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FC300 Operating Instructions

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4. 4 FC 302 only Analog inputs Number of analog inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level FC 301 to 10 FC 302 10 to 10 V scaleable Input resistance Ri approx 10 kQ Max voltage 20V Current mode Switch S201 switch S202 ON T Current level 0 4 to 20 mA scaleable Input resistance Ri approx 200 Q Max current 30 mA Resolution for analog inputs 10 bit sign Accuracy of analog inputs Max error 0 5 of full scale Bandwidth FC 301 20 Hz FC 302 100 Hz The analog inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals PELV isolation 2 324V 5 18 Control Mains E 1 High 37 voltage Motor Functional isolation RS485 EES DC Bus 106 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Pulse encoder inputs p 5 General Specifications Programmable pulse encoder inputs Terminal number pulse encoder Max frequency at terminal 29 32 33 Max frequency at terminal 29 32 33 Min frequency at terminal 29 32 33 Voltage level Maximum voltage on input Input resistance Ri Pulse input accuracy 0 1 1 kHz Encoder input accuracy 1 110 kHz 2 1 291 332 323 332 110 kHz Push pull driven 5
5. P n a This parameter is only active in frequency converters vvith an integral dynamic brake 2 13 Brake Povver Monitoring Option Function This parameter is only active in frequency converters vvith an integral dynamic brake This parameter enables monitoring of the power to the brake resistor The power is calculated on the basis of the resistance par 2 11 Brake Resistor ohm the DC link voltage and the resistor duty time 0 Off No brake power monitoring required 1 Warning Activates a warning on the display when the power transmitted over 120 s exceeds 100 of the monitoring limit par 2 12 Brake Power Limit kW The warning disappears when the transmitted power falls below 8096 of the monitoring limit 2 Trip Trips frequency converter and displays an alarm when the calculated power exceeds 100 of the monitoring limit 3 Warning and trip Activates both of the above including warning trip and alarm If power monitoring is set to O 0 or Warning 1 the brake function remains active even if the monitoring limit is exceeded This may lead to thermal overload of the resistor It is also possible to generate a warning via a relay digital outputs The measuring accuracy of the power monitoring depends on the accuracy of the resistance of the resistor better than 20 58 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 4 How to
6. ALARM 91 Analogue Input 54 Wrong Settings Switch S202 has to be set in position OFF voltage input when a KTY sensor is connected to analogue input terminal 54 ALARM 250 New Spare Part The power or Switch Mode Power Supply has been exchanged The fre quency converter type code must be restored in the EEPROM Select the correct type code in par 14 23 7ypecode Setting according to the label on unit Remember to select Save to EEPROM to complete ALARM 251 New Type Code The Frequency Converter has got a new type code Denpi VLT AutomationDrive FC 300 Operating Instructions 118 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Index A Abbreviations Access To Control Terminals Activate Brake Delay 2 23 Activate Brake Speed Hz 2 22 Activate Brake Speed Rpm 2 21 Alarm Messages Ama Analog Inputs Analog Output Approvals Automatic Motor Adaptation ama Brake Check 2 15 Brake Control Brake Function 2 10 Brake Power Limit kw 2 12 Brake Power Monitoring 2 13 Brake Release Time 2 25 Brake Resistor ohm 2 11 C Cable Lengths And Cross Sections Cable Lengths And Cross Sections continued Catch Up Checklist Communication Option Connection To Mains Control Cables Control Cables Control Card Performance Control Card 10 V Dc Output Control Card 24 V Dc Output Control Card Rs 485 Serial Communication Control Card Usb Seria
7. 21 VLT AutomationDrive FC 300 Operating 3 How to Install Danfoss Instructions 3 3 2 Connection to Mains and Earthing NB The plug connector for power is plugable on frequency converters up to 7 5 kW 1 Fit the two screws in the de coupling plate slide it into place and tighten the screws N Make sure the frequency converter is properly earthed Connect to earth connection terminal 95 Use screw from the accessory bag Place plug connector 91 11 92 12 93 L3 from the accessory bag onto the terminals labelled MAINS at the bottom of the frequency converter 4 Attach mains wires to the mains plug connector 5 Support the cable with the supporting enclosed brackets NB Check that mains voltage corresponds to the mains voltage of the name plate 440 V The earth connection cable cross section must be at least 10 mm or 2 x rated mains wires terminated separately according to EN 50178 IT Mains N Do not connect 400 V frequency converters with RFI filters to mains supplies with a voltage between phase and earth of more than The mains connection is fitted to the mains switch if this is included 5 3 Phase E 91 L1 power S 92 L2 input 93 L3 95 PE 22 MG 33 AF 02 VLT is a registered Danfoss trademark 3 How to Install Denpi VLT AutomationDrive FC 300 Operating Instructions Mai ns connection for frame si
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10. ORO g 1015 L ST OEHSS A 0 asta 50 195 V N 0 g 201S ul uondo 21 51 oc nssiA 0 3s1v4 Sdn 3es IN V N 0 015 MS uondo v 2015 L t OE HSS A 0 3S1V4 sdn jas IIV V N 0 V 3o S u uondo 0Z ST gr nssiA 0 3s1v4 Sdn 3es IV V N 0 ON Jeues uondo 9 ST g nssiA 0 3S1v4 sdn 3 s IV V N 0 ON buuep4o uondo 79 ST oc nssiA 0 3s1v4 Sdn 3ss IV V N 0 015 MS uondo 19 ST OE HSS A 0 3S1v4 sdn 3ss V N 0 uondo 09 ST u p1 uondo 9 ST Xopul uols uoneJe Ajuo dAL J9AuO do Buunp B5ueuo ZOE 23 dn jas p nIPA ynejaq uonduosep JejeuleJed ON ed 95 MG 33 AF 02 VLT is a registered Danfoss trademark AutomationDrive FC 300 Operating VLT Instructions 4 How to Programme Gout e Ze Sdn 3es IV Y N 0070 SOUS 104 160 65 91 ZEIL 3S1V4 sdn 3 s Iv 00070 yun yoeqpee4 25 91 out T 3S1Vd sdn 3 s lv Y N 070 sind 16 91 9T3UI T 3S1v4 50 195 IN V N 070 2 05 91 qp q 9 jeu S 9T gin 0 3nuL x sdn 3ss y V N 0 ounos 3jneJ 3u uno 6 91 os ssiA 0 and Sdn 3es IV V N 0 euisnyeys woyog 421 16 91 gin nu sdn jas ON 0 Im 4ayng 1 07 Op 9T gin 001 3s1v4 Sdn 3es Do 0 dure pep Ionuoo 68 91 0 3S1v4 sdn y s Y N 0 93e1S 2 1S 8E 9T Ze Sdn 3es us uen AUT 16 91 ra 3S1v4 sdn y s us uan WON AUT
11. 126 Drive in auto mode 14 22 Operation Mode Option Function Use this parameter to specify normal operation to perform tests or to initialise all parameters except 15 03 Power Up s 15 04 Over Temp and par 15 05 Over Vo t s This function is active only when the power is cycled to the frequency converter Select Normal operation 0 for normal operation of the frequency converter with the motor in the selected application Select Control card test 1 to test the analog and digital inputs and outputs and the 10 V control voltage The test requires a test connector with internal connections Use the following procedure for the control card test 1 Select Control card test 1 2 Disconnect the mains supply and wait for the light in the display to go out 3 Set switches S201 A53 and S202 A54 ON I 4 Insert the test plug see below E Connect to mains supply 6 Carry out various tests 7 results are displayed on the LCP and the frequency converter moves into an infinite loop 8 Par 14 22 Operation Mode is automatically set to Normal operation Carry out a power cycle to start up in Normal operation after a control card test If the test is OK LCP read out Control Card OK Disconnect the mains supply and remove the test plug The green LED on the Control Card will light up If the test fails LCP read out Control Card UO failure Replace the frequency converter or Control card The
12. 170M fuses from Bussmann when provided in the 525 600 690V FC 302 P90K P132 FC 102 P90K P132 or FC 202 P110 P160 drives are 170M3018 170 170 M fuses from Bussmann when provided in the 525 600 690V FC 302 P160 P315 FC 102 P160 P315 or FC 202 P200 P400 drives are M5011 MG 33 AF 02 VLT is a registered Danfoss trademark 33 VLT AutomationDrive FC 300 Operating 3 How to Install Dorps Instructions 3 3 5 Access to Control Terminals All terminals to the control cables are located underneath the terminal cover 1308T248 10 on the front of the frequency converter Remove the terminal cover vvith a screwdriver Illustration 3 18 Access to control terminals for A2 A3 B3 B4 C3 and C4 enclosures Remove front cover to access control terminals When replacing the front 130BT334 10 cover please ensure proper fastening by applying a torque of 2 Nm Illustration 3 19 Access to control terminals for A5 B1 B2 C1 and C2 enclosures 34 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 3 How to Install 3 3 6 Electrical Installation Control Terminals To mount the cable to the terminal 1 Strip insulation of 9 10 mm 2 Insert a screwdriver in the square hole 3 Insert the cable in the adjacent circular hole 4 Remove the screw driver The cable is now mounted to the terminal To remove the cable from
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15. Above current high Out of range Below speed low Above speed high Out of feedback range Below feedback low Default for all digital outputs and relay outputs The control board receives supply voltage The frequency converter is ready for operation and applies a supply signal on the control board The frequency converter is ready for operation and is in Auto On mode Ready for operation No start or stop command is been given start disable There are no warnings Motor is running Output speed is higher than the speed set in par 1 81 Min Speed for Function at Stop RPM The motor is running and there are no warnings Motor is running within the programmed current and speed ranges set in par 4 50 Warning Current Low to par 4 53 Warning Speed High There are no warnings Motor runs at reference speed An alarm activates the output There are no warnings An alarm or a warning activates the output The torque limit set in par 4 16 Torque Limit Motor Mode or par 1 17 has been exceeded The motor current is outside the range set in par 4 18 Current Limit Motor current is lower than set in par 4 50 Warning Current Low Motor current is higher than set in par 4 51 Warning Current High Output frequency is outside the frequency range set in par 4 50 Warning Current Low and par 4 51 Warning Current High Output speed is lower than the setting in par 4 52 Warning Speed Low Output speed is higher than the setting in
16. 4 1 Deutsch Part of Language packages 1 4 2 Francais Part of Language package 1 3 Dansk Part of Language package 1 4 Spanish Part of Language package 1 5 Italiano Part of Language package 1 Svenska Part of Language package 1 7 Nederlands Part of Language package 1 Chinese Part of Language package 2 Suomi Part of Language package 1 English US Part of Language package 4 Greek Part of Language package 4 Bras port Part of Language package 4 Slovenian Part of Language package 3 Korean Part of Language package 2 Japanese Part of Language package 2 Turkish Part of Language package 4 Trad Chinese Part of Language package 2 Bulgarian Part of Language package 3 Srpski Part of Language package 3 Romanian Part of Language package 3 Magyar Part of Language package 3 Czech Part of Language package 3 Polski Part of Language package 4 Russian Part of Language package 3 Thai Part of Language package 2 Bahasa Indonesia Part of Language package 2 Range Function 4 00 kW 0 09 3000 00 kW Enter the nominal motor power in kW according to the motor nameplate data The default value corresponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running This parameter is visible in LCP if par 0 03 Regional Settings is International 0 50 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating a Instructions 4 How to Programme NB Four sizes
17. AMA calibration failed The motor is not suitable for the particular size of drive Start the AMA procedure once again by par 1 29 Automatic Motor Adaptation AMA eventually with a reduced AMA function If still failing check the motor data ALARM 51 AMA check Unom and I nom The setting of motor voltage motor current and motor power is pre sumably wrong Check the settings ALARM 52 AMA low I nom The motor current is too low Check the settings ALARM 53 AMA motor too big The motor is too big for the AMA to be carried out ALARM 54 AMA motor too small The motor is too small for the AMA to be carried out ALARM 55 AMA par out of range The motor parameter values found from the motor are outside acceptable range ALARM 56 AMA interrupted by user The AMA has been interrupted by the user ALARM 57 AMA timeout Try to start the AMA again a number of times until the AMA is carried out Please note that repeated runs may heat the motor to a level where the resistance Rs and Rr are increased In most cases however this is not critical ALARM 58 AMA internal fault Contact your Danfoss supplier WARNI NG 59 Current limit The current is higher than the value in par 4 18 Current Limit ALARM WARNI NG 61 Tracking Error An error between calculated speed and speed measurement from feed back device The function Warning Alarm Disabling setting is in par 4 30 Motor Feedback Loss Function Accepted err
18. L Status 10 a 1234rpm 104A 43 5Hz 1 b 43 5Hz D Status MG 33 AF 02 VLT is a registered Danfoss trademark 47 4 How to Programme Dorps 4 1 2 How to Programme on the Numerical Local Control Panel VLT AutomationDrive FC 300 Operating Instructions The following instructions are valid for the numerical LCP LCP 101 130BA191 10 The control panel is divided into four functional groups 1 Numerical display 2 Menu keys and indicator lights changing parameters and T etr switching between display functions 2 3 Navigation keys and indicator lights LEDs 4 Operation keys and indicator lights LEDs El Hes Quick es 2 Menu Setup Menu 48 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions 4 How to Programme 4 1 3 Initial Commissioning The easiest way of carrying out the initial commissioning is by using the Quick Menu button and follow the quick set up procedure using LCP 102 read table from left to right The example applies to open loop applications Press Quick 2 Quick M Mantu Q2 Quick Menu Par 0 01 Zanguage Set language EE Set Motor nameplate power Set Nameplate voltage Set Nameplate frequency 1 Set Nameplate current Set Nameplate speed in RPM If terminal default is Coast inverse it is pos
19. Zeg Si k z de ies e E m h K 32142 05 WIRE z 2 22 zk A M63 M63 M50 A B Illustration 3 16 Cable entry holes for frame size C1 The suggested use of the holes are purely recommendations and other solutions are possible MG 33 AF 02 VLT is a registered Danfoss trademark 3 How to Install 29 VLT AutomationDrive FC 300 Operating 3 How to Install Instructions A M25 M16 M25 oy OV Y ol EZ Ze TWO GF 7 a WOOO COW 2 8 fu NS 7 p m 55 5 AZ A 10 Yea te ea I x m cd of Z fo M63 M63 M50 A C B Illustration 3 17 Cable entry holes for frame size C2 The suggested use of the holes are purely recommendations and other solutions are possible Term no 96 97 98 99 U V w PED Motor voltage 0 100 of mains voltage 3 wires out of motor Ui Vi WI PED Delta connected w2 U2 v2 6 wires out of motor U1 Vi wi PED Star connected U2 V2 W2 U2 V2 and W2 to be interconnected separately UProtected Earth Connection NB U V w O O o C In motors without phase insulation paper or other in lt 2 sulation reinforcement suitable for operation with volt U V w E 2 age supply such as a frequency converter fit a Sine wave filter on the output of the frequency converter 96 97 98 96 97 98 30 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300
20. q ATH M n N a ovozevaoet IN l lt AT a a aP MG 33 AF 02 VLT is a registered Danfoss trademark 17 Instructions VLT AutomationDrive FC 300 Operating 3 How to Install 0S By SE S9 er By ere BJ 21 2 53 62 6xcvr ser 5x02 6499 E S Dier LZ WBiem xew WW T WW T WW 9 6 WW 9 6 ww ST WW 6 WW 6 WW 6 WW 6 WW 6 WW 6 WW 6 ww 6 WW G J WwW 48 ww Gg WW 60 ww 66 ww G g ww 89 WW 60 WW 66 WW Gr og ww Greg ww eeg ww ww G GO ww GG 9 WW 616 WWW 616 ww 21 WW 610 WW 610 ww 210 ww TTO uu TIO uu TIO ww 116 WW g p WW Ser wu eet uu g wu 21 wu ZT uu GZ Uill 8 8 uugg ww og uugo s lou M S uu uu eee uu see ww OTE uuu uu 797 ww 092 ww 092 uu 661 ww 222 011 022 wwzgzz ww occ ww Ce a v uondo uM uu eee uu EEE uu SEE ww OTE uu uuu 6pc uu 092 WW 092 ww S6T ww zog ww soc ww zog wu Soc ww 02 2 g v uondo ynoyym u1ld q udega s lou ww oee WW 0 2 uu pee uuu 2 2 ww 002 uu uuu 012 WW OTZ uu STZ WW OTT HU 011 uu 02 uu 02 ww 09 q uaaw3aq a uejstq suondo uuu 0 2 uu 802 ww 02 ww 80 wu oec WW SZZ uu cc WW cc wu ww 061 ww 061 0 Www OST g 2 Om UMA leld peq Jo PIM uondo uu 02 ww 802 ww 0 2 uiu 80 uu oec WwW 602 WW cyc WW uu ZHZ uu OT 0 WW pter q 2 euo UM leld peq Jo PIM uuu 0 2 ww 80 ww 02 ww 80 uuu oec ww S9T WW cc uu cc wu Zp ww 0 T wwo oep
21. 0 RPM Choose a ramp down time such that no over voltage arises in the inverter due to regenerative operation of the motor and such that the generated current does not exceed the current limit set in par 4 18 Current Limit The value 0 00 corresponds to 0 01 s in speed mode See ramp up time in par 3 41 Ramp 1 Ramp up Time Fi MG 33 AF 02 VLT is a registered Danfoss trademark 53 VLT AutomationDrive FC 300 Operating 4 How to Programme Danfoss Instructions 4 3 Basic setup parameters Option Function This parameter cannot be adjusted while the motor is running The display showing depends on settings in par 0 02 Motor Speed Unit and par 0 03 Regional Settings The default setting of par 0 02 Motor Speed Unit and par 0 03 Regional Settings depends on which region of the world the frequency converter is supplied to but can be re programmed as required NB Changing the Motor Speed Unit will reset certain parameters to their initial value It is recommended to select the motor speed unit first before modifying other parameters 0 RPM Selects display of motor speed variables and parameters i e references feedbacks and limits in terms of motor speed RPM 1 Hz Selects display of motor speed variables and parameters i e references feedbacks and limits in terms of output frequency to the motor Hz 0 50 LCP Copy Option Function 0 No copy 1 All to LCP Copies all parameters in all set u
22. 0 ODN 01 93M 6 004 60 o 9nutn 0 3nuL sdn 3 s IIV V N 0 ODN 01 8 024 80 9nuin 0 3nuL sdn 3es IIy Y N OOW 01 93M 024 0 9nutn 0 3nuL 50 195 IIV V N 0 ODN 01 9 024 90 9nuin 0 301 sdn 3es V N ODN 01 93M S 024 0 a 9nutn 0 3nuL sdn 3 s IIV V N 0 OOW 0 AWM t 024 9nuin 0 3nuL sdn 3es Y N ODN 01 91M 0204 0 bE a 9nutn 0 3nuL 50 195 IIV V N 0 OOW 03 Z 024 20 6 D 9nutn 0 3nuL sdn 3as IN Y N ODW 0 AM T 024 10 2 Jed 934M 424 0 o Xopul uols uonep Ajuo T dAL do Buunp B5ueuo 206 24 dn jas p nIPA 3jnejaq uonduosep Jayaweied ON Jed synopesy ezed OOM U cC vv 104 VLT AutomationDrive FC 300 Operating Instructions Danfoss 5 General Specifications 5 General Specifications Mains supply L1 L2 L3 Supply voltage 200 240 V 10 Supply voltage FC 301 380 480 V FC 302 380 500 V 10 Supply voltage FC 302 525 690 V 10 Mains voltage low mains drop out During low mains voltage or a mains drop out the FC continues until the intermediate circuit voltage drops below the minimum stop level which corresponds typically to 15 below the frequency converter lowest rated supply voltage Power up and full torque cannot be expected at mains voltage lower than 1096 below the frequency converter s lowest rated supply voltage Supply frequency 50 60 Hz 5 Max imbalanc
23. 29 3041 Sdn 3es IN Wei 001 p ds T Bor sng 06 8 bo fsng 6 8 ZEUIN 0 anal sdn s IN V N 0 3uno 40113 AB S 8 8 ZEUIN 0 3nuL V N 0 DO sebessej e e S 28 8 ZEUIN 0 3041 sdn 3es Iv V N 0 3unoj 40413 sng 18 8 zeqwin 0 3nuL sdn 3ss IIy V N 0 uno abessay sng 08 8 sonsoubeiq 2104 24 8 8 gun 3nuL sdn 3ss y wo 21607 Pas e2uaJajay Dead 95 8 gun EICH 50 195 IIV 21607 dn 3es GS 8 gin 3nuL 21607 e payas Du an 5 8 gun EICH o 21501 3 9JeS HIS S 8 gin 3nuL 21607 e pejs exe1g 20 25 8 gin 3041 o 21601 pales dois y lno TS 8 gin 3nuL sdn 3es IM yo 21601 21 poles Bunseo2 08 8 sng Jebiq s 8 oun 3nuL 50 195 IIV 49 uoneinBiJuo2 peel qod b 8 oun 3041 sdn 3es Iv us 934M 424 0 8 oun asta sdn 3ss IIy 0 SIPUB S 40 5 Tb 8 gin E 3041 Sdn 3es c T ure45o o3 T uono l s uueJbojo L 0t 8 38s Jo20304d JW 24 r 8 9nunn S and dn s T us Kejaq 1e05 J93UT S LE 8 9nutn 3nuL dn jas T us Aejaq suods q xew 9 8 9100 3041 Sdn 3ss IV SUL OT el q suods i uinulul SE 8 ZEUIN 3nuL sdn s 2 sul 0 euin pejeuns3 8 gin SNL dn 3es T aig dois T Qued ue 3 0 5118 0015 Aug 8 gin 3nuL dn es T IInu ae pneg Hod 24 ZE 8 gun 0 EICH dn jes T V N T ss Jppy TE 8 gun 3nuL dn 3as T 24 0 02010 0 8 sbunjes 1104 24 8 gin 3141 50 195 IIV luoid T
24. 3041 Sdn 3es IN V N 0 0 305 sng Aejay ED 06 S pojo41uo sng 6 S gin 3S1v4 Sdn 3es IN esiwpor 0 uonp liq Jepoou3 e ce uue l TL S 9nutn 0 3S1V4 sdn 3es IN Y N 20 uonnjo ey Jed ses nd EE ZE WHEL 0 5 yndu AVZ 4 S ZEUIN 0 3041 sdn 3ss y us 9 0 Xz Da xey andino sind 89 S gun SNL sdn s IV Inu lqeHEA 3nd3no sind 9 OEX 210 99 S zequin 0 3nuL us 622 b 14 xe indino sind G9 S guin and IInu lqeHEA 3ndino sind 62 jeuiuae L 9 S ZEUIN 0 3nuL sdn 3 s Ws Lcst xe 3ndino sind 79 S gin 3041 Sdn 3es IN IInu lqeHEA 3ndino slnd ZZ Ieuluu L 09 S 3ndino esind 9 S gnuln 3S1v4 sdn 3 s 501 001 JULJSUOD Jay 251 4 6S S 2211 3nuL sdn 3es IM us ubIH 66 uu l 8S S and 3ufioeqpeeJe ueJejes 00070 qpeeJ Jas MOT EE S S ZEUIN 0 3nuL ZH 001 Aou nb i u6IH CC uus 96 G 0 EICH sdn 3 s IIV ZH 001 Aouenba44 MO uus SG G oun 3S1vJ x sdn s sw 001 6Z3F 3uE SUO2 SUI sind 5 5 2201 3041 x Sdn 3ss IV us enjeA qpee Jes ubIH 62 uu L S G 301 x sdn 3 s Iv 1lurpjo eqp 4J 3u 1J J z 00070 qpaeJ Jas MO 6c WHEL cS S SEU 0 EICH x 50 195 IIV ZH 001 fouenbaJ uBIH 62 WAL TS S ZEUIN 0 3nuL x sdn 3es IN ZH 001 AouenbaJ4 M0 62 4 0S S 3nduj sind S S X pul uols uonep dAL J9AuO do Buunp
25. 32 the mechanical brake is closed from start up until the output current is above the level selected in par 2 20 Release Brake Current During stop the mechanical brake activates when the speed falls below the level specified in par 2 21 Activate Brake Speed RPM If the frequency converter enters an alarm condition or an over current or over voltage situation the mechanical brake immediately cuts in This is also the case during safe stop MG 33 AF 02 VLT is a registered Danfoss trademark 59 a VLT AutomationDrive FC 300 Operating 4 How to Programme Instructions NB Protection mode and trip delay features par 14 25 Trip Delay at Torque Limit and par 14 26 Trip Delay at Inverter Fault may delay the activation of the mechanical brake in an alarm condition These features must be disabled in hoisting applications 4 s o 5 Start 1 on term 18 0 0 Par 1 71 Start delay time Paro i l Activate brake Shaft speed speed Par 1 74 l 1 Start speed Output current A yd Pre magnetizing current or Ka Pact 226 DC hold current Par 2 20 Par 1 76 Start current Release brake current Par 2 23 Par 2 00 DC hold current Brake delay time Reaction time EMK brake on L Relay 01 o Mechanical brake locked Mechanical brake free gt Time 2 20 Release Brake Current Range Function p
