Installation Manual
Contents
1. Tab 1 TECHNICAL SPECIFICATIONS OF 844 GEARMOTOR MODEL 844 Powersupply Vac 6 10 50 60Hz 230 Absorbedpower W 650 Reduction ratio 1 30 Typeofpinion 716 220 Rack Module 4 step 12 566 Max thrust daN 110 216 88 220 Max Torque Nm 35 Windingthermalprotection C 120 Usefrequency 70 see graph Oil quantity 18 Type ofoil FAAC XD 220 Operatine ambienttemperature C 20 55 Gearmotorweight Kg 145 Protection class IP 44 Gatemax weight Kg 1800 216 1000 220 Gatespeed m min 9 5 216 12 220 Gate max length m time out 40 216 50 220 Clutch twin diskinoilbath Protectivetreatment cataphoresis Standard equipment 780D Limit switch MSL or inductive Gearmotor overall dimensions LxHxD mm see Fig 2 Electric motor technical specifications RPM 1400 Power W 650 Absorbed current A 3 5 Starting capacitor uF 35 Power supply Vac 6 10 50 60Hz 230 2 DIMENSIONS 3 ELECTRIC EQUIPMENT standard system 230V 3x1 5 mm N Operator 844 with 780D equipment Photocells Key operated push button Flashing lamp Radio receiver cese e 4 INSTALLATION OF THE AUTOMATED SYSTEM 4 1 PRELIMINARY CHECKS To ensure safety and an efficiently operating automated system make sure the following conditions are observed Thegatestructure mustbe suitable for aut2. Leading the way 7 o Manufacturer Address Declares that EC DECLARATION OF CONFORMITY FOR MACHINES DIRECTIVE 98 37 EC FAAC S p A of Directive 98 37 EC e conformstothe essential safety requirements of the following EEC directives Via Benini 1 40069 Zola Predosa BOLOGNA ITALY Operator mod 844 with electronic control unit 780D isbuilttobeintegratedinto a machine orto be assembled with other machinery to create amachine under the provisions 73 23 EEC andsubsequent amendment 93 68 EEC 89 336 EEC and subsequent amendment 92 31 EEC and 93 68 EEC and also declares thatitis prohibited to putinto service the machinery until the machine in which it willbe integrated or of whichitwillbecome a componenthas been identified and declared as conforming to the conditions of Directive 98 37 EC Bologna 01 January 2004 The Managing Director A Bassi 7 2 3 4 5 6 7 8 9 10 11 12 WARNINGS FOR THE INSTALLER GENERAL SAFETY OBLIGATIONS ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people Carefully read the instructions before beginning to install the product Donot leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger
3. 19 20 21 22 23 24 25 26 27 ake sure that a differential switch with threshold of 0 03 A is fitted upstream of the system Make sure that the earthing system is perfectly constructed and connect metal parts of the means of the closure to it The automated system is supplied with an intrinsic anti crushing safety device consisting of a torque control Nevertheless its tripping hreshold must be checked as specified in the Standards indicated at point 10 The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing Use of at least one indicator light e g FAACLIGHT is recommended or every system as well as a warning sign adequately secured to the rame structure in addition to the devices mentioned at point 16 FAAC declines alll liability as concerns safety and efficient operation of the automated system if system Components not produced by FAAC are used For maintenance strictly use original parts by FAAC Do notin any way modify the components of the automated system The installer shall supply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product Do not allow children or adults to stay near the product while it is operating Keep remote controls or other pulse generators away from children o preven
4. FC1 6 3 DETERMINING THE STOP POINTS AT TRAVEL LIMIT Operator 844 has a limit sensor switch which by detecting the transit of a reference applied to the rack commands the gate motor to stop The device can be MLS fig 41 or inductive fig 42 6 3 1 MLS limit switch The MLS limit sensor switch detects the transit of two magnets fitted on the side of the rack facing the operator Procedure for correct positioning of the two supplied magnets 1 Check if the operator is in manual mode see chapter 8 2 Manually take the gate to opening position leaving 2 5 cm from the travel limit mechanical stop 3 Fit the magnet without removing the protective film from the adhesive side on the side of the rack facing the operator aligning the upper edges Slide the magnet on the rackin opening direction until the relevant LED goes off Fig 22 and 41 then move the magnet forward a further 45 mm 4 Manually take the gate to closing position leaving 2 5cm from the travel limit mechanical stop 5 Fit the magnet without removing the protective film from the adhesive side on the side of the rack facing the operator aligning the upper edges Slide the magnet on the rack in closing direction until the relevant LED goes off Fig 22 and 41 then move the magnet forward by about a further 45 mm 6 Take the gate to its halfway travel point and relock the system see chapter 9 7 Find outthe desired pre and post limit switch
5. Es Es s s 6 2 gt ata 5 x 2 6 O bp DH 12 a ll ce 12 3 45 67 8 9 10 11 12 aii 4 e 5 ad RX Fig 32 o J NS d Connection of q pair of closing photocells a pair of opening photocells and a pair of opening closing photocells gt lt z z s k j Fig 30 obs a Ne Z 12 3 45 6 7 8 9 10 11 12 Connection of a pair of opening photocells a pair of closing photocell and an edge safety device A z z Sow m Do RX CL TX CL p 12 3 45 67 8 9 10 11 12 3 j 4 zl 2 5 RX CL f 2 4 LI L 3 2 4 Hs 15 TX OP CL RX OP CL t TX OP 11 RX OP TX OP 2 3 J A r 2 Fig 31 5 y Wy Fig 33 d Connection of a pair of closing photocells and a pair of opening closing photocells gt a a ios lt SH j 12 3 4 5 6 7 8 9 10 11 12 TX CL 1 4 2 4 1 2 1 E Fa 2 aL 5 TX OP CL RX OP CL
6. de a a N N J 4 3 MECHANICALINSTALLATION 1 Assemble the securing corners and anti vibration spacers on the operator as shownin Fig 8 Openthe cover unscrewing the securing screws Placethe operator onthe plate using the supplied washers and nuts as shown in Fig 9 During this operation route the cables through the ductinside the lower half casing of the operator Fig 10 Ref A Toaccess the electronic equipment route the cables through the appropriate hole using the supplied rubber cable clamp Make absolutely sure to unsheathe all the cables so thatthe clamp holds single cables only Fig 10 Ref B 5 Secure the gearmotorto the foundation plate tightening the nuts asin Fig 12 6 Prepare the operator for manual operating mode as described inchapter8 112 Z16 120 Z20 AROS Z Fig 12 2 9 4 5 6 1 2 3 4 5 6 44 INSTALLING THE RACK 4 4 1 STEEL RACK TO WELD Fig 13 Place the three threaded pawls on N the rack element positioning them atthe top of the slot In this way the slot play willenable any adjustments to be made Manually take the leaf into its closing position Lay the first piece of rack level on the pinion and weld the threaded _ pawl on the gate as shown in figure15 Move the gate manually checking if the rack is resting on the pinion and weld the second and
