- Chemical Support Systems
Contents
1. 25 Minimum Stroke Length eene 46 Multifunctional Switch ssese 16 18 32 O Operating indicator green 16 17 Operating Modes nn 16 17 18 19 OperatlOrn iuit ii 32 Overview of the Device 15 P PAGING relay ire te tree ales 31 Parallel connection ssssseee 28 Pause ird prede ns 17 19 28 29 32 Performance data sesseeeen 45 Power consumption esee 48 PMI ient re E ede 19 32 Priming function seeseenee 16 Priming preSsure tee tme PR eH 25 Protection against contact and humidity 49 Protection class in eerie eee is 49 Pulse Control SWitCh occccocononncinncccnonoconnnncnnnnos 16 33 Q Qualification of personnel eeeeeese 12 R RadioacliV8 eic A be 13 RC member 2 ee eh ees 28 Dye 19 30 Relay connection esee 16 Remote operation sssssssssseee 32 33 A enr a es 36 Replacing the Diaphragm eene 38 ProMinent Replacing the metering diaphragm 38 Reproducibility eene 18 32 46 ROU MING fsa asien nee 22 24 25 S Safety chapter an 9 Safety declaration form susersnneneeeennnnnnnnnnnen nenn 13 Safety requirements2. sseeeee 49 Scope of supply remet eene nts 14 SEK aut e eso pe Ines 25 SEK types niin nennen 18 Self Bleeding sse 18 Semiconductor switch sees 31 Shipping Weight 50 Sleeve are 26 Sound pressure level ssssssss 12 50 SlOP MC 19 32 SOL age cicuta uina mene deti bed ia 13 stroke length n ce Rete a ice 18 32 Stroke Length Adjustment Knob uuuuusss 16 ProMinent Index Otroke rale itte cer t 16 18 32 Strokes u mn t edt RR es 33 Suction Valerya a 15 Supply Voltages rrei neia ae 28 T Technical data sere eneeier a 45 Test f NC ON reregan 16 19 32 Transport iii dl tr dta 13 Troubleshooting nee RE euis 41 U Unpackirig erem PER ERE 13 V MVaristOE a oie teu ad 28 MEI MEE 47 W Warning alert oooooononncccncnnnccconcccnncononnononccnnnnann cnn 30 42 Warning indicator yellow esee 16 17 Warning Sign see nn 9 53
3. Test priming function m Stop m Extern Contact Manual setting stroke rate in 10 increments ProMinent Overview of the Device and Control Elements 5 2 4 Functional and Fault Indicators Fault indicator red The fault indicator lights up if the fluid level in the chemical feed container falls below the second switching point of the level switch 20 mm residual filling level in the chemical feed container This LED flashes in the event of an undefined operating mode Warning indicator yellow The warning indicator lights up if the fluid level in the chemical feed con tainer falls below the first switching point of the level switch Operating indicator green The operating indicator lights up if the pump is ready for operation and there are no fault or warning alerts It goes out quickly as soon as the pump has performed a stroke 5 2 5 External Control Terminal The external control terminal is a five pole panel terminal It enables the following functions and operating modes to be used E Pause Extern Contact Auxiliary frequency external frequency changeover The two and four pole cables used to date can continue to be used The Auxiliary frequency function can however only be used with a five pole cable 5 2 6 Level Switch Terminal A 2 stage level switch with pre warning and end switch off can be con nected ProMinent 17 Functional description 6 Functional description 6 1
4. Test priming 2 Fault Stop Pause 3 Auxiliary frequency external frequency changeover 4 Manual Extern Contact Comments re 1 Priming can take place in any mode of the pump providing it is functioning re 2 Fault Stop und Pause stop everything apart from Priming re3 The stroke rate of Auxiliary frequency always has priority over the stroke rate specified by an operating mode in 4 19 Assembly 7 20 Assembly WARNING Risk of electric shock If water or other electrically conducting liquids penetrate into the drive housing an electric shock may occur Position the pump so that drive housing cannot be flooded CAUTION Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all times Adhere to the maintenance intervals Capacity too low The liquid end valves can be disrupted by vibrations Secure the metering pump so that no vibrations can occur Capacity too low If the valves of the liquid end do not stand vertically upwards they cannot close correctly Suction and discharge valves must stand vertically upwards for self bleeding liquid end the bleed valve Mount the metering pump with the pump foot on a horizontal level and load bearing supporting surface ProMinent 8 Installation hy
5. iiie na cac eee por e or Bev dents 30 9 3 1 Fault indicating relay output identity code 1 3 or 4 o otis 30 9 3 2 Output pacing relay identity code 4 5 31 Operation bus oa rd 32 10 1 Manual nee Ur bee lode 32 10 11 Capacity ree RERO 32 10 12 E rlctions il e e teet mete ee b Re 32 10 1 3 External contact em 33 10 2 Remote operation ssssssssssseeeeeenens 33 Maintenance en dem iia each finde 34 Repairs entierement none enden 36 12 1 Cleaning valves eene pd 36 12 2 Replacing the metering diaphragm ssss 38 Troubleshooting esssssssseeeeeeennennene 41 13 1 Faults without a fault alert ooooonnnnoninccnicicncncnnnnnonnnnonnnnos 41 13 2 FaultalertS o oooooonnnnccncccconncnoncnononnconnonononnconcncnnonoranonanonanons 41 ProMinent ProMinent 14 15 16 17 Table of contents 13 3 Warming Alerts id tte ida 42 13 4 All Other Fatsnake nenne 42 Decommissioning reete dete eei ee tieni re ae 43 Technical data 2 rente ees 45 15 1 Perfomance dalta ni eee pror Pb Rn 45 152 Accuracy oii HE Resale 46 15 2 1 Standard Liquid End 46 15 2 2 Self Bleeding Liquid End sess 47 TD VISCOSITY enr em RED terrere 47 15 4 Material Data sssseseeeeem e 47 15 5 Electrical datam ict ep deus 48 15 6 Temperatures
6. 69 1 14 1 61 Con nector size external Dx internal e mm 6x4 6x4 6x4 6x4 6x4 6x4 6x4 6x4 6x4 6x4 8x5 8x5 8x5 12x9 8x5 8x5 12x9 Suction lift m WS 6 0 6 0 6 0 6 0 6 0 6 0 5 0 5 0 5 0 5 0 4 0 4 0 3 0 2 0 3 0 2 5 2 5 Priming Max lift imum priming pressure on suc tion side m WS bar 2 0 0 5 2 5 0 5 2 5 0 5 2 5 0 5 2 5 0 5 2 5 0 5 3 0 0 5 3 0 0 5 3 0 0 5 3 0 0 5 2 0 0 5 2 0 0 5 2 5 0 5 2 0 0 5 3 0 0 5 2 5 0 5 2 5 0 5 Suction lift with a filled suction line and filled liquid end With self bleeding dosing head with air in the suction line Priming lift with clean and moist valves Priming lift at 100 stroke length and free outlet or opened bleed valve The given performance data constitutes guaranteed minimum values calculated using medium water at room temperature The bypass connection with a self bleeding dosing head is 6x4 mm The connector width is 6 mm on SST material versions Beta metering pumps with dosing heads for higher viscosity media have a 10 20 lower metering capacity and are not self priming Connection G 3 4 DN 10 with tube nozzle d16 DN10 Data Capacity range of the series Reproducibility Value Unit 5 10 222 905 7 ProMinent 15 2 2 Self Bleeding Liquid End 15 3 Viscosity 15 4 Material Data Standard liquid ends Pump ProMinent Technical data at max stroke length and
7. on the ball seat due to the valves drying out Major crystalline deposits on the ball seat due to the valves drying out The screws in the dosing head are too loose The diaphragm is not tight The wrong mains voltage or no mains voltage is con nected Cause The liquid level in the storage tank has on hydraulic parts Remedy Take suction hose out of the storage tank and thoroughly flush out the liquid end Dismantle the valves and clean them refer to Repair Tighten the screws in the dosing head crosswise refer to Repair for tight ening torque Replace the diaphragm refer to Repair Connect the pump correctly to the specified mains voltage according to the specification on the nameplate Remedy Fill the storage tank reached liquid level low 2nd stage The multifunctional switch is not turned to Extern but an external cable is connected and the pump has the identcode feature 1 with lock Control type Either turn the multi functional switch to Extern or remove the Extern cable from the pump Personnel Technical per sonnel Technical per sonnel Instructed per sonnel Technical per sonnel Electrician Personnel Instructed per sonnel Technical per sonnel 41 Troubleshooting 13 3 Warning Alerts Fault description Yellow LED indicator warning indicator lights up 13 4 All Other Faults 42 Cause Remedy Personnel The liquid l
