SETUP & INSTALLATION MANUAL FOR
Contents
1. SETUP amp INSTALLATION MANUAL FOR CAT308D CR EXCAVATOR BY INTERLUBE ATIMKEN Brand 2012 Interlube Systems Ltd UK IM 001 Issue 1 9 3 2012 Table of Contents Title Page Ports Bearings Fitting and Lubrication Charts 3 HDI System Installation Layout 5 List of Abbreviations 6 CAT 308D Excavator System Layout 7 System Installation Guide 8 Bill of Materials 23 Components Layout Description 25 IM 001 Issue 1 9 3 2012 Page 2 Of 25 Ports Bearings Fitting and Lubrication Charts Output Port No Feeds Valve No SPL10K Primary Divider Valve Rmi ET 7 PL Divider Val Output Port No Feeds Bearing No SPLO8 Secondary Divider Valve Valve 2 Port 1 To Front Slew Bearing Port 2 To Back Slew Bearing Port 5 To Inner Slew Bearing Port 6 To Lift Ram Bearing Port 7 To Offset Slew Ram PL ivi Output Port No Feeds Bearing No SPLO6 Secondary Divider Valve Valve 5 Rmi o ToHfame bwketUnap hn IM 001 Issue 1 9 3 2012 Page 3 Of 25 PL Divider Val Output Port No Feeds Bearing No SPLO6 Secondary Divider Valve Valve 4 PL ivi Output Port No Feeds Bearing No SPLO6 Secondary Divider Valve Valve 3 Port 3 a ae To Dipper To Boom Knuckle Main Pin Port 6 To Dipper To Boom Ram Top Bearing PL Divider Val Output Port No Feeds Bearing No SPLO8 Secondary Divider Valve Valve 1 a Te bperTo Boom fam Bottom Point Note 1 Caution Switch off the vehicle engine and2. PRV 24V Push Button Green Pushbutton connectors SWA 28RFP re muse SSS Amp aces re sre oran re sre SE TT EE 6mm OD Check valve for divider valves Valves 6mm OD Steel Olives for the SPL Check Valves 6mm OD x 1 8 BSP M Standard Connector 6mm OD x 1 8 BSP M Elbow Connector 15 6mm OD x 4 BSP M Standard Connector 1 8 BSP M x F Short Extension 23mm 1 8 BSP F x 1 8 BSP M Long 90 Adapter 1 8 BSP F x 1 8 BSP M 45 Deg Adapter HP Sleeve 8 6mm Pipe HP Hose 8 6mm OD grease filled 50 Plastic Helix 12mm 25m coil AIR IM 001 Issue 1 9 3 2012 Page 23 Of 25 31 Steel Helix small 32 Steel Helix Medium p 6mm Spring Washer flat profile Ner aca dn M6 Socket Head 12mm 36 M6 Socket Head 40mm 37 M6 Socket Head 70mm T 40 Threaded Weld Valve M6 Thread 10 z r T IM 001 Issue 1 9 3 2012 Page 24 Of 25 SAIDA 159919 OLW Bupjupig ndino ssy 104D2IPpU LLW 58 BuixiJ 10 gt auu07 oqi3 WW X d S 8 8 1 Jeupd uoyninBuoT 10 gt auu07 Ajddng 059 59 3 uonyj2euuo5 4 521005 pun Burduung Bnjg Bupjupg 19 4 ejddiN p1opupis 950919 z 9 0 9 duund 2PAvZ Page 25 Of 25 9 3 2012 IM 001 Issue 1
3. bricated from Valve 2 Top section Bearing point 19 amp 20 lubricated from Valve 2 Bottom Section Bearing point 16 amp 17 lubricated from Valve 2 IM 001 Issue 1 9 3 2012 Page 13 Of 25 Bearing point 16 lubricated From Valve 2 e Bearing point 17 lubricated From Valve 2 IM 001 Issue 1 9 3 2012 Page 14 Of 25 e Bearing points 18 lubricated From Valve 2 Bearing point 7 lubricated From Valve 3 Mounting position of Valve 3 6 Ways Valve at Caterpillar top Right Dipper Stick IM 001 Issue 1 9 3 2012 Page 15 Of 25 e 8mm High Pressure Pipe Being used on most of the fitting e Bearing point 5 lubricated from Valve 3 Z Z E E 5 gt A EO e Bearing point 6 lubricated From Valve 3 IM 001 Issue 1 9 3 2012 Page 16 Of 25 Bearing point 8 lubricated From Valve 3 Bearing point 5 lubricated From Valve 3 Bearing point 7 lubricated From Valve 3 Top detail view IM 001 Issue 1 9 3 2012 Page 17 Of 25 Bearing point 8 lubricated From Valve 3 Mounting position of Valve 4 6 Ways Valve located at Caterpillar bottom left Stick Steel Helix used to protect the high pressure rubber hose IM 001 Issue 1 9 3 2012 Page 18 Of 25 Installation below shows the main bucket pin and H frame linkage pin bearings drilled and EXT 1 blocks fitted For details on how to do this see IM 004 manual For installation without drilling the