7. 5 2 in order to obtain the correct stop point Fig 41 J 6 3 2 Inductive limit switch Operator 844 has an inductive limit switch which detects the transit of the two steel plates fitted on the top of the rack Procedure for correct positioning of the two supplied steel plates 1 Assemble the limit switch by centring the plate with respect to threaded pins of the support Fig 42 2 Check if the operator is in manual operating mode see chapter8 3 Manually move the gate to opening position allowing 2 5cm fromthe mechanical stop limit 4 Allowtheplatetomove onthe rackin opening direction until the relevant LED goes OFF Figs 22 and 42 next move the plate forward by about another45mm andsecureitto the rack by tightening the screws 5 Manually move the gate to closing position allowing 2 5cm fromthe mechanical stop limit 6 Allowtheplatetomove ontherackin closing direction untilthe relevant LED goes OFF Figs 22 and 42 next move the plate forward by about another 45mm and secure itto the rack by tightening the screws N Fig 42 Ig J Notes on plate positioning To ensure correct operation allow at least 2 cm from the mechanical stop limitin the gate stop position Carry out this check after determining the values of the pre and post limit switch decelerations see par 5 5 2 and after running atleast one complete cycle of the automated system The distan
8. C 1 OPENACtotalopening Protection fuses 2 see fig 22 and par 5 3 2 OPENB partialopening Function logics Automatic Stepped automatic Semi automatic Safety 3 FSW OP openingsafety devices devi Semi aut tic B Dead C St a i automati z z e ma omatic B Dead man C Stepped semi automatic 4 FSW CL closingsafety devices Work time Programmable from 0 to 4 1 min 5 SIOP Pause time Programmable from 0 to 4 1 min 6 SAFECedge safety devices mms fore oe s 2 levels 7 negativeforpowersupplyto accessories erminal board inputs Open Partial Open Opening safety devices Closing l 7 safety devices Stop Edge Power supply Earth 8 negative for powersupply to accessories On connector inputs Opening and closing limit switch 9 24V supply to accessories Motor capacitor 10 24V supply to accessories Terminal board outputs Flashing lamp Motor 24 Vdc accessories power E i m supply 24 Vdc indicator ight Timed output Electric lock command traffic Il ESE negative foremitting photocels FAILSAFE lights Failsafe 12 W L negative forindicatorlight J Rapid connector 5 pin card connection for Minidec Decoder or RP receivers Programming 3 keys F and display basic or advanced mode Basic mode programmable functions Function logic Pause time Thrust Force Opening closing direction Advanced mode programmable functions Torque at initial thrust Brak
9. Fig 34 Z d Connection of two N O contacts in parallel e g Open A Open B Fig 35 Ne Pi 5 4 2 J7 Terminal board Power supply fig 23 POWER SUPPLY terminals PE N L PE Earth connection N Power supply Neutral L Power supply Line gt NB For correct operation the board must be connected to the earth conductor in the system Install an adequate differential thermal breaker upstream of the system 5 4 3 J Terminal board Motors and flashing lamp fig 23 MOTOR terminals MOT C MOT 1 MOT 2 Motor connection see Par 6 5 MP terminals LAMP L LAMP N Flashing lamp output 230Vac max 60W 5 4 4 Jl Terminal board Accessories fig 23 Consult the relevant tables for a detailed description of operation in the different logics OPEN A Total Opening command terminal 1 any pulse generator push button detector etc which by closing a contact commands total opening and or closing of the gate leaf To install several total opening pulse generators connect the N O contacts in parallel fig 35 OPEN B Partial opening or Closing command terminal 2 any pulse generator push button detector etc which by closing a contact commands partial opening and or closing of the gate leaf In the B C and B C logics it always commands gate closure To install several partial opening pulse generators connect the N O contacts in parallel fig 35 FSW
10. OP Opening safety devices contact terminal 3 The purpose of the opening safety devices is to protect the leaf movement area during opening During opening in the A AP S E EP logics the safety devices reverse the movement ofthe gate orstop andrestartthe movement when it is released see advanced programming in Chpt 5 5 2 During the opening cycle in logicsthe B C and B C they interrupt movement They never operate during the closing cycle If the Opening safety devices are engaged when the gate is closed they prevent the opening movement To install several safety devices connect the N C contacts in series fig 25 NB Ifno opening safety devices are connected jumper connect inputs FSW OP and TX FSW fig 26 FSW CL Closing safety devices contact terminal 4 The purpose of the closing safety devices is to protect the gate movement area during closing During closing in the A AP S E EP logics the safety devices reverse the movement of the gate or stop and reverse the movement when it is released see advanced programming in Chpt 5 5 2 During the closing cycle in logics B C and B C they interrupt movement They never operate during the opening cycle If the Closing safety devices are engaged when the gate is open they prevent the closing movement To install several safety devices connect the N C contacts in series fig 25 NB Ifno closing safety devices are connected jumper connect terminals FSW CL and
11. do ol s si A 2l uollD1edo sdois Jee ON JOSJJ ON uedo ol sesiano 2NISOTO PAS ro a Nido PAARID d NiO 10e ON Pe ae JD Sy sesolo 1oeye ON Nado Parquosip v NIdO Palquosip Y NIdO 199 J9 ON 1909 49 ON jose ON j09419 ON joa y suedo daso1D ADIAAG Al34vS 3903 JOIA3A A134VS 19 dO SADIAIAG A134VS ONISOTD SADIAIAG A134VS ONINAdO dOls SuisolS d NadO Suliu do v N3dO SNIVIS JIVSD Ssasind STOULNOD NNA OL GIOH ONISO1D 3S1Nd ONINIdO 10 4 21607 u GDL p lqosip g v N3dO p lqosip g N3adO p lqosib v N3dO Persp g v NadO 1O JJS ON y ON JOSYo ON y ON 4091 Sut SOSOIO 408 OU suedo a3J901 p lqpsip v N3dO ud JO SSOJO O4 s siSA 2l Pelaosip 9 y Nado 19949 ON uoyo1edo sdols oio 10949 ON 10949 ON SININ3dO uollpiedo sdols p lqosip q N3dO Y NadO senos sdo4s Z uz 10 u do ol sasianay uoyo1edo sdojs JOON ON 19949 ON u do ol sesiana 2NISOTO parqusip g v N3dO palqosip q NIdO p lqosip g NIdO p lqosip g 1D JJ ON 19949 ON 109Jo ON SES oN Nado 4922 ON RAPERO 193S ON Nado PSIADSIP v N3dO ose ON pelqosID v NadO Joaye ON 098 ey suedo aaso12 19 JJ ON 499119 ON ADIAAG Al34vS 3903 JOIA3A A134VS 19 dO SADIAIAG A134VS ONISOTD SADIAIAG A1334VS ONINAdO dOls SuisolS d NadO Suiu do v N3dO SNIVIS 11WO sasind adu 91607 6 qp1 p lqosip v N3dO u