8. ooococcccccncococccccnncnnononcconcnnonancnncnncnnnnnnnnnncanannnns 48 15 7 Climate erret een 49 15 8 Protection class and Safety Requirements 49 15 9 Compatibility 5 itte teta 49 15 10 Sound pressure level uusersennenneessennnnnnennnnnnen ernennen 50 15 11 Shipping Weight 224444s0snsnnnnnnnnnnnennnnnnnnnnenn 50 Declaration of Conformity sss 51 Inde3 ee A ie 52 5 Identity code 1 Identity code Product range Beta Version b Eu Type Performance bar l h 1000 10 0 74 1601 16 1 10 1602 16 2 20 1604 16 3 60 0708 7 7 10 0413 4 12 30 0220 2 19 00 BT5 b 2504 25 2 90 1008 10 6 80 0713 7 11 00 0420 4 17 10 0232 2 32 00 Material of dosing head valves PP Polypropylene PVDF With the self bleeding version SEK polypropylene polypropylene NP Clear acrylic PVDF With the self bleeding version SEK Clear acrylic PVC PV PVDF PVDF TT PTFE PTFE SS Stainless steel 1 4404 1 4404 Material of seals diaphragm T PTFE PTFE coated E EPDM PTFE coated only for PP and NP self bleeding SEK B FPM B PTFE coated only for PP and NP self bleeding SEK S Diaphragm additionally with FPM coating for media containing silicate Dosing head version O without bleed valve without valve spring only for NP TT SS and type 0232 1 without bleed valve with valve spring only for NP TT SS and type 0232 2 with bleed valve without valve spring only for PP PV NP
9. to Retrofitting Relays in the Appendix Electrical interface for semiconductor switch pacing relay Data Residual voltage max at 1 mA Maximum current Maximum voltage Pacing pulse duration approx Pin assignment To pin VDE cable 1 yellow 4 green 3 white 2 brown Contact NO normally open C common NO normally open C common Value Unit 100 mA 24 VDC 100 ms Relay Fault indi cating relay Fault indi cating relay Pacing relay Pacing relay 31 Operation 10 Operation 10 1 Manual 10 1 1 Capacity 10 1 2 Functions Pause function Stop function Priming function 32 WARNING Danger of electric shock Incompletely installed electrical options can allow moisture into the inside of the housing Knock out openings in the pump housing must be equipped with matching modules or be sealed in a leak tight manner WARNING Danger of electric shock A mains voltage may exist inside the pump housing fthe pump housing has been damaged you must dis connect it from the mains immediately It may only be returned to service after an authorised repair Personnel m Instructed personnel The capacity is determined by the stroke length and the stroke rate The stroke length is adjusted by the stroke length adjustment knob within a range of 0 100 96 A stroke length of between 30 100 SEK type 50 100 is recommended to achieve t
10. 01 1001 0701 0401 2002 1602 1002 0702 0402 1604 1004 0704 0404 0708 0408 0413 0220 2504 1008 0713 0420 0232 Beta b metering pumps with self bleeding dosing head SEK 1601 1001 0701 Technical data Performance data Beta b operating at 180 strokes minute and 100 96 stroke length Minimum pump capacity at maximum back pressure bar 10 20 16 10 20 16 10 16 10 N Bb A N A N 10 7 4 2 16 10 7 ProMinent l h 0 74 0 8 0 84 0 96 1 1 1 3 1 4 1 5 1 7 2 2 2 4 2 6 2 8 3 6 3 9 4 2 4 5 7 1 8 3 12 3 19 0 2 9 6 8 11 0 17 1 32 0 0 59 0 72 0 84 ml stroke 0 069 0 074 0 078 0 089 0 10 0 12 0 13 0 14 0 16 0 20 0 22 0 24 0 26 0 33 0 36 0 39 0 42 0 66 0 77 1 14 1 76 0 27 0 63 1 02 1 58 2 96 0 055 0 067 0 078 Minimum pump capacity at medium back pressure 5 0 3 5 2 0 10 8 0 5 0 3 5 2 0 10 8 0 5 0 3 5 2 0 8 0 5 0 3 5 2 0 3 5 2 2 0 1 0 12 5 5 0 3 5 2 0 1 0 8 0 5 0 3 5 l h 0 82 0 88 0 92 1 5 1 40 1 5 1 7 2 0 2 8 2 5 2 8 3 1 3 6 4 3 4 7 5 1 5 6 8 4 10 0 14 2 20 9 3 7 8 3 13 1 19 1 36 2 0 80 0 60 1 12 ml stroke 0 076 0 074 0 078 0 13 0 13 0 14 0 14 0 18 0 26 0 24 0 26 0 29 0 36 0 40 0 44 0 47 0 52 0 78 0 93 1 31 1 94 0 34 0 76 1 21 1 77 3 35 0 072 0 08 0 10 Con nector size external Dx internal e 6x4 6x4 6x4 6x3 6x4 6x4 6x
11. 12 Emptying the liquid end nenn 43 Explanation of the safety information 9 External frequency changeowver 17 19 Extern Contact ssss 16 17 19 28 29 33 F O 19 Fa lt alerts nn 41 Fault indicating and pacing relay option 19 Fault indicating relay sessssssss 19 30 31 Fault indicator red sese 16 17 Fa lt StatUuses reti inest theatres 19 FUNCIONS i e tee ree eee ces 16 17 19 32 H Hierarchy of Operating Modes 19 52 Identity Code ir eet lev ee net 6 Inductive consumers eeeeee 28 Information in the event of an emergency 12 Installation electrical ccocoooononnnonnnonincnnonoconnonos 27 Installation hydraulic 21 Install hose lines ee ernennen 22 49 L Leak ge hole sn nee nete 34 Level nie dara 30 Level Within 17 29 33 M M ins ia reco 32 Mains Cable nete edel 28 Maintenance 8a 34 Manual ea 16 18 19 Manual operation uuusrssnseeeeersnnnnnennnennnnnennnnn ernennen 32 Material Data unseren era 47 Metering pumps with bleed valve 24 Metering pumps without self bleeding 22 Metering pumps with self bleeding
12. 4 6x4 6x3 6x4 6x4 6x4 6x4 6x4 6x4 6x4 6x4 8x5 8x5 8x5 12x9 8x4 8x5 8x5 12x9 12x9 6x4 6x4 6x4 Suction lift m WS 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 5 0 5 0 5 0 5 0 4 0 4 0 3 0 2 0 4 0 3 0 3 0 3 0 2 0 6 0 6 0 6 0 Technical data Priming lift m WS 1 8 1 8 1 8 2 0 2 0 2 0 2 0 2 0 2 5 2 5 2 5 2 5 2 5 3 0 3 0 3 0 3 0 2 0 2 0 2 5 2 0 3 0 3 0 3 0 3 0 2 0 2 0 2 0 2 0 Max imum priming pressure on suc tion side bar co oco Co ao oOo 00 00 5 5 5 5 5 5 5 5 5 5 N ND WO WO CO 1 5 0 5 0 5 0 5 45 Technical data Type 0401 2002 1602 1002 0702 0402 1604 1004 0704 0404 0708 0408 0413 0220 1008 0713 0420 Minimum pump capacity at maximum back pressure bar l h 4 0 9 20 0 78 16 1 40 10 1 7 7 1 8 4 2 1 16 2 7 10 3 3 7 3 6 4 3 9 7 6 60 4 7 5 4 10 8 2 16 2 10 6 3 7 10 5 4 15 6 15 2 Accuracy Standard Liquid End 15 2 1 46 ml stroke 0 083 0 07 0 13 0 16 0 17 0 19 0 25 0 30 0 33 0 36 0 61 0 64 1 0 1 5 0 58 0 97 1 44 Minimum pump capacity at medium back pressure 2 0 10 0 8 0 5 0 3 5 2 0 8 0 5 0 3 5 2 0 3 5 2 0 2 0 1 0 5 0 3 5 2 0 1 l h 1 2 1 8 1 74 2 0 2 2 2 5 3 6 3 9 4 0 4 2 7 50 8 1 12 6 18 0 7 5 12 3 17 4 ml stroke 0 11 0 17 0 174 0 18 0 20 0 23 0 33 0 36 0 37 0 39 0 69 0 77 1 17 1 67 0
13. FE hose lines n addition insert a stainless steel support insert into the hose line 8 1 2 Installation for metering pumps with bleed valve Safety information CAUTION A All of the installation and safety notes for metering pumps without bleed valves also apply Installation of the return line A return line is connected in addition to the suction and discharge lines 1 Fasten the hose pipe to the return line tube nozzle or to the liquid end bleed valve PVC hose soft 6x4 mm is recommended for this 2 Feed the free end of the return line back to the storage tank 24 ProMinent Installation hydraulic 3 Shorten the return line hose so that it cannot submerge into the feed chemical in the storage tank 8 1 3 Installation for metering pumps with self bleeding SEK type CAUTION pumps without self bleeding also apply Safety information All of the installation and safety notes for metering The maximum values for priming lift priming pressure and the viscosity of the feed chemical may not be exceeded The suction end hose line cross section may not exceed the hose line cross section of the suction valve Information about priming pressure Installation of the return line The priming pressure on the suction end must be at least equal to the return line pressure Priming pressure n the return line restricts the bleeding function However operation with priming pressure in the return line an
14. Liquid End 6 2 Drive Unit 6 3 Capacity 6 4 Self Bleeding 6 5 Operating Modes Manual operating mode Extern operating mode 6 6 Functions 18 The dosing process is performed as follows The diaphragm is pressed into the dosing head the pressure in the dosing head closes the suction valve and the feed chemical flows through the discharge valve out of the dosing head The diaphragm is now drawn out of the dosing head the dis charge valve closes due to the negative pressure in the dosing head and fresh feed chemical flows through the suction valve into the dosing head One cycle is completed The diaphragm is driven by an electromagnet which is controlled by an electronic controller The capacity is determined by the stroke length and the stroke rate The stroke length is adjusted by the stroke length adjustment knob within a range of 0 100 96 A stroke length of between 30 100 SEK type 50 100 96 is recommended to achieve the specified reproducibility Data Value Unit Recommended stroke length standard 30 100 96 type Recommended stroke length SEK type 50 100 96 The stroke rate can be set within a range of 10 100 using the multi functional switch Self bleeding liquid ends SEK types are capable of independent priming when a discharge line is connected and diverting existent air pockets via a bypass During operation they are also capable of conveying away gases which are produced indep
