Ride By Wire System – Installation manual This equipment
Contents
1. Bike Sport Developments Ltd Tel 0044 0 1327 263942 mail bikesportdevelopments co uk www bikesportdevelopments co uk Unit 3D Manor Business park Grants Hill Way Byfield rd Woodford Halse Daventry NN11 3UB UK Ride By Wire System Installation manual This equipment comprises 2 parts BD_DCM_01 DC motor and integral gearbox with extension wiring Bike Sport Developments BD_TCM_05 Hardware system comprising mounting components pulley and bearing block Step 1 Slide the front mounting support plate over the motor body This plate cannot be fitted afterwards so must be in place first Step 2 Fit the DC motor to the rear plate as using the M3 x 8mm screws Use Loctite 243 medium strength Step 3 Slide the centre spindle over the motor shaft but as this stage do not tighten the grub screw Step 4 Fit the end bearing plate using hand tightness and push the centre spindle up against the bearing to remove any end float Now tighten the M4 grub screw Use Loctite 243 Med strength This grub screw is vitally important for system integrity and should be checked for tightness as a service item Copyright Bike Sport Developments Ltd 2014 Ensure this bracket is in place before assembling the RBW components Slide the spindle to take up end float at this position Use Loctite 243 Check tightness regularly Bike Sport Developments Ltd Tel 0044 0 1327 263942 mai2. egular functionality tests and tightening checks are carried out Specifications Working temperature range 30 to 100 c Max 125 c Peak torque 4 5Nm Continuous rated torque 3 5Nm Weight inc mounts 400g Recommended motor life 80 hours 1 race season inc tests Copyright Bike Sport Developments Ltd 2014
3. l bikesportdevelopments co uk Bike Sport CN www bikesportdevelopments co uk Unit 3D Manor Business park Grants Hill Way Byfield rd Developments Woodford Halse Daventry NN11 3UB UK Step 4 Slide the pulley wheel over the centre spindle then rotate 90 deg to line up the mounting holes Secure in position using the M3x8mm cap screws and Loctite 243 Now fit your throttle cables noting that the pulley is shown in the middle of range position Step 4 Continued on next page Step 4 continued The pulley wheel can be rotated by hand to achieve this middle of range position Step 5 The end bearing cover can now be fitted using the M5 cap screws and Loctite 222 Low strength It is very important that the cable pulley in in the middle of range position when securing the bearing plate Wiring on DC Motor ASL6 06 05 PB HE 1 DC Motor 2 DC Motor 3 DC Motor 4 DC Motor 5 Not used Installation 1 Always use the 3 AV mounts Failure to do this will result in premature failure of the gearbox or motor 2 Be aware that temperature max is normally seen during heat soak periods following an engine run 3 Use of non standard screws can cause spindle jamming or damage to the motor 4 It is the responsibility of the customer to ensure that sufficient checks and electronic strategies are in place to safely control the car bike in the event of any components failure and that r
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