lay the assembled trolley on its side Lay the body B1 on its back and slide
7. can form which may result in damage to the barbecue It may be necessary to dry the barbecue and the inside of the cover if used Mould can grow under these conditions and should be cleaned and treated if required Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue paint or a heat resistant paint Wooden parts may also need to be cleaned and re oiled Chrome plated warming racks etc should be coated with cooking oil Wrap the burners in aluminium foil to help prevent insects or other debris from obstructing the burners The gas bottle must be always be disconnected from the barbecue and stored in a well ventilated area at least 1 metre away from any fixed ignition source Do not store inside residential accommodation Never store cylinders below ground level e g cellars Do not let children tamper with bottles J Technical Specifications CE F Approval Heat Input Burners Injector Size Outback Spectrum 0359 3 Burner 359BR665 1188kW 3 komm Hooded Gas Pressure Propane 37mbar Gas Consumption 855g hr Countries of Use l3 28 30 37 GB IE Specifications are subject to change without prior notice 15 Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you K Troubleshooting
8. ce you can simply move the food away from the flare up to a cooler area until the flare up has subsided If a fat fire should occur in the drip tray turn all knobs to the off position turn off the gas at the bottle and wait for the fire to go out Do not pull out the drip tray or douse with water H10 End of Cooking Session After each cooking session turn the barbecue burners to the high position and burn for 5 minutes This procedure will burn off cooking residue thus making cleaning easier Make sure the hood or lid is open during this process H11 Turning Off Your Barbecue When you have finished using your barbecue turn all the control valves fully clockwise to the Off position To do this push and hold in the control knob at the High position and turn to Off The gas must then be turned off at the bottle I Care and Maintenance Regularly clean your barbecue between uses and especially after extended periods of storage Ensure the barbecue and its components are sufficiently cool before cleaning Do not leave the barbecue exposed to outside weather conditions or stored in damp moist areas A Never douse the barbecue with water when its surfaces are hot A Never handle hot parts with unprotected hands In order to extend the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when left outside for any length of time especially during the winte
9. e gas bottle is removed or replaced H Operation H1 AWarnings A Before proceeding make certain that you understand the IMPORTANT INFORMATION section of this manual A This barbecue is not designed to be used with more than 50 of the cooking area as a solid plate Full coverage of plates will cause excessive build up of heat and damage the barbecue H2 Preparation Before Cooking Line the drip tray with aluminium foil and fill the drip tray with dry sand This will absorb excess cooking fat and make cleaning easier To prevent foods from sticking to the porcelain please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session H3 Lighting the Barbecue Using the Integra Spark Integrated Ignition System e Open the roasting hood of your barbecue before lighting e Open the gas control valve on the gas bottle or regulator e Push the control knob of the burner you wish to light and turn it anti clockwise until you feel resistance to the turning Pause 4 seconds then continue turning the control knob until a click is heard and the burner is lit If burner does not light turn off the gas by pushing and holding in the control knob in at the High position and turning to Off The lighting sequence can then be repeated 4 5 times until the burner is lit Ignite any of the remaining burners in any order as needed Confirm each burner is alight before igniting ano
10. e tabs of the brakets which stop the drip tray are located at the back of the barbecue Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you Attach the drip tray handle B12 to the drip tray using the M5x10 bolts D1 Put the drip tray underneath the body B1 from back side Rear view of the barbecue trolley Attach the warming rack B14 to the Attach the screen C6 to the front left right hood as shown legs as shown Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you 4 pee Connect the hose and regulator B13 to the BBQ Ensure the mating faces of the connection are clean and not damaged Do not use any sealing tape paste or liquid on the joint The nut must be tightened with a spanner Do not use force which may damage the assembly Leak Test Diagram l l l l ALL JOINTS AND CONNECTIONS i MUST NOW BE LEAK TESTED BEFORE USING THE BBQ FOR LA x DETAILS OF LEAK TESTING PLEASE REFER TO INSTRUCTIONS ON PAGE 12 ASSEMBLY IS NOW COMPLETE PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE 10 Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771
