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Woodchip boiler POWERCHIP/POWERCORN 50 Special

1. 8 5 Fuel storage BS 08 05 00 00 01 BAEN As a general rule wood pellets should be stored in absolutely dry storerooms Those rooms can be fitted with pressure filling and air extraction pipes Type A 110 DIN14309 G4 72 or be provided with a filling hatch and must be fire rated to Class F90 The fire door must be protected by removable wooden boards The wall opposite the pressure filling pipe is to be protected by a blast guard Alternatively the pellets can be stored in fabric hoppers or plastic outdoor tanks Note If pellets come into contact with water they swell up and disintegrate Therefore the storeroom must be absolutely dry 38 POWERCHIP Operating Instructions 8 6 Filling refilling the fuel store BS 08 06 00 01 01 BAEN Caution The heating system must be set to Off mode at least one hour before the fuel store is filled AN On no account must the fuel store be filled while the heating system is in operation First time filling PH 08 06 00 01 01 BAEN When first filling the storeroom and every time it is refilled after being completely emptied do not immediately fill the store completely Filling The fuel store must be absolutely dry otherwise the fuel cannot be stored in it Fill the storeroom with fuel to a depth of 50 cm spreading it evenly over the agitator and agitator arms Then select the option Fill Auger from the User menu and run the agitator briefly so that the agitator arms can retr
2. 2 Press the Normal button acl The new programme selected Normal is now shown in the header 3 Press the Info button 6 4 The Normal programme is now shown on the Status information screen After activating the NORMAL heating programme check the selected programme on the Status information screen As soon as heat is called for and there is sufficient heat in the thermal store the heating circuits start up fully automatically POWERCHIP Operating Instructions 7 2 Deactivating a heating programme BS 07 02 00 00 01 BAEN O into bevel Status i Boiler Tamperalura de Hause lev Program MORMAL rua Program OFF Program NORMAL Program DHW Program HEAT Program REDUCE Hause lev Program OFF rial Program OFF Program NORMAL Program DHW Program HEAT Program REDUCE Wo bevel Status Ll To set the NORMAL programme to OFF proceed as set out below step by step 1 Press the House level button LA The programme currently selected Normal is shown in the header 2 Press the Off button The new programme selected Off is now shown in the header 3 Press the Info button Po 4 The Off programme is now shown on the Status information screen After deactivating the NORMAL heating programme check the selected programme on the Status information screen 29 7 3 O info bevel Status Boller Tamperalura
3. F F F F 35 Ifthe temperature in the hot water cylinder falls 10 C hysteresis below the required temperature the hot water cylinder is heated up again the precondition is that the charging time is enabled in the timer programme on the Hot water menu 24 POWERCHIP Operating Instructions 6 4 6 Service menu HPO parameters Expert PH 06 04 06 00 01 BAEN Facility for setting the parameters for special output HPO FE Ser ca bevel Paramalar HPO 1 36 37 38 Operating status of special output HPO Enabling temperature for special output HPO For setting for thermal store top charging ON temperature For setting for thermal store top charging OFF temperature For setting for thermal store bottom charging OFF temperature FE Sanico ireal i Paramalar HPO 4 36 Function 37 Function 38 Function escenas oc Facility for setting district heating pipe temperature loss plete se For setting temperature difference between boiler and bottom of thermal store Sensor HPO el Thermal store sensor assignment for thermal store HPO TS top charge ON The boiler is started up when the thermal store temperature falls below the maximum temperature required by the heating circuit controller minus the temperature set in the parameter TS top charge ON Example Maximum temperature required by heating circuit controller 55 C Setting for TS top charge ON 6 C The boiler starts up when the temperature at the thermal stor
4. For setting maximum flow temperature for heating circuit 4 Setting for heating characteristic for heating circuit 4 For setting heating times for heating circuit 4 For activating room stat or room controller for heating circuit 4 For activating heating circuit 5 For activating district heating pipe function on HCC 1 For activating supplementary output 1 on HCC 1 For activating heating circuit controller 2 wall controller For activating pump output HPO 33 27 28 29 30 31 32 33 FE Serie level Begin Serice 1 n a Frage p E cuasi paremater evel Options HCC 1 2 only HCC 0 only HCC 0 only Options Options No Yes CAN bus SY bus None Pump Mixer None RFF RS Full RS HC RS HCC POWERCHIP Operating Instructions Assignment of thermal store sensor Manual filling of outfeed auger A1 G1 For saving user parameters after system configuration Heating circuit controller is not activated Heating circuit controller is activated external heating circuit controller wall controller Heating circuit controller is activated external heating circuit controller wall controller Heating circuit controller is activated internal heating circuit controller Heating circuit is deactivated The heating circuit pump will be controlled by the timer programme The heating circuit pump and the mixer valve will be controlled by t
5. gt For setting time until next flow temperature increase Est Flow Min 20 Screed prog gt For setting minimum flow temperature Screed prog gt For setting maximum flow temperature Screed prog gt For setting holding time for maximum flow temperature Screed prog gt For starting the screed drying programme Ser holdir 4 days F F F Eai Flow Max 45 C E F ma f F CAUTION The screed drying parameters must be set in consultation with the floor layer Maintaining the specified temperatures is not possible in modulating control mode but only when using automatic mixer valves Maintenance of the specified temperatures cannot be 100 guaranteed due to various safety circuits and special boiler functions in exceptional cases the temperatures can be significantly exceeded If that is a problem in terms of damage to building work the screed drying function should be operated manually 34 After activation of the screed drying programme the menu expands to reveal the screed programme parameters 6 4 5 Service menu Hot water parameters Expert BS 06 04 05 00 01 BAEN Facility for setting hot water parameters JF Service level Param DHW ON CHW avail 0 jos Hot water circuit operating mode Facility for setting hot water hysteresis Hot water cylinder recharging Enabling temperature for cylinder charging pump CCP 0 For setting boiler overcompensation added to required temp required boiler temp 35
6. Opening angle gt 5 F15 check in test program STL tripped Warning STL high Boiler or pump malfunction temperature limiter tripped Press STL check fuses F16 Reset button STL test F17 Maximum number of reversing Excess current on drive Stoker labouring foreign phases exceeded for G1 motor G1 Reset button object excess current F17 Maximum number of reversing Excess current on drive Outfeed auger labouring phases exceeded for A1 motor A1 Reset button foreign object excess current F18 46 Reset button POWERCHIP Operating Instructions Param O2 sensor or adjusted Oxygen sensor readings setting above the limits of above limits Test oxygen param mV top or mV btm sensor F19 Oxygen sensor dirty or defective carry out oxygen sensor test clean sensor Reset button Length of an oxygen sensor Oxygen sensor pause Oxygen sensor reading incorrect connection faulty pause longer than t stop timeout Test oxygen sensor Reset button carry out oxygen sensor test check flue draught FGT too low F22 Faut active BEE ee E Ash box not emptied within set Empty ash box Ash box not emptied or emptying interval Fault F23 Reset button counter not reset after deactivated Oh setting emptying adjustable in system settings Stoker temperature higher than Stoker temperature too Fire safety flap not air tight T stoker high service cover on fuel chute not Check fuel chut
7. Depending on the load on the heating system complete cleaning for which the precise procedure is described in the section Complete cleaning may be required twice a year but should be carried out at least once a year If the heating system is subject to exceptionally high loads more extensive cleaning may be required BS 09 00 00 03 01 BAEN If the casing panels or the controls become dirty they are best cleaned with a soft damp cloth Use only gentle solvent free cleaners to dampen the cloth On no account should solvents such as alcohol white spirit or thinners be used as they will attack the surface of the boiler BS 09 01 00 00 01 BAEN The fuel outfeed auger and the fuel store must be completely emptied vacuumed out at least once every 3 years so as to prevent problems with the outfeed system due to dust accumulation 9 2 Interim cleaning POWERCHIP Operating Instructions PH 09 02 00 00 01 BAEN Interim cleaning must be carried out at intervals of between 1 week and 3 months depending on the fuel burned the quantity of fuel used and how dirty the boiler is and involves the following steps 1 Set the system to the programme OFF see User settings and allow it to cool down for at least 1 hour 2 Remove ash from stepped grate A using a fire tool 3 On the User menu start the function Clean grate see Section and allow the stepped grate A to clean itself for a few minutes Caution Risk
8. actually fitted Facility for activating automatic ash removal Facility for activating fill level sensor 1 option for storeroom monitoring Fuel spout activation deactivation Facility for activating boiler cascade sequential boiler control Facility for setting grate drive type Facility for setting flue draught fan control Facility for activating heating circuit controller O Facility for activating heating circuit controller 1 Facility for activating heating circuit controller 2 Outside temperature sensor activation deactivation Facility for setting oxygen sensor type Facility for setting oxygen sensor heater control For activating oxygen sensor calibration Facility for manual entry of oxygen sensor compensation Facility for setting oxygen sensor characteristic only during Controller mode Facility for setting BT compensation Facility for activating monitoring mode Facility for data recording on SD memory cards Facility for reading data from SD memory cards For querying manufacturer code Network activation option Activates all pumps once a week for the set amount of time If boiler or thermal store temperature exceeded switches all heating circuits on HPO pumps continue running until temperature at boiler is below set temperature If the outside temperature falls below HCP A F outside the heating circuit pumps start running HCP A F Flow Required flow temperature only in OFF mode Raises boiler temperature
