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RS170101UK Blackheat Installation Manual.book

1. b n h qa LEGEND BH15UT g a Burner Reflector b 222200 Tube c l h d f Tube Reflector Hanger TONNEN Coupling BH20UT Assembly BH25UT EF 9 mr m EZ UL Tube b hl q e BH30UT EF BH35UT EF g BH40UT EF b h q e f BH45UT EF g a overall width not shown 850 mm e distance typical between hangers 3050 mm b end cap to burner fan 50 mm f distance between last full tube c end cap to hanger 50 mm hanger and half tube hanger 1900 mm d distance first hanger 2290 mm g burner height 366 mm h burner length 291 mm Model BH15UT BH20UT BH25UT EF BH30UT EF BH35UT EF BH40UT EF BH45UT EF BH50UT EF Reflector Overlap 1780 mm 250mm 250mm 580 mm 580 mm 580 mm 690 mm 690 mm approx 28 SECTION 7 U TUBE HEATER INSTALLATION Step 7 2 U Tube Hanger Placement Ke NOTE Spreader bar must be used on 7 Bene B single suspension point installations Do not hang heater from spreader bar Suspension Chain Bow I i ga Shackle Washers Bolt Torque 13 5 Nm 750 129 in Ib Ns 4 Tube and Reflector Hanger Optional Hang
2. M K Item Description Part Number ltemiDescription Part Number A Automatic Control Unit 90438702 O Dust Arrest Baffle Plate 07230000 C Flex Line Adapter 91220700 Q Mains in socket with EMC Filter 90438902 Pressure Switch for BH25 BH55 BH50EF 0 23 w c 90439801 BH15 and BH20 0 32 w c 90439802 D BHSOEF and BHS35EF 0 41 w c 90439803 N S Ignition Wire 90427704 BH45EF 0 47 w c 90439804 BHAOEF 0 79 w c 90439808 BH25EF 0 59 w c 90439809 E Amber Neon Lamp 91320602 N S Outside Air Kit 07260000 F Gas Valve 90033101 N S Flue Collar 100 mm 91911700 G Governor Screw N A N S 1 Outside Air Mounting Plate 07261000 Outlet Pressure Tap N A N S 8 x 3 8 Washer Head Screw 94118106 Flex Manifold 03090702T N S Burner Tube Gasket 02568200 J Star Washer 96212100 N S Wire Purple 12 5 07250007 K N A N S Wire Harness BH Gas Valve 07250006 L Burner Cup Assembly 03020100 N S Wire Harness BH Pressure Switch 07250005 M Mica Window Assembly 02552303 N S Wire Harness BH Main Power 07250004 N Electrode Assembly 90427403 N S Lockout Indicator Connector male 1324000 N S Electrode Gasket 02558501 N S Lockout Indicator Connector female 1324001 Notes 70 SECTION 18 SPECIFICATIONS 18 1 Material Specifications 18 1 1 Combustion and Tube
3. Step 10 5 2 Fastener Installation Strap Stainless Steel Tube and Reflector Hanger Reflector E Mesh Guard L Screw 8 x 3 8 Nut Spire Description Part Number Nut Spire C1088B Screw 8 x 3 8 Step 10 5 3 Mesh Guard Connection 46 10 6 Undershield Installation 10 6 1 Hanger Installation Reflector Description Part Number Undershield Reflector Package 101 cm S7399K Assembiy Hanging Bracket C0318B Stud M6 x 90 0693 Nut M6 C0090B 10 6 2 Undershield Installation Description Part Number Undershield Reflector Package 1010 mm S7399K Undershield Reflector 1010 mm C0521B Nut M6 C0090B Shield Support Bracket 02751700 10 6 3 Adjust Undershield Height SECTION 10 OPTIONAL HEATER ACCESSORIES per N Undershield Reflector p i pv Shield Support Bracket y _ Hex Nut 47 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 10 7 Wall Mounting mounting brackets to adequately carry the weight of the layout drawing provided by the estimator Space wall mounting brac
