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INsTaLLaTION Manual - Barbour Product Search

1. eS 1dJoxre jeeusjejeui sS rado Buiuse Eau pesseJd pee elu pun Guiya Dupuge LA Bui oo Se pue JO eJnjxiuu p sojeJodaooul u9IuM uornonJjsuoo MAU E JO 4001 Dein Bunsixe ue o JUSLUINGe ue woz o pesn AjuouJuJoo S siu 4001 pen eui jo 1ueunnqe y ye pue sdn 1uBruejeM e Buluuoj uonoes 1eeus e1euJ sS Y1d4OxIe peuuojeJd e pepje S SUBIQWOW eNV 1dH4OMI e Joou poi Jo eseg o pue sdn IeSI d L 64 HEQ r PLAN BY RENOLIT WATERPROOFING DETAILS FOR LOOSE LAID AND BALLASTED s quun m O1 ple Jake 041u09 INOdEA sSfY1d4OMIe uonoes 1 GIOUN uoneinsu eueJquJeul NV 1dJOxIe sped yoddns uo sqe s uiBjeuu javes6 uuu 009 eueJquieui uonoejoJd sNV 1d4OMIe eueJquieuJ oNV Ide Buiuse 19409 JOSYS EJOW eSfY1dJOoX E uonoejoJud gS 1diowle WW 008 Jo 1uBieu WNWIUIW e o eq jw uone nsui uay 2010 p einsul jou si uononu suo2 JI SON S ejep 40 Aoj q ees UORE RU A JO sueeuu Aue eJinbaj jou s op y e40JeJeui pue uonesuepuoo wem sureuileJ enjonyjs eu eueJquJeul eNY 1d4OX e eui Mojeg Ajeyerpeuuuur 14L uomne nsur y seu re3ep J
2. Jee uonoejoJd sNV 1404 2 wi uonensu N Jefe li Bos 052 m sped uoddns uo sqejs SulAEci p m LULU 00G uifJeui uonoe1oJd sS Y1d40X e eueJquieul sNV TdJOXIe jurof papjam jeeusjejeu sSrr1dJoxre Buiuse J 13409 WU 008 Jo 1uBieu WNWIUIW e o eq jw uone nsui uay 2010 p einsul jou si uononujsuoo PAA J 910N payloads eq snu uome nsul juejsiseJ eJnjsioul e SIU 104 eueJquieul gNV 1dJOX e eui AOQE Ajeyerpeuuuul si uone nsui BU H WIEM 24 0 1SeJ1uO9 Ul uiB4e w YIM SE E WEEE Femme uonoe10Jd sNV IdJOXIe BU ua TT IT LAT TAT DAES CASED CALE MAT STATT LAT I CA CLT ELE ELT ELIT TL soru 0000000000000 UNO Jet Jeu g eGeUIEIG Jeujeg uonuejeiJ IOS SS gt 55 Jake uoua St d E J8je pue ejeuisqns uone1e6eA lt uu LULU 00G 1 sNV TdJOXIe uonoe10Jd SNIJE juiof papjam L y usle ul esi 1d4oyle Jake d lili 9 BBeureq JoAe uonoe1oJd sNV 1404 2 Bulyselj 19409 WW 006 Jo 4510y WNWIUIW e o eq WA uone nsur uay oo q pansu JOU S
3. Pipe outlets flexible and stainless Steel and grills Axon G2 Page 63 Detail G2 Page 62 Detail G3 Page 64 a C E LAN j BY RENOLIT WATERPROOFING 33 DETAILS FOR MECHANICAL FASTENING juiof 4e 0 pue 1 usie1 uu eS 1dsoyle O suesquieW oNV ld oyiE SDPI A yeoy Au aAlos ww 08 uiu uM eueJquueuJ eNV 1dJOx e Jo dus WW 002 ww 09 dias uiniuiunje SNIJE jueuJeAouJ JO MOIE 0 deb xew uiu S uy ayse U SNIJE duys uonounf pue suonoes 1eeus ejeui sS 11dJOXIe 01 D DI A U U 51 1995 gNV 1d4OX SUL SD A ww QE uunuululu YPM SUOHO S ESL OM 94 O pepje duis uonounf sSfY1dJoM e SPIM wu DOS UUM peJeAoo ueu SI SIUL ease ue 42919 deb oun 1940 p lidde si ede uiniuin y DIA uui 0G duis V jueujeAouJ 6 4 JOJ MOIE O def xew wu O e e peuejse Ajeoiueuoeui ege suonoes JOOYS e OW sS Y1d4OXIe Sjuiof uono s 199us Ejeul sSfY1d40 e LIN 9u3euiouoxy BY RENOLIT WATERPROOFING alkorPLAN 34 RENOLIT WATERPROOFING 35 I 1s JoAe O4JUOD JnodeA SNIJE uoneinsu e Bue 1eeuse1euJ eSfY1dJOX e 0 pepje SUBIQUIOW gNV TdJOX E RENOLIT WATERPROOFING AIuO uonoes e1uozuou uo so ww 0GZ peuejsej Kjjeotueuoeui ajue 1eeusjejeu SNIJE so WW Q0Z peueise Ajeoiueuoeui SO WW 006 sduis 1eeusjejeu sS adore sduis 1eeus ejeu eS 1dJoxIe 0100 pepje eueJquueul
4. eui pesn Huleq si Wa sAs p zsejeq e ueuM pejse jeg pie esoo 41 r PLAN BY RENOLIT WATERPROOFING r k Je e 04JU0D anoden pepuog uone nsui pepuog BEER eueJquueuJ pexoeq 39994 NV doe eAiseupe Nd eSM1dlowle jo sduis de ie o WW OS Jejees urees SNIJE eueJquieui pexoeq NV 1d4OXIe BY RENOLIT WATERPROOFING alkorPLAN DETAILS FOR ADHERED esodind 5111 40 e94J e299 J p seu eueJquieul pexoeq L BNW 1dJOMIe eu GEH AO WW 08 ue uim DI A WW og e Soen iejep siu eueJquJeuJ eui JO v urejureuiJ o ejqueduuoo eq snu Ie3ep urees v A S UDE Nd sSf Y1d4OMIe v o1ur pre 51 eueJquieuJ sNV TdJOMIe wees p puog LV esq 54 RENOLIT WATERPROOFING eAiseupe Nd eSfrTdJoxre eueJquieul pexoeq 292944 sjuiof papjem duis uonounf ww 002 eNV 1dJOxIe eSfY1d4O e JOOYS EJOW SNIJE Dusel 19409 ejeuu pesseJd 10 pee DUIUSEH 19409 e1euJ pesseuJd JO peaj e YUM HO peusiuy SI H P eu duis uonounf NV TdJOX e WW 002 ui euejd jejuozuou eui uo peJaAoo USU SI SIU L pueisdn ue Buluuo eut e o peuejseJ Aj eoiueuooui si JOOUS E OW sS Y1dJOMIe pue eoe jueunnqe y Jo seq eu o dn ple 51 gNV 1d4OX e jreyeq u unnqy 2014 ov I e1
5. NV 1dJOXIe Jooudueyem E HH A peuoddns An e WO 0 sdujs 19eus e1euJ SNIE eui 0 D P AA SI eueJquJeuJ sNV 1d4OX 8 WLU 00G JO S eAJ91ur 3e ejeJisqns eui 0 peuejseJ Aj eorueuoeui eJe 501115 1eeus e1eul SNIE S OE 1 IE HH A 0 uoneoiddy ZIN 29u9euiouoxy BY RENOLIT WATERPROOFING alkorPLAN JeKe 0 1 INOdEA SNIJE uoneinsu BY RENOLIT WATERPROOFING eueJquieul gNY 1d4OXIe 4e ees SNIJE ejBue jeeusjejeu SNIJE juiof papjam eueJquieul gNV 1409 2 IN 9u1euiouoXy 0 uoneuuoJul JOYUN JOY 998 1 eui uo SUBIQUIOW eNV Td4OX eui o si yoddns euonippe v yry WW 0 Jo SS X ui si puejsdn eui eJeuM S OE fE HH A BY pue ejuozuou y uo ejBue 1999 sSf11dJOMIe BY o D P M UU si eNV T1dH4OMIe pueisdn oun Jo eseq y puno ejeJisqns eui o peuejse Ajeoiueuoeui si ejBue 1eeus e1eui 5 11 44 ie3eg pueisdp jeoid L 13 JeKe O4JUOS inodEA sS Y1dJOX e uone nsu HE lfe ul p lllolci eueJquieul sNV TdJOXIe oje d eunsseJd uii Bulusjse EO EUO LVN juiof papjam YUM demano ww QOL Jejees Weds 59 114 SUBIQUIOW NV 1d4OX e BY RENOLIT WATERPROOFING l1 O D DI A si pue UI ww 001 Ag peusjsej eui sde ie o 04 Buriurofpe eu eueJqu