9. adjust flue draught regulator Stagger heating system component demand over time Ensure heat dissipation by switching on pumps opening mixer valve or turning on hot water taps The cause of the boiler overheating must be identified if it happens frequently a heating engineer should be called in Check fuses on the boiler circuit board If necessary place the adjustable feet of the boiler on rubber pads Clean fan Eliminate cause Fit insulators sleeves Order replacement motor 45 POWERCHIP Operating Instructions 11 Information Fault messages PH 11 00 00 00 01 BAEN Input TKS1 open longer than t Firebox door or ash box Door switch defective safe door switch open Automatic connector faulty door or ash box open F01 CO2 check in control mode Combustion fault No fuel incorrect air setting after time parameter t Check fuel grate or air incorrect flue draught defective ee ee t Reset button reignition if CO2 is lt CO2 ven oxygen sensor safe for longer than t safe min FO3 Boiler temperature BTactual gt Boiler temperature too Boiler or pump malfunction BIW high Check flue draught boiler sensor defective and boiler sensor Reset button FO4 Flue gas check in control Combustion fault No fuel incorrect air setting mode after time param X25 if Check fuel grate or air incorrect flue draught defective FGT actual 0 5xBT actual lt vent flue gas sensor FGTb FGT safe for lo
10. authorised by GUNTAMATIC Most importantly you should follow the safety instructions in Section 2 PH 01 01 00 00 01 BAEN The POWERCHIP is a modern biomass boiler available with power outputs of 30 50 75 or 100 kW The fuel is fed to the boiler from a fuel storeroom by an auger type conveyor with fuel agitator BS 01 02 00 00 01 BAEN The boiler is designed as a Class 3 appliance as defined by the draft standard ONORM EN 303 5 CEN TC7 WG 1 Doc N 36 D of 15 12 1996 and the agreement of the Austrian Federal States according to Art 15a BVG in accordance with the Austrian fire safety regulations safety systems CE and on safety measures for small combustion heating systems and the combustion heating system approval regulations LGBI 33 1992 of the Federal State of Steiermark The original type approval certificates are available for inspection at the manufacturer s offices BS 01 03 00 00 01 BAEN The documentation consists of the following documents e Planning Document e Installation instructions e Operating instructions If you have any questions please consult our Customer Support POWERCHIP Operating Instructions 2 m po rta nt n otes BS 02 00 00 00 01 BAEN Your boiler has been designed and produced in accordance with the latest technical advances and all applicable safety regulations Nevertheless incorrect operation the use of unapproved fuels or the failure to carry out necessary maintenance and repairs can
11. confirm The ash warning has now been reset to the maximum number of hours before it is next triggered The time until the ash warning is issued is preset and can be adjusted to suit the fuel being used by selecting Ash Warning on the User menu on the User Level 41 9 9 1 42 Cleaning Care Cleaning Cleaning the fuel store POWERCHIP Operating Instructions BS 09 00 00 01 01 BAEN For safety reasons you must only carry out servicing and cleaning when the heating system is switched off and disconnected from the mains and has cooled down Servicing work inside the fuel storeroom must only be carried out under the supervision of a second person who must be outside the storeroom There is a risk that accumulation of carbon monoxide in the fuel storeroom could endanger your life In particular you should follow the safety instructions in Section 2 BS 09 00 00 02 01 BAEN The sophisticated cleaning system on a GUNTAMATIC heating system means that regular cleaning work is substantially reduced All that is required is regular emptying of the ash The flue must be regularly swept At the same time the flue connecting pipe the flue gas box and the boiler heat exchanger should be cleared of fly ash Depending on how dirty the boiler becomes which is determined by the quality of the fuel burned interim cleaning may be required for which the precise procedure is described in the section Interim cleaning
12. fault messages are displayed showing date and time of occurrence Fault is acknowledged by pressing Quit button Information level Only shown if the programme Low until has been activated Disappears after the set time has elapsed Can be prematurely deactivated by pressing Quit button Info level Status Standard display on boiler Shows boiler temperature Shows boiler operating mode OFF Shows selected programme or Shows boiler output 1 4 50 Shows outside temperature Figure in brackets average temperature G Ede evel Beier Info level Boiler Shows boiler data D Smoka gan temp Shows flue gas temperature CO2cenient Shows CO2 level Emery Shows efficiency E Empty aah in Shows time in hours until ash warning is triggered Fuel Shows fuel setting G aeaiiai Info level Controller 0 Heating circuit controller 0 HCC 0 LO Do Sue OFF Shows domestic hot water temperature and operating mode for cylinder 0 Heating Circ 0 BC OFF Shows operating mode for heating circuit O pump heating circuit Shows boiler temp Heating Cre i 81 C OFF Shows operating mode for heating circuit 1 mixer heating circuit Shows flow temp Hes ng Che 2 SNC OFF Shows operating mode for heating circuit 2 mixer heating circuit Shows flow temp v Info level Controller 1 Heating circuit controller 1 HCC 1 v Info level Controller 2 Heating circuit controller 2 HCC 2 2 Die yal aller ter HO Thermal store
13. in of 3rd stage after delay Max output of all stages for cut out of last stage to cut in For setting time delay before fourth stage boiler cuts in Min output of all stages for cut in of 4th stage after delay Max output of all stages for cut out of last stage to cut in For setting time delay before cut in of EXT boiler stage Min output of all stages for cut in of EXT stage after delay Max output of all stages for cut out of last stage to cut in Facility for switching off external boiler stage OFF Ext boiler stage is switched off For setting cut out hysteresis for external boiler stage Example 1 Boiler cascade system with one biomass boiler and one external boiler 10 50 The external boiler is switched off as soon as the biomass boiler is running at only 90 of its possible total output of 100 The external boiler is switched off as soon as the biomass boiler is running at only 50 of its possible total output of 100 Example 2 Boiler cascade system with two biomass boilers and one external boiler 10 50 The external boiler is switched off as soon as the biomass boilers are running at only 180 of their combined possible total output of 200 Possible total output of biomass boilers 200 minus 2 x 10 for two boilers 180 The external boiler is switched off as soon as the biomass boilers are running at only 100 of their combined possible total output of 200 Possible total output of biomas
14. info Shows thermal store data t Buer Top Shows thermal store temperature at top Dt Buter ma Shows thermal store temperature at bottom Bute Temp Shows thermal store pump operating mode Ot charge prog Shows charging programme 1 Only shown if one or more heating circuit controllers are activated 2 Only shown if a thermal store is integrated in the system 16 6 2 6 3 3 3 3 3 3 4 5 6 7 4 5 6 7 3 House level user Hause lev Program OFF Program OFF Program NORMAL Program DHW Program HEAT Program REDUCE House lev Program OFF 0 Program REDUCE TO F BOOST DRM Program MAN OPERATE GRATE CLEANING Cama aes A Hause lev Program OFF FE Goria oval Param Menu User level User Cusiomer bev Cuniomer mem O Heal cic Hest cin 1 Heat Circ 2 An GHW Oo Cuntoree lev i Gy Buffer Pump HPO Ak Dir cascade Dan ipy B daei Important settings on User menu POWERCHIP Operating Instructions PH 06 02 00 00 01 B AEN All heating programmes and menus are listed and described below Heating and hot water switched off Anti freeze function active Heating and hot water on as per timer programme Hot water as per timer programme DHW summer Heating mode switched off Heating mode gt Day and night hot water heating as per timer programme Low tem perature mode gt Day and night hot water heatin
15. not legally required in the UK however it is recommended that one be kept System operator maes ocn System instaler aaa Boiler system Make E ee EE EEE AE EE E EE EEE T E Type E ee ee ee E eet E ear man lactured gt aao a e E essen FIGAUMG OUIDUE O een daa 49 POWERCHIP Operating Instructions 13 1 13 2 13 3 The following checks are to be carried out regularly on the automatic wood burning boiler system by the system operator when it is in operation Weekly visual inspection Once a week the entire boiler system including the fuel store is to be visually inspected Any deficiencies identified are to be rectified immediately Monthly checks The following monthly checks are to be carried out and if a log book is maintained should be recorded in the log book e Flue gas passages clean flue gas channels in boiler flue connecting pipe and smoke trap e Controller functioning properly e Fault indication warning system s functioning properly e Combustion air and flue draught fans functioning properly e Firebox in good order e Portable fire extinguisher ready for use e Correct storage of ash e Nocombustibles stored in boiler room e No accumulation of combustible deposits on roof e Fire safety closures fire doors self closing Servicing The heating system must be serviced and inspected in accordance with the regional local and statutory regulations of the country of use We recommend tha
16. of injury from moving parts Do not carry out any other cleaning operations while the Clean Grate function is active 4 Clean out the air slots D in the grate using a small flat bladed implement such as a screwdriver E to clear them of combustion residue 5 Check and clean the top air vents B only on systems with outputs gt 50 kW 6 Check that the fuel spout C moves freely move up and down several times 7 Pull out the ash boxes on the left F and right G and empty them 8 Refit and fasten the ash boxes 9 Unscrew the inspection cover H and remove the ash from underneath the grate 10 Close and tightly reseal firebox door ash boxes and inspection cover 11 Reactivate boiler programme e g NORMAL 43 9 3 Complete cleaning POWERCHIP Operating Instructions PH 09 03 00 00 01 BAEN Depending on the load on the system complete cleaning may be required twice a year but should be carried out at least once a year All of the operations described in the section Interim cleaning are to be carried out In addition complete cleaning also requires the operations listed below 1 Set the system to the programme OFF and allow it to cool down for at least 2 hours 2 Unplug the flue draught fan G lift up and remove the cover panel H of the flue draught fan unscrew the wing nuts on the flue gas box and remove the flue draught fan G Lift up and remove the flue gas box adjuste