26. 96 91 0 3S1v4 Sdn 3es 96 0 pwy L S H AUL 56 91 gun 001 asta sdn 3ss y Do 0 duet xuisjesH E 9T 0 3S1v4 Sdn 3es IV MO 00070 uiu z A s uz exeig 66 91 ZEUIN 0 3S1vJ sdn 3es IIy MO 0000 s Abou exeig c 91 oun 0 Ze sdn 3es UN AO ebeyoA xur 2d 06 91 snjeijs PAU 9T 1801 T asi sdn s ly UN 070 ubiH WN nbio1 42 91 Out 0 3S1vJ sdn 3es IM 0 96 nbio L 22 91 Gu 0 3041 sdn 3es Iv V N 0 l5uv 40304 02 91 911 001 3S1V4 sdn 3ss Wu Do 0 eunjeleduJo Josuas ALM 61 91 gin 0 3s1v4 Sdn 3es IV 96 0 IPU11I U L 402014 81 91 ceu 29 3S1v4 sdn s IV Well Wdy p ds LT 9T 9nuI F 3s1v4 sdn s IV WN 0 0 WN nbio L 91 91 ZN ra 3S1vJ sdn 3 s Iv 0070 96 Ausbau GT 9T c 3s1v4 Sdn 3es IV v 000 1u unO 1070W Fiat 9nuin T 3S1v4 sdn jas ZH 00 61 91 91 T asiw4 sdn jes A00 aHeYOA 402014 21 91 2211 3S1vJ sdn 3es du 0070 du 11 91 I 3s1v4 Sdn jes MA 000 MA aw 01 91 6 216 1030W I 9T gul 4 Ze sdn y s 3unmnopeegulojsn 0070 3nope i woysnD 60 91 ZN Z 3s1vJ sdn 3es 0070 96 enjeA Jeny ure S0 91 0 3S1vd sdn jas V N 0 pJ0M Sn3e1s 0 9T out T 3S1v4 sdn 3as 070 9 20 91 3s1v4 sdn s IN Jlurpj eqp 4J 3u 1J J z 00070 yun ou i j z 10 91 ZA 0 aS v4 sdn 3es IM V N 0 pJoM 0 1402 00 91 sn3e3s 0 91 Xopul uols uone Ajuo dAL J9Au0 do Buunp B5ueuo 206 24 dn jas p DIPA 3jnejaq uonduosep Jayawei
27. AMA Not OK No Motor W3 OVC Active 16 00010000 65536 Live Zero Error A2 Live Zero Error W2 AC Brake 17 00020000 131072 Internal Fault A38 KTY error 10V Low W1 KTY Warn Password Timelock 18 00040000 262144 Brake Overload Fans error Brake Overload W26 Fans Warn Password Protection A26 19 00080000 524288 U phase Loss A30 ECB error Brake Resistor W25 ECB Warn 20 00100000 1048576 V phase Loss A31 Brake IGBT W27 21 00200000 2097152 W phase Loss A32 Speed Limit W49 22 00400000 4194304 Fieldbus Fault Fieldbus Fault W34 Unused A34 23 00800000 8388608 24 V Supply Low 24V Supply Low W47 Unused A47 24 01000000 16777216 Mains Failure A36 Mains Failure W36 Unused 25 02000000 33554432 1 8V Supply Low Current Limit W59 Unused A48 26 04000000 67108864 Brake Resistor Low Temp W66 Unused A25 27 08000000 134217728 Brake IGBT A27 Voltage Limit W64 Unused 28 10000000 268435456 Option Change Encoder loss W90 Unused A67 29 20000000 536870912 Drive Initial Output freq lim W62 Unused ized A80 30 40000000 1073741824 Safe Stop A68 PTC 1 Safe Stop Safe Stop W68 PTC 1 Safe Unused A71 Stop VV71 31 80000000 2147483648 Mech brake low Dangerous Failure Extended Status Word Unused A63 A72 Table 6 3 Description of Alarm Word Warning Word and Extended Status Word The alarm words warning words and extended status words can be read out via serial bus or optional fieldbus for diagnose See also par 16 94
28. ANAL PJ0M 0 1403 lqeinBiJuoO 8 gun 3041 sdn 3es Iv IInu MLS PJOM sme s lqeinBiJuoo T 8 gin EE sdn 3es IM 24 0 SO pJOM 10 2002 01 8 Sbupee PAM 432 T 8 gun 3nuL 50 195 2 aiqesia 0 sisoubeiq 20 8 gin EICH sdn 3 s IIV 3ese1 3ou oq 0 3noauil L pJ0M 0 1402 Pen 90 8 gin 3141 dn jas T dn jas eunsey T uonpung 3noauit Jo pu3 S0 8 gin 3041 dn s T IInu 3noeuit L pJ0 104002 V0 8 ZEUIN T 3nuL dn jes T SO T BWI INOSWIL pJoM 0 000 0 8 gun 3041 sdn 3es Iv IInu 90JnoS pJoM O 4UOD 20 8 gin 3nuL paom up pue jevbiq 0 eys Ionuoo 10 8 sbunjes jereue9 0 8 x pul uois uonelo dAL J9AuO do Buunp B5ueuo dn jas p nIPA 3jnejaq uonduosep JejeuleJed ON ed O pue WWOD x 8 GPP AF 02 VLT is a registered Danfoss trademark 88 4 How to Programme VLT AutomationDrive FC 300 Operating Instructions 9nutn 0 3nuL sdn 3ss Iv V NO Jojuno uoisi es snqiyold 66 6 9nutn 0 3s1v4 Sdn 3ss IN V N 0 S 5 p bueu 6 6 9nutn 0 3S1V4 sdn 3es IM V N 0 t 5 pebueu 6 6 9nutn 0 3s1v4 Sdn 3es IN V N 0 5 p bueu 76 6 9nutn 0 3S1V4 VIN 0 2 5 pebueu 16 6 9nuin 0 3s1v4 V N 0 T sjeyeuiejeg p bueu 06 6 Ou 0 3S1v4 sdn 3es Wu V N 0 S si l uieieq peuyeg 8 6 gun 0 3s1v4 Sdn 3es IV V N 0 p 5 p uuU q 8 6 9nutn 0 3S1V4 sdn 3 s Iv VI
29. Brake Function 114 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions VLT AutomationDrive FC 300 Operating Instructions Increase par 14 26 7rip Delay at Inverter Fault Alarm warning limits 3x200 240 3x380 500V 3x525 600V V VDC VDC VDC Undervoltage 185 373 532 Voltage warning 205 410 585 low Voltage warning 390 405 810 840 943 965 high w o brake w brake Overvoltage 410 855 975 The voltages stated are the intermediate circuit voltage of the fre quency converter with a tolerance of 5 The corresponding mains voltage is the intermediate circuit voltage DC link divided by 1 35 WARNI NG ALARM 8 DC under voltage If the intermediate circuit voltage DC drops below the voltage warning low limit see table above the frequency converter checks if 24 V back up supply is connected If no 24 V backup supply is connected the frequency converter trips after a given time depending on the unit To check whether the supply voltage matches the frequency converter see General Specifications WARNI NG ALARM 9 I nverter overloaded The frequency converter is about to cut out because of an overload too high current for too long The counter for electronic thermal inverter protection gives a warning at 9806 and trips at 10096 while giving an alarm You cannot reset the frequency converter until the counter is be low 9096 The fault is
30. Ext Status Word WARNI NG 1 10 Volts low The 10 V voltage from terminal 50 on the control card is below 10 V Remove some of the load from terminal 50 as the 10 V supply is over loaded Max 15 mA or minimum 590 Q WARNI NG ALARM 2 Live zero error The signal on terminal 53 or 54 is less than 50 of the value set in par 6 10 Terminal 53 Low Voltage par 6 12 Terminal 53 Low Current par 6 20 7erminal 54 Low Voltage or par 6 22 Terminal 54 Low Current respectively WARNI NG ALARM 3 No motor No motor has been connected to the output of the frequency converter WARNI NG ALARM 4 Mains phase loss A phase is missing on the supply side or the mains voltage imbalance is too high This message also appears in case of a fault in the input rectifier on the frequency converter Check the supply voltage and supply currents to the frequency converter WARNI NG 5 DC link voltage high The intermediate circuit voltage DC is higher than the overvoltage limit of the control system The frequency converter is still active WARNI NG 6 DC link voltage low The intermediate circuit voltage DC is below the undervoltage limit of the control system The frequency converter is still active WARNI NG ALARM 7 DC over voltage If the intermediate circuit voltage exceeds the limit the frequency con verter trips after a time Possible corrections Connect a brake resistor Extend the ramp time Activate functions in par 2 10
31. IN V N 0 STEI BuiziuoJuouAS 09 221 0 3041 sdn 3es Wu V N 0 Don 1 1selN Jeny 6S F 0 EICH sdn jas IIV V N 0 Ay20J8A Jeny 8S b 2201 0 3041 sdn 3 s Y N 0 10413 burziuouupu s 5 2201 0 3nuL sdn jas IIV V N 0 10419 20611 9S pE 2201 0 3041 sdn s IIy Y N 0 uonlsod AInO SS pE 0 3nuL sdn s IIV V N 0 uonisod Xepur 4e3seld 9 TEWI 0 gNAL sdn 3ss IIy Y N uonisod APIS ES pE 2201 0 3nuL sdn 3 s IIV V N 0 uonisoq Jase jenjoy 25 cer 0 3nuL sdn 3 s V N 0 uonisod pepueuluo TS be 2201 0 3nuL sdn 3as IIV V N 0 uonisod EIN 06 ejeg sse2oJd S p 9100 0 and sdn 3 s Iv V N 0 s nd no je1bid Tb v 910 0 301 sdn 3 s IN V N 0 syndur Sub Ob bE s nd no sindu p rp mu 0 3nuL sdn 3as Iv Y N 0 ODW w014 pesy OT 024 DEE grun 0 3nuL sdn 3 s IIV V N 0 ODW Woy 6 ddd 6C bE 9nutn 0 SNL sdn 3es V N 0 OON Wor peas 8 ddd 82 9nutn 0 3nuL sdn s IIV V N 0 ODW Wor pee ddd LC vt Ou 0 and sdn s IIy V NO ODW U104J peas 9 ddd 92 9nutn 0 3nuL sdn 3 s IIV V N 0 ODW Woy s ddd GC vE 9nutn 0 3nuL sdn s V NO OON Woy peau ddd 2 9nutn 0 3nuL sdn 3 s IIV V N 0 ODW Woy ddd C v Ou 0 nu sdn s IIy V N 0 ODW U104J peas 2 ddd 22 66 9nutn 0 3nuL sdn 3as IIV vN ODW Woy pees T ddd 12 66 Jed DES 424 2 9nutn 0 3nuL sdn 3ss IV V N 0 ODN 0 HM OT 024 01 9nuin 0 3nuL sdn s IIy Y N
32. IN V N 0 jeuueup sdn 3 s 3p3 3nopeey VT 0 9nur 0 2917 V N 0 sdn 3es p yur 3nopeey T 0 gin 3s1v4 Sdn 3es IN 30N 0 o pexur dn 3es stu 21 0 gin E SNL sdn 3 s T dnaes 1 dn s 1Ip3 11 0 gun EICH dn jes T T dn3ss 1 dn jas eAmy 01 0 suone1edo dn s 1 0 gun anal sdn 3 s IN dos pe2404 T pueH dn jewog 3e 93235 0 0 gin 3S1v4 sdn jas 2 jeuoneusayuq 0 sbum s leuolb q 0 0 gin asi4 sdn jes 2 101 yun p ds 02014 20 0 gin 3nuL dn 3 s T usibu3 0 ebenbue 10 0 sbum3 s 5iseg 0 0 x pul uois uonelo Ajuo dAL J9AuO do Duunp B5ueuo ZOE 24 dn jas p nIPA ynejaq uonduosep JejeuleJed ON Jed MG 33 AF 02 VLT is a registered Danfoss trademark 76 AutomationDrive FC 300 Operating Instructions VLT 4 How to Programme 9nutn 0 3S1v4 sdn 3es Wu 001 Aouenba44 ses nd 1s 1 14615414 6S T 9100 0 3s1v4 Sdn 3ss IV 001 uen s sind 1591 1 215 1 get 9nutn T 301 us 3 2nsuajoeJeu J N 95 9nutn T 3nuL sdn 3 s IIV us n 5nsuepereu Un SS T gu 0 3S1V4 50 195 IIy A0 l uononpaJ S T 9nuin 5 3s1v4 x Sdn 3es IN us fouenbaH HIUS pol S T 9110 T nu sdn 3es 49 ZH buisnsubep jeuuoN p ds 25 1 9Tuin 29 EICH sdn 3 s IIV Ws Wdy buiseubey jeuuoN p ds utl TS T 9nutn 0 3041 sdn 3ss IN 001 p ds o z 3e uonesn uBelN 402014 05
33. JKS 30 JJN 30 FNQ R 30 KTK R 30 LP CC 30 5K5 KTN R50 KS 50 JJN 50 7K5 KTN R60 JKS 60 JJN 60 5 11K KTN R80 JKS 80 JJN 80 15K 18K5 KTN R125 JKS 150 JJN 125 Ferraz Ferraz FC Type SIBA Littel fuse Shawmut Shawmut kW Type RK1 Type RK1 Type CC Type RK1 K25 K37 5017906 005 KLN RO5 ATM RO5 A2K 05R K55 1K1 5017906 010 KLN R10 ATM R10 A2K 10R 1K5 5017906 016 KLN R15 ATM R15 A2K 15R 2K2 5017906 020 KLN R20 ATM R20 A2K 20R 3K0 5017906 025 KLN R25 ATM R25 A2K 25R 3K7 5012406 032 KLN R30 ATM R30 A2K 30R 5K5 5014006 050 KLN R50 A2K 50R 7K5 5014006 063 KLN R60 A2K 60R 11K 5014006 080 KLN R80 A2K 80R 15K 18K5 2028220 125 KLN R125 A2K 125R Ferraz FC Type Bussmann SIBA Littel fuse Shawmut kW Type JFHR2 Type RK1 JFHR2 JFHR2 22K FWX 150 2028220 150 L25S 150 A25X 150 30K FWX 200 2028220 200 L25S 200 A25X 200 37K FWX 250 2028220 250 L25S 250 A25X 250 KTS fuses from Bussmann may substitute KTN for 240 V frequency converters FWH fuses from Bussmann may substitute FWX for 240 V frequency converters KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V frequency converters L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V frequency converters A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V frequency converters A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V frequency converters 380 500 V FC Type Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann kW Type RK1 Type J Type T Ty
34. N 0 SSeJppy dI 10 21 gin sdn S 2 TWANYW 101 quawubissy sseJppv dI 00 CT sbum s 41 0 ZT Xopul uols uoneJa Ajuo dAL J9AuO do Buunp B5ueuo ZOE 24 dn jas p nIPA ynejaq uonduosep Jayaweied ON ed Instructions VT Puy CTl CTU 91 trademark ss a registered Danfo s VLT i 2 MG 33 AF Instructions VLT AutomationDrive FC 300 Operating MG 33 AF 02 VLT is a registered Danfoss trademark gun 3n sdn jas 2 IInu uon v J9 0 UO 15 25 61 gin zi EIER 50 195 c 3u9 4 2 15 16 21 S9jE1S G ET gun and sdn s Z IInu uesjoog am 21507 bb ET gin 3nuL sdn 3es 2 IInu z 103e1edQ am 2150 Eb ET gun x and Sdn 3es c IInu z ue loog am 2150 gin 3nuL sdn 3es 2 IInu T Joyesedo am 21501 Ha gun EICH 50 195 c IInu T ue oog ejm 21501 Ob ET Sain 21507 t T qui Es 3nuL dn s T us 490 300 15 02 21 SH UULL C ET o gul 3141 sdn jes Z us anjeA J03e1eduio 21 61 gun E 3nuL sdn 3es Z Inu Joyesado J03eJeduo 11 61 gquin INAL sdn 3es Z Inu pue4edo OT ET 9 si03e1eduio I ET a gin and sdn 3 s Iv 919 38se1 100 00 0 OS PS 0 T i gin 3nuL sdn 3es 2 IInu Wad dois 20 21 a gin 3nuL sdn S Z inu ua ueis TO ET D gin 3nuL sdn 3es 2 nu polN s llo nuo2 1S 00 T r sbumes 215 0 2 o Xepul uols Ajuo T
35. O 4 uno 40443 3itusue1 ynopesy S0 0T gu 0 3nuL sdn S 2 us GI OVW 20 01 gin 3nuL 50 195 c inu pales ae pneg 10 01 gu 3S1V4 sdn 3es Z IInu 02010 4 NYO 00 01 s um s uouuuuo2 0 0T Xopul uols uonep Ajuo dAL J9Au0 do Buunp B5ueuo ZOE 24 dn jas p nIPA ynejaq uonduosep Jayaweied ON ed snqpr li NVO OT LUPE MG 33 AF 02 VLT is a registered Danfoss trademark 90 4 How to Programme AutomationDrive FC 300 Operating 9nutn 0 SNL sdn 3es IM VIN 0 S493uno elpa 66 21 9nutn 0 and Sdn 3ss IN V N 000p SJBJUNOD 86 21 gin 3nuL sdn jas 2 3seopeoug 0 Jo 1seopeoig 46 21 gur 0 3nuL sdn jes c 9 T uon 930Jd uui01s 3se peo4g k6 ZT oun 0 3041 dn 3es T V N bue 40413 lqeo 66 21 gin and Sdn 3es c p lqeuz 1 Buidoous dW9I 26 21 gin S 3nuL sdn 3es 2 T X IGW 16 21 guin H SNL Sdn 3es c p lqesiq 0 5nsoubeld lqe 06 CI S 3IAJ S 39U J9u13 pe2ueApy 6 cT 9nutn 0 3nuL sdn jes Z Y N 000p HOg euueu 3exos queJedsue1 68 21 gu 3nuL sdn 3es 2 pejaesia 0 d LWS 28 21 gin EICH sdn jas 2 paigesia 0 411 18 21 gu 3nuL sdn 3es Z pejaesiq 0 did 08 21 SOS JOUIOUI 19470 8 ZT ZEUIN 0 3141 sdn 3es IM V N 3uno eBesse uond ox4 e els Cv cT zequin 0 and Sdn 3ss IV V N 0 3uno ebesse e e S Tee 9nutn 0 3nuL sdn 3ss VIN Jojoujeleg smes
36. Operating Instructions Dorps 3 How to Install 3 3 4 Fuses Branch circuit protection In order to protect the installation against electrical and fire hazard all branch circuits in an installation switch gear machines etc must be short circuited and overcurrent protected according to national international regulations Short circuit protection The frequency converter must be protected against short circuit to avoid electrical or fire hazard Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive The frequency converter provides full short circuit protection in case of a short circuit on the motor output Overcurrent protection Provide overload protection to avoid fire hazard due to overheating of the cables in the installation The frequency converter is equipped with an internal overcurrent protection that can be used for upstream overload protection UL applications excluded See par 4 18 Current Limit Moreover fuses or circuit breakers can be used to provide the overcurrent protection in the installation Overcurrent protection must always be carried out according to national regulations Fuses must be designed for protection in a circuit capable of supplying a maximum of 100 000 Arms symmetrical 500 V maximum Non UL compliance If UL CUL is not to be complied with we recommend using the following fuses which will ensure compliance with EN
37. Precises start stop 27 18 19 Catch up 28 All Slow down 29 All Counter input 30 29 33 Pulse input Edge Trigged 31 29 33 Pulse input Time Based 32 29893 Ramp bit 0 34 All Ramp bit 1 35 All Mains failure inverse 36 All Latched precise start 40 18 19 Latched precise stop inverse 41 18 19 DigiPot Increase 55 All DigiPot Decrease 56 All DigiPot Clear 57 All Digipot Hoist 58 All Counter A up 60 29 33 Counter A down 61 29 33 Reset Counter A 62 All Counter B up 63 29 33 Counter B down 64 29 33 Reset Counter B 65 All Mech Brake Feedb 70 All Mech Brake Feedb Inv 71 All PID Error Inv 71 All PID Reset 71 All PID enable 74 All MCO Specific 75 All PTC Card 1 80 All FC 300 standard terminals are 18 19 27 29 32 and 33 MCB 101 terminals are X30 2 X30 3 and X30 4 Terminal 29 functions as an output only in FC 302 Functions dedicated to only one digital input are stated in the associated parameter All digital inputs can be programmed to these functions 9 No operation No reaction to signals transmitted to the terminal 1 Reset Resets frequency converter after a TRIP ALARM Not all alarms can be reset 2 Coast inverse Default Digital input 27 Coasting stop inverted input NC The frequency converter leaves the motor in free mode Logic 0 gt coasting stop MG 33 AF 02 VLT is a registered Danfoss trademark 65 4 H
38. Programme 2 15 Brake Check Option Function Select type of test and monitoring function to check the connection to the brake resistor or whether a brake resistor is present and then display a warning or an alarm in the event of a fault NB The brake resistor disconnection function is tested during power up However the brake IGBT test is performed when there is no braking A warning or trip discon nects the brake function The testing sequence is as follows 1 The DC link ripple amplitude is measured for 300 ms without braking 2 TheDClink ripple amplitude is measured for 300 ms with the brake turned on 3 If the DC link ripple amplitude while braking is lower than the DC link ripple amplitude before braking 1 Brake check has failed by returning a warning or alarm a If the DC link ripple amplitude while braking is higher than the DC link ripple amplitude before braking 1 Brake check is OK 0 Off Monitors brake resistor and brake IGBT for a short circuit during operation If a short circuit occurs warning 25 appears 1 Warning Monitors brake resistor and brake IGBT for a short circuit and runs a test for brake resistor dis connection during power up 2 Trip Monitors for a short circuit or disconnection of the brake resistor or a short circuit of the brake IGBT If a fault occurs the frequency converter cuts out while displaying an alarm trip locked 3 Stop and trip Monitors for a sho
39. Set dig out A lowis executed 85 SL Digital Output F See par 13 52 SL Controller Action The input will go high whenever the Smart Logic Action 43 Set dig out A high is executed The input will go low whenever the Smart Logic Action 37 Sef dig out A lowis executed 120 Local reference active Output is high when par 3 13 Reference Site 2 Local or when par 3 13 Reference Site 0 Linked to hand auto at the same time as the LCP is in Hand on mode 121 Remote reference active Output is high when par 3 13 Reference Site Remote 1 or Linked to hand auto 0 while the LCP is in Auto on mode 122 No alarm Output is high when no alarm is present 123 Start command active Output is high when there is an active Start command i e via digital input bus connection or Hand on or Auto on and no Stop or Start command is active 124 Running reverse Output is high when the frequency converter is running counter clockwise the logical product of the status bits running AND reverse 125 Drive in hand mode Output is high when the frequency converter is in Hand on mode as indicated by the LED light above Hand on 126 Drive in auto mode Output is high when the frequency converter is in Hand on mode as indicated by the LED light above Auto on 5 40 Function Relay Array 9 Relay 1 0 Relay 2 1 Relay 3 2 MCB 113 Relay 4 3 MCB 113 Relay 5 4 MCB 113 Relay 6 5 MCB 113 Rela
40. Warning yellow Alarm flashing red Trip locked yellow and red MG 33 AF 02 VLT is a registered Danfoss trademark 6 Troubleshooting Denpi Alarm Word Extended Status Word Bit Hex Dec Alarm Word Alarm Word 2 Warning Word Warning Extended Word 2 Status Word 0 00000001 1 Brake Check A28 ServiceTrip Read Brake Check W28 Ramping Write 1 00000002 2 Pwr Card Temp ServiceTrip re Pwr Card Temp W69 AMA Running 469 served 2 00000004 4 Earth Fault A14 ServiceTrip Type Earth Fault W14 Start CVV CCVV code Sparepart 3 00000008 8 Ctrl Card Temp ServiceTrip re Ctrl Card Temp W65 Slow Down A65 served 4 00000010 16 Ctrl Word TO A17 ServiceTrip re Ctrl Word TO W17 Catch Up served 5 00000020 32 Over Current A13 Over Current W13 Feedback High 6 00000040 64 Torque Limit A12 Torque Limit W12 Feedback Low 7 00000080 128 Motor Th Over Motor Th Over W11 Output Current High A11 8 00000100 256 Motor ETR Over Motor ETR Over W10 Output Current Low A10 9 00000200 512 Inverter Overld Inverter Overld W9 Output Freq High A9 10 00000400 1024 DC under Volt A8 DC under Volt W8 Output Freq Low 11 00000800 2048 DC over Volt A7 DC over Volt W7 Brake Check OK 12 00001000 4096 Short Circuit A16 DC Voltage Low W6 Braking Max 13 00002000 8192 Inrush Fault A33 DC Voltage High W5 Braking 14 00004000 16384 Mains ph Loss A4 Mains ph Loss W4 Out of Speed Range 15 00008000 32768
41. ZH atur o1 peeds 02014 Zb 9nuin 29 EICH 45 yun moq p ds 402014 Irt gin 3S1V4 IInu uonoeJrq p ds 40304 01 SHUT 1010 I t Xopul uols uonep Ajuo dAL J9AuO do Buunp B5ueuo ZOE 24 dn jas p nIPA ynejaq uonduosep Jayaweied ON Jed sbuiureM SHUI p MG 33 AF 02 VLT is a registered Danfoss trademark 82 4 How to Programme VLT AutomationDrive FC 300 Operating Instructions 83 9100 c and Sdn 3ss IN S 10 0 Kejos Aejea HO cv S Ou ra 3nuL sdn 3as IV S 1070 Aejaq uo Tb S gun EICH sdn 3 s IIV ju Ae Ot S s ejeu r S gun Sanu sdn 3 s IN IInu TOT ano 1610 2 0 X WHEL EE S gin 301 sdn 3es IM IInu TOT GOW MO 1510 9 0 X WEL ZE S gin B and x Sdn 3ss IN IInu 3ndino Ed ec 2410 TE S gu 3nuL sdn 3as IInu yndyno Ed 2 JeutuaL 0 S s nd no jear6iq E S gin 3nuL sdn 3as y uonesado oN 0 3ndur jeiq T opx jeuruue l 9c S gin EICH sdn 3 s IIV uone1edo oN 0 ndur ED TT 9px jeuruue SC S gin and sdn s IIy uoneJedo on 0 dur ED 6 opx 241 L 2 5 guin and sdn 3 s IV on 0 1ndur jeybid 4 9pX eumuao 1 EZ S gin 3nuL sdn s uoneJedo on 0 dur ED s opx eure L ccs guin and uonejedo on 0 ndur jevbid 6 9 euru L gin and sdn s uoneJedo on 0 dur ED T opx eure L 02 5 gun EICH dn s T dogs ayes T doe
42. controlled 55 Pulse output 60 Comparator 0 See par group 13 1 If Comparator 0 is evaluated as TRUE the output will go high Otherwise it will be low 61 Comparator 1 See par group 13 1 If Comparator 1 is evaluated as TRUE the output will go high Otherwise it will be low 62 Comparator 2 See par group 13 1 If Comparator 2 is evaluated as TRUE the output will go high Otherwise it will be low 63 Comparator 3 See par group 13 1 If Comparator 3 is evaluated as TRUE the output will go high Otherwise it will be low 64 Comparator 4 See par group 13 1 If Comparator 4 is evaluated as TRUE the output will go high Otherwise it will be low 65 Comparator 5 See par group 13 1 If Comparator 5 is evaluated as TRUE the output will go high Otherwise it will be low 70 Logic Rule 0 See par group 13 4 If Logic Rule 0 is evaluated as TRUE the output will go high Otherwise it will be low 71 Logic Rule 1 See par group 13 4 If Logic Rule 1 is evaluated as TRUE the output will go high Otherwise it will be low 72 Logic Rule 2 See par group 13 4 If Logic Rule 2 is evaluated as TRUE the output will go high Otherwise it will be low MG 33 AF 02 VLT is a registered Danfoss trademark 69 VLT AutomationDrive FC 300 Operating 4 How to Programme Danfoss Instructions 73 Logic Rule 3 See par group 13 4 If Logic Rule 3 is evaluated as TRUE the output will go high Otherwise it will be l
43. d L J9AuO do Buunp abuey ZOE 24 dn jas p nIPA ynejaq uonduosep JojeuleJed ON ed 23150 HEWS ET UTT 92 VLT AutomationDrive FC 300 Operating Instructions 4 How to Programme gin 3nuL dn jes T Inu 9 9 3jne4 06 I sbunes yned 6 tT gun JSV sdn jes 2 Sai T 2a EL Aq paliddns uondo 08 bT suondo 8 vT ZEUIN 0 3sivd sdn 3ss IN V N 0 pJ0M STEI x LTA ZEUIN 0 3s1v4 sdn 3ss IIy V N 0 pJoM ButuueM LTA L bT ZEIT 0 3sivd sdn 3 s IIV V NO paom uue y LTA 21 01 Aq qneduuo2 Z tT Sum 0 3S1V3 x dn s T us SHUN JexieAUg Jo EIN 6S FT oun ER 3S1v4 sdn 3ss HW 000 Z Ja indino e uejnpur LS VT 9nuin L asi4 sdn 3 s IIV jn oc d y 3nd3no e uejoede 9S bT gin 3S1V4 sdn 3es IM d yil ON 0 Ja 3ndino GS bT gin B EICH 50 195 IIV ButuueM T JO3IUO 4 Ue S bT gin 3041 sdn 3ss IIy omg 0 lonuoO Ue 7S bT gun gt EICH dn jes T uo T uonesu dulo Jun 20 TS bT gu 3S1v4 x dn 3as T uo 1 134 0S bT qu uuu0 HAU4 XS PL 9nutn a 3141 sdn jas IM us Iudso 402014 b bT gun 0 EICH sdn 3 s IIV ZH OT Aouenbe4 OSV WNWIUIW Zk FI gu 0 3041 sdn 3es IM us uonesn ubeiy PUIU Hu gin 0 E Sdn 3es IN 99 LA Buisituundo p vT gun Ze sdn s IN p lqeuz T 100290 4 IER GE bT oun v 3041 su Q T SWI Ja in tur UUNO 9nutn 3513 50 195 IIV S 0200
44. dn jas p nIPA ynejaq uonduosep JejeuleJed ON Jed MG 33 AF 02 VLT is a registered Danfoss trademark 84 AutomationDrive FC 300 Operating Instructions VLT 4 How to Programme gin E 3nuL dn jas T HO 0 d yil indino zr ul GS 9 grun 3nuL dn jes T 0070 jeseJd oa 3nd3no Zp Jeu L 5 9 ZN Z 3041 sdn 3es IM 0070 IonuoO sng 3ndino Zp 210 s 9 onur T 3nuL Sdn 3ss IV 007001 yeas xe 3nd3no Zp 60 25 9 TUI Z 3nuL sdn s IIy 0070 9Je s UIW 3nd3no Zp 201 TS 9 guin 3nuL Sdn 3es IN IInu 3ndino Zp Ieutuu L 08 9 T andino Bojeuy S 9 9nuin 3nuL sdn 3ss IN S 10070 14215002 SUI SI 21 06 WHEL 9 9 3nuL sdn s Iv Ws qpees Jeu UD cT O X WAL Gb 9 anus sdn s IN 0 MOT 21 06 uu L 9 TUI Z 3nuL sdn s IIy A 00701 ebeyoA YIH T 0 X jeutuue 9 EIS EICH sdn 3 s IIV A 0 0 abeyOA MOT ZT OEX leuu L 0b 9 v Mdu boyeuy 47 9 9mutn 3nuL sdn 3 s IN S 10070 3ue3suo aui SI T1 0 X WHEL 9 9 nu 49 UD 11 06 WAL SE 9 EICH 50 195 IIV 0 OD 11 06 Ue L 9 9TuT Z 3041 sdn s A 0001 ebeyoA ubiH T1 0 X jeutuue TE 9 EIS e 3nuL sdn 3 s IN A 0 0
