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Operating Instructions The New Elcometer 456 Coating Thickness

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1. Values Part Number um mils Ferrous Non Ferrous 0 40 75 125 175 0 1 6 3 0 5 0 7 0 1995111262 1995111271 0 50 80 125 200 0 2 0 3 0 5 0 8 0 1995111263 0 50 150 250 500 0 2 0 6 0 10 20 1995111261 Zero Test Plates Description Dimensions Part Number Ferrous Non Ferrous Zero Test Plate 1 50 8 x 25 4mm 2 0 x 1 0 T9994910 19994911 Zero Test Plate 2 76 2 x 50 8mm 3 0 x 2 0 1T9999529 19999530 Zero Test Plate large 2 76 2 x 101 6mm 3 0 x 4 0 T9994054 T9994055 81 www elcometer com 22ADDITIONALREFERENCEINFORMATION Standards The Elcometer 456 can be used in accordance with the following National and International Standards AS 2331 1 4 ASTM E 376 ISO 19840 ISO 2808 12 AS 3894 3 B ASTM G 12 ISO 2063 NF T30 124 ASINZS 1580 108 1 ISO 2360 ASTM B 499 EN 13523 1 SSPC PA 2 IMO MSC 215 82 US Navy NSI 009 32 IMO MSC 244 83 ISO 2808 7C US Navy PPI 63101 000 ASTM D 7091 BS 5599 ISO 1461 ISO 2808 7D Standards in have been superceded but are still recognised in some industries Certification Every Elcometer 456 gauge and separate probe is supplied with a Test Certificate free of charge For separate gauges the test measurements are generated using factory reference probes Each probe test certificate is generated using factory reference gauges Comprehensive Calibration Certificates traceable to National Standards UKAS and NIST are also available and should be re
2. 50 26 I 1 15 23 43 57 300 258 N 50 26 26 28 30 32 34 36 33 40 42 44 46 48 50 www elcometer com Delete an existing batch ST By Selecting Batch Edit Batch Delete Batch the user will find a list of all the batches that have already been created T or a single batch S together with the number of readings stored in each batch To delete a particular batch s individual readings only use the up and down arrow softkeys and selectthe appropriate batch After a request for confirmation the gauge will delete the selected batch andreturn the gauge to the listof batches To delete another batch repeat the procedure to return the gauge back to the previous menu press the Back softkey The user can delete all batches from the gauge by selecting Batch Edit Batch Delete Batch All Batches T Exit Batching ST To stop using the Batching Mode and return to the Immediate mode select Batch Exit Batching Batch Types ST When saving readings into a batch you have a choice of how the readings are managed within the gauge Normal Each reading is saved into memory Press Batch New Batch Batch Type andthen select Normal The batch type can only be changed when creating a new batch Counted Average The average of a predefined number of readings is saved into memory For example a counted average of 3 means The average of Reading 1 Reading 2 Reading 3 is stored as the first measurement saved in the m
3. Please note that the time and date is replaced by the batch name when the gauge is in Batch mode When a batch is created re opened or when the gauge is switched on whilst in batch mode and when each readingis taken the time and date details are stored within the batch allowing the user to have an accurate record of when the measurements were taken The time and date stamp for each reading is displayed on ElcoMaster 2 0 Multiple calibration methods EBST Calibration adjustment is the process of setting the gauge to known values of thickness to ensure accuracy on different substrate types shapes and surface finishes and is often referred to as simply the calibration The calibration of the gauge can be adjusted using several different methods for use in accordance with National and International Standards and the calibration adjustment method chosen depends on the condition of the substrate to be measured The calibration method is indicated on the screen by asymbol When using an FNF probe it must be calibrated in both the ferrous mode and in the non ferrous mode to ensure accuracy of reading When using an Ultra Scan probe in Scan Mode or Auto Repeat Mode see Measurement Modes on page 25 it must be calibrated using either the Smooth or Rough 2 Point calibration method When switching between the Scale 1 and Scale 2 functions of the scale 2 probes Menu Setup Probe the Elcometer 456 should be re calibrated to ensu
4. 500um 0 01mil 0 5mils 0 1mil 5 20mils Accuracy 1 3 or 2 5um 1 3 or 0 1mil Pabe Dedan Minimum Convex Minimum Concave Minimum Minimum 9 Surface Diameter Surface Radius Headroom Sample Diameter Mini M3 Ferrous 1 9mm 0 07 6 5mm 0 26 6mm 0 24 3mm 0 12 45mm 1 77 Non Ferrous 6mm 0 24 8 5mm 0 33 6mm 0 24 4mm 0 16 Ferrous 1 9mm 0 07 Gomm 0 26 nosy Gem S e Non Ferrous 6mm 0 24 8 5mm 0 33 k amO a 4mm 0 16 T SQ 6mm 0 24 8 5mm 0 33 Sian rne 4mm 0 16 see Ferrous 1 9mm 0 07 6 5mm 0 26 oem 18mm OTI 3mm 0 12 Mini M3 Ferrous 1 9mm 0 07 6 5mm 0 26 6mm 0 24 3mm 0 12 150mm 5 90 Non Ferrous 6mm 0 24 8 5mm 0 33 6mm 0 24 4mm 0 16 Ferrous 1 9mm 0 07 6 5mm 0 26 am mm 0 28 3mm 0 12 s Non Ferrous 6mm 0 24 8 5mm 0 33 ee 4mm 0 16 ee 6mm 0 24 8 5mm 0 33 am mm 0 28 4mm 0 16 Mini N eon Ferrous 1 9mm 0 07 6 5mm g e Heacraom 16mm 063 3mm 0 12 Mini NS 45 Ferrous 1 9mm 0 07 6 5mm 0 26 doom 18mm 071 amn 0 12 300mm 11 80 Whicheveris the greater www elcometer com 78 SCALE 0 5 continued Probe Design EN Convex Minimum Concave Minimum Minimum urface Diameter Surface Radius Headroom Sample Diameter TE Non Ferrous 6mm 0 24 8 5mm 0 33 k s a 4mm 0 16 REN Ga TT 6mm 0 24 8 5mm 0 33 Headroom 16mm 063 mm 0 16 ULTRA SCAN PROBES The Elcometer 456 Ultra Scan Probes have been sp
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6. Waterproof Ferrous 4mm 0 16 40mm 1 98 138mm 5 43 8mm 0 32 BNIE Ferrous 4mm 0 16 60mm 2 36 174mm 6 85 8mm 0 32 Non Ferrous 100mm 3 97 150mm 5 90 185mm 7 28 14mm 0 55 SCALE 3 Range 0 13mm 0 500mils Resolution 1um 0 2mm 10um 2 13mm 0 1mil O 100mils 1mil 100 500mils Accuracy 1 3 or 50um 1 3 or 2 0mils Probe Design AE Convex Minimum Concave Minimum Minimum urface Diameter Surface Radius Headroom Sample Diameter Straight Ferrous 15mm 0 59 40mm 1 57 102mm 4 02 14mm 0 55 PINIP Ferrous 15mm 0 59 45mm 1 77 184mm 7 24 14mm 0 55 Whichever is the greater TT www elcometer com SCALE 6 Range Ferrous 0 25mm 0 980mils Non Ferrous 0 30mm 0 1200mils Resolution 10um 0 2mm 100um 2 30mm 1mil 0 100mils 10mil 100 1200mils Accuracy 1 3 or 100um 1 3 or 4 0mils Brana pes Minimum Convex Minimum Concave Minimum Minimum 9 Surface Diameter Surface Radius Headroom Sample Diameter 1 11 11 51 51 2 Seet Ferrous 35mm 1 40 170mm 6 70 150mm 5 90 2 2 sq inch Non Ferrous Flat Surface Flat Surface 160mm 6 30 58mm 2 30 1 11 11 51 51 2 Ferrous 35mm 1 40 170mm 6 70 190mm 7 48 2x2 sq inch Non Ferrous Flat Surface Flat Surface 200mm 7 87 58mm 2 30 SCALE 0 5 Range 0 500um 0 20mils Resolution 0 1um 0 100um 10um 100
7. www elcometer com 48 e Template Tabs amp Graph Window There are currently 2 graphs within ElcoMaster 2 0 individuals and histogram Clicking a template tab displays the relevant graph inthe Graph Window L H SS M H K k gt When the Individuals Graph is displaying climate data additional tabs appear on the right hand side allowing the user to select a measurement to view from the following RH Relative Humidity Ts SurfaceTemperature Ta Air Temperature Td Dewpoint Temperature TA Delta T Ts Td Tdb Dry Bulb Temperature Twb Wetbulb Temperature SH Specific Humidity Right mouse click on the individuals graph allows users to selectthe x axis value between Date amp Time Relative Time seconds Reading Number Relative Time minutes Left clicking and dragging the mouse across the Individuals chart allows users to zoom in on a specific area ofthe graph The zoom can be reset by dm LH clicking onthe icon www elcometer com e Measurement Data Window The measurement data window provides the user with a range of information under 7 tabs Details Provides useful information about the measurement gauge serial number batch name date the batch was created date and time ofthe first and last reading etc Statistics Provides the user with a wide range of statisitical calculations mean minimum and maximum reading standard deviation 30 coefficient of variation relevant informati
8. 2 0 users can receive prompts when there is a gauge firmware update available for their model version When the Elcometer 456 is connected via USB to any computer with an internet connection and with ElcoMaster 2 0 installed ElcoMaster 2 0 highlights the availability of a firmware update identifies to the user the new features and guides the user through the gauge firmware update process Caution before upgrading your gauge firmware ensure that you have downloaded all inspection readings from the gauge For more information regarding ElcoMaster 2 0 see page 35 Downloading Data Bluetooth ST and USB Data output BST Elcometer 456 gauges have the ability to transfer data via USB BST to a computer or wirelessly via Bluetooth ST technology to PC s PDA ss or mobile phones which are Bluetooth enabled using ElcoMaster 2 0 or ElcoMaster Mobile Apps respectively Bluetooth data output can be switched on via Menu Bluetooth Enable Bluetooth For more information regarding ElcoMaster 2 0 see page 35 Downloading Data ElcoMaster 2 0 Data output BST Users can download data from any Elcometer gauge directly into ElcoMaster 2 0 by connecting the gauge to the PC and following the onscreen prompts 13 www elcometer com Once the data has been transferred to the computer the user can produce professional reports in seconds Data can also be transferred into programs such as Excel in a similar manner For more
9. Across the top of the software is a Menu button Action Tabs and an expand arrow Menu Button Action Tabs Expand Arrow Ex r 20 Advanced Mode 6 x nes a L m a Ca ETS alcometer ER Settings Download View Saved Reports Custom Report Design Report Design Collect Eu wa swsnwrnn R ft Pressing the Menu button opens up a drop down list of options e Help Provides Elcometer contact details and information about ElcoMaster 2 0 e Update Provides users with e the ability to update the ElcoMaster 2 0 software to the latest release connection to the internet is required for this function e the ability to upgrade the firmware of the Y Elcometer 224 Digital Surface Profile Gauge Model B amp T Elcometer 456 Digital Coating Thickness Gauge Model B S amp T Elcometer 130 Salt Contamination Meter Model S amp T www elcometer com 38 39 e Import Allows users to import a database from an earlier version of ElcoMaster version 1 x not applicable to the new Elcometer 130 e Exit Allows users to shut down the software The Action Tabs available depend on the operating mode in use as follows Excel Link Mode e Settings Allows users to adjust The language of ElcoMaster 2 0 The units of measurement by gauge type Customise the default reports to include a user logo or image together with footer information Adjust the normal distribution type for the histogram chart Alter the colour se
10. Calibration Accessories Formal quality systems such as those described in ISO 9000 require that gauges be properly controlled logged and in calibration Increasingly users are specifying that the readings taken by gauges are traceable to National Standards Three types of coating thickness standards are available from Elcometer Calibration Foils Coated Standards and Zero Test Plates Foil Sets Foil Values Part Number Scale Range D D um mils Un Certified Certified Scale 1 25 50 125 250 500 1 0 2 0 5 0 10 20 40 T99022255 1 T99022255 1C 0 1500um 0 60mils 1000 Scale 2 25 50 125 250 1 0 2 0 5 0 10 20 40 T99022255 2 T99022255 2C 0 5mm 0 200mils 500 1000 2000 3000 80 120 Scale 3 250 500 1000 2000 10 20 40 80 160 315 T99022255 3 T99022255 3C 0 13mm 0 500mils 4000 8000 Scale 6 1000 2000 5000 40 80 200 375 590 T99022255 6 T99022255 6C 0 30mm 0 1200mils 9500 15mm 25mm 980 Scale M3 12 5 25 50 125 250 0 5 1 0 2 0 5 0 10 20 T99022255 7 T199022255 7C 0 500um 0 20mils 500 Scale 2B 25 50 125 250 1 0 2 0 5 0 10 20 40 T99022255 8 T99022255 8C 0 5mm 0 200mils 500 1000 2000 2000 80 80 The Scale 2B foil sets are designed for the Elcometer 456 soft coating probe and have a larger foil surface area Individual foils are also available contact Elcometer or visit our website for more information Coated Thickness Standards
11. Method ST P Calibration Check T Reading outside Calibration T S Calibration Lock BST 67 www elcometer com General Icon F N FNF FNF O lt 4 Description Auto Repeat Mode Scan Mode Scan Mode with Hold Description Batch Type Normal Batch Type Counted Average Batch Type IMO PSPC Deleted Reading Tagged Description Bluetooth Not Connected Bluetooth Connected USB Connected Ferrous Probe on Ferrous Substrate Non Ferrous Probe on Non Ferrous Substrate Dual FNF Probe on Ferrous Substrate Dual FNF Probe on Non Ferrous Substrate Battery Life Indicator Replace Batteries User Selectable Feature Switched Off User Selectable Feature Switched On Beep Volume Setting www elcometer com Model Model ST ST ST ST Model ST ST BST EBST BST EBST EBST EBST EBST EBST EBST EBST 68 Error Codes Under certain conditions the gauge will display error messages These message are cleared by pressing any key The cause of the error should be corrected before proceeding 69 Message 1 Probe 2 Probe 3 Probe Probe Unsupported Probe Changed Unstable Reading Value Too Large Calibration Error Bluetooth PC Reply Error EEPROM Write Cause Action Probe to gauge communication failure Integral Gauges Contact Elcometer Separate Gauges Remove probe and refit If error persists contact Elcometer Corrupt data output fr
