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Installation Manual - Channel Safety Systems

1. E e O O dda e lanp mrar o LOOP 2 LOOP 1 O O LOOP 2 O OJ O O AUX z OUTPUT SUUNDERS 28x Ji RELAY 1 RELAY 2 x nike FERGA MERETE g com wc no com nre wa o ejejejajaja eceqeqededed q Figure 28 Positions for Additional Boards ZX2Se 3 5 1 3 ZX5Se Arrangement Loop 5 Loop 3 Loop 2 Loop 1 00000 00000 00000 20000 E a E E E E _ Loop Driver fa o c o o O o Modules Serial Interface 7 d Cards Port Port Port D C B o o O o o Q J1 b ES OC J2 O 9 TB10 ya TB m 186 N O NIC COM N O N CCOM a dio dad WS ER OV 24V 1 2 E DC D 00000000009 O IDO 006 Figure 29 Positions for Additional Boards ZX5Se Page 28 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 5 2 Loop Driver Cards Adding loop driver cards to the base unit expands the system There are expansion slots for one loop driver card in the ZX1Se up to two loop driver cards in ZX2Se designated Loop 1 and Loop 2 and up to five loop drivers in ZX5Se designated Loop 1 to Loop 5 The ZX10Se can be fitted with up to ten loop drivers up to five per ZX5Se panel Note that the first loop designated loop 1 is situated at the top right hand side of the base card Each card is secured with the four M3x6 screws supplied When removing a loo
2. N SOUNDER CIRCUITS Figure 15 Sounder Terminal Connection Points ZX5Se Installation Manual Document No 996 174 000 1 Revision 01 Page 17 ZX Fire Alarm Control Panels Any other devices connected to sounder outputs must be suppressed and polarized Refer to Section 3 4 13 for a list of recommended cables FACP Connections made at Filter PCB SOUNDER a E EOL 6k8 o 2 o LJ SOUNDER S sai s Typical Arrangement sounper B OG o Y 8 EOL 6k8 A a 7 SOUNDER B Figure 16 Sounder Wiring Terminate the Sounder circuit wiring at the Filter PCB installed at the left hand side of the inside of the top cover of the back box Refer to the figure at the top of the previous page for wiring connection details to the Filter PCB Cable runs in excess of 1km 3200 are not recommended Otherwise the capacitance and inductance of the cable may affect the performance of the system Always check that conductors of appropriate diameter are used so that the voltage of all sounders is within the manufacturer s specification when the panel is operating under AC Mains failure and minimum battery voltage conditions Refer to Table 11 ZX1Se ZX2Se Power Supply and Charger Specifications and Table 12 ZX5Se Power Supply and Charger Specifications for minimum panel output voltage Page 18 Document No 996 174 000 1 Revision 01 Installation Man
3. Printer Mounting Plate Power Supply Card Figure 4 Enclosure Arrangement ZX5Se Installation Manual Document No 996 174 000 1 Revision 01 Page 7 ZX Fire Alarm Control Panels 3 3 1 CPU Board The CPU Board controls the operation of the ZX1Se ZX2Se ZX5Se and ZX10Se Fire Alarm Control Panels The operating program is stored in EPROM mounted in sockets on the board 3 3 2 Display Keyboard The Display Keyboard provides the user access to view alarms and control operation of the system 3 3 3 Base Card The base card provides control and wiring of all external connections to the system The base card can be augmented with one ZX1Se one to two ZX2Se one to five ZX5Se or one to ten ZX10Se plug in loop driver modules for connection to the signalling detectors The system can support addressable smoke detectors and loop devices through the use of loop driver boards The options are as follows Loop Device Manufacturer Loop Card Part No Morley IAS 795 072 100 System sensor 795 068 100 Hochiki 795 058 105 Apollo XP95 Discovery 795 066 100 Nittan 795 044 001 Table 2 Loop Driver Part Numbers For details of the compatible signalling devices refer to the relevant installation guide supplied with the loop driver module At least one loop driver board MUST be installed for the unit to operate as a Fire Alarm Control Panel The base card may be augmented by one ZX1Se o
4. crac rre cnn nr rn 30 3 5 3 485 232 Interface Cards isses esent enne ener enne 30 3 5 8 4 Mounting the Card Directly to the Base Card 31 3 5 3 2 Mounting the Card Above the Loop Driver Module i 31 3 5 4 Printer Module ZX5Se ZX10Se Only seen 32 3 55 Keyswitch option ZX5Se ZX10Se Only sees 32 4 STANDBY BATTERY CALCULATIONS erre 33 4 1 SENSOR CURRENT CALCULATIONS i 35 4 1 1 Quiescent Load RE 35 412 E A ie Tels cde ne RNV AERA deena teases visions Thee 35 413 JAdjustment FECL OMS oot Gisle top Uy ee UE a a REO p reste 35 4 2 LOCAL SYSTEMS AMPERE HOUR CALCULATION eeeeeeeenennnn enne nnne nennen nnns nenne 35 LUE PY Rz Pi ez 36 5 1 MAINTENANCE SCHEDU LE 1 titu e Rena ede Ue rna ia 36 5 1 1 Daily Attention sai deci eai oed e aio eec edes 36 S12 Monthly Attention ta OUR Ue a rem 36 o LS Quarterly Attention ise dor toti d les ee Re bea ESTE kao c E bed Ee ad Poet 36 5 1 4 Yearly Attention ihe etn iie ea e Eee bed ie as do etu na reo Pd ea 36 5 2 REPLACEMENT OF COMPONENTS issseseseeeeee eene nnne en nnne nnne terrse entr rn sre Chapa ai iaoeia 37 S T Lithium Standby battery enia iic terrse e eiae ado dn fede Fas eon eon 37 5 22 Liquid Crystal Alphanumeric Display sessi eene nnne 37 5 2 8 Standby Batteries ossia de died ee t
5. Power supply card fuses Fi T10A 250VH 20 mm F2 T6 3A 250V H 20 mm F3 T6 3A 250V H 20 mm Charger Rating x2 1 00 Amp min temperature compensated lead acid battery charger Continuous Power supply Output Rating x 2 100W total available across 2 outputs 25V Supply General System 2 25A 55W max 35V Supply Loop Driver feed only 2 50A 85W max 0 75 Amps from the 25V supply is reserved for powering Internal circuits The remainder of available power is for external loads Conventional sounders Aux supply amp loop current DC Output Voltage 25 5V Max amp 20V Min Maximum Ripple Voltage 0 5V peak peak on both 25V and 35V outputs Battery Charger Outputs x2 27 4 V nom at 20 temperature compensated Quiescent current 250mA loop driver option card current external circuits Alarm current 490mA loop driver option card current external circuits Standby Batteries 24V sealed lead acid Minimum Capacity 12 Ah x4 Maximum Capacity 24 Ah x4 Printer Supply Table 14 8 9V AC from integral mains transformer for optional panel mounted printer to be supplied from upper ZX5Se unit only ZX10Se Power Supply and Charger Specification 1 Making use of the 35V output to supply the loop driver cards directly avoids the overall restrictions associated with loop supply on the ZX10Se i Output Battery voltage 1 0 volt
6. Power INPUT aiii itte e dt p t E ene eens 9 3 4 1 1 ZX1Se ZX2Se Arrangement eene enne nennen nennen nennen terere nnns 9 9 41 27 ZX5S 6 Arrangement iral e RP EO EORR E TR eaa dea Ea eiaa RR ER RR 9 34 13 ZX10Se Arrangement nie eddie rare ede ed Da dedii eso ee eene eod 10 3 4 1 4 Mains Cable Glands 5 ee P es Deest itus ete le epe De eldest 10 3 42 Battery Installation s adest a erede tos ee Ede ed e evt oes 11 3 42 5 General Introduction het ert di eit de a cete feb eie 11 3 4 8 ZX1Se ZX2Se Arrangement nennen nnne rennen nnns 11 3 4 2 3 ZX5Se Arrangement ie eire versetur cerea eda er Uta eate e nue 12 3 4 2 4 General Battery Connection i 12 IAS DetectiomEoops cer er aa elena 13 3 4 3 1 Loop Wiring Installation iii 14 3 4 3 2 EMO Gompliance idet ile bie eec ede re tee bc otis ees ta 15 3 4 3 3 Adding Loop Driver CardS iii 16 3 4 3 4 Panel Loop Lol iii enc e o epe ee ei REL bed DUE 16 3 4 4 So naer Circuits aiit eo erp e Ug DP e n e ad 17 39 45 Auxiliary Relay Outputs i entrer e e rts 19 3 4 6 Auxiliary Supply Output 5 uei on PE e e EE ei 20 3 4 7 Panel Networking Graphics PC Interface iii 21 3 4 7 1 Local Panel Network cocos Pedir one opi tete Der e tien eaten pet 21 3 4 7 2 Master Panel to Superior Master Panel ii 21 3 4 7 3 Panel io Graphics PG reni eno e e P PEE
7. 125 0 150 4 Way Relay EXP 014 0 080 8 Way Input EXP 029 0 160 4 way sounder EXP 015 40 way Event Mimic LED EXP 065 Hi485 EXP 038 or EXP 038B Sensor Current Sounder A Load Sounder B Load Other devices connected to the system but not listed above Standby Period Total Ax 24 Total A Total B Alarm Period Total B x 0 5 Total C Battery Ah C D x 1 25 kh Table 7 Current Rating Chart ZX1Se ZX2Se Total D 1 Refer to Section 4 1 below 2 Typical Quiescent currents quoted Refer to data sheet for supply current range in all conditions 3 Maximum Alarm Load quoted Refer to data sheet for supply current range in all conditions 4 Ensure total load of peripherals under all alarm and operating or fault conditions does not exceed maximum rating quoted Installation Manual Document No 996 174 000 1 Revision 01 Page 33 ZX Fire Alarm Control Panels Quiescent Condition Alarm Condition A B Item Qty Each Unit Total A Each Unit Total A Units x Qty Units x Qty ZX5Se Panel 1 0 250 0 490 RS485 Module EXP 004 RS485 Module EXP 004B RS232 Module EXP 005 Zone LED Expander EXP 069 020 Or EXP 069 060 Loop Driver Modules Morley IAS 795 072 100 System Sensor 795 068 100 Apollo 795 066 100 0 012 0 012 Hochiki 79
8. 39 TABLE 11 ZX1SE ZX2SE POWER SUPPLY AND CHARGER SPECIFICATIONS eee 40 TABLE 12 ZX5SE POWER SUPPLY AND CHARGER SPECIFICATIONS eee 41 TABLE 13 ZX10SE FUNCTIONAL SPECIFICATION eese rrr nnn 48 TABLE 14 ZX10SE POWER SUPPLY AND CHARGER SPECIFICATION eren 49 Installation Manual Document No 996 174 000 1 Revision 01 Page iii ZX Fire Alarm Control Panels MORLEY IAS 1 Introduction 1 1 Notice The material and instructions covered in this manual have been carefully checked for accuracy and are presumed to be correct However the manufacturer assumes no responsibility for inaccuracies and reserves the right to modify and revise this document without notice These instructions cover the installation of the Fire Alarm Control Panels Refer to the User Manual P N 996 182 000 X For use with software for details of how to operate the system and refer to the version 834 onwards Commissioning Manual P N 996 175 000 X for information on pen programming and Level 3 functions The ZX1Se ZX2Se ZX5Se and ZX10Se Fire Alarm Control Panels are 1 1 2 1 5 and 1 10 loop panels for use with analogue addressable devices from the following detector manufacturer ranges Bisc very XP95 S90 JE HOCHIKI EUROPE Hochiki AS ONT MORLEY wW IAS FIRE SYSTEMS Morley IAS by Honeywell S9 SEM System Sensor 1 2 Warnings and Cautions y C These instruct
9. 7 48 SN oc P 48 7 14 SPECIFICATION EET 48 7 14 1 Functional Specifications 48 Page ii Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS Table of Figures FIGURE 1 PANEL FIXING CENTRES ZX1SE ZX2SE 6 FIGURE 2 PANEL FIXING CENTRES ZX5SE rararurararavarannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 6 FIGURE 3 ENCLOSURE ARRANGEMENT ZX1SE ZX2SE rararararararuvanunuvunanavununanunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 7 FIGURE 4 ENCLOSURE ARRANGEMENT ZXBSE ae 7 FIGURE 5 MAINS INPUT ARRANGEMENT ZX1SE ZX2SE 9 FIGURE 6 MAINS INPUT ARRANGEMENT ZX5SE 10 FIGURE 7 ZXASE ZX2SE BATTERY INSTALLATION ne 11 FIGURE 8 ZX5SE BATTERY INSTALLATION aneneen 12 FIGURE 10 SEG GCONNEGTIONS irritada vans iva ituri ev et itur trad ev oe rad ede eheu i e ed vibra 14 FIGURE 11 LOOP WIRING WITHOUT ISOLATORS eene nennen nennen nna nasse nene itera naa na 14 FIGURE 12 LOOP WIRING WITH ISOLATORS PREFERRED ALTERNATIVE 15 FIGURE 13 SLC LOOP EMC ABSORBER INSTALLATION ii 15 FIGURE 14 ADDING LOOP DRIVER CARDS ZX1SE ZX2SE ZXBSE 16 FIGURE 15 SOUNDER TERMINAL CONNECTION POINTS ZX1SE Z
