Mounting and Installation and Operating Instructions
Contents
1. ANNUAL SERVICE LOG REGISTRATION inani cran as oa cio arn s nU Cia arua ang dk ous GAL Installation and Operating Instructions version1 PUN 10 12 13 GAL Installation and Operating Instructions Preface We would like to congratulate you on this decision to purchase a GAL Accumulator Tank To ensure your continuous satisfaction and success with this GALU Product please carefully read and fully understand the following installation and operating instructions GALU Products are founded on the knowledge that a heating system designed around an Accumulator Tank will represent significant energy saving over that of a traditional system GALU Products are individually extensible heat storage units based on the most modern and up to date knowledge in the field of Accumulator Tank technology All GALU Accumulator Tanks benefit from our continuous development program and the long standing practical experience of the GALU design team The manufacturing process is governed by a rigorous quality control systems and the pressure safety of the tank is ensured through pressure testing in accordance with the Pressure Vessel Directive This manual does not purport to address all design installation and safety considerations associated with the installation of aGALU Accumulator Tank It is the responsibility of t2. GAL Installation and Operating Instructions Terms and Conditions of Warranty AII GAL tanks come with a guarantee as outlined below The body of the tank including the polyurethane insulation layer is guaranteed against defective material for a period of 5 y ears other components are guaranteed for 2 years Guarantees begin from the date of purchase The following conditions apply The Buyer must examine the tank s upon receipt Any defects or failures to correspond with that which was purchased must be reported to GALU within 7 days of delivery The tank must be installed and commissioned by a qualified and competent installer in accordance with current building regulations and is maintained and serviced according to our recommendations The installer must follow the installation instructions provided A service record must be kept and made available for inspection if required The tank must not be modified in any way or used for any purpose other than that for which it was designed The water passing through the tank must be potable water chloride levels 200mg h The warranty does not cover the effects of scale The warranty covers any malfunctions which occur within period of warranty resulting from a manufacturing defect In such cases defective items would be replaced The warranty provided does not cover damage malfunction or service failures caused by Failure to follow GALU s installation operation o
3. GAL Installation and Operating Instructions Installation and Operating Instructions GALU Range Thermal Stores GAL IMPORTANT INFORMATION Please read before mounting and taking into operation These Instructions for Use and Installation are designed for both the users and installation engineers of the accumulator tank After installation has been completed please leave these instructions in the folder provided 1 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Contents PREFACE u ua FUNCTIONAL DESCRIPTION TRANSPORTATION l l J INSTALLATION LOCATIONN aaa aasawa usa uauaauusakwauuas TAKING INTO OPERATION AND HANDING OVER TECHNICAL SPECIFICATIONS GALU Classic Standard Ports and features GALU Solar Standard Ports and features GALU Solar Advance Standard Ports and features GALU HP Standard Ports and features DIMENSIONS GALLU CIBSSIQ Seed ntes n tr Rte d TERMS AND CONDITIONS OF WARRANTY
4. 4 Coil Hatch Appox Weight Max Pressure N 1 1 4 750 1 1 4 1000 iva 2 19mm 1 1500 ry 2 19mm 1 1250 3 4 amp amp Max Temperature M 95 2000 ss saam 2500 iva xa 7 i9omm 1 1500 2250 375s 95 ooo iur 7 r e neo 4000 1 1 4 1800 2350 5000 6500 2200 2550 GAL GAL Installation and Operating Instructions version1 14 GAL Installation and Operating Instructions GALU Solar p 5 2 E 2 _ 2 2 8 gt a 5 s e D o gt e 2 5 5 E gt E s 41 8 E 63 4 8 les 4 ei e 2 4 1 800 2050 10bar 500 114 3 4 1 950 2050 10bar 3 4 1 1050 3 4 1 1250 3 4 1400 3 4 1400 3 4 1500 1800 2350 3bar 10 5000 2 12mm 22mm 22mm 2 3 4 Ld 2000 2500 3bar 10 bar 95 15 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions GALU Solar Advance e 5 2 9 2 5 8 24 5 e o E E 5 5 s pd 52 2 5 E E amp 5 E 5 5 5 gt 5 z s S g g F E a 5
5. mss 8 4 5 a e 5 lt gt gt gt 11 4 12mm 10 bar 3000 11 4 12mm 22mm 22mm o 4000 11 4 12mm 22mm 22mm 2 m 5000 9 12mm 22mm 22mm 3bar 2350 3bar 3bar 10 bar 10 bar 10 bar GAL Installation and Operating Instructions version1 16 GAL Installation and Operating Instructions GALU Heat Pump o g 5 E 3 2 2 5 5 3 gt x 54 T gt s 3 5 D o c gt B 2 E ja s S E 8 d 2 x A E 5 ei 2 mm 2 34 1 800 10 bar 500 114 12mm 22mm 22mm u 950 N 3 4 3 4 1050 2050 3bar 10 3 4 1250 3 4 1400 3 4 1400 3 4 2 12mm 22mm 22mm M 3 4 3 4 1600 4000 11 4 12mm 22mm 22mm 3 4 1800 2350 2000 2500 3 bar 10 bar 10 bar Heat Pump GAL Installation and Operating Instructions version1 Heat Pump Solar 17 GAL Installation and Operating Instructions Sample schematics CLASSIC WRIT VEU PREHEATING GAL Installation and Operating Instructions version