12. Method icon displayed is as required press the Select softkey and follow the on screen instructions e the user can amend the calibration method sep by selecting the appropriate method from tie within the Cal Cal Method menu and press Etes the Select softkey before selecting Calibrate from the Calibration menu 61 www elcometer com e to select the factory calibration press Cal Factory Calibration e The factory calibration returns the gauge to the calibration set up during manufacture and final test The factory calibration is a smooth surface calibration using factory reference probes e When the correct calibration method has been selected press Cal Calibrate and follow the on screen instructions e Taking multiple readings on each foil will increase the accuracy of the calibration Note Auto ISO SSPC PA2 Swedish and Australian cal methods where available can only be selected whilst in batching as memory is required Testing BST amp Validating ST Calibrations e The calibration of any Elcometer 456 B S or T gauge can be checked at any time without affecting any statistics or batch memory e By selecting Cal Test Calibration the user can check the calibration of the gauge by comparing the reading value displayed versus the measured foil or coated standard value ST e Pressing the Validate Softkey will update the date and time of the last calibration ST Each batch can have its own unique ca
13. ST Batch Edit Batch Clear Batch Review the readings statistics calibration batch information ST and agraph of the readings T Batch Review Batch e Delete a Batch ST or all batches T entirely from the gauge Batch Edit Batch Delete Batch Delete the last reading entirely or delete the reading but mark the reading as deleted in the batch memory ST Batch Deleted Reading Delete With Tag and Batch Deleted Reading Delete Without Tag respectively Creating anew batch T When using batching for the first time or when you wish to open a new batch press Batch New Batch The user can now Open the batch and take readings Batch New Batch Open Batch 1 Rename the batch before opening it via Batch New Batch Rename Batch 1 See Alpha numeric naming Batches amp Cal Memories on page 27 www elcometer com 26 Select the appropriate calibration method Batch New Batch Batch Calibration see Multiple calibration methods on page 18 Choose the type of batch normal counted average or IMO PSPC before opening it via Batch New Batch Batch Type see Batch Types on page 32 Set up specific batch limits via Batch New Batch Batch Limits see Limits on page 23 Set up a fixed batch size via Batch New Batch Fixed Batch Size see Fixed Batch Size on page 33 Once all the batch settings have been created press Batch New Batch Open Batch 1 where Batch 1 may now be a re named as required Alpha numeric naming batches amp calme
14. batch size batch however can be re opened and completed at a later date To continue a batch link press Batch Open Existing Batch and select the last batch in the link If the batch is full the gauge will prompt the user to open a new batch before continuing If the batch is partially complete the user can complete the batch before continuing to a new batch When downloading linked batches into ElcoMaster 2 0 the original batch name will be displayed Component A in the above example selecting this batch name will download all linked batches into ElcoMaster 2 0 at the same time For more information on downloading batches see page 44 Note Once a fixed batch size batch has been created and data has been stored into the memory the user cannot rename the batch name within the gauge The batch name can be amended using the ElcoMaster 2 0 software www elcometer com 34 d c 9 DOWNLOADING DATA USING ELCOMASTER 2 0 BST Measurements from the Elcometer 456 Models B S and T can be downloaded to a computer using the ElcoMaster 2 0 software supplied with Model S and T gauges downloadable from the Elcometer website for Model B gauges or the older versions of ElcoMaster This instruction book explains how users can download data using ElcoMaster 2 0 Open File Security Warning Do you want to run this file Name SetupElcoMaster2 exe Publisher Elcometer Limited Type Application From Z Ca
15. box and click Finish Alternatively click Finish and select the ViewAction Tab www elcometer com elcomeler Viewing Data in ElcoMaster 2 0 ES ElcoMaster 2 0 not only allows users to view and analyse data from a D wide range of Elcometer gauges but also allows users to manually input data as required This instruction book provides a brief summary of some of the features of ElcoMaster 2 0 however users should read the ElcoMaster 2 0 help file for a complete guide Data Tree Command Tabs Template Tabs EicoMaster 2 0 Standard Mode d North West Section 3 1 B Test Project jJ New Folder Wa New Profile Batch SS Batch3 LOTE New Dry Film Thickness Batch KLO2152 Batch 4 Batch 4 22 02 2012 14 34 24 22 02 2012 14 34 24 22 02 2012 14 34 28 Last Reading Date 22 02 2012 14 34 42 Rule Check Method None Live Reading Tab Measurement Data Window Graph Window www elcometer com 46 47 By selecting the View Action Tab users can instantly see their data The ViewAction Tab can be broken down into 6 distinct areas Data Tree Batches can be stored within folders in unique Project files By clicking on the Project filename users can then complete unique projecttags and batch tags as required Each batch of data Is identified by the type of inspection Climate Batch Surface Profile Batch Surface Cleanliness Batch Dry Film Thickness Batch Material Ultrasonic NDT
16. from the Elcometer 456 the user must first Connect the gauge by clicking the Connect Gauge 41 button on the Download action tab Film Thickness Hardness E papa d ickness of der fms L Gouges thet mesne herdness using the Persos test Appearance Enr Thickness i E Gauges that measure gloss haze shade opacity amp kal Gi Simgte t ssh FeO ker Gauges color BER want yto ichness Ultrasonic NOT Gauges Uttrasorec thickness gauges to determine the thickness rh teg per the pi Lol of a surface to cf variety of materiah Z e Climatic Testing Gauges that mespre climatic parameters that include Gauges that mesure the level of contaminants on a ae temperature amp relative humidity saface pner to application of the costing I auge Connect Wizard x Select Gauge Please select the gauge 5 Gauges that measure Rardiness using the Persos test Appearance Material Thickness I Gauges that mesure gloss haze shade opacity amp Gei Simple to sne hand held Ultrasonic Thicknes Gauges color KR wth the capebikty to measure mstenal theciness Ultrasonic NOT Gauges Surface Profile Ultrasonic thickness gauges to determine the thickness Gauges that measure the profile of surface to of variety of materials optimize the performance of the coating Surface Cleanliness I Gran pora iena EEN at inchude C eisen ethe sl lee hng Next gt nc avge Connect Wizard Select Gauge Ple
17. gauge is now connected and ElcoMaster 2 0 will return the user to the Download action tab and display the connected gauge The same gauge can be connected by more than one method Repeat the Connect Gauge and follow the onscreen prompts By clicking on the Edit button users can Delete the gauge from ElcoMaster 2 0 name the gauge by a more familiar identification Enter a User ID or set up the gauge power up display screen Change the Welcome screen See Changing the Welcome Screen on page 64 www elcometer com Downloading Data from the Elcometer 456 ST Once the gauge has been connected to ElcoMaster 2 0 see pages 41 43 switch on your gauge and click the Download from Gauge button for the relevant gauge and connection method SEE BE HS E The Download Wizard will now C mmm guide the user through the simple y H gt download readings process ElcoMaster 2 0 allows users to e download their gauge readings e Directly into ElcoMaster 2 0 e Directly into an Excel Spreadsheet bypassing ElcoMaster 2 0 e into a text file for use in other re software programs or e intoaCQATK XML file e Select he appropriate option Select or create a new project folder as required ElcoMaster _ Batch File users Users wishing to export directly into Excel will also be asked to select a single or multiple spreadsheet option Single all batches selected ml will be do
18. sealed package together with all the accompanying material and you will receive a full refund v 1 accept the agreement O1 do not accept the agreement Setup ElcoMaster 2 0 srn PER sas ElcoMaster 2 0 will automatically Where should ElcoMaster 2 0 be installed ke 2 S e e ct a d efa u It d e S ti n a ti O n Setup will install ElcoMaster 2 0 into the Following folder location for the softwa re to be To continue click Next IF you would like to select a different folder click Browse n sta e d x Click the Browse button to select an alternate file location Click Next gt to continue At least 16 3 MB of free disk space is required Setup ElcoMaster 2 0 GH Choose any additional tasks by wn Wich airal Cade oui be performed Kg selecting the appropriate check box and press Next gt to continue Select the additional tasks you would like Setup to perform while installing ElcoMaster 2 0 then click Next Additional icons V Create a desktop icon C Create a Quick Launch icon www elcometer com 36 Ready to Install Setup is now ready to begin installing ElcoMaster 2 0 on your computer Click Install to continue wath the installation or click Back iF you want to review or change any settings Destination location C Program FiesiEkometeriEkoMaster 2 0 Additional tasks Additional icons Create a desktop kon CT Setup ElcoMaste elcomet
19. to guide the user through each calibration method Calibrating the Elcometer 456 Model E Press the Cal softkey and follow the on screen instructions Lift Probe Replace Probe On Thick Foil Or Adjust amp Press Set Lift Probe Adjust amp Press Set h www elcometer com To calibrate the Elcometer 456 Model E on rough surfaces e Select two foil values one above the target dry film thickness value thick and one below thin e Follow the onscreen instructions e more than one reading can be taken on each foil value the average of the readings Is displayed screens c and g on page 60 e To calibrate the Elcometer 456 Model E on smooth surfaces e Select a foil value which is above the target dry film thickness value thick and the uncoated base substrate thin e When the gauge instructs the user to place the gauge onto the thin foil calibration step 2 place the probe on the uncoated base and adjust the thickness value to 0 0um mils To calibrate the Elcometer 456 Model E using the Factory calibration e Select either Menu Reset Metric Gauge or Menu Reset Imperial Gauge Taking multiple readings on each foil will increase the accuracy of the calibration Calibrating the Elcometer 456 BST e Press the Cal softkey to open the Calibration menu Cal Method Factory Calibration e As the Elcometer 456 Model B S and T have ER multiple calibration methods Test Calibration e if the Calibration
20. using the up and down soft keys The programmed limit values can be displayed on the reading screen via Display Statsitics Select Statistics and checking the appropriate radio button The maximum number of statistics that can be displayed on the reading screen atthe same time is 8 If a low limit has been set up the upper limit value cannot be lower than the pre set lower limit Individual limits can also be set up for each batch on Model T gauges For more information see Batching on page 26 Gauge Welcome Screen BST Users can adjust the start up screen on their Elcometer 456 gauges via the ElcoMaster 2 0 software see page 64 for more information www elcometer com 24 7 MEASUREMENT MODES ST The Elcometer 456 gauges have four measurement modes Standard Immediate Mode ST Where readings are taken rolling statistics calculated and displayed but individual values are not stored in the memory Scan Mode T Specifically designed for use with Elcometer 456 Ultra Scan Probes see page 79 when Scan Mode is selected the user can slide the Ultra Scan Probe over the entire surface area As the probe is lifted off the surface the average x lowest Lo and highest Hi coating thickness values are displayed When Batching each set of three readings can be shown on a Run Chart see page 17 and stored into memory Scan Mode with Hold T As above but allows the probe to be lifted off the surface for a max
21. 0mm TFT colour screen which clearly displays the reading The screen brightness can be adjusted manually EBST via Menu Setup Screen Settings Screen Brightness Manual or automatically BST using the gauge s ambient light sensor which can be switched on via Menu Setup Screen Settings Screen Brightness Auto Battery or USB Powered EBST Each gauge can be powered either using 2 x AA lithium alkaline or rechargeable batteries or by connecting the Elcometer 456 to your PC viaa USB cable Two year gauge warranty EBST The Elcometer 456 gauge is supplied with a 1 year warranty against manufacturing defects To extend this warranty to 2 years simply register your gauge via the elcometer com website Emergency light mode BST If all the lighting fails during an inspection in dark environments the gauge is fitted with an emergency light feature once selected Menu Emergency Light the display turns bright white To switch off this function either press and hold the Esc softkey or power off the gauge www elcometer com 12 Automatic rotating display BST Using the internal accelerometer the gauge will automatically rotate the display to allow you to easily read the thickness value in any orientation 0 90 180 amp 270 This function can be switched off by un checking Menu Setup Screen Settings Auto Display Rotation Gauge firmware updates BST Using Elcometer s free data management software ElcoMaster
22. 2 Lowest Reading 14 66 M Maintenance 82 Mean 14 Measurement Modes 25 Memory 23 Menu Structure 70 N NF T30 124 82 P Probe Connection 5 Scale Range 76 Technical Specification 76 R Reading taking a 7 Reading Display 11 Reading Rate 12 Rotating Display 12 Rough 2 Point Calibration Method 19 60 67 Run Chart 17 s Scale Ranges 76 Scan Mode 25 Setting Limits 23 Shims 81 Smooth Calibration Method 19 60 67 Software ElcoMaster 2 0 35 SSPC PA2 82 86 Standard Immediate Mode 25 SSPC PA2 Calibration Method 21 67 Standards Coated Thickness 81 Standards 81 Statistics 14 Swedish Calibration Method 21 63 Switching On Off 6 T Technical Specifications 75 Test Certificates 82 Time and Date 17 Two Point Calibration Method 19 60 67 Two Year Gauge Warranty 12 82 U Units Selecting 6 US Navy NSI 009 32 82 US Navy PPI 63101 000 82 W Welcome Screen 24 64 Weight 15 Wrist Harness Fitting 6 Z Zero Calibration Method 19 60 67 Zero Offset Calibration Method 19 60 67 Zero Test Plates 81 87 www elcometer com elcomeler www elcometer com ENGLAND USA ASIA amp THE FAR EAST JAPAN Elcometer Limited Elcometer Inc Elcometer Asia Pte Ltd Elcometer KK Edge Lane 1893 Rochester Industrial Drive 896 Dunearn Rd 7F Toranomon MT40 Bldg 5 13 1 Manchester M43 6BU Rochester Hills Michigan 48309 Sime Darby Centre 03 09 Toranomon Minato ku Tel 44 0 161 371 6000 Tel 1 248 650 0500 Singapore 589472 To