17. on room temperature and 25 on outside temperature 100 Modulation of room temperature based 100 on room temperature gt T1C If the required room temperature is exceeded by 1 C the heating circuit pump is switched off T2 C If the required room temperature is exceeded by 2 C the heating circuit pump is switched off T3 C If the required room temperature is exceeded by 3 C the heating circuit pump is switched off 12 A higher heating characteristic figure produces a higher required flow temperature at the same outside temperature 13 Ifthe temperature drops below the set temperature during the low temperature phase the boiler heats to the required night time temperature 14 The set outside temperature is exceeded during the heating phase the heating circuits are switched off 6 3 2 Hot Water menu User BS 06 03 02 00 01 BAEN The Hot Water menu allows you to enter the settings for the various domestic hot water circuits Customer lev 1 OHW ON 15 Run Pump a Hot water circuit control status 16 Oil Time program DHW 0 Facility for setting hot water charging times 17 T Prog DHW Summer 0 Facility for setting summer hot water charging times ee Facility for setting required hot water temperature 18 a ER Facility for setting hot water priority 15 Options Auto Charging pump is switched ON OFF according to demand and timer programme Off The charging pump is switched off Constant The charging pump runs continuously 1
18. result in personal injury or damage to property You will avoid dangerous situations by only using the boiler for the purpose for which it was designed and by operating cleaning and maintaining it correctly Only start up the heating system when it is in perfectly safe working order 2 1 nten ded use BS 02 01 00 00 01 BAEN The boiler is designed for heating central heating water and for use as a central heating boiler Caution Do not use the boiler to burn rubbish Burning rubbish will cause extensive corrosion and consequently to a substantial reduction in the service life of the boiler 2 2 Operating the heating system BS 02 02 00 00 01 BAEN The heating system may only be operated and cleaned by demonstrably trained persons as per check list Children unauthorised persons or persons with a mental impairment may only enter the boiler room under the supervision of an authorised person When unsupervised the boiler room fuel store must be locked and the key kept in a place where it is inaccessible to such persons Caution even if the opposite is requested servicing and repair work may only be carried out by authorised specialists 2 3 Guarantee and liability BS 02 03 00 00 01 BAEN Guarantee and liability claims for personal injury and or property damage are inadmissible if they are attributable to one or more of the following causes e use of the boiler for purposes other than that intended e failure to f
19. temperature preset on the Heating Circuit menu Setting the control to a position in the positive range raises the room temperature by up to 3 C Setting it to a position in the negative range lower lowers the room temperature by up to 3 C Note This means that the room temperature shown in the Detail View will be inaccurate The room temperature shown will only match the actual temperature when the control knob is in the centre position Low Low temperature mode if during the low temperature phase the outside temperature falls below the temperature set in the parameter Night OFF OT the system heats to the room temperature set in the parameter Night time Required Temperature Normal Heating and low temperature modes on as per timer programme Heating Continuous heating to Required Daytime Temperature Fix the room stat on an internal wall at a height of approx 1m 1 5m The most effective room is the one that is most frequently occupied In that room the radiators must not be fitted with thermostatic radiator valves valves must be fully turned on Note The room stat should not be fitted in a position where it will be exposed to warm sunshine or the heat from a stove Pull off the control knob from the front undo the fixing screw and remove the casing from the front Wire the room stat to terminals 1 and 2 BS 07 07 00 00 01 BAEN An instruction manual is supplied with the room controller A m
20. until STL trips only in Controller mode Activation Deactivation of fault messages gt CAUTION do not change Activation Deactivation of fault messages gt CAUTION do not change Activation Deactivation of fault messages gt CAUTION do not change Descriptions of the fault messages can be found in the section Information Fault messages The oxygen sensor heater is switched on off according to operating mode The oxygen sensor heater is permanently switched on Oxygen sensor heater does not switch off until boiler has been in OFF mode for more than 50h Data querying via Windows hyper terminal display Data querying via online recorder only usable at factory GSM module Data querying information messages and boiler control via GSM module 2 7 7 1 28 User Settings POWERCHIP Operating Instructions Activating a heating programme BS 07 01 00 00 01 BAEN into bevel Status Boiler Temperalure House lev Program OFF db Program OFF Program NORMAL Program DHW Program HEAT Program REDUCE Hause lev Program NORMAL Program OFF Program NORMAL Program HW Program HEAT Program REDUCE bevel Status Baller Temperalure Running Program Culput HORAL Cr a EL To activate the NORMAL programme proceed as set out below step by step 1 Press the House level button a The programme currently selected Off is shown in the header
21. 1 BAEN Fuse function is indicated on the relevant electrical wiring diagrams in the installation instructions Repair work may only be carried out by authorised technicians Touching live electrical components can cause fatal injury Even when the Power switch is OFF some components of the system are still live Therefore when carrying out repair work it is imperative that the power supply is disconnected by means of the mains plug or a circuit breaker Replacing fuses 1 Set the system to the programme OFF and allow it to cool down for at least 10 minutes 2 Switch the Power switch to 0 and unplug the mains plug on the back of the boiler to fully disconnect it from the power supply Unfasten the controller cover and remove it Locate the defective fuse with the aid of the wiring diagram in the installation instructions and replace it 5 Press in the fuse holder 2 3 mm using a medium sized screwdriver and turn it half a turn anticlockwise to release it The holder and fuse will then pop out a few mm Remove the blown fuse and replace with a new one Insert the fuse holder press it in 2 3 mm and secure it in position by turning it half a turn clockwise 48 POWERCHIP Operating Instructions 13 System log book BS 13 00 00 00 01 BAEN LOG BOOK for AUTOMATIC WOOD BURNING BOILER SYSTEMS as required by the Austrian Technical Directive H118 on Preventative Fire Safety Please note a log book is
22. 6 All charging times programmed in the DHW timer programme are active when the programme is set to Normal 17 All charging times programmed in the DHW summer timer programme are active when the programme is set to Hot Water 18 Options No During charging of DHW cylinder heating circuits can be enabled Yes During charging of DHW cylinder heating circuits cannot be enabled factory setting recommended 18 The Heating Circuit menu allows you to enter the settings for the various heating circuits Customer lev 1 Heel Circ 11 POWERCHIP Operating Instructions 6 3 3 Heating Circuit menu User BS 06 03 03 00 01 BAEN 19 6 3 4 22 19 20 21 Customer les 1 Buffer Pump HPO Y Run Pump AO Full Options Auto Off Constant Options Full Part The Thermal Store HPO menu allows you to enter settings for thermal store management Status of special output HPO Facility for setting thermal store charging programme Facility for setting thermal store charging times Facility for setting the thermal store required temperature Sensor T3 Facility for setting the thermal store minimum temperature Sensor T3 Thermal store pump is switched ON OFF according to demand and timer programme The thermal store pump is switched off The thermal store pump runs continuously The thermal store is fully charged Charging switches off when the required thermal store temp
23. 9 28 29 28 31 30 27 32 Service level Begin Service Sytem Pirateria IEA Service level Begin Service Aah rein auger Service level 1 Begin Serios T Prog DHW Sumenar 0 DH barg 1 0 DH Prisety 1 Fin HOO Fun HOt Service level Begin Service HEPI lea Service level 1 Begin Service Service level Begin Service 1 Room Stal Hit atra DERA O HOC 0 Avail Service level Begin Serice 1 T Prog DHW Summer 1 Bi tang it DHW Prisety 2 Fun HOS Service level Begin Service 1 Flow i 3 mux E Service bevel Begin Danir O Flow id ma Haai Cura 4 Tea Pragam d Resm Sat Hoa Service level Begin Serios Run HOS Siotuk Aum 1 anra CHAN 1 HOC 1 Awa POWERCHIP Operating Instructions BS 06 04 03 00 01 B AEN All system components present can be programmed and activated from the service menu Commissioning For setting boiler type For setting boiler output stated on rating plate For setting outfeed system type For activating feed auger available as an option Only activated if a grain lining is fitted available as an option For activating automatic ash removal available as an option For setting fuel type For activating heating circuit controller O CAN bus external wall controller For activating DHW cylinder 0 For setting the DHW charging time for NORMAL programme For setting the DHW charging time for HOT WATE
24. R programme For setting required hot water temperature For setting hot water priority For activating heating circuit O For activating heating circuit 1 Enabling temperature for Heating circuit 1 For setting maximum flow temperature for heating circuit 1 Setting for heating characteristic for heating circuit 1 For setting heating times for heating circuit 1 For activating room stat or room controller for heating circuit 1 For activating heating circuit 2 Enabling temperature for Heating circuit 2 For setting maximum flow temperature for heating circuit 2 Setting for heating characteristic for heating circuit 2 For setting heating times for heating circuit 2 For activating room stat or room controller for heating circuit 2 For activating supplementary function 0 For activating heating circuit controller 1 wall controller For activating DHW cylinder 1 For setting the DHW charging time for NORMAL programme For setting the DHW charging time for HOT WATER programme For setting required hot water temperature For setting hot water priority For activating heating circuit 3 Enabling temperature for Heating circuit 3 For setting maximum flow temperature for heating circuit 3 Setting for heating characteristic for heating circuit 3 For setting heating times for heating circuit 3 For activating room stat or room controller for heating circuit 3 For activating heating circuit 4 Enabling temperature for Heating circuit 4