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46. kHz open collector 4Hz see section on Digital input 28 V DC approx 4 kO Max error 0 1 of full scale Max error 0 05 of full scale The pulse and encoder inputs terminals 29 32 33 are galvanically isolated from the supply voltage PELV and other high voltage terminals 1 FC 302 only 2 Pulse inputs are 29 and 33 3 Encoder inputs 32 A and 33 B Digital output Programmable digital pulse outputs 2 Terminal number 27 29 0 Voltage level at digital frequency output 0 24V Max output current sink or source 40 mA Max load at frequency output 1kQ Max capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max error 0 1 of full scale Resolution of frequency outputs 12 bit 1 Terminal 27 and 29 can also be programmed as input The digital output is galvanically isolated from the supply voltage PELV and other high voltage terminals Analog output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0 4 20 mA Max load GND analog output 500 Q Accuracy on analog output Max error 0 5 96 of full scale Resolution on analog output 12 bit The analogue output is galvanically isolated from the supply voltage PELV and other high voltage terminals Control card 24 V DC output Terminal number 12 13 Output voltage 24V 1 3V Max load FC 301 130
47. mA FC 302 200 mA The 24 V DC supply is galvanically isolated from the supply voltage PELV but has the same potential as the analog and digital inputs and outputs Control card 10 V DC output Terminal number Output voltage Max load The 10 V DC supply is galvanically isolated from the supply voltage PELV and other high voltage terminals Control card RS 485 serial communication 50 10 5 V 0 5V 15 mA Terminal number Terminal number 61 68 P TX RX 69 N TX RX Common for terminals 68 and 69 The RS 485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage PELV MG 33 AF 02 VLT is a registered Danfoss trademark 107 VLT AutomationDrive FC 300 Operating 5 General Specifications Dorps Instructions Control card USB serial communication USB standard USB plug 1 1 Full speed USB type B device plug Connection to PC is carried out via a standard host device USB cable The USB connection is galvanically isolated from the supply voltage PELV and other high voltage terminals The USB ground connection is not galvanically isolated from protection earth Use only an isolated laptop as PC connection to the USB connector on the frequency converter 108 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Relay outputs Denpi 5 General Spe
48. must be a clearance between the drives of min 50 mm For optimal cooling conditions allow a free air passage above and below the frequency converter See table below Air passage for different frame sizes Diis Aix A2 AS Bi D B3 B4 Ci C2 C3 4 tim 100 100 100 100 100 200 100 200 200 225 200 225 SCH 100 100 100 100 100 200 100 200 200 225 200 225 h Table 3 2 FC 301 only 1 Drill holes in accordance with the measurements given 2 You must provide screws suitable for the surface on which you want to mount the frequency converter Retighten all four screws E e a ES 166 Drive i N N Kies oy lt lt m i 5 ph l 3 ase m Fibre plate Si Wacher Table 3 3 Mounting frame sizes A5 B1 B2 C1 andC2 on a non solid back wall the drive must be provided with a back plate A due to insufficient cooling air over the heat sink MG 33 AF 02 VLT is a registered Danfoss trademark 19 VLT AutomationDrive FC 300 Operating 3 How to Install Dorps Instructions 3 2 2 Panel Through Mounting A Panel Through Mount Kit is available for frequency converter series VLT HVAC FC 102 VLT Aqua Drive and VLT AutomationDrive In order to increase heatsink cooling and reduce panel depth the frequency converter may be mounted in a through panel Furthermore the in built fan can then be removed The kit is avail
49. off the frequency converter and check motor phase W ALARM 33 I nrush fault Too many power ups have occured within a short time period See the chapter General Specifications for the allowed number of power ups with in one minute WARNI NG ALARM 34 Fieldbus communication fault The fieldbus on the communication option card is not working correctly Please check parameters associated with the module and make sure module is properly inserted in Slot A of the drive Check the wiring for fieldbus WARNI NG ALARM 36 Mains failure This warning alarm is only active if the supply voltage to the frequency converter is lost and par 14 10 Mains Failure is NOT set to OFF Possible correction check the fuses to the frequency converter ALARM 37 Phase imbalance There is a current imbalance between the power units Denpi ALARM 38 Internal fault By this alarm it may be necessary to contact your Danfoss supplier Some typical alarm messages The serial port cannot be initialized Serious hardware failure 256 The power EEPROM data is defect or too old 512 The control board EEPROM data is defect or too old 513 Communication time out Reading EEPROM data 514 Communication time out Reading EEPROM data 515 The Application Orientated Control cannot recognize the EEPROM data 516 Cannot write write to the EEPROM because a write com mand is on progress 517 The write command is under time out 518 Failure in the EEPROM 519 Missing or
50. red LED on the Control Card is turned on Test plugs connect the following terminals to each other 18 27 32 19 29 33 42 53 54 72 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 4 How to Programme 12 13 18 19 27 29 32 as 20 37 i i 302 O OJO O O OO IO IO O O OO QOO QO OJO O O Sq ES BS SSE taq ees a 3 E 31 130BA097 12 N 13 O FC 301 He Offs He Offs O fo ele UO ol G HO ele FO Ol 42 50 53 54 55 FC 3018 rc O O OO nr S mn O Olle Select Initialization 2 to reset all parameter values to default settings except for par 15 03 Power Up s par 15 04 Over Temp s and par 15 05 Over Vo t s The frequency converter will reset during the next power up Par 14 22 Operation Mode will also revert to the default setting Wormal operation 0 0 Normal operation 1 Control card test 2 Initialisation 3 Boot mode 14 50 RFI Filter Option Function 0 Off Select Off 0 only if the frequency converter is fed by an isolated mains source IT mains In this mode the internal RFI filter capacitors between chassis and the mains RFI filter circui
51. risk analysis on the installation must be carried out in order to determine whether the Safe Stop functionality and safety levels are appropriate and sufficient MG 33 AF 02 VLT is a registered Danfoss trademark 9 ent VLT AutomationDrive FC 300 Operating 2 Safety Instructions and General Warning Instructions After installation of Safe Stop a commissioning test as specified in section Safe Stop Commissioning Test of the Design Guide must be performed A passed commissioning test is mandatory for fulfilment of Safety Cat 3 EN 954 1 PL d ISO 13849 1 The following values are associated to the different types of safety levels Performance Level d MTTFD Mean Time To Dangerous Failure 24816 years DC Diagnstic Coverage 99 9996 Category 3 SIL 2 Capability SILCL 2 PFH Probability of Dangerous failure per Hour 7e 10FIT 7e 19 h SFF Safe Failure Fraction 9996 HFT Hardware Fault Tolerance 0 1001D architecture In order to install and use the Safe Stop function in accordance with the requirements of Safety Cat 3 EN 954 1 PL d ISO 13849 1 the related information and instructions of the VLT AutomationDrive Design Guide MG 33 BX YY must be followed The information and instructions of the Operating Instructions are not sufficient for a correct and safe use of the Safe Stop functionality Abbreviations related to Functional Safety Abbreviation Reference Description C
52. the frequency converter is reset MG 33 AF 02 VLT is a registered Danfoss trademark 111 enti VLT AutomationDrive FC 300 Operating 6 Troubleshooting Instructions No Description Warning Alarm Trip Alarm Trip Lock Parameter Reference 1 10 Volts low X 2 Live zero error X X Par 6 01 Live Zero Time out Function 3 No motor X Par 1 80 Function at Stop 4 Mains phase loss X X X Par 14 12 Function at Mains Imbalance 5 DC link voltage high X 6 DC link voltage low X 7 DC over voltage X X 8 DC under voltage X X 9 Inverter overloaded X X 10 Motor ETR over temperature X X Par 1 90 Motor Thermal Protection 11 Motor thermistor over temperature X X Par 1 90 Motor Thermal Protection 12 Torque limit X X 13 Over Current X X X 14 Earth Fault X X X 15 Hardvvare mismatch X X 16 Short Circuit X X 17 Control word time out X X Par 8 04 Control Word Timeout Function 22 Hoist Mech Brake 23 Internal Fan Fault X 24 External Fan Fault X Par 14 53 Fan Monitor 25 Brake resistor short circuited X 26 Brake resistor power limit X X Par 2 13 Brake Power Monitoring 27 Brake chopper short circuited X X 28 Brake check X X Par 2 15 Brake Check 29 Heatsink temp X X X 30 Motor phase U missing X X X Par 4 58 Missing Motor Phase Function 31 Motor phase V missing X X X Par 4 58 Missing Motor Phase Function 32 Motor phase W missing X X X Par 4 58 Missing Motor Phase Function 33 Inrush Fault X X 34
53. the terminal 1 Insert a screwdriver in the square hole 2 Pull out the cable 1 Max 0 4 x 2 5 mm 1308731110 End See Standard v 3 m PROFIBUS DP A 1308A150 10 l 9 10mm 1 0 37 in m 130BT306 10 MG 33 AF 02 VLT is a registered Danfoss trademark 35 VLT AutomationDrive FC 300 Operating 3 How to Install Instructions 3 4 Connection Examples 3 4 1 Start Stop Terminal 18 par 5 10 7errminal 18 Digital Input 8 Start Terminal 27 par 5 12 Terminal 27 Digital Input 0 No operation De 8 S SE wQ 2 fault coast inverse dh A Terminal 37 Safe stop where available 12 13 18 19 27 22 32 33 20137 OIOIOIOOO O O OO Re tere eeler e Start Stop Safe Stop Speed 75 1 ER 3 4 2 Pulse Start Stop Terminal 18 par 5 10 7erminal 18 Digital InputLatched start 9 Terminal 27 par 5 12 7erminal 27 Digital InputStop inverse 6 2 S Terminal 37 Safe stop where available o 2 5 12 13 18 19 27 29 32 33 20 37 O O O O O ei o o o o Op Ol D O QOO 36 MG 33 AF 02 VLTE is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 3 How to Install 3 4 3 Speed Up Dow
54. variables v2 54 Time difference w o date TimD See the frequency converter Design Guide for further information about data types 33 35 and 54 74 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 4 How to Programme Parameters for the frequency converter are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the frequency converter 0 Operation and Display parameters for basic frequency converter settings 1 Load and Motor parameters includes all load and motor related parameters 2 Brake parameters 3 References and ramping parameters includes DigiPot function 4 Limits Warnings setting of limits and warning parameters 5 Digital inputs and outputs includes relay controls 6 Analog inputs and outputs 7 Controls setting parameters for speed and process controls 8 Communication and option parameters setting of FC RS485 and FC USB port parameters 9 Profibus parameters 10 DeviceNet and CAN Fieldbus parameters 13 Smart Logic Control parameters 14 Special function parameters 15 Drive information parameters 16 Read out parameters 17 Encoder Option parameters 32 MCO 305 Basic parameters 33 MCO 305 Advanced parameters 34 MCO Data Readout parameters MG 33 AF 02 VLT is a registered Danfoss trademark 75 Instructions VL
55. ww 06 ww 06 ww S7 g eyed peq JO UPIM upi s lou uu TE9 ww Tcs uu 6 WW 8p9 uu G r WW 08 WW 779 WW psp WW 20 ww ose Uu gc 03 ww SZ WW 061 e Bununoui uaaw3aq Sue ww 008 ww 069 ww S6S WW S WW t WW v ww 9rE Vv burdno5 ep iM 3451 H ww 099 ww 065 ww 022 ww 089 uu 025 WW 66 ww 099 WW 08r uuu oer ww g g Uugoc UU 4 WW g9z ww oo V eyeld 49eq 3ubl H 3ubl H 4 c ai c SISSEU SISSEU dAL T dAL dAL T dAL SISSEUQ sisseuy dAL T dAL dAL T adAL ZT dAL T dAL SISSEUQ T dAL 515582 SISSEU YWAN 0c 0c 99 ss Tc 99 ss Tc 0c 0c 99 ss Tc 99 85 TZ 99 SS e 0c T 0c 02 dI 41 02 0 11 A 069 ScS 06 SS Gv ZLe 06 SS Sv O 0 S 81 ST TT 22 908 GT IT S L SL 0 S L SL O A 009 ScS GZ SS SV LE GZ SS St 0 02 4 8 ST TI 22 4081 ST TI S L LE O EN AA O v L O S T LE O AO0S 08t 08 MA 28 02 22 458 25 02 22 91 ST TT S 4 S S TI S 4 S S 115 420 ZE cce sco S I SZ O A Ot C 00c 1 MOd vo TO va ta ca 18 sv ev ev TV ZIS MG 33 AF 02 VLT is a registered Danfoss trademark 18 VLT AutomationDrive FC 300 Operating Instructions Dorps 3 How to Install 3 2 Mechanical I nstallation 3 2 1 Mechanical Mounting All Frame Sizes allow side by side installation except when a JP21 IP4X TYPE 1 Enclosure Kit is used see the Options and Accessories section of the Design Guide If the IP 21 Enclosure kit is used on frame size A1 A2 or A3 there
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58. 00 rpm error 0 15 rpm All control characteristics are based on a 4 pole asynchronous motor Surroundings Enclosure IP 201 Type 1 IP 212 Type 1 IP 55 Type 12 IP 66 Vibration test 1 0g Max relative humidity 5 93 IEC 721 3 3 Class 3K3 non condensing during operation Aggressive environment IEC 60068 2 43 H2S test class Kd Ambient temperature Max 50 C 24 hour average maximum 45 C 1 Only for s 3 7 kW 200 240 V s 7 5 KW 400 480 500 V 2 As enclosure kit for s 3 7 kW 200 240 V s 7 5 kW 400 480 500 V 3 Derating for high ambient temperature see special conditions in the Design Guide Minimum ambient temperature during full scale operation 0 C Minimum ambient temperature at reduced performance 10 C Temperature during storage transport 25 165 70 C Maximum altitude above sea level without derating 1000 m Derating for high altitude see special conditions in the Design Guide EMC standards Emission EN 61800 3 EN 61000 6 3 4 EN 55011 EN 61800 3 EN 61000 6 1 2 EMC standards Immunity EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 See section on special conditions in the Design Guide Protection and Features H Electronic thermal motor protection against overload Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches a predefined level An overload temperature cannot be reset until the temperature of
59. 1 ET input l R a LA ui 99 d Motor DC bus Switch Mode Power Supply 5 10Vdc 24Vd 15mA 1 30 200mA Rt 82 M 50 10 V OUT xerox Ea m S201 10V45 kr 3an F g e 10Vdc 4 ON I 0 20mA relay1 0 4 20114 5202 OFF U 0 10V D Age Moan 9 10Vde v G n M Zi 02 240Vac 2A 0 4 20 mA 55 COM A IN nr xa relay2 ES 1 px 12 24V OUT 06 d 240Vac 2A d 13 24V OUT 4 6 9 Ae EA 5 400Vac 2A 24V NPN Tr Sirin See 04 24V NPN 19 D IN OV PNP COM A OUT 39 Analog Output I I v E 0 4 20 mA 1 S35 COMDIN J A OUT 42 Q 24V NPN TOSS pF 24V OVEN 2801 ON Terminated i M g OFF Open OV 5V D IN OUT NETS J OV PNP l J S801 ov f f I ov RS 485 Lech 4 N RS 485 69 RS 485 BIN GC 24V NPN Interface 32 y OV PNP P RS 485 68 HT 24V NPN T UTILE rt T S3 IN Ay COM RS 485 61 4 KA 1 1 PNP Source v v x Ll NPN Sink Y 37 DIN ER Illustration 3 20 Diagram showing all electrical terminals without options A analog D digital Terminal 37 is used for Safe Stop For instructions on Safe Stop installation please refer to the section Safe Stop Installation of the Design Guide Terminal 37 is not included in FC 301 Except FC 301 A1 which includes Safe Stop Relay 2 and Terminal 29 have n
60. 1 93 Thermistor Source to Digital Input 6 2 E 8 EE 5 O OO O O O 8 EE u OFF 1819 gt PTC Thermistor 800 52 7k Using an analog input and 10 V as power supply Example The frequency converter trips when the motor temperature is too high Parameter set up Set par 1 90 Motor Thermal Protection to Thermistor Trip 2 Set par 1 93 Thermistor Source to Analog Input 54 2 a OFF m 7 ON PTC Thermistor 30k baok R Input Supply Voltage Threshold Digital analog Volt Cut out Values Digital 24V lt 6 6 gt 10 8 kQ Digital 10V 8000 gt 2 7 kO Analog 10V lt 3 0 KQ gt 3 0 56 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating eut Instructions 4 How to Programme Check that the chosen supply voltage follows the specification of the used thermistor element Select 7R Warning 1 4 to activate a warning on the display when the motor is overloaded Select 7R Trip 1 4to trip the frequency converter when the motor is overloaded Programme a warning signal via one of the digital outputs The signal appears in the event of a warning and if the frequency converter trips thermal warning ETR Electronic Terminal Relay functions 1 4 will calculate the load when the set up where they were selected is active For example ETR starts calculating when set up 3 is selected For the North American market The ETR functi
61. 33 AF 02 VLT is a registered Danfoss trademark Danfoss 2 Safety Instructions and General Warning 11 a VLT AutomationDrive FC 300 Operating 2 Safety Instructions and General Warning Instructions TuV NORD Certificate TUV NORD SysTec GmbH amp Co KG hereby certifies Danfoss Drives A S Ulsnees 1 DK 6300 Graasten Denmark for the realisation of the function Safe Stop STO in the Danfoss drives types VLT Automation Drive FC 302 VLT Automation Drive FC 301 in the A1 RG VLT AQUA Drive FC 202 VLT HVAC Drive FC 102 the compliance with the requirements listed in the following standards IEC 61800 5 2 2007 Designated Safety Function Safe Torque Off STO SIL2 capability HEC 61508 Part 1 1998 Corrigendum 1999 EN 61508 Part 2 2000 SIL 2 capability for STO function ENISO 13849 1 2006 PL d EN 954 1 1996 Category 3 IEC 62061 2005 SILCL 2 based on report No SAS 163 2006C in the valid version This certificate entitles the holder to use the mark FC 102 FC 202 FC 301 A1 TUVNORD toss Certification Expiry date 2013 01 16 T V NORD SysTec GmbH amp Co KG Dr immanuel H fer Certification No SAS1724 07 Vers 1 0 Branch South No M IB5 03 122 01 SLA Halderstrafie 27 Augsburg 86150 Augsburg 16 Germany 130BB178 10 12 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Aen I
62. 441 p ds exeig eyeanov TEZ ZEUIN 3nuL sdn 3as IN ZE9Td L1Axeur juan exeJg 02 2 e eug 21 2 Z Z gun 3nuL 50 195 IIV dn W 0 UORIpUO 29u exeJg 81 2 gin and Sdn 3ss IV p lqesiq 0 0 3u05 21 C ZEUIN 3nuL 501 195 Wu 0 001 Wa XE yeiq OV 91 2 gin and Sdn 3ss IV JO 101 peu exeJg ST Z gun and sdn s IIV HO 10 HuLOWUOW J9MOd 21619 T C ZEUIN and Sdn 3ss IN us MA ywr je Mod exeig erc oun 3nuL sdn s us wyo Joysisay exelg 11 2 Sum 3041 sdn 3es Iv IInu uonound yeJg 01 2 puny eyeJg T Z d li anal sdn 3es IN 0 d SUE 92ueJajeu S0 Z oun ANU sdn jas Iv us ZH p ds ur n exeug 20 0 2 9110 and Sdn 3ss IN us Wd p ds ur 112 exeiug 20 60 2 oun T 3nuL sdn 3ss 5 Q OT eui Dupeg 20 20 2 grun 0 3041 sdn 3es IIV 0S juan exeJg 20 10 2 gun 0 3041 sdn 3ss 0S Wa ploH 20 00 2 ye1ig 2G 0 2 x pul uols uonelo Ajuo dAL J9AuO do Buunp B5ueuo ZOE 24 dn jas p nIPA 3jnejaq uonduosep Jayaweied ON ed VLT AutomationDrive FC 300 Operating Instructions So jelg c EV V AutomationDrive FC 300 Operating X 8 Instructions 4 How to Programme gin 0 and Sdn 3ss IN 0S pug 3e ogey duiei s z dwey 85 6 gun 0 ANU sdn 3es IIy 0S Heys Sa 3e ogey duiei s z dwey as gun 0 and 0S pug 1009y 3e ones
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64. 50 FC Type SIBA Littel fuse teraz retaz Shawmut Shawmut kw Type RK1 JFHR2 JFHR2 JFHR2 55K 2028220 200 L50S 225 m A50 P225 75K 2028220 250 L50S 250 A50 P250 Ferraz Shawmut A50QS fuses may be substituted for A50P fuses 170M fuses shown from Bussmann use the 80 visual indicator TN 80 Type T 110 or TN 110 Type T indicator fuses of the same size and amperage may be substituted 550 600V FC Type Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann kW Type RK1 Type J Type T Type CC Type CC Type CC K75 1K5 KTS R 5 JKS 5 5 6 FNQ R 5 KTK R 5 LP CC 5 2K2 4K0 KTS R10 JKS 10 JJS 10 FNQ R 10 KTK R 10 LP CC 10 5K5 7K5 KTS R20 JKS 20 JJS 20 FNQ R 20 KTK R 20 LP CC 20 Ferraz FC Type SIBA Littel fuse Shawmut kW Type RK1 Type RK1 Type RK1 K75 1K5 5017906 005 15 005 A6K 5R 2K2 4K0 5017906 010 KLSRO10 A6K 10R 5K5 7K5 5017906 020 KLSRO20 A6K 20R Ferraz FC Type Bussmann SIBA Shawmut kW JFHR2 Type RK1 Type RK1 P37K 170M3013 2061032 125 6 6URD30D08A0125 P45K 170M3014 2061032 160 6 6URD30D08A0160 P55K 170M3015 2061032 200 6 6URD30D08A0200 P75K 170M3015 2061032 200 6 6URD30D08A0200 170M fuses shown from Bussmann use the 80 visual indicator TN 80 Type T 110 or TN 110 Type T indicator fuses of the same size and amperage may be substituted 170M fuses from Bussmann when provided in the 525 600 690 V FC 302 P37K P75K FC 102 P75K or FC 202 P45K P90K drives are 170M3015
65. 50178 In case of malfunction not following the recommendation may result in unnecessary damage to the frequency converter FC Type Max fuse size Min rated Voltage Type K25 K75 10A 200 240 V type gG 1K1 2K2 20A 200 240 V type gG 3K0 3K7 32A 200 240 V type gG 5K5 7K5 63A 200 240 V type gG 11K 80A 200 240 V type gG 15K 18K5 125A 200 240 V type gG 22K 160A 200 240 V type aR 30K 200A 200 240 V type aR 37K 250A 200 240 V type aR 1 Max fuses refer to national international regulations to select an appropriate fuse size FC Type Max fuse size Min rated Voltage Type K37 1K5 10A 380 500 V type gG 2K2 4K0 20A 380 500 V type gG 5K5 7K5 32A 380 500 V type gG 11K 18K 63A 380 500 V type 9G 22K 80A 380 500 V type gG 30K 100A 380 500 V type 9G 37K 125A 380 500 V type gG 45K 160A 380 500 V type aR 55K 75K 250A 380 500 V type aR MG 33 AF 02 VLT is a registered Danfoss trademark 31 VLT AutomationDrive FC 300 Operating 3 How to Install Dorps Instructions UL Compliance 200 240 V FC Type Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann kW Type RK1 Type J Type T Type CC Type CC Type CC K25 K37 KTN R05 JKS 05 JJN 06 FNQ R 5 KTK R 5 LP CC 5 K55 1K1 KTN R10 JKS 10 JJN 10 FNQ R 10 KTK R 10 LP CC 10 1K5 KTN R15 JKS 15 JJN 15 FNQ R 15 KTK R 15 LP CC 15 2K2 KTN R20 JKS 20 JJN 20 FNQ R 20 KTK R 20 LP CC 20 3K0 KTN R25 JKS 25 JJN 25 FNQ R 25 KTK R 25 LP CC 25 3K7 KTN R30
66. 5A9 15 KW n 31 5 min 400 V n 1400 min 50 Hz cos 0 80 36 A 17L B IP 65 H1 1A Step 2 Enter the motor name plate data in this parameter list Par 1 20 Motor Power kW To access this list first press the QUICK MENU key then select Q2 Quick Par 1 21 Motor Power HP Par 1 22 Motor Voltage Par 1 23 Motor Frequency Par 1 24 Motor Current Setup i Par 1 25 Motor Nominal Speed Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance The AMA measures the values from the motor model equivalent diagram 1 Connect terminal 37 to terminal 12 if terminal 37 is available 2 Connect terminal 27 to terminal 12 or set par 5 12 Terminal 27 Digital Input to No function 3 Activate the AMA par 1 29 Automatic Motor Adaptation AMA 4 Choose between complete or reduced AMA If a Sine wave filter is mounted run only the reduced AMA or remove the Sine wave filter during the AMA procedure 5 Press the OK key The display shows Press Hand on to start 6 Press the Hand on key A progress bar indicates if the AMA is in progress Stop the AMA during operation 1 Press the OFF key the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user Successful AMA 1 The display shows Press OK to finish AMA 2 Press the OK key to exit the AMA state MG 33 AF 02 VL
