Nemesis-TCS 'Traction Control System Installation manual Moto
Contents
1. Cy Copyright Competition Systems Ltd 2011 10 3 2100 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation MGS01 AA revision_01 08 06 2011 Author Mick Boasman WIRING IMPORTANT Do not connect any of the 3 TCS connectors directly to any standard bike loom connectors even if they fit These 3 connectors must only be linked to the blue banded connectors of the wiring we supply Damage to the equipment or bike components may occur if this rule is ignored CAN and PC Wiring Locate the wiring loom with identification CSW1358 Locate the 4 way connector with the blue band on the new TCS wiring loom CSW1358 and connect it to connector 3 of the TC Module Route the wiring along the right side of the sub frame all the way to the ECU body Now route the wiring under the back of the ECU to the left side of the bike and follow the route of the standard bike wiring towards the front You can now plug the 4 way connector 3 in the drawing below into this 4 way connector PC The 4 way black AMP connector F is used as the connection point for the WinTC USB adaptor so can be left in any suitable posi2. for larger targets therefore no other ferrous objects should be installed anywhere near this sensor IMPORTANT Care should be taken when using paddock stands not to damage the wiring of the front speed sensor Copyright Competition Systems Ltd 2011 10 3 2100 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation MGS01 AA revision_01 08 06 2011 Author Mick Boasman WIRING IMPORTANT Do not connect any of the three TCS connectors directly to any standard bike loom connectors even if they fit These 3 connectors must only be linked to the blue banded connectors of the wiring we supply Damage to the equipment or bike components may occur if this rule is ignored Coil Wiring Locate the wiring loom with yellow identification CSW1356 Connect the 6 way connector with the blue banding to connector 1 of the TC Module Route the wiring along the left side of the bike and follow the battery positive cable up into the region of the coils Disconnect the loom wiring from the left coil and use the CSW1356 wiring loom to bridge the gap as shown below Disconnect the loom wiring from the right coil and use the CSW 1356 wiring loom to bridge the gap as shown below The ground connection 2 should be fitted directly to the battery negative IMPORTANT Failure to fit the ground securely can
3. Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation MGS01 AA revision_01 08 06 2011 Author Mick Boasman NEMESIS ICS Nemesis TCS Traction Control System Installation manual Moto Guzzi MGS01 UK Tel 08707 444 666 Fax 08707 444 888 mail competitionsystems co uk Kit part No o O TCS MGS01 AA This application is designed for use with the Moto Guzzi MGS01 Speed pick up components Part No Checked Qty Front left fork leg speed bracket 25mm spacing CSD1351 Spacer 11mm Dia x 6 5 CS1258 M8 x 20 low head zinc disk bolts Ducati spec Pt No 7070 083 20 CSP1034 M6 x 40 s s cap head screw CSP1025 Speed sensor 23813030401 M6 x 16 Zinc Hex head cap screw Speed sensor CSP1019 Traction module components Part No Checked Qty Traction Control Module TCM Frame clamp with 20mm dia screws CSD1316 Bobbin Dia 10x15 M5 x12mm CSP1012 M5 Serrated FlangeNut CSP1017 Coil wiring CSW1356 1 Inputs Power wiring CSW1357 CAN PC CSW1358 Display module components Part No Checked Display module TC Pod Spacer 11mm Dia x 6 5 CS1258 M6 x 40 s s cap head screw CSP1025 Push button assembly blue green TC Pod CS972 Double sided glue pad apply to rear of TC Pod CSP1020 Miscelaneous components Part No Checked Cable ties 200mm x 4mm CSP1021 Printed TCS over view manual Printed TCS MGS01 AA m
4. anual Nemesis TCS stickers CSP1022 Copyright Competition Systems Ltd 2011 10 3 2100 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation MGS01 AA revision_01 08 06 2011 Author Mick Boasman IMPORTANT To be read by ALL installers and owners Terms of use The presence of the Nemesis TCS does not take away the responsibility of the rider to operate the bike correctly within their own abilities the track conditions and the laws of physics The system is designed to achieve greater on track performance by the use of power modulation during wheel slip events but in no way should it be considered possible for the system to recover from every conceivable loss of grip The onus for safety always rests with the rider to stay within his or her own abilities and to ensure that the on bike equipment is programmed setup correctly and an appropriate TC level selected for the skill of the rider the bike and the track conditions This equipment is intended for racing or track day performance use only and where exhaust emission controls are not applicable By installing and using the Nemesis TCS you automatically indemnify Competition Systems Ltd our suppliers and our authorised dealers from all first party or third party loss or damages Normal components warranty is not affected TC Module Mounting e Fit