4. FIGURE 3 LINEAR amp DOUBLE LINEAR HORIZONTAL MOUNTS Eb b si 5 bi oa Ga ba bal ha m m m n A o L O oo wo O oo lo O o LO mo N r N 10 c q lt LO m r r II II II I I I z em m m 00 mam m m m m m m m o esa A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1280 1330 C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 4 LINEAR amp DOUBLE LINEAR ONE SIDE REFLECTOR LL LL LL LL LL LL LL LL LL x H u H L ul m t 2 oa DO DO nO to to t tO A o lo oo LO oo LO O o LO o 0 N sr CN LO m o c gt t t LO r II II II II x x rm mm mm mm mm mm m m m os R A 150 150 150 150 150 150 200 200 B D B 230 230 230 230 230 230 230 230 M C 1580 1760 1760 1930 2090 2130 2160 2240 D 1200 1380 1380 1500 1660 1710 1760 1860 FIGURE 5 LINEAR amp DOUBLE LINEAR TWO SIDE REFLECTORS LL LL LL LL LL LL LL LL LL x u n u tu ul oa o DO nO to to 7 v o lo oo LO oo LO O o LO o 0 N sr CN LO m o c gt t t LO m o T T s II II II x T T mm mm mm mm mm m m m os A 150 150 150 150 150 150 200 200 B 590 640 640 690 820 860 890 1020 C 1660 1810 1810 1960 2110 2160 2210 2320 D 590 640 640 690 820 860 890 1020 FIGURE 6 LINEAR amp DOUBLE LINEAR 45 MOUNT LL LL LL LL LL LL LL LL LL x ul u m u ul ul UTE i ba Ga ba voa 7 D to 2 A o lo o
5. Step 9 2 Fan Assembly Fan Assembly Note Apply Silicone Recommended Vent Adapter Screw Torque 2 Nm 18 in Ib Install vent adapter with clamp in the up position Description Part Number Fan Assembly 072600XX Vent Adapter 9071060X Screw E00075XX NOTE Tube clamp package not shown for clarity For details see Page 21 Step 6 5 37 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 9 3 Linear amp U Tube Fan Installation Tighten securely until tube cannot be removed m Fan Assembly Step 9 4 Double Linear Fan Installation Tighten securely until tube cannot be removed P um Fan Assembly 38 SECTION 9 BURNER amp FAN INSTALLATION Step 9 4 1 Double Linear Fan Installation Continued Bow Shackle TOTO ICU x Step 9 5 Multiburner 83 90 BVVLG Fan Assembiy Horizontal and Vertical Outlets AA Horizontal Z Exhaust Louver 83 90 BWLG Fan 22 z ID ID Sleeve Inlet Cone Horizontal Exhaust Sleeve Horizontal Exhaust Bend Vertical Exhaust Tee Condensation Tee runs to low level Condensate Ca piral Aluminum P Tube 1 BSP threaded hole R Use 1 x 34 reducer 3 4 CPVC pipe not supplied Description Part Number Vertical Exhaust Tee C1324B Horizontal Exhaust Bend C1325B Horizontal Exhaust Sleeve C1326B Non Return Valve Horizontal Exhaust Louver S5055F Condensate
6. 9s19A9H Anunuo9 usi qejsaaH SOQ ON L D8S189A91 paysiqeyse yea uo ejs N J amp 43n9N pu 9Ar 941 91V A y JO Ajinumnuoo y S N Jauing 91 s oq FA 594 un 01002 aiyewojne a2e doy L a oy Q un onun onewoine ma y Duho uuo2 saJIM y MY 002 0016 aul se6 090 amp ON ON L oum uoniubi Buunp o uoniubi Buunp uono s S9A A OEZ 9491 S S RUIWIa S94 uomeoijioedg eas inss id A BA UO 8BB 0A oJnsee v 586 lul 1 lollins 918U 5 1 594 i 11e Jo p ind soul abind oN pem Se ell BAM ON l b Jauing ay s oq 594 65 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 16 2 Troubleshooting Flow Chart Multiburner YOUMS 94nssaJd 5p d u 1894 4Jeds e 3134 S spee ueemjeq 1 duun e ased yun 10402 U9H44S ainssasd ay speo ON onewone a2e day MOII8A pue T S94 7757 oy i881 eo pue aunoas yous WU goi papaau se 3JIA uomiubi pad ede 9JnssaJd au 0 sesou aui aly def 18591 Ajjnjare9 pue a2e day T ON ON T S8A Epayonsjsqo Jauing gpabewep aly u0l19ni1sqo IAOWIY S34 34 Jo 19101 au 594 ON el UOH U pue 9p0412919 ON sayub on ye eds eau 5 10 edi