6. O peuejseJ IlEolUEU UI 1eeus e1euu sS 11d40oX e Aq Jenn eui Jo ejos y Ul prel s uonoe1oJd SNIJE nn y dil eu o pue suonoes urew y 1940 pre si eue1quieuJ pexoeq 2 Jon xog vv BY RENOLIT WATERPROOFING GENERAL DETAILS s quun peyeed JeKe joj3uo9 inodEA 52 114410 uoneinsu eueJquieul gNV 1dJOxIe i quay n OAd 01 SIP pepe is ueuiquu ui NON quay 1uDijoo4 n OAd NOJ8q S Ie3ep Jeuun ees eBuej Quay 1uDijjoou 84 o pue 1940 piej ueu si eueJquieuJ NV TdJOMIe eu L MO DP JOOJ y O peueiseJ pue peuonisod si yun YHOO eu n 9Ad pue eueJquieul sNV 1dJOMIe Jo Apjiqieduwos eui Aq p liduls si sluBijjooi jo uomnejeisur eu p IIe1 q 1uBiljooti V 2oujeuiouoxy BY RENOLIT WATERPROOFING elkor PLAN 60 RENOLIT WATERPROOFING SWE Jesojo uoddng Snonumnuoo pejees 1e e jojjuoo JnodeA Je e 1044002 52 114 uomeinsu YALA PL ON s e ueiquui uu sNV 1dJoxIe 5 QUND 01 1994ID D D N NV 1d 03fE S lt 5 Je ees WEES S 11dJoxIe e payeinsul quno 44614001 Od y 01 pepje yeay si eue1quieuJ NV 1dJOx e peddejie o eui pue quay 1061oo4 n OAd eui pie
7. ejeuJ sSTY1d 0X E POWI pue eoe 1ueunnqe y Jo seq eui o dn piej si eueJquieu gNV TdH4OX 8 Joou poi Jo eseg o pue sdn jeoid L ev Esq PLAN 2 BY RENOLIT WATERPROOFING uoi o l J uonoe1oud sS 11d4ox e jeeuspe1eui SNIJE uo eueJquieul oNV ld oyiE eniseupe Nd eSN1diowle eueJquieuJ pexoegq eoee NV 1cHOoy e peuejseJ Aj eoiueuoeuu jeeus e1euJ sSf Y Ta4O xIe jeeusje1eul sS Y1dJO Ie 01 uo dis uonounf sNV 1d40sI e ww 002 u unnqe ue si 398g euo jedejed e se sn 104 pejdepe eq ued ejdiouud swes eu BuyooJ eueJquieuJ sNV TdJOXIe JO suonoes OM U M l Q e Bunonulsuo2 JO poujeuil eui sejesni M H SIUL Jens xog oujeuiouoxy BY RENOLIT WATERPROOFING alkorPLAN 58 RENOLIT WATERPROOFING I o ll uon931oJd eS 1diowle jeeusjejeuu sS 1dJoXre ouo SUEIOUUSU gNV 1dJOxIe SUBIQUIBW NV 1404 2 peueiseJ Ajjeolueyoow JOOYS e OW 29 11 40 ST ONS LL jeeusjejeu s TTIUIONIS oluo papjem eueJquieu 2 duis uonounf ww 002 NVT d Oyie AIS UPE 14 eSfYld40VYIE SUBIQUIBW pexoeg li NV ld4oYIE dil eui 4340 papjem SI duis uonoun gNY 1H4OX e WW 002 pue SIU 01 pepje uay si eu amp Jquieul gNV TdJOMIe y Jo epis Jouue dil pue lOS oU
8. mounted on an applicator trolley The amount of glue to be used is specified by the wind load calculation carried out by a qualified engineer When the adhesive is applied in lines as illustrated it must be squeegeed across the width of the membrane to create a full bond a C D LAN BY RENOLIT WATERPROOFING e alkorPLAN A THE ADHERED SYSTEM IOLIT WATERPROOFING The installation of the alkorPLAN A system differs from the alkorPLAN E fixed system in one important way The alkorPLUS metal profiles are installed fixed and water proofed over the installed alkorPLAN roof sheet The junction between alkorPLUS metalsheet profile and roofing sheet is then waterproofed by a cover strap welded to both in the approved manner Axon A3 Page 56 Detail A3 page 57 Corners vents and pipes are installed using the same methods as for the alkorPLAN F system The alkorPLUS metal perimeter roof terminations are waterproofed as described in the alkorPLAN F system but as detailed above fixed over the membrane and waterproofed E alor P LAN cain CAIT NNA I BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 27 ges alkorPLAN L THE LOOSE LAID AND IENOLIT WATERPROOFING BALLASTED SYSTEMI THE LOOSE LAID AND BALLASTED SYSTEM The alkorPLAN used in this system is specially formulated for use in the ext
9. seams NOT for any detail work amp strict criteria must be obeyed before the use of solvent welding can be approved e he air temperature must be above 5 deg centigrade e Relative humidity 60 t may only be used for welding new alkorPLAN The alkorPLAN must be clean dry amp dust free amp laying flat Check the expiry date of the solvent Do not use old solvent or solvent that has been opened at an unknown date Do not stand the solvent brush applicator on the membrane SOLVENT BRUSH The solvent is applied using a brush applicator between the sheets to be welded The brush applicator is moved in a circular motion applying the minimum amount of solvent to both sheets being welded n 2 ealkor PLAN Y RENOLIT WATERPROO SOLVENT WELDING CONT SOLVENT WELDING CONT Immediately following the brush applicator a rolled rag is used to apply pressure to the welded joint smoothing it out and expelling any excess solvent As the welding progresses a weight e g sandbag is placed along the line of the weld to give a short period of constant pressure until the adjacent welded area is completed The weld must be checked as before using the weld checking probe and any unwelded areas sealed using hot air welding techniques A weld test must be included It is good practice to carry out a peel test before every welding session on a 50 mm wide sample weld to ensure that the welding process is
10. u9IuM edid n OAd eui ee eseu eueJquJeui JOO sNV TdJOMIe eui o suonejjeued Bui ees Jo spoujeul om Be eJeu Suu 1s S NV ld OYIE UE 40 uoneajeued v9 jeg O4JUOD inodeA gS 1ds0H e uone nsu NV A PA eueJquieul gNV Td40X e 1uiof pepje Je ees wees gS diowle Buyse 49 UN09 peg y y nno do e oqe uuu QOL 1589 1e eq o uoneinsu x jenno jedesed eyuozuoH 2 2 y un n OAd 9U pue nno eu Jo seDuej el eu1 1940 prej si eueJquueuJ v eunyonujs eui o peuoege Aj eorueuoeuu si 1 eu Jeyioeds eui ui ufisep e sisijeroeds Aq pejeouqe 1eeus n SAd yolu uu Buisn peonpoud eje Kou 9106145 nno ejenbs Jo Je noJio JOYS ui sezis Jo AJQUeA E ui peonpoud eq ueo zano AUOOIEO n SAd SUL 1enno Auoo eg gd rejeg RENOLIT WATERPROOFING alkorPLAN fr Ta _ 3901q 4 ll d jeeus Jeui 9891S ui Je e JojlluoS INOdEA 5 1 uone nsu ejnsojo aas pesiueAjec Bulysey jeoysjejew eS dome juiof D P AN eueJquieul NY TdJOXIe eui UUM epioulo