23. 4mm 0 16 PINIP Non Ferrous 10mm 0 39 50mm 1 97 180mm 7 09 4mm 0 16 l 16 i F Mode 4mm 0 16 Dual FNF i YES S 65mm 2 56 180mm 7 09 N Mode GE Whicheveris the greater www elcometer com 76 SCALE 1 continued RE ah D S Design Minimum Convex Minimum Concave Minimum Minimum 9 Surface Diameter Surface Radius Headroom Sample Diameter Ferrous 3mm 0 12 6 5mm 0 26 Yamma 4mm 0 16 MiniM5 Ferrous Sealed 3mm 0 12 6 5mm 0 26 irmos 4mm 0 16 Non Ferrous 10mm 0 39 8 5mm 0 33 Wisi E 4mm 0 16 SCALE 2 Range 0 5mm 0 200mils Resolution Tum 0 1mm 10um 1 5mm 0 1mil 0 50mils 1mil 5 200mils Accuracy 1 3 or 20um 1 3 or 1 0mil For higher resolution and accuracy on thin coatings Scale 2 ferrous probes can be switched to the Scale 1 mode measurement performance Probe Design ee Convex Minimum Concave Minimum Minimum urface Diameter Surface Radius Headroom Sample Diameter Straight Ferrous 4mm 0 16 25mm 0 98 89mm 3 50 8mm 0 32 Non Ferrous 100mm 3 97 150mm 5 90 88mm 3 46 14mm 0 55 Right Angle Ferrous 4mm 0 16 25mm 0 98 32mm 1 26 8mm 0 32 Armoured Ferrous 4mm 0 16 25mm 0 98 138mm 5 43 8mm 0 32 Telescopic Ferrous 4mm 0 16 25mm 0 98 36mm 1 42 8mm 0 32 Soft Coating Ferrous Flat Surface Flat Surface 89mm 3 50 8mm 0 32
24. Batch H E Go H Clicking the computer mouse s right button over a file orfolder provides the user with the following functions New Allows users to create a new Project create a new Folder import an Image import a PDF Document create a new batch type Cut Copy amp Paste Cut copy amp paste inspection files and folders into other files or folders within the data tree Delete rename amp move to Allows delete rename or move a file Combine amp Split Combine batches of the same type or split a batch into equal sizes or of equal time Archive amp Restore Archive and restore inspection data Print PDF Email amp Export Print generate a PDF or export to Excel or a tab separated textfile the selected batch report www elcometer com e Command Tabs There are 6 command tabs which are the key functions required by the user New Allows users to create anew Project create anew Folder import an Image l import a PDF edf txt Document Ch create a new batch type ol Move to Moves the selected items to a different folder or to a different page Print Prints areport of the selected items ar PDF Generates a PDF report of the selected items f Email Generates a PDF report of the selected items and attaches it to an email bad Export e Allows the user to export the selected items into Excel or as a text or CQATK XML file
25. EA JUIN MOT UODEUEN JO JUSIDIYe0D UOIjEIA9Q PIEPUEJS Buipesy 1s uBiH Buipesy 1seMo7 ues sBulpesy Jo sequinn SOTA OdSd IY SONSHE S Dags e6elsAy pejunoy IY Main D 199l9S Mal SONSHEIS 1e O SONSIEIS SOHSHEJS PEISS 1 Menu displayed is dependent on the probe connected 71 www elcometer com 17 GAUGE MENU STRUCTURES CONTINUED EBST Elcometer 456 Model B AMoyenbsy AMoyenbsy SO9IJON 2697 sju9 ed Igbo Nid 9igcU 2 390 UOHEIQIED Z4 snowe L snoue 1 90012 UO UAJMS qoid N SNOJ UON 4snoue 4IN ony 841d Uu9919S Bulu do uonejoy Aejds q ony jno uui U9919S ss uzyfg U9919S sBumn s u9919S je6a7 D IUO UONCWIOJU qO1d uoewozuj oneg jnoqy 4907 UO EIqIIeD HO olny ebney qoid sBun s u9919S aunjo d g BenBue7 SHUN dnyes JO O 490 UONEIQIE D uoneiql e9 1019 4 SE uoneiqileo 1 q de s4 WG LG wg L9 uo Le un eg un G 0G sfuipesy AI3 se eq udeio seg 9 sBuipe zi O slels pepoeles 9 sBuipe ui O AIUO s uipe y S91SNES 18819 Ae dsiq 44917 ASu Bi_ uud yesoy jnoqy dnjes Bulpesy ise aiaa nus poyan IED p SONSHEYS fy UlOd Z yBnoy YJOOWS 0197 POUISN IED anjeA X2pU 19 9 09 7 UOHEUEN JO JU8191809 UONEIA9Q piepue S Buipesy seuBIH Buipesy 1SeMo7 ues sBulpeey Jo JSQUNN SONSIEIS 19818S o6eJeAvy p unoo SONSIJEIS 19819S IY MSIA p9 99 8S Mel S91S1e
26. Gauge Auto Off radio button Selecting alanguage When the gauge Is switched on for the first time after dispatch from the Elcometer factory the display will show the language selection screen 1 Select your language using the 4 softkeys 2 Follow the on screen menus To access the language menu when in a foreign language 1 Switch the gauge OFF 2 Press and hold the left softkey and switch the gauge ON 3 Select your language using the bk softkeys The language can also be changed via Menu Setup Language Selecting units The Elcometer 456 can display readings in both metric and imperial measurement units microns millimetres mils or inches The appropriate measurement unit can be changed via Menu Setup Units Adjusting the beep volume Each time a measurement is taken the gauge will beep The beep volume can be adjusted and can even be switched off via Menu Setup Beep Volume www elcometer com 6 3 TAKING A READING 1 Hold the gauge integral or the probe by its sleeve separate gauge 2 To take a reading bring the probe down onto the surface whilst holding it perpendicular 3 For subsequent readings lift the probe off and then replace it onto the coated surface v DO Hold the probe by the probe sleeve Gently place the probe onto the surface Allow the sleeve to make contact with the surface to improve accuracy x DO NOT e Drag the probe over the coated surface e Bang the probe down hard onto the surfa
27. ITH ELCOMASTER 2 0 ST LL ElcoMaster 2 0 is now compatible with Cloud Computing e Create a Cloud account via a Cloud service provider e g Dropbox Google Drive Skydrive or your own cloud based FTP server e All approved users of the cloud account will have instant access to all inspection data in real time e Data can be accessed by authorised users via secure log in from any computer or mobile device anywhere in the world via Bluetooth USB WiFI or 3G 4G e Using the ElcoMaster instant messaging feature job instructions can be sent or stored in specific job files e Wherever you are in the world ElcoMaster Mobile allows you to instantly upload to the cloud via 3G 4G or WiFi 57 www elcometer com 12 GETTING THE MOST OUT OF ELCOMASTER 2 0 ElcoMaster has been designed to be a very intuitive method of developing professional reports it is however extremely versatile Here are just a few ways ElcoMaster can be used in the day to day activities of a coating professional 1 Gauge to PC to Excel 4 Upload to a cloud for real time 9 analysis anywhere Transferring inspection data straight Bins into Microsoft Excel via Bluetooth or T USB is simple and easy 2 Gauge to PC data transfer into Using ElcoMaster Mobile App you can ElcoMaster 2 0 upload inspection data photos notes and GPS coordinates direct to a Cloud wa aay account of your choice via 3G 4G or s Tm WiFi Z Ei Using Bl
28. Operating Instructions The New Elcometer 456 Coating Thickness Gauge AMMA CE Fe G Gauge Dimensions 141 x 73 x 37mm 5 55 x 2 87 x 1 46 Gauge Weight Integral 156g 5 5oz including batteries Separate 161g 5 68oz including batteries Applicable patents US6243 661 US5886522 US6762603 US7606671 GB2306009 GB2367135 GB2342450 DE10131827 Elcometer Limited 2012 2014 All rights reserved No part of this document may be reproduced transmitted transcribed stored in a retrieval system or otherwise or translated into any language in any form or by any means electronic mechanical magnetic optical manual or otherwise without the prior written permission of Elcometer Limited TMA 0489 Issue 09 www elcometer com CONTENTS Section ON O QO N gt GAUGE OVERVIEW AND BOX CONTENTS GETTING STARTED TAKING A READING CALIBRATING THE GAUGE THE DISPLAY rennes THE GAUGE FEATURES c sccsccsessesecsessessesucsucsesecsecsusscsscsucsucsessesucsussessesatsutatseeeseeees MEASUREMENT MODES ST BATCHING O uuu ERE e O eN E e DOWNLOADING DATA USING ELCOMASTER 2 0 BST ELCOMASTER MOBILE APPS ST CLOUD COMPUTING USING ELCOMASTER ST GETTING THE MOST OUT OF ELCOMASTER scssessessssecsessessesesessessesststssteeeeees CALIBRATING THE ELCOMETER 456 EBSTL CHANGING THE WELCOME SCREEN BST GAUGE FIRMWARE UPDATES BS GAUGE ICONS A ERROR CODES ERBSTL GAUGE MENU STRUCTURES ERRBSTL ABOUT IMO
29. PSPC IST GAUGE TECHNICAL SPECIEFICATIONS IERSTL PROBE TECHNICAL SPECIFICATIONS ERRSTL GAUGE amp PROBE ACCESSORIES ERRBSTL ADDITIONAL REFERENCE INFORMATION LEGAL NOTICES amp REGULATORY INFORMATION www elcometer com WELCOME Thank you for your purchase of this Elcometer 456 Coating Thickness Gauge Welcome to Elcometer Elcometer are world leaders in the design manufacture and supply of coatings inspection equipment Our products cover all aspects of coating inspection from development through application to post application inspection The Elcometer 456 Coating Thickness Gauge is a world beating product With the purchase of this gauge you now have access to the worldwide service and support network of Elcometer For more information visit www elcometer com ABOUT YOUR GAUGE The Elcometer 456 Coating Thickness Gauge is a handheld gauge for fast and accurate measurement of the thickness of coatings on metal substrates The gauge is available in four models Model E B S and T This manual describes the operation of all the Elcometer 456 models and indicates where necessary which specific model s the feature is available on in brackets after the feature All versions of the gauge feature an easy to use menu driven graphical interface which guides the user through tasks such as gauge configuration and calibration adjustment The gauge is available either with a built in integral probe or as a separate probe version A w
30. S Jor SOI SI E S gt t Menu displayed is dependent on the probe connected www elcometer com 72 17 GAUGE MENU STRUCTURES CONTINUED EBST Elcometer 456 Model E Setup Units Language Beep Volume Screen Settings Probe Switch On Screen Settings Screen Brightness Screen Timeout About Gauge Information Calibration Probe Information Contact Legal Legal Pressing the Cal Softkey Patents Legal Notices Regulatory starts the calibration process Regulatory F CE 13 www elcometer com 18 ABOUT IMO PSPC ST The Elcometer 456 is capable of displaying PSPC readings according to the 90 10 rule as defined in the International Maritime Organisation IMO requirements To pass the 90 10 rule At least 90 of all thickness measurements shall be greater than or equal to the NDFT value and None of the remaining measurements shall be below 0 9 x NDFT To PASS 90 10 At least 90 of all readings must 90 10 FAILED if Less than 90 of all readings are in be in this zone this zone NDFT AND OR 0 9 x NDFT COATING no readings DE d TS dE any readings must be in this are in this zone zone While you are taking readings with PSPC selected your gauge will advise you whether the readings are passing or failing the rule e When the PSPC statistics are in the passing state the reading value is white and the green LED flashes e
31. S91 S1 S 18819 Aejdsiq 44517 ASu Bi uudg 1999 ynoqy yoo en g Sul JOBS dnjas Hulpesy ise aieia nus ja DOUISIN IED eme _ 40 Z L u Siem OOOOOOOOOOOOOOOO u AIOWON IECH 18919 Bye UoHesqijeD ASIA u Asowayy 29 eweusy UOHEIQIIED S8L poy 189 S EIQIED 109197 AA Wiw pp ww yy peaes u AJOUSMN 29 OUT JOSHO 0197 Juloq Z yBnoy YJOOWS O197 poul l IED ydes5 yoyeg sBuipeoy UOljEULIOQUI UOUEIOUS uo ewoyu U7169 SOWSHEIS 49eg u2 eg Aen 184 SSEd OL OG OINI LAAN 001 06 LAGN lt ONJEA LAAN anjeA X pu 1 9 uuo5 3 HUTT SAoqV ISQUINN anjen HUTT YBIH HUI MOI8g ISQUNN ONJEA HWE MOT UODEUEA JO U8191J209 uoneIA9Q PIEPUEJS Buipesy s y H Buipesy 1Ss9mM07 URS sBulpeey Jo 18qunN SOTA OdSd IIV SOHSHE S J9 9S e6elsAy p unoo IY Wain payoeles Man sonslle s 18819 SONSHEIS SONSHE S 1o l s 70 t Menu displayed is dependent on www elcometer com the probe connected 17 GAUGE MENU STRUCTURES CONTINUED EBST Elcometer 456 Model S ueljessny USIPEMS vd OdSS Oe ony JOSHO 0197 juiod Z yBnoy YJOOWUS 0197 O O O O O O O O O poyan 189 OdSd ONI e6eisAy p unoo JewJoN d L yoleg POUJEN IPO age uoljeuqueo yeg gt XXXXXX a XXXXXX e XXXXXX 2 OIOO XXXXXX Aioyenbsy Nid eIqeuz 4907 UOHEIQIIED Z4 snowe4 4 snoa qoid UO UOIMS qoid NSnOUS
32. T 23 During the inspection process coatings can often have specified minimum and or maximum thickness values For example coatings that have been applied too thinly over a surface profile can lead to rust spots appearing on the peaks of the profile Similarly too thick a coating can also lead to premature coating failures Users can program upper and or lower warning limits into the Elcometer 456 gauge by selecting Menu Set Limits Set Upper or Menu Set Limits Set Lower To switch the limits on the user should ensure that the Enable Limits radio button is checked e When an Upper Limit has been set up and enabled the icon is displayed e When a Lower Limit has been set up and enabled the T icon is displayed e If both Upper and Lower limits have been set up and enabled then the two icons are displayed together as www elcometer com When the Elcometer 456 gauge takes a reading which is outside the set limits the following occurs The Red LED flashes The reading is displayed in red The alarm beeps 3 times The associated limit icon turns red In addition the number of readings above limit or below limit as applicable statistic is incremented In Batching the reading is tagged with either the high or low icon as appropriate For more information see Batching on page 26 To switch off a particular limit go to Menu Set Limits Set Upper or Menu Set Limits Set Lower and set the limit value to Off
33. When the PSPC statistics are in the percent fail state the reading value is white and both the red and green LEDs flash e When the PSPC statistics are in the reading fail state the reading value is red and the red LED flashes Note The default value for NDFT is 320um 12 6mils from PSPC for Ballast Water Tanks Note The 90 10 rule is not compatible with the counted average data collection method see Batching on page 26 and cannot be used when saving readings using this method www elcometer com 74 c 19 GAUGE TECHNICAL SPECIFICATIONS EBST Display Information 60mm 2 4 QVGA colour TFT display 320 x 240 pixels Battery Type 2 x AA dry cell batteries rechargeable batteries can also be used Battery Life 24 hours of continuous use at 1 reading per second Using default settings amp lithium batteries alkaline or rechargeable batteries may differ Gauge Dimensions Integral 141 x 73 x 37mm 5 55 x 2 87 x 1 46 DRE Separate 141 x 73 x 37mm 5 55 x 2 87 x 1 46 Gauge Weight Integral 156g 5 502 including supplied batteries Separate 161g 5 680z Operating Temperature 10 to 50 C 14 to 122 F 37mm 1 46 gt 73mm 2 87 SS S WW LE L 15 www elcometer com 20 PROBE TECHNICAL SPECIFICATIONS EBST Available in a number of designs and scale ranges all probes are supplied with an I Elcometer test certificate and a set of calibration foils appropriate to the scale ran