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68. Apc T eoJnos 1070W c0 1 guin 3sivd Sdn 3ss IV IInu 0 300 402014 10 1 gu 3nuL sdn 3as IN IInu epo uoneinbiuo 00 1 sbunjes 0 T x pul uois uonelo juo dAL J9 AuO do Buunp abuey ZOE 24 dn jas p nIPA ynejaq uonduosep JejeuleJed ON ed 403014 DEOT AAT C t t 77 MG 33 AF 02 VLT is a registered Danfoss trademark Instructions VLT AutomationDrive FC 300 Operating 4 How to Programme Out 001 ANU x dn 3es T Do 08 I A 045 ALY 61 gin EICH x 101 20 Jo3stuueu L ALM 96 T gin 3nuL x T 40sueS AL 0 ed 40SU S ALY G t gin EICH 101 eonose 15 6 T 9nutn 3041 50 195 IIV ON 0 Ue EUJ93X3 402014 T6 T gun EICH sdn 3as IIV uon2ayoJd ON 0 uon o d jeuueu L 102014 06 T eunjejeduie L 1030W 6 T gun 3nuL sdn jas IN SW 01 e q uonesueduuo p ds dois asad S8 T ZEUIN 0 EICH sdn 3es IM V N 000001 enjeA Jo3uno doe 8 1 3S1V3 dos s d 0 uoqouny doe 8 T 9140 T 3nuL Ws ZH doe 3e uorpun3 101 p ds UW 28 1 91 29 EICH sdn 3 s IIV 45 Wdy doe 3e uopuny 10 p ds ui T8 T gun 3nuL sdn 3as IN 1seo2 0 doe 3e uonpund 08 T sjueunsn py 4015 8 T ZEUIN a 3041 sdn 3ss y V 00 0 quand UE 97 1 9nuin T EICH sdn 3 s IIV Ws ZH p ds uge S T Ou 29 3nuL Ws Wdu p ds ies gin
69. Fieldbus communication fault X X 36 Mains failure X X 37 Phase imbalance X 38 Internal Fault X X 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 X Par 5 00 Digital I O Mode par 5 01 Terminal 27 Mode 41 Overload of Digital Output Terminal 29 X Par 5 00 Digital 1 0 Mode par 5 02 Terminal 29 Mode 42 Overload of Digital Output On X30 6 X Par 5 32 Term X30 6 Digi Out MCB 101 42 Overload of Digital Output On X30 7 X Par 5 33 Term X30 7 Digi Out MCB 101 46 Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 49 Speed limit X 50 AMA calibration failed X 51 AMA check Unom and Inom X 52 AMA low Inom X 53 AMA motor too big X Table 6 1 Alarm Warning code list 112 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Danfi 6 Troubleshooting Table 6 2 Alarm Warning code list X Dependent on parameter 1 Can not be Auto reset via par 14 20 Reset Mode A trip is the action when an alarm has appeared The trip will coast the motor and can be reset by pressing the reset button or make a reset by a digital No Description Warning Alarm Trip Alarm Trip Lock Parameter Reference 54 AMA motor too small X 55 AMA parameter out of range X 56 AMA interrupted by user x 57 AMA time out X 58 AMA internal fault X X 59 Current limit X 60 External Interlock X 61 Tracking Error X X Par 4 30 Motor Feed back Loss Functio
70. Illustration 3 9 Motor connection for size B1 and B2 IP 21 NEMA Type 1 IP 55 NEMA Type 12 and IP66 NEMA Type 4X 130BA721 10 Illustration 3 11 Motor connection for frame size B4 28 Illustration 3 10 Motor connection for size B3 130BA726 10 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Danfi 130BA390 10 Illustration 3 12 Motor connection frame size C1 and C2 IP 21 NEMA Type 1 and IP 55 66 NEMA Type 12 130BA740 10 Illustration 3 13 Motor connection for frame size C3 and C4 Z N n z 130BA609 11 5550 3 o a S AE EE E a B m Ed s 11 lo DA u x 7 933 1 021 933 1 933 1 Line in Load sharing Brake Motor out AA A A 9263 017 130BA609 11 942 9 Illustration 3 14 Cable entry holes for frame size B1 The suggested use of the holes are purely recommendations and other solutions are possible 0263 017 s s IN S a 2 x eyt un PN F UV 4 7 4 N 4 A 0429 9331 0429 B Illustration 3 15 Cable entry holes for frame size B2 The suggested use of the holes are purely recommendations and other solutions are possible gt Z A 2 N 7 7 L 222 130BA643 11 kat Sor NS y VI y ze IS ki
71. N 0 ss uueled peuyeq 78 6 9100 0 3s1v4 sdn s IV V N 0 2 sjo3eurejeg 18 6 9nutn 0 3914 sdn 3es Wu V N 0 T 5 peuyeg 08 6 gin asiw4 dn jes T uoe oN 0 yesayeAiqsnqyold 21 6 gin 2 and sdn 3es Wu HO 0 senjeA eyeq eA es snqyold 1 6 0 EICH 50 195 IIV V N 0 T pJ0M 5 1235 89 6 ZA 0 3nuL sdn 3 s IV VIN 0 T P4OM 0 1402 19 6 zlns o 0 and Sdn 3ss IIy V N 0 JequinN lUJO1d 9 6 9nutn 0 3nuL Y N 39149A 9 6 gin EICH puno oN sse eeu pneg 9 6 ZA 0 3nuL sdn s Iv Y N psom Buiter snqijosd ES 6 9nutn 0 3nuL 50 195 IIV V N 0 Juno uonenis 3jneJ 25 6 9nutn 0 3041 sdn 3ss V N Jaquinn yne4 Lb 6 9nutn 0 3nuL sdn 3 s IIV V N 0 yne4 St 6 9nutn 0 3nuL sdn 3 s Y N 0 Jojuno Bess l yne4 6 gquin 3s1v4 sdn 3es Z Jejseuu 21047 ejqeua T 043005 SS920Jd 87 6 9nutn 3S1V4 sdn S 2 p lqeuz T 1Ip3 Jayeweled C 6 9nutn 3nuL Sdn 3ss IV 0 Sjeubis 10 5 EZ 6 gin 3nuL dn jas T 8 Odd 801 uon e es ueJbejo L 22 6 gin 0 EICH dn jes T VIN 921 SSeJppy 9poN 8T 6 oun 3nuL sdn jas 2 us uonenbyuo pee ddd 91 6 9nuin EICH 50 195 c us uoneunbyuo IMM qod ST 6 9nutn 0 3917 50 195 V N 0 enjeA enjoy 20 6 9000 0 3041 V N 0 3utodyes 00 6 Xopul uols uonep Ajuo dAL 4 do Buunp B5ueuo ZOE 24 dn jas p nIPA 3jnejaq uonduosep JejeuleJed ON ed s
72. Performance u V VV Overload Mode 1 04 P Panel Through Mounting 120 enti VLT AutomationDrive FC 300 Operating Instructions MG 33 AF 02 VLT is a registered Danfoss trademark 61 47 114 62 115 50 50 50 50 50 54 47 48 48 52 105 53 70 43 17 19 53 27 51 51 41 51 105 50 55 110 54 43 55 51 41 31 48 72 105 55 20 VLT AutomationDrive FC 300 Operating Instructions Parallel Connection Of Motors Potentiometer Reference Preset Reference 3 10 Profibus Protection Protection And Features Protection Mode Pulse Start stop Pulse encoder Inputs R Ramp 1 Ramp Down Time 3 42 Ramp 1 Ramp Up Time 3 41 Reference Resource 1 3 15 Reference Resource 2 3 16 Reference Resource 3 3 17 Relay Outputs Relay Outputs Release Brake Current 2 20 Removal Of Knockouts For Extra Cables Repair Work Residual Current Device Rfi Filter 14 50 S Safe Stop Safety Precautions Screened armoured Serial Communication Shaft Performance Levels Side by side Installation Sine wave Filter Software Version 15 43 Speed Up down Start stop Stator Leakage Reactance Status Messages Stop Delay 2 24 Surroundings Switches S201 S202 And S801 Symbols T Terminal 27 Mode 5 01 Terminal 29 Mode 5 02 Thermistor Thermistor Source 1 93 Torque Characteristics 1 03 Torque Ramp Time 2 27 Torque Ref 2 26 V Voltage Level Voltage Reference Via A Potentiometer VW War
73. Reference The Minimum Reference is the lowest value obtainable by summing ceFeedback ceFeedbackUnit all references Unit Minimum Reference is active only when par 3 00 Reference Range is set to Min Max 0 The Minimum Reference unit matches The choice of configuration in par 1 00 Configuration Mode Configuration Mode for Speed closed loop 1 RPM for Torque 2 Nm The unit selected in par 3 01 Reference Feedback Unit 3 03 Maximum Reference Range Function 1500 000 par 3 02 999999 999 Referen Enterthe Maximum Reference The Maximum Reference is the highest value obtainable by summing Reference ceFeedbackUnit all references FeedbackU The Maximum Reference unit matches nit H The choice of configuration in par 1 00 Configuration Mode for Speed closed loop 1 RPM for Torque 2 Nm H The unit selected in par 3 00 Reference Range 3 41 Ramp 1 Ramp up Time Range Function 3 00 s 0 01 3600 00 s Enter the ramp up time i e the acceleration time from 0 RPM to the synchronous motor speed ns Choose a ramp up time such that the output current does not exceed the current limit in par 4 18 Current Limit during ramping The value 0 00 corresponds to 0 01 sec in speed mode See ramp down time in par 3 42 Ramp 1 Ramp Down Time E Range Function 3 42 Ramp 1 Ramp Down Time 3 00 s 0 01 3600 00 s Enter the ramp down time i e the deceleration time from the synchronous motor speed ns to
74. T is a registered Danfoss trademark 41 VLT AutomationDrive FC 300 Operating 3 How to Install Dorps Instructions Unsuccessful AMA 1 The frequency converter enters into alarm mode A description of the alarm can be found in the Warnings and Alarms chapter 2 Report Value in the Alarm Log shows the last measuring sequence carried out by the AMA before the frequency converter entered alarm mode This number along with the description of the alarm will assist you in troubleshooting If you contact Danfoss for service make sure to mention number and alarm description Unsuccessful AMA is often caused by incorrectly registered motor name plate data or a too big difference between the motor power Size and the frequency converter power size Step 4 Set speed limit and ramp times Par 3 02 Minimum Reference Par 3 03 Maximum Reference Table 3 4 Set up the desired limits for speed and ramp time Par 4 11 Motor Speed Low Limit RPM or par 4 12 Motor Speed Low Limit Hz Par 4 13 Motor Speed High Limit RPM or par 4 14 Motor Speed High Limit Hz Par 3 41 Ramp 1 Ramp up Time Par 3 42 Ramp 1 Ramp Down Time 42 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 3 How to Install 3 7 Additional Connections 3 7 1 Mechanical Brake Control In hoisting lowering applications it is necessary to be able to control an electro m
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76. T AutomationDrive FC 300 Operating Instructions 3 How to Install 3 3 3 Motor Connection NB Motor cable must be screened armoured If an unscreened unarmoured cable is used some EMC requirements are not complied with Use a screened armoured motor cable to comply with EMC emission specifications For more information see EMC Test Results See section General Specifications for correct dimensioning of motor cable cross section and length Screening of cables Avoid installation with twisted screen ends pigtails They spoil the screening effect at higher frequencies If it is necessary to break the screen to install a motor isolator or motor contactor the screen must be continued at the lowest possible HF impedance Connect the motor cable screen to both the decoupling plate of the frequency converter and to the metal housing of the motor Make the screen connections with the largest possible surface area cable clamp This is done by using the supplied installation devices in the frequency converter Tf it is necessary to split the screen to install a motor isolator or motor relay the screen must be continued with the lowest possible HF impedance Cable length and cross section The frequency converter has been tested with a given length of cable and a given cross section of that cable If the cross section is increased the cable capacitance and thus the leakage current may increase and the cable length must b
77. VLT AutomationDrive FC 300 Operating Panfsi Instructions Contents 1 How to Read these Operating I nstructions Approvals Symbols Abbreviations 2 Safety Instructions and General Warning High Voltage Safe Stop of FC 300 IT Mains 3 How to Install Mechanical Installation Electrical Installation Connection to Mains and Earthing Motor Connection Fuses Electrical Installation Control Terminals Connection Examples Electrical Installation Control Cables Switches S201 S202 and S801 Additional Connections Mechanical Brake Control Motor Thermal Protection How to Connect a PC to the Frequency Converter The FC 300 PC Software 4 How to Programme The Graphical and Numerical LCP How to Programme on the Graphical LCP How to Programme on the Numerical Local Control Panel Quick Setup Basic setup parameters Parameter Lists 5 General Specifications 6 Troubleshooting Warnings Alarm Messages I ndex MG 33 AF 02 VLT is a registered Danfoss trademark an 14 15 19 21 22 27 31 35 36 38 40 43 43 43 45 45 47 47 47 48 50 54 73 105 111 111 119 Contents ent VLT AutomationDrive FC 300 Operating 1 How to Read these Operating Instructions Instructions 2 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating ent Instructions 1 How to Read these Operating Instructions 1 How to Read these Operating 1 nstructions VLT Au
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79. able for enclosures A5 through C2 NB This kit cannot be used with cast front covers No cover or IP21 plastic cover must be used instead Information on ordering numbers is found in the Design Guide section Ordering Numbers More detailed information is available in the Pane Through Mount Kit instruction MI 33 H1 YY where yy language code 20 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions 3 How to Install 3 3 Electrical I nstallation NB Cables General All cabling must comply with national and local regulations on cable cross sections and ambient temperature Copper 75 C conductors are recommended Aluminium Conductors Terminals can accept aluminium conductors but the conductor surface has to be clean and the oxidation must be removed and sealed by neutral acid free Vaseline grease before the conductor is connected Furthermore the terminal screw must be retightened after two days due to softness of the aluminium It is crucial to keep the connection a gas tight joint otherwise the aluminium surface will oxidize again Tightening up Torque Frame size 200 240 V 380 500 V 525 690 V Cable for Tightening up torque Al 0 25 1 5 kW 0 37 1 5 kW 0 5 0 6 Nm Ge 0522 Mains Brake resistor load sharing Motor cables A5 3 3 7 kW 5 5 7 5 kW B1 5 5 7 5 kW 11 15 kW Mains Bra
80. allation or operation of the motor or frequency converter may cause damage to the equipment serious personal injury or death The instructions in this manual must consequently be observed as well as applicable local and national rules and safety regulations Installation in high altitudes 380 500 V At altitudes above 3 km please contact Danfoss regarding PELV 525 690 V At altitudes above 2 km please contact Danfoss regarding PELV 2 1 2 Safety Precautions The voltage of the frequency converter is dangerous whenever connected to mains Incorrect installation of the motor frequency converter or fieldbus may cause death serious personal injury or damage to the equipment Consequently the instructions in this manual as well as national and local rules and safety regulations must be complied with Safety Regulations 1 The mains supply to the frequency converter must be disconnected whenever repair work is to be carried out Check that the mains supply has been disconnected and that the necessary time has elapsed before removing motor and mains supply plugs 2 The OFF button on the control panel of the frequency converterr does not disconnect the mains supply and consequently it must not be used as a safety switch 3 The equipment must be properly earthed the user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national and local reg
81. ansistor has short circuited substantial power is transmitted to the brake resistor even if it is inactive Turn off the frequency converter and remove the brake resistor This alarm warning could also occur should the brake resistor overheat Terminal 104 to 106 are available as brake resistor Klixon inputs see section Brake Resistor Temperature Switch MG 33 AF 02 VLT is a registered Danfoss trademark 115 6 Troubleshooting Warning There is a risk of substantial power being transmitted to the brake resistor if the brake transistor is short circuited ALARM WARNI NG 28 Brake check failed Brake resistor fault the brake resistor is not connected working ALARM 29 Drive over temperature If the enclosure is IP 20 or IP 21 Type 1 the cut out temperature of the heat sink is 95 C 5 oC The temperature fault cannot be reset until the temperature of the heatsink is below 70 C 5 C The fault could be Ambient temperature too high Too long motor cable ALARM 30 Motor phase U missing Motor phase U between the frequency converter and the the motor is missing Turn off the frequency converter and check motor phase U ALARM 31 Motor phase V missing Motor phase V between the frequency converter and the motor is missing Turn off the frequency converter and check motor phase V ALARM 32 Motor phase W missing Motor phase W between the frequency converter and the motor is miss ing Turn
82. ar 16 37 0 00 par 16 37 A Set the motor current for release of the mechanical brake when a start condition is present The AF default value is the maximum current the inverter can provide for the particular povver size The upper limit is specified in par 16 37 Inv Max Current NB When Mechanical brake control output is selected but no mechanical brake is connected the function will not work by default setting due to too low motor current 2 21 Activate Brake Speed RPM Range Function 0 RPM 0 30000 RPM Set the motor speed for activation of the mechanical brake when a stop condition is present The upper speed limit is specified in par 4 53 Warning Speed High 2 22 Activate Brake Speed Hz Range Function 0 Hz 0 0 5000 0 Hz Set the motor frequency for activation of the mechanical brake when a stop condition is present 2 23 Activate Brake Delay Range Function 0 0 s 0 0 5 0 s Enter the brake delay time of the coast after ramp down time The shaft is held at zero speed with full holding torque Ensure that the mechanical brake has locked the load before the motor enters coast mode See Mechanical Brake Control section in the Design Guide 60 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating a Instructions 4 How to Programme 2 24 Stop Delay Range Function 05 0 5 0s et the time interval from the moment vvhen the motor is stopped unti
83. are connected in parallel par 1 29 Au jr aj HILL tomatic Motor Adaptation AMA cannot be used h A 1 NE 0000 m The electronic thermal relay ETR of the frequency Oc 1001 0 converter cannot be used as motor protection for the 020 J OOO individual motor in systems with parallel connected m motors Provide further motor protection by e g ther m qr mistors in each motor or individual thermal relays cir rd l E cuit breakers are not suitable as protection Problems may arise at start and at low RPM values if motor sizes are widely different because small motors relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values 3 7 3 Motor Thermal Protection The electronic thermal relay in the frequency converter has received UL approval for single motor protection when par 1 90 Motor Thermal Protec tions set for ETR Trip and par 1 24 Motor Current is set to the rated motor current see motor name plate MG 33 AF 02 VLT is a registered Danfoss trademark 43 VLT AutomationDrive FC 300 Operating 3 How to Install Danfoss Instructions For thermal motor protection it is also possible to use the MCB 112 PTC Thermistor Card option This card provides ATEX certificate to protect motors in explosion hazardous areas Zone 1 21 and Zone 2 22 Please refer to the Design Guide for further informati
84. arms must be reset to restart operation once their cause has been rectified This may be done in three ways Ly By using the RESET control button on the LCP 2 Via a digital input with the Reset function 3 Via serial communication optional fieldbus NB After a manual reset using the RESET button on the LCP the AUTO ON button must be pressed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection meaning that the mains supply must be switched off before the alarm can be reset After being switched back on the frequency converter is no longer blocked and may be reset as described above once the cause has been rectified Alarms that are not trip locked can also be reset using the automatic reset function in par 14 20 Reset Mode Warning automatic wake up is possible If a warning and alarm is marked against a code in the table on the following page this means that either a warning occurs before an alarm or else that you can specify whether it is a warning or an alarm that is to be displayed for a given fault This is possible for instance in par 1 90 Motor Thermal Protection After an alarm or trip the motor carries on coasting and the alarm and warning flash Once the problem has been rectified only the alarm continues flashing until
85. at EN 954 1 Safety category levels 1 4 FIT Failure In Time 1E 9 hours HFT TEC 61508 Hardware Fault Tolerance HFT n means that n 1 faults could cause a loss of the safety function MTTFd EN ISO 13849 1 Mean Time To dangerous Failure The total number of life units the number of dangerous undetected failures during particular measurement interval under stated conditions PFHd IEC 61508 Probability of Dangerous Failures per Hour This value shall be considered if the safety device is operated in high demand more often than once per year or continuous mode of operation where the frequency of demands for operation made on a safety related system is greater than one per year or greater than twice the proof test frequency PL EN ISO 13849 1 Performance Level Corresponds SIL Levels a e SFF IEC 61508 Safe Failure Fraction 96 Percentage part of safe failures and dangerous detected failures of a safety function or a subsystem related to all failures SIL IEC 61508 Safety Integrity Level STO EN 61800 5 2 Safe Torque Off 10 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions im BG PRUFZERT Translation n any case the German original shall prevail Name and address of the holder of the certi cate customer Name and address of the manufacturer Ref of customer Pr f und Zerti zierungsstelle BGIA Berufsgenossenschaftliches Institut fur Arb
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87. c 1 start logic 0 stop 9 Latched start The motor starts if a pulse is applied for min 2 ms The motor stops when Stop inverse is activated 10 Reversing Default Digital input 19 Change the direction of motor shaft rotation Select Logic 1 to reverse The reversing signal only changes the direction of rotation It does not activate the start function Select both directions in par 4 10 Motor Speed Direction The function is not active in process closed loop 11 Start reversing Used for start stop and for reversing on the same wire Signals on start are not allowed at the same time 12 Enable start forward Disengages the counterclockwise movement and allows for the clockwise direction 13 Enable start reverse Disengages the clockwise movement and allows for the counterclockwise direction 14 Jog Default Digital input 29 Use to activate jog speed See par 3 11 Jog Speed Hz 15 Preset reference on Shifts between external reference and preset reference It is assumed that Externa preset 1 has been selected in par 3 04 Reference Function Logic 0 external reference active logic 1 one of the eight preset references is active 16 Preset ref bit 0 Preset ref bit 0 1 and 2 enables a choice between one of the eight preset references according to the table below 17 Preset ref bit 1 Same as Preset ref bit 0 16 18 Preset ref bit 2 Same as Preset ref bit 0 16 Preset ref bit 2 1 0 Pre
88. cifications Programmable relay outputs Relay 01 Terminal number FC 301all kW 1 FC 302 all kW 2 1 3 break 1 2 make Max terminal load AC 1 on 1 3 NC 1 2 NO Resistive load 240 V AC 2A Max terminal load AC 15 Inductive load cos 0 4 240 V AC 0 2A Max terminal load DC 1 on 1 2 NO 1 3 NC Resistive load 60 V DC 1A Max terminal load DC 13 Inductive load 24 V DC 0 1A Relay 02 FC 302 only Terminal number 4 6 break 4 5 make Max terminal load AC 1 1 on 4 5 NO Resistive load 2 3 Overvoltage cat II 400 V AC 2A Max terminal load AC 15 1 on 4 5 NO Inductive load cosq 0 4 240 V AC 0 2A Max terminal load DC 1 1 on 4 5 NO Resistive load SOVDC 2A Max terminal load 13 2 on 4 5 NO Inductive load 24 V DC 0 1A Max terminal load AC 1 on 4 6 NC Resistive load 240 VAC 2A Max terminal load AC 15 1 on 4 6 NC Inductive load cos 0 4 240 V AC 0 2A Max terminal load DC 1 on 4 6 NC Resistive load 50VDC 2A Max terminal load DC 13 on 4 6 NC Inductive load 24V DC 0 1A Min terminal load on 1 3 NC 1 2 NO 4 6 NC 4 5 NO Environment according to EN 60664 1 24 V DC 10 mA 24 V AC 20 mA overvoltage category III pollution degree 2 1 IEC 60947 part 4 and 5 The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation PELV 2 Overvoltage Category 3 UL applications 300 V AC 24 Cable lengt