7. 58 Burner Cup Position 60 Linear and U Tube Specifications 73 Product Approval RADIANT SERVICES appliances have been tested and CE certified as complying with the essential requirements of the Gas Appliance Directive the Low Voltage Directive the Electromagnetic Compatibility Directive and the Machinery Directive for use on natural gas and LPG when installed commissioned and maintained in accordance with these instructions These instructions refer to appliances designed to operate in the European Union Appliances designed for other countries Non European Union are available on request This appliance must be installed in accordance with the local and national codes in force and used only in a sufficiently ventilated space as specified in these instructions Before installation check that the local gas distribution systems nature of gas and pressure and adjustment of the appliance are compatible RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 1 HEATER SAFETY Your Safety is Important to Us This symbol is used throughout the manual to notify you of possible fire electrical or burn hazards Please pay special attention when reading and following the warnings in these sections Installation service and annual inspection of heater must be done by a registered installer contractor qualified in the installation and service of gas
8. 13 6 2 Double Linear Standard Parts List 16 6 3 Burner Tube Installation 19 6 4 Coupling and Tube Assembiy 19 6 5 Tube Clamp Package Installation 21 6 6 Reflector Installation 22 6 7 Double Linear Tee Installation for double linear heaters only 24 SECTION 7 U Tube Heater Installation 25 7 1 U Tube Standard Parts List 25 7 2 U Tube Hanger Placement 29 7 3 Burner Tube and Fan Tube Installation 29 7 4 U Tube Support Bracket Assembly Installation 30 7 5 Coupling and Tube Assembiy 31 7 6 Tube Installation 32 7 7 U Tube Installation 32 7 8 Reflector Installation 33 SECTION 8 Multiburner Configuration amp Installation 35 8 1 Initial Assembly u uuu u 35 SECTION 9 Burner amp Fan Installation 37 9 1 Burner Installation 37 9 2 Fan Assembly ict tots 37 9 3 Linear amp U Tube Fan Installation 38 9 4 Double Linear Fan Installation 38 9 5 Multiburn
9. uiu 0 deb jase pepaau se l uolliuBi pue apoJ129 a pid v ON 594 S8A L 5 ON 6994 yea pue 095 u31IMs 10 a2e da1 1809 8JnssaJd ay 01 sesou au aly ON pajondjsqo s ulnq uononJjsqo SoA y 10 1911 ay 594 10 edid nil ay S uej 9p d u Paley eAeu Aew sBuueeq ue ON D919n41sqo uej 8uj S 594 101021419400 Y3 ON U91IMS ainsseid sejd y 591 I891J uan UO UN y Seo ue ay 5900 ON spea u Ml q 1 duun 920 Jauing Bnjdup YOMMS ainssasd ay WO spee SUM 9 x9e g eAouleH 594 aoejday S9A Ulu 1 195 de 191161 y S Lf pabewep 9u1 ay ON HA UOHlU pue 99u3 pue Jauing Bnjdu l 399U9 p q nldun ON 2490 eui ye xJeds 3134 S uinq 3y 01 pue ajqeaijdde Ji full eja1 429 HPSS U JI 21SOWJay 92e daJ pue full yelsolun qi 199u2 594 ON S9A uo uan uej 3y 5900 l 13U1Nq ay 1e ON S PUIUU191 19150111911 aul ON uo uan Ue ay 3900 AQEZ 194004 3194 S 594 demnpouy oniufi uo uid Wo 1n0 31934 S 990 9 Jadwin e a2e d X je1s
10. Failure to follow these instructions can result in death injury or property damage 3 1 Required Clearances to Combustibles Clearances are the required distances that combustible objects must be away from the heater to prevent fire hazards Caution should be used when running the system near combustibles Combustibles are materials which may catch on fire and include common items such as wood paper rubber fabric etc Maintain clearances to combustibles at all times for safety Clearances for all heater models are located on Page 6 Figure 3 through Page 9 Figure 17 in this manual Check the clearances on each burner for the