10. No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 5 Installing Additional Equipment 3 5 1 General Introduction y Always ensure that the mains and battery power supplies have been isolated before plugging or unplugging any of the internal circuit boards Y Follow the specific instructions supplied with each item of additional equipment Control Panel Y At least one loop driver board MUST be installed for the unit to operate as a Fire Alarm The following diagrams show the locations for installing additional equipment onto the base card 3 5 1 1 ZX1Se Arrangement RS485 Interface Card o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o C RS485 or RS232 Interface Card e Loop Driver Module LOOP 1 00000000 SOUNDERS RELAY 1 RELAY 2 Fonn we wa eon wre wa edjededededed y BAT MON AC MON S S S GND S Y EARTH y 2sv Figure 27 Positions for Additional Boards ZX1Se Installation Manual Document No 996 174 000 1 Revision 01 Page 27 ZX Fire Alarm Control Panels 3 5 1 2 ZX2Se Arrangement RS485 Interface Card RS485 or RS232 Interface Card
11. PME HO E MER RE 21 3 4 8 Peripheral LOOP ccc sete dte ete enti eee ee eee 22 3 49 HS485 Wiring Arrangements isses sienne einen nennen snnt sene nnns 23 3 4 9 1 Daisy Chain Style Installation ii 23 3 4 9 2 Loop Style Installation ii 23 3 4 9 3 EMG Compliance eere bc mE p Navin Dac sae ic ib er ii sekst 24 3 4 9 4 Cable Screen Earth Connections 24 3 4 10 High Integrity L00p a ee iia 24 9 411 Group Disable Input tere e debt ML ots De e aa 24 3 4 12 Class Change Input uin ER ULT o s ed i ER RR 25 3 4 13 Recommended Cables iieri nnns intente enhn nns 25 3 4 14 Cable Houlting uini eau 26 3 5 INSTALLING ADDITIONAL EQUIPMENT e 27 3 5 1 General Introduction ine iii P ti 27 3 511 ZX1Se Arrarigement pee e 27 3 5 1 2 ZX2Se Arrangements rer Le prete Ip ERO Ead eee oa ege iri eden qtd 28 3 5 1 3 ZX5Se Arrangemerit x asia otc quiere eet retour pe ca Pe Re ye art ga Ll dead ee i 28 Installation Manual Document No 996 174 000 1 Revision 01 Page i ZX Fire Alarm Control Panels 3 5 2 Loop Driver Card S iii Tits aes E E D isl beavis nant biel 29 3 5 2 Loop Driver Gardsaunauhsmittd te Ere eee e E Ro Poena vage e bo ores 29 3 5 21 Voltage Selectiofi en een e et eerie de Lea e ree EE ete pvo e d ede 29 3 5 2 1 1 ZX1Se ZX2Se Jumper Settings nennen 29 3 5 2 1 2 ZX5Se Jumper Settings
12. acid type Suggested suppliers for the Batteries are Yuasa and Power Sonic Use the current rating chart along with the following formulae to determine the size of the batteries to satisfy the specific installation conditions Batteries with capacity greater than 24Ah should be installed in a separate enclosure that is suitable for Fire Protection Use such as Battery Box 797 078 with wiring connected to the panel through conduit 4 1 Sensor Current Calculations 4 1 1 Quiescent Load Refer to the manufacturers published data sheets for the supply current required by each sensor type in normal mode Take into account the figures quoted for whether the detector LED flashes when the signalling device is addressed refer to the Commissioning manual for details of the Setup parameter to turn this blinking on off Calculate the total current required by the sensors connected to all signalling loops This should be based on the quantity of each device installed and the supply current required for the device 4 1 2 Alarm Load Refer to the manufacturer s published data sheets for the supply current required by each sensor type Calculate the total current required by the sensors connected to all signalling loops This should be based on the quantity of each device installed and the supply current required for the device as above When a fire alarm condition is registered the panel will turn on the sensor LED indicators for the
13. one function DO NOT use 4 core cables Installation Manual Document No 996 174 000 1 Revision 01 Page 25 ZX Fire Alarm Control Panels 3 4 14 Cable Routing Cables should be routed within the enclosure in accordance with the following diagram Ensure that power limited cables are routed separately from AC Mains and non power limited cables Sounder and RS485 RS232 SLC Circuits AC Mains AUX Power Power Limited Power Limited Input Power Limited Relay Outputs EE a Not Power Limited RE 90 9 e ex TrTzAHz80V Colour Code of Cables from Base PCB to Filter PCB looooo ooooo Ci Lal p e E looooo or SOUNDER oo ofo o o it E Blue Orange Grey White o J Y A Z com we wo com we no N gt gt amp ooooo 0000013 r4 r4 Sounder Relay and AUX cables routed to factory fitted Filter PCB see table above for colour of wiring Figure 25 Recommended Cable Routing Arrangement ZX1Se ZX2Se RS485 RS232 SLC Circuits AC Mains Power Limited Power Limited m eo Sounder and AUX Power Power Limited Relay Outputs Non Power Limited Figure 26 Recommended Cable Routing Arrangement ZX5Se Page 26 Document
14. rear of the Panel Door gt EN et te TE M3 x 20mm with panel mounting plate LP nylock nuts carefully cut a slot in the Q front panel label using the Printer slot in the metal plate as a Mechanism guide Remove any sharp edges around the periphery of the slot Affix the self E adhesive tear off guide Ege centrally over the slot to the c front of the panel Door panel stud Screw down two of the supplied M3 nuts on to the metals studs on the printer mounting plate to act as spacers Mount the printer assembly to the metal studs and secure in position with the remaining two M3 nuts spring and plain washers Ensure that the paper feeds through the slot Connect the supplied 4 way ribbon cable between the printer driver board and the connector on the CPU Board Fasten down the cable along the inner lid using tie wraps and adhesive bases Connect the transformer 8 volt secondary winding leads to the 2 way connector on the printer driver board Fasten the leads to the chassis using cable ties and adhesive bases After re applying power press the FEED button on the printer assembly and ensure that the printer correctly feeds paper and the paper does not jam in the exit slot The printer module is powered directly from the mains transformer as such it will become in operative during mains power failure conditions 3 5 5 Keyswitch Option ZX5Se ZX10Se Only The Keyswitch option is mo
15. the necessary knockouts for the installation cabling Mount the enclosure in the desired location using all four mounting holes the ZX10Se has 5 holes Use a drill bit diameter 7 0 mm and a suitable 40 mm long expansion plug Fix the panel to the wall with No 10 screws length 12 or M5 screws length 40 mm DO NOT use countersunk headed screws Install the external wiring into the enclosure using the appropriate glands conduit fittings Sufficient knockouts are provided at the top of the enclosure If you punch other holes be sure that they do not interfere with any component mounting positions Use a brush to clean any dust and swarf from inside the enclosure before attempting to remount the chassis assembly For details of knockout positions refer to Section 3 4 14 Cable Routing Cables must be megger tested before any active devices are fitted and before the connections are made to the terminal blocks 3 1 3 Remounting the Chassis Carefully mount the chassis on to the threaded studs Make sure that the wiring between the Base PCB connectors and Filter PCB is not trapped behind the chassis metalwork the wiring is secured to the back box side wall to assist with this Secure the chassis to the back box using the nuts and spring washers that were originally removed Plug the ribbon cable between the CPU Board and the Display board back into the CPU Board The plug and socket are polarised to ensure correct insertion Insta
16. to the positive and negative terminals at the other side of the connector on the base card Looe 2 LOOP 1 Ensure that all devices connected to the loop are correctly oriented for positive and negative connections Refer to the detector manufacturers data sheet supplied with the O 9 10 O signalling device Figure 9 SLC Connections FACP Connections Data Power OUT Data Power OUT Data Power RETURN Data Power RETURN C OCC Figure 10 Loop Wiring without Isolators Page 14 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS It is recommended that Short Circuit Isolators be installed Install the isolators at strategic points in the loop i e zonal boundaries to prevent an external short circuit from removing more than 32 addressable points from the system on the outputs of the FACP Note The loop driver modules have built in isolators so it is not required to place isolator modules Refer to the following diagram for information FACP Connections Data Power OUT Data Power OUT Data Power RETURN Data Power RETURN ISOLATORS _ gt Figure 11 Loop Wiring with Isolators Preferred Alternative DO NOT loop wiring under any terminals EN54 2 requires that an isolator must be sited between each zone You may use more than this however you must ensure that the loop wiring is br
17. 0 073 682 1A maximum output current Minimum switched current 1mA Auxiliary Relay 2 volt free changeover outputs Relay 1 configured as Fault output Relay 2 configured as Fire output Contacts rated at 24V AC DC 1 Amp 0 6pF maximum Minimum switched load 1mA 5V Sensor Circuit ZX1Se 1 plug in loop driver module per panel ZX2Se 1 to 2 plug in loop driver modules per panel Supports Analogue Addressable devices over a 2 wire combined power and digital data transmission loop Loop Output Voltage and Signalling depends on the loop driver installed refer to documentation supplied with the loop driver Maximum Loop Loading is 460mA per loop Monitoring zones Up to 20 zones with individual LED indicators Maximum 120 zones up to 200 software zones no LED indicators Table 9 ZX1Se ZX2Se Functional Specifications Page 38 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS Enclosure 500mm wide 500mm high 183 mm deep Sealed to IP30 Weight 19 kg without batteries 38 8 kg with 24Ah batteries fitted Operating Temperature 0 C to 40 C Relative Humidity 8596 non condensing Knockouts 20mm Sounder Output 24 Top 24 Bottom 4 programmable outputs Open and short circuit monitored 6k8 EOL resistors P N 170 073 682 1A maximum output current Minimum switched current 1mA Auxi