25. Time Program 1 Facility for setting heating and low temperature times 9 BEL O Facility for setting daytime required temperature 10 it Facility for setting night time required temperature 11 u cob Facility for setting room effect thermostat function Customer lev Heal Cire 14 12 F Heat Curve 1 Facility for setting heating characteristic 13 CO Man oro a Changeover from low temperature mode to night time set temperature 14 eo PR Outside temperature mode cut off for heating circuits 8 Options Auto Heating circuit is switched ON OFF according to demand and timer programme Off The heating circuit is switched off Constant The pump runs continuously with mixer valve heating circuits the mixer valve is not operated 9 Modulation to daytime required temperature is only possible in conjunction with a room stat or room controller raising or lowering the required temperature shifts the heating curve up or down accordingly 10 Modulation to night time required temperature is only possible in conjunction with a room stat or room controller in addition the outside temperature must be below that set in menu option Night OFF OT hysteresis 2 C 11 Options gt 0 No room effect programmed 25 Modulation of room temperature based 25 on room temperature and 75 on outside temperature 50 Modulation of room temperature based 50 on room temperature and 50 on outside temperature 75 Modulation of room temperature based 75
26. Woodchip boiler POWERCHIP Powercorn 50 Special Operating Instructions System Log Book ee EN B30 009 V10b 0711 V3 0 Taurus UK Distributor Treco Ltd 6 Millennium Place Tiverton Business Park Tiverton Devon EX16 6SB www treco co uk info treco co uk 0845 130 9012 or 01884 250790 Information on this documentation Please read through this documentation carefully It is intended as a reference document and contains important information on the design safety operation maintenance and care of your heating system We are always looking to improve our products and documentation Any ideas and suggestions you may have will be gratefully received GUNTAMATIC Heiztechnik GmbH a Georg Fischer Group Company Bruck 7 A 4722 PEUERBACH Tel 0043 0 7276 2441 0 Fax 0043 0 7276 3031 E mail info guntamatic com It is important that you pay particular attention to the safety issues highlighted in the text by these symbols The entire contents of this document are the property of GUNTAMATIC and therefore protected by copyright Reproduction of any kind communication to third parties by any means or use for purposes other than those intended without the written consent of the owner is prohibited Subject to printing errors and technical amendments Co ntents PH C 00 00 00 01 BAEN Page 1 Introduction ccoccncnnncnnnnnoncnncnnrancnnnnaranonnnaranananannnns 5 1 1 Brief description 5 1 2 Type
27. act under the agitator cover plate The fuel storeroom can then be filled up to the maximum permissible bulk storage height Refilling Before filling and especially before refilling the condition of the storeroom remaining fuel should be examined Residual fuel should be completely used up and or dust removed so that old fuel and dust does not accumulate over a period of years Broken pieces of wall or plaster and foreign objects of any kind pieces of wood stone metal etc can cause faults and or damage throughout the system Maximum bulk storage height Failure to observe the above limit can result in damage to the agitator and the fuel outfeed unit All auarantee claims will then be void Caution Risk of injury from rotating parts Only enter the store room when the system is switched off Always shut off the power supply before entering 39 8 7 40 Combustion air setting Powerchip 20 30 Powerchip 40 50 Powercorn 50 Special Powerchip 75 100 POWERCHIP Operating Instructions PH 08 07 00 00 01 B AEN After every change of fuel or after the boiler has not been used for an extended period the combustion air setting should be checked reset The adjuster lever for the combustion air is located on the right above the right hand ash box see illustrations below The ratio of primary to secondary air is set according to the fuel using the lever Woodchips Position 6 7 gt 25 moisture positi
28. ames Control panel cannot be switched on Smoke escaping into boiler room Heat output too low Detonation Difficult to limit output Overheating Fault code F04 STL tripped Drive motor too noisy Fan too noisy Power supply disconnected Fuse blown Flue pipe leaking Flue draught regulator unfavourably positioned Flue not clear or not providing any draught Boiler very dirty Heating system inadequately balanced Boiler priority active Flue draught in chimney flue too low Detonation is only possible if the firebox is overfilled Flue draught is too great Wide demand fluctuations on the part of heating system components The amount of heat produced cannot be dissipated it may be that a heating pump has failed or is not running Noise transmission Fan is dirty Fan or blades loose Noise created by bends or rigid connecting pipe junctions with chimney flue Fan bearing defective POWERCHIP Operating Instructions PH 10 00 00 00 01 BAEN Check external mains plug and or power supply lead between circuit boards Check fuse in supply lead and on the control panel circuit board Eliminate leaks Consult flue installer Check flue Carry out complete cleaning Balance heating system and heating pumps Wait until boiler charging has finished or deactivate boiler priority Increase flue draught in chimney flue if necessary Carry out complete cleaning or consult engineer if necessary Re
29. approval 5 1 3 Further information 5 2 Important Notes alas 6 2 1 Intended use 6 2 2 Operating the heating system 6 2 3 Guarantee and liability 6 2 4 Safety instructions 7 3 System componentiS uussuunnenennennnnnnnnnnnnnnen 11 3 1 Cutaway diagram of POWERCHIP 11 A Safety SYSTEMS sinnn 12 5 Control panel description ooconcccccnncnninennnnno 14 6 Overview of menu and levels 15 6 1 Information level 16 6 2 House level 17 6 3 User level 17 6 3 1 Heating Circuit menu 18 6 3 2 Hot Water menu 18 6 3 3 Heating Circuit menu 19 6 3 4 Boiler Cascade menu 19 6 3 5 User menu 20 6 3 6 Detail View menu 20 6 3 7 Date Time menu 20 6 4 Service level 21 6 4 1 Service menu Reset Data 21 6 4 2 Service menu Error List 21 6 4 3 Service menu Begin Service 22 6 4 4 Service menu Heating Circuit screed Drying Programme Parameters 24 6 4 5 Service menu Hot Water Parameters 24 6 4 6 Service menu HPO Parameters 25 6 4 7 Servicemenu FP District Heating Pipe Parameters 26 6 4 8 Service menu TSP District Heating Pipe Parameters 26 6 4 9 Servicemenu CP District Heating Pipe Parameters 26 6 4 10 Service menu System Settings 27 7 User SetliNngS ic 28 7 14 Activating a heating programme 28 7 2 Deactivating a heating programme 29 7 3 Setting a timer programme 30 7 3 1 Programming en bloc 30 7 4 Changing the heating characteristic 31 7 5 Changing the required hot water temperature 32 7 6 Analogue room stat 33 7 7 Digi
30. aximum of 3 room controllers can be connected to the system Connection is established via the CAN bus 33 8 8 1 8 2 34 POWERCHIP Operating Instructions Operating the heating system Starting up Shutting down the system Initial commissioning Restarting Day to day operation Shutting down the system Heating system checks Checking system pressure Temperature relief valve BS 08 01 00 01 01 BAEN Initial commissioning and basic adjustment of the system may only be carried out by GUNTAMATIC engineers or authorised GUNTAMATIC agents BS 08 01 00 02 01 BAEN Before starting up the system again in the autumn winter carry out the annual check of the control and safety systems to ensure they are safe and functional We recommend that you take out a maintenance contract so that the system operates safely and economically BS 08 01 00 03 01 BAEN Clean the heating system precisely according to the instructions in the section Cleaning Care The amount of cleaning work required is heavily dependent on the quality of the fuel used and lower quality fuels may necessitate more cleaning work BS 08 01 00 04 01 BAEN The system only needs to be shut down at the end of the heating season if faults occur or in order to refill the fuel store To do so set the system to the programme OFF and allow it to cool down for approx 120 minutes The system can then be shut down If the system is not used for extended periods Summ
31. circuit controller active Enabling switch open gt Burner active on demand heating circuit controller active 24 Options OFF Flue gas testing function switched off ON Flue gas testing function switched on Detail View menu User BS 06 03 05 00 01 BAEN All possible system operating statuses sensor readings and switch conditions can be queried in Detail View No settings can be made on this menu Its primary purpose is to aid telephone diagnosis of possible fault causes and to assist the GUNTAMATIC engineer with fault rectification Date Time menu User BS 06 03 06 00 01 BAEN POWERCHIP Operating Instructions 6 4 Service Level Expert BS 06 04 00 00 01 BAEN CODE entry required Changes to the settings on the Service Level may only be made with the agreement of GUNTAMATIC or an authorised GUNTAMATIC engineer Sersce level Service menu Reset data Caution All system settings may be lost Service menu Fault screen Fault memory Service menu Test program Function test of all system components Service menu Commissioning Activation of all system components Service menu HCO Parameters Parameters for HCO race level I Parameter HC Service menu HC1 Parameters Parameters for HC1 Parameter HC2 Service menu HC2 Parameters Parameters for HC2 Param DH O Service menu DHWO Parameters gt Parameters for DHW cylinder 0 Atanon a Service menu HPO Parameters Parameters for HPO somata Service menu Syste
32. conduit piping is to be connected directly to a pressurised water supply and provided with a stop tap located in the boiler room That tap must be identified by a sign carrying the inscription Fuel storeroom fire extinguisher The design of the fire extinguishing facility must be such that it cannot be damaged by the delivery of fuel into the fuel store or by the fuel outfeed equipment 9 14 POWERCHIP Operating Instructions Control panel description 85 05 00 00 00 01 BAEN Power switch 1 STL 2 Touch screen display 3 The appliance has a large touch screen control panel with a menu based interface All setting and query options are shown on the display All settings can be entered by pressing the buttons on the touch screen Any system messages are displayed on the screen PH 05 00 00 01 01 BADE 1 lt 7 oO Intoabene Status gt ES el Kessellemperatur Programm a MN Leistung 3 gt BS 05 00 00 02 01 BAEN Normally remains permanently switched on The power switch may only be switched off when the system is not in operation The system must also be disconnected from the mains by unplugging the power lead when carrying out repairs or servicing work BS 05 00 00 03 01 BAEN Excessive temperature approx 100 C trips the safety temperature limiter STL located under the cap 2 appliance operation is suspended if the STL has tripped identify and eliminate the cause and then press in