model heater being installed to make sure the product is suitable for your application and the clearances are maintained Read and follow the safety guidelines below Keep petrol or other combustible materials including flammable objects liquids dust or vapours away from this heater or any other appliance The stated clearances to combustibles represents a surface temperature of 32 C 90 F above room tem perature Building materials with a low heat tolerance such as plastics vinyl siding canvas tri ply etc may be subject to degradation at lower temperatures It is the installer s responsibility to assure that adja cent materials are protected from degradation Maintain clearances from heat sensitive equipment and workstations Maintain clearances from vehicles parked below the heater Maintai
11. T N N ise co st st LO Radiant tubes o I I I I L L L a5 m m m m m m m m E 1000 1000 1000 1000 1000 1000 1000 1000 F 500 500 500 500 500 500 500 500 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 4 MAJOR COMPONENT DESCRIPTIONS Burner shown with Tube Gasket Must be installed with the flame observation window _ facing down Reflector Aluminium or Stainless Steel Alternate overlap as shown on overview Minimum overlap is Burner Tube Supplied in 3 000 mm lengths Burner tube is always the first tube after the burner Tube and Reflector Hanger with Clamp Package Position this hanger no more 160 mm Tube Heat treated aluminised tube supplied in 3 000 mm lengths than 100 mm away from the Tube and Reflector Hanger Suspend system from these hangers Reflector Support Strap Wire Form amp 8 x 3 4 3 9 x 19mm Screw Flex Gas Line Tee Assembly Bracket Fan Tube with Internal Swirler Supplied in 3 000 mm lengths Fan tube is always the last tube on the heater where the fan is attached The swirler is welded to the inside of the tube end Coupling Assembly d vvith Lock Reflector End Cap Punch out center section to accommodate tube Fan Assembly Includes Flange Fan Assembly is attached to the last section of heat exchanger tubing Fan Tube Damper Flange Assembly For use on Multiburner Syst
12. oN 44b si uinq 2 00 e J0uJ8A08 ql 1sn py uonaes suonpollo ds seui seb y 919A 1 UMA 92U8p40228 l X o ensseJd l fino seb eu si 8 SOA o o a 5 E 67 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 16 3 Manifold Gas Pressure Setting Governor Adjustment Screw behind cover 68 Manometer N o Governor orifice pressure while burner is running See Page 73 Section 18 9 1 or See Page 74 Section 18 9 2 Gas Supply pressure while burner is running See Page 73 Section 18 9 1 or See Page 74 Section 18 9 2 SECTION 17 REPLACEMENT PARTS SECTION 17 REPLACEMENT PARTS ADANGER A VVARNING Electrical Shock Hazard Explosion Hazard Fire Hazard Carbon Monoxide Hazard Use only genuine RADIANT SERVICES replacement parts per this installation operation and service manual Failure to follow these instructions can result in death electric shock injury or property damage 69 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL
13. 15 1 3 Tube and Reflector Maintenance With burner and fan removed clean the outer surfaces of the tubes using a brush and wipe the inner surface of the reflector with a soft damp cloth use a household detergent if necessary Never use abrasive cleaners on the reflectors Reassemble the burner and fan in reverse 60 order Carry out the Testing Procedure See Page 59 Section 14 2 15 2 Component Removal First isolate the heater from the gas and electrical supplies Entry to the burner assembly is gained by removing the door screws and opening the hinged side cover Entry to the combustion chamber is gained by removing the combustion chamber cover 15 2 1 Electrode Figure 36 Burner Cup Position Burner Cup center horizontally Electrode Assembly Jet Air Plate 15 2 2 Burner Head Injector Jet When the cover is removed completely the burner assembly is exposed Unscrew the burner cup Remove brass injector jet orifice Replace in reverse sequence 15 2 3 Solenoid Valve Governor Remove burner head Remove screws securing the solenoid governor body bracket Withdraw the four wires between the solenoids The solenoid governor and fittings can now be withdrawn from the compartment The solenoid s can be removed from the body by unscrewing central screw Replace in reverse sequence Note Earth is green yellow 15 2 4 Automatic Flame Control Unit Remove black ignition lead Withdraw the connectors Rem
14. Reflector Overlap 700 250 250mm 530 mm 530 mm 530 mm 330 mm 330 mm 1 200 mm approx 15 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 6 2 Double Linear Standard Parts List u u u 22 22 22 2 B BB 821828 Part No Description R72XXXXX Burner Assembly Input and Fuel Varies 2 2 2 2 2 07260002 Fan Package XP2 1 1 07260003 Fan Package XP 3 1 1 1 03051100 1 Burner Tube 100 mm x 3048 mm 2 2 2 2 2 91409408 Tube 100 mm x 3048 mm 2 2 4 4 5127W Tube 100 mm x 3048 mm with 3048 mm Swirler 2 2 2 2 5134W Fan Tube 100 mm x 3048 mm with 2134 mm Swirler 2 E0009170 Tee 100 mm x 100 mm x 100 mm 1 1 1 1 1 01329600 Standard Coupling Assembly 4 6 6 8 8 01329700 Coupling Lock 4 6 6 8 8 02750303 1 Reflector Aluminium 2439 mm 6 8 8 12 12 02750355 Reflector Stainless Steel 2439 mm Optional 6 8 8 12 12 02750800 Reflector End Cap Aluminium 4 4 4 4 4 027508SH Reflector End Cap Stainless Optional 4 4 4 4 4 03090100 Tube and Reflector Hanger 6 8 8 10 10 01318901 Tube Clamp Package including Nut Washer amp Bolt 2 2 2 2 2 91908004 Wire Form 4 6 6 10 10 03050000 Reflector Support Strap 4 6 6 10 10 E0007576 Bow Shackle 6 8 8 10 10 91107720 U Clip Package 20 Pieces 2 2 2 2 2 E0007582 1 Height Adjuster 6 8 8 10 1
15. Burner Airplate ID Number 20 15 12 6 7 9 10 11 19 Jet Numbers E 7 30 3 8mm 19 47mm 49 3 2 B 1777 46 23mm 37 33 3 1mm 33mm 29 1426 24 Propane Butane Jet Numbers 1 95 mm 2 25mm 25mm 2 7mm 2 9mm 3 2mm 3 25mm 3 4mm Pressure Couple Gas Consumption Natural G20 m h Gas Consumption Natural G25 m h Gas Consumption 0 56 0 75 0 94 1 13 1 32 1 51 1 69 1 88 Propane m h kg h 1 07 1 43 1 79 2 15 2 50 2 86 8 22 3 58 Gas Consumption Butane m h Governor Pressure Butane mbar 1 43 1 91 2 38 2 86 3 36 3 81 4 29 4 77 5 25 1 66 2 22 2 77 3 32 3 88 4 43 4 99 5 54 6 09 2 07 3 94 0 43 0 57 0 72 0 86 1 00 1 15 1 29 1 43 1 57 21 4 19 7 19 2 17 4 18 2 17 9 16 9 18 4 18 3 Governor Pressure 8 6 7 9 7 7 0 7 3 7 2 6 8 7 4 7 3 Butane in wg Governor Pressure 26 1 26 1 26 1 27 4 26 1 28 6 28 6 26 1 26 1 Propane mbar Governor Pressure 10 5 10 5 10 5 11 0 10 5 11 5 11 5 10 5 10 5 Propane in wg Only available in Multiburner Based on Gross Caloric Value Natural G20 8 7 mbar 3 5 in wg Natural G25 11 1 mbar 4 5 in wg Natural G25 BH 55 9 5 mbar 3 8 in wg 73 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 18 9 2 EF Burner Specifications BH25 EF BH30 EF BH35 EF BH40 EF BH45 EF BH50 EF Burner Airplate ID Number 14 5 6 5 6 10 Jet Numbers Natural G20 20 16 9 5 2 B Gas Consumption Natura