18. 5 Incoming mains fuse FS1 T 3 15A 250V H 20mm Chassis mounted Power supply card input 16V AC panel supply from integral mains transformer 9V AC charger amp printer supply from integral mains transformer Power supply card fuses Fi T 10A 250V H 20 mm F2 T 6 3A 250V H 20 mm F3 T 6 3A 250V H 20 mm Charger Rating 1 00 Amp min temperature compensated lead acid battery charger Continuous Power supply Output Rating 100W total available across 2 outputs 25V Supply General System 2 25A 55W max 2 50A 85W max 35V Supply Loop Driver feed only 0 75 Amps from the 25V supply is reserved for powering Internal circuits The remainder of available power is for external loads Conventional sounders Aux supply amp loop current D C Output Voltage 25 5V Max amp 20V Min Maximum Ripple Voltage 0 5V peak peak on both 25V and 35V outputs Battery Charger Output 27 4 V nom at 20 C temperature compensated Quiescent current 250mA loop driver option card current external circuits Alarm current 490mA loop driver option card current external circuits Standby Batteries 24V sealed lead acid Minimum Capacity 12 Ah Maximum Capacity 24 Ah Printer Supply 8 9V AC from integral mains transformer for optional panel mounted printer Table 12 ZX5Se Power Supply and Charger Specifications 1 Making use of th
19. 5 non condensing Knockouts 20mm 24 top 24 bottom Sounder Output 4 programmable outputs x2 Open and short circuit monitored 6k8 EOL resistors P N 170 073 682 1A maximum output current Minimum switched current 1mA Auxiliary Relay 2 volt free changeover outputs Relay 1 configured as Fault output Relay 2 configured as Fire output x2 Contacts rated at 30V AC DC 1A maximum Sensor Circuit 1 to 5 plug in loop driver modules per ZX5Se FACP Supports Analogue Addressable devices over a 2 wire combined power and digital data transmission loop Loop output voltage and signalling depends on the loop driver installed refer to documentation supplied with the loop driver Maximum loop loading is 460mA Monitoring Zones Up to 20 zones with individual LED indicators Expandable to 40 80 zones with optional LED indicator boards per x2 Maximum 120 zones up to 200 software zones no LED indicators x2 Table 13 ZX10Se Functional Specification Page 48 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS Specification Item Operating Voltage Values 230V 50Hz AC or 120V 60Hz AC Incoming mains fuse x2 FS1 T3 15A 250V H 20 mm Chassis mounted Power supply card input 16V AC panel supply from integral mains transformer 9V AC charger amp printer supply from integral mains transformer
20. 5 058 105 0 021 0 021 Nittan 795 044 001 0 035 0 035 Peripheral Units Maximum 0 340 Amps total auxiliary 24V Maximum 0 340 Amps total auxiliary DC supply 24V DC supply ZXR5B Active 0 125 0 150 ZXR4B Passive 0 125 0 150 4 Way Relay EXP 014 0 080 0 160 8 Way Input EXP 029 0 065 0 097 4 way sounder EXP 015 0 120 3 220 40 way Event Mimic LED EXP 065 0 030 0 277 Hi485 EXP 038 or EXP 038B 0 040 0 100 Sensor Current Sounder A Load Sounder B Load Sounder C Load Sounder D Load l Other devices connected to the system but not listed above Standby Period Total A x 24 Alarm Period Total Bx 0 5 Total C Total D Battery Ah C D x 1 25 MA Table 8 Current Rating Chart ZX5Se Refer to Section 4 1 below Typical Quiescent currents quoted Refer to data sheet for supply current range in all conditions Maximum Alarm Load quoted Refer to data sheet for supply current range in all conditions Ensure total load of peripherals under all alarm and operating or fault conditions does not exceed maximum rating quoted mox Page 34 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS The ZX5Se Fire Alarm Control Panel supervises and charges the two 12 volt batteries that make up the standby power source Batteries are available commercially and should be of the sealed lead
21. 996 174 000 1 Revision 01 Page 23 ZX Fire Alarm Control Panels 3 4 9 3 EMC Compliance For EMC Compliance fit Y the Ferrite Absorber supplied with the RS485 Interface board around the Peripheral or Panel Link cables Using crimp rings terminate the cable screens at the nearest earth stud on the inner top surface of the back box In order to keep the earth tails as short as possible use an M5 nut to space the tail crimp rings from the back box and to achieve adequate earth bonding The figure opposite shows the typical arrangement for a typical installation Connect Earth drain wire of cables to nearest earth stud on inner top wall of back box keep length as short as possible Absorber Affix cable tie around wires below ferrite Figure 23 RS485 Loop EMC Absorber Installation 3 4 9 4 Cable Screen Earth Connections During installation of a panel network the consequences of connecting remote grounds together must be considered When wiring between RS485 cards and or peripherals if a drain earth wire is available it should not be bonded to the chassis at both ends of the link The drain earth wire should only be bonded to one of the panel Connect Earth drain wire of cables to nearest earth stud on inner top back boxes at the cable gland or provided earth studs The other end should not be bonded directly to the back box but should be connect
22. A H 250V NO el Fuse Figure 6 Mains Input Arrangement ZX5Se isolation switch to facilitate servicing and be provided with suitable earth fault protection incorporated in the building installation wiring The minimum cross sectional area of the mains cable should be 0 75mm and the supply should be fused with a 5A HRC anti surge fuse y The panel shall be supplied with AC mains power via a readily accessible disconnect device o 3 4 1 3 ZX10Se Arrangement Refer to Section 7 Appendix for ZX10Se FACP for installation procedures that vary from the procedures described in Section 3 3 4 4 4 Mains Cable Glands y The cable gland and cord anchorage bushing used to route the mains cable through the 20mm knockout MUST have a minimum flame retardant rating of 94HB e Typical glands bushings are Type Manufacturer Supplier Part No Gland IP68 Nylon 66 M20 Black Rating UL94V 2 Multicomp Farnell 927 739 Gland IP65 Brass M20 Eexd Eexe Lappcable A2F20S Bushing Nylon 66 M20 Black Rating UL94V 2 Multicomp Farnell 303 0751 Page 10 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 4 2 Battery Installation 3 4 2 1 General Introduction Refer to the Standby Battery Calculations Section 4 for the size of the batteries required for a particular installation Refer to Section 5 2 3 for a list of recommended batteries Connect mains supply first
23. Block CPU card upper unit Upper Display Keyboard Upper unit y d ns i zz 7 o A Il E A A E B cal fa ES Upper ZX5Se ii ent cssc E unit N RS485 Cards ye T al Battery shelf for upper unit 7 HF D MI la Ier Lower ZX5Se unit AC Mains Termination YA Block Lower unit CPU card lower unit 7 7 1 CPU Card Refer to Section 3 3 1 CPU Board for details of the function of the CPU boards Figure 34 Enclosure Arrangement ZX10Se 7 7 2 Display Keyboard Refer to Section 3 3 2 Display Keyboard for details 7 7 3 Base Card Refer to Section 3 3 3 Base Card for details 7 7 4 Zone Extender Cards The ZX10Se can support up to two 20 Zone or two 60 Zone Extender cards one fitted to each ZX5Se FACP For details of part numbers refer to Section 3 3 4 Zone Extender Card or the Zone Expander Guide P N 996 137 Page 44 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 7 7 5 Internal Printer The ZX10Se FACP can be augmented by fitting an internal printer in the upper position only on the user interface door Refe
24. Commissioning Manual for programming information EN54 2 The operation of a Class Change input MUST be restricted to Level 2 access only Install accordingly using a key switch to activate or locate in a restricted area Class Change Input 3 4 13 Recommended Cables should be of an approved fire resistant type The drain earth wire where available should be connected to the earth tag on the cable entry gland and to a suitable earth point at the Y All cables connected to the ZX1Se ZX2Se ZX5Se or ZX10Se Fire Alarm Control Panels remote end of the cable Suitable cable types are listed below Fire Rated Cables for Signalling Loops and Sounder Circuits AEI type Firetec Multicore Ref F1C1 1mm to F1C2 5 2 5mm in 2 core AEI type Firetec Armoured Ref F2C1 1 5mm to F2C2 5 2 5mm in 2 core AEI type Mineral Insulated Cable all types up to 2 5mm BICC types Mineral Insulated twin twisted conductor cables Ref CCM2T1RG and CCM2T1 5RG BICC type Mineral Insulated Pyrotenax all types up to 2 5mm CALFLEX type Calflam CWZ 2 core type up to 2 5mm maximum PIRELLI type FP200 Gold 2 core type from imm to 2 5mm FIRETUF OHLS FTZ up to 2 5mmY Manufactured by Draka on oar oP Signal Cables for RS485 Communications Links twisted pair 9 FIRETUF FDZ1000 by Draka 2 core 10 PIRELLI type FP200 Gold 2 core It is recommended that the system is wired using 2 core cables and each 2 core cable should be specific to
25. FW9003 Range Document No 996 174 000 1 Issue 01 installation This manual should not be left with the end user ZX Fire Alarm Control Panels MORLEY IAS Table of Contents 1 2 3 INTRODUGTION 1 1 1 1 eL initiative radici 1 1 1 NOTICES thls 1 1 2 WARNINGS AND CAUTIONS rene laico le ola odiate 1 1 3 NATIONAL APPROVALS 5 T arae r e a eee testen eco oreet ar taria 2 1 4 ENS4 INFORMATION veis ekle e rr Pk ee Ru rale c t e lean 2 UNPACKING nickname egner auge aid A aa LE vedi AA 4 INSTALLATION vcera ae aeie MM 5 3 1 INSTALLING THE ENCLOSURE 5 ie tree ee i dete e dee e e ate Pe ele bbe e Une eq 5 3 1 1 Removing the Chassis oot cet AA Te be ee ced ree 5 3 1 2 Mounting the Enclosure to the Wall sess 5 3 1 3 Remounting the Chassis sieniniai aiana inaa enirar hietaa an aei anai Diart 5 3 2 DIMENSIONS AND FIXING POINTS 6 3 3 IDENTIEIGATION OE PARTS csi tree ere death tica 7 3 3 1 GPU Board 3 dictns terit a e b pb e aaa e fh Tae dee 8 3 8 2 Display Keyboard cu tte ied pde e e ld ore 8 3 3 3 Base Card o eandem es iret ed b tina etre 8 3 3 4 Zone Extender Card ZX5Se Option Only sees 8 3 3 5 Internal Printer ZX55e ZX10Se Option Only essen 8 3 4 EXTERNAIECONNEGTIONS it bareiere teser t egeta Past ect adde di ad iaaea 9 3 4 1 Mans
26. IGURE 34 PANEL FIXING CENTRES ZX10SE 43 FIGURE 35 ENCLOSURE ARRANGEMENT ZX10SE nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnener 44 FIGURE 36 MAINS INPUT ARRANGEMENT ZX10SE 45 FIGURE 37 ZX10SE BATTERY INSTALLATION 17AH OR GREATER 46 FIGURE 38 RECOMMENDED CABLE ROUTING ARRANGEMENT ZX10SE ccccccccceceeeeeeeeeeeeeeeeeeeeeeees 47 Table of Tables TABLE 1 PACKING CONTENTS LIST eese rrr rrr nnn rrr risit nnn nnn 4 TABLE 2 LOOP DRIVER PART NUMBERS rvrererererererererererererererrrerererererererererererereresererrresesevrreverevereveverene 8 TABLE 3 MAXIMUM LOOP LENGTHS eer rrr rrr nnn nnns nin nnn inn 13 TABLE 4 LIST OF COMPATIBLE PERIPHERAL DEVICES 22 TABLE 5 JUMPER SETTING FOR LOOP VOLTAGE rrrrrrrervvererererererererererererrrrererrrrrererrrrrerrrererererererereresene 29 TABLE 6 JUMPER SETTING FOR LOOP VOLTAGE rrrrrrrvvvrvrerererererererererererrrrererererererrrererrrererererererereresene 30 TABLE 7 CURRENT RATING CHART ZX1SE ZX2SE rrvvrvrererererrerrrrrererererererererersrerererereresererererererene 33 TABLE 8 CURRENT RATING CHART ZX5SE 34 TABLE 9 ZX1SE ZX2SE FUNCTIONAL SPECIFICATIONS eee nnn 38 TABLE 10 ZX5SE FUNCTIONAL SPECIFICATIONS rrrrrrrerrrererrrrrerererererrrerererererererrrerrrerrrerrrerrsevereveveresene