12. interface card is fitted on board the operator fig 51 For connections from the interface card to the remote board please refer to the specific instructions on the 578D board N Fig 48 interface card k y 2 Turn the key clockwise and pull the release lever as shown in Fig 49 3 Open and close the gate manually G 12 INSTALLING BOARD 462DF Ifyou wish to install the 462DF control board on the operator you must use the appropriate adapter kit Fig 52 To install it refer to the specific instructions 9 RESTORING NORMAL OPERATION To prevent aninvoluntary pulse from activatingthe gate duringthe manoeuvre cutpowerto the system before re locking the operator 1 Re close the release lever 2 Turnthekey anti clockwise 3 Removethe key and close the lock protection door 4 Movethe gate untilthe release meshes 13 SPECIAL APPLICATIONS There are no special applications 15 14 MAINTENANCE Check the operational efficiency of the system at least once every 6 months especially as regards the efficiency of the safety and release devices including operator thrust force 14 1 DISASSEMBLING THE TRANSFORMER BOARD UNIT Ifyou have to disassemble the transformer board unit proceed as follows Remove all terminal boards and connectors from the board Unscrew the 3 securing screws of the board and the 2 of the transformer Lift the unit up and gently remove the transformer from th
13. sppoysa palquosip NadO CL sul snod sppojea Ce CL awy snod spoojey p lqpsip v NIdO Budo bd uo y JOSYe ON uolnpbi do sdojs Ce CL 19949 ON ONINIdO CL Ajejorpauu Jos ayy suado SNISOTD CL suy snod sppoojeal 3S nVd UO N3dO Palaos N3dO 40 JJ ON 19949 ON p lqosip N3dO 10949 ON CL suy esnod JOY sesojo PUD su BuluUedo Ipod SUI 104 Jos SUSO CL su esnodueyo y SOSO O PUD joe sy suesdo q3SO1O JDIAIG Al34VS 3903 3O9IlA3q A134VS 1O dO SIDIA3AO A134VS ONISOTD S3DIA3q A134VS ONINACO 8g N3dO V N3dO Snivl1S 11VO SiSINd Ya 21607 p qn 17 p lqosip a v N3dO SLOYODI ul sindui asind AIIOD JOUJO UO S4943 IN Bulusdo 0404 sesnoo asind v N3dO UD SP40 Buluado pod ay 6uund e p lqosip q NIdO p lqosip v N3qdO uollpjedo sdols Aj LOIOSUIUU 4 Buses HO SDUOOSS Z UM SInOOO esind mau D J Z uollouni auy PUDLULUOS sul Aq pejqosip pun esnod syy sBuoJoJd y Qp lqpsip a v PSUIOJUIOWU y 1 109419 ON 2 ON OOO ON NadO 10949 ON ORL SE SSCS Pel sul suedo GIADO1 p lqpsip v N3dO Z 10 SSOJO O4 s siSA 2l sigbs aS 19949 ON uoyo1edo sdols u nbisd 10949 ON 10949 ON SNIN3dO uolpiedo sdojs p lqosip g N3dO Y NadO sends sdols Z uz 10 u
14. third pawl Bring another rack element near to the previous one using a piece of rack as shown in figure 16 to synchronise the teeth of the two elements Move the gate manually and weld the three threaded pawls thus proceeding until the gate is fully covered Fig 13 4 4 2 STEEL RACK TO SCREW Fig 14 Manually take the leaf into its closing position Lay the first piece of rack level on the pinion and place the spacer dl between the rack and the gate positioning it at the top of the slot Markthe drilling point onthe gate Drill a 6 5 mm hole and apply thread with q 8 mm male tap Screw the bolt Move the gate manually Fig 14 checking if the rack is resting on A the pinion and repeat the operations at point 3 Bring another rack element near to the previous one using a piece of rack as shown in figure 16 to synchronise the teeth of the two elements Move the gate manually and carry out the securing operations as for the first element thus proceeding until the gate is fully covered Fig 15 j Fig 16 J Notes on rack installation e Makesure that during the gate travel all the rack elements do not exit the pinion Do not on any account weld the rack elements either to the spacers or to each other When the rack has been installed to ensure it meshes cor
15. 091 eu suedo q3SO1O ADIAIAC Al34vS 3903 JOIAAG ALAAVS 19 dO SADIAAC ALAAVS NISO1O SADIAIC A134VS ONINAdO 8g8 N3dO V N3dO SNIVIS VO p lqosip NIdO jo JJ ON sasind 0949 ON Palaos NIdO J0949 ON JOS Seu sesolo udu 21607 p e qp1l E fojoz CZ aZ JO SSO 9 ol SOSISADA Bujusdo senuyuoo esp l 1 UO PUD 4907 NadO s ADS 42 42 ON 2 99 ydoPord ses Z uz 10 USdo O4 sesIOASA usdo O SOSISAS OSDS O1 UO PUD SADO z 9 9g udoi6piod ses NadO SOADS JO JJS ON Palaos N3dO CL su snod sppoyjea p lqosip NIdO G JSYD saso o espajal UO e Parqosip NadO S JOO Sesojo esp l UO peiqnsip v NadO Budo pod uo JD 109149 ON uolui do sdojs AJOLOIPSUUUI JOS SUL s solOS 2l SNIN3dO l 1DIp uuuu JOS Su suedo SNISO1O e AJSLOIPSLULUI JO SUL sesojo a asnvd UO N3dO p lqosIiD NIdO yo JJ ON 1O JJ ON peiqnsip NIdO 109119 ON su esnod JOD sesojo pub sul Buluedo IPod Sul 10 JOSI suedo Su snod I yo y S so PUD JOS Su suedo q3SO1O 391A30 Al34vS 3903 3OIA3dq A134VS 19 dO SADIAIAC A134VS NISO1O S3OIA3dqd A134VS ONINAdO g9 NidO V NidO SNIVIS ALIVSD pelqosiD N3dO Jo y ON SiSINd peiqnsip NIdO 1O JJ ON e esind pug eu Jo suedo pe6opBu seoine
16. NCEDPROGRAMMING F Display Function Default bo MAXIMUM TORQUE ATINITIAL THRUST Themotoroperate atmaximum torque ignoring the torque setting atstart of movement Useful forheavyleaves Y Active no_ Disabled y FINALBRAKING When the gate engages the opening or closing limit switch a braking stroke can be selected to ensure the leaf is stopped immediately If decelerations are selected braking starts when they finish At value braking is disabled Time can be adjusted from 01 to20 in 0 01 second steps 00 Braking disabled from 0 1 to 20 Timed braking 11 FAIL SAFE If this function is activated itenablesa function test of the photocells before any gate movement If the test fails photacells not serviceable signalled by value on the display the gate does notstartmoving Y Active no Disabled PRE FLASHING 5s Activates the flashing lamp for5seconds before startofmovement no Disabled o P Only before opening CL Only before closing OC Before every movement INDICATOR LIGHT If 00 is selected the output functions as a standard indicator light lighted at opening and pause flashing at closing and off when gate closed Courtesy light Different figures correspond to timed activation of the output which can be used by a relay to power a courtesy lamp Time can be adjusted from 0 1059 sec in 1 second steps and from1 0 to 4 1
