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INSTALLATION MANUAL

1. EARTH CONNECTION SYSTEM SUPPORT PREPARED FOR ATTACHING THE POWER PANEL AND ALL THE ELECTRICAL CONNECTIONS TO THE PROGRAMMER SEPARATE LIMIT SWITCH ELECTRICAL CONNECTIONS Fibo 300 has two independent limit switches protected and isolated from outside Pic 15 and not connected to the electric panel E P P therefore once the protection cover has been removed Pic 2 p 2 itis necessary to implement the wiring in keeping with the diagrams provided Pic 11 and Pic 15 following the Elpro 10 PLUS function logic description Drwg 3499 p 6 lt e N 230V 400V N CCP 63 mA gt gt OPENING CLOSING DIPSWITCH oy LIMIT SWITCH LIMIT SWITCH y 3 4 o DE 9 3 7 ED d DE Q C MICROPROCESSOR o o 55 Q ELPRO 10 PLUS TERMINAL BOX Pic 11 4 NEUTRAL 15 FIBO 300 TECHNICAL DATA ELECTRIC MOTOR FIBO 300 GEAR MOTOR Power tentent tieniti eire 1 1 KW 1 5 HP Output revolutions 1 1 40 7 rpm Three phase supply 230 400 V Drive SET PRSE En Z24 golpe 50 Hz Mn 4 0 Absorbed CUrTemnt iion tree 5 1 3 A PCO occid 1 32 Absorbed power
2. CLOSING SLIDING GATE EN M TRACK STOP GATE TO BE ae OPENED STOP PROTECTION va COVER C INTERNAL ACCESS THROUGH 2 CUSTOMIZED KEY SCREWS TO FIX THE PROTECTION COVER DOOR BASE PLATE FITTING THE BASE PLATE The first operation involves preparing a cable containment well near the installation connected to the FIBO 400 base plate by an appropriate conduit for electrical connections Pic 3 In order to fit the base plate G it is necessary to firstly remove the protection cover H by unscrewing the four fixing screws A from the bottom of the automation sides Pic 2 The base plate G should be fixed into place with M16 plugs T which must be firmly anchored in the flooring respecting the base plate hole centre distances and making sure that the automation base plate G is perfectly levelled by using spirit levels Pic 3 M16 FOUNDATION PLUGS TO BE FIXED TO THE FLOOR IN ORDER TO ANCHOR THE BASE PLATE FOUNDATION PLINTH IN CONCRETE ELECTRIC CABLE CONTAINMENT WELL 40x40 cm TO BE INSTALLED IN THE IMMEDIATE VICINITY OF THE FIBO 400 BORE 4 HOLES IN KEEPING WITH THE DIAMETER OF THE PLUGS AND THE PASSAGE CONNECTION CONDUIT 9 40 FIBO 400 WITHOUT COVER ELECTRIC MOTOR LIMIT SWITCH HOLE FOR ELECTRIC CABLE PASSAGE POSITION THE BASE PLATE USING SPIRIT LEVELS 018 HOLES
3. 01993 NOININOS 19 1 092 24V 3W Indication Light Courtesy light Electric lock 3 11 Light ON Open gate RS RS Connecta 12 5 85 Set the T4 Trimmer Time Light OFF Closed gate Relay T4 Trimmer to the lowest value The Flashing fast 0 5s Closing gate electric lock is excited GO Flashing normally 1s Opening gate Time from 2s to 255s for 2 seconds Flashing slowly 2s gate is stopped to operate a 230V lamp ELECTRIC POWER CONNECTIONS Three phase Flashing lamp DIP SWITCH 4 and 7 Power supply Motors 400V T 19 20 ON Pre flashing a OFF No pre flashing 1 e 5 di ON Lamp is not operating during MOTOR RUN TIME DWELL TIME Ss Dwell Time Automatic Mode OPEN CLOSE from 5 to 128s N 7 It flashes during Dwell Time from 5101285 CAPACITOR 230V MAX 25W Automatic Mode 2 2 2 T S 400V 10 50Hz THREE PHASE ye DRWG NO 4135 PLUS OPERATING MODES Automatic Semiautomatic Pedestrian Opening Hold on switched Deadman control Automatic Operation any pulse opens the gate the gate stays i Open and Close operations are achieved holding a open as long as the Dwell time expi
4. AGIP ROTRA Working temperature sse 20 C 80 luf in 105 Kg Protection standard IP 557 FIBO 400 OVERALL DIMENSIONS REAR VIEW 31 5 592 E P P ELECTRIC PANEL IN WATERTIGHT CABINET WITH ELPRO 10 PLUS PROGRAMMER AND POWER CONTACTORS 16 280 2 183 7 gt SIDE VIEW 104 224 a o 8 IBO 400 ELECTRIC MOTOR PROTECTION COVER PANEL WITH INCORPORATED ELECTRONIC PROGRAMMER LIMIT SWITCH BASE PLATE 1 2 3 4 5 6 Z24 DRIVE GEAR FIBO 400 COMPONENTS EPP UPON REQUEST ELECTRIC POWER PANEL WITH ELPRO 10 PLUS PROGRAMMER AND ACCESS KEYS FIBO 400 INSIDE PROTECTION CABINET WITH CUSTOMIZED KEY pr M LIMIT SWITCH STRIKE PLATES 32 mm RELEASE BOX SPANNER INSPECTIONS AND MAINTENANCE In order to ensure optimal system performance over time and so as to comply with current safety standards it is necessary to follow the correct maintenance and monitoring procedures for the entire automation electronic devices and wiring Oil hydraulic automation maintenance inspection around every 6 months Electronic devices and safety systems maintenance inspection monthly WARNINGS Perform a Risk Analysis before every installation an