27. Panels to a Superior Master Panel ZX5Se and ZX10Se only The network master panels are connected via an Isolated RS485 Interface Card in the Port B position to the Superior Master panel containing an Isolated RS485 Interface Card in the Port C position For detailed information on networking and wiring installation for a panel network refer to document P N 996 075 3 4 7 3 Panel to Graphics PC A Network Master panel or a Superior Master Panel may be connected to a Graphics PC for additional reporting and control purposes ZX5Se and ZX10Se only The Graphics PC interface requires the installation of either an Isolated RS232 interface or an Isolated RS485 interface card using the Port B position The ZX1Se and ZX2Se panel may be connected to a Graphics PC but may then not be connected in a network of panels For detailed information on connecting and using a Graphics PC refer to documents P N 996 046 and 996 047 Installation Manual Document No 996 174 000 1 Revision 01 Page 21 ZX Fire Alarm Control Panels 3 4 8 Peripheral Loop The ZX1Se ZX2Se ZX5Se and ZX10Se Fire Alarm Control Panels EN54 2 12 5 ane l can be connected to a range of serial interface devices via the y x Integrity of peripheral loop transmission paths The peripheral loop interface uses the Port D position on the base The network does card not provide the A peripheral loop requires the installation of an Isolated RS485 re
28. Se amp ZX10Se Power Supply Functions EN54 4 Clause Derive power supply from main power source Derive power supply from a standby battery source Charge and monitor the standby battery source Detect amp signal power supply faults 5 1 5 2 5 3 5 4 In addition to the functions required by EN54 2 the panel supports a number of ancillary functions that are not required by EN54 These are outlined below Ancillary Function Manual Section Auxiliary supply output Panel network output ports Port C Master panel to superior master panel output port connections Port B ZX5Se and ZX10Se only Panel to graphics PC output port connections Port B ZX5Se and ZX10Se only Peripheral loop output amp supported devices Port D High integrity 485 Loop Auxiliary relay outputs Printer option ZX5Se and ZX10Se only Class Change Input Group Disable 3 4 6 3 4 7 3 5 1 1 amp 3 5 1 3 3 4 7 2 8 5 1 1 amp 3 5 1 3 3 4 7 3 8 5 1 1 amp 3 5 1 3 3 4 8 3 5 1 1 amp 3 5 1 3 3 4 10 amp Hi485 Installation Guide 996 065 3 4 5 3 5 4 3 4 12 3 4 11 Installation Manual Document No 996 174 000 1 Revision 01 Page 3 ZX Fire Alarm Control Panels 2 Unpacking The ZX1Se ZX2Se ZX5Se and ZX10Se Fire Alarm Control Panels are simple to install if the recommended procedures described in this manual are followed Refer to the Commissioning Manual for details of how to pro
29. X2SE sss 17 FIGURE 16 SOUNDER TERMINAL CONNECTION POINTS ZX5SE 17 FIGURE 17 SOUNDER WIRING uendra dota va mra ias 18 FIGURE 18 RELAY OUTPUT TERMINAL CONNECTION POINTS ZX1SE ZX2SE 19 FIGURE 19 RELAY OUTPUT TERMINAL CONNECTION POINTS ZX5SE 19 FIGURE 20 AUXILIARY OUTPUT CONNECTIONS ZX1SE ZX2SE 20 FIGURE 21 AUXILIARY OUTPUT CONNECTIONS ZX5SE 20 FIGURE 22 TYPICAL RS485 DAISY CHAIN WIRING 23 FIGURE 23 TYPICAL RS485 LOOP WIRING nennen enne nennen rn nana 23 FIGURE 24 RS485 Loop EMC ABSORBER INSTALLATION 24 FIGURE 25 RS485 SCREEN EARTH ARRANGEMENT 24 FIGURE 26 RECOMMENDED CABLE ROUTING ARRANGEMENT ZX1SE ZX2SE 26 FIGURE 27 RECOMMENDED CABLE ROUTING ARRANGEMENT ZX5SE 26 FIGURE 28 POSITIONS FOR ADDITIONAL BOARDS ZX1SE 27 FIGURE 29 POSITIONS FOR ADDITIONAL BOARDS ZX2SE 28 FIGURE 30 POSITIONS FOR ADDITIONAL BOARDS ZXBSE 28 FIGURE 31 MOUNTING THE LOOP DRIVER nnne 29 FIGURE 32 MOUNTING THE RS485 RS232 MODULE 31 FIGURE 33 MOUNTING THE RS485 R8232 MODULE 31 F
30. ace Module 10 way connector 8 way connector Figure 31 Mounting the RS485 RS232 Module 3 5 3 2 Mounting the Card Above the Loop Driver Module The three serial interfaces may require to be installed on top of the loop driver boards loops 3 5 in the ZX5Se or ZX10Se panel Use the four nylon spacers M3 x 30mm supplied with the RS485 module to mount the loop driver card to the base card Use the four fixing screws M3 x 6mm supplied with the module to mount the RS485 card onto the nylon spacers on the loop driver card Plug the 10 way and 4 way ribbon cable connectors of the loop driver card into the appropriate sockets on the base card Plug the 8 way ribbon cable connector from the interface card into the 8 way socket PL2 PL3 or PL4 on the base card Ensure the connector is fully inserted and that there is no misalignment TOP Loop Driver Modul Y connector Base Card RS485 232 Interface Module A 10 way connector 8 way connector Figure 32 Mounting the RS485 RS232 Module Installation Manual Document No 996 174 000 1 Revision 01 Page 31 ZX Fire Alarm Control Panels 3 5 4 Printer Module ZX5Se ZX10Se Only The printer module is 11 way mounted to the reverse of decia gt Piacere the front panel door on the e E E Card printer mounting plate m ia Control Working from the
31. citance Max 0 5uF per loop and inductance may start to interfere with data transmission For systems with Nittan detectors cable runs should not exceed 12 km Refer to the cable manufacturer s quoted figures for maximum cable capacitance The SLC detector circuits should be installed as loops with or without isolator modules The wiring details are as described below Installation Manual Document No 996 174 000 1 Revision 01 Page 13 ZX Fire Alarm Control Panels EN54 2 12 5 2 For best results and system integrity The detection loop circuit should be wired as a loop with short circuit isolators This allows the system to still function in the event that a section of the cable becomes short circuited It is recommended that short circuit isolators be fitted to the detection loop to prevent an external short circuit from removing more than 32 addressable points from the system Maximum of 32 sensors MCP s between Isolators The detection loop connections are made on the terminal blocks at the top of the base card 3 4 3 1 Loop Wiring Installation RETURN RETURN Data Power OUT Data Power OUT Form the loop by taking wires from the positive and negative terminals at one side of the connector on the base card see opposite tf LOOP 1 e LOOP e Proceed with installing wiring around the loop connecting all devices see below O ollo O Return the wiring
32. d and the supplied cable can be discarded ZX5Se sai S CA Le y Dese A Z X18e o o LANNE EEE rs zd aaa PEA ee a SLN XL O Qu Ummm Y E Lim A a oo o tn o Y DI O a O O 0000000 Figure 13 Adding Loop Driver Cards ZX1Se ZX2Se ZX5Se 3 4 3 4 Panel Loop Loading Care must be taken to ensure that the number of signalling loop devices inputs and outputs installed does not exceed the power supply ratings of each individual loop driver board and of the panel all loops in both quiescent and alarm conditions 1 Loop Driver Board Load Refer to the documentation supplied with the loop driver 2 Overall Panel Load Refer to Specification Tables Section 6 Page 16 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 4 4 Sounder Circuits The ZX1Se and ZX2Se Fire Alarm Control Panels have two power limited and supervised sounder circuits identified as sounder circuits A and B The ZX5Se Fire Alarm Control Panel has four power limited and supervised sounder circuits identified as sounder circuits A B C and D Each circuit ha
33. d is always terminated to a good earth connection at both ends of the loop Mineral insulated copper cable MICC is recommended for the best screening purposes However most of the established brands of fire related screened cables are suitable Refer to Section 3 4 13 for a list of recommended cables The core size length of wiring run and detection circuit loading will produce a voltage drop along the length of the cable To determine if the installed loop driver can fully support the planned loop configuration use the detector manufacturers calculations for voltage and capacitance ALWAYS check that conductors of appropriate diameter are used so that the voltage at Y the detectors is within the detector manufacturer s specification The maximum permitted impedance for the SLC Loop is dependent on the loop driver card fitted and loop loading conditions Please refer to the loop and battery calculator tool for specific recommendations The following table lists the maximum recommended cable loop lengths for each detection loop type Wiring to external devices should follow the appropriate manufacturer s instructions Again refer to the loop and battery calculator tool for site specific recommendations Loop Driver Maximum Loop Length MICC 18 AWG 16 AWG 14 AWG 1 5mm Morley IAS System Sensor Apollo Hochiki Nittan Table 3 Maximum Loop Lengths NOTE 1 Cable runs in excess of 2km are not recommended Otherwise cable capa
34. e 35V output to supply the loop driver cards directly avoids the overall restrictions associated with loop supply on the ZX5e Output Battery voltage 1 0 volts under AC Mains power failure conditions Refer to Section 5 2 3 for a list of recommended batteries and suppliers Installation Manual Document No 996 174 000 1 Revision 01 Page 41 ZX Fire Alarm Control Panels 7 Appendix ZX10Se Installation 7 1 7 2 7 3 7 4 7 5 General The ZX10Se FACP has been designed to offer a solution to providing up to ten loops of fire detectors without the need to install the panels in different locations on site Two ZX5Se FACPs are networked together within one large back box with provision for up to four 17Ah batteries to be fitted Depending on the configuration the batteries either can be fitted inside the ZX10Se backbox or when a large capacity is required these can be installed in adjacently located battery boxes 797 077 The ZX10Se contains two PSUs and each must be provided with separate mains supply wiring from separate isolators Warnings and Cautions Refer to Section 1 2 Warnings and Cautions before carrying out any procedures described in this manual National Approvals Refer to Section 1 3 National Approvals for details of equipment compliance requirements Unpacking Refer to 2 Unpacking for details of what equipment should have been supplied with the ZX10Se Installation Refer to the procedur
35. e described in Section 3 1 Installing the Enclosure and Section 3 1 2 Mounting the Enclosure to the Wall for details of removing the internal equipment prior to installing the ZX10Se enclosure Refer to Section 3 1 3 Remounting the Chassis for details of re fitting the ZX5Se FACPs in the enclosure Page 42 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 7 6 Dimensions and Fixing Points The ZX10Se FACP has the following physical dimensions and fixing positions 500 215 180 D 35 EMI o L3 8 o A cal z Figure 33 Panel Fixing Centres ZX10Se Installation Manual Document No 996 174 000 1 Revision 01 Page 43 ZX Fire Alarm Control Panels 7 7 Identification of Parts The ZX10Se comprises two ZX5Se FACPs installed one above the other in an enclosure and networked together as shown below Zone Extender Card option upper unit Lower Display Keyboard Zone Extender Card option lower unit i AC Mains Termination