6. heat production can be provided largely independent from the consumption thereby resulting in better operating performance and efficiency from all of the energy sources attached GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Transportation The GAL Accumulator Tank is provided with two means of vertically lifting the tank Using a fork truck or pallet truck insert the forks under the tank taking care that the weight of the tank is adequately and evenly supported and then move the tank to its desired location Using the lifting lug screwed fully home into the top of the tank connect suitable lifting apparatus and then move the tank to its desired location Under no circumstances should any attempt be made to move the tank while it is filled with water Please ensure than there is no undue lateral force applied to the tank legs while moving the tank as this may damage them If it is necessary to move the tank in a horizontal orientation great care must be taken not to damage the copper ports and the powder coated casing it will be necessary to protect the tank with padding the sides 5 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Installation Location The applicable building regulations and provisions must be complied with concerning the place of installation of your GAL Thermal Store T
7. should be discovered during the inspection it is imperative to contact a HVAC professional immediately as only a suitably qualified engineer should only carry out repairs and maintenance Every time water is added to the heating system it must be verified there are no leaks 7 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Taking into Operation and Handing Over It is vitally important that the entire heating and plumbing system including the GALU accumulator be thoroughly flushed to remove any foreign bodies or debris that may have been introduced during installation or manufacturing process The system should only be filled with clean water containing appropriate concentrations of inhibitor Slowly fill the system to gradually reach the system pressure Air discharge valves must be installed at all high points of the system in order to achieve an optimal filling with water During handover to the operator the complete heating system as well as the individual functions must be explained Also any installed heat control must be adjusted and its system functions explained to the system operator A person qualified to do so should carry out the initial commissioning Following longer shutdowns of the heating the filling pressure of your heating system must be checked In case of temperatures below the freezing point please ensure that the entire system is frost protected
8. this warranty the application form provided must be completed and returned to GAL within 30 days from the date of purchase 19 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Annual Service Log Date Engineer Signature Passed Action Required Comments GAL Installation and Operating Instructions version1 20 GAL Installation and Operating Instructions Registration Customer Name Address email Tel Installer Name Address email Tel Commissioning Date Tank Serial No Benchmark checks performed Yes Tank installed in accordance with relevant building regulations Yes Please detach and return to GAL or log on to www galu ie to register your Thermal Store Customer Name Address email Tel Installer Name Address email Tel Commissioning Date Tank Serial No Benchmark checks performed Yes No Tank installed in accordance with relevant building regulations Yes No 21 GAL Installation and Operating Instructions version1
9. Distribution Ports e One 2 5 Electric Resistor Port One 1 B S P Drain Port e One 1 B S P Air Vent Port One 7 B S P Thermostat Port Four 10mm Temperature Sensor Pockets Two 13 1m Domestic Hot Water Coil 22mm finned copper tube structural pressure 10 bar e One 8mm Upper Solar Coil 22mm finned copper tube structural pressure 10 bar e One 13 1m Lower Solar Coil 22mm finned copper tube structural pressure 10 bar e Internal Stratification Baffle e 100mm seamless polyurethane foam insulation 12 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions GAL HP Standard Ports and features e Eight 1 B S P Heat Generation Heat Distribution Ports Two2 B S P Electric Resistor Port One 1 B S P Drain Port One 1 B S P Air Vent Port One 77 B S P Thermostat Port Four 10mm Temperature Sensor Pockets Two 14 7m Domestic Hot Water Coil 22mm finned copper tube structural pressure 10 bar Optional 13 1m Lower Solar Coil 8m Upper solar coil 22mm finned copper tube structural pressure 10 bar e Internal Insulated Stratification Baffle e 100mm seamless polyurethane foam insulation 13 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Dimensions GAL Classic 1 Flow amp Return 2 Wet pocket 3 Resistor
10. Please also read the operating instructions of the heat control concerning frost protection If the system is completely shut down in case of frost risk it must be completely emptied of water If draining the tank is necessary care must be taken to ensure that the Thermal Store receives sufficient air to replace the volume of water discharged 8 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Technical Specifications Thermal Stores in the GAL range are suitable as heat reservoir in closed hot water heating systems with supply temperatures of up to 95 C For all connections main dimensions and other data please refer to the data sheet For the installation by your GAL System engineer the guidelines and standards for hot water heating systems must be complied with The maximum permissible system operating pressure must be limited to 3 bar typically 1 5 bar with a suitably specified safety valve The same applies to the pressure in the heat exchangers A pressure reducer must be installed if the cold water pressure will exceed the working pressure of the system This working pressure typically 2 bar is considerably lower than the permissible operating pressure of the heat exchangers 10 bar In order to achieve optimum heat conservation in your GALU Thermal Store it is insulated with 100 mm Seamless Polyurethane Insulation at the top and sides Finished with aestheti