11. 890 382 223 F 44 0 2890 382 230 REMNOL IT WATERPROOFING EXCELLENCE IN ROOFING A RENOLIT R2270EE0609
12. I uononu suo IEN JI 910N puejsdn y o ejuepiooe 1ueAeJd pue eDeureJjp Moje O peureje4 eq 1snuu urDjeuu eu 17 2 uu 1s s wem eui jo uonej1depe ejduuis e si Joo e Jo uoneuuo eu p uiBJe A I AB15 YUM JooH 1 e19q BY RENOLIT WATERPROOFING r P LAN BY RENOLIT WATERPROOFING O O Pi m SUBIQUIBW uonoejoJd sNV TdJ4OX e CA x eol cs l III NU Jae o3uoo Moden 52 114 SUBIQUIOLU sNV 1d4OM e 1uiof pepje Y nno 4ejeMureJ n 9Ad AO Q UJOJJ pe1e nsui eq 1snui Apog 1e ino 910N 19 no eui o pue n si BUBIQWIALU eu pue je 1no a JOAO piej ueu si BUBIQUIOW eNV 1dJ4OXIe ejesqns eui O peuejseJ Aj eoiueuoeui si je jno eu y nno n 2Ad y eq Je e O4JUOD INOdEA gS doyle uoneinsu eueJquieuJ eNV Td4OxIe eueJquieuJ uon29joJd amp NV 1dJOX E jse eq peuseM iuiof papjam deparo WW 0S Je ees uue s sS doyle enou 1se eq v AQ SUEIOUISU eui 1940 pIe 51 uonoe1oJd D DI A SI YOIYM WLU OG ugy SJOW OU SI gNY TdJOxIe eui 0 weas deano eui JO
13. INSTALLATION MANUAL alkorPLAN BY RENOLIT WATERPROOFING RENOLIT There are bound to be questions if you don t know don t guess ASKI Call Training Manager PAUL KENT 07631 113599 Technical Manager DAVID DAVIS 07774 107758 AREA EXECUTIVES South East GARY HUGHES 07879 445222 South West MALCOLM HEAVENS 07774 107759 South Central CHRIS LEE 07876 742025 Northern Area amp Scotland STEPHEN BADDELEY 07872 194488 North East TOM VAN HUCK 07774 148325 North West NEIL SANDERS 07769 883970 RENOLIT Sales Office 01234 244230 v aterproofing RENOL T co uk Gm www alkorproot com REN O LIT INDEX Help Contact Numbers 5 Storage 8 Labelling A w Equipment AE MEN Compatibility amp Cleaning AM Hot air Welding Checks Temperature amp Testing P9 aain Welding Overlaps Welding PI Welding Check amp Seam Sealer amp Pe Automatic Welding Weld Test PIS zas Solvent Welding k Oaaa P415 alkorPLAN F Mechanically fastened System VOL amp insulation P 16 Roof Sheet Fasteners alkorPLUS metalsheet P 17 19 Butt Straps T Joints End Joints P 20 21 Upstands Drip Edges P 22 Comer P229 P 24 Weide 25 alkorPLAN A Adhered system P 26 27 alkorPLAN Loose laid A Ballasted System P28 alkorPLAN alkorF
14. J4OMIe i julof papjam eueJquueJA duis WeO eAisseJdujoo gS 1qsowle Jejees ujees eSN1diowle Buissejid uoddns Eau pesiueA ec jeeusjejeu STOT jeeusjejeuJ SfiT1d oYIE eui O papjam ueui si eueuquieul gNV 1dJOMIe eu eoejd ul peuejsej Aj eoiueuoeui si 1eeus e1eul SNIJE pue SjexXoeJq y Je o pie SI duis UlEO eAisseJduioo V Oe 4001 eui Buoje so ww QOQOL 1e peueijseJ 91E s1exoeJq eejs pesiueA ec quay 42942 4918 yz I te1 q 4 BY RENOLIT WATERPROOFING al BY RENOLIT WATERPROOFING U JAK O4JUOD Jnode SNIJE uoneinsu k yo p AemyjeM snonunuoo eueJquieul eNV Td4OX e Je ees eSTTTeHOyle 1uiof pepjew sDurxi eoiueuoeuu Bulydep o peunoes eoee j uonoejoud SNIA WW OGOL Aemyfem eueiquieul NN ui peddeJ 1eeus eis pesiueA eD ww en x eueJquJeuu 1001 Uew v O pepje ase Jo s p y eueJquieui AEMYIEM NV ld40Y1E p m WLW OG L Aq peJeAoo Ud SI SIU gea uonoejoJd sS 1d4ox e ui peddeJA ase USIUA S US S ww 6 0 Bule Aq eq ueo sejnoJ AemyjeM pejejduioo si SUBIQUIOW gNV Td4OX eui JO uone e1sur eui S99uO IL poyzow 44 2190 JAK O4JUOD Jnode sSf1d40MIe uoneinsu ejeuu peljo4d AemyJeM J AO s
15. JO A IA 9ujeulouoxe SIUL 1enno Je1eMuleH fET N Z 2oujeuiouoxy RENOLIT WATERPROOFING 63 BY RENOLIT WATERPROOFING alkorPLAN Aro NN 2220 eueJquieul 1dJOXIe I Jenno o eueJquieul sNV TdJ4OX e Se paye nsul jepno N OAd uoneinsu jae 04109 ANOdEA sSfY1d4OxIe N OAd y O 1894 eq SUBIQWOW sNV 1d4OX e eui MOIE o1 1n9 ilny se pue Apoq 1e ino eui 1940 piej si eueJquieuJ eu eueJquueul sNV 1dJOX e eui JO uomel eisur v 0 40ud pe1oeuuoo pue 1001 BU u 215 1 51 je jno JejeAureJ n OAd SUL y nno s emuleH n 2Ad ERD Esq e elkorPPLAN BY RENOLIT WATERPROOFING uonejjeued pejees eq 1sn A 194e 043u09 ANOdeA sSf11d4OxIe uone nsu sNV 1d4OX e julof papjam SNIJE Je oo edid n OAd pil NS UPE 1584u02 SNINE Bulyselj 4 AO e1euu pesseJg dil 9 15 ssejureis qj Jejees eSfY 1d40Y1E SNIJE jurof papam eSTTdHoyfe eueJquieul gNV 1410412 XY 4 dijo ais ss lule S duel eejiqn e Aq p ino s eueJquieul gNV TdJ4OX e jo Jej oo e uJoJj peuuoj Jejoo dn ING eui 40 eueJquieul gNV TdJOMIe v 01 pepje SI
16. JOINTS amp CAPILLARIES Where the alkorPLAN field sheet runs across a butt strap a T joint will be created The weld over the capillary should be firmly welded using the 6 mm brass roller before the weld between membrane and alkorPLUS metalsheet is completed peg n 2 elkor PLAN RENOLIT WATERPROO END JOINTS END JOINTS End joints of subsequent rolls of alkorPLAN roofing membrane must be cleaned to remove any tape or adhesive used in the rolling of the membrane and then must be overlapped by 250 mm and then welded in the normal way The end joints across the roof must be staggered to give a minimum of 500 mm between each joint Exposed corners of alkorPLAN roofing membrane field sheet must be rounded Ensure that the diameter of this rounded effect on the corner is same over the whole roof This will give the roof a neat appearance a C D LAN BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 21 DIRECTION CHANGES amp UPSTANDS DRIP EDGES Alkor compressive foam strip relee 9 9 9 9 9 9 9 9 9 9 9 VE 22 RENOLIT WATERPROOFING DIRECTION CHANGES amp UPSTANDS Where the roof shape changes from a horizontal plane to an angled or vertical plane a section of alkorPLUS metal profile must always be used to facilitate this change of direction The alkorPLAN roofing membrane is cut to fit the horizontal alkorPLUS metalsheet plane and welded to it in the norm