5. E Y gt ELECTRO MECHANICAL OPERATOR FOR HEAVY SLIDING GATES AND DOORS 1 1 KW 1 5 HP NAT 19177 S INSTALLATION MANUAL FADING the gate opener FIBO 300 INSTRUCTIONS FOR THE INSTALLATION OF THE SLIDING GATE OPERATOR FOR CORRECT FIBO 300 INSTALLATION AND GOOD PERFORMANCE PLEASE READ THE INSTRUCTIONS OUTLINED IN THIS MANUAL CAREFULLY AND KEEP TO THE DIAGRAMS IMPORTANT THE ENTIRE INSTALLATION MUST BE CARRIED OUT BY QUALIFIED TECHNICAL PERSONNEL IN COMPLIANCE WITH EN 12453 EN 12445 SAFETY STANDARDS AND IN ACCORDANCE WITH MACHINERY DIRECTIVE 98 37 EC GENERAL INFORMATION The three phase 1 1KW 1 5 HP FIBO 300 is an automation for heavy sliding gates and industrial doors the field of use varies from a gate weight of 1 000 to approx 2500 Kg the gear motor unit is installed inside a sheet steel protection cover which is fixed to a thick metal base plate The protection cover houses the power panel and the electronic command programmer while the limit switches are already attached to the body of the gear motor The protection cover can only be accessed by using the customized key This is a strong and reliable automation for intense opening closing cycles The drive shaft is in direct contact with a mechanical torque control device worm and gear are made of bronze and steel and are supported by bearings in an
6. FIBO 300 COMPONENTS 50 S75 N 4 gt 49 UPON REQUEST ELECTRIC POWER PANEL WITH ELPRO 10 PLUS PROGRAMMER AND ACCESS KEYS FIBO 300 INSIDE PROTECTION CABINET WITH CUSTOMIZED KEY Fn M LIMIT SWITCH STRIKE PLATES 27 mm RELEASE BOX SPANNER INSPECTIONS AND MAINTENANCE In order to ensure optimal system performance over time and so as to comply with current safety standards it is necessary to follow the correct maintenance and monitoring procedures for the entire automation electronic devices and wiring Oil hydraulic automation maintenance inspection around every 6 months Electronic devices and safety systems maintenance inspection monthly WARNINGS Perform a Risk Analysis before every installation and resolve risks through the use of safety devices in compliance with EN 12445 and EN 12453 safety standards Follow the instructions provided Dispose of all cardboard nylon polystyrene and other packaging with specialized waste disposal firms If removing the actuator do not cut the electric wires but disconnect them from the terminal box by loosening the screws inside the junction box Disconnect the mains switch before opening the electrical wire junction box cover The whole automation should be earthed with the yellow green wire We recommend reading the Safety Norms suggestions and observations in this booklet very carefully
7. scecsececsessesseceseeseesesueetesessteeeesseeaeeaseaees 1 500 W Maximum nominal torque ses 128 Nm Motor rotation speed ssssse 17400 rpm Transfer speed sse 12 m min Intermittent service essent tenete S1 Hydraulic oil type sss AGIP ROTRA THT Coolin E by fan Working temperature 20 C 80 UI oec 65 Kg Protection standard oe tete 557 PERFORMANCE Duty cycle 25 s Open 30 s Dwell 25 s Close Time for one complete 80 s No of complete cycles Open Dwell Close 45 hour No of cycles a year 8 hours a 1317000 FIBO 300 OVERALL DIMENSIONS REAR VIEW SIDE VIEW 400 370 4 C c Ih 4 CZ Ih 4 ao aD 4 3 4 a Ih 4 SS e 34 un E ex sagem Y B 4 454 gt 315 A65 E P P ELECTRIC PANEL IN WATERTIGHT CABINET WITH ELPRO 10 PLUS PROGRAMMER AND POWER CONTACTORS 16 0 300 1 ELECTRIC MOTOR 2 PROTECTION COVER 3 PANEL WITH INCORPORATED ELECTRONIC PROGRAMMER 4 LIMIT SWITCH 5 BASE PLATE 6 2 24 DRIVE GEAR
8. 19 20 SUPPLY VOLTAGE 21 22 23 gt 230 400 v 10 PHASE 2 THREE PHASE ur 9 24 EE 230 V 25 W max FLASHING LAMP Elpro PLUS The electronic control panel Elpro 10 Plus new generation is designed to operate the sliding gates Power supply is 230 400V three phase Built in full compliance with BT 93 68 CE Low High Voltage and EMC 93 68 CE Electro Magnetic Compatibility Regulations Fitting operations are recommended by a qualified technician in conformity to the existing safety standards The manufacturing company declines any responsability for incorrect handling and application also it reserves the right to change or update the control panel any time PLEASE NOTE The control panel must be installed in a sheltered dry place inside the box provided with it Make sure that the power supply to the electronic programmer is 400V 10 Make sure that the power supply to the Electric Motor is 400V 10 For distances of over 50 metres we recommend using electric cables with bigger sections Fitthe mains to the control panel with a 0 03A high performance circuit breaker Use 1 5mm section wires for voltage supply electric motor and flashing lamp Maximum recommended distance 50m Use 1mm section wires for limit switches photocells push buttons key switch and accessories Bridge terminals 1 and 2 if no photocells are required Bridge terminals 3 and 6 if no key or push button switches are required