34. Whichever is the greater When calibrated using a sample of the uncoated base 79 www elcometer com 21 GAUGE amp PROBE ACCESSORIES EBST Probe Placement Jig An ideal accessory for measuring coatings not only on small or complex components but also when the highest levels of repeatability and accuracy are required Each Probe Placement Jig is supplied with a probe housing to suit Scale 1 or Scale 2 Straight Probes and a component holder Additional accessories are also available Description Part Number Part Number Probe Placement Jig T95012880 Dual FNF Probe Housing Adaptor 195015961 Component Hand Vice T95013028 Mini Probe Housing Adaptor T95016896 Cable Release Assembly T95012888 Jumbo and V Probe Adaptors Jumbo and V Probe Adaptors when attached to any Elcometer 456 Scale 1 or Scale 2 straight probe improve measurement accuracy and repeatability onflat and curved surfaces Description Part Number F and N Probes Dual FNF Probes Jumbo Adaptor T9997766 T99913225 V Probe Adaptor T9997381 T99913133 Gauge Accessories Description Part Number Separate Gauges Integral Gauges Protective Case T99923369 T45621820 Plastic Transit Case T45623465 T45623466 Benchtop Inspection Stand T45622371 Self Adhesive Screen Protectors x10 T99922341 T99922341 USB Bluetooth Adaptor for Pc s without Bluetooth 199924797 199924797 USB Cable T99921325 T99921325 www elcometer com 80
35. ading Coefficient of Variation Elcometer Index Value EIV NDFT Value Nominal Dry Film Thickness Percentage of readings greater than or equal to the NDFT Value Percentage of readings between 0 9 x NDFT and the NDFT value 90 10 Rule Pass 90 10 Rule Fail 90 of readings are greater than the NDFT value 90 10 Rule Fail At least one measurement is below 0 9 x NDFT If a number between 1 and 10 is displayed insufficient measurements have been taken to be statistically valid Counted Average when not in Batching High and Low Limit Set Low Limit Set High Limit Set Number of readings above Limit Number of readings below Limit www elcometer com 16 GAUGE ICONS amp ERROR CODES EBST Model BST BST BST BST BST BST BST ST ST ST ST ST ST BST ST ST ST ST ST 66 c Measurement Modes A amp F A N 9 B Icon Description Model T Low Limit Set Reading outside Low Limit oT High Limit Set Reading outside High Limit ST T Low amp High Limit Set Reading outside Low Limit ST Low amp High Limit Set Reading outside High Limit ST Calibration Icon Description Model Zero Calibration Method BST Smooth Surface Calibration Method BST Rough 2 Point Calibration Method EBST Zero Offset Calibration Method ST Auto Calibration Method ST ISO 19840 Calibration Method ST SSPC PA2 Calibration Method ST Swedish Standards Calibration Method ST AS Australian Standards Calibration
36. ading is within limits or no limits have been set and red if outside set limits When in Scan Mode T see Measurement Modes on page 25 the Analogue Bar Graph is displayed on screen whilst scanning This is replaced by the Run Chart when the scan is completed The highest and lowest reading for each B scan is displayed on the run chart above and below the average value together with either eler a white or red vertical line white if within set e limits and red if outside set limits 197 The highest average and lowest reading 171 values for the last scan are also displayed under the run chart y Users can choose to show Readings amp Selected Stats ST see On Screen Statistics on page 14 Readings amp Run Chart ST Readings amp Bar Graph BST see Analogue Bar Graph on page 16 or Readings Only BST Readings amp Run Chart is only available when in Batching it is not available in Standard Immediate Mode Time and date ST Once the appropriate time and date has been set Menu Setup Time and Date the user can display the time and date at the top of the Elcometer 456 display via Menu Setup Time and Date Display Time and Date 17 www elcometer com e The time format can be setto either the 12 hour or 24 hour clock via Menu Setup Time and Date Set Format Set Time Format e The date format can be set to either dd mm yyyy mm dd yyyy or yyyy mm dd via Menu Setup Time and Date Set Format Set Date Format
37. alibration Lock e Enter the four digit PIN Code K Should the user forget or loose the PIN code the PIN can be disabled via ElcoMaster 2 0 Using the USB cable simply connect the gauge to a PC with ElcoMaster 2 0 Version 2 0 34 or higher installed and select Edit Clear Calibration PIN The softkey will appear when the X changes to a number 63 www elcometer com 14 CHANGING THE WELCOME SCREEN BST Each time the Elcometer 456 gauge is switched on the Elcometer logo is displayed Users can add their own logo image or identification details as required via ElcoMaster 2 0 ome EE ES EES Once the gauge has been connected LEE Tara ER oes to ElcoMaster 2 0 see pages 41 43 r Re to adda user welcome screen i e Switch on your gauge Select the Download Action Tab Click the Edit button on the right hand side of the appropriate gauge Select Change Welcome Screen from the drop down menu select the required image and or add user specific text and press Next gt Select Stretch Image or Centre Image as required and press Next gt Select the appropriate connection method and press Next gt ElcoMaster 2 0 will now download the selected image into the gauge This may take some time www elcometer com 64 15 GAUGE FIRMWARE UPDATES BST Each time the Elcometer 456 gauge is connected to ElcoMaster 2 0 see pages 41 43 if the computer h
38. any interference including interference that may cause undesired operation of the device 83 www elcometer com 23 LEGAL NOTICES amp REGULATORY INFORMATION continued Under Industry Canada regulations this radio transmitter may only operate using an antenna of a type and maximum or lesser gain approved for the transmitter by Industry Canada To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication This Class B digital apparatus complies with Canadian ICES 003 elcometer is a registered trademark of Elcometer Limited Edge Lane Manchester M43 6BU United Kingdom 3 Bluetooth are trademarks owned by Bluetooth SIG Inc and licensed to Elcometer Limited Elcometer 456 Models S amp T Made for iPhone 5S iPhone 5C iPhone 5 iPhone 4S iPhone 4 iPad 4th generation iPad mini iPad 2 and iPod touch 4th and 5th generation Made for iPod Made for iPhone and Made for iPad mean that an electronic accessory has been designed to connect specifically to iPod iPhone or iPad respectively and has been certified by the developer to meet Apple performance standards Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards Please note that the use of this accessory with iPod iPhone or iPad may affect wireless
39. aps photographs or diagrams 55 www elcometer com ANDROID APP ON G eaa pig palin I ER running Android 2 1 or above To install Google play download using the Google Play Store app and follow the on screen instructions PEN Made for iPhone 5S iPhone 5C iPhone 5 iPhone 4S iPhone 4 iPad 4th generation Ki Welsch pad mini iPad 2 and iPod touch 4th and 5th generation To install download via the App Store and follow the on screen instructions Connecting via Bluetooth to a Mobile Device To use ElcoMaster Mobile Apps the Elcometer 456 gauge must be paired with mobile device via Bluetooth k Switch on the Elcometer 456 and ensure that Bluetooth is enabled via Menu Bluetooth Enable Bluetooth Return the gauge to the main reading screen before continuing Switch on the mobile device and enable Bluetooth usually via Settings refer to the operating instructions for the mobile device The mobile device will search for and list all Elcometer 456 gauges with Bluetooth enabled Each gauge is identified as E 456 4 followed by the serial number Select the Elcometer 456 gauge required The mobile device now will attempt to Dar with the selected gauge A Bluetooth pairing request will appear on both the mobile device and gauge Accept the pairing request on both The mobile device and Elcometer 456 gauge are now paired www elcometer com 56 C 11 CLOUD COMPUTING W
40. as access to the internet ElcoMaster 2 0 automatically checks to see if there are any gauge firmware updates for the connected gauge ElcoMaster 2 0 will inform the user when there are any firmware updates available P for the connected gauge by displaying the Update Gauge button Please note that users can update the gauge firmware via a USB connection only Clicking the Update Gauge button will waste display a list of the Fixes in all the cd gg E updates that have been released since B ge mature photos sp engste Air 8 the gauge s la st up g ra de e Press Next gt to continue Warning updating the gauge firmware will result in all readings batches statistics and calibrations being deleted The gauge will also be returned to the factory default settings Press Next gt to commence as t ts downloading the latest firmware to the Elcometer 456 Warning Do not switch off the computer or disconnect the gauge during the gauge upgrade F Cancel Typical firmware updates include gauge enhancements amendments language updates etc Users cannot upgrade a Model B to a Model S for example nor can a ferrous gauge be upgraded to a dual ferrous non ferrous gauge 65 www elcometer com ES NDF T B SN oo 90 10 4 90 10 24 UE ib dle Description Number of Readings Mean average Standard Deviation Highest Reading Lowest Re
41. ase select t Eicometer 456 3 S A versatile gauge for the measurement of wide range ef coatings on metal substrates Elcometer 355 Simple versatile ES be lt wng zt lt jacked cost cutting Clicking Connect Gauge starts the ElcoMaster 2 0 Gauge Connect Wizard The ElcoMaster 2 0 data management software allows users to download readings from a wide range of Elcometer inspection gauges Measurements such as surface profile surface cleanliness temperature dewpoint delta T gloss material thickness and dry film thickness can all be downloaded stored and reported using the ElcoMaster 2 0 software These instructions will inform the user how to download data from an Elcometer 456 coating thickness gauge All appropriate Elcometer gauges can be downloaded in a similar way e Select the Dry Film Thickness tab and press Next gt ElcoMaster 2 0 supports the new Elcometer 456 identified in the software as Elcometer 456 4 and the Elcometer 456 Mk 3 Elcometer 456 3 e Select the Elcometer 456 4 tab and press Next gt www elcometer com www elcometer com e Select the appropriate connection method for the gauge Elcometer 456 gauges come supplied with Bluetooth Models S amp T and USB Models B S amp T data output Users can purchase a USB Bluetooth Adaptor from Elcometer Part number T99924797 which will provide a Bluetooth solution to computers w
42. atch as an IMO PSPC batch for further analysis in the ElcoMaster 2 0 data management software For more information on the IMO PSPC see page 74 For more information on ElcoMaster 2 0 see page 35 Fixed Batch Size T When creating a new batch by selecting Batch New Batch and checking the Fixed Batch Size radio button users can pre define the number of readings that are to be stored into the batch between 1 and 255 using the up and down arrow softkeys Once the batch has been opened and readings are being taken the Elcometer 456 will notify the user when the fixed batch size is complete and ask if another batch is to be opened If the user selects No then the gauge closes the batch and exits batching returning the gauge to the Standard Immediate mode 33 www elcometer com If the user selects Yes then the gauge automatically e Appendsa _1 tothe original batch name e Opens anew batch copying all the batch setup and calibration information e The new batch is named as the original batch witha 2 Forexample e Afixed batch is created and named Component A e When the batch is full a new fixed batch Component 2 is created e ComponentA becomes ComponentA_ 1 Appending the batch name in this way allows the user to quickly identify or link similar batches together Once a fixed batch size batch has been filled no additional readings can be added to that batch a partially completed fixed
43. atch labels apply to a specific batch Both project and batch labels are fully user definable however examples of project and batch labels are listed below ProjectLabel Examples Client name Structure name Structure location Batch Label Examples Inspector name shift number area under consideration struttnumber etc Photos Photographs of the area under inspection specific defects etc can be attached to the measurement batch simply by clicking the icon within the Photos tab Descriptions or comments can be added below each image added Double clicking on any photo opens up a view window allowing the user to copy the photo to clipboard for pasting in another program or save the photograph to another file Details Statistics HIE Photos Kee Image A 7 3 tif 14 tif Image Description 75 micon profile added and primer Description Flash rust observed on Column 1C acceptabl Data photographs labels etc added within the measurement window tabs is automatically included on any reports exports pdf and emails generated www elcometer com e Live Gauge Readings BST ElcoMaster 2 0 allows users to transfer data from a gauge as the Y readings are taken to be stored in a batch within ElcoMaster 2 0 Live gauge readings can be recorded via Bluetooth ST or USB BST connections Once the gauge has been connected EEE E END E _ to ElcoMaster 2 0 see pages 41 43 Deenen EE