36. ea a ande asp Ha be po e dens 37 6 SPECIFICATIONS 2 dise Seek eris leant nals hk iR ea ead 38 6 1 FUNCTIONAL SPECIFICATIONS sienne nennen nn rn nn nan DRE AE EE EERS E EKES ASi 38 6 2 POWER SUPPLY AND CHARGER iii 40 7 APPENDIX ZX10SE INSTALLATION i 42 Tall GENERA DM Nr ia 42 7 2 WARNINGSANDCAUTIONS i 42 7 3 NATIONAL APPROVALS i 42 Te 2 UNPAGKING hanne erre ai 42 TO INSTALLATION LL 42 7 6 DIMENSIONS AND FIXING POINTS ten en aE Arare Ene K REFE EEA ENEN KE E R ERIEN EEE ERRIRE 43 7 7 IDENTIFICATION OF PARTS o a rE A EES EAE E EE TEREE SE 44 7 7 1 CPU Gardasee itii tn pim ero inferas dada 44 4 2 Display KeyDoard inan denen damit nene 44 Z3 Base Gard sudansk alvene dac es 44 474 Zone Extender Cards s e ag teni ai Sera a ido ai 44 7 7 5 Internal Printer oic La iuc E a NIA 45 7 8 EXTERNAL CONNECTIONS i 45 6 Mains Power Input iiu oes tet b eee A eade anne apre rogus 45 78 2 Mains Gable Glarnds 2 eee edes ede iii iii 46 79 BATTERY INSTALLATION veken anse ania 20d desta da i essa xev cade dd aa Baade b e 46 7 10 EXTERNAL WIRING CONNECTIONS nennen nennen nennen nene iren terrse aan 47 LAT CABLE ROUTING ett ation da eiTe nun cu egeat vv enc ex eo taeda a ck essa nav enc BE lt ile 47 7 12 INSTALLING ADDITIONAL EQUIPMENT en KE n neris entren 48
37. ected life 3 5 years at an ambient temperature of 20 Celsius NB life decreases approximately 50 for every 10 Celsius increase in temperature Recommended service Contact Battery manufacturer supplier Recommended Suppliers Yuasa Power Sonic Types 12AH Model NP12 12 12AH Model PS 12120 17AH Model NP17 12I 17AH Model PS 12170 24AH Model NP24 12I 24AH Models PS 12240 Before installation New Batteries require top charging prior to being put into service Yuasa recommend top charging at 28 8V DC for 15 20 hours for batteries up to 6 months old from date of manufacture panel is adequately ventilated to dissipate this hydrogen DO NOT seal the panel enclosure or mount the panel in a sealed enclosure or cavity Dispose of batteries in a responsible manner and in accordance with any local regulations y It is normal for lead acid type batteries to discharge hydrogen while being charged The e Installation Manual Document No 996 174 000 1 Revision 01 Page 37 ZX Fire Alarm Control Panels 6 Specifications 6 1 Functional Specifications Enclosure 400mm wide 400mm high 135 mm deep Sealed to IP30 Weight 10 kg without batteries 18 5 kg with 12Ah batteries fitted Operating Temperature 0 C to 40 C Relative Humidity 85 non condensing Knockouts 20mm 14 Top 2 Bottom Sounder NAC Output 2 programmable outputs Open and short circuit monitored 6k8 EOL resistors P N 17
38. ed through a non polarised 2 2uFcapacitor wall of back box keep length as short as lu possible LI Capacitor Absorber Absorber This arrangement is shown opposite Figure 24 RS485 Screen Earth Arrangement 3 4 10 High Integrity Loop Hi485 Interface Modules can be used to create a High Integrity RS485 Communications Loop for use on the Panel Network and Peripheral interface links The High Integrity Loop provides open and short circuit protection to ensure that information can still be passed around the loop if a single fault occurs The loop can be extended to provide a communications network of up to 12km 390007 in distance Refer to the Hi485 Installation Guide 996 065 for further information Page 24 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 4 11 Group Disable Input The panel can be configured for an input device loop call point switch monitor or peripheral input to act as a group disable function Refer to the Commissioning Manual for programming information EN54 2 The operation of a Group Disable input MUST be restricted to Level 2 access only Install accordingly using a key switch to Group Disable activate 3 4 12 Class Change Input A call point switch monitor unit or peripheral input can be configured to activate as a class change input refer to the
39. el levels checked 2 Atleast one call point or detector from different zones each month should be operated to test the fire panel and any connected alarm warning devices 3 Where permissible any link to the fire brigade or remote manned centre should be operated Any faults should be recorded in the log book and corrective action taken as soon as possible 5 1 3 Quarterly Attention The service organization should arrange to test the following 1 Check entries in the logbook amp inspect the panel s log taking appropriate remedial action where necessary 2 Examine all battery connections Check the alarm fault and ancillary functions of the control and indicating equipment Visually inspect the control and indicating equipment for any moisture ingress or other deterioration 5 Enquire if any structural alterations have been made which could affect the operation of call points detectors or sounders if so carry out a visual inspection Any defects should be recorded in the logbook and corrective action taken as soon as possible 5 1 4 Yearly Attention The service organization should arrange to test the following 1 Carry out the test and inspection routines recommended daily monthly amp quarterly 2 Walk Test the system and check that each detector operates in accordance with the manufacturer s recommendations 3 Visually inspect all cable fittings and ensure equipment is secure undamaged and adequately protec
40. etwork and peripheral Integrity of data bus interfaces transmission paths Refer to Section 3 4 13 for a list of recommended cables The network does not provide the required transmission path integrity 3 4 9 1 Daisy Chain Style Installation Form the peripheral or panel RS485 link by taking wires from the A and B terminals at one side of the interface board connector to the A and B terminals of the next device on the link Continue wiring to all the units to be connected to the link connecting A to A and B to B Install EOL 150R 0 5W minimum P N 170 073 151 resistors in the spare terminals in both the first 2 A sua and last units on the link Figure 21 Typical RS485 Daisy Chain Wiring The maximum allowed length of the link is 1 2km 4000 3 4 9 2 Loop Style Installation Form the peripheral or panel RS485 link by taking wires from the A and B terminals at one side of the interface board connector to the A and B terminals of the next device on the link Continue wiring to all the units to be connected to the link connecting A to A and B to B BABA Install return wiring from the spare terminals on the last unit to the spare terminals on the first unit Figure 22 Typical RS485 Loop Wiring The maximum allowed length of the complete loop is 1 2km 4000 Installation Manual Document No
41. first four sensors that register an alarm Refer to the manufacturers data sheet for the current supply required for these LED indicators Calculate the total current required by any loop driven sounders or output modules active in alarm conditions NOTE The LED of all activated System Sensor output modules will be turned ON 4 1 3 Adjustment Factors The figures calculated for sensor current above should be multiplied by an adjustment factor of 1 8 before being used in the Current Rating Chart 4 2 Local Systems Ampere Hour Calculation Use the following formula to calculate the size of batteries required for the installation C Total A 24 hours These installations require a standby period of D Total B 0 5 hours 24 hours plus thirty minutes of alarm operation at the end of the standby period Battery Ah 1 25 C D Installation Manual Document No 996 174 000 1 Revision 01 Page 35 ZX Fire Alarm Control Panels 5 Maintenance 5 1 Maintenance Schedule The following Maintenance routine as recommended in EN54 14 should be adopted 5 1 1 Daily Attention The user should check the following 1 The panel should indicate normal operation and if not the fault should be recorded in a logbook and reported to the servicing organization 2 Any faults previously reported have received attention 5 1 2 Monthly Attention The user should check the following 1 Any stand by generators should be started and fu
42. gram the system operation Before installing the ZX1Se ZX2Se ZX5Se or ZX10Se Fire Alarm Control Panels first ensure that all the equipment has been received The packing box should contain the following items Component Part Number Quantity ee rsen p i 1 ZX108e Fire Alarm Control Panel or 723 001 301 ZX5Se Fire Alarm Control Panel or 721 001 301 ZX2Se Fire Alarm Control Panel or 720 001 301 ZX1Se Fire Alarm Control Panel 722 001 301 Installation Manual 996 174 000 X Commissioning Manual 996 175 000 X User Manual 996 182 000 X Reference Guide ZX10Se 996 179 000 X Reference Guide ZX5Se 996 178 000 X Reference Guide ZX2Se 996 177 000 X Reference Guide ZX1Se 996 176 000 X Front Door Keys KEYS 2233 Ferrite Absorber Small 538 143 Ferrite Absorber Large 684 353 Battery Cables Kit 082 073 EOL Resistor 627 682 Configuration CD SPK Disk 795 082 001 1 Log Book 996 183 000 1 Table 1 Packing Contents List Frame and mount the supplied Reference Guide on the wall adjacent to the Panel NOTE The EOL resistors supplied are standard resistors If EOL resistor assemblies with 150 mm flying leads are required please order these separately under part number 170 073 682 Page 4 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 Installation 3 1 Installing the Enclosure Unlock the front door and remove the ferrite absorber and EOL resistor kits Store t
43. hese in a secure place for re use later If removing the chassis prior to installing the back box proceed as described below 3 1 1 Removing the Chassis Unplug the ribbon cable between the CPU Board and the Display Board at the CPU Board end With ZX10Se panels you need to do this for each of the ZX5Se panels Remove the nuts and spring washers holding the chassis to the back box There are four of each for ZX1Se ZX2Se six of each for ZX5Se and twelve for the ZX10Se Store these in a secure place for re use later For the ZX1Se 2Se panels only disconnect the internal wiring from the AUX Sounders and Relay connectors at the bottom edge of the Base PCB DO NOT disconnect the wiring at the Filter PCB Refer to Section 3 4 14 Cable Routing for correct wiring termination after chassis remounting Carefully remove the chassis assembly Store in a secure place where it will not be damaged and where it will be kept dry and clean Handle the chassis by holding the metalwork only DO NOT lift it by holding the printed circuit boards or any parts on the circuit boards 3 1 2 Mounting the Enclosure to the Wall The ZX5Se Fire Alarm Control Panel can weigh in excess of 39kg ZX5Se and 18kg ZX2Se with the batteries fitted When attaching the enclosure to a surface use mounting hardware capable of supporting this weight and reinforce the wall if necessary The ZX10Se can weigh o in excess of 76 8kg with two 24Ah batteries fitted Remove