9. In order to stop the gate s movement the Fibo 400 has two hermetic roller tip limit switches positioned behind the automation one of which operates during closing and one during opening Pic 5 The two strike plates F for stopping gate movement during opening and closing must be fixed to the gate by screws Pic 9 in such a position that the limit switch roller tips come into action as soon as they meet the strike plates F LIMIT SWITCH STRIKE PLATE FIXTURE TO THE RACK BY SCREWS Ed gt LIMIT SWITCH ROLLER TIP i LIMIT SWITCH 0 S STRIKE PLATE lt INCORPORATED gt WELDED TOGETHER LIMIT SWITCH 9 TORQUE CONTROL AND ADJUSTMENT In order to adjust the operator torque open the door with the customized key then use a 32 mm box spanner M on the M22 self locking nut located on the front beneath the electric power panel E P P tighten in order to increase the torque and loosen in order to reduce the torque Pic 10 M22 SELF LOCKING NUT _ FOR MANUAL RELEASE AND TORQUE ADJUSTMENT EPP 2 NC ELECTRIC POWER POWER CUT OFF SWITCH PANEL UPON OPENING THE PROTECTION COVER s p DOOR SF 2 d ELECTRIC POWER PANEL SUPPORT ne RELEASE TIGHTENING THE M22 NUT INCREASES THE BOX SPANNER SHAFT DRIVING FORCE LOOSENING THE M22 NUT REDUCES THE SHAFT DRIVING FORCE 10
10. N W To fit extra accessories such as lights CCTV etc use only solid state relays to prevent damages to the microprocessor Dip Switch In case of failure of the panel DIP SWITCH Een m ON Photocells Stop while opening ake sure that the power supply to the electronic programmer 7 is 400V 10 2 ON Radio No reversing while opening Al Make sure that the power supply to the Electric Motor 3 ON Automatic closing FF is 400V 109 4 ON Preflashing activated 221 5 ON Radio Step by step Stop in between Check photocells if contacts are normally closed 6 ON Dead Man Control Dip 4 OFF and Dip 3 Check all NC contacts 7 ON No lamp on during dwell time Check that no voltage drop has occurred from the control 8 OFF No function panel to the electric motor Led Status Indication L1 230V 50Hz power supply Alight L2 Photocells if obstructed light goes off L3 Open Alight whenever an Open pulse is given L4 Close Alight whenever a Close pulse is given L5 Stop It goes off on pulsing Stop L6 Radio It goes on by pressing a transmitter button L7 Gate Status it flashes on gate opening L8 Limit switch Close off when gate is closed L9 Limit switch Open off when gate is open L10 It stays on for a time equal to the time set on T4 LOW VOLTAGE ELECTRICAL CONNECTIONS Photocells and Safety Edge Button switc
11. In order to adjust the operator torque open the door with the customized key then use a 27 mm box spanner M on the M18 self locking nut located on the front beneath the electric power panel E P P tighten in order to increase the torque and loosen in order to reduce the torque Pic 10 LIMIT SWITCH ROLLER TIPS 9 18 SELF LOCKING NUT FOR MANUAL RELEASE AND TORQUE ADJUSTMENT E P P ELECTRIC POWER PANEL N C POWER CUT OFF SWITCH UPON OPENING THE PROTECTION COVER DOOR ELECTRIC POWER M PANEL SUPPORT RELEASE BOX SPANNER TIGHTENING THE M18 NUT INCREASES THE SHAFT DRIVING FORCE a THE M18 NUT REDUCES THE SHAFT DRIVING FORCE 10 FIBO 300 ELECTRIC POWER PANEL Drwg No 3499 19 20 21 230V 400V 27 UAE CHANGE 17 16 ELPRO 10 a AAA ELECTRIC LOCK OR 12V AC RELAY FOR 230V COURTESY LIGHT AZ RS RS g max load 1 radio receiver S LIMIT SWITCH OPEN 23 COMMON LIMIT SWITCH SWITCH CLOSE 5 MICROPROCESSOR ELPRO10plus 1 4 22222222222222222222222222227 oni common PHOTOCELLS Il ___ SAFETY EDGE OFF NO FUNCTION ON NO LAMP ON DURING DWELL TIME ON DEAD MAN CONTROL Dip 4 and Dip 3 OFF
12. L1 230V 50Hz power supply Alight L2 Photocells if obstructed light goes off L3 Open Alight whenever an Open pulse is given L4 Close Alight whenever a Close pulse is given L5 Stop It goes off on pulsing Stop L6 Radio It goes on by pressing a transmitter button L7 Gate Status it flashes on gate opening L8 Limit switch Close off when gate is closed L9 Limit switch Open off when gate is open L10 It stays on for a time equal to the time set on T4 LOW VOLTAGE ELECTRICAL CONNECTIONS Photocells and Safety Edge Button switch Limit switch DIP SWITCH 1 3 5 6 ON Photocells stop gate while opening 1 2 12 13 reverse it on closing once obstacle is removed PHOTOCELLS AND 24V 500 mA OUTPUT 1 OFF Photocells do not stop gate while SAFETY EDGE MAX LOAD opening reverse it on closing in 2 PAIRS PHOTOCELLS case of an obstacle 1 RADIO RECEIVER NOWWO9 HILIMS Radio Contact 3 DIP SWITCHi2 5 NEVER set BOTH of Push Button Switch Pulin3 them to ON at the same time Open Close Standard ON Gate is not reversed while opening Travel reversing on OFF Any pulse reverses the gate 3 28 27 26 pulsing 2 Led to indicate status of Open Stop Close Step by step ON Step by step Stop in between Q9 P 5 OFF Standard operating mode
13. superior to 2s 3 4 DIP SWITCH 6 DIP SWITCH 3 C ON Deadman Control Dip switch 4 OFF ON Automatic Closing and Dip switch 3 OFF 6 OFF Standard Operations T2 Dwell Time from 5to 128s OFF No Automatic Semi automatic closing by pulse 02 Remote Controlled Operations Excluded durin With this setting it is not possible to operate the gate by remote control during the dwell time on automatic Dwell Time on Automatic Mode mode DIP SWITCH 2 0N 3 and 5 0N ON No reversing on opening ON Automatic Closing B ON Step by step Stop in between OFF Travel reversing on any pulsing OFF Standard Operations 3 OFF Closing by Pulse Time clock How it works Set the clock to the required times On the pre set time the gate is automatically opened and External time clock installation held open Any further pulsing even by remote control is not accepted by the system until the time pre set by the clock has expired On expiring and after the pre set dwell time the gate is closed automatically trimmer on to zero Dip Switch 3 ON DIP SWITCH No 3 0N Automatic Closing C ON Automatic Closing Wl OFF No Automatic Semi automatic Pedestrian Trimmer T3 3 closing by pulse seton to zero NOINWOJ ELECTRICAL CONNECTIONS TO ELPRO 10 PLUS PROGRAMMER Before m
14. EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98 37 EC FADING the gate opener DECLARATION OF CONFORMITY Made in Italy SAFETY NORMS EN 12453 EN 12445 STANDARDS CEI EN 60204 1 STANDARDS WARRANTY CERTIFICATE ON THE CUSTOMER S REQUEST meccanica Y FA NN s n c Distributor s box AUTOMATIC GATE MANUFACTURERS The manufacturers reserve the right to change the products without any previous notice Via Mantova 177 A 37053 Cerea Verona Italy Tel 39 0442 330422 r a Fax 39 0442 331054 e mail infoGfadini net www fadini net 400 gt ELECTRO MECHANICAL OPERATOR FOR HEAVY SLIDING GATES AND DOORS 2 2 KW 3 0 HP MANUAL FADING the gate opener FIBO 400 INSTRUCTIONS FOR THE INSTALLATION OF THE SLIDING GATE OPERATOR FOR CORRECT FIBO 400 INSTALLATION AND GOOD PERFORMANCE PLEASE READ THE INSTRUCTIONS OUTLINED IN THIS MANUAL CAREFULLY AND KEEP TO THE DIAGRAMS IMPORTANT THE ENTIRE INSTALLATION MUST BE CARRIED OUT BY QUALIFIED TECHNICAL PERSONNEL IN COMPLIANCE WITH EN 12453 EN 12445 SAFETY STANDARDS AND IN ACCORDANCE WITH MACHINERY DIRECTIVE 98 37 EC GENERAL INFORMATION The three phase 2 2 KW 3 0 HP FIBO 400 is an automation for heavy sliding gates and industrial doors the field of use varies from a gate weight of 2 500 to approx 4 000 Kg the gear motor unit is installed inside a sheet stee
15. ON RADIO STEP BY STEP STOP IN BETWEEN ON PREFLASHING ACTIVATED ON AUTOMATIC CLOSING ON RADIO NO REVERSING WHILE OPENING ON PHOTOCELLS STOP WHILE OPENING THREE PHASE SLIDING GATES EARTH CABLE 11 Elpro 10 PLUS SLIDING GATES THREE PHASE POWER CONTACTOR CLOSE POWER CONTACTOR OPEN HIGH VOLTAGE 10A 380 V FUSES 16 17 18 19 20 SUPPLY VOLTAGE THREE 230 400 V 10 FN T P THREE PHASE ELECTRIC ww uU n R S T 230 V 25 W max FLASHING LAMP Elpro 10 PLUS The electronic control panel Elpro 10 Plus new generation is designed to operate the sliding gates Power supply is 230 400V three phase Built in full compliance with BT 93 68 CE Low High Voltage and EMC 93 68 CE Electro Magnetic Compatibility Regulations Fitting operations are recommended by a qualified technician in conformity to the existing safety standards The manufacturing company declines any responsability for incorrect handling and application also it reserves the right to change or update the control panel any time PLEASE NOTE The control panel must be installed in a sheltered dry place inside the box provided with it Make sure that the power supply to the electronic programmer
16. is 400V 10 Make sure that the power supply to the Electric Motor is 400V 10 For distances of over 50 metres we recommend using electric cables with bigger sections Fitthe mains to the control panel with a 0 03A high performance circuit breaker Use 1 5mm section wires for voltage supply electric motor and flashing lamp Maximum recommended distance 50m Use 1mm section wires for limit switches photocells push buttons key switch and accessories Bridge terminals 1 and 2 if no photocells are required Bridge terminals 3 and 6 if no key or push button switches are required N W To fit extra accessories such as lights CCTV etc use only solid state relays to prevent damages to the microprocessor Dip Switch In case of failure of the panel T ON Photocells Stop while opening DIP SWITCH i the power supply to the electronic programmer 2 ON Radio No reversing while opening Al A Make sure that the power supply to the Electric Motor 3 ON Automatic closing 123359 TE is 400V 10 4 ON Preflashing activated Check fuses 5 ON Radio Step by step Stop in between Check photocells if contacts are normally closed 6 ON Dead Man Control Dip 4 OFF and Dip 3 Check all NC contacts 7 ON No lamp on during dwell time Check that no voltage drop has occurred from the control 8 OFF No function panel to the electric motor Led Status Indication