5. e 8 way connector with the blue banding to connector 2 of the TC Module Route the wiring along the right side of the sub frame all the way to the ECU body At this point branch off the connectors A and B towards the throttle sensor Throttle Disconnect the 3 way connector from the throttle sensor and bridge the gap using connectors A and B Note that the clearance behind the sensor connector is quite tight and it will be necessary to bend over the flexible cover of the wiring Now route the remaining wiring under the back of the ECU to the left side of the bike and follow the route of the standard bike wiring towards the front Rear speed Disconnect the 3 way white plastic connector of the rear speed sensor This is located just above the throttle cables Bridge the gap using connectors C and D Note that this connection provides switched power and sensor grounding as well as the rear speed signal to the TCS system It is recommended that this connector be protected from water ingress and checked regularly for corrosion Front speed Route the front speed wiring along the left side of the bike following the original wiring route Use the left brake line as a guide for the cable run and connect to the front speed sensor This sensor is fundamental for system operation and care must be taken to avoid chaffing or damage during use Om SN ee e 7u C Ze 1 1 A
6. er clutch master cylinder clamp using the longer bolt and spacer provided Connect the CS972 switch assembly to the TC Pod via the 4 way connector of the TC Pod Important note The TC Pod supplied as part of the TCS is not the same as the standard TC Pod Do not attempt to swap parts Front Wheel Speed Your TCS kit comes with a dedicated bracket sensor spacers and different disc cap head bolts Remove the 6 bolts that secure the right brake disk in place and replace with the 6 new low head cap bolts Fit to the manufacturer recommended torque and thread lock agent Under no circumstances should an alternative bolts be used Remove the two M6 spindle clamp bolts and push the Dia 11mm x 6 5mm spacers into the apertures These are designed to be a tight fit and it may be necessary to pull them into place using the bracket and new longer screws we provide This should be done carefully and evenly to avoid any damage to the threads or bracket When installed correctly the assembly should look as seen here Remove the rubber O ring from the sensor body and fit into the rebate of the sensor bracket Apply a small amount of grease to the sensor body and push the sensor into the bracket Lock in place using one of the M6x16 cap screws Ensure all screws are secure This is a Safety critical component and could result in wheel locking or TCS failure if it were to come loose The sensor maximum range is approx 4mm for smaller targets and 6mm
7. lead to misfire engine not starting TCS module damage This is the main power ground for the coil system Should it ever be necessary to isolate all TCS functions and return the bike to normal operation simply remove these links and re connect the coils back to their original loom connections Right coil C S oa Right coil wiring from bike O SA i A Coil R S ice cs E 1 battery ground Ola ales 2 Left coil g left coil wiring from bike Q _f Coil L 4 Copyright Competition Systems Ltd 2011 10 3 2100 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation MGS01 AA revision_01 08 06 2011 Author Mick Boasman WIRING IMPORTANT Do not connect any of the 3 TCS connectors directly to any standard bike loom connectors even if they fit These 3 connectors must only be linked to the blue banded connectors of the wiring we supply Damage to the equipment or bike components may occur if this rule is ignored Inputs wiring Locate the wiring loom with yellow identification CSW1357 Connect th
8. the 3 rubber bobbins inside the apertures in the TC module housing and secure with three of the M5 flange nuts e Fit the mounting bracket to the rubber bobbins and secure to the rear frame cross member as seen in this image e When finished the upper carbon face of the TC module should be on the underside and level with the floor when the bike is resting on its wheels Module orientation should be as seen in the diagram e The wiring should be cable tied to the left and right sub frame tubes e IMPORTANT DYNO When running the bike on a dyno or prolonged periods at low speed that produce limited airflow Top View under the seat it is recommended that the TCS module be carbon face protected from heat damage Warranty will not be given for N TT Note Ensure the module is free from contact of all other heat soak damage components by at least 4mm Front of bike Copyright Competition Systems Ltd 2011 10 3 2100 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation MGS01 AA revision_01 08 06 2011 Author Mick Boasman TC Display pod Fitting Mount the display pod to the aluminium area to the left of the dashboard It is recommended that a strong adhesive or Velcro be used for this purpose Mount the CS972 switch assembly to the upper or low
9. tion near the dashboard Display Route the wiring to the left of the headstock tube and connect the 8 way H connector to the TC Pod display Pit limiter Connect the Pit limiter at connector G to a suitable momentary normally open switch if required or use Part No CSP1041 which plugs directly in oe Tf ES 7 po i PC Setup Your TCS module should be loaded with the following maps 120 MGS01 1 Sxx_ Rxx S19 Sxx Slip map version Rxx revision version Status Position offset value 0 3 to 0 40 Refer to WinTC View Data Note The WinTC installation guide can be found in the Nemesis TCS manual Copyright Competition Systems Ltd 2011 10 3 2100
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