11. ed to form an oven for roasting food such as joints of meat whole chickens etc When roasting turn the burner directly under the food to the OFF position Turn all other burners to a LOW to MEDIUM position and close the hood Avoid lifting the hood unnecessarily as heat is lost every time the hood is opened Use the temperature gauge to check the heat of the barbecue DO NOT ALLOW YOUR BARBECUE TO OVERHEAT H9 Flare Up Control Flare ups occur when meat is barbecued and its fat and juices fall upon the hot flame tamers Smoke helps give food its barbecued flavour but avoid excessive flare up to prevent food being burned To control flare up it is advisable to trim away excess fat from meat and poultry before grilling To reduce flare ups the burners should be turned down to the low setting Flare ups can be extinguished by applying baking soda or salt directly onto the flame tamers Always protect your hands when handling anything near the cooking surface of the barbecue Flare ups occur more at the start of cooking particularly with processed meat products and it may be necessary to turn the burners down to their lowest setting to start with and then turning up at a later stage in the cooking process The barbecue should also not be overloaded Some parts of the cooking area are hotter than others The hottest areas will be above the burners which will be where the flare ups will normally start By leaving free spa
12. into position between the trolley legs Warning Care must be taken to ensure hood does not fall open unexpectedly When positioning the body of the barbecue ensure the control panel is on the same side as the legs with Velcro fastenings With the barbecue laid on the ground insert a M6x145 bolt D6 through the short leg through a spacer D7 and secure the bolt into the sidewall of the body Repeat the process for all the legs until the body is completely fixed to the trolley NOTE When positioning the body of the barbecue ensure the control panel is on the same side as the legs with Velcro fastenings Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you Bin Carefully stand the barbecue upright Remove the plastic wrap from the flame tamers B5 and lay them carefully into the body ensuring they lie level within the body Lay the cooking grills B6 B7 and griddle B8 into place 3 burner model configuration Left Large Cooking Grill Flame Tamer Middle Small Cooking Grill Flame Tamer Right Small Griddle Plate NOTE The flame tamers must be laid over the burners Attach drip tray right bracket B11 to barbecue body using M5x15 bolts D2 washers D3 and M5 nuts D4 as shown Repeat above process for drip tray left bracket B10 NOTE Ensure that th
13. it is clear Turn the burner up on end and lightly tap against a piece of wood to dislodge any debris from inside 13 Flame Tamer Remove any food residue from the flame tamer surface with a plastic or wooden scraper or brass wire brush Do not use a steel scraper or wire brush Clean with hot soapy water and rinse well 14 Drip Tray After every use check the drip tray for fat build up in the sand Discard any saturated sand and replace it with fresh sand Failure to carry out this procedure can result in a fat fire in the tray This can severely damage the barbecue and is not covered by the warranty If the barbecue is being used for extended periods the burners should be turned off and the drip tray checked before the end of the cooking session 15 Barbecue Body Regularly remove excess grease or fat from the barbecue body with a soft plastic or wooden scraper It is not necessary to remove all the grease from the body If you need to clean fully use hot soapy water and a cloth or nylon bristled brush only Remove cooking surfaces and burners before full cleaning Do not immerse the gas controls or manifold in water Check burner operation after carefully refitting into body 16 Barbecue Hood Use a non abrasive cloth or pad and clean with hot soapy water Do not use scouring pads or powders as they can permanently damage the finish The inside of the hood will also need cleaning to prevent an excess build up of grease
14. l store or the Helpline 0162 267 1771 who will be able to help you B Parts Diagrams Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see hardware pack page Bl ln Cl F 4 C10 1 le ry D8 E aa LTTE il a Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you C Hardware Reference Diagram Specifications subject to change without prior notice M5x15 Bolt 4pcs M5 Nut 4pcs 5 Washer 4pcs M6x25 Bolt 24pcs ae NN MN ATT WN ih INU ULC AN p W voce a lt FT AY i NI WY AAY M TUN i 22 Wi jii NNM Wh as NY a WN M6x145 Bolt 8pcs 6 Spacer 8pcs Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you D Assembly TOOLS NEEDED FOR ASSEMB