33. ding 50 m and is triggered at 55 C When the sprinkler is triggered the sloping outfeed auger enclosure which also serves as a burn back inhibiting device is completely flooded The quantity of water required to do so is at least 20 litres If the temperature drops back below 55 C the flooding is stopped The sprinkler system must be connected on all systems regardless of local regulations PH 04 00 00 05 01 BAEN The overfill prevention function is triggered by the switch on the overfill cover The fuel outfeed unit then runs in reverse for 5 seconds and then for 5 seconds forwards If the cover switch trips again the outfeed unit immediately stops Requirement in Austria PH 04 00 00 06 01 BAEN A temperature monitor connected to a warning device must be installed in the fuel storeroom at the point where the fuel conveyor exits the fuel store and enters the boiler room The warning device must be triggered when the temperature exceeds 70 C Manually operated fire extinguishing facility This fire extinguishing facility is for the purpose of combating a fire seated in the fuel storeroom bunker silo in the area of the outfeed unit and is manually actuated It consists of conduit piping with a minimum size of DN 20 and is to be fitted in the fuel storeroom immediately above the fuel conveyor close to its exit point through the wall or ceiling and positioned so as to obtain the maximum possible fire extinguishing effect The
34. e RESE button air tight F24 Ash bin full or ash extractor Ash auger not moving Ash bin full to brim or foreign motor jammed freely or jammed Reset button object blocking ash duct F25 Temperature in ash bin higher Ash bin temperature too Glowing embers in ash bin than T max bin high Check bin Beset hilton Ash extraction system not air F26 tight ash bin vacuum hoses inspection covers F27 Overfill cover OFF for longer Feed auger overfilled Drop down overfilled than t safe A1 0 check transfer unit Reset button Foreign object F27 ar A LA Maximum number of reversing Excess current on drive Labouring phases exceeded for A2 motor A2 Reset button Foreign object excess current F29 Router module drive motor Router module G1 not G1 not connected connected Reset button F30 Router module drive motor Router module A1 not A1 not connected connected Reset button F31 Router module drive motor Router module A2 not A2 not connected connected F32 Reset button Motor G1 cut out tripped Router module motor Motor overheated G1 cut out tripped Reset button Jammed F33 Motor A1 cut out tripped Router module motor Motor overheated A1 cut out tripped Reset button Jammed F34 Motor A2 cut out tripped Router module motor Motor overheated A2 cut out tripped Reset button Jammed F21 F35 47 POWERCHIP Operating Instructions 12 Replacing fuses 8S 12 00 00 00 0
35. e heating system again PH 04 00 00 02 01 BAEN e The drive motors stop feeding the boiler with fuel e The flue draught fan switches to maximum extraction speed e After the ash box firebox door is closed normal operation is resumed PH 04 00 00 03 01 BAEN The stoker duct and feeder box are designed to be completely air tight as far as the fire safety flap That means that any burn back is extinguished by lack of air The fire safety flap is tested and approved as a burn back prevention device A positioner motor opens and closes the flap Fuel delivery does not start until the flap is completely open If the event of a fault or a power failure the flap closes automatically of its own accord When the boiler is in operation the controller prevents On the fuel store outfeed unit Overfill prevention Fuel stores gt 50 m POWERCHIP Operating Instructions burn back into the stoker auger by replenishing the fuel In addition a sensor monitors the temperature in the vicinity of the stoker auger In that way burning fuel is continually pushed back out of the auger duct This burn back prevention system always functions unless the electricity supply to the boiler system is cut off Required in all countries PH 04 00 00 04 01 BAEN In addition between the end of the fuel outfeed unit and the burn back prevention device there is a sprinkler unit that is used instead of the temperature monitor with fuel stores with a capacity not excee
36. e top sensor T3 is 49 C TS top charge OFF With the partial charging programme the boiler is shut off when the temperature at the thermal store top sensor T3 reaches the thermal store required temperature plus the temperature set for the parameter TS top charge OFF Example Required thermal store temperature Setting for TS top charge OFF The boiler is shut off when the temperature at the thermal store top sensor T3 is 75 C TS btm charge OFF With full charging programme the boiler is shut off as soon as the temperature at the bottom of the thermal store T2 only differs from the temperature at the top of the thermal store T3 by the amount set for the parameter TS btm charge OFF Example Temperature at top of thermal store T3 70 C Setting for parameter TS btm B off 10 C The boiler is shut off when the temperature at the thermal store bottom sensor T2 is 60 C 25 POWERCHIP Operating Instructions 6 4 7 Service menu District heating pipe parameters ZUP Expert PH 06 04 08 00 01 BAEN Set the correct district heating pipe function according to the details in the plumbing diagrams FE Dico level Param AL 14 Call yc o a Operating status of district heating pipe function 7 orren Facility for setting district heating pipe temperature loss 6 4 8 Service menu District heating pipe parameters PUP Expert PH 06 04 09 00 01 BAEN Set the correct district heating pipe function according to the details in t
37. ed lime calcium hydroxide Ca OH to the fuel before use for boilers with ratings up to 50 kW and 0 5 0 8 for boilers with ratings over 50 kW That increases the calcium content of the fuel thereby raising the ash fusion point Note Must not be stored with a residual moisture content of more than 13 Barley Triticale Calorific value 4 3 4 4 kWh kg 4 5 4 6 kWh kg Bulk weight 650 680 kg m 700 750 kg m Nitrogen content 1 4 1 6 1 5 1 7 Fusion point 750 C 720 C Ash content 22 24 2 0 2 2 37 POWERCHIP Operating Instructions 8 4 4 Miscanthus PH 08 04 02 00 01 BAEN The dried straw is harvested annually from the 3rd year on from April to May using a forage harvester The crop should have a maximum moisture content of 20 when harvested Miscanthus has to be stored dry As the fusion point of miscanthus ash clinker formation is around 900 C wood ash 1200 C it is advisable to add approx 0 3 0 5 by weight of slaked lime calcium hydroxide Ca OH to the fuel before use for boilers with ratings up to 50 kW and 0 5 0 8 for boilers with ratings over 50 kW That increases the calcium content of the fuel thereby raising the ash fusion point Note Miscanthus has to be stored dry Water W20 air dried 100 W30 suitable for storage gt 15 lt 20 Quality classes Properties po Miscanthus SO Calorific value 3 6 4 0 kWh kg Bulk weight 70 90 kg cu m bulk volume 900 C
38. er also isolate it from the power supply by disconnecting the mains plug in order to prevent unnecessary lightning damage BS 08 02 00 01 01 BAEN The operating pressure is normally between 1 bar and 2 5 bar If the system pressure is too low malfunctions may result If necessary top up the water in the heating system Note Completely draining and refilling the system or topping up a system filled with anti freeze or treated water must only be carried out by a heating engineer Topping up the heating system water e The heating system water must be cold when topping up make sure the heating system water temperature is below 40 C e Add water slowly until the required system pressure is indicated on the system pressure gauge e Bleed the heating system e Check the system pressure again and add more water if necessary SY 08 02 00 01 01 BAEN Firmly press in the red knob on the relief valve cools the boiler using water from the domestic water system if the boiler overheats in the event of malfunctions or leaks call in your installer or heating engineer 8 3 Sprinkler system Manual fire extinguisher MFE Pressure relief valve Expansion vessel Boiler room ventilation Fuel quality POWERCHIP Operating Instructions PH 08 02 00 01 01 BAEN Firmly press in the red knob on the sprinkler extinguishes burn back in the outfeed unit in the event of malfunctions or leaks call in your installer o
39. erature at T3 is reached and also the required thermal store temperature minus the parameter TSbtm Boff 10 C is reached at T2 The thermal store is partially charged Charging switches off when the required thermal store temperature is reached at T3 parameter TS top B off Thermal store only charged during charging times enabled in Thermal store timer programme Boiler Cascade menu User PH 06 03 03 00 01 BAEN 22 Customer lev Bir cascade Io Ll swap boter engage time 1 PONI porr engage lime 2 H Guslamar lev 1 Bir caecace cs Guslomar les Bir cascade Ob engage lime 4 O Pons P OFF 4d Ch O On the Boiler Cascade Parameters menu only visible on boiler A you can make settings for sequential boiler control Second boiler in the cascade system boiler B third boiler boiler C etc Boiler A must be at address 0 on the router module boiler B at 1 boiler C at 2 etc After reassigning addresses on the router module the boilers have to be disconnected entirely from the power supply Only after that are the settings activated on the boiler For setting time until boiler changeover on no boiler changeover For setting time delay before second stage boiler cuts in Min output of 1st stage for cut in of 2nd stage after delay Max output of all stages for cut out of last stage to cut in For setting time delay before third stage boiler cuts in Min output of all stages for cut
40. g as per timer programme Low temperature mode until a specified time Hot water as per timer programme Hot water heating outside programmed charging times Max duration 90 min Constant heating to specified boiler temperature Set on User menu Manual opening of grate for cleaning purposes Takes you to User level Takes you to Service level CODE required Takes you to Parameters level CODE required Pressing the buttons takes you to the relevant programme level PH 06 03 00 00 01 BAEN Depending on the system configuration the menu levels and submenus may contain different items User menu gt User settings Heating Circuit O menu gt Timer controlled pump heating circuit on HCC 0 Heating Circuit 1 menu Timer controlled pump heating circuit on HCC 0 Heating Circuit 2 menu Timer controlled mixer heating circuit on HCC 0 Hot Water 0 menu gt on HCC 0 Thermal store pump HPO menu Thermal store settings Boiler Cascade menu Settings for sequential boiler control Detail View menu Boiler data and operating modes are shown Date Time menu Thermal store and charging programme settings Facility for querying operating modes sensor readings and switch conditions on Detail View menu Facility for viewing setting date and time on Date Time menu 17 POWERCHIP Operating Instructions 6 3 1 Heating Circuit menu User BS 06 03 01 00 01 BAEN 8 Run Pump ro Heating circuit control status OH
