Pre-installation Manual
Contents
1. Pre installation Manual Cleaning Unit CP 85 CP 120 Pre Installation Manual C85 C120 Cleaning Unit Edition AA May 2007 Part No 51391 Eza Introduction Cleaning Unit Models Part 0 Introduction Cleaning Unit Models This guide covers the following cleaning unit types Cleaning Unit for Chemistry free Plates Warnings Cautions and Notes Throughout the manual warnings cautions and notes are written in bold on a grey background like the example below y CAUTION Always replace a fuse with one of the same size and rating as the old one Explanation Symbol Explanation The operator should observe and or act according to the information in order to obtain the best possible function of the equipment The operator must observe and or act according to the Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personnel injury Pre Installation Instructions The instructions in this Pre Installation Guide allow the customer and the Service Technician to prepare the installation of the cleaning unit y CAUTION Only qualified Service Technicians are allowed to unpack and install the cleaning unit This manual is published by GLUNZ amp JENSEN A S Haslevvej 13 DK 4100 Ringsted Denmark Phone 45 57 68 81 81 E mail gjhq glunz jensen com Internet www g2. Storing the Cleaning Unit before Installation The crated cleaning unit will usually be delivered some time before the arrival of the Service Technician In such a case you should prepare an appropriate place indoors to store the crated cleaning unit The Crate Below are the dimensions and weight of the crated cleaning unit Checking for Damage Processor Type Basis C120 99 05 99 05 12 83 12 09 31 5 31 5 31 5 31 5 Height H 418 718 mm 418 28 2 16 5 28 2 16 5 Weight incl processor 232 kg DTA w kit 511 Ibs 604 Ibs Check if the crate is damaged at the time of delivery Report any damage to the crate to the transport company Take note of the damage before you allow the Service Technician to unpack the cleaning unit Provide a detailed description or take a photograph of the damage 0638 Pre Installation Guide C85 C120 Cleaning Unit ES Transportation When the Cleaning Unit Arrives Handling the Crate The icons on the crate indicate how to handle the crate during transport and storage Ensure that the side indicated by the arrows is always up Handle the crate with care Never expose the crate to water or place it in a high humidity area Pre Installation Guide C85 C120 Cleaning Unit 0638 Transporting the Cleaning Unit Lifting the Crate Transportation Transporting the Cleaning Unit To lift the crate at least a fork lift truck or two persons and a
3. Drains WARNING Electrical installation must conform to local regulations and guidelines Main Power Connection The main power connection must be made in the cleaning unit s plug located at the back of the right fender see illustration below Supplies The cable for the main power connection is not delivered with the cleaning unit Drains e The gum is drained into a container and recirculated Control panel Control Main switch Main power Electronic panel connection cabinet Pre Installation Guide C85 C120 Cleaning Unit 0638 Installation Requirements 25 Supply and Drains Main Power Outlet Provide a main power outlet close to the installation site The table below indicates the applicable power supply types and to which cleaning unit models they apply The table also shows recommended power supply cables Voltage tolerance gt 10 Max powercons 1900 Watts Heat dissipation 6500 BIU hour WARNING The Cleaning Unit is Class 1 equipment Therefore the Cleaning Unit must be connected to earth to avoid electrical shocks Supply Fuse Recom cable type C85 Single Phase Min 3 x 1 5 mm type EUR 230V 1x10 Amps 50 60 Hz H07 RNF U Single Phase 2W PE Min 3 x 10 AWG type 230V 2x10 Amps 50 60 Hz SJO A Single Phase 2W PE Min 3 x 10 AWG type 200V 2x10 Amps 50 60 Hz SJO Cables y CAUTION When deciding what type of cable to use tak
4. 39 4 x 16 120 cm processors 140 x 40 cm 55 1 x 16 0638 Pre Installation Guide C85 C120 Cleaning Unit 22 Installation Requirements Space Requirements Space Requirements Free Space around the Machine Decide where the cleaning unit shall be placed and make sure that the free space around the machine makes servicing possible The recommended minimum free space around the machine is specified in the illustration below NOTE For CTP On line operation the space requirements at the front of the cleaning unit has to be decided separately gt 320 cm 126 0 i E Y F gt 60 cm 23 6 gt 100 cm 39 4 Exit table optional Feed table optional gt 286 cm 112 6 85 gt 150 cm 59 1 It MH _ iP gt 60 cm 23 6 SMW 0 gt vy XK D0oGgL 0 AAA Ee S NSS LLL W Ww 0 e 0 gt inn pawn QAQKAnA ITAA AI Pre Installation Guide C85 C120 Cleaning Unit 0638 Installation Requirements Space Requirements Cleaning Unit Dimensions SIDE VIEW 220 6 cm 86 9 69 9 cm 40 0 cm 2 757 15 7 93 3 cm 90 0 94 36 7 35 4 85 138 5 cm 54 5 120 173 5 cm 68 31 FRONT VIEW 109 3 113 3 cm 43 0 44 6 74 8 78 8 cm 29 4 31 0 0638 Pre Installation Guide C85 C120 Cleaning Unit E Installation Requirements Supply and Drains Supply and