17. oil bath The irreversible worm gear coupling makes it possible to block the gate in any stop position A manual overriding system allows manual gate operation in emergency events such as power failure POINTS TO CHECK WITH THE GATE IMPORTANT Make sure that the gate track is well fixed to a solid foundation in order to prevent deformation which would result in unbalanced gate motion Pic 1 IMPORTANT Make sure that gate stops are fixed in the open and closed gate positions so that the gate does not over travel the permitted limit and exit the upper guide Pic 1 IMPORTANT Make sure that once the gate has reached the end of the permitted travel area it does not hit the gate posts or special gate stops so as to avoid damaging the gate structure Pic 1 GATE POST UPPER web S la GATE POST GUIDE ON GATE POST CLOSING SLIDING GATE EN TRACK STOP GATE TO BE Ead OPENED STOP H PROTECTION COVER DOOR C INTERNAL ACCESS THROUGH pr CUSTOMIZED KEY BASE PLATE A SCREWS TO FIX THE PROTECTION COVER FITTING THE BASE PLATE The first operation involves preparing a cable containment well near the installation connected to the FIBO 300 base plate by an appropriate conduit for electrical connections Pic 3 In order to fit the base plate G it is necessary to firstly remove the protection cover H by unscrewing the four fixing screws A from th
18. operator in events such as power cuts and during Fibo 300 installation operations Open the cover door using the customized key C Pic 2 Use a 27 mm box spanner M on the M18 self locking nut on the drive shaft located immediately beneath the electric panel support turn the nut a few times in an anti clockwise direction so that the drive gear I located behind the automation becomes idle Pic 4 LIMIT SWITCH ROLLER TIPS RACK 27 mm HEXAGONAL ELECTRIC MANUAL RELEASE POWER PANEL DRIVE GEAR SUPPORT M SCREWS TO FIX 27 mm BOX THE PROTECTION SPANNER COVER 4 5 lt RACK FITTING OPERATIONS IMPORTANT in order to achieve effective installation there should be a gap of approximately 2 mm between the teeth of the rack and drive gear coupling Pic 7 Use a double rack of 22 x 22 mm thickness we recommend using an angular support in order to connect the racks to the gate Pic 6 Temporarily clamp the rack to the gate levelling it using a spirit level for the entire length of the gate the rack must mesh the idle Fibo 300 driving gear I smoothly and without friction This should be manually tested by running the system backwards and forwards along the whole length of the gate for its effective course Firmly weld the two racks together and then to the gate with an angular support 50x50x6 res
19. the rack and drive gear coupling Pic 7 Use a double rack of 22 x 22 mm thickness we recommend using an angular support in order to connect the racks to the gate Pic 6 Temporarily clamp the rack to the gate levelling it using a spirit level for the entire length of the gate the rack must mesh the idle Fibo 400 driving gear I smoothly and without friction This should be manually tested by running the system backwards and forwards along the whole length of the gate for its effective course Firmly weld the two racks together and then to the gate with an angular support 50x50x6 respecting the pitch between the teeth in the rack junctions using a spare rack as a gage for that purpose Pic 8 VIEW BEHIND GEAR SIDE RACK RIGID SPOT WELDING LEAVE A SPACE OF 2mm BETWEEN THE GEAR TOOTH HEAD AND THE RACK USE TWO 22x22 mm RACKS ONE NEXT TO THE OTHER FIRMLY SPOT WELDED TOGETHER DRIVE GEAR LEAVE A SPACE OF APPROXIMATELY 10 mm 4 ANGULAR SUPPORT FOR FIXING THE RACKS TO THE GATE 50x50x6 A 6 RACK IMPORTANT IN THE JOINT BETWEEN THE RACK RODS MAKE SURE YOU RESPECT THE PITCH BETWEEN THE TEETH S USING A SPARE RACK DURING THE ASSEMBLY PHASE IN ORDER TO OBTAIN THE CORRECT SHAPE SPARE RACK AS A PITCH GAGE y 8 INSTALLATION OF LIMIT SWITCH STRIKE PLATES
20. FOR FIXING THE M16 PLUGS G BASE PLATE PROCEDURE FOR INSERTING AND FIXING THE FOUNDATION PLUGS T e E Z INSERT THE PLUGS IN THE HOLES LEAVING A PART PROTRUDING FROM THE FLOOR EQUIVALENT TO THE THICKNESS OF THE BASE PLATE AND FIXTURE NUT CONSIDERING THE PROTRUSION OF THE PLUG DURING TIGHTENING TIGHTENING THE PLUGS ONCE THE PLUG PROTRUSION HAS BEEN ESTABLISHED TIGHTEN THE NUT TO THE FLOOR IN ORDER TO FIRMLY FIX THE PLUG IN THE HOLE THEN UNSCREW AND REMOVE THE NUT G MANUAL GATE AUTOMATION RELEASE The release operation frees the gate s movement from the installed operator in events such as power cuts and during Fibo 400 installation operations Open the cover door using the customized key C Pic 2 Use a 32 mm box spanner M on the M22 self locking nut on the drive shaft located immediately beneath the electric panel support turn the nut a few times in an anti clockwise direction so that the drive gear I located behind the automation becomes idle Pic 4 LIMIT SWITCH ROLLER TIPS enel RACK 32 mm HEXAGONAL ELECTRIC MANUAL RELEASE POWER kil QS NUT PANEL DRIVE GEAR SUPPORT M SCREWS TO FIX 32 mm BOX THE PROTECTION SPANNER COVER gt PIC 4 PIC 5 lt RACK FITTING OPERATIONS IMPORTANT in order to achieve effective installation there should be a gap of approximately 2 mm between the teeth of
21. IBO 400 ELECTRIC POWER PANEL F Drwg No 3499 19 20 21 N N N 230V 400V VOLTAGE CHANGE 18 17 16 AAA C ELPRO 10 PLUS ELECTRIC LOCK OR ALE RS RS 12V AC RELAY FOR lt ASN 230V COURTESY LIGHT s 1 o load gd X D E 24V amid 2 pairs photocells S 5 N gt Dy S 1 radio receiver 8 3 23 amp 2 INDICATION LAMP 24V max aw 5 ie n LIMIT SWITCH OPEN s n m Ed Saf uir swircH et Dy switch close 80103 02 2 4 ees IN li a S RADIO oT Sets 71 Z 12 6 IN Lol close CN sr PEN 9 common PHOTOCELLS Dy sare ene SLIDING TRREEES PHASE OFF NO FUNCTION ON NO LAMP ON DURING DWELL TIME ON DEAD MAN CONTROL Dip 4 Dip 3 OFF ON RADIO STEP BY STEP STOP IN BETWEEN ON PREFLASHING ACTIVATED ON AUTOMATIC CLOSING ON RADIO NO REVERSING WHILE OPENING ON PHOTOCELLS STOP WHILE OPENING EARTH CABLE 11 Elpro 10 PLUS SLIDING GATES POWER CONTACTOR CLOSE HIGH VOLTAGE 10 A 380 V FUSES 16 17 18