15. N 60335 1 EN 61010 1 EN 60529 EN 55014 1 EN 55014 2 EN 61000 3 2 8 EN 61000 4 2 3 4 5 6 8 11 EN 61000 6 3 Norbert Berger Im Schuhmachergewann 5 11 DE 69123 Heidelberg 13 07 2011 Joachim Schall Head of Development 51 Index 17 Index External Control Terminal 16 17 28 32 33 Level Switch Terminal esee 16 17 A About this PUMP keea e aeeoa an rtean en epean A Ee REER 8 ACCUFACY E 46 Antikink devien misii dde aaa 26 Assembly seines 20 Auxiliary Frequency 17 19 28 29 Auxiliary rate sese 33 B Backplate cnini cer ed ee 15 Bl dihg 4 eee eem das tU DIE 24 25 Bleed BTV nn ana na no nanancnnno 15 26 Bypass tube nozzle seee 15 C Capacily erc tree 18 32 Cleaning valves 2 x iere treten 36 Compatibility urn rear 49 Connector SIZe 2 5 ena emerge 45 Contacter relay cists rn eee 28 Contacts en her rare 33 Control Elements ie ae Hrn 16 Control type noria 41 Correct and proper use 9 D Declaration of Conformity 51 Decommissioning erret nni 43 Degree of protectiON oooooicccnnnnncoccnnnnnccccccccnncnnoncncnnnn 49 Discharge valve sssssssssseeeeeees 15 26 Disposal n ee ee 44 DOSING head oie me eee ER 15 E Electrical data 2 2 ete 48 Electrical Installation 27 Emergency dta eer e bn rd E Ba ent
16. Operating instructions Solenoid Metering Pump Beta b BT4b and BT5b 9 ProMinent ProMinent Two sets of operating instructions are required for the safe correct and proper operation of the metering pumps The product specific operating instructions and the General Operating Instructions for ProMinent Solenoid Metering Pumps Both sets of operating instructions are only valid when read together Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors Technical changes reserved Part no 986356 Original Operating Instructions 2006 42 EC BA BE 025 07 11 EN ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 617 email info prominent com Internet www prominent com 986357 2 en GB 2009 Supplementary information 24 Fig f Please read User information State the identity code and serial number General non discriminatory approach ProMinent Supplemental instructions Read the following supplementary information in its entirety Should you already know this information you have an even greater need of the Oper ating Instructions The following are highlighted separately in the document E Enumerated lists Instructions c Outcome of the instructions Informatio
17. an be used whereby our TT_ versions are manufactured from this conducting plastic Here the operator is urged to take special care due to the low mechanical strength WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump protective eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts ProMinent Fixed separating protective equipment ProMinent gt gt gt b b b Safety chapter CAUTION Warning of feed chemical spraying around An unsuitable feed chemical can damage the parts of the pump contacted by the chemical Take into account the resistance of the material con tacted by the chemical when selecting the feed chemical refer to the ProMinent resistance list in the product equipment catalogue or at www prominen
18. charge lines are to be properly designed CAUTION Danger of personal and material damage The use of untested third party parts can result in damage to personnel and material damage Only fit parts to dosing pumps which have been tested and recommended by ProMinent CAUTION Warning of illegal operation Observe the regulations that apply where the unit is to be installed 21 Installation hydraulic 8 1 Install hose lines 8 1 1 Installation for metering pumps without bleed valve Safety information A 22 CAUTION Warning of feed chemical spraying around If the pipes are improperly installed they can come lose or burst A Route all hose lines so they are free from mechanical stresses and kinks Only use original hoses with the specified hose dimen sions and wall thicknesses Toensure high durability of the connections only use clamp rings and hose nozzles that are intended for the hose diameter in question CAUTION Danger resulting from rupturing hydraulic components Hydraulic components can rupture if the maximum permis sible operating pressure is exceeded Always maintain the maximum permissible operating pressure of all hydraulic components please refer to the product specific operating instructions and system documentation Never allow the metering pump to run against a closed shut off device Install a relief valve CAUTION Hazardous feed chemicals can e
19. cordance with EN ISO 20361 2010 10 at maximum stroke length maximum stroke rate maximum back pressure water BT5b 1604 0708 0220 2504 0420 0232 1004 0408 1008 0704 0413 0713 0404 3 1 3 1 3 3 4 5 4 7 5 1 3 9 3 9 4 4 5 3 5 8 6 6 ProMinent Declaration of Conformity 16 Declaration of Conformity Original EC Declaration of Conformity for Machinery ProMinent Dosiertechnik GmbH Im Schuhmachergewamn 5 11 DE 69123 Heidelberg We hereby declare that the product specified in the following complies with the relevant basic health and safety rules of the EC Directive on the basis of its functional concept and design and in the version marketed by us This declaration loses its validity in the event of a modification to the product not agreed with us Description of the product Product type Serial no Relevant EC Directives Harmonised standards applied in particular Technical documents have been compiled by documentation specialists Date manufacturer s signature Details of the signatory ProMinent Metering pump product range Beta 4 and Beta 5 BT4b BT5b Please refer to type plate on the device EC Machinery Directive 2006 42 EC EC EMC Directive 2004 108 EC Compliance with the protection targets of the Low Voltage Directive 2006 95 EC according to Appendix I No 1 5 1 of the Machinery Directive 2006 42 EC is maintained EN ISO 12100 EN 809 E
20. d the suction end at atmospheric pressure is pos sible A return line is connected in addition to the suction and discharge lines The return line is connected to the vertical valve on the upper side of the liquid end It is labelled with a red sleeve from factory see The discharge line is connected to the vertical valve 1 Fasten the hose pipe to the return line tube nozzle or to the liquid end bleed valve PVC hose soft 6x4 mm is recommended for this Feed the free end of the return line back to the storage tank SEK only Insert the return line into the antikink device on the bleed valve and screw it in place until the antikink device engages The antikink device prevents the return line form kinking thereby avoiding the risk of self bleeding system failure 4 Shorten the return line hose so that it cannot submerge into the feed chemical in the storage tank ProMinent 25 Installation hydraulic 26 gt P_MAZ_0023_SW Fig 7 SEK liquid end AUN Antikink device Bleed valve for the return line in the storage tank 6 4 mm Red sleeve Discharge valve for discharge line to injection point 6 4 12 9 mm Suction valve for suction line in storage tank 6 4 12 9 mm ProMinent 9 Electrical installation ProMinent A A Personnel Electrical installation WARNING Danger of electric shock A mains voltage may exist inside the device Before any work disco