44. ce e Allow the probe to hover over the surface as this could result in a false reading 7 www elcometer com 4 CALIBRATING THE GAUGE Calibration adjustment is the process of setting the gauge to known values of thickness to ensure accuracy on different substrate types shapes and surface finishes The calibration of the gauge can be adjusted using several different methods for use in accordance with National and International Standards and the calibration adjustment method chosen depends on the condition ofthe substrate to be measured 1 Press the Cal softkey 2 For alternative calibration methods select Cal Cal Method 3 Select Calibrate and follow the on screen Instructions 4 When prompted place the probe on the centre of the foil s or on the uncoated metal substrate Foils can also be stacked to increase the thickness value The calibration method is indicated on the screen by a symbol see Multiple Calibration Methods on page 18 Not all calibration methods are available for all gauge types For a comprehensive guide to each calibration method and the calibration adjustment process see Multiple Calibration Methods on page 18 When using an FNF probe it must be calibrated in both the ferrous mode and in the non ferrous mode to ensure accuracy of reading When using an Ultra Scan probe in Scan Mode or Auto Repeat Mode see Measurement Modes on page 25 it must be calibrated using either the Smooth or Rough 2 Po
45. ec Completing the ElcoMaster 2 0 Setup Wizard Setup has finished installing ElcoMaster 2 0 o wher T application may be launched by selecting ithe kere icons Click Finish to exit Setup Z Launch EkoMaster Ch La a sl alcomate Settings Download View Saved Reports O oo Pere E amb ee Import EkoMast Dat Do wish to import your q EkoMaster 1 x d to ElooMaster 2 E w Jk o D EET 37 The ElcoMaster 2 0 wizard now provides a list of the settings that have been selected Click Install to undertake the installation or e Back to review or alter any settings ElcoMaster 2 0 will now install Press Finish to exit Setup Upgrading data from older version of ElcoMaster ElcoMaster 2 0 is fitted with an internal database upgrade facility which will automatically check to see if there are any Original ElcoMaster database files and ask if the user would like to upgrade the data to the new ElcoMaster 2 0 format Upgrading can occur at any time by selecting Menu Import Import ElcoMaster 1 x Data and selecting the relevant database file www elcometer com The ElcoMaster 2 0 Software ElcoMaster 2 0 is a simple yet powerful data TE EE software solution that has been designed to allow users to generate professional reports in seconds with the minimum offuss It has three operating modes Excel Link Standard and Advanced Mode ElcoMaster is setto Standard Mode on first install
46. ecifically designed for use with the Scan and Auto Repeat Modes on Elcometer 456 Model T separate gauges see Measurement Modes on page 25 They are supplied with a highly durable snap on user replaceable probe cap allowing users to take individual readings or rapidly scan large surface areas without damaging the probe or the coating They can also be used in Standard Mode with or without the probe end cap fitted when connected to any Elcometer 456 separate gauge The cap must be fitted when used in Scan or Auto Repeat Mode Use in these modes without the cap will invalidate the probe warranty Probe End Cap Fitted Without Probe End Cap Range 100 1000um 4 40mils 0 1500um 0 60mils Resolution um 0 1mil um 0 1mil Accuracy 3 or 2 5um 0 1mil 1 3 or 2 5um 0 1 mil Probe End Cap Fitted Without Probe End Cap ESCHER Ge See e WE Sanco Ae Ultra Scan Ferrous 89mm 3 50 15mm 0 59 85mm 3 35 4mm 0 16 Ultra Scan Dual FNF 89mm 3 50 15mm 0 59 Bamm 348 N Modo enim 0 240 Ultra Scan probe end caps wear over time and the gauge will inform the user during the calibration procedure if the cap needs replacing When tested using smooth surfaces probe end caps have been scanned in excess of 50km 30 miles Replacement caps are available to purchase from Elcometer or your local supplier Description Part Number Replacement Ultra Scan Probe End Caps 3 per pack T456C23956
47. ed gauge and when ready display the gauge information within the Live Readings window Once connected green arrows will flash around the first reading circle to measure When a measurement is taken the reading circle will change to show the measured value and the green arrows will move to the next reading a The gauge must be connected to ElcoMaster 2 0 before it will appear in the list see pages 41 43 The reading circle will be green if the measurement is within set limits and red if outside limits www elcometer com 54 10 ELCOMASTER MOBILE APPS ST Ideal when out in the field or on site live readings can be stored directly onto a mobile device and saved into batches Inspection data can be transferred from mobile to PC for further analysis and reporting ElcoMaster Mobile Apps features include e Store live readings directly on to a mobile device and save into batches e Download batches straight to a mobile device allowing data analysis immediately on site e Transfer inspection data to PC for further analysis and reporting e Analyse data via sequential readings statistics charts amp histograms or on images e Download collection images created using the Design Collect function within ElcoMaster 2 0 to indicate where and in which order readings should be taken e Take photographs and add them to batch readings at the click of a button e Map readings onto m
48. edure Model B S amp T 61 Certificates 82 Lock 22 63 67 Memories 21 27 Methods 18 60 Testing 62 Validating 62 Warning 22 65 Certification 82 Character Size 11 Coated Thickness Standards 81 Coefficient of Variation 14 66 Counted Average 14 32 D Data Collection Methods 25 Date and Time 17 Delete Readings 26 66 Dimensions 75 DIN 50981 82 DIN 50984 82 Display 9 Brightness 12 Reading Size 11 Rotating 15 Specification 75 www elcometer com Downloading Data via Bluetooth 13 35 44 via ElcoMaster 2 0 13 35 44 via USB 13 35 44 E ECCA T1 82 ElcoMaster 2 0 35 Elcometer Index Value EIV 15 66 Emergency Light Mode 12 EN 13523 1 82 Error Codes 69 F Factory Calibration 20 61 Firmware Updates 13 65 Fixed Batch Size 33 Foil Sets 81 G Gauge About 3 Accessories 80 Error Codes 69 Features 12 Firmware Updates 13 65 Icons 66 Maintenance 82 Memory 23 Menu Structures 70 Overview 4 Technical Specifications 75 Warranty 12 82 Welcome Screen 24 64 H High Limit 15 66 67 Highest Reading 14 66 l Icons 66 Immediate Standard Mode 25 IMO MSC 215 82 82 IMO MSC 244 83 82 IMO PSPC About 15 74 Batch Type 33 67 www elcometer com ISO 1461 82 ISO 19840 82 ISO 2063 82 ISO 2360 82 ISO 2808 6A 82 ISO 2808 6B 82 ISO 2808 7C 82 ISO 2808 7D 82 ISO 2808 12 82 ISO Calibration Method 21 67 L Language Selection 6 12 Limits 15 23 66 67 Live Gauge Readings 5
49. eg XXXXXX XXXXXX XXXXXX XXXXXX Moyenbey Nid 2Iqeuz 4907 UOHEIQIIED PIOH UHAA SPON UE9S pol UE9S pon e d y on poN PIEPUEYS pol lu uu inse A g3snou 3j L4snoue4 eqoid UO YAMS qoid N SN0O1J19 4 UON 4 SNOIJS 4 AN Oo 9q01d u9919S Bulu do uonejoy Aeldsig o nv NOSUWII UBBJOS ss uzyug U9819S sBun s u9919S eq pue eu Ae dsiq JEWIO4 39S og 19S aUUIL lge ayeq pue au O Bel Inou 3918A O Bel UM 318d Bulpeey pelsjeq LAGN S J8MO07 9S Jaddn ies spw ajqeus spur u9 eq yore 979180 uo eg Eat yojeg eueusy yore up 9ZIS u9 Eg p x qd syw u9 eg d L yoleg UOHeIQIED uo eq L yoyeg weu y L u9Jegu do yojeg MON Moyenbey SO9IJON 2697 syuojed je6e7 je6e7 J98 U09 uol guuojJu 9004 uoneuoqu 86nes jnoqy IV XXXXXX 2p09 u loo nig XXXXXX qI uoojenig O yjoojen g lqeug u jool nig 14GN19S J8MO7 98S Joddfn ies syw 8 qeuT SHUN 195 4907 UOHeIQIED Ho oinyebney pollu ui inse J eqold s6um s u9919S uun joA d g 9 eq pue owl ebenbue7 spun dnjes y9 uO UONEIQIIET UOHEIGIED S L 4907 UOHEIQIIED uol j iqi e Auojoe4 C AIOUSN 29 Z MOU SN 129 L Aowuan 29 age uoneiqileO Buipe i pelejeq u9 Eg A IA UE doo u9 eg WPF Bulyoyeg 7 y9 eg Bunsixy u do yojeg MON 13 ows yojyeq See udeiS uoleg udeiuo seg 9 sBuipe i yeyo uny 9 sB6ulpe zi sje s pepees 9 s6Buipe x luo sBuipesy
50. emory Likewise the average of readings 4 6 are stored as the second measurement in the memory etc The individual readings within the counted average 1 2 3 4 5 6 etc are not saved Press Batch New Batch Batch Type and then select Counted Average The batch type can only be changed when creating a new batch www elcometer com 32 The Elcometer 456 then asks the user to set the counted average value Using the up and down arrow softkeys set the counted average from 2 99 and press the Ok softkey This returns the user to the previous screen Press the Back softkey to continue setting up the new batch as required before opening the new batch If Statistics are displayed whilst measuring using the counted average function CAF when taking the readings used to calculate the CAF measurement the gauge will display the rolling statistical calculations of the individual readings until all the readings that go Into calculating the CAF measurement are taken At this point the statistics then display the values ofthe stored CAF measurements IMO PSPC If you are inspecting coating thickness according to the International Maritime Organisations Performance Standard for Protective Coating selecting the IMO PSPC batch type and then subsequently opening the batch the gauge automatically e Asks the user to confirm the NDFT nominal dry film thickness value e Sets the statistics to display the relevant IMO PSPC values e Identifies the b
51. epresenting different values statistics as follows Highest reading in the batch Hi Lowest reading in the batch Lo Os R Batch Information for batches of more than one reading Calibration Information Mean of readings in the batch x Readings for batches of more than one reading High limit for the batch when enabled 9 Low limit for the batch when enabled The readings are displayed as white or red vertical bars white if a reading is within limits or no limits have been set and red if outside set limits lf there are more readings in the batch than can be displayed on a single screen multiple readings will be combined into one bar Should a single reading within the combined bar be outside the enabled limits the whole bar will be red Pressing the Zoom softkey allows each individual reading to be displayed thereby R AUTRES showing the individual readings outside the limits When zoomed in the graph will always display the first 25 readings Pressing the softkey will display the last 25 readings taken Subsequent presses ofthe softkey will scroll backwards pressing the softkey will scroll forwards through the readings 25 readings at a time Pressing the Zoom softkey returns to the original overview graph of all readings in the batch To return the gauge to the Batch Review menu press the Back softkey 300 E G CA el
52. er foil value if using Rough 2 point the gauge reading alarm sounds a triple beep and the Calibration Check icon located above the units symbol turns red This feature does not amend or tag any reading it is a real time warning feature only Calibration lock BST To avoid accidental amendments to the calibration settings switching on the Cal Calibration Lock feature locks the user from undertaking any changes to the calibration without first un checking the Cal Calibration Lock feature When the Calibration Lock is enabled users can still test the calibration via Cal Test Calibration but will be unable to validate or re calibrate the gauge The calibration can also be locked using a PIN Code se 3 page 63 for more information www elcometer com 22 Gauge Memory BST The Elcometer 456 versions are supplied with a varying level of memory Model E No memory Model B The Model B gauge s rolling statistics provides accurate statistical values for all measurements taken since the statistics were last cleared Display Clear Statistics The last 5 readings however can be displayed by pressing the Data softkey Model S 1 500 readings can be stored into the gauge s memory Model T A total of 150 000 readings can be stored into the gauges memory either in a single batch or in up to 2 000 batches see Batching on page 26 Each batch can be individually named and can have its own unique calibration Limits S
53. face Cleanliness S ES ES ES 4 4 E oe Add the required image to collect R readings against EE Specify the number of readings to be collected Enterrelevant Limits Request a prompt to begin the next set ofreadings or begin automatically Choose to create a new batch for each set of readings or create a single batch with multiple reading sets e Click Finish to begin the design To design the collect image sequence simply click and hold each reading circle in turn drag onto the image where readings are to be taken and adjust the size accordingly Once complete click Save and click the A button in the top right to close the design window To use Design Collect switch ElcoMaster 2 0 to Advanced Mode by clicking on the Expand Arrow and selecting Start Advanced Mode 53 www elcometer com elcomeler mms Using a Collect Design Z Er e Selectthe View tab ba e Select a folder or project and click the New button e Move the cursor to relevant batch type an additional window will appear select the required Collect Design E5 A new batch will be created Unlike standard batches it will have an additional tab with the same name as the Collect Design click on this to show your design To begin collection e Click on Connect Gauge in the Live Readings window e Selecta gauge from the list e Select the relevant connection method ElcoMaster 2 0 will link the select
54. for comparison instead ofstandard deviation o www elcometer com 14 15 Symbol icon EIV NDFT IMO PSPC gt N 04 00 90 10 P d IP d Model BST ST ST ST ST ST ST ST ST ST ST Description Elcometer index value Used to assess a coating s overall quality Ideal for use in the automotive refinishing industry USApatentnumber US7606671 Nominal dry film thickness The target or specified dry film coating thickness value International Maritime Organisations Performance Standard for Protective Coatings clearly defines the acceptance criteria for a coating The Elcometer 456 can be quickly set up to display these parameters The percentage of readings greater than or equal to the Nominal Dry Film Thickness Value The percentage of readings between 0 9 x NDFT and the NDFT Displays either pass Y or fail X To pass the IMO PSPC 90 10 rule At least 90 of all dry film thickness readings shall be greater than or equal to the NDF T value and none of the remaining measurements shall be below 0 9x NDFT If all the measurements taken at any point are greater than 0 9 x NDFT but less than 90 of the readings are greater than or equal to the NDFT were the inspection to stop then the IMO PSPC condition would be a fail Statistically however were more measurements to be taken which were all greater than or equal to the NDFT then there would come a time when the IMO PSPC condition retu