4. e 7 Of 25 9 3 2012 IM 001 Issue 1 System Installation Guide i IM 001 Issue 1 9 3 2012 Location of 24Vdc HDI Pump being placed on top right hand side of CAT 308 vehicle View from the back of the vehicle View from the side of the vehicle Note that v 3 Litres electric pump mounted on CAT 308D pump bracket See HDI Set up Information ISF 294 Issue 12 09 for wiring and programming details Page 8 Of 25 Location of Pump override switch Green Button has been placed next to the driver seat Note that Y To operate override switch press button for approximately 5 seconds When pump operates the light will be ON e Component detail view below the vehicle key IM 001 Issue 1 9 3 2012 Page 9 Of 25 Mounting positions of 10 Ways Primary Valve Top 8 Ways Valve 1 Bottom Top 8 Ways Valve 2 Bottom Lower at Caterpillar Boom Arm e Side angle view of the mounting Valves IM 001 Issue 1 9 3 2012 Page 10 Of 25 Lubricant delivered from 8 Ways Valve 1 Bearing point 1 Bearing point 2 Bearing point 3 lubricated From Valve 1 IM 001 Issue 1 9 3 2012 Page 11 Of 25 e Bearing point 4 lubricated From Valve 1 NEUE ute usd 1 ced or DG here ge SEINS Let A I Pt VY a 4 ee oU Ce e Bearing point 13 lubricated From Valve 2 IM 001 Issue 1 9 3 2012 Page 12 Of 25 Both bearing points of 14 amp 15 lu
5. remove the ignition key before starting work on the machine installation This will prevent accidents occurring on site 2 Before commencing installation of this lubrication system it is important that the owner operator ensures that all the bearings are pre filled with the correct lubricant 3 It is important to use recommended grease for the vehicle DO NOT mix different types of grease together in Pump System Keep them separate Acknowledge Grade 2 grease is recommended for use in HDI Pump IM 001 Issue 1 9 3 2012 Page 4 Of 25 9 OO O CN C jepuooes Aiepuo2ss uolel e SU uejs S ICH p G jepuooes mr 5 Aiepuo2ss Page 5 Of 25 9 3 2012 IM 001 Issue 1 LIST OF ABBREVIATIONS HDI Pump 24 HDI Pump PB SPLIOK Primary Valve Valve SPLO8 Secondary Valve 1 Valve 2 SPLO8 Secondary Valve 2 Valve 3 SPLO6 Secondary Valve 1 Valve 4 SPLO6 Secondary Valve 2 Valve 5 SPLO6 Secondary Valve 3 Output To Secondary Divider Valves a Output Grease Flow Line 1 Vehicle Bearing Point IM 001 Issue 1 9 3 2012 Page 6 Of 25 L Vy 3 CX XX XX X XX a a E 5 Jung 4 19019 Mewnd LNOAV 1 WALSAS NOLVAV OX3 LYI e 8 Pag
6. se bearings contact Interlube Systems Ltd for details 10mm thick wall pipe is required for Main Bucket Pin 10 mm thick wall pipe before being painted IM 001 Issue 1 9 3 2012 Page 19 Of 25 em 7 Q E x Mounting Valve 4 6 Ways Valve with 10 mm thick wall into main bucket pipe to be fed bearing points of 21 amp 22 Bearing point 21 lubricated From Valve 4 Bearing point 22 lubricated From Valve 4 9 3 2012 IM 001 Issue 1 Page 20 Of 25 6 mm steel pipe Mounting Valve 5 6 Ways Valve at the H frame 8 mm High Pressure Pipe Bearing point 10 lubricated from Valve 5 Bearing point 12 lubricated from Valve 5 Bearing point 11 lubricated from Valve 5 Bearing point 9 lubricated from Valve 5 IM 001 Issue 1 9 3 2012 Page 21 Of 25 Stauff Clamps were being used most of the time during the installation period as Tube Support in order to hold the tube in position Note As a guide on these typical applications it is advisable that the pump default run time to be set to 5 minutes Each individual installations applications may require specific settings We recommend that new applications be initially monitored to ensure adequate lubrication of all bearings on the system being supplied IM 001 Issue 1 9 3 2012 Page 22 Of 25 Bill of Materials Bees y HDI Pump with Moulded Reservoir 1 Element
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