89. cks if the fan is running mounted The fan warning can be disabled in par 14 53 Fan Monitor set to 0 Disabled WARNI NG 24 External fan fault The fan warning function is an extra protection function that checks if the fan is running mounted The fan warning can be disabled in par 14 53 Fan Monitor set to 0 Disabled WARNI NG 25 Brake resistor short circuited The brake resistor is monitored during operation If it short circuits the brake function is disconnected and the warning appears The frequency converter still works but without the brake function Turn off the fre quency converter and replace the brake resistor see par 2 15 Brake Check ALARM WARNI NG 26 Brake resistor power limit The power transmitted to the brake resistor is calculated as a percentage as a mean value over the last 120 s on the basis of the resistance value of the brake resistor par 2 11 Brake Resistor ohm and the intermedi ate circuit voltage The warning is active when the dissipated braking power is higher than 90 If Trip 2 has been selected in par 2 13 Brake Power Monitoring the frequency converter cuts out and issues this alarm when the dissipated braking power is higher than 100 ALARM WARNING 27 Brake chopper fault The brake transistor is monitored during operation and if it short circuits the brake function disconnects and the warning comes up The frequency converter is still able to run but since the brake tr
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91. down one size up from nominal VLT rating 1 22 Motor Voltage Range Function 400 V 10 1000 V Enter the nominal motor voltage according to the motor nameplate data The default value corre sponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running 1 23 Motor Frequency Range Function 50 Hz 20 1000 Hz Min Max motor frequency 20 1000 Hz Select the motor frequency value from the motor nameplate data If a value different from 50 Hz or 60 Hz is selected it is necessary to adapt the load independent settings in par 1 50 Motor Magnetisation at Zero Speedto par 1 53 Model Shift Frequency For 87 Hz operation with 230 400 V motors set the nameplate data for 230 V 50 Hz Adapt par 4 13 Motor Speed High Limit RPM and par 3 03 Maximum Referenceto the 87 Hz application 1 24 Motor Current Range Function 7 20 A 0 10 10000 00 A Enter the nominal motor current value from the motor nameplate data This data is used for cal culating motor torque motor thermal protection etc NB This parameter cannot be adjusted while the motor is running 1 25 Motor Nominal Speed Range Function 1420 RPM 100 60000 RPM Enter the nominal motor speed value from the motor nameplate data This data is used for calcu lating automatic motor compensations NB This parameter cannot be adjusted while the motor is running 5 12 Termina
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93. e reduced correspondingly Keep the motor cable as short as possible to reduce the noise level and leakage currents Switching frequency When frequency converters are used together with Sine wave filters to reduce the acoustic noise from a motor the switching frequency must be set according to the Sine wave filter instruction in par 14 01 Switching Frequency 1 Fasten decoupling plate to the bottom of the frequency converter with screws and washers from the accessory bag 2 Attach motor cable to terminals 96 U 97 V 98 W 3 Connect to earth connection terminal 99 on decoupling plate with screws from the accessory bag 4 Insert plug connectors 96 U 97 V 98 W up to 7 5 kW and motor cable to terminals labelled MOTOR 5 Fasten screened cable to decoupling plate with screws and washers from the accessory bag All types of three phase asynchronous standard motors can be connected to the frequency converter Normally small motors are star connected 230 400 V Y Large motors are normally delta connected 400 690 V A Refer to the motor name plate for correct connection mode and voltage 1308T302 12 Illustration 3 8 Motor connection for size A5 IP 55 66 5 NEMA Type 12 Illustration 3 7 Motor connection for A1 A2 and A3 MG 33 AF 02 VLT is a registered Danfoss trademark 27 3 How to Install VLT AutomationDrive FC 300 Operating Instructions
94. e resulting reference will be increased decreased by 0 1 96 If Speed up down is activated for more than 400 msec the resulting reference will follow the setting in ramping up down parameter 3 x1 3 x2 Shut down Catch up Unchanged speed 0 0 Reduced by value 1 0 Increased by 96 value 0 1 Reduced by value 1 1 22 Speed down Same as Speed up 21 23 Set up select bit 0 Select Set up select bit 0 or Select Set up select bit 1 to select one of the four set ups Set par 0 10 Active Set up to Multi Set up 24 Set up select bit 1 Default Digital input 32 Same as Set up select bit 0 23 26 Precise stop inv Prolongs stop signal to give a precise stop independent of speed Sends an inverted stop signal when the precise stop function is activated in par 1 83 Precise Stop Function Precise stop inverse function is available for terminals 18 or 19 27 Precise start stop Use when Precise ramp stop 0 is selected in par 1 83 Speed rpm Hz S o Actual motor ANA B C shaft speed Ke ci Compensated ramp slope fear sg Time P 5 10 Sg P 5 11 28 Catch up Increases reference value by percentage relative set in par 3 12 Catch up slow Down Value 29 Slow down Reduces reference value by percentage relative set in par 3 12 Catch up slow Down Value 30 Counter input Precise stop function in par 1 83 Precise Stop Function acts as Counter sto
95. e temporary between mains phases 3 0 of rated supply voltage True Power Factor A 2 0 9 nominal at rated load Displacement Power Factor cos d near unity gt 0 98 Switching on input supply L1 L2 L3 power ups s 7 5 kW maximum 2 times min Switching on input supply L1 L2 L3 power ups 11 75 kW maximum 1 time min Switching on input supply Li L2 L3 power ups 90 kw maximum 1 time 2 min Environment according to EN60664 1 overvoltage category III pollution degree 2 The unit is suitable for use on a circuit capable of delivering not more than 100 000 RMS symmetrical Amperes 240 500 600 690 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency 0 25 75 kW FC 301 0 2 1000 Hz FC 302 0 1000 Hz Output frequency 90 1000 kW 0 800 Hz Output frequency in Flux Mode FC 302 only I 0 300 Hz Svvitching on output Unlimited Ramp times 0 01 3600 sec Voltage and power dependent Torque characteristics Starting torque Constant torque maximum 160 for 60 sec Starting torque maximum 180 up to 0 5 sec Overload torque Constant torque maximum 160 for 60 sec Starting torque Variable torque maximum 110 for 60 sec Overload torque Variable torque maximum 110 for 60 sec Percentage relates to the nominal torque Digital inputs Programmable digital inputs FC 301 4 5 FC 302 4 6 Terminal number 18 19 271 291 32 33 Logic PNP or NPN Voltage leve
96. echanical brake Control the brake using any relay output or digital output terminal 27 or 29 Keep the output closed voltage free as long as the frequency converter is unable to support the motor for example due to the load being too heavy Select Mechanical brake control 32 in par 5 4 for applications with an electro mechanical brake The brake is released when the motor current exceeds the preset value in par 2 20 Release Brake Current H The brake is engaged when the output frequency is less than the frequency set in par 2 21 Activate Brake Speed RPM pr par 2 22 Activate Brake Speed Hz and only if the frequency converter carries out a stop command If the frequency converter is in alarm mode or in an over voltage situation the mechanical brake immediately cuts in 3 7 2 Parallel Connection of Motors The frequency converter can control several parallel connected motors The total current consumption of the motors must not exceed the rated A output current Im for the frequency converter E 0000 p NB aCODD J Installations with cables connected in a common joint OOOO t feet as in the illustration below is only recommended for 2 ME RE short cable lengths 3 si x li NBI When motors
97. ed ON Jed s nope q ezed 9T 9T v v MG 33 AF 02 VLT is a registered Danfoss trademark 96 4 How to Programme VLT AutomationDrive FC 300 Operating Instructions 0 391 4 sdn s Y N 0 pJoM SNAS x3 6 91 ZEUIN 0 3S1v4 sdn 3es IM VIN 0 Z pJ0M ButueM 6 9T ZE 0 3s1v4 Sdn 3ss IV V N 0 pJoM ButuueM 26 91 ZEUIN 0 3S1v4 V N 0 Z pJOAV wey 16 91 eeun 0 3s1v4 Sdn 3ss IV V N 0 PAOM EIN 06 91 sjnopeey sisoubeiq 6 9T 41 0 59193 sdn 3ss IN V N 0 T 444 HOd 24 98 91 ZA 0 3S1v4 sdn 3es IIy VIN T MLO 340d 24 G8 9T ZA 0 asiw4 sdn 3 s IIV V N 0 MLS uondo 0 0102 8 91 ZN 0 3S1v4 sdn jas IM V N 0 T 444 snapied 28 91 0 3S1vd sdn 3 s IIV V N 0 T MLO Snapied 08 9T 1404 24 9 snqpreid 8 9T 9nuI 3S1V3 sdn 3 s IIV V N 000 0 vui spx 3nO bojeuy 64 91 Out 3S1v4 sdn 3 s V N 000 0 yw T spX ano 5ojeuy 8 91 9nuI 3S1V3 sdn 3 s IN V N 0000 yw 8 0 X 3nO 5oleuy 21 91 ZEW 3s1v4 sdn 3es IM V N 0000 21 06 ur bojeuy 9 91 asiw4 sdn 3 s IIV VIN 000 0 TT 0 X ur Bojeuy S 9T ZEUIN 0 3nuL V N 0 4 uno dojs Ded b 9T 221 0 3nuL V N 0 g 9T c 0 3041 sdn jas V N yv 1 1unoo 21 91 onur 0 3S1V3 sdn 3 s IIV V N 0 utq andino Aejes 12 91 cer 0 3914 x sdn 3es Wu V N 0 ZH 6zz 3ndino sind 07 91 d li 0 3S1v4 sdn 3 s IV V N 0 ZH z 3ndano sind 69 91 2201 0 3917 50 195 Iv V N 0 ZH mdu
98. ed description below 4 ETR trip 1 5 ETR warning 2 6 ETR trip 2 7 ETR warning 3 8 ETR trip 3 9 ETR warning 4 10 ETR trip 4 R 2 2 8 4000 3000 1330 550 250 m em 20 420 20 C q nominell 5 C q nominelt 5 C q nominell Motor protection can be implemented using a range of techniques PTC or KTY sensor see also section K7Y Sensor Connection in motor windings mechanical thermal switch Klixon type or Electronic Thermal Relay ETR MG 33 AF 02 VLT is a registered Danfoss trademark 55 VLT AutomationDrive FC 300 Operating 4 How to Programme Dorps Instructions Using a digital input and 24 V as power supply Example The frequency converter trips when the motor temperature is too high Parameter set up Set par 1 90 Motor Thermal Protection to Thermistor Trip 2 Set par 1 93 Thermistor Source to Digital Input 6 9 5 lt OFF n 12 13 18 19 27 29 32 33 20 37 lt OO OO D 9 9 9 7 ON gt PTC Thermistor lt 66k gt 10 8k R Using a digital input and 10 V as power supply Example The frequency converter trips when the motor temperature is too high Parameter set up Set par 1 90 Motor Thermal Protection to Thermistor Trip 2 Set par
99. eitsschutz Hauptverband der gewerblichen Berufsgenossenschaften 130BA373 10 Type Test Certi cate 05 06004 Danfoss Drives A S Ulnaes 1 DK 6300 Graasten Danemark No of certi cate Danfoss Drives A S Ulnaes 1 DK 6300 Graasten D nemark Date of Issue Ref of Test and Certi cation Body 13 04 2005 Apf K h VE Nr 2003 23220 Product designation Type Intended purpose Frequency converter with integrated safety functions VLTG Automation Drive FC 302 Implementation of safety function Safe Stop Testing based on test certi cate Remarks EN 954 1 1997 03 DKE AK 226 03 1998 06 EN ISO 13849 2 2003 12 EN 61800 3 2001 02 EN 61800 5 1 2003 09 No 2003 23220 from 13 04 2005 The presented types of the frequency converter FC 302 meet the requirements laid down in the test bases With correct wiring a category 3 according to DIN EN 954 1 is reached for the safety function The type iested complies with the provisions laid down in the directive 98 37 EC Machinery Further conditions are laid down in the Rules of Procedure for Testing and Certio cation fo April 2004 Head of certi cation body Prof Dr rer nat Dielmar Roinort Certi cation o cer Dipl Ing R Apfeld PZB10E Postal adress 01 05 VJ 53754 Sankt Augustin O ce Phone 0 22 41 2 31 02 Alte HeerstraBe 111 N 53757 Sankt Augustin Fax 0 22 41 2 31 22 34 MG
100. ened 14 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating ent Instructions 3 How to Install 3 How to Install 3 1 1 About How to Install This chapter covers mechanical and electrical installations to and from power terminals and control card terminals Electrical installation of options is described in the relevant Operating Instructions and Design Guide I Read the safety instructions before installing the unit L1 L3 130BA015 13 F1 91 92 93 95 C L1 L2 L3 PE 55 0 Diagram showing basic installation including mains motor start stop key and potentiometer for speed adjustment MG 33 AF 02 VLT is a registered Danfoss trademark 15 VLT AutomationDrive FC 300 Operating 3 How to Install Dorps Instructions 3 1 2 Checklist When unpacking the frequency converter ensure that the unit is undamaged and complete Use the following table to identify the packaging Frame size A1 A2 A3 AS B1 B3 B2 B4 C1 C3 C2 C4 IP 20 20 21 20 21 55 66 20 21 5 66 20 21 55 66 20 21 55 66 20 21 55 66 130BA295 10 a lt E a For power ratings please see Mechanical Dimensions table on the next page Table 3 1 Unpacking table Please note that a selection of screwdrivers phillips or cross thread screwdr
101. enerating operation The Resistor brake function is only active in frequency converters with an integral dynamic brake 2 AC brake Is selected to improve braking without using a brake resistor This parameter controls an overmag netization of the motor when running with a generatoric load This function can improve the OVC function Increasing the electrical losses in the motor allows the OVC function to increase the braking torque without exceeding the over voltage limit Please note that AC brake is not as effective as dynamic breaking with resistor AC brake is for VVC and flux mode in both open and closed loop 2 11 Brake Resistor ohm Range Function 50 Ohm 15 32000 Ohm Set the brake resistor value in Ohms This value is used for monitoring the povver to the brake resistor in par 2 13 Brake Power Monitoring This parameter is only active in frequency converters with an integral dynamic brake Use this parameter for values without decimals For a selection with two decimals use par 30 81 Brake Resistor ohm 2 12 Brake Power Limit kW Range Function 5 000 kw 0 001 500 000 kW Set the monitoring limit of the brake power transmitted to the resistor The monitoring limit is a product of the maximum duty cycle 120 sec and the maximum power of the brake resistor at that duty cycle See the formula below For 200 240 V units For 380 480 V units For 380 500 V units For 575 600 V units
102. estart ALARM 70 Illegal FC Configuration Actual combination of control board and power board is illegal ALARM 71 PTC 1 Safe Stop Safe Stop has been activated from the MCB 112 PTC Thermistor Card motor too warm Normal operation can be resumed when the MCB 112 applies 24 V DC to T 37 again when the motor temperature reaches an acceptable level and when the Digital Input from the MCB 112 is deac tivated When that happens a reset signal must be is be sent via Bus Digital I O or by pressing RESET WARNI NG 71 PTC 1 Safe Stop Safe Stop has been activated from the MCB 112 PTC Thermistor Card motor too warm Normal operation can be resumed when the MCB 112 applies 24 V DC to T 37 again when the motor temperature reaches an acceptable level and when the Digital Input from the MCB 112 is deac tivated Warning Automatic Restart ALARM 72 Dangerous Failure Safe Stop with Trip Lock The Dangerous Failure Alarm is issued if the combination of safe stop commands is unexpected This is the case if the MCB 112 VLT PTC Thermistor Card enables X44 10 but safe stop is somehow not enabled Furthermore if the MCB 112 is the only device using safe stop specified through selection 4 or 5 in par 5 19 an unexpected combination is activation of safe stop without the X44 10 being activated The following table summarizes the unexpected combi nations that lead to Alarm 72 Note that if X44 10 is activated in selection 2 or 3
103. eur ur 14 T FT 9nutn 0 3S1V4 sdn 3as IN 001 ule jeuonjodoJd 1439 ur 1u unO DEFI H32 aur USD E PT 0 3141 sdn jas IM V N po2 OWES 62 61 EICH sdn 3 s IIV uolpe oN 0 sbum s uononpoid 8c vT gin 0 3041 us yney Japaauy ye Aej q dup 9c vT gun 0 EICH sdn 3 s IIV S 09 ywn 3e Aejaq du L SC vT gu 0 3nuL sdn 3 s Iv 5 09 quur quan 3e Aejaq du 1 2 gun asiw4 50 195 c bum s cvT gin 3nuL sdn 3es IM uone1edo jeuuow 0 apo uoneedo 22 1 grun 0 3nuL 50 195 IV SOT SWI uejsey 9netuolny 12 1 gun INAL sdn 3as IN 3 s i jenuey 0 san 02 Seen diu L Z vT gin T 3141 sdn 3as IIV V N O T 103264 days aunjiey Su D gin B EICH 50 195 IIV dut 0 eouejequu sule 3e uonpund I bT 9nutn 0 3041 sdn s IIy us Ney sure 3e BelloA sure 11 61 gun 3514 sdn 3 s IN uonpun oN 0 eJnjieJ SU E N DEI HO uO sure T tT gin and sdn 3 s Iv JO 101 uopuey WMd 0 1 gin 3S1V4 uo T uORElnpouL AQ 0 bT gun and sdn 3 s IIV Aouenbe44 TO bT gu 3nuL sdn 3ss IN Inu ued Butu yws 00 Saul 0 tT Xopul uols uonp Ajuo dAL J9Au0 do Buunp B5ueuo ZOE 24 dn jas p nIPA ynejaq uonduosap JejeuleJed ON ed suonpunj Jemeds pT tT 93 red Danfoss trademark el e a regist IS 2 VLT is MG 33 AF AutomationDrive FC 3
104. gital Potentiometer reference described in par group 3 9 Terminal 29 or 33 only Input for increment counting in the SLC counter Terminal 29 or 33 only Input for decrement counting in the SLC counter Input for reset of counter A Terminal 29 or 33 only Input for increment counting in the SLC counter Terminal 29 or 33 only Input for decrement counting in the SLC counter Input for reset of counter B Brake feedback for hoisting applications Set par 1 01 to 3 flux w motor feedback set par 1 72 to 6 Hoist mech brake Ref Inverted brake feedback for hoisting applications All Digital Inputs can be set to PTC Card 1 80 However only one Digital Input must be set to this choice Parameters for configuring the output functions for the output terminals The 2 solid state digital outputs are common for terminals 27 and 29 Set the T O function for terminal 27 in par 5 01 7ermina 27 Mode and set the I O function for terminal 29 in par 5 02 7ermina 29 Mode These parameters cannot be adjusted while the motor is running 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 68 No operation Control ready Drive ready Drive ready remote control Enable no warning VLT running Running no warning Run in range no warning Run on reference no warning Alarm Alarm or warning At torque limit Out of current range Below current low
105. h means that the drive will trip immediately if one of the hardware limits is exceeded NB It is recommended to disable protection mode in hoisting applications par 14 26 Trip Delay at Inverter Fault 0 8 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating ent Instructions 2 Safety Instructions and General Warning 2 1 3 General Warning Warning Touching the electrical parts may be fatal even after the equipment has been disconnected from mains Also make sure that other voltage inputs have been disconnected such as load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic back up Using VLT AutomationDrive wait at least 15 minutes Shorter time is allowed only if indicated on the nameplate for the specific unit Leakage Current The earth leakage current from the frequency converter exceeds 3 5 mA To ensure that the earth cable has a good mechanical connection to the earth connection terminal 95 the cable cross section must be at least 10 mm or 2 times rated earth wires termi nated separately Residual Current Device This product can cause a D C current in the protective conductor Where a residual current device RCD is used for extra protection only an RCD of Type B time delayed shall be used on the supply side of this product See also RCD Application Note MN 90 GX 02 Protective earthing of the VLT AutomationDri
106. he torque limit the signal is Logic 0 28 Brake no brake warning Brake is active and there are no warnings 29 Brake ready no fault Brake is ready for operation and there are no faults 30 Brake fault IGBT Output is Logic 1 when the brake IGBT is short circuited Use this function to protect the frequency converter if there is a fault on the brake modules Use the output relay to cut out the main voltage from the frequency converter 31 Relay 123 Relay is activated when Control Word 0 is selected in parameter group 8 32 Mechanical brake control Enables control of an external mechanical brake see description in the section Contro of Mechanical Brake and par group 2 2 33 Safe stop activated FC 302 only Indicates that the safe stop on terminal 37 has been activated 40 Out of ref range 41 Below reference low 42 Above reference high 45 Bus Ctrl Controls output via bus The state of the output is set in par 5 90 Digital amp Relay Bus Control The output state is retained in the event of bus time out 46 Bus Ctrl On at timeout Controls output via bus The state of the output is set in par 5 90 Digital amp Relay Bus Control In the event of bus time out the output state is set high On 47 Bus Ctrl Off at timeout Controls output via bus The state of the output is set in par 5 90 Digital amp Relay Bus Control In the event of bus time out the output state is set low Off 51 MCO
107. hs and cross sections for control cables Max motor cable length screened FC 301 50 m FC 301 A1 25 m FC 302 150 m FC 301 75 m FC 301 A1 50 m FC 302 300 m 1 5 mm 16 AWG 1 mm 18 AVVG 0 5 mm 20 AVVG 0 25 mm 24 AVVG Max motor cable length unscreened Maximum cross section to control terminals flexible rigid wire without cable end sleeves Maximum cross section to control terminals flexible wire with cable end sleeves Maximum cross section to control terminals flexible wire with cable end sleeves with collar Minimum cross section to control terminals Power cables see tables in section Electrical Data of the Design Guide MG 33 AF 02 VLT is a registered Danfoss trademark 109 VLT AutomationDrive FC 300 Operating 5 General Specifications Dorps Instructions For more information see section ectrical Data in the VLT AutomationDrive Design Guide MG 33 BX YY Control card performance Scan interval FC 301 5 ms FC 302 1 ms Control characteristics Resolution of output frequency at 0 1000 Hz 0 003 Hz Repeat accuracy of Precise start stop terminals 18 19 s 0 1 msec System response time terminals 18 19 27 29 32 33 lt 2ms Speed control range open loop 1 100 of synchronous speed Speed control range closed loop 1 1000 of synchronous speed Speed accuracy open loop 30 4000 rpm error 8 rpm Speed accuracy closed loop depending on resolution of feedback device 0 60
108. invalid BarCode data in EEPROM 1024 1279 CAN telegram cannot be sent 1027 indicate a possible hardware failure 1281 Digital Signal Processor flash time out 1282 Power micro software version mismatch 1283 Power EEPROM data version mismatch 1284 Cannot read Digital Signal Processor software version 1299 Option SW in slot A is too old 1300 Option SW in slot B is too old 1311 Option SW in slot CO is too old 1312 Option SW in slot C1 is too old 1315 Option SW in slot A is not supported not allowed 1316 Option SW in slot B is not supported not allowed 1317 Option SW in slot CO is not supported not allowed 1318 Option SW in slot C1 is not supported not allowed 1536 An exception in the Application Orientated Control is registered Debug information written in LCP 1792 DSP watchdog is active Debugging of power part data Motor Orientated Control data not transferred correctly 2049 Power data restarted 2315 Missing SW version from power unit 2816 Stack overflow Control board module 2817 Scheduler slow tasks 2818 Fast tasks 2819 Parameter thread 2820 LCP stack overflow 2821 Serial port overflow 2822 USB port overflow 3072 Parameter value is outside its limits Perform a initiali 5122 zation Parameter number causing the alarm Subtract the code from 3072 Ex Error code 3238 3238 3072 166 is outside the limit 5123 Option in slot A Hardware incompatible with Control board hardware 5124 Option in slot B Hardware incompatible with Cont