17. OTD SIDIAJO ALAAVS ONINAdO dO1S 9 NidO W N3idO SNLVLS 11WO sasind 2916017 9 qp1i udu 18 USER S GUIDE AUTOMATED SYSTEM 844 Read the instructions carefully before using the product and keep them for future consultation GENERAL SAFETY REGULATIONS If installed and used correctly the 844 automated system will ensure a high degree of safety Some simple rules regarding behaviour will avoid any accidental trouble Do not stand near the automated system and do not allow children and other people or things to stand there especially while it is operating Keep radiocontrols or any other pulse generator well away from children to prevent the automated system from being activated involuntarily Do not allow children to play with the automated system Do not willingly obstruct gate movement Prevent any branches or shrubs from interfering with gate movement Keep illuminated signalling systems efficient and clearly visible Donot attempt to activate the gate by hand unless you have released it Inthe event of malfunctions release the gate to allow access and wait for qualified technical personnel to do the necessary work After enabling manual operating mode switch off the power supply to the system before restoring normal operating mode Do not make any alterations to the components of the automated system Donot attempt any kind of re
18. Store these instructions for future reference This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger FAAC declines all liability caused by improper use or use other than that for which the automated system was intended Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605 Fornon EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised or for any deformation that may occur during use The installation must conform to Standards EN 12453 and EN 12445 Fornon EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations Before attempting any job on the system cut out electrical power The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3mm or greater Use of a 6A thermal breaker with all pole circuit break is recommended 13 14 5 6 8
19. TX FSW fig 26 STOP contact terminal 5 any device e g a push button which by opening a contact stops gate movement To install several STOP devices connect the N C contacts in series fig 25 NB If STOP devices are not connected jumper connect the STOP and terminals EDGE safety device contact terminal 6 The purpose of the edge safety device is to protect the leaf movement area during opening closing In all logics during opening and closing the safety device reverses gate movement for 2 seconds If the safety devices operate again during the 2 seconas reversing time it stops movement STOP without any reversing If the Edge safety device is engaged while the gate is closed or open it prevents movement To install several safety devices connect the N C contacts in series fig 25 NB If edge safety devices are not connected jumper connect the SAFE and inputs fig 26 Negative for power supply to accessories terminals 7 and 8 24 Vdc Positive for power supply to accessories terminals 9 and 10 Important Accessories max load is 500 mA To calculate absorption values refer to the instructions for individual accessories TX FSW Negative for power supply to photocell transmitters terminal 11 If you use this terminal for connecting the negative for supplying powerto the photocell transmitters you may if necessary also use the FAILSAFE function see advanced
20. Z 1OJ SSOJO O SOSISAD JO JJS ON uolnpi do sdojs E CZ uz 104 sol OF I ooIopsp ayv Nado uonDioclo sdols IN ONINIdO uolpi edo sdo E Z uz 10 USdo ol sasianay H iS Panapa NaO JOSS ON uolpi do sdojs 2NISOTD p lqpsip g y N3dO Pelapsip g NadO Pelapsip g NITO Pelapsip v NadO ecpspg y N3dO JOS Sy sesolO p lqbsip g NadO N3dO J09y9 ON JOSyo ON 1JO JJS ON 19949 ON JOSYo ON J90949 ON p lqosip v NIdO p lqosip Y N3dO p lqosip v N3dO 199119 ON 199849 ON JOO ON lose ON 409 eu suado q3SO1O JDIAIG Al34vVS 3903 ADIAIC A134VS 19 dO SADIAIG A134VS ONISOTD SIDIA3O A134VS ONINIdO dOls SuisolS gq N3dO Suiu do v N3dO SNIVIS JIVD SAS1Nd NA Oq 13H SAVMIV STOULNOD u 91607 J DL NAdO SSIADSIP 1 SSOO ysNW H JD N3dO SSIADSIP Y uedo snw lJ PSIADSIP N3dO dojs p 18D sesojo sADMID PAIABSIP NIdO 199448 ON 199449 ON J90949 ON 1O JJS ON UOYOSIIP SSISASI u JUBLUSAOW SlHDIS 2 J q31OSO1 6Buluedo site Z Z 1OJ SSOJO O4 SOSISASY SENULUOO esp l UO PUD 9207 JOSS ON z 9 g udoi6oiod Ses e uoybiedo sdojs 2NINIdO Z Z 10 USdo ol sesiane Ol sesienos a PUD 4907 Z S S udoi6oiod Ses N3dO S ADS IO JJ ON eae uoHybiedo sdojs 2NISOTO p lqosip NIdO 42949 ON PSIAPSIP NITO 42849 ON Y NadO oa JD 40290 ON Ajejo pauu 408 Sui sesojo e2 N3dO pelqosip NIdO 12049 ON 40842 ON a E NO ISIS Sd ESRUS joe y suedo aaso1o 391A30 Al34VS 3903 ADIAAC ALAAVS 19 dO SADIAAG ALJAVS ONIS
21. afety devices are not used jumper connect the terminals as shown in fig 26 The most common photocell and safety device lay outs are shown below from fig 27 to fig 34 d Connection of two N C contacts in series h e g Photocells Stop Edge etc oe ts n fig 25 a 9 j i Connection of no safety device gt a z S E e L 1 2 3 45 67 8 9 10 11 12 Fig 26 Ne Pi Connection of a closing safety device and an opening N safety device gt xr Connection of a pair of opening photocells 3 Connection of two pairs of closing photocells and two N edge safety devices gt lt t 3 gt lt t OPEN A OPEN B FSW OP FSW CL STOP SAFE TX FSW W L OPEN A OPEN B FSW OP FSW CL STOP SAFE WON 12 3 45 6 7 8 9 10 11 12 N w A a o 7 8 9 10 11 12 Bx TX ays wo nj qe m Li i 2 Fig 29 3 J Li lt X J 4l 2 lt N sa Ra Connection of a pair of closing photocells La z TX CL2 RX CL2 o pat A
22. ce between the limit switch and the plates must be lt 5mm 6 4 CHECK OF INPUTS The table below shows the status of the LEDs in relation to to the status of the inputs Notethefollowing Lep uGHTEp closed contact LED oFF open contact Check the status of the LEDs as per Table Tab 2 Operation of the signalling status LEDs AD TW Fig 44 a 6 7 CHECK OF STOP POINTS Take care over the setting of the post limit switch deceleration and braking If deceleration is too long and braking is insufficient the reference fitted on the gate s rack magnet or steel plate can overtake the sensor until the latter is disengaged When the gate stops checkif only the limit switch involved is engaged The relevant LED must be OFF if it went OFF and then ON again or if both the limit switch LEDS are OFF you must reduce LIGHTED OFF A OP A Commandactivated Commandinactive OP B Commandactivated Commandinactive FCI Limit switch free Limit switchengaged FC2 Limit switchfree Limit switch engaged FSWOP Safety devices disengaged Safetydevicesengaged FSWCL Safety devices disengaged Safetydevicesengaged STOP Commandinactive Commandactivated SAFE Safety devices disengaged Safetydevicesengaged ENC Flasheswhilethemotorrotates J NB The status of the LEDs while the gate is closed at rest are shown in bold f opening directionis leftward the status of LEDSFC1 and FC2is