17. LEX P390 Pipe Penetrations uPVC fittings Profile System P 31 32 Accessories P392 Details for Mechanical Fastening 5 NM Details for Loose laid 8 Ballasted P 48 53 Details for Adhered P 54 59 General Detals aaa P 60 67 Summary of Measurements Back page kor PLAN m ENOLIT V ERPROOFI F ah of SERA Bord Agr ment na hEireann We ve Got It Covered 06 02040 The information contained in the present commercial literature has been given in good faith and with the intention of providing information t is based on current knowledge at the time of issue and may be subject to change without notice Nothing contained herein may induce the application of our products without observing existing patents certificates legal regulations national or local rules technical approvals or technical specifications or the rules and practices of good workmanship for this profession The purchaser should verify whether import advertising packaging labelling composition possession ownership and the use of our products or the commercialisation of them are subject to specific territorial rules He is also the sole person responsible for informing and advising the final end user When faced with specific cases or application details not dealt with in the present guidelines it is important to contact our technical services who will give advice based on the information at hand and w
18. WATERPROOFING SEAM SEALER When an area of welding is completed and checked the alkorPLAN seam sealer must be applied Ensure that the membrane is clean and dry and dust free before the application of the seam sealer It is good practice to apply the seam sealer as soon as possible after the welding is completed and checked although care must be taken not to apply seam sealer to areas that will have further membrane welded to them elkor PLAN Y RENOLIT WATERPROOFING AUTOMATIC WELDING amp WELD TEST AUTOMATIC WELDING There are various automatic welders on the market The manufacturer s represen tatives will be available on request to set up the machines and train operatives in their use especially when buying a new machine Please check with our technical dept for the required weld widths approved for the various machines WELD TEST When hot air welding with hand or automatic tools it is good practice to carry out a peel test before every welding session on a 50 mm wide sample weld so as to ensure that the tool settings are correct If the weld has been made correctly the membrane will give way before the weld A 50 mm wide weld should support a weight of at least 15 kgs a C F LAN j BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 13 SOLVENT WELDING amp SOLVENT BRUSH 14 RENOLIT WATERPROOFING SOLVENT WELDING alkorPLAN can also be solvent welded but this can only be used for long
19. al way The alkorPLUS metalsheet follows the change of direction and alkorPLAN membrane is cut to fit the vertical leg of the alkorPLUS metalsheet section and welded to it When a right angled section of alkorPLUS metalsheet is installed it must only be fastened to the substrate in the horizontal plane Axon M2 Page 35 Detail F1 Page 36 The spacing beween inter mediate profiles is 500 mm The intermediate profile can be substituted by gluing the alkorPLAN membrane to the roof substrate The alkorPLUS contact glue must be applied on both sides 2 x 150 g m consumption a C I LAN BY RENOLIT WATERPROOFING CORNERS DRIP EDGES Compressive foam tape must be used to seal the drip edge to the galvanised profile and substrate to prevent wind ingress CORNERS Corners are formed by cutting and welding the areas of roofing sheet to the point of the corner and welding a prefabricated internal or external corner piece over the point where the roofing sheets meet Care must be taken when installing corners to ensure that the membrane is welded into the point of the corner If the corner piece is spot welded into position and the point of the corner is welded first this will ensure that the corner will be waterproof when the rest of the welding has been carried out LAN j BY RENOLIT WATERPROOFING 23 DAMAGE amp REPAIRS 24 RENOLIT WATERPROOFING DAMAGE amp REPAIRS Damage to membr
20. alkorPLAN must not be laid in direct contact with any bitumen product A separation layer must be used OTHER PVC MEMBRANES OR OTHER FLEXIBLE PVC PRODUCTS alkorPLAN must not be laid in direct contact with or welded to other plasticised PVC mem branes As a general rule alkorPLAN membranes should not be laid over old synthetic or rubber membranes These membranes should be removed BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 7 CLEANING CLEANING Cleaning is best done with a rag If dirt is to be removed use a spray with water and a diluted detergent with water or alkorPLUS cleaner If bituminous products have to be removed from the membrane only alkorPLUS cleaner may be used peg e alkorPLAN 8 RENOLIT WATERPROOFING rm hr HOT AIR WELDING TEMPERATURE amp TESTING HOT AIR WELDING Preliminary checks ensur the nozzle is clean and open across its entire width Ensure the filter is cleaned TEMPERATURE Adjust the welding temperature in the hand held welding gun to allow a flow of hot air that induces a slow charring on a piece of wood If the welding gun has an internal heat setting with digital thermometer display set this to 480 deg C and allow the gun ten minutes to heat up This may be adjusted depending upon ambient conditions WELD TESTING Make a weld sample to test the material you will be using and to test that the settings on your welding gun are correct Check the