55. ge Ferrous probes measure non magnetic coatings on ferro magnetic substrates Non ferrous probes measure non conductive coatings on non ferrous metal substrates Dual FNF probes measure both ferrous and non ferrous applications with automatic substrate detection Minimum Substrate Thickness Ferrous Non Ferrous 0 3mm 12mils 0 1mm 4mils Maximum Operating Ferrous 150 C 300 F Temperature Non Ferrous 80 C 176 F limited duty cycle PINIP 80 C 176 F PINIP High Temp 250 C 480 F 10 to 60 C 14 to 140 F Storage Temperature SCALE 1 Range 0 1500um 0 60mils Resolution 0 1m 0 100um 1pm 100 1500um 0 01mil 0 Smils 0 1mil 5 6Omils Accuracy 1 3 or 2 5um 1 3 or 0 1mil Poke Dedan Minimum Convex Minimum Concave Minimum Minimum 9 Surface Diameter Surface Radius Headroom Sample Diameter Ferrous 4mm 0 16 25mm 0 98 85mm 3 35 4mm 0 16 Ferrous Sealed 4mm 0 16 25mm 0 98 85mm 3 35 4mm 0 16 Straight ee Non Ferrous 10mm 0 39 40mm 0 39 85mm 3 35 4mm 0 16 Dual FNF N Mode omn Goa 2 50 039 BEE o eMM 02 Ferrous 4mm 0 16 25mm 0 98 28mm 1 10 4mm 0 16 Right Angle Non Ferrous 10mm 0 39 14mm 0 55 28mm 1 10 4mm 0 16 Dual FNF N Mode emm a 125mm 0 49 SSma tS ZE Anodiser Non Ferrous 10mm 1 38 14mm 0 55 100mm 3 94 4mm 0 16 Ferrous 4mm 0 16 60mm 2 36 170mm 6 69
56. i switch on your gauge and click the Live Readings button on the View Action Tab e Select the appropriate batch or create a new batch for the e RE Ss readings to be recorded into ElcoMaster 2 0 will now open up the Live Readings display and ask the user to Connect Gauge e Click on the Connect Gauge e Selecta gauge from the list e Select the relevant connection E method if more than one connection method has been set up see pages 41 43 e Cute TO V 14 0 E sss ElcoMaster 2 0 will then link with u the selected gauge and when ready display the gauge information within the Live Readings window e At any time the user can select a different batch to change where the nextreading is taken e Clickthe 9 disconnect button or switch ofthe gauge to disconnect www elcometer com 52 e Design Collect The Design Collect function allows users to set up a collection template to guide Inspectors where and in which order readings should be taken This image can be used as a collection guide in ElcoMaster 2 07 or transferred to an Android mobile phone or tablet using ElcoMaster forAndroidTM see pages 55 56 ef EE FA e Click on the Design Collect tab and ras select an existing template or click New Design When creating a new design you will be asked to Enteraname and description Select the Batch Type Profile Material Thickness DFT or Sur
57. ibration Methods ST In addition to the standard calibration methods described on pages 16 18 the Elcometer 456 has a four pre defined calibration methods which follow relevant standards These pre defined calibration methods not only define the calibration routine to be used but also set up the data collection method as defined by the appropriate standard For this reason pre defined calibration methods can only be selected whilst the gauge is in batching mode For more information on batching or data collection methods see Batching on page 26 www elcometer com 20 Method Description Icon Model ISO Sets the calibration method to Zero Offset and ST sets the Counted Average to 5 in accordance with ISO19840 SSPC PA2 Sets the calibration method to Rough 2 Point and ST sets the Counted Average to 3 in accordance with SSPC PA2 Swedish Sets the calibration method to Rough 2 Point and us ST sets the Counted Average to 5 in accordance with Swedish standards Australian Sets the calibration method to Zero Offset and ST sets the Counted Average to 5 in accordance with AS standards For more information on how to calibrate the gauge see Calibrating the Elcometer 456 on page 60 User programmable calibration memories T 21 The Elcometer 456 Model T allows users to store into memory up to three calibrations Once a calibration memory has been saved the user can select the calibration memory without the
58. ide range of probes is available to suit requirements CONVENTIONS IN THESE INSTRUCTIONS The Elcometer 456 is operated using a simple menu structure which helps you get the most from your gauge As an example the Languages option is located within Setup which is under the Menu softkey and is shown in these instructions as Menu Setup Language 3 www elcometer com 1 GAUGE OVERVIEW AND BOX CONTENTS Gauge Overview LED Indicators Red left Green right Colour Screen Multifunction Softkeys On Off Key Internal Probe Separate Probe Connection USB Data Output Socket below cover Battery Compartment turn open close Wrist Strap Connection CONDOR N Box Contents s Elcometer 456 Coating Thickness Gaude s Calibration Foils Integral gauges s Test Certificate s Wrist Harness s Protective Case B S amp T models s Transit Case T model s 1x Screen Protector S amp T models z 2 xAA Batteries s USB Cable amp ElcoMaster 2 0 Software S amp T models s User Guide Packaging The gauge is packed in cardboard packaging Please ensure that this packaging is disposed of in an environmentally sensitive manner Please Consult your Local Environmental Authority for further guidance www elcometer com 4 2GETTINGSTARTED Fittingthe batteries Your gauge is supplied with batteries ready to fit To insert or replace the batteries 1 Lift the latch at the back of the gauge and
59. imum of 1 5 seconds and replaced without starting a new set of readings allowing the user to avoid holes weld seams etc in the substrate without affecting the measurement results Auto Repeat Mode T When the probe is placed onto the coated substrate in Auto Repeat Mode the gauge automatically takes readings at a rate of 140 per minute until the probe is removed from the substrate When Batching each individual reading is stored into the memory y Scan and Auto Repeat Modes are only available on Elcometer 456 Model T separate gauges The probe end cap must be fitted to the Ultra Scan Probe when used in these modes to avoid damage to the probe tip Use in these modes without the cap will invalidate the probe warranty 25 www elcometer com 8 BATCHING ST Readings can be stored into memory in batches Batches allow the user to collate readings for easier analysis of large structures or complex assemblies Elcometer 456 Model T gauges can store a total of 150 000 readings in up to 2 500 batches the Model S has one batch of up to 1 500 readings The Elcometer 456 has the following batching functions Create a new batch ST Batch New Batch Open an existing batch ST Batch Open Existing Batch Rename an existing batch T Batch Edit Batch Rename Batch Copy a batch including all calibration and limit setups T Batch Copy Batch e Clear all the readings within the batch but leaving all calibration and limit setups
60. information regarding ElcoMaster 2 0 see page 35 Downloading Data Counted Average BST Users can define the number of individual gauge readings to be taken within a spot or measurement area using the Counted Average function The gauge stores the average of the individual readings into memory The individual readings within the counted average are not saved Select Display Statistics Counted Average Counted Average is also available when in Batching ST see BatchTypes on page 32 On Screen Statistics BST User selectable statistical and general measurement information can be displayed on the gauge The information to be displayed can be selected and managed by selecting the Display softkey e Up to 8 statistics can be selected to be displayed on the reading screen via Display Statistics Select Statistics e Ensure that Display Readings amp Selected Stats is also checked e Toview all statistics select Display Statistics View All The following statistical and general information can be displayed on your gauge Symbol icon Model Description n BST Thenumber of readings taken X BST Mean average O BST Standard deviation Hi BST Highest reading taken Lo BST Lowest reading taken cv BST Coefficient of variation The COV is defined as the ratio of the standard deviation to the mean and is a normalised measure of dispersion when comparing batches with widely different means one should use the coefficient of variation
61. int calibration method see Multiple Calibration Methods on page 18 For more information on calibrating the Elcometer 456 see page 60 www elcometer com 8 5 THE DISPLAY The Elcometer 456 gauge has a colour display e White characters All measurement and statistical values e Orange characters All menu items statistical parameters and symbols e Red measurement value which is outside set limits a limit symbol when the limit value has been exceeded Model S amp T e indicates reading outside range of probe lf you see the Cal softkey flashing the gauge should be calibrated elcomeler m 1 BATCHNAME 2 ae e y SC a d s ot D um i le z Cal Batch Displaye Menu O Q e elcomeler 1 BATCHNAME Jl Hi 3 i T 500 W oXH i 7 240 ake A j 6 J 5 e Lo 182 LE 25 I Batch Display Menu Cal Batch Display Menu 9 www elcometer com gt OO OD Oo CO o 5 Z lt c ro 7 o G O gt Green LED Battery Life Indicator Bluetooth On Substrate Type F N FNF Calibration Method Reading Outside Calibration Warning On Upper Limit On Units of Measurement um mils mm inch Batch Type normal counted average IMO Menu Softkey Display Softkey Red LED Reading outside limit IMO Fail Batch Name when in batching Date amp Time when not in batching User Selectable Statistics 4 rows Reading Value Calibration Softkey Batch Data S
62. ithout internal bluetooth fitted If ElcoMaster 2 0 is installed onto a computer without Bluetooth capability however the Bluetooth tab is greyed out as displayed in top image e Select the appropriate connection method e Switch on the Elcometer 456 e Connect the USB cable or make sure that Bluetooth is switched on in the gauge via Menu Bluetooth Enable Bluetooth S amp T e Bluetooth users should return their gauge to the main reading screen before continuing e Press Next gt e After a screen prompt ElcoMaster 2 0 will search for and list all Elcometer 456 gauges 42 EE Each coating thickness gauge ele connected is now listed eo l f Select the appropriate gauge and press Next gt If connecting via Bluetooth the gauges are identified using the Bluetooth ID which can be seen wa on the bottom of the 1 Menu Bluetooth screen Connecting via Bluetooth now _ requires the gauge to be Paired e ea mi an em pee cite Dy Keying in the gauge s unique ET Bluetooth PIN Code This code can be found on the bottom of the Menu Bluetooth screen e Type in the Bluetooth PIN Code SSS and press Next gt pra See Section 10 on page 56 for information on connecting via Bluetooth to a mobile device eer using ElcoMaster Mobile Apps pon ElcoMaster 2 0 will now validate ra Une connection press Finish when complete SIN wt The
63. ity management both during and after completion of the project e Have real time in progress visibility across the whole project no matter where the sub assembly manufacturing is in the world e Have multi site collaboration real time dialogue and decision making to improve efficiency and quality throughout the production process 59 Email Real time communication Featuring instant messaging the ElcoMaster Mobile App lets you add messages to inspection data projects and files allowing you to Immediately discuss key points with your colleagues managers or clients send work instructions and store messages within the project file Your data your choice your control ElcoMaster 2 0 allows you to decide which Cloud service provider to use It is your data it is secure as only approved users can have access no third parties can see your data ElcoMaster Mobile App is compatible with a range of cloud service providers and FTP servers including Google Drive FTP Server Dropbox www elcometer com 13 CALIBRATING THE ELCOMETER 456 EBST The Elcometer 456 gauge is available in 4 model versions Each version has a number of calibration methods as below Method Model E ModelB ModelS Model T Factory D je E B Rough 2 Point 2 a E D Zero R m C Smooth D D E Zero Offset E E Auto E E For full descriptions of each calibration method please see page 19 20 The Elcometer 456 has on screen instructions
64. kyo 105 0001 Fax 44 0 161 371 6010 Toll Free 800 521 0635 Tel 65 6462 2822 Tel 81 0 3 4530 97 14 e mail sales elcometer com Fax 1248 6500501 Fax 65 6462 2860 Fax 81 0 3 4530 9713 www elcometer com e mail inc elcometer com e mail asia elcometer com email jp_info elcometer com www elcometer com www elcometer com www elcometer co jp BELGIUM FRANCE GERMANY THE NETHERLANDS Elcometer SA Elcometer Sarl Elcometer Instruments GmbH Elcometer NL Rue Vall e 13 97 Route de Ch cy Ulmer Strasse 68 Newtonlaan 115 B 4681 Hermalle s Argenteau 45430 BOU D 73431 Aalen 3584 BH Utrecht Tel 32 0 4 379 96 10 Tel 33 0 2 38 86 33 44 Tel 49 0 7361 52806 0 Tel 31 0 30 210 7005 Fax 32 0 4 374 06 03 Fax 33 0 2 38 91 37 66 Fax 49 0 7361 52806 77 Fax 31 0 30 210 6666 e mail be_info elcometer com e mail fr_info elcometer com e mail de_info elcometer de email nl_info elcometer com www elcometer be www elcometer fr www elcometer de www elcometer com
65. libration simply calibrate each batch independently For more information on Batching see page 23 www elcometer com Restore Factory Calibration Cal Method Factory Calibration Calibration Lock Test Calibration Place Probe On Foil Or Uncoated Base 62 Calibration lock BST To avoid accidental amendments to the calibration settings switching on the Cal Calibration Lock feature locks the user from undertaking any changes to the calibration without first un checking the Cal Calibration Lock feature When the Calibration Lock is enabled users can still test the calibration via Cal Test Calibration but will be unable to validate or re calibrate the gauge The calibration can also be locked using a PIN Code Locking amp Unlocking the Calibration Lock using a PIN Code BST To seta calibration lock PIN code e Press the Menu softkey and select Setup Calibration Lock e Set the four digit PIN Code using the RY softkeys to select 0 to 9 and the softkey to XX move from the first to the fourth digit e Press Set Escape to cancel or Adjust to amend the PIN code To unlock the calibration e Press the Cal softkey and select Calibration Lock e Enter the four digit PIN Code if set using the hd softkeys to select 0 to 9 and the softkey to move from the first to the fourth dot e Press Ok or Escape to cancel To disable the calibration lock PIN Code e Press the Menu softkey and select Setup C