23. ce jobs Y Active no Disabled CYCLE PROGRAMMING For setting countdown of system operation cvcles Settable in thousands from 00 to 9 thousand cycles The displayed value is updated as cycles proceed This function can be used to check use of the board orto exploit the Assistance request Note 1 GATE STATUS Exitfromprogramming datasaving andreturn to viewing gate status see par 5 5 1 to reset the programming default settings checkifthe edge inputis closed SAFE LED ON and simultaneously press keys and F holding them down for 5seconds Note 2 modification of programming parameters comes into 12 effectimmediately whereas definitive memory storage occurs only when you exit programming and return to gate status viewing Ifthe equipment is powered down before return to status viewing all modifications will be lost 6 START UP 6 1 ELECTRIC CONNECTIONS Make all electrical connections to the board as in chapter 5 including earthing of the operator Fig 39 N NE r C Fig 40 J 6 2 DEFINITION OF OPENING DIRECTION AND OPERATION OF LIMIT SWITCH LEDS Power up the system and set the opening direction on the board see par 5 5 1 If opening direction is RIGHTWARD 4 gt OPENING limit switch LED FC 1 CLOSING limit switch LED FC2 If opening direction is LEFTWARD E OPENING limit switch LED FC2 CLOSING limit switch LED
24. d orthey reverse itimmecdiately Y Reverse immediately to closing NO Restart movement on release no ENCODER If the encoder is used you may select its presence If the encoder is present and enabled decelerations and partial opening are controlled by the encoder see relevant paragraphs The encoder operates as an anti crushing device Ifthe gate strikes an obstacle during opening orclosing the encoderimmediately reverses gate leafmovement for2seconas Ifthe encoder operates again during the 2 seconds reversing time it stops movement STOP without commanding any reversing If no sensor is supplied the parameter must besetonO Ifthere isthe encoder adjust the sensitivity of the anti crushing system by varying the parameter between maximum sensitivity and9 9 minimum sensitivity from to 9 9 Encoder active and sensitivity adjustment 0 O Encoder disabled Pre limitswitch DECELERATION Youcanselectgate deceleration before the opening and closing limit switches have been tripped Time can be adjusted from 0 to 99 in 0 1 second steps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater deceleration precision 00 Deceleration disabled from 1 to 9 9 Deceleration enabled Post limitswitch DECELERATION You can select gate deceleration after the opening and closing limit switches have been tripped Time can be adjus
25. deceleration values see parag 5 5 2 and run the automated system for at least one complete cycle 8 Checkifthe gate stops at about 2 5cm fromits mechanical stop point If necessary correct the position of the magnets and check if the stop point is correct 9 Mark the position of the magnets on the rack and remove them Clean the rack on its fitting points remove the film on the adhesive parts of the magnets fig 41 ref 1 and re position the magnets with the adhesive strip in contact with the rack fig 41 ref 2 10 13 Attention due to the powerful magnetic fields the supplied magnets produce the magnets can damage magnetic band components credit cards magnetic tapes floppy disks etc and electronic and mechanical equipment e g watches LCD screens We advise you not to bring them near to objects that could be damaged if immersed in a magnetic field Notes on magnet positioning To ensure correct operation allow at least 2 cm from the mechanical stop limitin the gate stop position Carry out this check after determining the values of the pre and post limit switch decelerations see par 5 5 2 and after running atleast one complete cycle of the automated system The distance between the limit switch and magnets must befrom 5 to 12 mm Magnets should be fitted on the rack and not on the fixing screws If necessary position the magnet at the side of the screw and adjust decelerations parag 5
26. e couplings on the board as shown in Fig 53 gt 14 2 OIL TOP UPS Periodically check oil level inside the operator A once a year check is enough for medium or low use frequency For heavier duty every 6 months is recommended To access the tank temporarily remove the oil filling plug Fig 54 Oil level visually checked must be in line with the copper windings of the electric motor To top up pour in oil up to the required level Use FAAC XD 220 oil only A s Ns 15 REPAIRS For any repairs contact the FAAC authorised Repair Centres 16 pelqosiD N3dO Jo ON p lqosip NIdO 0949 ON esind pug y jo suedo p 6o6Bu seomep jejos Busoj ym Joe SUL sesojo q339O1 Z Z 104 SSOJO O4 SASISADY Bujusdo senuyuoo sp l 1 uo PUD 4907 1O JJ ON Z S S udoi6piod ses CZ uz 10 USAO ol s esi A 2l usdo O s s1 A 1 sD UO PUD SADO z S Ss udoi6piod ses NadO s ADs ON p lqosID NIdO yo JJ ON Palquosip NIdO 12949 ON p lqpsip v N3dO Budo upd uo JD 109119 ON uooiedo sdojs uoiipiedo sdojs SNIN3dO AJSLOIDSUIUU JO SUL suedo 2 I SNISO1O e Al DIp uuuui JOS SUL sesojo a N3dO pelqnsip NIdO yo JJ ON JOeye ON p lqosip NIdO 1JO JJ ON wy Buluedo IPod Sul JO JOSI suedo J
27. f vehicles Avoid any other use whatever a N Securing corners Oil filling plug O Pinion Operator earthing Limit sensor switch O Lever operated release Operator cover system 780 D Control board Protective side panels Adjustment screw for Cover for 780D control anti crushing board i N Clutch Fig 1 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS 1 1 MAXIMUM USE CURVE The curve makes it possible to establish maximum work time T according to use frequency F E g The 844 gearmotor can operate non stop at 70 use frequency Toensure efficient operation operate in the work range below the curve Important The curveis obtained at atemperature of 24 C Exposure to the direct sun rays can reduce use frequency down to 20 Calculation of use frequency Thepercentage of effective worktime opening closing compared to total time of cycle opening closing pause times Calculation formula Ta Tc F X 100 To Tc Tp Ti where Ta opening time Tc closingtime To pausetime Ti timeofintervalbetweentwo complete cycles Use frequency graph A Freq Duty Fr q Utilizzo Cycle d utilisation frequenz Benutzungs Frecuencia gebruiks de utilizaci n frequentie gt o 1234567 89 101112 S Tempo h Time h Temps h Zeit h Tempo werktijd h N
28. g 21 ref B Fig 21 J 5 CONTROL BOARD 780D 5 3 LAYOUTAND COMPONENTS 5 1 WARNINGS DL SIGNALLING AND PROGRAMMING DISPLAY Important Before attempting any work on the control board Led INPUTS STATUS CONTROL LED connections maintenance always tum off power Jl LOW VOLTAGE TERMINAL BOARD Install upstream of the system a differential thermal breaker with J2 CONNECTOR FOR DECODER MINIDEC RP RECEIVER adequate tripping threshold Connect the earth cable to the terminal on J7 connector of the J5 CONNECTOR FOR MOTOR STARTING CAPACITOR board and to the bush on the operator figs 22 and 40 J MOTOR AND FLASHING LAMP CONNECTION TERMINAL BOARD Always separate power cables from control and safety cables J7 230Voc POWER SUPPLY TERMINAL BOARD push button receiver photocells etc To avoid any electric J8 DOUBLE CONNECTOR RAPID CONNECTION TO LIMIT SWITCH noise use separate sheaths or a shielded cable with earthed shield F1 MOTOR AND TRANSFORMER PRIMARY WINDING FUSE F 5A F2 LOW VOLTAGE AND ACCESSORIES FUSE T 800mA Fs F PROGRAMMING PUSH BUTTON 5 2 TECHNICALSPECIFICATIONS PROGRAMMING PUSH BUTTON PROGRAMMING PUSH BUTTON Power supply V 6 10 230 Se i A Absorbed power W 10 Motor max load W 1000 J1 CONNECTOR Accessories max load A 0 5 N Operating ambient temperature 20 C 55