21. ane must be repaired using welded patches Ensure the area is clean and dry The patches must be cut to allow a minimum welded width of 50 mm and a 50 mm gap between the damage and the edge of the patch Hence the smallest patch to repair a pinhole would be 200 mm in diameter It is good roofing practise to disguise patches The customer does not want a new roof with patches in it For patches in a new roof cut the required length from a full width roll of alkorPLAN roofing membrane and weld this piece into position as if it were a roll end Round the corners in the normal way n 2 ealkor PLAN RENOLIT WATERPROO WELDS WELDS With the hot air welding gun the installer must endeavour to form a 50 mm wide weld using the fish tail nozzle The welding must be continuous and have no air inclusions Narrow welds will be condemned Hot air welding can be used on all areas to be waterproofed Solvent welding can only be used on the lap joints of new alkorPLAN roofing material and then only when the conditions are appropriate see earlier under solvent welding a C F LAN j BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 25 26 een alkorPLAN A THE ADHERED SYSTEM RENOLIT WATERPROOFING THE ADHERED SYSTEM The alkorPLAN A system uses alkorPLUS PU glue to glue the alkorPLAN fleece backed membrane to the substrate of the roof It is applied from single can or from a number of cans
22. correct If the weld has been made cor rectly the membrane will give way before the weld A 50 mm wide weld should support a weight of at least 15 kg Testing after 1 hour curing SOLVENT WELDING CAN NOT BE USED TO REWELD UNWELDED AREAS WHEN SOLVENT WAS USED INITIALLY Seam sealer is then applied to the finished areas BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 15 alkorPLAN F THE FIXED SYSTEM LIT WATERPROOFING VAPOUR CONTROL LAYER amp INSULATION 16 RENOLIT WATERPROOFING THE FIXED SYSTEM alkorPLAN F is the most common system used when installing RENOLIT roofing membranes It is usually laid on a trapezoidal metal deck VAPOUR CONTROL LAYER amp INSULATION Vapour Control Layer is laid over the metal deck It is overlapped by a minimum of 100 mm and sealed The specified thickness of insulation board is laid in a break bonded style and fixed according to the wind loading calculations and the manufacturers approved fixing system At terminations the VCL is taken up and sealed to details and penetrations in accordance with Part L2 of the UK Building Regulations n 2 alkorPLAN IENOLIT WATERPROO E alkorPLAN F ROOFING SHEET ROOFING SHEET The alkorPLAN roofing membrane is laid at 90 de grees to the deck direction The alkorPLAN roofing mem brane has two lines printed along the edge during the manufacturing process The first line is the centre lin
23. dq 55 PLAN BY RENOLIT WATERPROOFING JeKe olluoo Noden sS Y1dJOX e uoneisu BY RENOLIT WATERPROOFING elkor PLAN eNiseupe nd oSM1d4041e uo eueJquieul pexoeq 98999 NV 1dJOXIe eueJquieul NV 1d4OX e pue us Eau SfiTdHOylE 0 papjam duis uonounf gNYTdOHIe uiu 002 9ep 001 01 peueiseJ Aj eorueuoeui 1eeus ejeuJ SNIE Buiusej pesseJd pee Aepepun Bues Bull JOON edojeAue 1004 eui e1eJ1eued o ejqe JOU SI JJouNJ Jop peusejds 181 seansue s rejep Buyse pue pueisdn eu MOJ8Q J00J SUBIQUIOW sNV 1dH4OXMI v o1uo J81e seDueuosip uoiuM JOO Del e jo uonounf eui o padde si JUSLUINGe eui MOY S TEHST M H SIUL JOOY Jo eseg o pue sdqn jesidAL V 56 RENOLIT WATERPROOFING Je e 0214002 JnodeA eSfY1d4ox e pss uone nsu M AIS UDE Nd 9 14 uo eue1quieui pexoeq eNV Td4OMIe LL luto pepjom LL duis uonoun ww 002 eNV TdJOyIIe Jejees eSfY 1dJo e SNIJE sJ Buiuse 4 AO e1euJ pesseuJd pee AeH pun uty Bues yoo oS JOAOD e1euJ pesseud JO pes YUM HO peusiul s eu dils uonounf 5NV 1d 031E WW 00Z YUM euejd je3uozuou eui uo D L AO UdU SI 5141 puejsdn ue BUILWO 511 peuejse Aj eoiueuoouu si 1eeus
24. e for the fasteners and the second line is the extent of the overlap of the adjacent sheet of alkorPLAN This is known as the weld line There must always be a minimum of 10 mm between the edge of the pressure plate and the edge of the alkorPLAN roofing membrane LAN BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 17 FASTENERS amp alkorPLUS metalsheet EDGE DETAILS 18 RENOLIT WATERPROOFING FASTENERS The pressure plates are spaced according to the wind loading calculation but not closer than twice the length of one plate A minimum of 2 fasteners per m must be respected at all times Only approved fasteners shall be used If in doubt contact our technical department When installing the pressure plates ensure that they are not over tightened The pressure plates work in a different way from those used to fix the insulation board When installed correctly they should move when twisted firmly with the thumb and forefinger A fastener that is over tightened becomes ineffective and places greater strain on the adjacent screws Over tightened screws must be replaced n 2 ealkor PLAN RENOLIT WATERPROO alkorPLUS metalsheet EDGE DETAILS ALKORPLUS METAL SHEET EDGE DETAILS At the perimeter of the roof the alkorPLUS metal profiles are used to terminate the alkorPLAN roofing membrane They are prefabricated to the required profile for each job and are cut and bent
