Atlas Installation Manual
Contents
1. ENGINEERING STRENGTH RAFTER PREPERATION A FRAME PREPERATION AND ASSEMBLY Open boxes remove all main frame components and lay out Take ridge bar and Use 45mm bolts with arranging rafters in numerical order connect to fan assembly caps through the slide bracket into the bar rafter bracket N B Care should be taken to avoid damaging or scratching ridge and hook into the components pre routed slot at the back of the fan assembly Tighten ridge bracket screw to secure in place Choose an area of soft ground or use packaging materials Take tie bar rafters checking numbers to ensure correct positioning and connect as shown in step 2 Take aluminium bracket and insert into each rafter and ensure that it tie bar rafters have Using 1 64 metal bit slides freely pre cut slots on the inner drill through pre drilled face to receive tie bar hole at top of rafter into and a single hole at top back of fan assembly end to screw to fan Secure using Omm It is easier to connect screw Repeat on them with ridge in upright other rafter position as shown Ensure that numbers on rafters correspond with numbers on drawing Check screw is located at the top of rafters but do not screw fully Secure rafter to ridge Completed A frame home allow hook brackets to slide in bracket using 38mm should be set aside until screw as shown ring beam a2. gt Aluminium Caps remove any excess Screw down pressure plates Wood e ec i Cover l Locate one side of cover cap Ppaccure rafter cappings and tap other side with a gt nylon hammer Tip use a block of wood as shown Fit end closer Place the cresting channel Screw finial onto to bottom of glazing onto ridge and tap firmly threaded upstand NOTE Always slide into place and tighten end closer behind rafter end caps Glass werd closer behind rafter eno Cop 9 TIP Keep end closer behind rafter cap ATLAS GLAZED ROOF SOLUTIONS VALLEY ASSEMBLY VALLEY ASSEMBLY e000008080800902002002 200002200000 200002000020 000010000000 0020 0000020000200 LE 000 LEHE OOOO OOOO OOOO OOOO OHHH OOOO OOOO OOOO OOOO OOOO OOOO 0000 0000000000000000 FF FE FE EEE 0 0 o 0 00008080808000909022 9ass 2 0 s 0 n 2 2 0 00 0 0 0 0 0 0 2 0 0 0 0 2 0 0 00 2 0 000 0 0 0 0n 0 02 0 0 00 0 0 2 0 00 0 0 0 0 0 0 2 000 0 2 0 0200080 00002200002 OOOO OOOO 0020000000000 000 001011000 E EEE EEE EEE EEE EEE EEE EEE E00 Do Not Remove Timber Inserts Until Glazing Commences 2 Do Not Remove Valley Rubber From Clip Connectors Starting at the top of the valley fit jack rafter into ridge as normal and locate bottom bracket already attached into slots on valley rafter Ensuring the first ridge is Fix the bottom valley cap level fit the lean to ridge unto the ringbeam shelf against the
3. host wall making sure the valley is in the correct position Secure ridge to host wall using OQmm x Omm Fischer bolts min Ino per bay The 2no ridges when Slide the valley rafter over When jack rafter is in position bore hole with 1 8 bit and fitted together will form the bottom cap and tap secure with a 25mm screw and cap the top of the valley down gently Repeat on other jack rafters Locate 2no brackets in the slots provided STEP 10 Lift the valley rafter Fix through the side of When all jack rafters are in position then into position by locating the main valley rafter glazing can commence the brackets inside the into the legs of the main valley rafter bottom cap Remove timber inserts from valley glazing cap Do not push cap down until glazing is complete STEP II Push the valley rafter Trim sides of connected Locate glazing into valley and slide down under slowly over the brackets valley rafter with PVC rubber PVC valley cap until it is tight into the top foamboard corner If necessary trim TIP It is useful to use a scraper to prise the valley cap up with flat PVC 10 Sr di ATLAS GLAZED ROOF SOLUTIONS VALLEY ASSEMBLY amp GLAZING HIP ASSEMBLY Hook hip bracket into fan assembly or screw fix on mark Il ridge When all the glazing is fitted into the valley and the valley cap is pushed down tight fit the jack rafter co
4. sparingly bracket into pre cut slot A Frame and host wall in ridge or fan assembly rafters fitted slide rafter onto bracket and place screw through pre drilled hole in rafter locating into angled section of bracket No bracket is required for the bottom STEP II Screw to tighten rafter Add all rafters Remove protective cover from double sided tape 38mm ss ne STEP 12 AT GLAZED ROOF SOLUTIONS GLAZING FINIAL AND CRESTING Remainder of work at Before fitting hood cover ridge etc will be from seal end of channel top of glazed roof against fan assembly Roof bars will support a person but care should be taken Spread weight across rafters and wear soft soled shoes to avoid damage to glazing material Start glazing from left hand side and continue glazing opposite sides as shown Seal around front fan assembly with silicone Slide cresting modules Seal ridge channel at host Toughened double glazed unit or polycarbonate is set onto into place wall as at fan assembly ringbeam first and then dropped into the top As illustrated Also seal along host wall rafter for secondary weather proofing below flashing PVCu Caps Snap caps onto rafter thermal Nylon Hammer break and tap firmly into place Diagram showing ridge Fit hood over cap in position threaded upstand Cut slots into gasket around rafters and
5. centres with propriety fixings The box gutter is cladded underneath with composite cladding board Firstly push composite board to the underside of the box gutter nearest the wall Trim the junction between the ringbeam and composite board with PVCu angle trim Sealant required on internal box gutter surfaces prior to sliding in connector Box Gutter PVCu Gutter Connector Apply two lines of box gutter sealant on all three surfaces of the box gutter and then slide the connector fully into place Apply sealant provided at the joint between the box gutter and the connector Allow sealant to set prior to attaching the main Ogee gutter ATLAS GLAZED ROOF SOLUTIONS