41. he plumbing diagrams E Erice level Parami AL 14 7 aci aa BE Operating status of district heating pipe function 7 jet a Facility for setting district heating pipe enabling temperature 36 F Potosd on For setting for thermal store top charging ON temperature 37 F poes OFF For setting for thermal store top charging OFF temperature F 38 Pu Losd OFF For setting for thermal store bottom charging OFF temperature PA AS A F Delat T Ram Facility for setting district heating pipe temperature loss dl 00 For setting temperature difference between boiler and bottom of thermal store 6 4 9 Service menu District heating pipe parameters LAP Expert PH 06 04 10 00 01 BAEN Set the correct district heating pipe function according to the details in the plumbing diagrams E Service level Param AL 14 F Status Au 1 Operating status of district heating pipe function Lah e a Facility for setting district heating pipe enabling temperature 36 F Po Losd ON For setting for thermal store top charging ON temperature 37 F Po Load OFF c For setting for thermal store top charging OFF temperature 38 F Plead OFF i For setting for thermal store bottom charging OFF temperature Eo Service iera Param AL 11 ree Facility for setting the supplying thermal store source thermal store ee a Facility for setting district heating pipe temperature loss a lt a For setting temperature difference between boiler and bottom of the
42. he timer programme No room stat connected Analogue room stat is connected Digital room controller is connected facility for setting all heating circuits Digital room controller is connected facility for setting assigned heating circuit only Digital room controller is connected facility for setting one heating circuit controller Internal heating circuit controller the function Supplementary 0 can only be activated on the internal heating circuit controller if heating circuit O is set to no function by selecting None External heating circuit controller the function Supplementary 0 can only be activated on the external heating circuit Options Options Options Options None HWP External FP TSP CP F pump controller if heating circuit O is not set to Mixed heating circuit Function is deactivated An additional DHW cylinder is activated Heat from an external boiler e g oil boiler can be requested using the Cascade function The district heating pipe function is controlled as a feeder pump for setting see plumbing diagram The district heating pipe function is controlled as a thermal store pump for setting see plumbing diagram The district heating pipe function is controlled as a charging pump for setting see plumbing diagram Pump HPO is operated as a feeder pump only activate with heating circuit controller gt Th store pump Pump HPO is operated as a thermal sto
43. hlighted and can be programmed collectively to the same times POWERCHIP Operating Instructions 7 4 Changing the heating characteristic BS 07 04 00 00 01 BAEN The heating circuits charging pumps can only be called into action during the times enabled in the timer programme The example set out below illustrates programming the heating characteristic for heating circuit 1 into level Status Boller Temperalure Program 1 Press the House level button KN A House lev Program NORMAL Program REDUCE TO JE BOOST DRAW Program MAN OPERATE OE GRATE CLEANING 2 Press the User level button Curshomar le lamer bev 1 Customer monu Heal Cire 0 Heal Circ 1 Head Circ 2 3 Press the Heating circuit 1 button D DHW Q ustomer lei Heal Cire 14 Haai Curve 1 Hight of OT Tum Of OT 4 Press the Heating characteristic 1 button e Customer lev 1 Hesi Circ 11 Heat Cure 1 Heal Curve 1 0 8 06 1 2 1 4 gt Radiators 5 Use the and buttons to set the heating characteristic 0 5 0 7 gt Lindri Hig 6 To save the setting press the OR button Heating characteristic graph Vorlauftemperatur A 0 5 Au entemperatur C 31 POWERCHIP Opera
44. ll the duty doctor Air supply BS 02 04 00 11 01 BAEN Danger Risk of suffocation N Inadequate air supply can be fatal Make sure there is an adequate supply of air Note If there is more than one boiler in the same room a greater supply of fresh air must be provided POWERCHIP Operating Instructions Flue draught regulator BS 02 04 00 12 01 BAEN Risk of detonation A flue draught regulator with a pressure surge compensator is an essential requirement Safety clearances BS 02 04 00 13 01 BAEN Fire risk Do not store any flammable items in the close vicinity of the boiler Follow the local regulations Entering the storeroom PH 02 04 00 01 01 BAEN Risk of injury Only enter the store room when the system is switched off Always shut off the power supply before entering Affix a sign to the storeroom door Keep the storeroom doors locked Filling the storeroom PH 02 04 00 02 01 BAEN Combustible gases in storeroom When filling the fuel storeroom from a tanker truck or using a pressure filling system it is imperative that the boiler is shut down If this rule is ignored flammable and poisonous gases can be drawn into the storeroom POWERCHIP Operating Instructions Protection against freezing BS 02 04 00 16 01 BAEN Anti freeze function The system can only perform its freezing prevention function if sufficient fuel is available and there are no faults Emergency fire ex
45. m settings system parameters 6 4 1 Service menu Reset Data Expert BS 06 04 01 00 01 BAEN Caution If the service menu option Reset Data is incorrectly used reconfiguration of the entire system may be necessary ice level eco data Cust parameter enter For importing stored customer data if necessary Cutt parameter savel For saving changes to system configuration in customer data 25 Load Factory setting Imports only the modified parameters of a new software version iced Nee For resetting duty hours counter is to 0 seni igen l For resetting service interval timer to 0 mice level i Ressl dala Loads factory settings The system then has to be reconfigured For resetting calibration after replacing the oxygen sensor Reset Progamrning 25 After a change of software version only those parameters that have changed or been added in the new version are imported 26 Caution All system settings including hours of duty and service interval timer readings are lost after a controller reset the system is in the as delivered condition the system then has to be reconfigured 6 4 2 Service menu Error List Expert BS 06 04 02 00 01 BAEN E Senice level error ri lt Revie nestor Power ON Plain language fault messages are displayed showing date and time of que occurrence um 0612 21 6 4 3 Service menu Begin Service Expert 22 27 28 28 29 28 29 30 27 28 2
46. mains plug or a circuit breaker In an emergency In the event of electric shock disconnect the power supply immediately Administer first aid Call the duty doctor BS 02 04 00 04 01 BAEN If faults occur the causes must first be eliminated on the basis of the information message on the display FO before resuming operation by means of the Quit button BS 02 04 00 05 01 BAEN do not make any unplanned changes to the settings or any modifications to the heating system Loss of guarantee entitlement POWERCHIP Operating Instructions Servici Ng work BS 02 04 00 06 01 BAEN Service the boiler regularly or make use of our Customer Service Em pty Ng as h BS 02 04 00 07 01 BAEN Glowing embers can cause fires Only remove the ash from the boiler or store it in non combustible containers Boiler cleaning BS 02 04 00 08 01 BAEN Caution Touching hot components can cause skin burns A The boiler must only be cleaned when it is cold flue gas temperature lt 50 C Flue gas fan BS 02 04 00 09 01 BAEN Risk of injury from rotating parts The fan must only be removed when it is disconnected from the power supply unplugged Gaskets BS 02 04 00 10 01 BAEN Risk of gas poisoning It is possible that flue gas could escape if gaskets are damaged Have defective gaskets replaced by an authorised technician In an emergency Take the person affected into the open air immediately Ca
47. nger F05 Reset button that t safe min when output betw 30 and 100 Fuel spout ON for longer than Firebox overfilled Ash box full fuel spout sticking param T overfill Check ash box fuel spout Reset button oxygen sensor defective F06 After 2 reignition cycles another Ignition not possible No fuel ignition fan defective reignition condition is present Check fuel Reset button incorrect air setting defective within time window t reignition F07 oxygen sensor from start of control cycle Connection faulty Fuel level in storeroom below fill Check fuel store Fill level sensor optional level sensor optional F09 Automatic defective no jumper across terminals 28 30 Fire safety flap fails to open in Fire safety flap not Drop down blocked fire safety time t flap opening motor defective Ghecktielchite Reset button check in test program F10 No response from Hall effect Grate cleaner motor sensor A1 within time param t sticking or jammed safe A1 F11 Ash box full grate cleaner jammed grate jammed motor or lead defective check in test program F12 Faut Inactive IO E E Overfill cover OFF for longer Outfeed conveyor Fire safety flap closed fuel than t safe A1 0 overfilled check fuel chute Reset button chute overfilled F13 Fire safety flap fails to close in Fire safety flap not closing Drop down blocked time t flap Check fuel chute Reset button fire safety motor defective
48. ns BS 08 04 01 00 01 BAEN There are a number of points to observe when ordering wood pellets in order to ensure that they are of perfect quality Reliable and trouble free operation of the boiler and the conveying systems can only be guaranteed with high quality pellets Therefore we strongly advise that only quality assured products are used that are guaranteed as such by the manufacturer e Lowest possible dust content e Surface should be shiny and very hard e No additives or binding agents e The ideal length is 20 mm The price should always be a secondary consideration after the quality criteria If the required quality criteria are not met problems with combustion or conveying increased wear and pellet consumption can result Therefore you should not accept quality standards that do not meet the above requirements Calorific value 4 9 kWh kg Bulk weight gt 650 kg m Pellet size length Pellet diameter Water content 8 10 Ash content PC 08 04 01 00 01 BAEN Advanced cultivation harvesting and storage methods combined with optimum conveying and metering qualities make grain an economical and convenient fuel Fundamentally all types of feed grain are suitable The best suited to combustion are grain types with husks and a low protein nitrogen content such as triticale As the fusion point of grain ash clinker formation is around 700 C wood ash 1200 C it is advisable to add approx 0 3 0 5 by weight of slak