21. draulic Safety information ProMinent Installation hydraulic CAUTION Warning of feed chemical spraying around An unsuitable feed chemical can damage the parts of the pump contacted by the chemical Take into account the resistance of the material con tacted by the chemical when selecting the feed chemical refer to the ProMinent resistance list in the product equipment catalogue or at www prominent com CAUTION Warning of feed chemical spraying around Pumps which are not fully installed hydraulically can eject feed chemicals from the outlet openings of the discharge valves as soon as they are connected to the mains The pump must first be hydraulically installed and then electrically nthe event that you have failed to do so press the STOP START button or press the emergency stop Switch CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts CAUTION Danger from rupturing hydraulic components Peak loads during the dosing stroke can cause the maximum permissible operating pressure of the system and pump to be exceeded The dis
22. e pin 2 Extern Contact pin 5 Auxil iary frequency 2 1 Data Value Unit Voltage with open contacts 5I BV CRM Input resistance 10 kQ 3 PSX E US N Max pulse frequency 25 pulse s ww a gt d Minimum pulse duration 20 ms P BE 0014 SW Activation via W zero volt connection contact load 0 5 mA at 5 V or Fig 8 Assi ton th 9 idc OA C Md semi conductor switch residual voltage lt 0 7 V 28 ProMinent Electrical installation 1 2 ENE lt C XX 5 4 P BE 0015 SW Fig 9 Assignment on the cable Pause function Extern Contact operating mode Auxiliary frequency operating mode 9 2 2 Level Switch Terminal 3 FR Dd 2 Fig 10 Assignment ProMinent P_BE_0016_SW on the pump Pin Function 5 wire cable 2 wire cable 1 Pause brown bridged at pin 4 2 Extern Contact white brown 3 blue 4 Ground mass black white 5 Auxiliary Fre grey quency Refer to the Description of Functions for the hierarchy of functions and operation modes The pump does not work if W the cable is connected and pin 1 and pin 4 are open The pump works if W the cable is connected and pin 1 and pin 4 are connected no cable is connected The pump performs one or more strokes if Pin 2 and pin 4 are connected to each other for at least 20 ms Pin 1 and pin 4 then also hav
23. e to be connected to each other The pump works at a preset stroke rate if Pin5 and pin 4 are connected to each other Pin 1 and pin 4 then also have to be connected to each other The auxiliary frequency is fac tory preset to maximum stroke rate A 2 stage level switch with pre warning and end switch off can be con nected Electrical interface Data Value Unit Voltage with open contacts 5I BV Input resistance 10 kQ Activation via W zero volt connection contact load 0 5 mA at 5 V or semi conductor switch residual voltage lt 0 7 V 29 Electrical installation 1 P BE 0017 SW Fig 11 Assignment on the cable 9 3 Relay Pin Function 3 wire cable 1 Ground mass black 2 Minimum pre warning blue 3 Minimum end switch brown off 9 3 1 Fault indicating relay output identity code 1 3 or 4 5 Q P SI 0010 SW Fig 12 Pump pin assignments Indentity code 1 3 ES ELI P SI 0043 Fig 13 Cable conductor assignments Indentity code 4 5 CT N L 1 HARRY E ES LI P SI 0044 Fig 14 Cable conductor assignments 30 A fault indicating relay can be ordered as an option refer to ordering information in the appendix It is used to emit a signal when there is a fault with the pump and for the Liquid level low 1st stage warning alert and Liquid lev
24. ed to the valve 6 Used PTFE seals may never be re used An installa tion sealed in this way will not be watertight ct The reason for this is that this type of seal is perma nently distorted when subjected to pressure In order to enable it to be distinguished from the EPDM flat seal the FPM flat seal design PV has a dot Place the hose 1 with the nozzle 4 onto the valve 6 Clamp the hose connector Screw the union nut 2 tight while simultaneously pressing on the hose 1 Re tighten the hose connector Pull on the hose 1 briefly which is fastened to the dosing head and tighten up the union nut 2 once more 23 Installation hydraulic Hose Union nut Clamp ring Nozzle O ring and flat seal Valve DOBRAON O N A 0O N P_MAZ_0021_SW Fig 5 Designs PP NP PV TT Installing stainless steel pipe design SS 1 Pull the union nut 2 and clamp rings 3 4 over the pipe 1 with approx 10 mm overhang see Insert the pipe 1 up to the stop in the valve 5 Tighten the union nut 2 Pipe Union nut Rear clamp ring Front clamp ring Valve AUN NN A 0O N P_MAZ_0022_SW Fig 6 Design SS Installing hose lines design SS CAUTION A Warning of feed chemical spraying around Connections can come free in the event that hose lines are installed incorrectly on stainless steel valves Only use PE or PT
25. edge and experience as well as knowledge of pertinent regulations Note A qualification of equal validity to a technical qualification can also gained by several years employment in the relevant work area Instructed personnel An instructed person is deemed to be a person who has been instructed and if required trained in the tasks assigned to him her and possible dan gers that could result from improper behaviour as well as having been instructed in the required protective equipment and protective measures Customer Service department Customer Service department refers to service technicians who have received proven training and have been authorised by ProMinent to work on the system Sound pressure level LpA 70 dB in accordance with EN ISO 20361 2010 10 at maximum stroke length maximum stroke rate maximum back pressure water ProMinent Storage transport and unpacking 4 Storage transport and unpacking Safety information A A WARNING The transporting of pumps which have been used with radio active feed chemicals is forbidden They will also not be accepted by ProMinent WARNING Only return the metering pump for repair in a cleaned state and with a flushed liquid end refer to the section on decom missioning Only send metering pumps with a filled in Decontamination Declaration form The Decontamination Declaration consti tutes an integral part of an inspection repair order A uni
26. el low 2nd stage A cut off relay works when there are fault alerts from the pump and in the event of the Liquid level low 2nd stage alert The fault indicating relay can be retrofitted and is operational once attached to the relay board refer to Retrofitting Relays in the Appendix Electrical interface Data Value Unit Maximum contact load at 230 V and 50 60 8 A Hz Minimum mechanical lifespan 200000 Switching operations Pin assignment To pin VDE cable Contact CSA cable 1 white NO normally open white 2 green NC normally closed red 4 brown C common black Pin assignment To pin VDE cable Contact Relay 1 yellow NO normally open Fault indi cating relay 4 green C common Fault indi cating relay 3 white NO normally open Pacing relay 2 brown C common Pacing relay ProMinent 9 3 2 Output pacing relay identity code 4 5 A fault indicating and a pacing relay can optionally be ordered refer to ordering information in the appendix The pacing output is electrically iso lated by means of an optocoupler with a semiconductor switch The P SI 0010 SW Fig 15 Pump pin assignments Indentity code 4 5 EA OS Y K m A P SI 0044 Fig 16 Cable conductor assignments ProMinent second switch is a relay Electrical installation The fault indicating pacing relay can be retrofitted and is operational once attached to the relay board refer
27. endently of the operating pressure in the System It is also possible to dose precisely in a depressurised state due to the integral back pressure valve The operating modes are selected by means of the multifunctional switch As soon as the stroke rate has been set by the multifunctional switch the pump finds itself in Manual operating mode 100 corresponds to 180 strokes min The Extern operating mode is described below in the Operation chapter The functions are described below in the Operation chapter ProMinent Functional description 6 7 Relay Fault indicating relay option Fault indicating and pacing relay option The pump has two connecting options The relay can switch a connected power circuit e g for an alarm horn in the event of warnings or fault messages e g warning levels The relay can be retrofitted with the retrofit kit via a knock out opening in the pump foot refer to Retrofitting relays This combined relay can generate a contact with each stroke via its pacing relay in addition to its function as a fault indicating relay The relay can be retrofitted with the retrofit kit via a knock out opening in the pump foot refer to Retrofitting relays 6 8 Hierarchy of Operating Modes Functions and Fault Statuses ProMinent The different operating modes functions and fault statuses have a dif ferent effect on if and how the pump reacts The following list shows the order 1