109. ionDrive FC 300 Operating 3 How to Install Dorps Instructions 3 5 2 Switches S201 S202 and S801 Switches S201 A53 and S202 A54 are used to select a current 0 20 mA or a voltage 10 to 10 V configuration of the analog input terminals 53 and 54 respectively Switch S801 BUS TER can be used to enable termination on the RS 485 port terminals 68 and 69 See drawing Diagram showing all electrical terminals in section Electrical Installation Default setting 201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF NB When changing the function of S201 S202 or S801 be careful not to use force for the switch over It is recommended to remove the LCP fixture cradle when operating the switches The switches must not be operated with power on the frequency converter 130BT310 10 x A53 Asa Ul Ur Em if VLT 40 MG 33 AF 02 VLTE is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Danfoss 3 How to Install To test the set up and ensure that the frequency converter is running follow these steps Step 1 Locate the motor name plate The motor is either star Y or delta connected A This information is located on the motor name plate data 130BT307 10 z M E M A M BAUER D 7 3734 ESLINGEN 3 MOTOR NR 1827421 2003 S E00
110. issues an alarm Turn off the frequency converter and check if the motor shaft can be turned and if the motor size matches the frequency converter If extended mechanical brake control is selected trip can be reset exter nally Danfi 6 Troubleshooting ALARM 14 Earth fault There is a discharge from the output phases to earth either in the cable between the frequency converter and the motor or in the motor itself Turn off the frequency converter and remove the earth fault ALARM 15 I ncomplete hardware A fitted option is not handled by the present control board hardware or software ALARM 16 Short circuit There is short circuiting in the motor or on the motor terminals Turn off the frequency converter and remove the short circuit WARNI NG ALARM 17 Control word timeout There is no communication to the frequency converter The warning will only be active when par 8 04 Control Word Timeout Function is NOT set to OFF If par 8 04 Control Word Timeout Function is set to Stop and Trip a warning appears and the frequency converter ramps down until it trips while giving an alarm Par 8 03 Control Word Timeout Time could possibly be increased ALARM 22 Hoist Mechanical Brake Report value will show what kind it is 0 The torque ref was not reached before timeout 1 There was no brake feedback before timeout WARNING 23 Internal fan fault The fan warning function is an extra protection function that che
111. ital output Please note that this parameter cannot be adjusted while the motor is running 5 02 Terminal 29 Mode Option Function 0 Input Defines terminal 29 as a digital input 1 Output Defines terminal 29 as a digital output This parameter is available for FC 302 only This parameter cannot be adjusted while the motor is running 64 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 4 How to Programme 4 3 2 5 1 Digital I nputs Parameters for configuring the input functions for the input terminals The digital inputs are used for selecting various functions in the frequency converter All digital inputs can be set to the following functions Digital input function Select Terminal No operation 0 All term 32 33 Reset 1 All Coast inverse 2 All term 27 Coast and reset inverse 3 All Quick stop inverse 4 All DC brake inverse 5 All Stop inverse 6 All Start 8 All term 18 Latched start 9 All Reversing 10 All term 19 Start reversing 11 All Enable start forward 12 All Enable start reverse 13 All Jog 14 All term 29 Preset reference on 15 All Preset ref bit 0 16 All Preset ref bit 1 17 All Preset ref bit 2 18 All Freeze reference 19 All Freeze output 20 All Speed up 21 All Speed down 22 All Set up select bit 0 23 All Set up select bit 1 24 All Precise stop inverse 26 18 19
112. iver and torx a side cutter drill and knife is also recommended to have handy for unpacking and mounting the frequency converter The packaging for these enclosures contains as shown Accessories bag s documentation and the unit Depending on options fitted there may be one or two bags and one or more booklets 16 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions 3 How to Install c o OL e c8v8oeL st o m N a LUSLZV80EL Sg E 2 o d o i ov ezavane o 2 o E E o m N 5 a o e G H iser o i N T H N a OL VL8VE0EL ES d 8 2 e Kg o o 3 2 5 Em o c5 e 2 E amp N yo a 2 Qu x Ein o of m D o 3c 3 En B lt 01 928 8061 y x l lt m E a fn 3 gt 5 LL 8v9V80E L 9 e ET si S 18 80 1 i Ii o Er K bu c 1 5 5 N 1 r Tal o m ist J Lu lt z q 4 E 4 gt I 9 0121878061 P 9 Mel o Ss ES R S E li mi m di ME m loo 1 J s a in o o OL LLeVgoEL x ES MI Ed 2 uL d B WE J a J 8 u D a o Uu HI 9 lt w e gt q S e a DESS N e
113. ke resistor load sharing Motor cables 1 8 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm B2 11 kW 18 5 22kW 11 22kW Mains Brake resistor load sharing cables 4 5 Nm Motor cables 4 5 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm B3 5 5 7 5 kW 11 15 kW Mains Brake resistor load sharing Motor cables 1 8Nm Relay 0 5 0 6 Nm Earth 2 3 Nm B4 11 15 kw 18 5 30 kw E Mains Brake resistor load sharing Motor cables 4 5 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm Ci 15 22 kVV 30 45 kW Mains Brake resistor load sharing cables 10 Nm Motor cables 10 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm C2 30 37 kW 55 75 kW 30 75 kW Mains motor cables 14 Nm up to 95 mm 24 Nm over 95 mm Load Sharing brake cables 14 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm G3 18 5 22 kW 30 37 kw Mains Brake resistor load sharing Motor cables 10 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm C4 37 45 kW 55 75 kW Mains motor cables 14 Nm up to 95 mm2 24 Nm over 95 mm2 Load Sharing brake cables 14 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm 3 3 1 Removal of Knockouts for Extra Cables 1 Remove cable entry from the frequency converter Avoiding foreign parts falling into the frequency converter when removing knockouts 2 Cable entry has to be supported around the knockout you intend to remove 3 The knockout can now be removed with a strong mandrel and a hammer 4 Remove burrs from the hole 5 Mount Cable entry on frequency converter MG 33 AF 02 VLT is a registered Danfoss trademark
114. l 0 24V DC Voltage level logic 0 PNP lt 5VDC Voltage level logic 1 PNP gt 10VDC Voltage level logic 0 NPN2 gt 19 V DC Voltage level logic 1 NPN2 lt 14 V DC Maximum voltage on input 28 V DC Pulse frequency range 0 110 kHz Du cle Min pulse width 4 5 ms cy p Input resistance Ri approx 4 kQ MG 33 AF 02 VLT is a registered Danfoss trademark 105 VLT AutomationDrive FC 300 Operating 5 General Specifications Dorps Instructions Safe stop Terminal 372 Terminal 37 is fixed PNP logic Voltage level 0 24V DC Voltage level logic 0 PNP 4V DC Voltage level logic 1 PNP 520 V DC Nominal input current at 24 V 50 mA rms Nominal input current at 20 V 60 mA rms Input capacitance 400 nF All digital inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals 1 Terminals 27 and 29 can also be programmed as output 2 Except safe stop input Terminal 37 3 Terminal 37 is only available in FC 302 and FC 301 A1 with Safe Stop It can only be used as safe stop input Terminal 37 is suitable for category 3 installations according to EN 954 1 safe stop according to category 0 EN 60204 1 as required by the EU Machinery Directive 98 37 EC Terminal 37 and the Safe Stop function are designed in conformance with EN 60204 1 EN 50178 EN 61800 2 EN 61800 3 and EN 954 1 For correct and safe use of the Safe Stop function follow the related information and instructions in the Design Guide
115. l 27 Digital I nput Option Function Select the function from the available digital input range No operation 0 Reset 1 Coast inverse 2 Coast and reset inverse 3 Quick stop inverse 4 DC brake inverse 5 Stop inverse 6 Start 8 Latched start 9 Reversing 10 Start reversing 11 Enable start forward 12 Enable start reverse 13 MG 33 AF 02 VLT is a registered Danfoss trademark 51 VLT AutomationDrive FC 300 Operating 4 How to Programme Dorps Instructions Jog 14 Preset ref bit 0 16 Preset ref bit 1 17 Preset ref bit 2 18 Freeze reference 19 Freeze output 20 Speed up 21 Speed down 22 Set up select bit 0 23 Set up select bit 1 24 Catch up 28 Slow down 29 Pulse input 32 Ramp bit 0 34 Ramp bit 1 35 Mains failure inverse 36 DigiPot Increase 55 DigiPot Decrease 56 DigiPot Clear 57 Reset Counter A 62 Reset Counter B 65 1 29 Automatic Motor Adaptation AMA Option Function The AMA function optimizes dynamic motor performance by automatically optimizing the advanced motor parameters par 1 30 to par 1 35 at motor standstill Activate the AMA function by pressing Hand on after selecting 1 or 2 See also the section Automatic Motor Adaptation After a normal sequence the display will read Press OK to finish AMA After pressing the OK key the frequency converter is ready for operation This parameter cannot be adjusted while the moto
116. l Communication Control Characteristics Control Terminals Cooling Cooling Conditions D Dc Backup Dc Link Decoupling Plate Default Settings Devicenet Digital I o Mode 5 00 Digital Inputs Digital Output Disposal Instruction Electrical Installation Electrical Terminals Electronic Terminal Relay Etr F Function Relay 5 40 Fuses MG 33 AF 02 VLT is a registered Danfoss trademark 34 60 60 60 111 41 106 107 41 52 59 115 57 58 58 61 58 109 110 67 16 116 22 39 38 110 107 107 107 108 110 35 55 19 114 27 73 64 105 107 35 38 38 57 115 70 31 Index 119 Index G Gain Boost Factor 2 28 General Warning Graphical Display Intermediate Circuit 1p21 Type 1 J Jog Speed Hz 3 11 K Kty Sensor L Language 0 01 Language Package 1 Language Package 2 Language Package 3 Language Package 4 Lcp Copy 0 50 Leakage Current Leds Local Control Panel M Main Reactance Mains Supply I1 L2 L3 Maximum Reference 3 03 Mcb 113 Mct 10 Mechanical Brake Control Mechanical Dimensions Mechanical Mounting Minimum Reference 3 02 Motor Connection Motor Current 1 24 Motor Frequency 1 23 Motor Name Plate Motor Nominal Speed 1 25 Motor Output Motor Power Kw 1 20 Motor Protection Motor Speed Unit 0 02 Motor Thermal Protection Motor Voltage 1 22 Name Plate Data Non UI Compliance Numerical Display o Operation Mode 14 22 Output
117. l the brake closes This pa 0 0 s 10 0 5 0 s Set the time interval from th t when th tor is stopped until the brake cl Thi rameter is a part of the stopping function 2 25 Brake Release Time Range Function 0 20 s 0 00 5 00 s This value defines the time it takes for the mechanical brake to open This parameter must act as a time out when brake feedback is activated 2 26 Torque Ref Range Function 0 00 0 0 96 The value defines the torque applied against the closed mechanical brake before release 2 27 Torque Ramp Time Range Function 0 2 s 0 0 5 0 s The value defines the duration of the torque ramp in clockwise direction 2 28 Gain Boost Factor Range Function 1 00 N A 1 00 4 00 N A Only active in flux closed loop The function ensures a smooth transition from torque control mode to speed control mode when the motor takes over the load from the brake 4 l sn 3 N d z MX V NE S P d Ps 22 x AN E id N S N 7 Motor 2 x Speed Premag Torque Ramp Brake Ramp 1 up Ramp 1 down Stop Activate Time Release p 3 42 Delay Brake p 2 27 Time p 2 24 Delay p 2 25 p 2 23 Torque Ref 2 26 Torque ref 1 1 Gain Boost Factor Gain pret Boost t Mech 1 2 3 Illustration 4 1 Brake release sequence for hoist mechanical brake control I Activate brake delay The frequency converter
118. lg 18 0 9 3s1v4 Sdn 3es IN us p1 e xuexnpur sixe p 08 0 1 Aurqneduo 8 0 Gu T Ze sdn 3 s IN ZH 070 pajeos bay eyied lqqo A 61 06 gin T ANY sdn 3as Iv V N T O UI ogey wopuey lqqo A 21 06 Sum T 3041 sdn 3 s Iv V N 0701 SE ogey uopues 400 11 06 gin T 3nuL sdn 3ss Wu Y N O T ogey SIO0OOM 01 06 gin and Sdn 3es IV Ho 0 uonound wopuey qqo A 60 0 910 T 3nuL sdn 3ss IIy 505 eui UMOQ dn eiqqow 80 0 oun T 3041 sdn 3es Iv 5 001 euin e uenbes lqqo AA 20 0 oun 3nuL sdn 3as IIy us eui duin qqo A 90 0 gin 0 and Sdn 3es IV 96 0 99 Aouenbe4 duunr lqqo A S0 0 gin T 301 sdn 3 s IIV ZH 070 ZH AouenbeJ4 duinr ajqqom 70 0 gin Sanu Sdn 3ss IV on 0 eounosey Sulleos Tei eyed lqqo A 0 0 gin 0 3nuL sdn 3es IM SC 9o AouenbeJ4 eyed eiqqoM 20 06 gin T anus Sdn 3ss IV ZH OS ZH ec lqqo A 10 06 gin 3S1V4 501 195 IM aul Say sqv 0 epo eiqqow 00 0 lqqOM 0 0 x pul uois uonelo Ajuo dAL J9AuO do Buunp B5ueuo ZOE 24 dn jas p nIPA ynejaq uonduosap JejeuleJed ON Jed seJnjeeJ 212085 6UTT 100 4 How to Programme AutomationDrive FC 300 Operating gin 301 sdn 3es 2 pueoro nuoo 0 anos nq q 06 26 3ueuidojoned 6 26 ZEUIN 3nuL 50 195 2 V N 0S uone l sov 1IneJ q 48 26 cun 3041 sdn 3es Z V N 0S
119. mum output current IVLT MAX The rated output current supplied by the frequency converter IVLT N MG 33 AF 02 VLT is a registered Danfoss trademark 5 Danfoss VLT AutomationDrive FC 300 Operating 1 How to Read these Operating Instructions Instructions 1 1 5 Disposal I nstruction x Equipment containing electrical components may not be disposed of together vvith domestic waste It must be separately collected with electrical and electronic waste according to local and currently valid legislation 6 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating ent Instructions 2 Safety Instructions and General Warning 2 Safety l nstructions and General Warnino l The DC link capacitors remain charged after power has been disconnected To avoid electrical shock hazard disconnect the frequency converter from mains before carrying out maintenance When using a PM motor make sure it is disconnected Before doing service e on the frequency converter wait at least the amount of time indicated below Voltage Power Waiting Time 200 240 V 0 25 3 7 kW 4 minutes 5 5 37 kW 15 minutes 380 500 V 0 37 7 5 kW 4 minutes 11 75 kW 15 minutes 525 600 V 0 75 7 5 kW 4 minutes 11 75 kW 15 minutes 525 690 V 11 75 kW 15 minutes 2 1 1 High Voltage The voltage of the frequency converter is dangerous whenever the frequency converter is connected to mains Incorrect inst
120. n Terminals 29 32 Speed up down Terminal 18 par 5 10 Terminal 18 Digital Input Start 9 de fault 12 24V 130BA021 12 Terminal 27 par 5 12 Terminal 27 Digital Input Freeze refer ence 19 18 Par 5 10 Terminal 29 par 5 13 Terminal 29 Digital Input Speed up 21 Terminal 32 par 5 14 Terminal 32 Digital Input Speed down z Pansa 22 29 Par 5 13 NOTE Terminal 29 only in FC x02 x series type c 7 32 Par 5 14 37 3 4 4 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analog input 53 default 10V 30mA Terminal 53 Low Voltage 0 Volt 130BA154 11 REM 39 142 150 153 54 155 Terminal 53 High Voltage 10 Volt Sooo OIO OIOIOO Terminal 53 Low Ref Feedback 0 RPM Terminal 53 High Ref Feedback 1500 RPM r Switch S201 OFF U Ref voltage E Pn 2 P 6 11 10V MG 33 AF 02 VLT is a registered Danfoss trademark 37 VLT AutomationDrive FC 300 Operating Instructions p 3 How to Install 3 5 1 Electrical I nstallation Control Cables usa 1 2 3 Phase 096 S 1 1 2 power Wh a
121. n 62 Output Frequency at Maximum Limit X 63 Mechanical Brake Low X Par 2 20 Release Brake Current 64 Voltage Limit X 65 Control Board Over temperature X X X 66 Heat sink Temperature Low X 67 Option Configuration has Changed X 68 Safe Stop X Par 5 19 Terminal 37 Safe Stop 69 Pwr Card Temp X X 70 Illegal FC configuration x 71 PTC 1 Safe Stop x xD Par 5 19 Terminal 37 Safe Stop 72 Dangerous Failure xD Par 5 19 Terminal 37 Safe Stop 73 Safe Stop Auto Restart 76 Power Unit Setup X 77 Reduced power mode X Par 14 59 Actual Num ber of Inverter Units 78 Tracking Error 79 Illegal PS config X x 80 Drive Initialized to Default Value x 81 CSIV corrupt 82 CSIV parameter error 85 Profibus Profisafe Error 90 Encoder Loss X X Par 17 61 Feedback Signal Monitoring 91 Analogue input 54 wrong settings X 5202 100 199 See Operating Instructions MCO 305 243 Brake IGBT X X 244 Heatsink temp X x x 245 Heatsink sensor X X 246 Pwr card supply X X 247 Pwr card temp X X 248 Illegal PS config X X 250 New spare part x Par 14 23 7ypecode Setting 251 Nevv Type Code x x input par group 5 1 1 The origin event that caused an alarm cannot damage the frequency converter or cause dangerous conditions A trip lock is an action when an alarm occurs which may cause damage to frequency converter or connected parts A Trip Lock situation can only be reset by a power cycling LED indication
122. nation in the operating environment would be to mount the devices in a cabinet that provides IP54 protection The illustration below shows a Stopping Category 0 EN 60204 1 with Safety Cat 3 EN 954 1 PL d ISO 13849 1 The circuit interrupt is caused by an opening door contact The illustration also shows how to connect a non safety related hardware coast Door contact S Mains Coast 2 Cu Va Ha ex 2 Safety device Cat 3 Circuit interrupt device possibly with release input Fi requency B Converter 37 Control Safe board Short circuit protected cable channel if not inside installation cabinet 5vdc pem Ge Illustration 2 2 Illustration of the essential aspects of an installation to achieve a Stopping Category 0 EN 60204 1 with Safety Cat 3 EN 954 1 PL d ISO 13849 1 MG 33 AF 02 VLT is a registered Danfoss trademark 13 ent VLT AutomationDrive FC 300 Operating 2 Safety Instructions and General Warning Instructions 2 1 7 IT Mains Par 14 50 SEI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground in the 380 500 V frequency converters If this is done it will reduce the RFI performance to A2 level For the 525 690 V frequency converters par 14 50 RFI Filter has no function The RFI switch cannot be op
123. ngs entails instructions on how to handle the FC 300 correctly Chapter 3 How to Install guides you through mechanical and technical installation Chapter 4 How to Programme shows you how to operate and programme the FC 300 via the LCP Chapter 5 General Specifications contains technical data about FC 300 Chapter 6 Troubleshooting assists you in solving problems that may occur when using FC 300 Available Literature for FC 300 The VLT AutomationDrive Operating Instructions provide the neccessary information for getting the drive up and running The VLT AutomationDrive Design Guide entails all technical information about the drive design and applications including encoder resolver and relay options The VLT AutomationDrive Profibus Operating Instructions provide the information required for controlling monitoring and programming the drive via a Profibus fieldbus The VLT AutomationDrive DeviceNet Operating Instructions provide the information required for controlling monitoring and programming the drive via a DeviceNet fieldbus The VLT AutomationDrive MCT 10 Operating Instructions provide information for installation and use of the software on a PC The VLT AutomationDrive IP21 Type 1 Instruction provides information for installing the IP21 Type 1 option The VLT AutomationDrive 24 V DC Backup Instruction provides information for installing the 24 V DC Backup option Danfoss technical literature is also available o
124. nings MG 33 AF 02 VLT is a registered Danfoss trademark p 43 37 61 31 110 36 107 53 53 62 63 63 68 109 60 21 73 39 107 19 30 73 37 36 52 47 61 110 40 64 64 55 57 54 105 61 61 105 37 111 Index 121
125. nline at www danfoss com drives MG 33 AF 02 VLT is a registered Danfoss trademark ent VLT AutomationDrive FC 300 Operating 1 How to Read these Operating Instructions Instructions 1 1 2 Approvals C ie 1 1 3 Symbols Symbols used in this Operating Instructions NB A Indicates something to be noted by the reader Indicates a general warning Indicates a high voltage warning Indicates default setting 4 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating ent Instructions 1 How to Read these Operating Instructions 1 1 4 Abbreviations Alternating current AC American wire gauge AWG Ampere AMP A Automatic Motor Adaptation AMA Current limit Tum Degrees Celsius C Direct current DC Drive Dependent D TYPE Electro Magnetic Compatibility EMC Electronic Thermal Relay ETR Frequency Converter FC Gram g Hertz Hz Kilohertz kHz Local Control Panel LCP Meter m Millihenry Inductance mH Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton Meters Nm Nominal motor current Imn Nominal motor frequency M N Nominal motor povver PMN Nominal motor voltage UM N Parameter par Protective Extra Low Voltage PELV Printed Circuit Board PCB Rated Inverter Output Current Tinv Revolutions Per Minute RPM Regenerative terminals Regen Second s Synchronous Motor Speed ns Torque limit Volts V The maxi
126. nput 33 11 Local bus reference 20 Digital pot meter 21 Analog input X30 11 22 Analog input X30 12 3 17 Reference Resource 3 Option Function Select the reference input to be used for the third reference signal par 3 15 Reference Resource 1 par 3 16 Reference Resource 2 and par 3 17 Reference Resource 3 define up to three different reference signals The sum of these reference signals defines the actual reference 0 No function 1 Analog input 53 2 Analog input 54 7 Frequency input 29 8 Frequency input 33 BOIS Local bus reference 20 Digital pot meter 21 Analog input X30 11 22 Analog input X30 12 MG 33 AF 02 VLT is a registered Danfoss trademark 63 a VLT AutomationDrive FC 300 Operating 4 How to Programme Instructions 5 00 Digital I O Mode Option Function Digital inputs and programmed digital outputs are pre programmable for operation either in PNP or NPN systems 101 PNP Action on positive directional pulses PNP systems are pulled down to GND 1 NPN Action on negative directional pulses NPN systems are pulled up to 24 V internally in the frequency converter NB Once this parameter has been changed it must be activated by performing a power cycle This parameter cannot be adjusted while the motor is running 5 01 Terminal 27 Mode Option Function 0 Input Defines terminal 27 as a digital input 1 Output Defines terminal 27 as a dig
127. nqyoJd 6 OT v v 89 MG 33 AF 02 VLT is a registered Danfoss trademark AutomationDrive FC 300 Operating VLTS Instructions 4 How to Programme 9nuin EICH sdn jes c Ws peas 2 e eq sse oJd TS 0T 9nutn 3nuL sdn S 2 us au 02 eyeq sse oJq 05 01 uedoNy2 S OT gun 0 3nuL sdn 3as Iv Y N 0 4 66 01 9nutn 0 3nuL dn jes T us po 3onpoJd 13 N SIA q gin nu dn s T Ho Lo S eM V 3403S 0T 9nutn 0 3nuL 50 195 IIV us UOISIADY 3 u olA q 26 01 gin 2 3nuL sdn s Iv HO 10 SanjeA Bled 3103S TE OT guin 0 3nuL sdn y s c V N 0 06 01 Sa J9j39ulBJed 9nutn 0 3sivd sdn 3ss IN Y N 0 FS SOD 62 01 Ou 0 3S1v4 sdn 3 s V N 0 Ja 502 22 01 910 0 asiw4 sdn 3 s IIV V N 0 Z a 502 12 01 9nutn 0 3S1V4 sdn 3as Y N 0 La SOD 02 01 SS SOD Z OT gin 3nuL sdn 3ss 2 Jo 10 300 IN ST 0T gin EICH sdn jes 2 40 0 JON 0 9nutn 0 3nuL sdn s Iv V N 0 61 01 gnuln 3nuL sdn 3 s IIV us peau buuo2 e eq 5592014 21 01 9nutn 3nuL sdn 3es Wu us 93M yuo e3eq sse oJd 11 01 gun EICH sdn 3 s IIV uonp l s ed eyeq sse oJd 01 01 3 N D31A G I 0T Sum 0 3nuL sdn s IN V N 0 Jojunop HO sng ynopesy 20 01 gu 0 3nuL sdn 3 s IIy V N 0 4 uno 40413 aaen yNopesy 90 0T guin 0 3nuL 50 195 IV V N