49. ollow the instructions guidance and safety precautions given in the documentation e incorrect commissioning operation maintenance or repair of the boiler e operation of the boiler when safety systems are inoperative e unauthorised modifications 2 4 Safety instructions Power switch Mains plug Repair work Fault rectification Unauthorised modifications POWERCHIP Operating Instructions BS 02 04 00 00 01 BAEN To prevent accidents small children should not be allowed into the boiler room or the fuel storeroom Please follow the safety instructions below By doing so you will protect yourself and prevent damage to your heating system BS 02 04 00 01 01 BAEN The power switch must remain switched on at all times and may only be switched off when the system is not in operation BS 02 04 00 02 01 BAEN Risk of fatal injury from electric shock The mains power supply is brought to the boiler via the plug marked Mains That plug and other components of the system remain live even when the Power switch on the control panel is switched off BS 02 04 00 03 01 BAEN Repair work may only be carried out by authorised technicians Touching live electrical components can cause fatal injury Even when the Power switch is OFF some components of the system are still live Therefore when carrying out repair work it is imperative that the power supply to the heating system is disconnected by means of the
50. on 7 Pellets Position 6 CO2 10 12 at 100 output Miscanthus Position 6 CO2 10 12 at 100 output Barley Position 8 CO2 8 10 at 100 output Triticale Position 5 CO2 8 10 at 100 output Rod at hole 30 Woodchips Position 6 7 gt 25 moisture position 7 Pellets Position 7 CO2 10 12 at 100 output Miscanthus Position 6 CO2 10 12 at 100 output Barley Position 8 CO2 8 10 at 100 output Triticale Position 5 CO2 8 10 at 100 output Rod at hole 40 Woodchips Position 6 7 gt 25 moisture position 7 Pellets Position 6 CO2 10 12 at 100 output Miscanthus Position 6 CO2 10 12 at 100 output Barley Position 8 CO2 8 10 at 100 output Triticale Position 6 CO2 8 10 at 100 output Rod at hole 30 Woodchips Position 4 gt 25 moisture position 7 Pellets Position 5 CO2 10 12 at 100 output Miscanthus Position 5 CO2 10 12 at 100 output Barley Position 8 CO2 8 10 at 100 output Triticale Position 7 CO2 8 10 at 100 output Setting the air adjuster on the front of the boiler on the right above the small ash box 8 8 Emptying the ash Procedure Resetting the ash warning POWERCHIP Operating Instructions PH 08 08 00 00 01 BAEN The ash boxes have to be emptied at intervals varying from every couple of days to 20 weeks depending on the amount of fuel used its quality and heat output The higher the ash content the shorter the intervals at which the ash must be remo
51. r heating engineer PH 08 02 00 02 01 BAEN Check water supply tank used to extinguish a fire in the outfeed unit BS 08 02 00 02 01 BAEN Turn the red knob on the safety set check for leaks and correct operation in the event of malfunctions or leaks call in your installer or heating engineer BS 08 02 00 03 01 BAEN If there are large pressure fluctuations between when the heating system is hot and cold check the charge pressure in the expansion vessel in the event of malfunctions or leaks call in your installer or heating engineer BS 08 02 00 04 01 BAEN Check that the air supply vents ducts are clear BS 08 03 00 00 01 BAEN To ensure trouble free heating with the boiler the fuel must be of the right quality PH 08 03 00 01 01 BAEN Your GUNTAMATIC heating system is designed for burning G30 woodchips with a max moisture rating of W30 and pellets With the optional lining for grain miscanthus the fuels barley triticale and miscanthus can also be burned Our systems can handle fuels with a water content of up to 30 W30 However it does not make sense to burn fuels with a significant moisture content as a considerable proportion of the energy has to be used to evaporate the water in the fuel The amount of ash produced in practical terms essentially depends on how clean the fuel is With woodchips the fine ash component increases with higher proportions of rotting wood needles etc Dust emission f
52. r plate I Check the fan blade for dirt and clean if necessary 3 Pull out the locking pin J of the heat exchanger cleaning mechanism and pull out the lower end plate L of the helix baffles by a distance of 1 cm Open the heat exchanger inspection cover on the top of the boiler and remove the helix baffles M from above 4 Clean out the heat exchanger tubes N using the tube brush supplied then clean all fly ash from the top of the heat exchanger O and the flue gas box K 5 Pull the flue gas sensor Q out of the flue connecting pipe clean it and refit it 6 Clean the oxygen sensor P in the flue pipe socket from the inside using a vacuum cleaner then brush it with a fine brush and vacuum it once again On the outside of the flue pipe socket check that the oxygen sensor is firmly fitted must not be loose using a size 22 open ended spanner If the sensor is loose carefully tighten it 7 Carefully reassemble and refit the boiler components removed and check that all inspection covers are 100 leak tight 8 Reactivate boiler programme e g NORMAL 9 4 Cleaning at end of heating season PH 09 04 00 00 01 BAEN 44 If you shut down the boiler for an extended period in the summer months complete cleaning must be carried out Afterwards all metallic components of the firebox heat exchanger and flue gas box must be sprayed with an oil based corrosion proofing spray 10 Rectifying faults Fat eases d
53. re Running Program Output Outs Temp 0 0 5 C were ee ee ee ee ee y CODE 1 _ _ Heating circuit O___4 227 Heatingreirgut 1722 777 Heating clr uit 2777 77 Heating ofcut 3777 Heil 7 nm gt gt gt gt Yes ew ee eK Ke ee ee ees ARA a Pu nn nn n cc en mm eee ec ewe 22 2 ___Hc4 parameters Lol La DAWO lisen SITES parameters Z WA __HC6 parameters __ 2 DHw2 o o o eeek eee ees A o a Ml i li a DEWO Parameters I C7 DRWA Parameter 7 Detail View I i m i Date Time System ainge BS 06 00 00 01 01 BAEN Select button The header contains information about the level or menu selected Operating statuses sensor readings and switch conditions can be queried in the Selection window The various buttons can be used to change and save settings or switch to different levels or menus for example You switch between the levels and menus by touching the buttons directly on the display screen 15 6 1 Information level user Ero Fa gt Sener Flora hemp HCA Shoricul am Tu 55 07 um OT 1 ro love 0 REDUCETO We 67 2011 Geni info level Siatus OFF POWERCHIP Operating Instructions PH 06 01 00 00 01 BAEN You use the DOWN and up UA buttons to navigate through the Information Level menu Fault screen highest priority Plain language
54. re pump only activate with thermal store Pump Boiler HCC O HCC 1 HCC 2 Pump HPO is operated as a pump only activate without heating circuit controller The sensors of thermal store HPO are connected to the boiler circuit board The sensors of thermal store HPO are connected to heating circuit controller 0 external wall controller The sensors of thermal store HPO are connected to heating circuit controller 1 external wall controller The sensors of thermal store HPO are connected to heating circuit controller 2 external wall controller 23 POWERCHIP Operating Instructions 6 4 4 Service menu Heating Circuit Screed Drying Programme Parameters Expert BS 06 04 04 00 01 BAEN Options for setting the heating circuit and screed drying parameters E Serdce level Parameler HC1 A Run HEN Meer Heating circuit operating status ley Room stat setting For setting mixer valve running time For setting minimum flow temperature For setting maximum flow temperature F F E F F E Senice level Parameler HCI A Bir everhwat For setting boiler overcompensation added to required temp required boiler temp Enabling temperature for Heating circuit 1 For setting heating characteristic parallel shift For activating screed drying programme Screed prog gt For setting the flow temperature increment 34 F F F F F E Gence level Parameler HERA increas after 1 days Screed prog
55. rmal store 26 POWERCHIP Operating Instructions 6 4 10 Service menu System settings Expert PH 06 04 07 00 01 BAEN 39 39 40 Fo Sinice level Ovce Stings i Synem Powerthip Type Parka dalrary co beval t Oyos ling A ANA ii AGA chip AG miscari Trarestar auger gn ony co level Oyos Sing 4 Aah reed suger Fred bernd 1 Aa tong co level Ovce Stings A Sucker fun HER co level t Oyos Gtirgi A Landa probe Lambda healing Lamda Caii Lam proba cor Lam gin co level Oyos Stirs i TK keer 60 Pt Montering Service level 1 vow Stirs A Metre Tira AIS pump HOP Cul in AERC m une HOP Frosi TA Service level 1 vow Sttregs t Options Options HEP Freel TW TOW Funciien Full Fo Faull FO3 Foul FOS Auto Constant Terminal DAQ Facility for setting special boiler and system parameters For setting system type stated on rating plate For setting boiler type stated on rating plate Facility for setting fuel outfeed type For setting speed ratio of A1 G1 when fuel set to pellets For setting speed ratio of A1 G1 when fuel set to barley For setting speed ratio of A1 G1 when fuel set to triticale For setting speed ratio of A1 G1 when fuel set to woodchips For setting speed ratio of A1 G1 when fuel set to miscanthus Facility for activation if feed auger A2 used Facility for activating grain lining only allowed if
56. rom the flue is related to the quality of the fuel Dry fuels enable substantially greater levels of efficiency 35 8 4 36 Fuels 8 4 1 Woodchips Ita TL 5 ARE J ne Energy density volume Quality classes Properties POWERCHIP Operating Instructions PH 08 04 01 00 01 BAEN Woodchips are made from waste wood from forestry work or from trees After felling chipping wood should be left to season for at least one Summer in an airy and sunny location In sunny spots the wood can be left lying on the ground among needles so as to make use of the moisture absorbing effect of the needles The wood seasoned for at least a few months is shredded into woodchips of the required size by special shredding machines Make sure that the average woodchip size of 3 cm G30 is not exceeded as otherwise the auger conveyors may jam or be noisy in operation Long thick strips of wood can cause problems on the fuel outfeed system and loss of heat output 1050 kWh Water i W20 air dried 120 W30 suitable for storage gt 20 lt 30 110 W35 restricted suitability for a o storage gt 30 lt 35 100 storage suitable for storage Calorific value 3 3 4 0 kWh kg Bulk weight 180 kg 270 kg cu m bulk volume Woodchip size G30 up to 30 mm Primary energy factor fP 0 2 8 4 2 Pellets 8 4 3 Important quality criteria Grain fuel Properties Properties POWERCHIP Operating Instructio