66. mooth surface technique and a correction value zero offset is applied to each reading to account for the effect of the roughened surface the value of the offset depends on the initial surface profile and is described in ISO 19840 as follows ISO 8503 1 Value um mils mils values are calculated and for reference as ISO 19840 indicates metric units only www elcometer com BST E EBST l Method Description Icon Model Auto This is a calibration method unique to the ST Elcometer 456 and has been designed to simplify and speed up the calibration process for those users who are calibrating their gauge using the same foil values each time When the Auto calibration method is selected the user is asked to pre program the high and low foil values The low foil value can be set to 0 0um 0 0mils for un coated substrates Once these foil values have been set up selecting the calibrate routine allows the user to simply place the probe on the high foil three times followed by the low foil three times and the gauge is automatically calibrated returning the user to the main reading screen automatically Factory By selecting this calibration method the m F 5SI Elcometer 456 returns the calibration to the gauge s factory calibration settings The factory calibration method should only be used ifthere is no other means of calibration e g lost foils lack of access to substrate etc Pre defined Cal
67. mories T 27 When in batching or setting up a calibration memory see Calibration Memories on page 21 the user can rename the batch or cal memory to a more appropriate name When a new batch is created the gauge automatically names it Batch n where n is the next unused batch number e g Batch 1 Batch 2 Batch 3 etc To rename a batch either e when creating a new batch press Batch New Batch Rename Batch 1 or e press Batch Edit Batch Rename Batch and select the Batch to be renamed from the list of existing batches To rename a calibration memory e press Cal Cal Memory 1 Cal Cal Memory 2 or Cal Cal Memory 3 e then select Rename Cal Memory n where n 1 2 or 3 This then opens up the renaming procedure to enable the user to rename the batch or cal memory www elcometer com The current name of the batch or cal memory is in white in the middle of the display with a yellow cursor icon to the right of the name Using the left arrow right arrow Batch 1 and Select softkeys the user can rename the batch or cal memory as required The yellow raised character or function is the item that will be chosen by pressing the Select soft key Character Action O O OK Stores the name and returns the user to the previous screen Deletes the last character of the name Selects the character A B or C etc 123 Changes the selection characters to 1234567890 ABC Changes the selection character
68. nce with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help To satisfy FCC RF Exposure requirements for mobile and base station transmission devices a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during operation To ensure compliance operation at closer than this distance is not recommended The antenna s used for this transmitter must not be co located or operating in conjunction with any other antenna or transmitter Modifications not expressly approved by Elcometer Limited could void the user s authority to operate the equipment under FCC rules This device complies with Industry Canada license exempt RSS standard s Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept
69. ncel potentially harm your computer Only run software from publishers LO while files from the Internet can be useful this file type can you trust What s the risk Setup ElcoMaster 2 0 35 elcometer Welcome to the ElcoMaster 2 0 Setup Wizard This will install ElcoMaster 2 0 on your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup Installing ElcoMaster 2 0 To install ElcoMaster 2 0 insert the supplied mini CD into your CD ROM drive The software will automatically begin the install procedure If it does not or you have downloaded the software from the Elcometer website run the SetupElcoMaster2 exe file The ElcoMaster Setup Wizard will then begin Follow the on screen wizard www elcometer com elcomeler Setup ElcoMaster 2 0 Bes C License Agreement EMI Itis important to read the License Please read the Following important information before continuing Agreement carefully and if the Please read the following License Agreement You must accept the terms of this agreement before continuing wah the stalin terms are acceptable select the SOFTWARE LICENCE AGREEMENT J x accept this agreement radio Elcometer Limited Elcometer agrees to licence the enclosed software and the y Ee E NN DES VER ua button and click Next gt terms and subject to those terms and conditions by opening this
70. need to re calibrate the gauge Calibration memories are ideal for users who are inspecting coatings on various curvatures blast profiles or coating thicknesses Using the gauge s alpha numeric function users can re name the calibration memory to suitthe calibration setting For example e Auser who is inspecting coatings on two blast profiles shot and grit could store calibrations into Cal Memory 1 and Cal Memory 2 andre name them Shot and Grit respectively e A user measuring on flat and curved surfaces could store the calibrations into Flat cal and Curved cal e Thick and thin coating thickness calibrations can also be saved and renamed 320um and Zum For more information on re naming calibration memories see Alpha numeric naming of batches and cal memories on page 27 www elcometer com Outside calibration warning T In order to achieve the most accurate reading the gauge should be calibrated to the substrate type shape and profile using the appropriate calibration method together with foil values that are slightly above the target dry film thickness When using the gauges calibration memories or batching see Batching on page 26 different calibration foil values may be used in each calibration Once the Outside calibration warning function Cal Calibration Check has been switched on if a coating thickness reading is taken which is more than 10 above the foil value and 10 below the low
71. o and Telecommunications Terminal Equipment Directive The Models E amp B meet the Electromagnetic Compatibility Directive This product is Class B Group 1 ISM equipment according to CISPR 11 Class B product Suitable for use in domestic establishments and in establishments directly connected to a low voltage power supply network which supplies buildings used for domestic purposes Group 1 ISM product A product in which there is intentionally generated and or used conductively coupled radio frequency energy which is necessary for the internal functioning of the equipmentitself Elcometer 456 Models E B S amp T The ACMA compliance mark can be accessed via Menu About Legal Regulatory This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Elcometer 456 Models S amp T The Giteki mark its ordinance number and the FCC ID can be accessed via Menu About Legal Regulatory NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accorda
72. oftkey Bar Graph highest lowest amp average reading Lower Limit On Measurement Mode Standard Auto Repeat Scan Softkeys Run Chart last 20 readings Upper amp Lower Limits On www elcometer com EBST BST ST ST BST EBST EBST BST BST ST EBST ST ST For a complete list of icons see Gauge Icons on page 66 68 10 Reading display size BST The character size of the measurement value on the display increases or decreases depending on the number of statistics that are displayed or if a graph is displayed on the measurement screen To maximise the reading size either e reduce the number of statistical values that are displayed via Display Statistics Select Statistics or e display the reading only by checking the Display Readings Only radio button 11 www elcometer com 6 THE GAUGE FEATURES The Elcometer 456 coating thickness gauge has a number of easy to use features and functions to help the user be more efficient These include Fast reading rate EBST The Elcometer 456 is capable of taking greater than 70 accurate repeatable and reproducible measurements every minute Easy to use menu structure in more than 30 languages EBST Designed to be intuitive the Elcometer 456 menus and calibration instructions are available in multiple languages via Menu Setup Language Bright colour screen EBST Each gauge is supplied with a scratch and solvent resistant 2 4 6
73. om probe Integral Gauges Contact Elcometer Separate Gauges Replace probe If error persists contact Elcometer Internal Error contact Elcometer No probe connected Connect probe Probe is Dual FNF but gauge is ferrous or non ferrous only or Mk 3 probe is being used with a Mk 4 gauge Use correct probe Probe has been changed during a calibration procedures Calibration adjustment required External electromagnetic interference or gauge is faulty Isolate from electromagnetic interference If error persists contact Elcometer Calculated value is too large to be displayed Contact Elcometer Incorrect calibration calculation Re calibrate If error persists contact Elcometer Bluetooth link working at limit of its range PC is busy running other applications Interference PC application doesn t send replies Move gauge closer to PC Shutdown other applications Remove source of interference If error persists contact Elcometer Gauge EEPROM communication error If problem persists EEPROM is faulty www elcometer com 17 GAUGE MENU STRUCTURES EBST Please find below a simplified diagram of each Elcometer 456 models menu structures Elcometer 456 Model T UE IST uUsID AS vd OdSS OSI o nv sJJO 0197 Jutoq Z uBnox uloouis 0J97 OOOOOOOOO poul N IED OdSd ONI afp Ia p lunoo JEWJON edf yoleg C Nowa 29 esp Z Oow 2D asn L AIOWSN 29 asn Pou IED B JEIQIED UOHEIGIED u9
74. on regarding the IMO PSPC analysis coating thickness gauge readings only Users can display the values on the graph by clicking the gt icon and selecting a colour Measurements Displays all the individual readings Users can alter the display order Date amp Time Relative Time seconds Relative Time minutes and Reading Number by clicking on the column title Individual measurements can be excluded included by right clicking on the specific measurement within the table Measurements can also be amended by overtyping the relevant reading Comments can be added to any measurement by clicking on and then typing into the relevant cell within the comments column Limits Shows any limits that were used whilst taking the readings or allows users to apply limits When set measurements outside the limits are highlighted within the measurement tab Users can display the values on the graph by clicking the icon and selecting a colour www elcometer com 50 FR m rrr ZR 7 Z TPS em NI N Y 4 L A a A L Ai ez lL V J Cc L on 1 w A Wf A Wf IN JIB w w Wf i xw S IY 51 Measurement Data Window continued Notes Type and format a comment or note regarding the batch Labels When a project has been set up with individual Project and Batch labels users can amend or input the appropriate details Project labels are applied to each file folder and batch within the project B
75. performance iPad iPhone and iPod touch are trademarks of Apple Inc registered in the U S and other countries App Store is a trademark of Apple Inc registered in the U S and other countries Google Play is a trademark of Google Inc All other trademarks acknowledged www elcometer com 84_ 24 INDEX Numerics 2 Point Calibration Method 19 60 67 2 Year Gauge Warranty 12 82 90 10 Rule 15 66 74 A Accessories 80 Analogue Bar Graph 16 AS 2331 1 4 82 AS 3894 3 B 82 AS NZS 1580 108 1 82 ASTM B 499 82 ASTM D 1186 B 82 ASTM D 1400 82 ASTM D 7091 82 ASTM E 376 82 ASTM G 12 82 Australian Calibration Method 21 67 Auto Calibration Method 20 67 Auto Repeat Mode 25 79 B Batching 26 Batch calibration memories 27 Clearing an existing batch 29 Copying an existing batch 29 Creating a new batch 26 Delete an existing batch 32 Naming batches 27 Opening an existing batch 29 Readings graph 31 Reviewing an existing batch 30 Batch Mode 26 Batch Naming 27 Batch Size 33 Batch Types 32 68 Counted Average 32 68 IMO PSPC 33 68 Normal 32 68 Battery Batteries Condition 5 68 Fitting 5 Life of 68 75 Powered 12 Precautions 82 85 Specification 75 Beep Volume 6 68 Bluetooth Data Output 13 Downloading data 35 44 PIN Code 43 USB Adaptor 75 BS 3900 C5 6B 82 BS 3900 C5 6A 82 BS 5411 11 82 BS 5411 3 82 BS 5599 82 C Calibration 8 60 Accessories 81 Adjustment Procedure Model E 61 Adjustment Proc
76. quested at the point of order Please speak to your Elcometer representative for further information Warranty and Maintenance The Elcometer 456 does not contain any user serviceable components In the unlikely event of a fault the gauge should be returned to your local Elcometer supplier or directly to Elcometer The warranty will be invalidated ifthe gauge has been opened The Elcometer 456 gauge is supplied with a 1 year warranty against manufacturing defects To extend this warranty to 2 years register your gauge via the www elcometer com website Probes are consumable items and have a 1 year warranty from the date of purchase against manufacturing defects only The probe tip will wear and its life will depend on the number of readings taken and how abrasive the coating is Probe life can be prolonged by careful positioning of the probe on the surface This gauge incorporates a Liquid Crystal Display LCD Ifthe display reaches a temperature above 70 C 158 F it may be damaged This can happen if the gauge is left in a car parked in strong sunlight Always store the gauge in its carrying pouch when notin use Remove the batteries from the gauge and store them separately if the gauge is to remain unused for a long period of time This will prevent damage to the gauge in the event of malfunction of the batteries www elcometer com 82 23 LEGAL NOTICES amp REGULATORY INFORMATION The Elcometer 456 Models S amp T meet the Radi