29. ing Fail safe Pre flashing Indicator light Timed output Electric lock or traffic lights command Opening and closing safety devices logic Encoder Anti crushing sensitivity Decelerations Partial opening time Work time Assistance request Cycle counter N J 8 9 10 11 12 3 4 5 6 7 Fig 22 5 4 ELECTRIC CONNECTIONS bd LINES T 230Vac z 50 60Hz v m es MOT2 MOT1 mor BLUE M ja I i 230 Voc mox 60W Capacitor 23 v4 5 7 LIMIT SWITCH l l 24 Vcc 1 l i I For connection of the PARTIAL _ photocells and safety OPEN 1 7 devices see paragraph 1 I 257 541 TOTAL I Va 4 A z z i S 5 E i 5 4 1 Connection ofphotocells and safety devices lt o 5 Before connecting the safety devices and photocells we advise you to select the type of operation according to the movement 1234567 89101112 area they have to
30. min in 10 second steps Electric lock command and traffic lights functions If you press key from the 00 setting the command for theE 1 closing electric lock is activated If you press again the command for the E 2 closing and opening electric lock is set if you press the key again you can set the traffic lights functions E 3 and E4 Standard indicator light fromQ 1 104 1 Timed output E 1 electriclockcommandbefore opening movement E 2 electric lock command before opening and closing movements traffic lights function the output is active in open and open on pause status and is disabled 3 seconds before the closing manoeuvre starts Note there is 3 seconds of pre flashing before the closing manoeuvre traffic lights function the output is active only in closed status Attention do not exceed the outpuf s maximum load 24Vdc 3W If necessary use a relay and apower supply source outside the equipment CLOSING PHOTOCELLS LOGIC Select the tripping mode of the closing photocell They operate forthe closing movement only they stop movement and reverse it when they are released or they reverse itimmediately Y Reverse on release NO Reverse immediately to opening Function Default Function OPENING PHOTOCELLS LOGIC Select the tripping mode of the opening photocells They operate forthe opening movement only they stop the movement and restart it when they are release
31. nual are not binding FAAC reserve the right whilst leaving the main features of the main equipment unaltered to undertake any modifications it holds necessary for either technical or commercial reasons at any time and without revising the present publication FAAC UK Limited 6 Hamilton Close Houndmills Estate Basingstoke RG21 6YT Telephone 01256 318100 Fax 01256 318101 Email sales dfaac co uk Website www faac co uk V5 01 07 C RM T SISTEMA DI GESTIONE CERTIFICATO UNI EN ISO 9001 2000 Your authorised FAAC dealer
32. of seconds separated by a point and time is adjusted in 10 second steps up to the maximum value of 4 1 minutes E g if the display shows 2 5 pause time is 2 min and 50 sec 10 Function Default Function FORCE Adjusts Motorthrust 01 minimum force 5 0 maximum force 50 OPENING DIRECTION Indicates the gate opening movement and makes it possible not to change the motor connections on the terminalboard q Rightward opening movement E Leftwardopeningmovement STATUS OF AUTOMATED SYSTEM Exitfrom programming save data andreturn togatestatus viewing 00 Closed 01 Now opening 02 At STOP 03 open 04 Pause 05 FAILSAFE tripped 06 Nowclosing 07 Nowreversing 08 Photocells tripped 5 5 2 ADVANCED PROGRAMMING Toaccess ADVANCED PROGRAMMING press key Fand asyou hold it down press key eif you release key the display indicates the name of the first function eif you release key F too the display shows the value of the function that can be modified with keys and eif you press key F and hold it down the display shows the name of the next function and if you release it the value that can be modified with keys and is shown when you reach the last function press F to exit the program and the display resumes showing the gate status The following table shows the sequence of functions accessible in ADVANCEDPROGRAMMING ADVA
33. omation The following arenecessary in particular wheel diametermust be in proportion tothe weightofthe gate tobe automated an upper guide must be provided plus mechanical stop limits to prevent the gate derailing Thesoil must permit sufficient stability for the foundation plinth Theremustbenopipesorelectric cablesinthe plinth excavation area Ifthe gearmotoris exposed to passing vehicles install if possible adequate means of protection against accidentalimpact e Checkifan efficient earthing is available for connection to the gearmotor 4 2 MASONRY FOR FOUNDATION PLATE 1 Assemble the foundation plate asshown in figure 4 2 Thefoundation plate must be located asshowninfigure 5 right closing or figure 6 left closing to ensure the rack and pinion mesh correctly 3 Prepare a foundation plinth as shown in fig 7 and wall the foundation plate supplying one or more sheaths for routing electric cables Using aspiritlevel checkifthe plate is perfectly level Wait forthe cementto set 4 Laythe electric cables for connection to the accessories and power supply asshownin figure 3 Tomake the connections efficiently allow the cables to project by about 40 cm from the hole Figs 5 6 ref of the foundation plate a N C Fig 4 J N Fig O oe a N 9 a O o o 0 50 155 1 Fig 6
34. operating and therefore no lock needs to be installed Manual openingis therefore only possible by using the release system The gearmotor is equipped with an adjustable mechanical clutch which combined with an electronic device offers the necessary anti crushing safety by guaranteeing reversal of closing motion or stopping of opening motion A sensor detects transit of the references fitted on the rack 19 which correspond to the travel limit positions The electronic control equipment is housed in the gearmotor A handy manual release makes it possible to move the gate in the event of q power cut or malfunction The warning light indicates that the gate is currently moving MANUAL OPERATION If the gate has to be operated manually due to a power cut or malfunction of the automated system use the release device as follows 1 Open the protection door and fit the supplied key in the lock as shown in Fig 1 2 Turn the key clockwise and pull the release lever as shown in Fig 2 3 Open and close the gate manually RESTORING NORMAL OPERATION To prevent an involuntary pulse from activating the gate during the manoeuvre cut power to the system before re locking the operator 1 Re close the release lever 2 Turn the key anti clockwise 3 Remove the key and close the lock protection door 4 Move the gate until the release meshes The descriptions and illustrations contained in this ma