57. s boilers 200 minus 2 x 50 for two boilers 100 19 6 3 5 User menu User 6 3 6 6 3 7 20 ce Customer lev Cusiomer manu OB Ash emptied gt Ash Waring Fun Mm oler release 23 dp Fuge Cusiome lev Customer manu t 24 TEC S T gt Largas English 23 Options AUTO OFF POWERCHIP Operating Instructions PH 06 03 04 00 01 BAEN Depending on the system configuration the menus may contain different items Menu option Ash emptied Press YES to confirm after emptying ash box Maximum time in hours until ash warning is triggered 0h Ash warning deactivated For selecting fuel setting Sets the type of fuel being used Boiler enabling options Manual filling of outfeed auger A1 G1 For activating testing programme Menu language setting Boiler enabling dependent on enabling switch 22 23 on the boiler circuit board Enabling switch closed gt Burner active on demand heating circuit controller active Enabling switch open gt Burner off heating circuit controller active Boiler not enabled regardless of enabling switch 22 23 on the boiler circuit board Enabling switch closed gt Burner off heating circuit controller active Enabling switch open gt Burner off heating circuit controller active CONSTANT Boiler permanently enabled regardless of enabling switch 22 23 on the boiler circuit board Enabling switch closed gt Burner active on demand heating
58. sE Running Program A Hause ley Program HORMAL Program REDUCE TO BA BOOSTDRWw Program MAN OPERATE GRATE CLEANING Cama le lamer hei 1 Cusbomer monu Heal Cire 0 Haai Circ 1 Heal Cire 2 BHO uslomer lev 1 Head Cire 14 Run Pump uslamer law 1 Heal Cire 14 Tu We Th ON 1600 OFF 1 2100 ONZ OFF X OA 1 OFF 3 7 3 1 Programming en bloc e Cuslomer les 1 Heai Circ 11 Time Program 1 Wa TH Fr Sa Fa ON 1 000 OFF 1 2100 OH 2 m DFF 25 j ON3 OFF a 30 Setting a timer programme POWERCHIP Operating Instructions BS 07 03 00 00 01 BAEN The heating circuits charging pumps can only be called into action during the times enabled in the timer programme The example set out below illustrates programming the timer programme for heating circuit 1 1 Press the House level button ta 2 Press the User level button 3 Press the Heating circuit 1 button o 4 Press the Timer programme 1 button ot 5 Press the button for the day of the week to be set 6 Press the ON or OFF time to be altered 7 Use the and iia buttons to set the time 8 To save the setting press the Eion BS 07 03 01 00 01 BAEN En bloc programming can be used to programme the same on and off times for every day of the week To activate programming en bloc press the same weekday button twice in succession all days are then hig
59. t a maintenance contract is taken out providing for annual servicing by an authorised technician 50 POWERCHIP Operating Instructions System operator Serviced by jee je jelaje je mo EE OOO AO AO O O O O O O O O IO E HE ee ee rr eee e ee eee C ft E poo cE TT ET ET HE poems Te A A IS RE EN HE ee eee mes ee O System operator Serviced by ee oe reses OY Controller Warning system s AAA IN E E E I p EEC O 0 O O EEE comm O O O O O O A O H mmm O HE HE wm O O A O O E E O If you require more system log book pages please photocopy them 51 Treco GreenHeat UK Distributor Treco Ltd 6 Millennium Place Tiverton Business Park Tiverton Devon EX16 6SB www treco co uk info treco co uk 0845 130 9012 or 01884 250790 GUNTAMAT GUNTAMATIC Heiztechnik GmbH A 4722 PEUERBACH Bruck 7 Tel 0043 0 7276 2441 0 Fax 0043 0 7276 3031 E mail info guntamatic com
60. tal room controller 33 Contents 10 11 12 13 Operating the heating system 8 1 Starting up Shutting down the system 8 2 Heating system checks 8 3 Fuel quality 8 4 Fuels 8 4 1 Woodchips 8 4 2 Pellets 8 4 3 Grain fuel 8 4 4 Miscanthus 8 5 Fuel storage 8 6 Filling refilling the fuel store 8 7 Combustion air setting 8 8 Emptying the ash Cleaning care cccccsseseeeessseneeeeeeeeees 9 1 Cleaning the fuel store 9 2 Interim cleaning 9 3 Complete cleaning 9 4 Cleaning at end of heating season Rectifying faults cccccsesseesenseeseeeneesees Information Fault messages Replacing fuses uuuuusnnnunennnnnnnnnnnnnnnnnn HOG DOOK a een 13 1 Weekly visual inspection 13 2 Monthly checks 13 3 Servicing 1 1 1 1 2 1 3 Introduction Brief description Type approval Further information POWERCHIP Operating Instructions BS 01 00 00 00 01 BAEN You have made an excellent choice with the purchase of your GUNTAMATIC boiler It is a product of many year s experience in boiler making and it is our sincere wish that your heating system provides you with many years of satisfaction These instructions are intended as a guide to operation and maintenance Even the best boiler cannot operate effectively without proper care and maintenance so please read through these instructions carefully and have your appliance commissioned by an engineer
61. the STL button with a thin object Note The system must not be started up again until any faults have been rectified and the boiler has been checked If necessary a heating engineer must be called in BS 05 00 00 04 01 BAEN Pressing lightly with your fingertip on the relevant buttons on the display opens the various program levels menus and submenus All settings are made directly on the touch screen display Never use sharp objects such as ball point pens or the like to operate the touch screen Overview of menu and levels menu structure wre we we ee ew wm nn oe we BERNER Be Normal __ Boilerinfo ___ 0 1 a eee eee E Depas Hot water oe MK Sonvelerd a A PA daa ne H Caio Lo MK Contralor ee MO ass Sapa pa a Se ae 22 E MK Controller 2 AAA MOL 2 AA A nn ng nan on l o Information level AN Grate cleaning i User Level Service level Parameters menu A House level Note Parameters menu y POWERCHIP Operating Instructions PH 06 00 00 00 01 BAEN Service level y y jee ee wee eee 2 2 2 2 2 2 2 2 2 2 2 2 gt ee 2 2 Ml Ml ew ewe ee ee Boiler parameters e Menus shown with a dashed border only appear if activated on the Commissioning menu e Changes to the settings on the Service and Parameters levels may only be made with the agreement of GUNTAMATIC Layout of touch screen display Header Scroll bar info lev Status Symbols Boiler Temperatu
62. ting Instructions 7 5 Changing the required hot water temperature BS 07 05 00 00 01 BAEN do bevel Status Boller Temperaluns 46 C Running Program A House lev Program NORMAL O Program REDUCE TO BOOST DRAW Program MAN OPERATE GRATE CLEANING Curshomar le uslomear les 4 Customer monu Heal Cire 0 Heal Circ 1 Heal Cire 2 O DHWO uslomear lev 1 OHW 014 Run Pump Tims program DHW 0 TFrog DHW Summer 0 DHW targ 1 0 DHW Pricety 1 usiomer lev DHW OA DHW larg t0 DH targ 1 0 25 55 DHA tang L You can change the required hot water temperature on the Hot Water menu The example set out below illustrates programming the required temperature for DHW cylinder 0 1 Press the House level button Ew 2 Press the User level button 3 Press the DHW cylinder 0 button EJ 4 Press the DHW required temp 0 button 5 Use the and buttons to set the required temperature 6 To save the setting press the ww button 32 7 6 Analogue room stat Operating modes Cc Installation site Connection 7 7 Digital room controller POWERCHIP Operating Instructions BS 07 06 00 00 01 BAEN If your system is fitted with an outside temperature based heating circuit controller each heating circuit can be equipped with an analogue room stat if desired The control knob on the room stat allows adjustment of the required room
63. tinguishing system PH 02 04 00 03 01 BAEN Contact our Customer Service If the emergency fire extinguishing system has been triggered it is always due to a fault in the heating system Fire extinquisher BS 02 04 00 17 01 BAEN Provide a fire extinguisher There must be a fire extinguisher placed immediately outside the boiler room door 10 POWERCHIP Operating Instructions 3 System components 3 1 Cutaway diagram of POWERCHIP PH 03 01 00 00 01 BAEN Firebox door Stepped grate primary air Combustion chamber Fuel spout Swirl jet secondary air Reaction tube Inspection cover Helix baffles Tube type heat exchanger 10 Flue draught fan 11 Heat exchanger cleaning mechanism 12 Flue pipe 13 Oxygen sensor 14 Flue gas sensor 15 Grate cleaner motor 16 Ash auger 17 Wheeled ash box 18 Menu based controller 19 Drive motor stoker 20 Stoker unit 21 Burn back prevention device Fire safety flap with positioner motor Required in all countries 22 Drive motor fuel outfeed 23 Sprinkler in outfeed auger enclosure Required in all countries 24 Outfeed auger 25 Temperature monitor fuel storeroom Required in Austria 26 Manually operated fire extinguishing facility o Required in Austria 3 27 Agitator arms D 28 Agitator oo oSODO P OD _ U Cl nS 11 4 Safety systems Safety level 1 Safety level 2 Safe
64. ty level 3 Power failure Opening ash box or firebox door 12 On stoker duct POWERCHIP Operating Instructions BS 04 00 00 00 01 BAEN To prevent the boiler overheating the controller reduces the heat output in certain situations If the boiler still threatens to overheat the controller responds according to a set of defined safety levels BS 04 00 00 01 01 BAEN 15 C above specified temperature The drive motor stops the fuel feed system and the flue draught fan shuts down PH 04 00 00 01 01 BAEN Boiler temperature above 90 C All heating pumps and the cylinder charging pump are switched on to carry heat away from the boiler BS 04 00 00 01 03 BAEN Boiler temperature above 100 C The STL safety temperature limiter trips and switches all boiler control functions off while the heating circulation pumps continue to run The system remains switched off even if the boiler temperature drops back below 90 C The system must not be started up again until any faults have been rectified and the boiler has been checked BS 04 00 00 04 01 BAEN The controller the flue draught fan and all circulation pumps switch off due to lack of electricity if there is a power cut The glowing fuel bed on the grate continues burn with the natural draught of the flue As this operating mode is not ideal a larger amount of ash collects on the grate as well AS soon as the electricity supply is restored the controller takes control of th
65. ved This is especially the case with lower quality fuels with a high ash content e g bark or a significant amount of foreign matter The accumulated ash obviously contains the residues of the fuel in concentrated form If you only use environmentally safe fuels the grate ash represents a high quality mineral fertiliser Danger Glowing embers can cause fires IN Only remove the ash from the boiler or store it in non combustible containers Set the system to Off mode and wait until the status display changes to Off mode Unlock the left grate ash box and pull it out to the front You can then wheel the ash box easily to the emptying point by folding the handlebar upwards The display on the boiler control panel shows the message Burner door or ash box open F01 Whenever you empty the grate ash box please also check the fly ash box for the heat exchanger cleaner on the right hand side After emptying replace both ash boxes and lock them in position The message Burner door or ash box open FO1 disappears Please pay particular attention to ensuring that they are properly sealed On the Programme menu set the system to the desired heating programme Normal Heating etc and the system will start up again If the ash warning appears on the display it has to be reset on the User menu To do so go to the User menu and select the option Ash emptied change the setting to YES and press the OK button to

Woodchip boiler POWERCHIP/POWERCORN 50 Special

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