44. interface cards can be fitted integrity Port D supports up to 31 peripheral devices on an RS485 communications bus These devices can be active ZXR5B or passive ZXR4B remote annunciators repeaters 4 way sounder modules 4 way relay modules 8 way input modules 40 way Event Mimic LED driver modules and Hi485 modules Port C supports a panel network connection using an RS485 communications bus or a panel to graphic PC data link using either an RS232 or an RS485 communications link Port B ZX5Se and ZX10Se only supports a network connection to a superior master panel using an R8485 communications bus or a panel to graphic PC data link using either an RS232 or an RS485 communications link Page 30 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 5 3 1 Mounting the Card Directly to the Base Card Use either the four fixing screws M3 x 6mm or the four nylon spacers M3 x 30mm supplied with the module to mount the card onto the nylon spacers on the base card Plug the 8 way ribbon cable connector into the 8 way socket S PORT C and S PORT D on ZX1Se ZX2Se PL2 PL3 PL4 on ZX5Se on the base card Ensure the connector is fully inserted and that there is no misalignment Ensure that the 8 way ribbon cable connector IS NOT inserted into the 10 way connector on the ZX5Se base card TOP 4 way connector Base Card RS485 232 Interf
45. ions contain procedures to follow in order to avoid injury and damage to equipment It is assumed that the user of this manual is a suitably trained installer who is familiar with the relevant regulations Electro static Sensitive Devices Take suitable ESD precautions when removing or installing printed circuit boards This panel is CE Marked to show that it conforms to the requirements of the following European Community Directives MR Electromagnetic Compatibility Directive 89 336 EEC and the amending directive 92 23 EEC Low Voltage Directive 73 23 EEC This symbol identifies that the Panel uses a safety isolating mains transformer Installation Manual Document No 996 174 000 1 Revision 01 Page 1 ZX Fire Alarm Control Panels CAUTION A Lithium Battery is used for Data Retention Replace only with the same or equivalent type Contact the Service Organisation for Replacement CPU Card EN54 2 13 7 The ZX1Se ZX2Se and ZX5Se range of panels has many features j which if used inappropriately may contravene the requirements of Maximum of 512 EN54 Where such a possibility may arise a suitable warning is given sensors manual with brief details of the EN54 requirement and the relevant section it call points per pertains to A typical EN54 non compliance warning is illustrated panel The ZX10Se fire control panel which comprises two networked ZX5Se panels within a single enclosure has a maximum limit of 1024 sens
46. liary Relay 2 volt free changeover outputs Relay 1 configured as Fault output Relay 2 configured as Fire output Contacts rated at 30V AC DC 1 Amp maximum Minimum switched load 1mA 5V Sensor Circuit 1 to 5 plug in loop driver modules per panel Supports Analogue Addressable devices over a 2 wire combined power and digital data transmission loop Loop Output Voltage and Signalling depends on the loop driver installed refer to documentation supplied with the loop driver Maximum Loop Loading is 460mA per loop Monitoring zones Up to 20 zones with individual LED indicators expandable to 40 80 zones with optional LED indicator boards Maximum 120 zones up to 200 software zones no LED indicators Table 10 ZX5Se Functional Specifications Installation Manual Document No 996 174 000 1 Revision 01 Page 39 ZX Fire Alarm Control Panels 6 2 Power Supply and Charger Specification Item Input Voltage Values 230V 48 62Hz AC or 120V 60Hz AC Voltage tolerance 4 1096 15 Incoming mains fuse F1T2A H 250V 20mm in AC Mains TB Power supply card inputs 24VAC amp 7VAC from integral mains transformer Power supply card fuses FS1 T3 15A H 250V 20 mm FS2 T 1 6A H 250V 20 mm FS3 T 5A H 250V 20 mm Continuous Power supply Output Rating 2 5 Amps total comprising 0 6A battery charging 0 5A Internal circuit boards 2x485 cards 2x lo
47. llation Manual Document No 996 174 000 1 Revision 01 Page 5 ZX Fire Alarm Control Panels For ZX10Se panels ensure both panels are re connected as described above y Handle the chassis by holding the metalwork only DO NOT lift it by holding the printed circuit boards or any parts on the circuit boards e 3 2 Dimensions and Fixing Points 400 Figure 1 Panel Fixing Centres ZX1Se ZX2Se 500 Figure 2 Panel Fixing Centres ZX5Se Page 6 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 3 Identification of Parts AC Mains Terminal Block with integral Fuse Transformer and Filter Assembly Display FE Keyboard S Power Supply Card CPU Board Base card Figure 3 Enclosure Arrangement ZX1Se ZX2Se Transformer and Filter Assembly AC Mains Terminal Block with integral Fuse Display Keyboard CPU Card Base Card Zone Expander Card Option
48. mited wiring to the relay contacts o Installation Manual Document No 996 174 000 1 Revision 01 Page 19 ZX Fire Alarm Control Panels 3 4 6 Auxiliary Supply Output From AUX OV and 24V outputs on Base PCB m The ZX1Se ZX28e ZX5Se and ZX10Se Fire Alarm Control Panels have a power limited unsupervised auxiliary AUX O P 24V output supply rated at 340mA maximum This supply can be used to power Remote Annunciator Repeater units and other peripheral loop units or other signalling loop units Terminate the Auxiliary Supply Output circuit wiring at the Filter PCB installed at the left hand side of the inside of the top cover of the back box Refer to the figure below for wiring connection details to the Filter PCB Filter PCB Fa This edge is nearest front of panel 3 Terminate external AUX circuit 3 cables here RLI 000000000050 000 000 000 000 000 000 000 000 PL LOOP2 NC NO ODO RELAY 2 COM NC ODO RELAY 1 No COM RELAY 2 SOUNDERS _To Filter PCB Factory wire Figure 19 Auxiliary Output Connections ZX1Se ZX2Se AUXILIARY OUTPUT Ly Figure 20 Auxiliary Output Connections ZX5Se The total current loading of all detection loops sounder circuits and auxilia
49. ne or two ZX2Se or up to three ZX5Se plug in serial interface cards Up to 6 may be fitted to the ZX10Se FACP three per ZX5Se panel The serial interface cards provide for networking of panels and for connection of peripheral devices 3 3 4 Zone Extender Card ZX5Se Option Only The ZX5Se FACP may be augmented with an additional Zone LED Indicator card The ZX10Se may be augmented with two additional zone LED Indicators cards one in the upper unit and the second in the lower unit This Zone Expander Card provides FIRE ALARM and FAULT LED indicators It is available in two options providing a further 20 zones 40 zones in total or a further 60 zones 80 zones in total The model numbers of the units are as follows 1 795 077 020 20 Zone LED Expander 2 795 077 060 60 Zone LED Expander Refer to the Zone Expander Installation Guide P N 996 137 for further information 3 3 5 Internal Printer ZX5Se ZX10Se Option Only The ZX5Se and ZX10Se FACPs may be augmented by the addition of a printer module This provides printed records of FIRE ALARMS FAULTS and EVENT LOG Refer to Section 3 5 4 and to the Commissioning Manual for further information Page 8 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 4 External Connections BEFORE INSTALLATION Refer to Ratings Type label located on the inside of the panel 3 4 1 Mains Power Input 3 4 1 1 ZX1Se ZX2Se Arrangemen
50. oken at each isolation point 3 4 3 2 EMC Compliance Y For EMC Compliance fit the Ferrite Absorbers supplied with the loop driver board around the SLC Loop cables Cables should be screened and should be terminated in appropriate glands to meet local wiring codes and to preserve the integrity of the screen connection The cable screen is to be clamped inside the cable gland which must be fitted to ensure a 360 bond is formed with the metal of the back box Alternatively terminate the cable screens drain wires at the nearest earth stud provided on the inner top surface of the back box The figure opposite shows the arrangement for a typical installation Connect Earth drain wire of cables to nearest earth stud on inner top wall of back box keep length as short as possible cH EL I T Absorber Large Affix cable tie around wires below ferrite Figure 12 SLC Loop EMC Absorber Installation Installation Manual Document No 996 174 000 1 Revision 01 Page 15 ZX Fire Alarm Control Panels 3 4 8 3 Adding Loop Driver Cards An additional power cable is incorporated in the ZXSe range of fire panels Connect the spare cable from the PSU wiring loom to either of the two connections shown on the Loop driver card then use the supplied cable to daisy chain subsequent Loop drivers if required No further connection is required for the last Loop driver car
51. op driver cards 1 3A external load D C Output Voltage 19 5 26 5 VDC Max Ripple Voltage 1 7V peak peak Maximum Output loading Battery Charger Output 27 3 VDC 600mA nom at 20 C temperature compensated 36mV C Quiescent current 90mA Loop driver option card current external circuits Alarm current Standby Batteries 310mA Loop driver option card current external circuits 24V sealed lead acid Minimum Capacity 6Ah Internally Fitted Maximum Capacity 12Ah Internally Fitted Table 11 ZX1Se ZX2Se Power Supply and Charger Specifications 1 With appropriate transformer fitted Depending on the loop protocol if loop sounders are used the maximum output from each ULD loop driver card will be 470mA This loop driver and external loop currents must be multiplied by a factor of 1 8 to derive the current draw from the power supply output or standby batteries This amount will have to be deducted from the 1 3A external load The Loop amp Battery Calculator must be used to verify that there is sufficient current available to drive all the output devices on the loop s in alarm Refer to Section 5 2 3 for a listi recommended batteries and suppliers Page 40 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS Specification Item Input Voltage Values 230V 48 62 Hz AC Voltage tolerance 10 1
52. ors call points 1 3 National Approvals v This equipment must be installed in accordance with these instructions and the appropriate national regional and local fire systems installation regulations specific to the country and location of the installation Consult with the appropriate Authority Having Jurisdiction AHJ for confirmation of the requirements All equipment is to be installed in accordance with the appropriate standards for the country and area of installation This equipment must be installed in accordance with these instructions and the appropriate national regional and local wiring regulations In the UK the wiring must conform to the requirements of the latest edition of the IEE Wiring Regulations 1 4 EN54 Information This Fire Control Panel complies with the requirements of EN54 2 4 1997 In addition to the basic requirements of EN54 the panel conforms to the following optional functions Option EN54 2 Clause Indication Fault signals from points 8 3 Controls Coincidence Detection 7 12 Delays of Actioning Outputs 7 11 Disablement of each address point 9 5 Test condition 10 Outputs Outputs to fire alarm devices 7 8 The power supplies for the ZX1Se ZX2Se ZX5Se and ZX10Se range of panels complies with the following clauses of EN54 4 Page 2 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS A ZX1Se ZX2Se ZX5