28. eratures 15 7 Climate Data Maximum air humidity non condensing Exposure in a humid and alternating climate FW 24 according to DIN 50016 15 8 Protection class and Safety Requirements Degree of protection Protection against contact and humidity Value Unit 95 rel humidity IP 65 in accordance with IEC 529 EN 60529 DIN VDE 0470 Part 1 Safety requirements Degree of protection 1 mains power connection with protective earth conductor 15 9 Compatibility Some hydraulic parts of the Beta b are identical to those of the Beta a gamma L and delta There is most compatibility with pumps of the Beta a gamma L and delta series with the following components and accessories Signal cable gamma Vario 2 4 and 5 wire for the Extern function Dosing line cross sections Standard gamma connector kit Chemical feed container nector Level switch 2 stage gamma Vario Beta Overall height distance between the suction and discharge con Same use of accessories such as back pressure valves multifunc tional valves dosing monitor and flushing equipment ProMinent 49 Technical data 15 10 Sound pressure level Sound pressure level 15 11 Shipping Weight Shipping weight of Beta b types in kg Material BT4b 1000 2001 2002 0700 1601 1602 0400 1001 1002 0701 0702 0401 0402 PP NP 25 29 2 9 PV TT SS 3 0 3 6 3 6 50 Sound pressure level LpA 70 dB in ac
29. evel in the storage tank has Fill the storage Instructed personnel reached liquid level low 1st stage tank Please contact the responsible ProMinent subsidiary or representative ProMinent 14 Decommissioning Decommissioning A A A Decommissioning WARNING Danger from chemical residues There is normally chemical residue in the liquid end and on the housing after operation This chemical residue could be hazardous to people Itis mandatory that the safety information relating to the Storage transport and unpacking chapter is read before shipping or transporting the unit Thoroughly clean the liquid end and the housing of chemicals and dirt Adhere to the safety data sheet for the feed chemical WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump protective eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on agai
30. g on the unit EJ 36 ProMinent Cleaning a discharge valve or a suction valve on types PP PV NP 1000 1601 1602 1604 2504 Cleaning a discharge valve or a suction valve on types PP PV NP 0708 1008 0220 0420 0413 0713 0232 ProMinent Repairs Warning of faulty operation Discharge and suction valves differ from each other Only take them apart one after each other so that you do not confuse the components A Only use new components which fit your valve both in terms of shape and chemical resistance Recalibrate the pump after replacing a valve Using an Allen key or similar insert it into the smaller hole of the discharge connector and push the valve inserts out of it A suction valve is constructed in almost the same way as a discharge valve Please note however that the two valve inserts are identical here There is an additional spacer between the valve inserts There is a shaped seal in the dosing head instead of an O ring The flow direction of the suction connector is the opposite of that of the discharge connector Warning of faulty operation Discharge and suction valves differ from each other Only take them apart one after each other so that you do not confuse the components Only use new components which fit your valve both in terms of shape and chemical resistance On the PVT material version the ball seat is integrated in the dosing head and so ha
31. he specified reproducibility Data Value Unit Recommended stroke length standard 30 100 96 type Recommended stroke length SEK type 50 100 96 The stroke rate can be set within a range of 10 100 using the multi functional switch The pump has the following functions The pump can be remotely stopped via the External Control terminal The Pause function only works via the External Control terminal The pumps can be stopped by turning the multifunctional switch to Stop without disconnecting it from the mains power supply Priming transient conveyance at maximum frequency can be provided by turning the multifunctional switch to Test ProMinent Level switch function Auxiliary rate function 10 1 3 External contact Extern operating mode 10 2 Remote operation ProMinent Operation Information about the liquid powder level in the feed chemical container is reported to the pump To do so a two stage level switch must be fitted it is connected to the Level switch terminal Enables switching of a stroke rate via the External control jack This aux iliary frequency has priority over the operating mode stroke rate settings In the standard version the Auxiliary frequency function is programmed to 100 stroke rate In the Extern Contact operating mode either a series of strokes can be triggered or an inbound series of contacts can be stepped down via the pulse control switch by a
32. le As soon as the pump is connected to the mains the pump may start pumping and consequently feed chemical may escape Prevent dangerous feed chemicals from escaping f you have not successfully prevented this immediately press the STOP START key or disconnect the pump from mains e g via an emergency cu off switch CAUTION If the pump is integrated into a system The system must be designed so that potential hazardous situations are avoided by pumps starting up automatically subsequent to unin tended power interruptions Connect the pump to the mains power supply using the mains cable Parallel connection to inductive con Should the pump be connected to the mains in parallel to inductive con sumers sumers e g solenoid valves motor the pump must be electrically iso lated when these consumers are switched off Supply the pumps with voltage via a contactor relay or relay using separate contacts for the pump Ifthis is not possible then connect a varistor part no 710912 or an RC member 0 22 pF 220 Q in parallel Interference suppression aids Product Part no Varistor 710912 RC Gate 0 22 uF 220 Q 710802 9 2 Description of the Terminals 9 2 1 External Control Terminal The external control terminal is a five pole panel terminal It is compatible with two and four pole cables The Auxiliary Frequency function can only be used with a five pole cable Electrical interface for pin 1 Paus
33. limitations with regard to viscosity limits chem ical resistance and density see also ProMinent resistance list In the product equipment catalogue or at www prominent com Any other uses or modifications are prohibited The pump is not intended for the dosing of gaseous media or solids The pump is not intended for operation in explosive areas The pump is not intended for exterior applications without use of suit able protective equipment The pump should only be operated by trained and authorised per sonnel see the following Qualifications table You are obliged to observe the information contained in the operating instructions at the different phases of the device s service life Safety chapter Safety information 10 bb pp gt WARNING Warning about personal and material damage The pump can start to pump as soon as it is connected to the mains voltage Install an emergency cut off switch in the pump power supply line or integrate the pump in the emergency cut off management of the system WARNING Danger of electric shock A mains voltage may exist inside the pump housing fthe pump housing has been damaged you must dis connect it from the mains immediately It may only be returned to service after an authorised repair WARNING Fire danger Combustible media may only be transported using stainless steel dosing heads In exceptional cases where this is not possible PTFE with carbon c