6. crews z Hang OGEE GUTTER on bracket as shown and swing into position Main Rafter Hip Rafter Ridge Rafter Fix external corner Having snapped gutter gutter brackets to suit j into position fit corner the gutter angle sections provided connector Ji _ Ridge rafter slots over ridge bracket and is fixed into place from above with the screws provided Note where there is no ridge rafter in the design the end of the ridge is capped with a flat cover necessary Ridge Rafter Main Rafter Fix internal corner gutter Gutter angles may be brackets to suit the fitted to ringbeams gutter angle connector before they are fitted on top of the wall panels Hip Rafter Fit before main rafter Stitch hip rafter into side of ridge using 2 no screws and cap with dome caps provided Then fix main rafters into slots provided See rafter assembly section Screw mark II ridge cover into main ridge bar and cap with dome caps ATLAS GLAZED ROOF SOLUTIONS BOX GUTTER Host Wall u I k EICH Ringbeam PVCu Angle Composite Board Trim The standard box gutter section will be supplied connected to the eaves beam On one offs if joining is required this should be completed before the box gutter is installed The internal box gutter supports should be positioned at approx 500mm centres The box gutter should be positioned on top of the window frames and fixed to the host wall at maximum 500mm
7. luminium gusset tri Tighten nut onto bolt and angle over steel lazer finish with bolt caps bracket ER Again it is useful to tape ring beam and frames together before drilling Fix gusset from the Tie bar is completed with Install adjustable ring beam plate as shown underside with screws mild steel threaded bar and cap and PVC tubular cover ATLAS GLAZED ROOF SOLUTIONS RAFTER ASSEMBLY RAFTER ASSEMBLY TETERA ARA AAA AREA AAA AREA RA AAA AAA RARA AAA ARRE RARA AAA EN Den EEE Ess ss es esse ev sms II III III IIA Lift completed A frame Slide rafter onto Rafter fixed to adjustable aluminium flap with 50mm s s screw onto ring beam and prop adjustable ringbeam ridge against host wall Tip Loosely fitting foam board internal liners can help locate rafters into the correct position before screwing Fit brackets into slots in ridge pre cut slide rafter onto bracket and tighten screw through pre drilled ZAC CEN Ske hole in rafter locating into gt rn ee gt angled section bracket Fe N Foamboard P402 Rafter tee Tightening the screw will Adjuseable Aingbeam Pap f P403 Used as Ridge pull the rafter tight Centre Ridge PVCu Liner Ringbeam Section Through gt PVCu Fascia Adjustable Ringbeam Fix foam PV C inner liner board to adjustable flap with silicone TOP BRACKET Hook Ring beam with use
8. ssembly N B This will be convenient later in the assembly process is complete Fit tie bar into slots in When a conservatory has underside of rafters and a cantilevered hood the screw through pre drilled rafters are connected in hole in bottom of tie bar much the same manner l however it may be Find conservatory roof drawing in box and note the numbers and positions of all components ie Rafters Ridge Ringbeams Components that are the same size will have the same number allocated to them The locations will be shown on the plan drawing Remember to fit seat necessary to support the and caps to screws ridge on trestles during Screw length 50mm assembly o Cantilevered Hood ATLAS GLAZED ROOF SOLUTIONS ALTERNATIVE TIE BAR DESIGNS RING BEAM Rod Tie Bar Slide steel lazer bracket Clip 2no L shaped cleats Locate corner ringbeam bracket into adjoining ringbeam into slotted rafter and simultaneously into the locate onto ridge slots provided in the bracket rafters External Corner Brackets come attached to ring beam Locate bracket and screw together through pre drilled holes using 50mm screws Proceed to slide other Slide tie bar end fixing slotted rafter over lazer over the located cleats bracket and ridge and fix bolt bracket Fix with top screw as normal Fix ring beam to wall panels by drilling from underside and screwing upwards Slide a
9. ver caps Continue to glaze the rest of the valley Screw fix into ringbeam flap at bottom through PVC STEP 13 Locate top of JACK RAFTER with factory fitted bracket attached into slot on long hip rafter Valley System 21 Section through valley Drill hole through hip rafter with 1 8 metal bit widening hole in the JACK RAFTER will achieve a better pull when screwing into long hip rafters Ensure bottom of rafters are tight to inside of ring beam and screw jack rafter to hip rafter with Section at eaves junction es junctio 38mm screws ATLAS GLAZED ROOF SOLUTIONS Rafter should now be fitted as shown All the main components are now in position and secure Proceed to glaze see page 8 Mark and cut PVC and trim tops of glazing sheets on outside and inside Silicone PVC into place and seal around cover caps and front of fan assembly Due to the angle of the HIP corner more pressure is needed to secure cover caps GUTTER MARK II RIDGE ASSEMBLY DBOOCOOOOOOOOOOOO 0000000000000000 0000000000000000 0000000000000000 0000000000000000 0000000000000000 0000000000000000 0000000000000000 0000000000000000 HELLE EHE EEE EEE EEE EEE HEHE Ridge Bracket Fix gutter bracket to the Gutter brackets can be side of the roof rafters fitted during ring beam SS not underneath using preparation u ts E FI Rafter Bracket 25mm s
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