25. em JI 8 0N 1 5 SM 1d4O Ie y oluo si SUBIQWAW NV 1HJOX v pue Burjoep eui peuejseJ Ajeoiueuoeuu 51 e usj e1 uu FSM 1d4OX e SUL Jon ple uone nsui pue Jop joJ3uo9 INOAEA sS 1184ox e eui UUM ais eui W014 dn qinq peonpoaud si UEIap eui MOY SMOUS MBIA SIUL jueunnqy ie M jeordA L 3 29ueuiouoxy a C LAN BY RENOLIT WATERPROOFING Buryoap Jooy uoneinsu Jefe joyjuoo 4nodeA sS Y1d40X e dijs weoj 65 2 SO 0001 Dev S1e xoeJq oos pesiueA eo 1eeus e1euJ 59 1 1 42 8 01 pepje eueJquueuJ eNV 1d4O e 9ep peuejseJ Aj eoiueuoeuu ejyoud 1eeus ejeui eS 1d4oH e NOl Q sjie p Jon ees eDpe jJooJ eui 0 Usiuy 1eeu e pue 145 og sjueA eJd YOIUM puejsdn pejeujeeM e seonpoud 51 JJo uni JejeMule4 By urejuoo O 1 e si l q sjooJ payo id ile jo se JeA pesodxe eui Buoje 10 joo peyoyd ouow e jo peeu pesodxe eui 1e Ajeord Ouest 429u9 1918M 2oumjeunuoxy BY RENOLIT WATERPROOFING alkorPLAN 40 RENOLIT WATERPROOFING dnpjing joo Jo s n 1sureBe pejees eq 1snuu J019841u09 J0 2o q Aq uone nsu Jojuoo ANOdeA gS dsoyle uomneisu NANA NNNN LN M QUBIQUIOW sNV 1d
26. epis euo ejejd au ge juiof H AO e1e d JAaSO D eueJquieuJ Joye SuonepueuuulooeJ q eNV JO SJeJnjoejnueuu oj MOT papjam eueJquuelN juiof out pepjoj eueJquieul sNV doyle Jejees uJees eS TeHOyle UJ60J ajqisseidwoy diis uonoun eueJquieul sNV 1d4OX e OPIM uu 002 do1 eui si due uonounf 5 JO 19409 pue p p su S UlEO eAlsseJdujioo Jo duis V eu JULIO SIU Buoje JUSLUSAOLW Mojje 01 peuuo SI e pue queujeAouJ 9y 4 AO snonunuoo piej si eueJquieul gNV Td4OX 8 jutof 1uouljoAO N Jeoid 214 21 s 4 BY RENOLIT WATERPROOFING al JeKe jojuoo ANOUEA sS Y1dJOX e uone nsul Duun Joo Buluse J pee 1994 181901 esr OO Y so WW 0001 S1exoeJq eeu D S UEA EE 4 5 S SNIJE 1uiof papjam duis weoj 185 sS doe eueJquieul gNV 1dJoxre 1u8n4e1e e eonpoud o jeeus ejeul sSf Y1d4Os e OY 0 UY si eueJquieul NV TdJOM e SY JOO pell eui JO peeu oun ye Buiuse j 4epun pes e jo doi eui 1940 ejyoud dup e ejegisqns out o peuejse Aj eoiueuoeui si JOSYS EJOW SNIJE yooH JO peeH o jrejeq duq jesidA 84 12190 BY RENOLIT WATERPROOFING Ia 041u09 JNOdeA oSM1d404 2 uoneinsu
27. ieul sNV Td4OX e eui jo y WO uiu Www QOL eJe seje d ejnsseJd eu sjueujeuinbeJ Pulm y Aq peuiuuejep s eAJejul 1 sejejd eunsseJd uim peuojseJ si y joo4 y 1940 NO pej oJ si eueJquieuJ sNV 1dJOMIe wieas poexiJj Ajjeoiueuooe N c e19q Jae O4JUOD INOdEA sS 11840xIe uone nsu eueJquieui sNV 1d4OXIe juiof papjam 5 WEIS gS 1dJ4oxe puejsdn jeeus ejeui sS 11dJOXIe Shonunuo pejees Joie 0214000 INOdeA 52 1140 peal y UlN ww 008 10 4810y WNWIUIW e 0 eq WA uone nsur uay 5joo q pansu JOU SI uononu suo e JI SON Dunuod pue Buluseg J 19409 ejeuu pesseJd JO peaj e UUM D US UL u u s ie p eu jeeus e1euJ eSfY 1d40H E eu 0 pepje USU S eueJquJ8uJ sNV IdE 6oeJ jueunnge v 1sure8e puejsdn ue Buluuo e1eJisqns v o peuejseJ Aileolueuo u si JOOUS E OW 5 jueunngqy EA Ie9 d L 64 Kiel e BY RENOLIT WATERPROOFING r N C x K 39 uoneinsu JeKe jojuo9 4nodeA sS Y1dJOX e yo p 001 Jee1S eueJquueul gN V TdJox e RENOLIT WATERPROOFING Bulyoap Joos 0 peuejsej A eoiueuoeuu 1eeus ejeuu SNIA Buiusey 19409 Eau pesseJd pee WW 008 JO 1uBi u uunuuiuiuu e o eq II uone nsur uay j9o q pansu JOU si uononjjsuoo J
28. ithin the limitations of their field of expertise Our technical services cannot be held responsible for the conception of nor the execution of the works In the case of negligence of rules regulations and duties on the part of the purchaser we will disclaim all responsibility The colours respect the UV resistance required by EOTA but are still subject to the natural change over time Are excluded from the guarantee aesthetic considerations in case of partial repair of deficient membrane covered by the guarantee WWW ALKORPROOF COM La BBAEE ASSESSMENT OF PRODUCTS FOR CONSTRUCTION ER ROOFCOLLECT Recycling System for Thermoplastic Membranes e The British Board of Agrement alkorPLAN roofing products All RENOLIT waterproofing The RENOLIT division have assessed the life and Systems have a standard membranes for roofing are responsible for the roofing expectancy of alkorPLAN F guarantee of 10 years and part of the RoofCollect activity has been approved to used in the United Kingdom to are installed by approved collection and recycling EN ISO 9001 2000 be in excess of 30 years contractors and installers who programme are trained and assessed by RENOLIT STORAGE amp LABELLING This manual sets out the instal lation methods for alkorPLAN membranes 1 STORAGE The rolls are delivered to site on pallets These should be stored in a dry place or if this is not possible protected against expo