35. p I JDOS Busoj UM JD I SU sesolo Su 2160 9 DL Eb ojo CZ uz JO SSOJO ol SOASISADA Bujusdo senuyuoo esp l 1 uo PUD 4907 40849 ON Z G G udpi6piod Ses Z uz JOJ USO O4 s esi A 2 usdo Oj SOSISAS sD l UO PUD SADO z 9 9g udoi6piod ses N3dO senos 0949 ON p lqosip NIdO eu esnba sppol 2 J Pa APSIP NIJO su esnod sppojey Palaos NIdO sun snod spool 2l Psiqbsip v NadO Budo bd uo JD JOSS ON uolnpbi do sdojs uoiripiedo sdojs ONIN3IdO P pew Joe sy suedo SONISOTD uoiipiedo sdojs asnvd UO NIdO pelqnsip NIdO yo JJ ON 4089 ON Parqosip NIdO J0919 ON su esnod JEYD sesojo pub sul Buluedo Iod SUI 104 JOSI suedo Sul snod JeyoO H SOSO O PUD joe Sul suedo q3SO1O 3SIA3q Al34vVS 3903 3O A30 A134VS 1O dO S3DIA3q A134VS ONISOTD S3DIA3q A134VS NINJdO 9 NIdO V NidO SNIVIS 11VWO Palaos NIdO fo JJ ON SiSINd p lqosip NIdO 19949 ON JOE eu s solO dYa 21607 q qp1l amo Z uz 104 SSOJO O SOSISADL Buluedo senuyuos sp l 1 UO pub 4907 19949 ON Z 9 9 udpi6opiod ses Z uz 10 USdo ol sosiana uedo O SOSIOASDI sD 1 uo PUD SADO z g g udoi6piod ses N3dO s Aps 10949 ON Paquos ip NIdO CL sun esnobd
36. pair of direct action whatsoever and contact FAAC qualified personnel only Call in qualified personnel at least every 6 months to check the efficiency of the automated system safety devices and earth connection DESCRIPTION The 844 automated system is ideal for controlling vehicle access areas of medium transit frequency The 844 automated system for sliding gates is an electro mechanical operator transmitting motion to the sliding gate via a rack or chain pinion appropriately coupled to the gate Operation of the sliding gate is controlled by an electronic control equipment housed inside the operator When with the gate closed the equipment receives an opening command by radiocontrol or from another suitable device it activates the motor until the opening position is reached If automatic operating mode was set the gate re closes automatically after the selected pause time has elapsed If the semi automatic mode was set a second pulse must be sent to close the door again An opening pulse during re closing always causes movement to be reversed A stop pulse if supplied always stops movement For details on sliding gate behaviour in different function logics consult the installation technician The automated systems include accessories and safety devices photocells edges that prevent the gate from closing when there is an obstacle in the area they protect The system ensures mechanical locking when the motor is not
37. programming in Chpt 5 5 2 Ifthis functionis enabled the equipment checks operation of the photocells before every opening or closing cycle Power supply to indicator light timed exit electric lock traffic lights terminal 12 Connect any 24 Vdc 3 W max indicator light timed exit command device for electric lock or traffic lights between this terminal and the 24V see advanced programming in Chap 5 5 2 To avoid geopardising correct operation of the system do not exceed the indicated power E 5 4 5 J2 Connector Rapid connection to Minidec Decoder and RP This is used for rapid connection of Minidec Decoder and RP receivers see fig 36 37 and 38 Fit the accessory with the components side toward connector Jl Insert and remove after cutting power 5 4 6 J5 Connector Rapid connection to Capacitor Quick fit connector for connecting the motor starting capacitor 5 4 7 Double connector J8 Limit switch quick fit Quick fit connector for connecting the limit switch For connecting both the MLS limit switch and the inductive limit switch fig 23 ref to the equipment N PLUS MNIDEC evo a ote DJ 22o 1780D Fig 36 PLUS a b 11780D Fig 37 RP B 780D Fig 38 Ne Z 5 5 PROGRAMMING To program operation of the automated s
38. protect see fig 24 for example OO Fig 27 k J opening or I opening closing a i N Closing photocells photocells Connection of an edge safety device Pe I 0 2 2 S da gt R j fcfe ERS tthe y j 12 3 45 67 8 9 10 11 12 A yan Edge safety devices Closing photocells F 24 4 Fig 28 ig ig g J C 2 Opening safety devices they are tripped when an obstacle is detected only during gate opening movement They cause immediate closure and resumption of opening motion on release see programming in par 5 5 2 Closing safety devices they are tripped when an obstacle is detected only during gate closing movement They cause re opening either immedi ate or on release see programming in par 5 5 2 Opening closing safety devices they are tripped during the gate open ing and closing movements They cause stopping and restart motion on release Edge safety devices they are tripped during the gate opening and closing movements They cause immediate reversal of motion and stop ping after two seconds Encoder It is tripped if there is an obstacle during gate opening and clos ing movements It causes immediate reversal of motion and stopping after two seconds N B If two or more safety devices have the same function opening closing opening and closing edge the contacts must be connected to each other in series fig 25 N C contacts must be used N B if s
39. rectly with the pinion we advise you to lower the gearmotor position by about 1 5 mm Fig 17 e Manually check if the gate habitually reaches the mechanical stop limits and make sure there is no friction during gate travel e Do not use grease or other lubricants between rack and pinion Fig 17 4 5 INSTALLATION OF CHAIN PINIONS Inthe versions for applications with chain and idle transmissions aZ16orZ20 chain pinion must be installed Proceed as follows 4 5 1 MOD 844 ER CAT Figs 18 19 1 Insert the spring pin on the shaft using a hammer 2 Fit the chain pinion on the shaft making the pinion seats coincide with the spring pin and tighten the screw with the appropriate washers C Fig 18 g b C Fig 19 4 5 2 MOD 844 ER RF Figs 20 21 1 Insert the spring pin on the shaft using a hammer 2 Fit the idle transmissions bracket on the gearmotor flange using the four screws M5 x 12 and the appropriate washers in the kit as shown in Fig 20 3 Fit the chain pinion on the shaft making the pinion seats coincide with the spring pin and tighten the screw and the appropriate washers 6 and 4 Pass the chain as shown in Fig 21 ref A and install the housing with screw and washer as in Fig 20 5 In case of operators with MLS limit switches arrange the supports for the positioning of the magnets supplied while observing the dimensions given in fi