34. ly m Check the metering diaphragm for damage refer to Repair Technical personnel Check that the hydraulic lines are fixed firmly to the liquid end W Check that the suction valve and discharge valve are correctly seated H Check the tightness of the entire liquid end particularly around the leakage hole please refer to Fig 17 Check that the flow is correct Allow the pump to prime briefly turn the multifunctional switch briefly to Test Check that the electrical connections are intact Check the integrity of the housing Check that the dosing head screws are tight Under normal loading approx 30 96 of continuous operation Under heavy loading e g continuous operation Shorter intervals For feed chemicals which particularly load the diaphragm e g those containing abrasive additives check the diaphragm frequently 34 ProMinent Maintenance P_BE_0012_Sw Fig 17 Leakage hole Liquid ends with bleed valve Interval Maintenance work Personnel Quarterly In addition Technical personnel Check that the bypass line is fixed firmly to the liquid end Tightening torque ProMinent Check that the bleed valve is tight Check the discharge and bypass line for kinks Check that the bleed valve is operating correctly Under normal loading approx 30 of continuous operation Under heavy loading e g continuous operation Shorter intervals Data Value Unit Tighteni
35. max operating pressure for all material versions at constant conditions and min 30 stroke length As the self bleeding liquid end is used with outgassing media and when operating with air bubbles no dosing accuracy or reproducibility can be provided The recommended minimum stroke length with self bleeding dosing pumps is 50 The liquid ends are suitable for the following viscosity ranges Version Range Unit standard 0 200 mPas With valve springs 200 500 mPas Self bleeding SEK 0 50 mPas HV highly viscous 500 3000 mPas Only when the installation is correctly adjusted Version Dosing head Suction Dis Seals Valve balls charge con nector PPE Polypropy Polypropy EPDM Ceramic lene lene PPB Polypropy Polypropy FPM Ceramic lene lene PPT Polypropy PVDF PTFE Ceramic lene NPE Acrylic glass PVC EPDM Ceramic NPB Acrylic glass PVC FPM Ceramic NPT Acrylic glass PVDF PTFE Ceramic PVT PVDF PVDF PTFE Ceramic TTT PTFE with PTFE with PTFE Ceramic carbon carbon SST Stainless Stainless PTFE Ceramic steel 1 4404 steel 1 4404 Only the self bleeding version in PPE PPB NPE and NPB material models with a valve spring made of hastealloy C and a valve insert made of PVDF Diaphragm with a PTFE coating FPM fluororubber Housing parts polyphenyl ether PPE with fibreglass 47 Technical data 15 5 Electrical data Version 100 230 V 10 50 60 Hz f Data Value Unit Beta 4b Nominal po
36. model This enables it to adapt more precisely to external signal genera tors The result is the simpler and more precise adjustment of chemical consumption to the actual need It also has a 10 increase in efficiency and energy efficiency over the preceding model The Beta can be simply adjusted during operation 8 ProMinent 3 Safety chapter Explanation of the safety information Warning signs denoting different types of danger Correct and proper use ProMinent Safety chapter The following signal words are used in these operating instructions to identify different severities of a hazard Signal word Meaning WARNING Denotes a possibly hazardous sit uation If this is disregarded you are in a life threatening situation and this can result in serious inju ries CAUTION Denotes a possibly hazardous sit uation If this is disregarded it could result in slight or minor inju ries or material damage The following warning signs are used in these operating instructions to denote different types of danger Warning signs Type of danger Warning automatic start up Warning high voltage Warning danger zone gt gt Pb The pump may only be used to dose liquid metering chemicals The pump may only be started up after it has been correctly installed and commissioned in accordance with the technical data and specifi cations contained in the operating instructions Observe the general
37. n This provides important information relating to the correct operation of the device or is intended to make your work easier Safety information Safety information is identified by pictograms see Safety Chapter Two sets of operating instructions are required for the safe correct and proper operation of the metering pumps The product specific operating instructions and the General Operating Instructions for ProMinent Sole noid Metering Pumps Both sets of operating instructions are only valid when read together Please read these operating instructions carefully before use Do not dis card Please state identity code and serial number which you can find on the nameplate when you contact us or order spare parts This enables the device type and material versions to be clearly identified In order to make it easier to read this document uses the male form in grammatical structures but with an implied neutral sense It is aimed equally at both men and women We kindly ask female readers for their understanding in this simplification of the text Table of contents Table of contents a LONA 10 11 12 13 Identity code treten atre eerta 6 About this PUMP id ee A aA 8 Safety chapter cep ed ue eene ced 9 Storage transport and unpacking seeeeeeesssss 13 Overview of the Device and Control Elements 15 5 1 Overview of the DeviCe oooonoicoccc
38. n by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts Danger of damage to the device Take into account the information in the Storage Transport and Unpacking chapter if the system is decommissioned for a temporary period Personnel Technical personnel 1 Disconnect the pump from the mains power supply 2 Empty the liquid end by turning the pump upside down and allowing the feed chemical to run out 3 Flush the liquid end with a suitable medium flush the dosing head thoroughly when using hazardous feed chemicals ProMinent 43 Decommissioning Disposal CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts Personnel W Technical personnel CAUTION Environmental hazard due to electronic waste There are electronic components in the pump which can have a toxic effect on the environment Separate the electronic components from the remaining parts Note the pertinent regulations currently applicable in your country 44 ProMinent 15 15 1 Type Beta 1000 0700 0400 2001 16
39. ncnncccccoccccononccnncnoccnannnano conc 15 5 2 Control Elements cene iet eine eet 16 5 2 1 Pulse Control Switch sss 16 5 2 2 Stroke Length Adjustment Knob 16 5 2 3 Multifunctional Switch ssssseeeen 16 5 2 4 Functional and Fault Indicators essess 17 5 2 5 External Control Terminal nenn 17 5 2 6 Level Switch Terminal nnennnnnn 17 Functional description 18 6 1 Blquidi End ure nn aaa 18 6 2 Drive Unit E er te en orte ne ern 18 6 3 Capacily a teg e tdi 18 6 4 Self Bleeding b tto te nities 18 6 5 Operating Modes esee 18 6 0 FUNCIONS seat dt hte I Dd disse 18 06 7 Relays een A eins 19 6 8 Hierarchy of Operating Modes Functions and Fault Sta USO iii eee iiie e o EC P TE ERR ER SEE LED ross 19 Asserbly 2 ite nisu E esten 20 Installation hydraulic 21 8 1 Install hose lines 22 8 1 1 Installation for metering pumps without bleed valve 22 8 1 2 Installation for metering pumps with bleed valve 24 8 1 3 Installation for metering pumps with self bleeding SEK nume IM E 25 Electrical installation see 27 9 1 Supply voltage connection 28 9 2 Description of the Terminals 28 9 2 1 External Control Terminal nenn 28 9 2 2 Level Switch Terminal nennen 29 9 3 Relay
40. ng torque for screws 4 5 5 0 Nm 35 Repairs 12 Repairs Safety information WARNING Danger of an electric shock Unauthorised repairs inside the pump can result in an elec tric shock For this reason repairs inside the pump may only be per formed by a ProMinent subsidiary or representative in partic ular the following Replacement of damaged mains connection lines Replacement of fuses Replacement of electronic control WARNING It is mandatory that you read the safety information and specifications in the Storage Transport and Unpacking chapter prior to shipping the pump WARNING Contact with the feed chemical Parts that come into contact with the feed chemical are uncovered and handled during overhaul work Protect yourself against the feed chemical in case it is hazardous Read the safety data sheet on the feed chemical CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts 12 1 Cleaning valves Personnel W Technical personnel Warning of faulty operation The exploded views in the Appendix should be referred to when workin