53. p driver the latch on the 4 way header must be pushed away TOP from the connector before attempting to pull the connector out lt 4way header e i Check that both the 10 way and 4 way connectors are correctly aligned and Base Card pushed fully home onto the pin headers Loop Driver A C The ZX2Se and ZX5Se Fire Alarm Control 10 way Panels only supports one manufacturer K header loop type at a time op DO NOT install loop drivers of different types in the panel Figure 30 Mounting the Loop Driver Refer to the manual supplied with all loop driver variants o 3 5 2 1 Voltage Selection The installation of each loop driver card requires the setting of a link or links to adjust the loop driver power supply for compliance with the different manufacturers protocols 3 5 2 1 1 ZXI1Se ZX2Se Jumper Settings The loop voltage for each loop driver type is selected using the jumper link J1 The following table defines the position of J1 for each loop driver Morley IAS Part 795 072 100 System Sensor Part 795 068 100 Apollo Part 795 066 or 795 066 100 Hochiki Part 795 058 005 or 795 058 105 Nittan Part 795 044 001 Table 5 Jumper Setting for Loop Voltage y Ensure that the Jumper setting is in the correct position for the installed loop driver module before applying any power to the panel o Installation Manual Document No 996 174 000 1 Revision 01 Page 29 ZX Fire Alarm Control Panel
54. pplies should be protected by a 5A HRC anti surge fuse Terminate external mains wiring for upper ZX5Se here To Upper ZX5Se Panel Display Board Terminate external mains wiring for lower ZX5Se here To Lower ZX5Se Panel Display Board Blue Green Yellow Brown Brown Blue Green Yellow Figure 35 Mains Input Arrangement ZX10Se Installation Manual Document No 996 174 000 1 Revision 01 Page 45 ZX Fire Alarm Control Panels 7 8 2 Mains Cable Glands Refer to Section 3 4 1 4 Mains Cable Glands for details of recommended cable glands 7 9 Battery Installation lt Refer to Section 4 Standby Battery Calculation for calculating the battery backup size requirements for both ZX5Se panels used by the ZX10Se configuration to meet your particular site installation It is important that you calculate the battery size requirements for each ZX5Se panel especially as the backup requirements may differ between the panels Refer to Table 8 Current Rating Chart ZX5Se The ZX10Se FACP must be backed up with two sets of batteries If the size of these batteries is calculated to be in excess of 17Ah then they must be installed in two battery boxes suitable for Fire protection use such as battery box 797 078 located directly adjacent to the side of the ZX10Se enclosure to adequately protect the battery cables Refer to the diagram below Refer to Section 5 2 3 Standby Ba
55. quired Interface card in the panel transmission path The RS485 peripheral communications link should be installed in a daisy chain or loop type wiring arrangement For further details refer to the Installation Guide supplied with the RS485 Interface Card Refer to document 996 067 Each supervised peripheral device must be given an address The address can be in the range 1 126 Refer to the Installation Guide for each peripheral type for details on the allowed address range The maximum number of physical devices that can be connected to the peripheral loop is 31 integrity Part Number Device Description Supervised 709 601 001 ZXr A Active Remote Annunciator Repeater YES 709 701 001 ZXr P Passive Remote Annunciator Repeater Not Optional supervised if set to address 0 709 001 ZXR5B Active Remote Annunciator Repeater YES 709 101 ZXR4B Passive Remote Annunciator Repeater NO 795 015 EXP 015 4 Way Sounder Module YES 795 065 EXP 065 40 Way Remote Mimic LED Driver YES 795 014 EXP 014 4 Way Relay Module YES 795 029 EXP 029 8 Way Input Module YES 795 057 MODBUS interface unit YES Table 4 List of Compatible Peripheral Devices Page 22 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 4 9 RS485 Wiring Arrangements T The following diagrams show the wiring arrangements for daisy Eum ums chain and loop installations of the panel n
56. r to Section 3 5 4 and to the Commissioning Manual for further information 78 External Connections BEFORE INSTALLATION Refer to Ratings Type label located on one of the ZX5Se panels 7 8 1 Mains Power Input The ZX10Se FACP has the same requirements as the other FACPs in the ZX Series range except that it requires two separate and remotely isolated power supplies to brought in and terminated within the enclosure The mains wiring needs to be terminated at the Mains Termination Blocks MTBs provided on each of the ZX5Se FACPs The drawing at right provides guidance on the routing of the separate mains wiring within the ZX10Se enclosure The incoming power feed cables Ground or Earth Green or Green Yellow wire should be connected to the terminal block earth connection middle terminal Open and lock out the circuit breaker before connecting any power Maintain separation between the 120 230V and the low voltage wiring Do not route in the same trunking and keep apart in the enclosure O For EMC compliance fit the supplied ferrite absorbers large to both of the incoming mains wiring O The panel should be supplied with mains power via a readily accessible disconnect device isolation switch to facilitate servicing and be provided with suitable earth fault protection incorporated in the building installation wiring The minimum cross sectional area of the mains cable must be 0 75mm Each of the two su
57. ral Loop Section 3 4 8 RS485 Wiring Arrangements Section 3 4 9 High Integrity Loop Section 3 4 10 Recommended Cables Section 3 4 13 Panel Networking Graphics PC Interface Section 3 4 7 Cables should be routed within the enclosure in accordance with the diagram below AG Mains Cables Figure 37 Recommended Cable Routing Arrangement ZX10Se RS485 RS232 Power Limited SLC Circuits Power Limited gt sl LT t Sounder and AUX Power Power Limited Relay Outputs Non Power Limited Inter panel RS485 Network wiring Relay Outputs Non Power Limited Installation Manual Document No 996 174 000 1 Revision 01 Page 47 ZX Fire Alarm Control Panels 7 12 Installing Additional Equipment Refer to Section 3 5 Installing Additional Equipment for relevant instructions on fitting loop driver cards RS485 RS232 interface cards printer module top panel only or key switch option 7 13 Maintenance Refer to Section 5 Maintenance for details relating to all ZX10Se FACP maintenance issues 7 14 Specification 7 14 1 Functional Specifications Enclosure 500mm wide 1000mm high 185mm deep Sealed to IP30 Weight 38kg without batteries 76 8 kg with 24Ah batteries fitted Operating Temperature 0 C to 40 C Relative Humidity 8
58. ry supply must not exceed the rated output capability of the panel refer to specification tables Page 20 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 4 7 Panel Networking Graphics PC Interface EN54 2 12 5 The Panel Network Master to Slave panel interface uses Port C position on the base card Integrity of A Master Panel ZX5Se and ZX10Se only can also be connected transmission paths either to a Superior Master or to a Graphics PC using the Port B The network does position on the base card not provide the required transmission path integrity 3 4 7 1 Local Panel Network The ZX1Se ZX2Se ZX5Se and ZX10Se Fire Alarm Control Panels can be connected in a network of panels with other panels in the ZX Series FACP range The panels can be connected in two types of configuration A Shared Zone Network in which panels share common zones and function as one system a Report and Control Network in which individual panels or subsystems are networked for reporting and control purposes only A panel network requires the installation of an Isolated RS485 Interface card in each panel using the Port C interface position For detailed information on networking and wiring installation for a panel network refer to document P N 996 075 3 4 7 2 Master Panel to Superior Master Panel The network can be further extended by connecting Network Master
59. s 3 5 2 1 2 ZX5Se Jumper Settings o p The loop voltage for each loop driver type is selected using the jumper links J1 and J2 The following table defines the jumper position for each loop driver Loop Driver J1 Position J2 Position Morley IAS Part 795 072 100 Fitted System Sensor Part 795 068 100 Fitted Apollo Part 795 066 or 795 066 100 Fitted Hochiki 795 058 005 or 795 058 105 Fitted Nittan 795 044 001 Fitted Table 6 Jumper Setting for Loop Voltage Ignore the silkscreen text Apollo ESP and Nittan Sys Sen on the PCB for JI and J2 Setting the loop voltage for loop driver types for the ZX10Se FACP is the same as for the ZX5Se Ensure that the Jumper setting is in the correct position for the installed loop driver module before applying any power to the panel 3 5 3 485 232 Interface Cards EN54 2 12 5 The system can be expanded to provide a data interface between the panel and control centres peripheral devices repeaters and Integrity of annunciators and to network with other panels transmission paths The ZX1Se ZX2Se base card is provided with two serial ports Use of these labelled C and D to which isolated RS485 and RS232 serial interface cards will interface cards can be fitted notigive the The ZX5Se base card is provided with three serial ports B C and D required labelled PL2 PL3 and PL4 to which isolated RS485 and RS232 iranamiss tun pall serial
60. s a maximum rating of 1 Amp This is the maximum allowed across both sounder circuits ZX1Se and ZX2Se The maximum allowed across all four ZX5Se sounder circuits is 2A Note The sounder current available depends on the complete alarm load for the panel and must be verified by the Loop amp Battery Calculator Each sounder output is monitored for open and short circuits An end of line EOL resistor 6k8 0 5W minimum P N 170 073 682 must be fitted to the last sounder on the circuit Each sounder should have an integral blocking diode that prevents the sounder from consuming any power in the normal monitoring position The polarity of the sounder output is reversed when the sounder circuit is energised This allows the sounder to turn on Filter PCB This edge is nearest front of panel o ce SIG SR e vr roy Sterk Terminate external sounder circuit a E cos H J 4 cables here JP o cC3 o M pr o zo 0 4 j o lol o Colo JO Sls From Sounder Output circuits A and B on Base PCB PL_LOOP2 COM NC ODO RELAY 1 NO com NC ODO RELAY 2 NO AUX O P 24V ov JP y To Filter PCB A Factory wired RELAY 2 Ef SOUNDERS 38 gt Figure 14 Sounder Terminal Connection Points ZX1Se ZX2Se
61. s under mains power failure conditions 3 Refer to Section 5 2 3 for a list of recommended batteries and suppliers Installation Manual Document No 996 174 000 1 Revision 01 Page 49 ZX Fire Alarm Control Panels NOTES Page 50 Document No 996 174 000 1 Revision 01 Installation Manual