15. low the manual s instructions could result in serious injury or damage A If you have any queries regarding these instructions contact your local dealer completely F Gas and Regulator This barbecue hose and regulator are approved for use in the UK The barbecue is also approved for use in other countries as listed on the control panel and in the Technical Specifications included in the barbecue manual If the barbecue is intended to be used outside of the UK the consumer MUST seek advice from the local qualified gas supplier as to the suitability of the barbecue and with regards to the correct hose and regulator that they should be using This barbecue can use either propane or butane LPG bottled gas Propane bottles normally red coloured will supply gas all year round even on cold winter days A spanner may be required to change gas bottles Butane bottles normally blue will supply sufficient gas in summer but performance of the barbecue may be affected once the gas temperature starts to fall below 10 C The bottle should never be stood on the trolley base and placed directly under the barbecue Gas bottles should never be stored or used laid on their side Never store gas bottles indoors For optimal performance we suggest the following Model Propane Bottle Size Outback Spectrum 5kg or 13kg 3 Burner Hooded Can be used but the maximum heat output will be restricted Suitable regula
16. r months Heavy duty Outback barbecue covers and other accessories are available from your local Outback stockist Even when your barbecue is covered for its protection it must be inspected on a regular basis as damp or condensation can form which may result in damage to the barbecue It may be necessary to dry the barbecue and the inside of Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you the cover Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue paint or a heat resistant paint Wooden parts may also need to be cleaned and re oiled Chrome plated warming racks etc should be coated with cooking oil l1 Porcelain Coated Cast Surfaces Clean with hot soapy water To remove any food residue use a mild cream cleaner on a non abrasive pad Rinse well and dry thoroughly We do not recommend cleaning grills and griddles ina dishwasher Iron Cooking 12 Burner Maintenance Provided that they are operating correctly in normal usage burning off the residue after cooking will keep the burners clean The burners should be removed and cleaned annually or whenever heavy build up is found to ensure that there are no signs of blockage fat debris or insects for example in either the burner portholes or the burner primar
17. struct free flow of gas Apart from the connection point no part of the hose should touch any hot barbecue parts Always inspect the hose for cuts cracks or excessive wear before use If the hose is damaged it must be replaced with hose suitable for use with LPG and meet the national standards for the country of use The length of the hose shall not exceed 1 5m N B The date on U K orange hose is the date of manufacture not the expiry date G3 Fixing the Regulator to the Gas Bottle Confirm all barbecue control knobs are in the off position Connect the regulator to the gas bottle according to your regulator and bottle dealer s instructions G4 Leak Testing To be performed in a well ventilated area Confirm all control knobs are in the off position Detach the barbecue control panel located across the front of the barbecue body by pulling off the control knobs and removing the control panel retaining screws Open the gas control valve on the bottle or regulator Check for leaks by brushing a solution of 2 water and soap over all gas system joints including all valve connections hose connections and regulator connections NEVER USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints there is a leak Turn off the gas supply and retighten all joints Repeat test If bubbles form again do not use the barbecue Please contact your local dealer for assistance Leak test annually and whenever th
18. ther burner If any burner fails to ignite after following above procedure turn all the knobs to the off position Close the gas valve on the gas bottle Wait five minutes Reattempt all of the above steps If the barbecue still fails to light please refer to the manual ignition instructions below e After ignition turn the burners to the high position for 3 5 minutes in order to pre heat the barbecue This should be done before each cooking session When pre heating is complete cooking can begin taking extra care if burners are left in the high position H4 Manual lighting instructions e Insert lit match through the leftmost match lighting hole on the underside of the control panel and place near leftmost burner porthole e Push and turn the leftmost control knob anti clockwise to the high position e When the left burner is lit turn the remaining burners on from left to right e Confirm that each burner is alight before turning on the next burner e f leftmost burner fails to light contact your local dealer for assistance e After lighting turn the burners to the high position for 3 5 minutes in order to pre heat the barbecue This should be done before each cooking session When pre heating is complete cooking can begin taking extra care if burners are left in the high position H5 Grill Cooking The burners heat the flame tamers beneath the grill that in turn heats the food The natural juices Check the bo