41. nnect the device s mains cable from the mains WARNING Risk of electric shock This pump is supplied with a grounding conductor and a grounding type attachment plug Toreduce the risk of electric shock ensure that it is con nected only to a proper grounding type receptacle WARNING Risk of electric shock In the event of an electrical accident the pump must be quickly disconnected from the mains nstall an emergency cut off switch in the pump power supply line or Integrate the pump in the emergency cut off manage ment of the system and inform personnel of the isolating option WARNING Danger of electric shock A mains voltage may exist inside the pump housing fthe pump housing has been damaged you must dis connect it from the mains immediately It may only be returned to service after an authorised repair CAUTION Material damage possible due to power surges Should the pump be connected to the mains power supply in parallel to inductive consumers such as solenoid valves motors inductive power surges can damage the controller when it is switched off Provide the pump with its own contacts and supply with voltage via a contactor relay or relay m Electrician Install the pump technically correctly and in accordance with the operating instructions and applicable regulations 27 Electrical installation 9 1 Supply voltage connection WARNING Unexpected startup is possib
42. not for type 0232 3 with bleed valve with valve spring only for PP PV NP not for type 0232 4 version for higher viscous media only for PVT type 1604 2504 0708 1008 0413 0713 0220 0420 9 self bleeding SEK only for PP NP not for types 1000 and 0232 Hydraulic connection O Standard connection in line with technical data 5 connection for 12 6 tube discharge side only 9 connection for 10 4 tube discharge side only 6 ProMinent Product range Beta Version b Version O Standard Logo Identity code O With ProMinent Logo Electrical connection U 100 230 V x 10 50 60 Hz Cable and plug A B C D ES ProMinent 2 m European 2 m Swiss 2 m Australian 2 m USA 2 m open end Relay 0 1 3 4 5 No relay fault indicating relay NC change over relay fault indicating relay NO change over relay as 1 pacing relay ONE each as 3 pacing relay ONE each Accessories 0 No accessories 1 with foot and injection valve 2 m PVC suction line 5 m metering line Control type 0 no lock 1 with lock manual operation locked when external cable plugged in Control versions 0 Standard Options 00 no options About this Pump 2 About this Pump Properties of the device This solenoid metering pump is equipped with all adjustment and activa tion functions for modern water treatment and the dosing of chemicals It has pulse step up and pulse step down compared with the preceding
43. nths Data Value Unit Tightening torque for screws 4 5 5 0 Nm 39 dg 0 9 a gt gt a D 0 13 Safety information 13 1 Fault description Pump does not prime in spite of full stroke motion and bleeding Fluid is escaping from the backplate Green LED indicator oper ating indicator does not light up 13 2 Fault alerts Fault description Red LED indicator fault indi cator lights up and the pump stops ProMinent Troubleshooting Troubleshooting WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump A Take appropriate protective measures before working on the pump protective eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system A Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work Faults without a fault alert Cause Minor crystalline deposits
44. pparent at a later stage The leakage hole must point downwards when the pump is installed later please refer to Fig 18 Place the backplate 4 immediately into the cor rect position on the pump housing 6 Do not twist the backplate on the pump housing so that the safety diaphragm 5 becomes warped 18 Place the diaphragm 3 into the backplate 4 CAUTION A Leakage may become apparent at a later stage Do not overtighten the diaphragm 3 in the fol lowing step The backplate 4 must remain in its position so that the safety diaphragm does not become warped 19 Hold the backplate 4 firmly and screw the diaphragm 3 in a clock wise direction until it is sitting tightly the twisting resistance of the return spring can be felt 20 Set the stroke length to 100 21 5 Place the dosing head 2 with the screws 1 onto the diaphragm 3 and the backplate 4 the suction connector must be pointing downwards when the pump is later installed 22 Gently tighten the screws 1 and then tighten in a diagonal pattern See below for tightening torque 23 With PP types with bleed valve Allow the cover of the liquid end to rest in the dosing head then press the knob on the bleed valve into the dosing head CAUTION Leakage possible Check the tightening torque of the screws after 24 hours of operation With PP dosing heads recheck the tightening torque again after three mo
45. rview of the Device and Control Elements 5 1 Overview of the Device ProMinent ProMinent P_BE_0013_SW Fig 2 Complete overview 1 Control unit 2 Drive Unit 3 Liquid End P_BE_0008 SW Fig 3 Overview of liquid end PV Discharge valve Backplate Dosing head Bleed valve Bypass tube nozzle Suction valve ODQ0 708 Overview of the Device and Control Elements 5 2 Control Elements 5 2 1 Pulse Control Switch ProMinent P_BE_0011_SW Fig 4 Pulse Control Switch Stroke Length Adjustment Knob Fault indicator red Warning indicator yellow Operating indicator green Multifunctional Switch External Control Terminal Relay connection optional Level Switch Terminal OMONDOABRWNH In the Extern Contact operating mode either a series of strokes can be triggered or an inbound series of contacts can be stepped down via the pulse control switch by a single contact on the external control terminal 5 2 2 Stroke Length Adjustment Knob 5 2 3 Multifunctional Switch 16 The stroke length adjustment knob can be used to adjust the stroke length The multifunctional switch can be used to set the following functions oper ating modes and stroke rate The operating modes that can be set are
46. s to be cleaned separately On the PVT material version the discharge valve is a double ball valve Using an Allen key or similar insert it into the smaller hole of the discharge connector and push the valve inserts out of it A suction valve is constructed in almost the same way as a discharge valve Please note however that The flow direction of the suction connector is the opposite of that of the discharge connector 37 Repairs 12 2 Replacing the metering diaphragm WARNING A few cubic centimetres of feed chemical may have accumu lated behind the metering diaphragm in the backplate fol lowing a leak depending on the design Take this feed chemical into consideration when you are planning a repair especially if it is hazardous Personnel W Technical personnel If necessary take protective measures Observe the safety data sheet for the feed chemical Depressurise the system 1 Empty the liquid end turn the liquid end upside down and allow the feed chemical to run out flush out with a suitable medium flush the liquid end thoroughly when using hazardous feed chemicals 2 Turn the stroke adjustment dial until it can go no further at O 96 stroke length if the pump is running the drive shaft is then difficult to turn Switch off the pump Unscrew the hydraulic connectors on the discharge and suction side 5 With PP types with bleed valve Firstly remove the bleed valve s
47. scape Hazardous or extremely aggressive feed chemicals can leak out during conventional bleeding procedures Install a bleed line with recirculation into the storage tank CAUTION Hazardous feed chemicals can escape Hazardous or extremely aggressive feed chemicals can leak out in the event that the metering pump is removed from the installation Shut off valves must be installed on the metering pump s pressure and discharge sides CAUTION Uncontrolled flowing feed chemicals Feed chemicals can leak through a stopped metering pump in the event of back pressure For this purpose use an injection valve or vacuum breaker ProMinent Install hose lines design PP NP PV TT ProMinent Installation hydraulic CAUTION Uncontrolled flowing feed chemicals Feed chemicals can leak through the metering pump in an uncontrolled manner in the event of excessive priming pres sure The maximum priming pressure for the metering pump may not be exceeded please refer to the product spe cific operating instructions The pipes are to be aligned in such a way as the metering pump and the liquid end can be removed from the side if necessary Cut off the ends of the hoses straight Pull the union nut 2 and clamp ring 3 over the hose 1 see figure Push the hose end 1 up to the stop over the nozzle 4 Widen it if necessary Ensure that the O ring and flat seal 5 is properly fitt