22. aking any connections study the enclosed electrical diagrams carefully Pic 11 Pic 12 Pic 13 IMPORTANT The whole electrical system must be earthed Pic 13 Power supply electric motor and flashing light connections are made with electric cables with a section of 1 5 mm for a maximum distance of 50 m For distances of over 50 metres we recommend using electric cables with a section of 2 mm For limit switches photocells pushbuttons and accessories use cables with a 1 mm section Pic 11 Drwg 3499 The pneumatic safety rib attached to the gate is connected via cable a cable winder is to be provided to take up the slack or by radio link in series with the limit switches or with the receiving photocell connection diagram Drwg 3499 The ELPRO 10 PLUS three phase electronic programmer is installed in its own panel inside the Fibo 400 protection cover it is prepared for all programmed automatic and semiautomatic logic services line relays and incorporated indication lights Pic 11 Drwg 3499 Magnetothermal differential mains switch 0 03A type Cruastro radio link receiver Rubber pneumatic rib Cruastro radio link transmitter Miri 4 flashing light Polo 44 receiving photocell Polo 44 projecting photocell Prit 19 keyswitch 9 Birio A8 aerial 10 Astro 43 external radio receiver 11 Pulin 3 wall mounted push button panel 12 Internal photocell Receiver Polo 44 on post 13 Gate stop requir
23. d resolve risks through the use of safety devices in compliance with EN 12445 and EN 12453 safety standards Follow the instructions provided Dispose of all cardboard nylon polystyrene and other packaging with specialized waste disposal firms If removing the actuator do not cut the electric wires but disconnect them from the terminal box by loosening the screws inside the junction box Disconnect the mains switch before opening the electrical wire junction box cover The whole automation should be earthed with the yellow green wire We recommend reading the Safety Norms suggestions and observations in this booklet very carefully EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98 37 EC FADING the gate opener DECLARATION OF CONFORMITY Made in Italy SAFETY NORMS EN 12453 EN 12445 STANDARDS e CEI EN 60204 1 STANDARDS e WARRANTY CERTIFICATE ON THE CUSTOMER S REQUEST e meccanica Y 3 FA M s n c Distributor s box AUTOMATIC GATE MANUFACTURERS The manufacturers reserve the right to change the products without any previous notice Via Mantova 177 A 37053 Cerea Verona Italy Tel 39 0442 330422 r a Fax 39 0442 331054 e mail infoGfadini net www fadini net
24. description Drwg 3499 p 6 OPENING LIMIT SWITCH CLOSING LIMIT SWITCH Q 630 DIP SWITCH gy LJ REL RADIO CONNECTOR 8A 8A 8A ELPRO10PLUS 4 AAA 16 17 18 19 20 21 22 23 ELPRO 10 PLUS TERMINAL BOX Pic 11 NEUTRAL 15 FIBO 400 TECHNICAL DATA ELECTRIC MOTOR Power c ctv ii che 2 2 KW 3 0 HP Three phase supply 230 400 V mpm 50 Hz Absorbed CUrfent ccrte t ies 9 4 5 4 Absorbed power 42 800 W Motor rotation speed 17400 rpm Intermittent tenerte teer eroe tee oe enn S3 EIDEM by fan PERFORMANCE Duty 25 s Open 30 s Dwell 25 s Close Time for one complete 80 s No of complete cycles Open Dwell Close 45 hour No of cycles a year 8 hours a 1317000 FIBO 400 GEAR MOTOR Output revolutions sese 33 8 rpm oic patet rette hoe tre rx on Z24 Module eee reete tee 4 0 1 42 Maximum nominal 311 4 Nm Transfer speed eee rere 10 2 m min Hydraulic oil type
25. e bottom of the automation sides Pic 2 The base plate G should be fixed into place with M16 plugs T which must be firmly anchored in the flooring respecting the base plate hole centre distances and making sure that the automation base plate G is perfectly levelled by using spirit levels Pic 3 16 FOUNDATION PLUGS sS TO BE FIXED TO THE FLOOR IN ORDER TO ANCHOR THE BASE PLATE FIBO 300 WITHOUT COVER FOUNDATION PLINTH IN CONCRETE ELECTRIC MOTOR LIMIT SWITCH HOLE FOR ELECTRIC CABLE PASSAGE CONNECTION CONDUIT 9 40 ELECTRIC CABLE CONTAINMENT WELL 40x40 cm TO BE INSTALLED IN THE IMMEDIATE VICINITY OF THE FIBO 300 018 HOLES FOR FIXING THE M16 PLUGS G BASE PLATE PROCEDURE FOR INSERTING AND FIXING THE FOUNDATION PLUGS T Q q 70 mm BORE 4 HOLES IN KEEPING WITH THE DIAMETER OF THE PLUGS AND THE PASSAGE oe Pd INSERT THE PLUGS IN THE HOLES LEAVING A PART PROTRUDING FROM THE FLOOR EQUIVALENT TO THE THICKNESS OF THE BASE PLATE AND FIXTURE NUT CONSIDERING THE PROTRUSION OF THE PLUG DURING TIGHTENING TIGHTENING THE PLUGS ONCE THE PLUG PROTRUSION HAS BEEN ESTABLISHED TIGHTEN THE NUT TO THE FLOOR IN ORDER TO FIRMLY FIX THE PLUG IN THE HOLE THEN UNSCREW AND REMOVE THE NUT MANUAL GATE AUTOMATION RELEASE The release operation frees the gate s movement from the installed