40. reversed 6 5 CHECK OF MOTOR CONNECTION Check if the motor wiring is as shown in Fig 43 standard connection 6 6 ADJUSTMENT OF MECHANICAL CLUTCH In addition to its electronic safety devices encoder and force adjustment the 844 operator is also equipped with a mechanical clutch For gate force and the encoder please consult paragraphs 5 5 1 and 5 5 2 Procedure for adjusting the operating threshold of the mechanical clutch you are recommend to set it to conform with current regulations 1 Cut electrical power to the automated system 2 Keep the motor shaft locked with a wrench and turn the clutch adjustment screw with an Allen wrench or screwdriver as shown in Fig 44 Ref 44 To increase torque turn the screw clockwise To reduce torque turn the screw anti clockwise gt The operator is supplied with the clutch set to maximum level Therefore you must initially turn the screw anti clockwise to reach the best setting 3 Powerup the automated system and check that the torque you have just set is correct gt The operatoris supplied as standard with a clutch adjustment spring for gates up to 1000 kg For heavier gates use the supplied alternative spring For spring replacement instructions see Fig 44 Ref B the post limitswitch deceleration value and or increase braking value see par 5 5 2 6 8 SAFETY DEVICES AND ACCESSORIES CHECK Check correct operation of all the safety and anti cru
41. shing devices ENCODER sensor and of the accessories used on the system 7 FINAL OPERATIONS At end of installation apply the danger sticker on the top of the cover Fig 45 Snap fit the side panels fit the equipment s cover and fit the cover with the supplied screws Fig 46 Remove the vent stop screw fig 47 Hand the User s Guide to the Customer explain correct operation and use of the gearmotor and indicate the potentially dangerous areas of the automated system Remove the vent stop screw fig 47 7 Fig 46 14 10 INSTALLING THE CN 60E CONTROL UNIT OPTIONAL The operator is designed to house with the aid of a DIN bar the CN 60E control unit of the safety conductive edge Cut the DIN bar to measure and secure it to the operator with two screws in the appropriate holes and attach the CN 60E control unit to it Fig 50 Forconnection and operation referto the specific instructions a N Fig 47 y 8 MANUAL OPERATION z Fig 50 If the gate hos to be operated manually due to q power cut pS S or malfunction of the automated system use the release device as follows 1 Open the protection door and fit the supplied key in the lock Fig 48 11 INSTALLING REMOTE BOARD 578D If you prefer to install the control board separately from the a N operator you must use remote board 578D In this case an
42. t the automated system from being activated involuntarily ransit is permitted only when the automated system is idle The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only aintenance check at least every 6 months the efficiency of the system particularly the efficiency of the safety devices including where foreseen the operator thrust force and of the release devices Anything not expressly specified in these instructions is not permitted AUTOMATED SYSTEM 844 amp ELECTRONIC CONTROL UNIT 780D These instructions apply to the following models 844 ERZ16 CR 844 R 844 R CAT 844 R RF The FAAC mod 844 automated system for sliding gates is an electro mechanicaloperatortransmitting motion to the sliding leaf via arack or chain pinion appropriately coupled to the gate The non reversing system ensures the gate is mechanically locked whenthe motorisnot operating and therefore nolockneedsto be installed The gearmotor is equipped with a mechanical clutch which combined with an electronic device offersthe necessary adjustable anti crushing safety and guarantees stopping orreversing the gate movement Ahandy manual release makesit possible to move the gate in the event of a power cut or malfunction The control board if supplied with the gearmotor it is placed inside the operator The 844 automated system was designed and manufactured to control access o
43. ted from 0 toe 0 in 0 1 second steps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater deceleration precision 0 0 Deceleration disabled from 1 to 20 Deceleration enabled PARTIAL OPENING Youcan adjust the width ofpartialleafopening Time can be adjusted from 1 to2 Q in 1 second steps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater partial opening precision Forexample with pinion Z20 partial opening can vary from about 60 cm to 4m WORK TIME time out We aavise you to seta value of 5to 1Oseconds over the time taken by the gate to travel from the closing limit switch to the opening limit switch and vice verso Adjustable from to sec inone second steps Subsequently display changes to minutes and tensofseconds separated by apoint and time isadjustedin 10second steps up to amaximum value of4 1 minutes Attention the set value does not exactly matchthe motor s maximum operating time because the latter is modified according to the performed deceleration spaces ASSISTANCE REQUEST combined with next function If activated at the end of countdown settable with the next function i e Cycle programming it effects 2 sec in addition to the value already set with the PF function of pre flashing at every Open pulse job request Can be useful forsetting scheduled maintenan
44. ystem access the PROGRAMMING mode with keys F and and using the display on the equipment Attention before attempting to power up the system we advise you to re position the equipment s cover to avoid coming into contact with high voltage parts and to use the push buttons on the cover to activate the keys fig 39 g gt Fig 39 Z S Programming is divided in two parts BASIC and ADVANCED 5 5 1 BASIC PROGRAMMING To access BASIC PROGRAMMING press key F eif you press it and hold it down the display shows the name of the first function eif you release the key the display shows the value of the function that can be modified with keys and eif you press F again and hold it down the display shows the name of the next function etc when youreach the last function press F to exit the program and the display resumes showing the gate status The following table shows the sequence of functions accessible in BASIC PROGRAMMING BASIC PROGRAMMING Display Function FUNCTION LOGICS see table of logics A Automatic AP Stepped automatic S Safety Automatic E Semi automatic EP Stepped Semi automatic C Dead man b B Semi automatic bC Mixed Log B opening C closing Default LO EP PAUSE TIME This has effect only if the automatic logic was selected Adjustable from 0 105 sec in one second steps Subsequently display changes to minutes and tens
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