128. nstructions 2 Safety Instructions and General Warning 2 1 6 Safe Stop Installation FC 302 only and FC 301 in Frame Size A1 To carry out an installation of a Category O Stop EN60204 in conformance with Safety Cat 3 EN 954 1 PL d ISO 13849 1 follow these instructions 1 The bridge jumper between Terminal 37 and 24 V DC must be removed Cutting or breaking the jumper is not sufficient Re 130BA874 10 move it entirely to avoid short circuiting See jumper on illus tration 2 Connect terminal 37 to 24 V DC by a short circuit protected ca ble The 24 V DC voltage supply must be interruptible by a Cat 3 EN 954 1 PL d ISO 13849 1 circuit interrupt device If the interrupt device and the frequency converter are placed in L d l the same installation panel you can use a regular cable instead Illustration 2 1 Bridge jumper between terminal 37 and 24 of a protected one VDC 3 The Safe Stop function only fulfills Cat 3 EN 954 1 PL d ISO 13849 1 if particular protection against or avoidance of conductive contamination is provided Such a protection is ach ieved by using FC 302 with protection class IP54 or higher If FC 302 with lower protection or FC 301 A1 which is only de livered with an IP21 enclosure are used then an operating en vironment corresponding to the inside of an IP54 encapsulation must be ensured An obvious solution if there is a risk of con ductive contami
129. nu yun yoeqp 4 ou J J ti T0 gin 3nuL IInu abuey 5u 1 J t 00 syur 0 Xopul uols uonep Ajuo dAL do Duunp B5ueuo ZOE 24 dn jas p nIPA ynejaq uonduosap JejeuleJed ON Jed sduiey 92uo49JoHd E rr MG 33 AF 02 VLT is a registered Danfoss trademark 80 4 How to Programme VLT AutomationDrive FC 300 Operating Instructions quu and sdn s IN us el q due S6 9T1uI 0 3nuL sdn s IIy 00T ywq uuu 6 6 9nuI 0 3nuL Sdn 3ss IN 001 HUTT wnwixey 6 gu EICH sdn 3es IM HO 0 z6 e EICH sdn 3 s IIV 5001 eui dwey 16 6 9nutn E 3nuL sdn 3es IM 9o 0170 ezis deis 06 Y VN 30d led 6 gin 0 3nuL sdn 3 s OS pug e eq 3e ogey dwei s doe 8 gun 0 and Sdn 3ss IV 0S Meis Oe 3e ogey 1 doe y lno 8 gu 3041 sdn 3ss IIy 1eaur 0 adAy due doe PND c8 E 2 and Sdn 3es c us eui due doe y lno T8 2210 e 3nuL sdn 3ss IN Ws due bor 08 Suen 13410 8 gun 0 3nuL sdn jas IM OS pug 3e oney duiei s p dwey 8 6 gun 0 EICH sdn s IIV 96 0S Heys Pa Je one duiei s dwey 11 6 gu 0 3nuL sdn 3ss IIy OS pu3 Sg 3e oney duuei S p dwey 9 gin 0 EICH 50 195 IIV 96 0S es 3e ones dwel s dwey GL E zequin c 3nuL sdn 3 s IIy us eui umoq due p dwey ZE can E EICH sdn 3 s IIV 4
130. o function in FC 301 Very long control cables and analogue signals may in rare cases and depending on installation result in 50 60 Hz earth loops due to noise from mains supply cables If this occurs it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis The digital and analogue inputs and outputs must be connected separately to the common inputs terminal 20 55 39 of the frequency converter to avoid ground currents from both groups to affect other groups For example switching on the digital input may disturb the analog input signal 38 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions 3 How to Install Input polarity of control terminals Y x PNP Source 8 8 B E aa ME gt E k Aus igital input wirin o 2 Digital input wiring 2 2 8 A 9 12 108 19 27 29 32 33 20 37 12 13 18 19 27 29 32 33 20 137 eo o o o o o o o G Control cables must be screened armoured See section entitled Farthing of Screened Armoured Control Cables for the correct termination of control cables 130BA681 10 MG 33 AF 02 VLT is a registered Danfoss trademark 39 VLT Automat
131. on 44 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions 3 How to Install 3 7 4 How to Connect a PC to the Frequency Converter To control the frequency converter from a PC install the MCT 10 Set up Software The PC is connected via a standard host device USB cable or via the RS485 interface as shown in the section Bus Connection in the Program ming Guide NB The USB connection is galvanically isolated from the supply voltage PELV and other high voltage termi nals The USB connection is connected to protection earth on the frequency converter Use only isolated laptop as PC connection to the USB connector on the frequency converter 3 7 5 The FC 300 PC Software Data storage in PC via MCT 10 Set Up Software 1 2 3 Connect a PC to the unit via USB com port Open MCT 10 Set up Software Select in the network section the USB port Choose Copy Select the project section Choose Paste Choose Save as All parameters are now stored 130BT308 11 Illustration 3 21 USB connection Data transfer from PC to drive via MCT 10 Set Up Software 1 2 3 4 5 Connect a PC to the unit via USB com port Open MCT 10 Set up software Choose stored files will be shown Open the appropriate file Choose Write to drive All parameters are now transferred to the d
132. ons provide class 20 motor overload protection in accordance with NEC At s S 4 2000 2 N N 1000 600 X 500 400 300 200 DS D four 1xf MN four 2xf MN 60 OUT 50 0 2 xf MN 40 OUT 30 20 10 10 12 14 16 18 20 Option Function Select the input to which the thermistor PTC sensor should be connected An analog input option 1 or 2 cannot be selected if the analog input is already in use as a reference source selected in par 3 15 Reference 1 Source par 3 16 Reference 2 Source or par 3 17 Reference 3 Source When using MCB112 choice 0 Mone must always be selected 0 None 1 Analog input 53 2 Analog input 54 3 Digital input 18 4 Digital input 19 5 Digital input 32 6 Digital input 33 NB This parameter cannot be adjusted while the motor is running NB Digital input should be set to 0 AV Active at 24V in par 5 00 2 10 Brake Function Option Function 0 Off No brake resistor is installed MG 33 AF 02 VLT is a registered Danfoss trademark 57 VLT AutomationDrive FC 300 Operating 4 How to Programme Danfoss Instructions 1 Resistor brake A brake resistor is incorporated in the system for dissipation of surplus brake energy as heat Con necting a brake resistor allows a higher DC link voltage during braking g
133. or setting in par 4 31 Motor Feedback Speed Error and the allowed time the error occur setting in par 4 32 Motor Feedback Loss Timeout During a com missioning procedure the function may be effective WARNI NG 62 Output Frequency at Maximum Limit The output frequency is higher than the value set in par 4 19 Max Output Frequency This is a warning in VVCP 5 mode and an alarm trip in Flux mode ALARM 63 Mechanical Brake Low The actual motor current has not exceeded the release brake current within the Start delay time window WARNI NG 64 Voltage Limit The load and speed combination demands a motor voltage higher than the actual DC link voltage VVARNI NG ALARM TRI P 65 Control Card Over Temperature Control card over temperature The cut out temperature of the control card is 80 C Danfi WARNI NG 66 Heatsink Temperature Low The heat sink temperature is measured as 0 C This could indicate that the temperature sensor is defect and thus the fan speed is increased to the maximum in case the power part or control card is very hot ALARM 67 Option Configuration has Changed One or more options has either been added or removed since the last power down ALARM 68 Safe Stop Safe Stop has been activated To resume normal operation apply 24 V DC to T 37 Press reset button on LCP WARNI NG 68 Safe Stop Safe Stop has been activated Normal operation is resumed when Safe Stop is disabled Warning Automatic R
134. ow 74 Logic Rule 4 See par group 13 4 If Logic Rule 4 is evaluated as TRUE the output will go high Otherwise it will be low 75 Logic Rule 5 See par group 13 4 If Logic Rule 5 is evaluated as TRUE the output will go high Otherwise it will be low 80 SL Digital Output A See par 13 52 SL Controller Action The output will go high whenever the Smart Logic Action 38 Set dig out A high is executed The output will go low whenever the Smart Logic Action 32 Set dig out A low is executed 81 SL Digital Output B See par 13 52 SL Controller Action The input will go high whenever the Smart Logic Action 39 Set dig out A high is executed The input will go low whenever the Smart Logic Action 33 Set dig out A lowis executed 82 SL Digital Output C See par 13 52 St Controller Action The input will go high whenever the Smart Logic Action 40 Set dig out A high is executed The input will go low whenever the Smart Logic Action 34 Set dig out A lowis executed 83 SL Digital Output D See par 13 52 SL Controller Action The input will go high whenever the Smart Logic Action 41 Set dig out A high is executed The input will go low whenever the Smart Logic Action 35 Sef dig out A lowis executed 84 SL Digital Output E See par 13 52 SL Controller Action The input will go high whenever the Smart Logic Action 42 Set dig out A high is executed The input will go low whenever the Smart Logic Action 36
135. ow to Programme Danfi 3 Coast and reset inverse Reset and coasting stop Inverted input NC Leaves motor in free mode and resets frequency con verter Logic 0 gt coasting stop and reset 4 Quick stop inverse Inverted input NC Generates a stop in accordance with quick stop ramp time set in par 3 81 Quick Stop Ramp Time When motor stops the shaft is in free mode Logic 0 gt Quick stop 5 DC brake inverse Inverted input for DC braking NC Stops motor by energizing it with a DC current for a certain time period See par 2 01 DC Brake Currentto par 2 03 DC Brake Cut In Speed RPM The function is only active when the value in par 2 02 DC Braking Time is different from 0 Logic 0 gt DC braking 6 Stop inverse Stop Inverted function Generates a stop function when the selected terminal goes from logical level T to 0 The stop is performed according to the selected ramp time par 3 42 Ramp 1 Ramp Down Time par 3 52 Ramp 2 Ramp down Time par 3 62 Ramp 3 Ramp down Time par 3 72 Ramp 4 Ramp Down Time NB When the frequency converter is at the torque limit and has received a stop command it may not stop by itself To ensure that the frequency converter stops configure a digital output to Torque limit amp stop 27 and connect this digital output to a digital input that is configured as coast 8 Start Default Digital input 18 Select start for a start stop command Logi
136. p function must be activated 2 The motor may start while setting the parameters If this means that personal safety may be compromised e g personal injury caused by contact with moving machine parts motor starting must be prevented for instance by use of the Safe Stop function or secure disconnection of the motor connection 3 Amotor that has been stopped with the mains supply connected may start if faults occur in the electronics of the frequency converter through temporary overload or if a fault in the power supply grid or motor connection is remedied If unintended start must be prevented for personal safety reasons e g risk of injury caused by contact with moving machine parts the normal stop functions of the frequency converter are not sufficient In such cases the mains supply must be disconnected or the Safe Stop function must be activated NB When using the Safe Stop function always follow the instructions in the Safe Stop section of the VLT AutomationDrive Design Guide 4 Control signals from or internally within the frequency converter may in rare cases be activated in error be delayed or fail to occur entirely When used in situations where safety is critical e g when controlling the electromagnetic brake function of a hoist application these control signals must not be relied on exclusively Touching the electrical parts may be fatal even after the equipment has been disconnected from mains Al
137. p or speed compensated counter stop with or without reset The counter value must be set in par 1 84 Precise Stop Counter Value 32 Pulse input Use pulse sequence as either reference or feedback Scaling is done in par group 5 5 34 Ramp bit 0 Enables a choice between one of the 4 ramps available according to the table below 35 Ramp bit 1 Same as Ramp bit 0 Preset ramp bit 1 0 Ramp 1 0 0 Ramp 2 0 1 Ramp 3 1 0 Ramp 4 1 1 36 Mains failure inverse Activates par 14 10 Mains Failure Mains failure inverse is active in the Logic 0 situation MG 33 AF 02 VLT is a registered Danfoss trademark 67 4 How to Programme 41 55 56 57 60 61 62 63 64 65 70 71 74 75 80 Latched Precise Stop inverse DigiPot Increase DigiPot Decrease DigiPot Clear Counter A Counter A Reset Counter A Counter B Counter B Reset Counter B Mech Brake Feedback Mech Brake Feedback inv PID enable MCO Specific PTC Card 1 4 3 3 5 3 Digital Outputs VLT AutomationDrive FC 300 Operating Instructions Danfi Sends a latched stop signal when the precise stop function is activated in par 1 83 Precise Stop Function The Latched Precise stop inverse function is available for terminals 18 or 19 INCREASE signal to the Digital Potentiometer function described in par group 3 9 DECREASE signal to the Digital Potentiometer function described in par group 3 9 Clears the Di
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139. par 4 53 Warning Speed High Feedback is outside the range set in par 4 56 Warning Feedback Low and par 4 57 Warning Feed back High Feedback is below the limit set in par 4 56 Warning Feedback Low MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Danfoss 4 How to Programme 20 Above feedback high Feedback is above the limit set in par 4 57 Warning Feedback High 21 Thermal warning The thermal warning turns on when the temperature exceeds the limit in the motor the frequency converter the brake resistor or the thermistor 22 Ready no thermal warning Frequency converter is ready for operation and there is no over temperature warning 23 Remote ready no thermal warning Frequency converter is ready for operation and is in Auto On mode There is no over temperature warning 24 Ready no over under voltage Frequency converter is ready for operation and the mains voltage is within the specified voltage range see General Specifications section 25 Reverse Reversing Logic 1 when CW rotation of the motor Logic 0 when CCW rotation of the motor If the motor is not rotating the output will follow the reference 26 Bus OK Active communication no time out via the serial communication port 27 Torque limit and stop Use in performing a coasting stop and in torque limit condition If the frequency converter has received a stop signal and is at t
140. pe CC Type CC Type CC K37 1K1 KTS R6 JKS 6 JJS 6 FNQ R 6 KTK R 6 LP CC 6 1K5 2K2 KTS R10 JKS 10 JJS 10 FNQ R 10 KTK R 10 LP CC 10 3K0 KTS R15 JKS 15 JJS 15 FNQ R 15 KTK R 15 LP CC 15 4K0 KTS R20 JKS 20 JJS 20 FNQ R 20 KTK R 20 LP CC 20 5K5 KTS R25 JKS 25 JJS 25 FNQ R 25 KTK R 25 LP CC 25 7K5 KTS R30 JKS 30 JJS 30 FNQ R 30 KTK R 30 LP CC 30 11K KTS R40 JKS 40 JJS 40 2 2 15K KTS R50 JKS 50 JJS 50 2 2 18 KTS R60 JKS 60 JJS 60 a a 22 KTS R80 JKS 80 JJS 80 s 5 30K KTS R100 JKS 100 JJS 100 37K KTS R125 JKS 150 JJS 150 gt gt 45 KTS R150 JKS 150 JJS 150 32 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Denpi 3 How to Install Ferraz Ferraz FC Type SIBA Littel fuse Shawmut Shawmut kW Type RK1 Type RK1 Type CC Type RK1 K37 1K1 5017906 006 KLS R6 ATM R6 A6K 6R 1K5 2K2 5017906 010 KLS R10 ATM R10 A6K 10R 3K0 5017906 016 KLS R15 ATM R15 A6K 15R 4K0 5017906 020 KLS R20 ATM R20 A6K 20R 5K5 5017906 025 KLS R25 ATM R25 A6K 25R 7K5 5012406 032 KLS R30 ATM R30 A6K 30R 11K 5014006 040 KLS R40 A6K 40R 15K 5014006 050 KLS R50 A6K 50R 18K 5014006 063 KLS R60 E A6K 60R 22K 2028220 100 KLS R80 A6K 80R 30K 2028220 125 KLS R100 A6K 100R 37K 2028220 125 KLS R125 A6K 125R 45K 2028220 160 KLS R150 A6K 150R FC Type Bussmann Bussmann Bussmann Bussmann kW JFHR2 Type H Type T JFHR2 55K FWH 200 3 75K FWH 2
141. ps from the frequency converter memory to the LCP memory 2 All from LCP Copies all parameters in all set ups from the LCP memory to the frequency converter memory 3 Size indep from LCP Copy only the parameters that are independent of the motor size The latter selection can be used to programme several frequency converters with the same function without disturbing motor data 4 File from MCO to LCP 5 File from LCP to MCO 6 Data from DYN to LCP 7 Data from LCP to DYN This parameter cannot be adjusted while the motor is running 1 03 Torque Characteristics Option Function Select the torque characteristic required VT and AEO are both energy saving operations 0 Constant torque Motor shaft output provides constant torque under variable speed control 1 Variable torque Motor shaft output provides variable torque under variable speed control Set the variable torque level in par 14 40 V7 Level 2 Auto Energy Optim Automatically optimises energy consumption by minimising magnetisation and frequency via par 14 41 AEO Minimum Magnetisation and par 14 42 Minimum AEO Frequency 5 Constant Power The function provide a constant power in field weakening area Follows the formula Fi This selection maybe unavailable depending on drive configuration This parameter cannot be adjusted while the motor is running 54 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Ins
142. qui 3nuL sdn jas 2 Ws Bu 66o1 TT ST 9nun EICH 50 195 c 0 sounos Butb50 OT ST sbumes 501 eed T ST gin and sdn 3 s Iv jou 00 0 s noH Buruum men 0 ST gin 3nuL 38sa1 jou oq 0 4aqunoD YMY en 90 ST oun 0 3s1v4 sdn s V N 0 S AIOA S0 ST oun 0 3S1v4 sdn 3es IM VIN s duia V0 ST can 0 3S1vd sdn 3 s IIV V N 0 s dn Jamod 0 ST ZEUIN GZ asi sdn jas IIy UM Jojuno YM 20 51 Zen 74 3s1v4 uo s noH Buiuung 10 ST ZEUIN 74 3S1v4 uo s noH Sune do 00 ST ejeg bunes do 0 ST Xopul uols uonep Ajuo dAL J9Au0 do Duunp B5ueuo ZOE 24 dn jas p nIPA ynejaq uonduosap Jayaweied ON ed uoneuuoju AHG ST SUTY MG 33 AF 02 VLT is a registered Danfoss trademark 94 4 How to Programme VLT AutomationDrive FC 300 Operating Instructions oun 0 3S1V4 sdn 3 s IM V N 0 ejyepeja Jayewesed 66 ST 1091 155 0 3S1v4 Sdn 3ss IN V N 0 uoneounu pi eAug 86 ST oun 0 3S1v4 sdn jas IIy VIN 0 6 pauIpold 6 ST oun 0 3s1v4 Sdn 3ss IN V N 0 6 4 peuyed 26 41 oyu 1 J939uieJed 6 GT oc nssiA 0 3S1v4 Sdn 3ss IN Y N 0 UOISI A MS uondo TD 1015 11 51 og assiA 0 3514 50 195 IIy V N 0 TD 10IS ul uondo 9 ST oc nssiA 0 3s1v4 sdn s IV V N 0 015 MS uondo 02 2015 S ST og nssiA 0 3S1V4 sdn s IIV V N 0 02 201S ul uondo b ST oc nssiA 0 3s1v4 Sdn 3ss IN V N 0 015 MS
143. r is running 0 OFF 1 Enable complete AMA Performs AMA of the stator resistance Rs the rotor resistance Rr the stator leakage reactance X1 the rotor leakage reactance X2 and the main reactance Xn FC 301 The complete AMA does not include Xn measurement for FC 301 Instead the Xn value is determined from the motor database Par 1 35 may be adjusted to obtain optimal start perform ance 2 Enable reduced AMA Performs a reduced AMA of the stator resistance Rs in the system only Select this option if an LC filter is used between the drive and the motor Note For the best adaptation of the frequency converter run AMA on a cold motor AMA cannot be performed vvhile the motor is running AMA cannot be performed on permanent magnet motors NB It is important to set motor par 1 2 correctly since these form part of the AMA algorithm An AMA must be performed to achieve optimum dynamic motor performance It may take up to 10 min depending on the power rating of the motor NB Avoid generating external torque during AMA NB If one of the settings in par 1 2 is changed par 1 30 to par 1 39 the advanced motor parameters will return to default setting 52 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Aft Instructions 4 How to Programme 3 02 Minimum Reference Range Function 0 Referen 999999 999 par 3 03 Referen Enter the Minimum
144. rive A separate manual for MCT 10 Set up Software is available MG 33 AF 02 VLT is a registered Danfoss trademark 45 VLT AutomationDrive FC 300 Operating 4 How to Programme Dorps Instructions 46 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 4 How to Programme 4 How to Programme 4 1 The Graphical and Numerical LCP The easiest programming of the frequency converter is performed by the Graphical LCP 102 It is necessary to consult the frequency converter Design Guide when using the Numeric Local Control Panel LCP 101 4 1 1 How to Programme on the Graphical LCP The following instructions are valid for the graphical LCP LCP 102 The control panel is divided into four functional groups 1 Graphical display with Status lines 2 Menu keys and indicator lights changing parameters and switching between display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and indicator lights LEDs All data is displayed in a graphical LCP display which can show up to five items of operating data while displaying Status Display lines a Status line Status messages displaying icons and graphic b Line 1 2 Operator data lines displaying data defined or chosen by the user By pressing the Status key up to one extra line can be added C Status line Status messages displaying text 130BA018 13 w
145. rol board hardware 5125 Option in slot CO Hardware incompatible with Control board hardware 5126 Option in slot C1 Hardware incompatible with Control board hardware 5376 Out of memory 6231 WARNI NG 40 Overload of Digital Output Terminal 27 Check the load connected to terminal 27 or remove short circuit connec tion Check par 5 00 Digital I O Mode and par 5 01 Terminal 27 Mode WARNI NG 41 Overload of Digital Output Terminal 29 Check the load connected to terminal 29 or remove short circuit connec tion Check par 5 00 Digital I O Mode and par 5 02 Terminal 29 Mode WARNI NG 42 Overload of Digital Output On X30 6 Check the load connected to X30 6 or remove short circuit connection Check par 5 32 Term X30 6 Digi Out MCB 101 WARNI NG 42 Overload of Digital Output On X30 7 Check the load connected to X30 7 or remove short circuit connection Check par 5 33 Term X30 7 Digi Out MCB 101 WARNI NG 47 24 V supply low The external 24 V DC backup power supply may be overloaded otherwise Contact your Danfoss supplier 116 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions VLT AutomationDrive FC 300 Operating Instructions WARNI NG 48 1 8 V supply low Contact your Danfoss supplier WARNI NG 49 Speed limit The speed is not within the specified range in par 4 11 Motor Speed Low Limit RPM and par 4 13 Motor Speed High Limit RPM ALARM 50
146. rt circuit or disconnection of the brake resistor or a short circuit of the brake IGBT If a fault occurs the frequency converter ramps down to coast and then trips A trip lock alarm is displayed e g warning 25 27 or 28 4 AC brake Monitors for a short circuit or disconnection of the brake resistor or a short circuit of the brake IGBT If a fault occurs the frequency converter performs a controlled ramp down This option is available for FC 302 only 5 Trip Lock NB Remove a warning arising in connection with O 0 or Warning 1 by cycling the mains supply The fault must be corrected first For Off 0 or Warning 1 the frequency converter keeps running even if a fault is located This parameter is only active in frequency converters with an integral dynamic brake 4 3 1 2 2 Mechanical Brake Parameters for controlling operation of an electro magnetic mechanical brake typically required in hoisting applications To control a mechanical brake a relay output relay 01 or relay 02 or a programmed digital output terminal 27 or 29 is required Normally this output must be closed during periods when the frequency converter is unable to hold the motor e g due to an excessive load Select Mechanical Brake Control 32 for applications with an electro magnetic brake in par 5 40 Function Relay par 5 30 Terminal 27 Digital Output or par 5 31 Terminal 29 Digital Output When selecting Mechanical brake control