26. ed 14 Radio transmitter Astro 43 Small 15 Fibo 400 16 Electric cable containment 17 Internal photocell Projector Polo 44 on post 4 ptg at Fibo 400 is fitted with a safety system that is activated upon opening the front cover door through an NC power cut off switch which for automations without an installed electric panel must be connected to the Elpro 10 PLUS programmer terminals 14 15 Pic 10 and Pic 11 itis also necessary to earth the entire system Pic 14 E P P ELECTRIC POWER PANEL WITH THE ELPRO 10 PLUS PROGRAMMER INCORPORATED SUPPORT PREPARED FOR ATTACHING THE POWER PANEL AND ALL THE ELECTRICAL a CONNECTIONS TO THE PROGRAMMER 14 SEPARATE LIMIT SWITCH ELECTRICAL CONNECTIONS NC LOW VOLTAGE CUT OFF SWITCH UPON OPENING THE FIBO 400 DOOR CONNECTED TO TERMINALS 14 15 OF THE ELPRO 10 PLUS PROGRAMMER EARTH CONNECTION SYSTEM 1 1 1 1 1 1 i 1 Sig 1 400 has two independent limit switches protected and isolated from outside Pic 15 and not connected to the electric panel E P P therefore once the protection cover has been removed Pic 2 p 2 itis necessary to implement the wiring in keeping with the diagrams provided Pic 11 and Pic 15 following the Elpro 10 PLUS function logic
27. h Limit switch DIP SWITCH 1 ae 4 5 112 ON Photocells stop gate while opening 12 reverse it on closing once obstacle is removed PHOTOCELLS AND 24V 500 mA OUTPUT 1 OFF Photocells do not stop gate while MAX LOAD opening reverse it on closing in SAEETOEDGE 2 PAIRS PHOTOCELLS 1 RADIO RECEIVER m HOLIMS mot 340 HOLIMS NOWWO09 Radio Contact UN 2 2 45 NEVER set BOTH of Push Button Switch Pulin3 Open Close Standard ON Gate is not reversed while opening Travel reversing on pulsing 2 Led to indicate status of Open Stop Close Step by step ON Step by step Stop in between BUTS d 5 OFF Standard operating mode 3 28 27 26 OFF Any pulse reverses the gate NOININOS LOVLNOD 01993 24V 3W Indication Light Courtesy light Electric lock 3 11 Light ON Open gate RS RS Connecta 12VAC RS 85 Set the T4 Trimmer Time Light OFF Closed gate Relay T4 Trimmer to the lowest value The Flashing fast 0 5s Closing gate electric lock is excited 69 Flashing normally 15 Opening gate Time from 2s to 255s for 2 seconds Flashing slowly 2s gate is stopped to operate a 230V la
28. l protection cover which is fixed to a thick metal base plate The protection cover houses the power panel and the electronic command programmer while the limit switches are already attached to the body of the gear motor without electrical connections The protection cover can only be accessed by opening the door with a customized key Personal safety is guaranteed by a voltage cut off device This is a strong and reliable automation for intense opening closing cycles The drive shaft is in direct contact with a mechanical torque control device worm and gear are made of bronze and steel and are supported by bearings in an oil bath The irreversible worm gear coupling makes it possible to block the gate in any stop position A manual overriding system allows manual gate operation in emergency events such as power failure POINTS TO CHECK WITH THE GATE IMPORTANT Make sure that the gate track is well fixed to a solid foundation in order to prevent deformation which would result in unbalanced gate motion Pic 1 IMPORTANT Make sure that gate stops are fixed in the open and closed gate positions so that the gate does not over travel the permitted limit and exit the upper guide Pic 1 IMPORTANT Make sure that once the gate has reached the end of the permitted travel area it does not hit the gate posts or special gate stops so as to avoid damaging the gate structure Pic 1 GATE POST UPPER GUIDE ON GATE POST GATE POST
29. mp ELECTRIC POWER CONNECTIONS Three phase 16 Flashing lamp DIP SWITCH 4 and 7 Power supply xw Motors 400V S o Ti T2 AX OFF No pre flashing 21 22 23 4 d 77 ON Lamp is not operating during MOTOR RUN TIME DWELL TIME ds SS a Dwell Time Automatic Mode OPEN CLOSE from 5 to 128s 7 QFFtflashes during Dwell Time from 5 to 128s CAPACITOR 230V 25W Automatic Mode 19 20 ON Pre flashing 400V 10 50Hz THREE PHASE 12 DRWG NO 4135 Elpro O PLUS OPERATING MODES Automatic Semiautomatic Pedestrian Opening Hold on switched Deadman control Automatic Operation any pulse opens the gate the gate stays i i A Open and Close operations are achieved by holding a open as long as the Dwell time expires as set by T2 trimmer then C Trimmer T3 switch on no relay self holding in involved therefore a it closes automatically no pulsing is required ni 3 1 phisical attendance is required to keep the gate opening or from 3 to 30s It be activated i il ei i Semi automatic Operation any pulse opens the gate that stays any pulse eg by remote pua closing eret open A second pulse to Close is required for the gate to close