62. stallation Installation Manual Document No 996 174 000 1 Revision 01 Page 11 ZX Fire Alarm Control Panels 3 4 2 3 ZX5Se Arrangement Included in the packing is a battery cable kit Use the cable included in this kit to connect the negative terminal of battery No 1 to the positive terminal of battery No 2 Connect the red wire from the Power Supply to the positive terminal of battery No 1 Connect the black wire from the Power Supply to the negative terminal of battery No 2 A The standby batteries should be located in the enclosure as shown in the diagrams opposite The chassis provides fixing points to allow a strap 1 to be fitted 12Ah 12Ah Battery stop For battery sizes greater then 12Ah it may be necessary to cut off the spade terminals connected to the battery cables These should be replaced by connector fixings appropriate to the installed batteries Battery stop When 24Ah batteries are used it will necessary to cut the cable ties that secure the wiring from the PSU below the Base PCB Carefully re route the wiring around the batteries after they have been installed Battery stop Figure 8 ZX5Se Battery Installation NOTE When fitting 17Ah or 24Ah batteries
63. t The ZX1Se and ZX2Se Fire Alarm Control Panels receive power from either a 230V 50Hz or 120V 60Hz power supply The current flows through an EMI filter to the transformer The transformer converts the input mains voltage to a safe extra low voltage SELV All of these components are mounted to the chassis The incoming power feed cable Ground or Earth Green or Green Yellow wire must be connected to the terminal block protective earth connection middle terminal Connect the neutral Blue Black wire to the terminal marked N and connect the Phase or Live Brown Red wire to the terminal marked L The terminal block contains an integral fuse Open and lock out the circuit breaker before Ferrite connecting any wiring Do Large not power the system until the installation is complete 1 Affix cable tie around wires below ferrite Maintain separation between the 120 230V and the low voltage wiring Do not route in the same Blue trunking and keep apart in Fuse the enclosure Green Yellow I ISOLATE ELSEWHERE N For EMC Compliance fit Brown the supplied Ferrite Absorber large as shown in the diagram N L Nem E F1 T 2A H 250V Figure 5 Mains Input Arrangement ZX1Se ZX2Se isolation switch to facilitate servicing and be provided with s
64. ted 4 Examine and test all batteries NB Note the expected operating life shown in Section E Any defects should be recorded in the logbook and corrective action taken as soon as possible Page 36 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 5 2 Replacement of Components All components used in the control panel have been chosen for high reliability and long life The manufacturers data on the following items indicates that they may have a life expectancy of less than 15 years and so may need to be replaced in the future 5 2 1 Lithium Standby battery CAUTION A Lithium Battery is used for Data Retention Replace only with the same or equivalent type Contact the Service Organisation for Replacement CPU Card Manufacturer s expected life In excess of 10 Years Recommended replacement 10 years for panels in continuous service 4 years for CPU cards held as spares and not powered up 5 2 2 Liquid Crystal Alphanumeric Display Manufacturer s expected life In excess of 10 Years Recommended replacement When the display becomes difficult to read The LED backlit liquid crystal display gives a life that is significantly better than most other display technologies The contrast of the LCD will gradually deteriorate as this part ages This item should therefore be changed when normal contrast starts to fade 5 2 3 Standby Batteries Manufacturer s exp
65. then connect the batteries Do not make the final battery connections until the installation is complete Battery Lead Connections are not power limited Before installation New Batteries require top charging prior to being put into service For further information and for a list of recommended batteries refer to Section 5 2 3 A thermistor on a flying lead may be provided In this case affix the thermistor to the side of one of the batteries using a commercially available silicon sealant lt que 3 4 2 2 ZX1Se ZX2Se Arrangement Included in the packing is a battery cable kit Use the cable included in this kit to connect the negative terminal of battery No 1 to the positive terminal of battery No 2 Connect the red wire from terminal 7 of the Power Supply to the positive terminal of battery No 1 Connect the black wire from terminal 8 of the Power Supply to the negative terminal of battery No 2 Battery sizes up to 12Ah can be used and should be located in the enclosure as shown in the diagram below When fitting batteries ensure that the wiring between the outputs on the lower edge of the Base PCB and the Filter PCB is routed clear of the batteries as shown below amp _coul wo Two conl wel no a c 00000 3 000003 p 7 7 E amp 854 254 184 o lp Battery stops Figure 7 ZX1Se ZX2Se Battery In
66. there is insufficient space for fitting the internal printer module In such cases the batteries should be fitted in a separate battery box 797 078 installed adjacent to the ZX Series FACP 3 4 2 4 General Battery Connection Charger Black Output Wire Link Wire Page 12 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 3 4 3 Detection Loops The control panel supports analogue detectors with a digital data transmission system It provides power and communicates with the initiating devices over a two wire circuit E Depending on protocol it is possible for up to 1000 addressable input EN54 2 13 7 points to be connected to the panel Maximum of 512 To comply with EN54 2 requirements a maximum of 512 sensors sensors MCPs MCPs input points only should be connected to the control panel per panel across all analogue detection loops the limit for the ZX10Se is 1024 as it comprises two ZX5Se FACPs This limit includes any conventional detectors call points connected to the system via zone monitors external interference Under extremely noisy conditions twisted pair wire is recommended The detection circuit should be separated from other cable runs to minimize the risk of Y to reduce interference The Detection Loop Circuits are supervised and power limited Shielded cable should be used for all detection SLC circuits It is important that the shiel
67. tteries for a list of recommended batteries Do not make the final battery connection until the installation is complete Battery lead connections are not power limited Before installation New batteries require top charging prior to being put into service Drill suitably sized holes though enclosure walls and fit grommets 24Ah 24Ah DI 24Ah 24Ah U TSn Figure 36 ZX10Se Battery Installation 17Ah or Greater Page 46 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 7 10 External Wiring Connections 7 11 Refer to the following sections of this manual for information regarding the connection of detection loop cables sounder circuits and other site installation wiring and cabling 0 0 NO dA Aa OD Cable Routing Detection Loops Section 3 4 3 Sounder Circuits Section 3 4 4 Auxiliary Relay Outputs Section 3 4 5 Auxiliary Supply Outputs Section 3 4 6 Periphe
68. ual ZX Fire Alarm Control Panels MORLEY IAS 3 4 5 Auxiliary Relay Outputs EN54 2 8 8 The ZX1Se ZX2Se and ZX5Se Fire Alarm Control Panels have d two unsupervised relay outputs with volt free dry contact Fault Output changeover contacts The ZX10Se has four of these relays Relay 1 is configured The contacts are rated at 30V AC DC 1 Amp for failsafe operation Relay 1 is normally held in an energized state It will de energize as standard under fault conditions Terminate the Auxiliary Relay circuit wiring at the Filter PCB installed at the left hand side of the inside of the top cover of the back box Refer to the figure below for wiring connection details to the Filter PCB Filter PCB 4 This edge is nearest front of panel i Qo 000000000050 Terminate external cables for Relay circuits 1 and 2 here 000 000 0001000 000 000 0001000 NO NC CNO NCC From Relay circuits1 and 2 on Base PCB PL LOOP2 COM NIC OJO RELY 1 No COM NC NIO ODO RELAY 2 SOUNDERS 1 n To Filter PCB Factory wired Figure 17 Relay Output Terminal Connection Points ZX1Se ZX2Se RELAY CIRCUITS Figure 18 Relay Output Terminal Connection Points ZX5Se y DO NOT connect non power li
69. uitable earth fault protection incorporated in the building installation wiring The minimum cross sectional area of the y The panel shall be supplied with AC mains power via a readily accessible disconnect device e mains cable should be 0 75mm and the supply should be fused with a 5A HRC anti surge fuse 3 4 1 2 ZX5Se Arrangement The ZX5Se Fire Alarm Control Panel receives power from a 230V 50Hz or a 120V 60Hz power supply The current flows through an EMI filter and a chassis mounted fuse to the transformer The transformer converts the input mains voltage to a safe extra low voltage All of these components are mounted to the chassis The incoming power feed cable Ground or Earth Green or Green Yellow wire must be connected to the terminal block protective earth connection middle terminal Connect the neutral Blue Black wire to the terminal marked N and connect the Phase or Live Brown Red wire to the terminal marked L 1 With the appropriate transformer fitted Installation Manual Document No 996 174 000 1 Revision 01 Page 9 ZX Fire Alarm Control Panels Open and lock out the circuit an breaker before connecting any wiring Do not power the 1 O system until the installation gt is complete Maintain separation between the 120 230V and the low voltage wiring Do not route in same trunking and keep apart in the enclosure FS1 T 3 15 50V N lal fe FS1 T 3 15
70. unted on the upper fascia plate adjacent to the LCD display through a double D cutout behind the front panel label Working from the rear of the panel mounting plate carefully cut a hole in the front panel label using the double D hole in the metal plate as a guide Thread the cable and switch barrel through the hole from the front and fasten in place with the barrel nut supplied Connect the cable to the 3 way socket on the display card circled below Refer to the Commissioning Manual to configure the keyswitch to enable disable the control keys Note Only the ZX5Se panel is shown here Page 32 Document No 996 174 000 1 Revision 01 Installation Manual ZX Fire Alarm Control Panels MORLEY IAS 4 Standby Battery Calculations Quiescent Condition A Alarm Condition B Each Unit Total A Units x Qty Each Unit Total A Units x Qty ZX1Se ZX2Se Panel 0 090 0 310 RS485 Module EXP 004 RS485 Module EXP 004B RS232 Module EXP 005 Loop Driver Modules Morley IAS 795 072 100 0 012 0 12 System Sensor 795 068 100 0 012 0 012 Apollo 795 066 100 0 012 0 012 Hochiki 795 058 105 0 021 0 021 Nittan 795 044 001 0 035 0 035 Peripheral Units Maximum 0 340 Amps total auxiliary 24V DC supply Maximum 0 340 Amps total auxiliary 24V DC supply ZXR5B Active 0 125 0 159 ZXR4B Passive 0

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