29. j US si euedquieul gNV TdJOX e eu p J9ep 1001 BU O peueiseJ A eorueuoeua si yun 1u061ooJ eu 106100 Vo 1 21 0 Ooo 61 RENOLIT WATERPROOFING alkorPLAN L Wu uoneinsu o pejees d fe joajuoo ANOdeA sS Y1d40X e eueJquieul eNV Td4OxIe 1enno 1enno 1enno B N BY RENOLIT WATERPROOFING alkorPLAN jUBIeyem e Buluuoj sny ueuquu ui v Buidwejo aoejd ozu v v si Bun Bur ees 1e1no eu eBue 1e ino eu o penj6 pue 1no ueui si eueJquueuJ eu uonoes Apog 1epno payjeysul A snor eJd eui 1940 ple si eueJquieul gNV 1dJ4OXIe SUL JOAN J918MUIEH ET N c reyeg 62 uonernsul DD y nno o pejees JeKe olluoo Noden 59 144 sBuu uolss ldulo anno u peduuejo eueJquieu gNV1dlowle jenno 4ejeMule4 EN AEA Aew suonepueuluJooeiJ pue s Ie1ep sJejnjoejnueuu 1e ino 0N suu uolss ldulo y ou pue ueui nno y olul 1 o n US si YOIUM eueJquieul eNV 1d4OX eui Aq s y Jo do uo piej si uome nsur eu L pe ees ode eje suomneJjjeued pue sde Gurjoep jooJ y 1940 1no ple S Ae O4JUOD JnodeA sSf 11dJOM e eu L dn ying 5 y MOY SMOUS B1 P BU
30. nonunuoo eueJquieul eNV Td4OX e Je ees esTTTeHOyle 1uiof p p A s ulx eolupuS uu Bulyoep o peunoes uonoe1oJd eSTTd4oyie ul peddeJ 1eeus eis pesiueA eD Ww en wu 090 AEAM EAA UBAQLU L NV TdJ4OXIe 1001 eNV 1d4OX e eui O ae ylym seDpe y eueJquieui ISE sNV TdJOMIe p m ww 0S0 Aq peJeAoo SI SIU eueJquieuJ NV 1d OYIE eui jo uone e1sul eui o Jo0ud 8989 uonoejoJd TONI ui peddesm ase YOIUM S3 US 15 pesiueA eD ww 6 0 Buiue1se Aj eoiueuoeuu Aq peuuo sie se1noJ Aemyjem oul z 94 I e1 d PLAN RENOLIT WATERPROOFING r alk 1s ui JUIO queujeAO A JeKe oa33u09 JnodeA uoneinsu PE eueJ4quieui 0 diis uonounf sNV Td4os e wu 002 duis weoj 85 deb ouu UMOP p ploj eueJquieuJ NV Td4Ox e snonunuoo NMO Q sjie p Jeuunj ees Suonipuoo 1 ui edoo o jonseje pue ui6ueds oun seu duis uonoun sNV 1d4OXI s1uio 1 p uBis p Ajeoruioeds ye 10 pomoje oO seoueJeJo jueuJeAouJ JeBJe seuinbeJ ueyjo uononjjsuoo uj pou lqix li si eueJquueuJ DOS eNV 1d4OX e u amp nouiv IO 1uouljoAO N Jeoid 14 9u9yoeuilouoxy BY RENOLIT WATERPROOFING alkorPLAN JoAe O4JUOS ANOUEA sS Y1dHOM TV uoneinsu Aluo ulol Jo
31. o spue 1eeus y eJeuM 115 eui o pe1ououe si eu 181 s lnsu osje siu spieoq uone nsui eui Jo uonoun y ye uoneoo ejqejeuj nA Ailehu od e e240Jul8J 0 54011095 snonunuo ul padde si josysjejOW 5 1 14 95 I e1 q BY RENOLIT WATERPROOFING elkor PLAN Overlap on rolls of Vapour Control Layer Maximum Distance of alkorPLUS metalsheet Fixing Centres Gap between Sections of alkorPLUS metalsheet Minimum Width of Horizontal Leg of alkorPLUS metalsheet Sections Maximum Distance from Fixing to Edge of Membrane or Metal Minimum Distance from Fixing to Edge of Membrane or Metal Minimum Width of Membrane Sidelap Mechanically Fastened System Adhered System Ballasted System Minimum Overlap at Roll Ends Maximum Overlap at Roll Ends Minimum Width of Seam Welds and Membrane Overlap over Metal Minimum Depth of Seal in Capillaries Minimum Diameter of Patches Minimum Overlap of Patches from Extent of Damage weld unwelded area Lowest Temperature for Solvent Welding WWW ALKORPROOF COM RENOLIT UK Ltd RENOLIT House Hammond Road Elms Farm Industrial Estate Bedford MK41 OUD United Kingdom T 44 1234 244230 F 44 1234 357313 waterproofing renolit co uk LAYDEX Lid Unit 3 Allied Industrial Estate Kylemore Road Dublin 10 T 4353 0 1 642 6600 F 353 0 1 642 6601 sales laydex ie LAYDEX NI Ltd Units 4 amp 5 Falcon Way Belfast BT 12 6 SQ T 44 0 2
32. on site to fit the edge detail of the roof The alkorPLUS metal profiles are fixed with a waterproof joint before the installation of the main alkorPLAN roofing membrane Unless otherwise advised the metal profile is fixed using self tapping screws at 250 mm centres with the first fixing 50 mm from the end of the profile The alkorPLUS metal profiles are fixed leaving a minimum 5 mm gap between each profile The gap is covered with a 50 mm wide Aluband tape This gives a 50 mm wide unwelded gap between sections which allows a sufficient area of membrane for expansion and contraction movement in the joint A 200 mm wide strap of alkorPLAN is then welded over the joint to form a waterproof edge detail for the termination of the alkorPLAN field sheet aa alkol BY RENOLIT WATERPROOFING RENOLIT WAT 1 1 MDHYKYCIN I0 1 PH OOFING 19 BUTT STRAPS T JOINTS amp CAPILLARIES 20 RENOLIT WATERPROOFING BUTT STRAPS Care must be taken to ensure that alkorPLAN membrane is securely welded into the right angle corners of upstands If butt strap is spot welded into position and these right angle welds are carried out first this will ensure that the joint is waterproof After welding the joint must be checked but the seam sealer must wait until the field sheet has been installed It is not good practise to weld alkorPLAN roofing membrane over seam sealer Axon M1 Page 34 T
33. ons through the roofing sheet such as pipe outlets supports for air handling units posts for Mansafe systems etc are waterproofed with a patch of alkorPLAN membrane stretched over the obstruction and welded to a collar of membrane around the penetration This is then waterproofed with seam sealer and or a stainless steel clip Detail G4 Page 65 U PVC FITTINGS alkorPLAN can be hot air welded directly to rooflights outlets pipes and roof fittings made from unplasticised PVC Axon G1 Page 60 Detail G1 Page 61 a C F LAN j BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 81 Er e alkorPLAN PROFILE SYSTEM IENOLIT WATERPROOFING ACCESSORIES 32 RENOLIT WATERPROOFING PROFILE SYSTEM Extruded profiles can be welded to alkorPLAN roofing membrane to simulate lead zinc aluminium and copper standing seam roofs The 3 meter lengths are spot welded into position and then the base of the A cross section is welded to the roof sheet ACCESSORIES There is a full range of alkorPLAN amp alkorPLUS accessories e Internal and external preformed corners alkorPLUS metalsheet PVC Steel laminate e Bottles for seam sealer and welding fluid e Solvents cleaners and adhesives e Seam sealer alkorPLAN ACCESSORIES Welding probes Welding brushes Extruded profile e alkorPLAN protection layers e alkorPLAN walkway Detail F5 Page 42 Detail F6 Page 43