11. cally pleasing design at the domed ends and equipped with a beautifully designed powder coated casing 9 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions GAL Classic Standard Ports and features e Eight 1 B S P Heat Generation Heat Distribution Ports e One2 B S P Electric Resistor Port One 1 B S P Drain Port e One I B S P Air Vent Port e Four B S P Thermostat Port e Two flanged ports for the placement of finned copper Hot Water Coils e 100mm seamless polyurethane foam insulation 10 GALU Installation and Operating Instructions version1 GAL Installation and Operating Instructions GAL Solar Standard Ports and features e Six 1 4 B S P Heat Generation Heat Distribution Ports e Two 2 B S P Electric Resistor Port One 1 B S P Drain Port e One I B S P Air Vent Port One 27 B S P Thermostat Port e Four 10mm Temperature Sensor Pockets Two 13 1m Domestic Hot Water Coil 22mm finned copper tube structural pressure 10 bar e One 13 1m Solar Coil 22mm finned copper tube structural pressure 10 bar e Internal Stratification Baffle e 100mm seamless polyurethane foam insulation 11 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions GAL Solar Advance Standard Ports and features Six 1 B S P Heat Generation Heat
12. he GAL Thermal Store must stand on a solid surface capable of supporting the weight of the tank when filled with water see data sheet and any resulting need to reinforce the floor slab should be taken into consideration Please ensure that all door openings etc are of an adequate size to accommodate the delivery and or removal of the tank The feet of the GAL Thermal Store can be adjusted to allow for uneven and un level surfaces or where necessitated due to height restrictions The GAL Thermal Store should be positioned so that connections to the tank will not be too difficult for future maintenance to be carried out The accumulator tank can be positioned against a wall as all the pipe work connections are placed on one quadrant of the tank access above and below is as required for making the relevant connections 6 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Maintenance To ensure a long and trouble free operation of GALU Thermal Stores it is essential to carry out regular visual inspections once per year should be adequate Important Details of inspections should be entered in the service log at the back of this manual detailing the inspection date and signature of the inspector This information may be required to validate the warranty During the inspection all connections to the Thermal Store must be inspected If any leaks or anything else needing repair
13. he user of this manual to determine the viability and safety of each application and ensure its compliance with local building regulations Should more information be required please contact the design team at GALU who will be more than happy to assist you e These instructions must be read before undertaking installation or maintenance of GALU Thermal Stores Where a GALU Thermal Store is being used in conjunction with heat generation equipment then these instructions must be read in conjunction with the instructions for this equipment e These instructions must be handed to the user following installation or maintenance e Please keep these instructions safe for future reference 3 GAL Installation and Operating Instructions version1 GAL Installation and Operating Instructions Functional Description Your GAL Accumulator Tank is designed as a combination of domestic hot water on demand production and load balancing buffer tank for optimising energy production and storage The entire volume of the tank is heated by external heat sources such as e g electric solar solid fuel heat pump oil or gas boiler or any combination of these energy sources A GAL Accumulator Tank is a heat storage tank which is a charged with heated water as part of a heating system It will help to bring about a balance in the differentials between produced energy and the consumed energy and to regulate power fluctuations In that way the
14. r maintenance guidelines installation repair modification movement of the product someone other than professional plumber a Wilful or accidental damage Inadequate quality quantity inhibitor the heating system Abuse or misuse or neglect of product Damage to product caused by pests fire flooding lightning power surges accidental damage or any other cause that is outside the reasonable control of GAL and not arising from the normal operation of the product Where it is deemed that the product is defective GAL shall be entitled to repair or replace the tank free of charge or at the Company s discretion refund the goods without further liability to the Buyer Labour costs up to a maximum value of 750 may be paid by the manufacturer within the first 12 months of the warranty where the tank is deemed to be defective under the terms outlined above Beyond the first 12 months GAL s maximum liability is limited to the purchase price of the product GAL is not responsible for lost services cost of substitute services lost profits associated with replacement of the tank expenses arising from third party claims or any other consequential or punitive damages arising from the loss of use or failure of the warranted product to perform The buyer and the company agree that in the event of a dispute all meetings and or court appearances will take place within the Irish jurisdiction To validate
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