77. re accuracy across the appropriate measurement range www elcometer com 18 Method Description Icon Model Zero A simple method for calibrating on smooth BST substrates Simply place the probe on the uncoated metal and the gauge will adjust the calibration accordingly Also known as the single point calibration method Smooth This is a more accurate method of calibrating the gauge than the Zero method as it requires the user to calibrate the gauge using a foil and the un coated substrate The gauge s on screen calibration instructions will guide the user through the calibration routine When selecting the foil value the user should choose a thickness that is close to but greater than the expected dry film thickness value Rough Ideal for calibrating the gauge on both profiled 2 Point metal substrates when the uncoated surface is accessable and substrates where there are significant differences in the magnetic F or electrical N properties of the substrate For example cast iron high carbon steel or some non magnetic stainless steel alloys The calibration requires 2 foil values one above the expected dry film thickness and one below The gauge will guide the user through the process with on screen instructions Zero Offset This is the ISO 19840 method for coatings on o ST steel surfaces roughened by blast cleaning or a when the substrate profile is unknown or not accessible The calibration uses the s
78. rns to a pass This is depicted by the failing icon X For more information on the IMO PSPC see About IMO PSPC on page 74 Low Limit High Limit Number of readings below the low limit Number of readings above the high limit User definable warning limits can be set Once the reading exceeds the limit the gauge notifies the user by turning the reading and relevant limit icon red flashing the red LED and sounding the alarm beep For more information see Limits on page 23 www elcometer com Analogue Bar Graph BST Byselecting Display Readings amp Bar Graph the user can view an analogue representation of the current thickness value together with the highest Hi lowest Lo and average x reading The graph is updated automatically when each reading is taken The values on the top left and right of the bar signify the measurement range using the thin calibration foil value less 10 and the thick calibration foil value plus 10 If calibrated using the factory calibration the probe scale range 10 Is used If limits are set the limit values 10 are used and the relevant limit icon is displayed above the bar in the appropriate position With Limits The current measurement is displayed as a white or red bar white if within set limits and red if outside set limits If below the lower limit the left arrow head is also filled red and if above the upper limit the right arrow head is filled red If the nex
79. rotate anticlockwise 2 Remove the battery compartment cover 3 Insert 2 batteries type LR6 AA taking care to ensure correct battery polarity 4 Replace battery compartment cover and rotate the latch clockwise to close The battery condition is indicated by a symbol in the top right of the display e Full symbol orange batteries at full capacity e Empty symbol red flashing batteries at lowest sustainable level To maximise battery life ensure that Auto Screen Brightness is selected or the screen brightness is low via Menu Setup Screen Settings Screen Brightness and the Bluetooth is disabled if you are not using it via Menu Bluetooth and uncheck the Enable Bluetooth radio button Connecting the probe separate gauges only 1 Rotate the probe plug to align the pins 2 Screw in the collar clockwise amp D Wwww elcometer com Fitting the wrist harness Awrist harness is supplied with each gauge This can be fitted into the right hand side of the gauge using the wrist strap connection To fit the harness pass the harness loop through the wrist strap connection pass the main wrist harness through the loop and pull Switching the gauge on off e To switch on press on off key for more than 0 5 seconds e To switch off press and hold on off key until the screen blanks The gauge will switch off automatically after 5 minutes of inactivity To switch off this feature press Menu Setup and uncheck the
80. s to ABCDEFGHJKLMNOPQRSTUVWXYZ Changes the selection characters to A SEI Changes the selection characters to I r F amp _ VNV lt gt Pressing the Esc softkey at any time cancels the whole operation without making any changes to the original name To store the re named name highlight OK and press the Select softkey www elcometer com 28 Opening aan existing batch ST By selecting Batch Open Existing Batch on the Model T the user will find a list of all the batches that have already been created together with the number of readings stored in each batch To open a particular batch use the up and down arrow soft keys and selectthe appropriate batch The Elcometer 456 will return the gauge to the main reading screen and the selected batch name will be shown at the top of the display together with a unique gauge batch id number allowing no two batches to have exactly the same name As the Model S only has one batch the batch willopen automatically Copying an existing batch T By selecting Batch Copy Batch the user will find a list of all the batches that have already been created together with the number of readings stored in each batch To copy a particular batch use the up and down arrow soft keys and selectthe appropriate batch The Elcometer 456 will then copy all the batch settings calibration and foil values batch type cal method warning limits and the batch name andthen ask the
81. t measurement taken is within set limits the left or right arrow outline will remain red to signify that the previous reading was outside set limits Without Limits The current measurementis displayed as a white bar If outside the measurement range the left or white arrow head is also filled white If the next measurement taken is within range the left or right arrow outline will remain white to signify that the previous reading was outside range Users can choose to show Readings amp Selected Stats ST see On Screen Statistics on page 14 Readings amp Run Chart ST see Run Chart on page 17 Readings amp Bar Graph BST or Readings Only BST Readings amp Run Chart is only available when in Batching itis not available in Standard Immediate Mode www elcometer com 16 Run Chart ST By selecting Display Readings amp Run Chart the user can view a line trend graph of the last 20 measurements The graph is updated automatically when each reading is taken Up to five horizontal axes are displayed representing different values statistics as follows Highest reading in the batch Hi Lowest reading in the batch Lo for batches of more than one reading Mean of readings in the batch x for batches of more than one reading High limit for the batch when enabled Low limit for the batch T when enabled The readings are displayed as white or red points white if a re
82. tch To review a particular batch use the up and down arrow soft keys and select the appropriate batch As the Model S only has one batch it is selected automatically The Elcometer 456 will then open up the Review Batch menu allowing the user to Review the statistics of the batch Review the batch information including the date and time the batch was created the batch type normal counted average or IMO PSPC e the probe type and serial number used to take the readings the calibration method smooth rough 2 point etc the batch limits if set Review the batch s calibration information including the date and time the batch was last calibrated or verified the substrate type or types if using an FNF probe the probe type and serial number the calibration method smooth rough 2 point etc the foil values used in the calibration Review the individual readings The Elcometer 456 displays the readings in numerical order the first reading is at the top the substrate time and date of measurement icons indicating a reading above or below the limit deleted readings icon is displayed if Delete With Tag selected see page 26 for more information Review a graph of the individual readings T see page 31 www elcometer com 30 Batch Readings Graph T 31 By selecting Batch Review Batch Batch Graph the user can review allreadings in the selected batch as a graph Up to five horizontal axes can be displayed r
83. ttings of the user interface The text file separator used when exporting files Select an alternate location to store the database Enable or disable the auto update option where access to the internet is prohibited e Download Allows users to connect all their Elcometer gauges via USB Bluetooth or RS 232 where appropriate Standard Mode All the features of Excel Link Mode plus e View Allows users to View measurement data gauge information measurement statistics set limits add notes and labels and view photographs and other documents Print email or PDF standard reports Export data to Excel or other software packages as required Archive and restore old data www elcometer com e SavedReports Once a user has generated a PDF report from within the View action tab the report is automatically saved within the Saved Reports action tab for reference and review Advanced Mode All the features of Excel Link and Standard Mode plus e Design custom reports e View data in standard forms predefined within the Design Report action tab or by Elcometer e Design a collection template to guide inspectors where and in which order readings should be taken see page 46 for further details Users can switch between operating modes at any time by pressing the Expand Arrow and selecting the mode required www elcometer com 40 Connecting an Elcometer gauge to ElcoMaster 2 0 BST In order to download any gauge readings
84. uetooth or USB ElcoMaster All data is instantly visible to other transfers inspection data in seconds approved users of the account through archiving data and generating reports at 9 secure log in on any computer or the click of a button mobile device anywhere in the world 3 ElcoMaster Mobile App for 5 Seamlessly link multiple sites or immediate data transfer from site production lines gt lt Email ER EN ElcoMaster 2 0 gives you real time quality control monitoring from multiple inspection projects in any location You can compare and combine inspection data from different production lines or different locations to produce specific Project Inspection Reports quickly and easily www elcometer com 58 Transfer inspection data straight to mobiles and tablets via Bluetooth when on site for instant analysis then e mail them back to the office for storing review and QA reporting 12 GETTING THE MOST OUT OF ELCOMASTER 2 0 6 Real time collaboration for multi site projects Real time collaboration for multi site projects When working with manufacturers of sub assemblies across the globe ElcoMaster can collate all inspection data from each site assembly line and project into one shared location Contractors can then e Accept or reject parts before shipment from sub assembly plants e Combine all data from sub assembly and final assembly inspection to generate Project Inspection Reports for qual
85. user whether they wish to rename the batch Pressing the Yes softkey the user will then be asked to rename the batch using the renaming procedure described on page 27 Pressing the No softkey or pressing the Esc softkey whilst in the renaming procedure will make the Elcometer 456 copy the existing batch name to the new batch thereby two batches will have the same batch name Copying a batch does not copy the individual readings within that batch Clearing an existing batch ST 29 By Selecting Batch Edit Batch Clear Batch on the Model T the user will find a list of all the batches that have already been created together with the number of readings stored in each batch To clear a particular batch s individual readings only use the up and down arrow soft keys and select the appropriate batch www elcometer com As the Model S only has one batch it is selected automatically After a request for confirmation the gauge will clear the readings from the selected batch and return the gauge to the list of batches T or the Batch Menu S To clear another batch T repeat the procedure To return the gauge back to the previous menu press the Back softkey The user can clear all batches via Batch Edit Batch Clear Batch All Batches T Reviewing an existing batch ST By selecting Batch Review Batch the user will find a list of all the batches that have already been created together with the number of readings stored in each ba
86. wnloaded into a single iw Spreadsheet Multiple each batch Will be downloaded into a separate spreadsheet tab e Selectone or more individual batches orclick on All Files and press Next gt When downloading data into ElcoMaster 2 0 as opposed to directly into a spreadsheet or a text file downloaded data is stored in Projects allowing users to clearly identify inspections www elcometer com 44 45 Rename All Batches You wil be prompted to enter a name for al batches transfered Overwrite Batches A You wil be informed of the batches that wil be overwritten with the ability to cance the Pafe I The User will be asked to select a project name from the list Alternatively the user can create a New Project name e Select or create a new project and press Next gt To download readings from the gauge e Select a single or multiple batches from the list or click on All Files as required then press Next gt e Select or create a new folder to save the gauge s data to In some cases users may have re used an existing batch name in the gauge The user should now chose either to select e Rename Duplicate Files e RenameaAll Files or e Overwrite Existing Files e Select as required and press Next gt The selected batches will now download Once the data download has been completed the user can check the View Files

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