5. e into account the chemical resistance chemicals may leak onto cable and the mechanical resistance operator may step onto cable The conductors in the power supply cable should be of copper Provide for additional cable protection e g cable covers if cable is exposed to heavier transport such as fork lift trucks etc Fuses y CAUTION The fuses must have a breaking capacity of min 100kA If using automatic circuit breakers make sure that they are Type D 0638 Pre Installation Guide C85 C120 Cleaning Unit Ea Installation Requirements Supply and Drains Pre Installation Guide C85 C120 Cleaning Unit 0638 Pre Installation Checklist 3 1 Part 3 Pre Installation Checklist Please ask the customer to answer the following questions in order to ensure a trouble free installation of the cleaning unit 1 Delivery of the crate and transport to the installation site YES NO A ls there a place indoors where the packing box can be stored temporarily LJ LJ B Is there a hand powered pallet mover a fork lift truck or any other lifting LJ device available C Can the crate be transported directly to the installation site LI LJ See minimum width specifications on page 7 D Is it sufficient to unpack the cleaning unit before it is transported to the LJ J installation site See minimum width specifications on page 7 E Are there other factors stairs elevators corners obstacles etc which should LJ Lj be taken int
6. hand powered pallet mover are required NOTE It is only possible to insert the forks of the fork lift truck or pallet mover from the side as illustrated below Available Width for Transport Depending of the width of the door s through which the cleaning unit has to be transported to the installation site the Service Technician may have to perform the actions described in the table below If width of the door is C85 C120 gt 800 mm 31 4 lt 800 mm 31 4 No action is required as the crated cleaning unit can be transported immediately to the installation site The Service Technician has to unpack the cleaning unit The Service Technician has to unpack and strip down the cleaning unit 0638 Pre Installation Guide C85 C120 Cleaning Unit Eza Transportation Transporting the Cleaning Unit Pre Installation Guide C85 C120 Cleaning Unit 0638 General Requirements Part 2 Installation Requirements General Requirements Environmental Requirements Provide a heating and ventilating system capable of maintaining room temperature between 15 and 25 C 59 and 77 F and relative humidity on max 80 Heat emission from the cleaning unit is max 10600 BTU Cleaning Facilities It is essential to have easy access to a sink and a water tap with hot water where rollers guides and brushes can be washed The minimum recommended size of the sink is 85 cm processors 100 x 40 cm
7. lunz jensen com Pre Installation Guide C85 C120 Cleaning Unit 0638 Introduction Pre Installation Instructions Table of Contents Part 0 INIFOGUCTON sicura iena etna 0 2 Cleaning Unit Models 0 2 Warnings Cautions and Notes 0 La 0 2 EXKPIAMALIOAN periti 0 2 Pre Installation Instructions LL 0 2 Part 1 Transportation 0 00 cee es 1 1 When the Cleaning Unit Arrives LL Lal Storing the Cleaning Unit before Installation o 1 1 TOSCO ee ea dee es ee E E eed inn 1 1 Checking TOF Damage 26s 46 Gc eu be Sa awe ee Reed eee bE RaO Reh wee ee ee 1 2 Handling the Crate 2 ee es 1 2 Transporting the Cleaning Unit aaa ees 1 3 Hine Me lalese oe wee ke ee kfn nren sIr eni 1 3 Available Width for Transpott LL 1 3 Part 2 Installation Requirements 00 00 cee eee ees 2 1 General Requirements LL 2 l Environmental Requirements LL 2 l Cleaning Facilities ahi Eine ea hae eo 2 1 Space RequirementS 0 0 0 ee ee ees Ze Free Space around the Machine 0 000 ce ee ee ee 2 2 Cleaning Unit Dimensions savonese eee Zi Suppi and DAS 4 2543 nen ober ee kuee eti iip ETENI bee eee eee bees 2 4 Main Power Connection LL 2 4 DIAS rien 2 4 Main Power Outlet i 2 0 Part 3 Pre Installation Checklist 0 0000 eee ee ees 3 1 0638 Pre Installation Guide C85 C120 Cleaning Unit Transportation When the Cleaning Unit Arrives Part 1 Transportation When the Cleaning Unit Arrives
8. o account when transporting the crate or cleaning unit SO XD aero iaia ara 2 Power supply A Make a note of the present supply specifications No of Phases Voltage V Fused by Amps Neutral Wire Earth Wire Frequency Hz YES NO B Has a connection box been provided to connect the cleaning unit to the mains UU C Is the customer aware that he she should provide or order all supplies cables UU fuses etc necessary to connect the cleaning unit to the mains D Is there a house electrician available UU E Are there any known problems in the building where the cleaning unit will be UU installed VETO 06 BR RR EE 0638 Pre Installation Guide C85 C120 Cleaning Unit EI Pre Installation Checklist 3 Water supply and drain la B C O Capacity of air condition ventilation adequate with regard to BTU max 10600 Is there a large sink with hot water for cleaning the equipment Will the cleaning unit be connected to a local waste treatment system Availability of warm water for cleaning of cleaning unit YES NO UU OO HU HO 4 Disposition of the various supplies and equipment on the installation site Pre Installation Guide C85 C120 Cleaning Unit 0638
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