48. single contact on the External control terminal To do so the multifunctional switch has to be turned to Extern Explanation of the stepped down values Settable values Incoming contacts Strokes performed 1 1 1 1 1 2 2 1 1 4 4 1 1 8 8 1 1 16 16 1 1 32 32 1 1 64 64 1 Explanation of stepped up values Settable values Incoming contacts Strokes performed 1 1 1 1 2 1 1 2 4 1 1 4 8 1 1 8 16 1 1 16 32 1 1 32 64 1 1 64 There is an option to control the pump remotely via a signal cable refer to your system documentation and to Electrical Installation 33 Maintenance 11 Maintenance WARNING It is mandatory that you read the safety information and specifications in the Storage Transport and Unpacking chapter prior to shipping the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts Further data on CD All product specitic operating instructions include a CD with order details exploded diagrams and dimensions sheets if EE they are not included in the operating instructions Standard liquid ends Interval Maintenance work Personnel Quarter
49. sure level 12 In an emergency either pull out the mains plug or press the customer installed emergency off switch or disconnect the pump according to the emergency off management for your system If feed chemical escapes also depressurise the hydraulic system around the pump Adhere to the safety data sheet for the feed chemical Activity Qualification level Storage transport unpacking Instructed personnel Installation installation of hydraulic Technical personnel system Installation electrical Electrical technician Operation Instructed personnel Maintenance repair Technical personnel Decommissioning disposal Technical personnel Troubleshooting Technical personnel electrical technician instructed personnel Explanation of the terms Technical experts A technical expert is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards based on his her technical training and experience as well as knowledge of applicable reg ulations Note A technical qualification is typically proven by the required completion of a technical training course e g as an engineer or craftsman The assess ment of a person s technical training can also be based on several years of work in the relevant field Qualified personnel A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognise possible dangers based on his her technical training knowl
50. t can only be inspected or repaired if a Decontamination Dec laration is submitted that has been completed correctly and in full by an authorised and qualified person on behalf of the pump operator The Decontamination Declaration form can be found in the General Operating Instructions or under www prominent com CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well packaged state preferably in its original packaging The packaged unit should also only be stored or trans ported in accordance with the stipulated storage condi tions The packaged unit should be protected from moisture and the ingress of chemicals Personnel Technical personnel Ambient conditions Data Value Unit Minimum storage and transport tempera 20 C ture Maximum storage and transport tempera 60 C ture Maximum air humidity 95 rel humidity non condensing ProMinent 13 Storage transport and unpacking Scope of supply 14 Compare the delivery note with the scope of supply Metering pump with mains power cable Connector kit for hose pipe connection Product specific operating instructions with EC Declaration of Con formity CD with order information exploded diagrams and data sheets Optional accessories if ordered ProMinent Overview of the Device and Control Elements 5 Ove
51. t com CAUTION Warning of feed chemical spraying around The metering pump can generate a multiple of its rated pres sure If a discharge line is blocked hydraulic parts may burst Correctly install a back pressure valve in the discharge line behind the metering pump CAUTION Danger of personal and material damage The use of untested third party parts can result in damage to personnel and material damage Only fit parts to dosing pumps which have been tested and recommended by ProMinent CAUTION Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all times Adhere to the maintenance intervals CAUTION Danger from incorrect metering Should a different liquid end size be fitted this will change the metering behaviour of the pump Have the pump reprogrammed in the works CAUTION Warning of illegal operation Observe the regulations that apply where the unit is to be installed m Dosing head Housing Hood houses the control elements The dosing head may only be removed by the customer in accordance with the Repair chapter The housing and the hood may only be removed by ProMinent s Pro Maqua customer service department 11 Safety chapter Information in the event of an emergency Qualification of personnel Sound pres
52. tar handle then lift off the cover of the liquid end with a screw driver Remove the screws 1 Loosen the dosing head 2 and the backplate 4 from the pump housing 6 but only loosen 8 Hold the pump housing 6 with one hand and clamp the diaphragm 3 with the other hand between the dosing head 2 and the back plate 4 9 Loosen the diaphragm 3 from the drive axle with a gentle back wards turn of the dosing head 2 diaphragm 3 and backplate 4 in an anticlockwise direction 10 Unscrew the diaphragm 3 completely from the drive shaft 11 Remove the backplate 4 from the pump housing 6 12 Check the condition of the safety diaphragm 5 and replace if nec essary 13 Push the safety diaphragm 5 onto the drive axle only until it lies flush with the pump housing 6 and no further 14 Tentatively screw the new diaphragm 3 onto the drive shaft until its stop position gt The diaphragm 3 is now sitting at the end position of the thread 15 Should this not work remove dirt or swarf out of the threads and screw the diaphragm 3 onto the drive shaft correctly this time The diaphragm must be screwed exactly onto the drive shaft otherwise the pump will subsequently not dose correctly 16 Unscrew the diaphragm 3 again 17 Place the backplate 4 onto the pump housing 6 38 ProMinent Tightening torque ProMinent Repairs CAUTION Leakage may become a
53. wer approx 6 4 16 5 W Current eff 0 65 0 1 A Peak current 4 2 1 3 A Switch on peak current within approx 15 A 50 ms falling Fuse 0 8 AT Version 100 230 V 10 50 60 Hz Data Value Unit Beta 5b Nominal power approx 20 25 W Current eff 0 9 0 3 A Peak current 5x19 co ZS Switch on peak current within approx 15 A 50 ms falling Fuse 0 8 AT Fuses must have VDE UL and CSA certification E G type 19195 manu factured by Wickmann in compliance with IEC Publ 127 2 3 Power consumption Type Perform Type Perform Type Perform ance ance ance Ww W W 1000 7 6 1602 12 2 0408 12 7 0700 6 4 1002 10 6 0413 16 5 0400 5 7 0702 9 3 0220 16 5 2001 10 5 0402 7 9 2504 21 2 1601 10 0 1604 16 5 1008 20 3 1001 8 3 1004 12 7 0713 21 2 0701 7 5 0704 11 1 0420 21 2 0401 6 9 0404 9 5 0232 24 9 2002 13 5 0708 16 5 15 6 Temperatures Pump compl Data Value Unit Storage and transport temperature 20 60 C Ambient temperature in operation drive 10 45 C and control 48 ProMinent Liquid end long term Data Liquid end temperature Technical data Value Unit 10 45 C long term at max operating pressure dependent on ambient and feed chemical temperatures Liquid end short term Material version Value PPT 100 NPT 60 PVT 120 TTT 120 SST 120 Unit C C C C C Temp max for 15 min at max 2 bar dependent on the ambient and feed chemical temp
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