34. oos UJEM eu jooy uueA L192ueuouoxy BY RENOLIT WATERPROOFING elkor PLAN 48 RENOLIT WATERPROOFING z 2 ni _ puno 6 Jeu 5 v v z E i 2 m M v sae JoujUOO anoden eSh dione uone nsu TL SUBIQWOW gNV1dlowle gt x qz 7 7 Cp eueJquueu uonoejoJd NI gt Z CO OO T m m d 9pIM ului LULU QOS 1 B5ue 1j us e1 uu eS 1d40X e v uonoe10Jd SY Tole TT eueJquieuJ LL yulof SNIJE Buiuse J 4 AO WW 008 Jo 1uBeu WNWIUIW e o eq WA uone nsur uay 5joo q pansu JOU SI uononu suo I EAM JI SON ulBsew jaAes6 pue Burned y 9419991 O Apes Je e uollo991oid sSTT1d 0Y1E Aq SI SIUL SUOHO S jeeus ejeul eS Tqioyle pue eueJquieul NV ld oyle Buisn si puejsdn seyouued v Joie 01 UOD JnodeA pue uone nsul 1940 DIS si eueJquieuJ sNV 1dJOMIe uiBJe N IPAB1 YUM D AE JooH WIEM OU Kiel DL AN BY RENOLIT WATERPROOFING punoJ6 peyeod v 5 uono old sSfr1dioxre oueJquieul sNV 1dJOXIe q N N N Y I 4 N 3 v r BY RENOLIT WATERPROOFING
35. reme environments caused when the membrane is covered and held down using a ballasted restraining system It is glass fibre reinforced to give extra dimensional stability Do NOT attempt to use other types of membrane for this application EEE a lor LAN 28 RENOLIT WATERPROOFING AKON Bt alkorPLAN L THE LOOSE LAID AND SCH BALLASTED SYSTEM IENOLIT WATERPROOFING The essential difference with this system is that the alkorPLAN roofing sheet is loose laid The welded seams and edge restraints are carried out as described in the alkorPLAN F system The roofing sheet is pro tected by a PVC fleece laminate where corner support pads and paving slabs are employed a C LAN BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 29 PLAN BY RENOLIT WATERP ROOFING PLAN BY RENOLIT WATERPROOFING FLEX BY RENOLIT WATERPROOFING TOP BY RENOLIT WATERPROOFING TEC 30 BY RENOLIT WATERPROOFING RENOLIT produce four different roofing membranes Plasticised PVC CPE Chlorinated Polyethylene TPO Thermoplastic Polyolefin EVA EBA Ethylene Vinyl Acetate Ethylene Butyl Acrylate These are all different chemical compounds THEY ARE NOT COMPATIBLE This Manual is produced for alkorPLAN installation Should you require further training on the other products please contact the RENOLIT Technical dept PIPE PENETRATIONS U PVC FITTINGS PIPE PENETRATIONS Penetrati
36. sure to damp rain frost and snow 2 LABELLING All RENOLIT roofing membranes are labelled with type number batch number width and thickness A record should be kept of this label so that in the event of a claim it can be checked against laboratory test samples Batch samples are kept of all material manufactured a C LAN j BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 5 EQUIPMENT 6 RENOLIT WATERPROOFING Leister TRIAC manual hot air welding gun 110 volt or similar 20 mm nozzle for detail work 40 mm nozzle for seam welding 40 mm silicone roller for most welding 6 mm brass corner roller to weld awkward details Weld testing probe Wooden template for welding into right angles Tools for Leister main tenance brushes screw drivers grips omall 2inch soft brush for welding gun filter main tenance Wire brush for nozzle cleaning Tools for measuring marking and cutting Tape measure Scissors Retractable bladed craft knife Marker pen String line Tin snips for cutting alkorPLUS metalsheet Ss 2 elkor PLAN RENOLIT WATERPROO COMPATIBILITY CHEMICAL COMPATIBILITY Please check the data sheet for general information on the chemical compatibility of alkorPLAN roofing membranes INSULATION As a general rule all synthetic insulation boards must have a separation layer either included during manufacture or laid before installing the membrane BITUMEN PRODUCTS
37. weld test sample with a destructive test See testing on Page 13 a C LAN j BY RENOLIT WATERPROOFING RENOLIT WATERPROOFING 9 10 CABLES amp WELD OVERLAPS RENOLIT WATERPROOFING CABLES To avoid a voltage drop never use an excessively long exten sion cable or share a power cable with others To prevent damage and fire never use an extension cable that is still coiled on a roll WELD OVERLAPS As a general rule alkorPLAN weld overlaps must be 100 mm on mechanically fastened systems 80 mm on adhered systems and 50 mm on ballasted systems It is important to have a constant weld width of min 30 mm Er alkorPLAN WELDING GUN amp WELDING CHECK WELDING GUN The weld is now carried out with the hot air welding gun held between the sheets of alkorPLAN to be welded at 45 to the welding line Roll the weld with the silicone roller held about 1 cm from the nozzle of the gun The operative has three factors at his control The HEAT of the welding gun The SPEED at which the welding gun is moved The PRESSURE of the roller on the two alkorPLAN sheets WELDING CHECK On completion of the weld the operative must check its integrity by drawing a weld checking probe down the length of the weld The probe will find any unwelded areas which must be re welded immediately with hot air PLAN alkor aim RENOLIT WATERPROOFING 11 SEAM SEALER 12 RENOLIT

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