19. tors for butane must have an outlet pressure of 28 30mbar For propane the regulator must have an outlet pressure of 37mbar YOU MUST HAVE THE PROPER REGULATOR AND BOTTLE IN ORDER FOR THE BARBECUE TO OPERATE SAFELY AND EFFICIENTLY USE OF AN_INCORRECT OR FAULTY REGULATOR IS DANGEROUS AND WILL_INVALIDATE ANY WARRANTY Please consult your local gas dealer for the most suitable gas bottles and regulators G Installation G1 Selecting a Location This barbecue is for outdoor use only and should be placed in a well ventilated area Take care to ensure that it is not placed UNDER any combustible surface The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface Keep this barbecue away from any flammable materials G2 Precautions Do not obstruct any ventilation openings in the barbecue body Position the gas supply bottle on level ground next to the barbecue and safely away from any source of heat Should you need to change the gas bottle confirm that the barbecue 11 Check the box and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you is switched off and that there are no sources of ignition cigarettes open flame sparks etc near before proceeding Inspect the gas hose to ensure it is free of any twisting or tension The hose should hang freely with no bends folds or kinks that could ob
20. who will be able to help you E Important Information Please read these instructions carefully before assembly and use A Retain these instructions for future reference A For outdoors use only do not use indoors Do not use below ground level A For use with LPG bottled gas only A regulator of 28 30mbar must be used for butane or 37mbar for propane A Remove plastic wrap from any part before lighting A Do not use within 1m of any flammable structure or surface A LP gas cylinders should not be placed directly underneath the barbecue A LP gas cylinders must not be stored or used in the horizontal position A leak would be very serious and liquid could enter the gas line A Open the barbecue hood before lighting A Do not move the barbecue while alight A This barbecue must not be left unattended when lit A The hood handle can become very hot Grip only the centre of the handle Use of a cooking glove is advised A Use caution when opening the hood as hot steam inside is released upon opening A Parts of this barbecue become very hot care must be taken when children elderly people and animals are present A Always turn off the gas bottle when the barbecue is not in use A Never cover a barbecue until cooled A Leak test annually and whenever the gas bottle is removed or replaced A Do not store flammable materials near this barbecue A Do not use aerosols near this barbecue A Failure to fol
21. x and make sure you have all the parts and fittings listed If not contact your local store or the Helpline 0162 267 1771 who will be able to help you produced during cooking fall onto the flame tamers and vaporise to form smoke The smoke then rises and bastes the food giving it that unique barbecued flavour When using your barbecue for grill cooking you may wish to place the hood in the closed position which will hold the heat in to aid cooking H6 Griddle Plate Cooking The burners heat the griddle plate directly which then cooks the food on contact Plates allow for the cooking of smaller items such as seafood which could fall through the spaces of a grill They are also suitable for cooking items that require high temperature short duration cooking such as vegetables and smaller cuts of fish Similarly it can be used in exactly the same way as a griddle in the kitchen for searing steaks cooking eggs etc Alternatively it can be used for heating pans or keeping food warm H7 Warming Rack Warming racks are a convenient way to keep cooked food warm or to warm items such as bread rolls Care should be taken to ensure that any items placed on the warming rack are cooked through and do not continue to cook and drip fat or meat juices which could drip onto the lid and down the back of the barbecue H8 Roasting Hood Cooking Barbecues equipped with a roasting hood give the option of cooking with hood clos
22. y air inlet Use a pipe cleaner to clear obstructions When refitting the burners be careful to check that the neck of the burner fits over the valve outlet Your burners have been preset for optimal flame performance You will normally see a blue flame possibly with a small yellow tip when the burner is alight If the flame pattern is significantly yellow this could be a problem caused by grease from cooking blocking the burner or spiders or other insects in the burner venturi This can result in the flow of the gas and air mixture being restricted or blocked which may result in a fire behind the control panel causing serious damage to your barbecue If this happens the gas should be immediately turned off at the bottle Burners should be inspected and cleaned on a regular basis in addition to the following conditions Bringing the barbecue out of storage One or more of the burners do not ignite The burner flame pattern is significantly yellow The gas ignites behind the control panel To clean a burner remove it from the barbecue The outside of the burner can be cleaned with a wire brush Clean the portholes with a pipe cleaner or piece of wire Take care not to enlarge the portholes Clean the insect screen on the end of the venturi tube with a bristle brush i e an old toothbrush Clean the venturi tube with a pipe cleaner or piece of wire You may need a torch to see into the venturi tube to make sure
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