30. pecting the pitch between the teeth in the rack junctions using a spare rack as a gage for that purpose Pic 8 VIEW BEHIND GEAR SIDE RACK RIGID SPOT WELDING LEAVE A SPACE OF 2 mm BETWEEN THE GEAR TOOTH USE TWO HEAD AND THE 22x22 mm RACKS ONE NEXT TO RACK THE OTHER FIRMLY SPOT WELDED TOGETHER n DRIVE GEAR O O LEAVE A SPACE OF APPROXIMATELY 10 mm gt ANGULAR SUPPORT FOR FIXING THE RACKS TO THE GATE 50x50x6 PIC 7 6 RACK IMPORTANT IN THE JOINT BETWEEN THE RACK RODS MAKE SURE YOU RESPECT THE PITCH BETWEEN THE TEETH MUN USING A SPARE RACK DURING THE ASSEMBLY PHASE A IN ORDER TO OBTAIN THE CORRECT SHAPE SPARE RACK AS A PITCH GAGE y PIC 8 INSTALLATION OF LIMIT SWITCH STRIKE PLATES F In order to stop the gate s movement the Fibo 300 has two hermetic roller tip limit switches positioned behind the automation one of which operates during closing and one during opening Pic 5 The two strike plates F for stopping gate movement during opening and closing must be fixed to the gate by screws Pic 9 in such a position that the limit switch roller tips come into action as soon as they meet the strike plates F LIMIT SWITCH STRIKE PLATE FIXTURE TO THE RACK ry BY SCREWS ee LIMIT SWITCH STRIKE PLATE RACKS INCORPORATED 5 WELDED TOGETHER LIMIT SWITCH TOROUE CONTROL AND ADJUSTMENT
31. res as set by T2 trimmer then C Trimmer T3 switch on no relay self holding in involved therefore a it closes automatically no pulsing is required ni 3 1 phisical attendance is required to keep the gate opening or from 3 to 30s It be activated i il ei i Semi automatic Operation any pulse opens the gate that stays any pulse eg by remote pua closing eret DD Key isrel ased open A second pulse to Close is required for the gate to close superior to 2s 3 4 DIP SWITCH 6 DIP SWITCH 3 C ON Deadman Control Dip switch 4 OFF ON Automatic Closing and Dip switch 3 OFF 6 OFF Standard Operations T2 Dwell Time from 5to 128s OFF No Automatic Semi automatic closing by pulse 02 Remote Controlled Operations Excluded durin With this setting it is not possible to operate the gate by remote control during the dwell time on automatic Dwell Time on Automatic Mode mode DIP SWITCH 2 0N 3 and 5 0N ON No reversing on opening ON Automatic Closing B ON Step by step Stop in between OFF Travel reversing on any pulsing OFF Standard Operations 3 OFF Closing by Pulse Time clock How it works Set the clock to the required times On the pre set time the gate is automatically opened and External time clock installation held open Any further pulsing even b
32. y remote control is not accepted by the system until the time pre set by the clock has expired On expiring and after the pre set dwell time the gate is closed automatically trimmer on to zero Dip Switch 3 ON DIP SWITCH No 3 0N Automatic Closing C ON Automatic Closing Wl OFF No Automatic Semi automatic Pedestrian Trimmer T3 3 closing by pulse seton to zero NOINWOJ ELECTRICAL CONNECTIONS TO ELPRO 10 PLUS PROGRAMMER Before making any connections study the enclosed electrical diagrams carefully Pic 11 Pic 12 Pic 13 IMPORTANT The whole electrical system must be earthed Pic 13 Power supply electric motor and flashing light connections are made with electric cables with a section of 1 5 mm for a maximum distance of 50 m For distances of over 50 metres we recommend using electric cables with a section of 2 mm For limit switches photocells pushbuttons and accessories use cables with a 1 mm section Pic 11 Drwg 3499 The pneumatic safety rib attached to the gate is connected via cable a cable winder is to be provided to take up the slack or by radio link in series with the limit switches or with the receiving photocell connection diagram Drwg 3499 The ELPRO 10 PLUS three phase electronic programmer is installed in its own panel inside the Fibo 300 protection cover it is prepared for all programmed automatic and semiautomatic logic services line rela
33. ys and incorporated indication lights Pic 11 Drwg 3499 Magnetothermal differential mains switch 0 03A type Cruastro radio link receiver Rubber pneumatic rib Cruastro radio link transmitter Miri 4 flashing light Polo 44 receiving photocell Polo 44 projecting photocell Prit 19 keyswitch 9 Birio A8 aerial 10 Astro 43 external radio receiver 11 Pulin 3 wall mounted push button panel 12 Internal photocell Receiver Polo 44 on post 13 Gate stop required 14 Radio transmitter Astro 43 Small 15 Fibo 300 16 Electric cable containment 17 Internal photocell Projector Polo 44 on post C 4 WP ptg at Fibo 300 is fitted with a safety system that is activated upon opening the front cover door through an NC power cut off switch which for automations without an installed electric panel must be connected to the Elpro 10 PLUS programmer terminals 14 15 Pic 10 and Pic 11 itis also necessary to earth the entire system Pic 14 EPP ELECTRIC POWER PANEL WITH THE ELPRO 10 PLUS PROGRAMMER INCORPORATED N C LOW VOLTAGE CUT OFF SWITCH UPON OPENING THE FIBO 300 DOOR CONNECTED TO TERMINALS 14 15 OF THE ELPRO 10 PLUS PROGRAMMER Z 5 S 5 ves

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