147. set ref 0 0 0 0 Preset ref 1 0 0 1 Preset ref 2 0 1 0 Preset ref 3 0 1 1 Preset ref 4 1 0 0 Preset ref 5 1 0 1 Preset ref 6 1 1 0 Preset ref 7 1 1 1 19 Freeze ref Freezes the actual reference which is now the point of enable condition for Speed up and Speed down to be used If Speed up down is used the speed change always follows ramp 2 par 3 51 Aamp 2 Ramp up Time and par 3 52 Ramp 2 Ramp down Time in the range 0 par 3 03 Maximum Reference 20 Freeze output Freezes the actual motor frequency Hz which is now the point of enable condition for Speed up and Speed down to be used If Speed up down is used the speed change always follows ramp 2 66 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions VLT AutomationDrive FC 300 Operating Instructions Dorps 4 How to Programme par 3 51 Ramp 2 Ramp up Time and par 3 52 Ramp 2 Ramp down Time in the range 0 par 1 23 Motor Frequency NB When Freeze output is active the frequency converter cannot be stopped via a low start 8 signal Stop the frequency converter via a terminal programmed for Coasting inverse 2 or Coast and reset inverse 21 Speed up Select Speed up and Speed down if digital control of the up down speed is desired motor poten tiometer Activate this function by selecting either Freeze reference or Freeze output When Speed up down is activated for less than 400 msec th
148. set ref 5 1 0 1 Preset ref 6 1 1 0 Preset ref 7 1 1 1 3 11 Jog Speed Hz Range Function 0 Hz 0 0 par 4 14 Hz The jog speed is a fixed output speed at which the frequency converter is running when the jog function is activated See also par 3 80 Jog Ramp Time 3 15 Reference Resource 1 Option Function Select the reference input to be used for the first reference signal par 3 15 Reference Resource 1 par 3 16 Reference Resource 2 and par 3 17 Reference Resource 3 define up to three different reference signals The sum of these reference signals defines the actual reference 0 No function 1 Analog input 53 2 Analog input 54 7 Frequency input 29 8 Frequency input 33 11 Local bus reference 20 Digital pot meter 21 Analog input X30 11 General Purpose I O Option Module 22 Analog input X30 12 General Purpose I O Option Module 62 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating a Instructions 4 How to Programme 3 16 Reference Resource 2 Option Function Select the reference input to be used for the second reference signal par 3 15 Reference Resource 1 par 3 16 Reference Resource 2 and par 3 17 Reference Resource 3 define up to three different reference signals The sum of these reference signals defines the actual reference 0 No function 1 Analog input 53 2 Analog input 54 7 Frequency input 29 8 Frequency i
149. sible to change this Y setting to Vo function No connection to terminal 27 is then 1 needed for running 2 G L Par 1 20 Motor Power kW 9 Par 1 22 Motor Voltage Par 1 23 Motor Frequency Par 1 24 Motor Current Par 1 25 Motor Nominal Speed Par 5 12 Terminal 27 Digital Input Par 1 29 Automatic Motor Adaptation Set desired AMA function Enable complete AMA is recommen AMA Y ded Par 3 02 Minimum Reference Set the minimum speed of the motor shaft Par 3 03 Maximum Reference Set the maximum speed of the motor shaft Set the ramping up time with reference to synchronous motor Par 3 41 Ramp 1 Ramp up Time speed ns Set the ramping downdecel time with reference to synchronous Par 3 42 Ramp 1 Ramp Down Time motor speed ns 1 Par 3 13 Reference Site Set the site from where the reference must work OG O OOWOQOOOO E MG 33 AF 02 VLT is a registered Danfoss trademark 49 VLT AutomationDrive FC 300 Operating 4 How to Programme Dorps Instructions 4 2 Quick Setup 0 01 Language Option Function Defines the language to be used in the display The frequency converter can be delivered with 4 different language packages English and German are included in all packages English cannot be erased or manipulated 0 English Part of Language packages 1
150. so make sure that other voltage inputs have been disconnected such as external 24 V DC load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic back up m Systems where frequency converters are installed must if necessary be equipped with additional monitoring and protective devices according to the valid safety regulations e g law on mechanical tools regulations for the prevention of accidents etc Modifications on the frequency converters by means of the operating software are allowed Hoisting applications The frequency converter functions for controlling mechanical brakes cannot be considered as a primary safety circuit There must always be a redundancy for controlling external brakes Protection Mode Once a hardware limit on motor current or dc link voltage is exceeded the drive will enter Protection mode Protection mode means a change of the PWM modulation strategy and a low switching frequency to minimize losses This continues 10 sec after the last fault and increases the reliability and the robustness of the drive while re establishing full control of the motor In hoist applications Protection mode is not usable because the drive will usually not be able to leave this mode again and therefore it will extend the time before activating the brake which is not recommendable The Protection mode can be disabled by setting par 14 26 Trip Delay at Inverter Fault to zero whic
151. ss trademark 5 LT i V MG 33 AF 02 AutomationDrive FC 300 Operating S VLT Instructions 4 How to Programme 910 0 and sdn 3es z V N 0 MODUIM 38542 L JO zis Ly 9100 0 anus Sdn 3es c V N T enjeAgur MODUI 351e L 9t gin 3041 sdn 3es 2 sul peL ut U L Sk gun and sdn jes c eAnoeur 0 9Anoy WWI Puy eJew3jos eAnisod gin 3nuL sdn 3es 2 eAnpeur 0 SANDY PWT pu3 eAnebaN Ek EE 0 and Sdn 3es c Y N 000008 WWI puq eueM3jos eAnisod cv t ce 0 SNL sdn 3es Z V N 00000S yur puq AD D N 16 66 gin B 3041 Sdn 3es c Jejpueu 40148 ile 0 Vue yur pug inolAeq g Ot bullpueH quur p gun 3nuL sdn jes Z 6 0 dAL uonesiuouupu s TE EE ZEUIN 0 3041 sdn jas Z Y N 0 UE WNUIXEW 0 and Sdn 3es c su 0 JS SUE SUL Ju 62 66 gin AN sdn jas 2 T Joy ugi 0 uonein5yuo Ju JeW 82 66 and Sdn 3es c su 0 SWI Ja 195 LTEE ceu 9 3nuL sdn 3es Z sn 0 Je Ayo0 9A 92 66 oun 0 and Sdn 3es c V N T pe y 40 JequinN UE 92 66 9110 0 ANY sdn 3es 2 V N OT ne 40 JeW 2 910 EICH sdn jes c T uonoung 1235 0 2U S Jex e 40 InolAgu g UE EZ EE ZEUIN 0 EICH sdn 3es Z V N 0 MOPUIM eoueJs o ALIS 22 66 ceqwin 0 and Sdn 3es c V N 0 MOPUIM 92UueJ9Jo Jox JelA Je1sely 12 26 gin 3nuL sdn 3es Z aaniso
152. starts again from the mechanical brake engaged position II Stop delay When the time between successive starts is shorter than the setting in par 2 24 Stop Delay the frequency converter starts without applying the mechanical brake e g reversing 3 10 Preset Reference Array 8 Range 0 7 MG 33 AF 02 VLT is a registered Danfoss trademark 61 VLT AutomationDrive FC 300 Operating 4 How to Programme Danfoss Instructions Range Function 0 00 100 00 100 00 Enter up to eight different preset references 0 7 in this parameter using array programming The preset reference is stated as a percentage of the value Refmax par 3 03 Maximum Reference If a Refmin different from par 3 02 Minimum Reference is programmed the preset reference is calculated as a percentage of the full reference range i e on the basis of the difference between Refmax and Refwin Afterwards the value is added to Refmin When using preset references select Preset ref bit 1 2 16 17 or 18 for the corresponding digital inputs in parameter group Bt o 12 424V 5 Preset 76543210 o m 10101010 29 P 5 13 Preset ref bit 0 11001100 32 P 5 14 Preset ref bit 1 LL 11110000 33 HP 5 15 Preset ref bit 2 Preset ref bit 2 1 0 Preset ref 0 0 0 0 Preset ref 1 0 0 1 Preset ref 2 0 1 0 Preset ref 3 0 1 1 Preset ref 4 1 0 0 Pre
153. t 89 9T 2201 0 3S1vd x V N 0 zH 6222 1ndul bau 19 91 9TuT 0 3S1V4 V N 0 uiq yndyno jeubiq 99 9T 9nuI 3sivd sdn 3 s IIV V N 0000 vui zi andino Bojeuy S9 91 3S1v4 sdn 3 s IV V N 000 0 vs ynduy bojeuy 9 91 gun asi4 sdn 3 s IIV quen 0 bum s YOUMS ps jeuruue L 9 9T 3S1v4 sdn 3 s IIy V N 00070 gs ndur Boleuy 29 91 guin 3S1V3 uano 0 bum s YAMS es jeuruue 19 91 oun 0 3S1v4 V N 0 ndur jeubiq 09 91 s nd no 9 s ndul 9 9T x pul uols uonelo Ajuo dAL J9AuO do Buunp B5ueuo ZOE 23 dn jas p nIPA ynejaq uonduosap JejeuleJed ON Jed 97 MG 33 AF 02 VLT is a registered Danfoss trademark Instructions VLT AutomationDrive FC 300 Operating 4 How to Programme ndo qpeedJ 10101 1 ZT gin and Sdn 3ss IV T buuojiuo euis yoeqp j 19 1 gin 3514 sdn 3as IN siwopo 0 uonpailg eqpaeeJ 09 1 ddy pue Puuouugotd 9 ZT gun 3S1V4 sdn 3ss y pejgesia 0 DEH UT 6S ZT guin F 3S1V3 T V N S 0 OD uoneuliojsue1l S T gin c 3514 dn jas T 2 0 OT Aduanba 4 ynduy 25 11 T 3S1vd dn s T AOL 3ndur TS ZT gu 0 3S1V4 dn 3 s T V N Z s lod 0S T SOELSOU S ZT gin 3S1vJ sdn 3as Iv 0096 v ayespneg 4 vE LT gin 3s1v4 Sdn 3es IN epoo Ae 0 yewuo4 e3eq ISS 9z 41 9nutn 3917 50 15 IV us SIE polo SC T
154. t are cut out to reduce the ground capacity currents 1 On Select On 1 to ensure that the frequency converter complies with EMC standards 15 43 Software Version Range Function 0 N A 0 0 N A View the combined SW version or package version consisting of power SW and control SW 4 4 Parameter Lists Changes during operation TRUE means that the parameter can be changed while the frequency converter is in operation and FALSE means that the it must be stopped before a change can be made MG 33 AF 02 VLT is a registered Danfoss trademark 73 4 How to Programme 4 Set up VLT AutomationDrive FC 300 Operating Instructions Denpi All set up the parameters can be set individually in each of the four set ups i e one single parameter can have four different data values 1 set up data value will be the same in all set ups Conversion index This number refers to a conversion figure used when writing or reading to and from the frequency converter Conv index 100 6 6 Ks 4 3 2 1 o 2 3 4 5 6 Conv factor 1 1 60 1000000 100000 10000 1000 100 10 1 O1 0 01 0 001 0 0001 0 00001 0 000001 Data type Description Type 2 Integer 8 Int8 3 Integer 16 Int16 4 Integer 32 Int32 5 Unsigned 8 Uint8 6 Unsigned 16 Uint16 7 Unsigned 32 Uint32 9 Visible String VisStr 33 Normalized value 2 bytes N2 25 Bit sequence of 16 boolean
155. that the frequency converter is overloaded by more than 100 for too long WARNI NG ALARM 10 Motor ETR over temperature According to the electronic thermal protection ETR the motor is too hot You can choose if you want the frequency converter to give a warning or an alarm when the counter reaches 100 in par 1 90 Motor Thermal Protection The fault is that the motor is overloaded by more than 10096 for too long Check that the motor par 1 24 Motor Currentis set correctly WARNI NG ALARM 11 Motor thermistor over temp The thermistor or the thermistor connection is disconnected You can choose if you want the frequency converter to give a warning or an alarm when the counter reaches 100 in par 1 90 Motor Thermal Protection Check that the thermistor is connected correctly between terminal 53 or 54 analog voltage input and terminal 50 10 V supply or between terminal 18 or 19 digital input PNP only and terminal 50 If aKTY sen soris used check for correct connection between terminal 54 and 55 WARNI NG ALARM 12 Torque limit The torque is higher than the value in par 4 16 7orque Limit Motor Mode in motor operation or the torque is higher than the value in par 4 17 Torque Limit Generator Mode in regenerative operation VVARNI NG ALARM 13 Over Current The inverter peak current limit approx 200 of the rated current is exceeded The warning will last approx 8 12 sec then the frequency converter trips and
156. the heatsink is belovv the values stated in the tables on the follovving pages Guideline these temperatures may vary for different povver sizes frame sizes enclosure ratings etc The frequency converter is protected against short circuits on motor terminals U V W H If a mains phase is missing the frequency converter trips or issues a warning depending on the load H Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high The frequency converter constantly checks for critical levels of internal temperature load current high voltage on the intermediate circuit and low motor speeds As a response to a critical level the frequency converter can adjust the switching frequency and or change the switching pattern in order to ensure the performance of the drive 110 MG 33 AF 02 VLT is a registered Danfoss trademark VLT AutomationDrive FC 300 Operating Instructions Dorps 6 Troubleshooting 6 Troubleshootinc 6 1 1 Warnings Alarm Messages A warning or an alarm is signalled by the relevant LED on the front of the frequency converter and indicated by a code on the display A warning remains active until its cause is no longer present Under certain circumstances operation of the motor may still be continued Warning messages may be critical but are not necessarily so In the event of an alarm the frequency converter will have tripped Al
157. this signal is ignored However the MCB 112 will still be able to activate Safe Stop Function No X44 10 DI Safe Stop T37 PTC 1 Warning 4 PTC 1 Alarm 5 PTC 1 amp Relay 6 A PTC 1 amp Relay 7 W PTC 1 8 Re 8 layA W PTC 1 8 Relay 9 z W A activated Not activated MG 33 AF 02 VLT is a registered Danfoss trademark 6 Troubleshooting 117 6 Troubleshooting ALARM 78 Tracking Error The difference between set point value and actual value has exceeded the value in par 4 35 Tracking Error Disable the function by par 4 34 Tracking Error Function or select an alarm warning also in par 4 34 Tracking Error Function Investigate the mechanics around the load and motor Check feedback connections from motor encoder to drive Select motor feedback function in par 4 30 Motor Feedback Loss Function Adjust tracking error band in par 4 35 Tracking Error and par 4 37 Tracking Error Ramping ALARM 80 Drive I nitialised to Default Value Parameter settings are initialised to default setting after a manual three finger reset ALARM 81 CSIV corrupt CSIV file has syntax errors ALARM 82 CSIV parameter error CSIV failed to init a parameter ALARM 85 Dang fail PB Profibus Profisafe Error ALARM 86 Dang fail DI Sensor Error ALARM 90 Encoder loss Check the connection to encoder option and eventually replace the MCB 102or MCB 103
158. tionDrive FC 300 Operating Instructions MG 33 AF 02 VLT is a registered Danfoss trademark oun di 3nuL T 0070 38seJd MOWIL AINO spx Eug 8 9 ZN SNL Sdn 3es IN 00 0 Ionuoo sng SpX Ieuluu L 8 9 911 Z 3nuL sdn 3es IIy 007001 e5S xeW Gpx leuluu L 78 9 EIS Z EICH sdn 3 s IIV 00 0 SIE UliN SpX 2011 L 18 9 gun 3nuL sdn 3ss Iv Nu yndyno spx jeuruue L 08 9 y 1ndino 48 9 oun ra 3nuL dn jes T 0070 MOWIL 3ndino T spx jeuiue l 4 9 o CN G 201 Sdn 3es IV 9o 00 0 Ionuoo sng T Spx Ieuluu L Z 9 2 out Z 3nuL sdn 3es IIy 007001 9jeos xeW T GpX Ieuluu L 72 9 2 9nur c Indl sdn 3 s IV 0070 9 e s ui T Spx euru L 14 9 0 gin 3nuL sdn 3es IM nu ndino T SbX jeuiuue 07 9 1ndano Bojeuy 4 9 o 9nutf 3n dn s T 9o 00 0 3eseJd 1no uu 1 3nd3no 8 0 X jeuruue L p9 9 o CN 22 andl Sdn 3ss IV 00 0 Ionuoo sng 8 0 x Ieuluu L 9 9 o 9101 c andl sdn 3es Iv 00 00T le5S xew 8 0 X jeune L 29 9 901 c 30241 sdn 3 s IV 0070 le5S ui 8 0 X Jeuruue L 19 9 gin m 3041 sdn 3es IN IInu 3ndino 8 06 jeutuue L 09 9 2 z ndino Boleuv 49 9 Xepul uols uoneJa Aug dAL do Duunp 206 24 dn jas p nIPA ynejaq uonduosap JojeuleJed ON ed 86 AutomationDrive FC 300 Operating Instructions VLT 4 How to Programme
159. tomationDrive Operating Instructions Software version 5 8x These Operating Instructions can be used for all VLT AutomationDrive frequency converters with software version 5 8x The software version number can be seen from par 15 43 Software Version 1 1 1 How to Read these Operating Instructions VLT AutomationDrive is designed to provide high shaft performance on electrical motors Please read this manual carefully for proper use Incorrect handling of the frequency converter may cause improper operation of the frequency converter or related equipment shorten lifetime or cause other troubles These Operating Instructions will help you get started install program and troubleshoot your VLT AutomationDrive The VLT AutomationDrive comes in twoshaft performance levels FC 301 ranges from scalar U f to VVC and handles asynchronous motors only FC 302 is a high performance frequency converter for asynchronous as well as permanent motors and handles various kinds of motor control principles such as scalar U f VVC and Flux vector motor control These Operating Instructions cover both FC 301 and FC 302 Where information covers both series we refer to FC 300 Otherwise we refer specifically to either FC 301 or FC 302 Chapter 1 How to Read these Operating Instructions introduces the manual and informs you about the approvals symbols and abbreviations used in this literature Chapter 2 Safety Instructions and General Warni
160. tructions Danfoss 4 How to Programme 1 04 Overload Mode Option Function 0 High torque Allows up to 160 over torque 1 Normal torque For oversized motor allows up to 110 over torque This parameter cannot be adjusted while the motor is running 1 90 Motor Thermal Protection Option Function The frequency converter determines the motor temperature for motor protection in two different Ways Via a thermistor sensor connected to one of the analog or digital inputs 1 93 Ther mistor Source Via calculation ETR Electronic Terminal Relay of the thermal load based on the actual load and time The calculated thermal load is compared with the rated motor current Im n and the rated motor frequency fw The calculations estimate the need for a lower load at lower speed due to less cooling from the fan incorporated in the motor 0 No protection Continuously overloaded motor when no warning or trip of the frequency converter is required 1 Thermistor warning Activates a warning when the connected thermistor or KTY sensor in the motor reacts in the event of motor over temperature 2 Thermistor trip Stops trips frequency converter when connected thermistor in motor reacts in the event of motor over temperature The thermistor cut out value must be gt 3 KQ Integrate a thermistor PTC sensor in the motor for winding protection 3 ETR warning 1 Please see detail
161. ulations 4 The earth leakage current exceeds 3 5 mA 5 Protection against motor overload is not included in the factory setting If this function is desired set par 1 90 Motor Thermal Protection to data value ETR trip 1 4 or data value ETR warning 1 3 6 Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains Check that the mains supply has been disconnected and that the necessary time has elapsed before removing motor and mains plugs MG 33 AF 02 VLT is a registered Danfoss trademark 7 ent VLT AutomationDrive FC 300 Operating 2 Safety Instructions and General Warning Instructions 7 Please note that the frequency converter has more voltage sources than L1 L2 and L3 when load sharing linking of DC intermediate circuit or external 24 V DC are installed Check that all voltage sources have been disconnected and that the necessary time has elapsed before commencing repair work Warning against unintended start 1 The motor can be brought to a stop by means of digital commands bus commands references or a local stop while the frequency converter is connected to mains If personal safety considerations e g risk of personal injury caused by contact with moving machine parts following an unintentional start make it necessary to ensure that no unintended start occurs these stop functions are not sufficient In such cases the mains supply must be disconnected or the Safe Sto
162. ve and the use of RCD s must always follow national and local regulations NB For vertical lifting or hoisting applications it is strongly recommended to ensure that the load can be stopped in case of an emergency or a malfunction of a single part such as a contactor etc If the frequency converter is in alarm mode or in an over voltage situation the mechanical brake cuts in 2 1 4 Before Commencing Repair Work 1 Disconnect the frequency converter from mains 2 Disconnect DC bus terminals 88 and 89 from load share applications 3 Wait for discharge of the DC link See period of time on the warning label 4 Remove motor cable 2 1 5 Safe Stop of FC 300 The FC 302 and also the FC 301 in Ai enclosure can perform the safety function Safe Torque Off As defined by IEC 61800 5 2 or Stop Category 0 as defined in EN 60204 1 FC 301 A1 enclosure When Safe Stop is included in the drive position 18 of Type Code must be either T or U If position 18 is B or X Safe Stop Terminal 37 is not included Example Type Code for FC 301 Ai with Safe Stop FC 301PK75T4Z20H4TGCXXXSXXXXAOBXCXXXXDO It is designed and approved suitable for the requirements of Safety Cat 3 EN 954 1 PL d ISO 13849 1 Performance Level d in ISO EN 13849 1 SIL 2 Capability in IEC 61508 and EN 61800 5 2 SILCL 2 in EN 61062 This functionality is called Safe Stop Prior to integration and use of Safe Stop in an installation a thorough
163. y 7 6 MCB 105 Relay 8 7 MCB 105 Relay 9 8 MCB 105 Option Function 0 No operation 1 Control ready 2 Drive ready 3 Drive rdy rem ctrl 4 Enable no warning 5 Running 6 Running no warning 7 Run in range no warn 8 Run on ref no warn 70 MG 33 AF 02 VLT is a registered Danfoss trademark VLTSAutomationDrive FC 300 Operating Instructions p 9 Alarm 11 At torque limit 13 Below current low 15 Out of speed range 17 Above speed high 19 Below feedback low 21 Thermal warning 23 Remote ready no TW 25 Reverse 27 Torque limit amp stop 29 Brake ready no fault 31 Relay 123 33 Safe stop active 37 Control word bit 12 39 Tracking error 41 Below reference low 43 Extended PID Limit 46 Bus ctrl 1 if timeout 51 MCO controlled 61 Comparator 1 63 Comparator 3 65 Comparator 5 71 Logic rule 1 73 Logic rule 3 MG 33 AF 02 VLT is a registered Danfoss trademark 4 How to Programme 71 VLTSAutomationDrive FC 300 Operating 4 How to Programme Dorps Instructions 74 Logic rule 4 75 Logic rule 5 80 SL digital output A 81 SL digital output B 82 SL digital output C 83 SL digital output D 84 SL digital output E 85 SL digital output F 120 Local ref active 121 Remote ref active 122 No alarm 123 Start command activ 124 Running reverse 125 Drive in hand mode
164. zes A1 A2 and A3 Or cocvaoer AWAY L 0119278021 23 egistered Danfoss trademark MG 33 AF 02 VLT isar Instructions VLT AutomationDrive FC 300 Operating 3 How to Install oL 9cVg0 1 O UTE9CVg0 1 Mains connector frame size A5 IP 55 66 When disconnector is used frame size A5 the PE must be mounted on the left side of the drive Illustration 3 1 Mains connection frame sizes B1 and B2 IP 21 NEMA Type 1 and IP 55 66 NEMA Type 12 MG 33 AF 02 VLT is a registered Danfoss trademark 24 VLT AutomationDrive FC 300 Operating Instructions Dorps 3 How to Install 130BA725 10 Illustration 3 2 Mains connection size B3 IP20 130BA714 10 130BA389 10 Illustration 3 3 Mains connection size B4 IP20 Illustration 3 4 Mains connection size C1 and C2 IP 21 NEMA Type 1 and IP 55 66 NEMA Type 12 MG 33 AF 02 VLT is a registered Danfoss trademark 25 VLT AutomationDrive FC 300 Operating 3 How to Install Dorps Instructions 130BA718 10 130BA719 10 Illustration 3 5 Mains connection size C3 IP20 Illustration 3 6 Mains connection size C4 IP20 Usually the power cables for mains are unshielded cables 26 MG 33 AF 02 VLT is a registered Danfoss trademark VL

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