16. established check the gas pressure reading and adjust if necessary Refer to burner data label Check the gas pressure at the outlet of the gas valve See Page 73 Section 18 9 1 or See Page 74 Section 18 9 2 for pressure settings or refer to the data plate Switch off the electrical supply shutting down the heater remove pressure gauge tighten pressure test point screw ensuring a tight gas seal Replace governor cover cap Close burner side cover 14 3 Commissioning Multiburner 1 Establish that a satisfactory purged gas supply and an electrical supply is available to the heater 2 ENSURE that all the dampers are in the fully open position 3 With the gas supply off at each of the burners and the electrical supply isolated open the control chamber secured by two self tapping screws 4 Ensure that all time clocks and thermostats are set to call for heat 5 Switch on the electrical supply at the main isolator This will start the exhaust fan 6 Balancing Cold Suction Check each burner vacuum by connecting an inclined pressure gauge to the tee on the pressure switch inlet side in the burner Adjust the damper so that the suction is 1 9 mbar Repeat for each burner 7 Starting at the end burner furthest from the exhaust fan with the inclined pressure gauge connected as described above Turn on the gas supply and con nect appliance electrical plug reset the pressure switch by removing suction from the inlet
17. liquids or vapours near the heater Immediately remove these items if they are present See Page 5 Section 3 Vehicles and Other Objects Maintain the clearances to combustibles Do not hang anything from or place anything on the heater Make sure nothing is lodged underneath the reflector in between the tubes or in the decorative or protective grilles included with select models Immediately remove objects in violation of the clearances to combustibles See Page 5 Section 3 Reflector Support reflector with hanger and support strap Reflector must not touch tube Make sure there is no dirt sagging cracking or distortion Do not operate if there is sagging cracking or distortion Make sure reflectors are correctly overlapped See Page 23 Section 6 6 1 or Page 34 Section 78 1 Clean outside surface with a damp cloth Vent Pipe Venting must be intact Using a flashlight look for obstructions cracks on the pipe gaps in the sealed areas or corrosion The area must be free of dirt and dust Remove any carbon deposits or scale using a wire brush See Page 50 Section 11 Outside Air Inlet Inlet must be intact Look for obstructions cracks on the pipe gaps in the sealed areas or corrosion The area must be free of dirt and dust Clean and reinstall as required 61 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Tubes Make sure there are no crack
18. 10 3 Decorative Grille Installation Step 10 3 1 Grille Installation Tube and Reflector Hanger 610 mm x 1220 mm Aluminium Grille Description Part Number Aluminium Grille 610 mm X1220 mm 91407000 NOTE If the decorative grille system is to be installed in an area with considerable air movement it is recommended that one 8 x 3 8 sheet metal screw be installed per reflector extension to prevent it from blowing over Insert screw here See note Reflector Side Extension Distance A Extension Minimum Maximum Part No Width 40 150 mm 01370408 200 mm 150 260 mm 01370412 300 mm 260 370 mm 01370416 400 mm 44 SECTION 10 OPTIONAL HEATER ACCESSORIES 10 4 Protective Grille Installation Step 10 4 1 Silicone Cap Installation Description Part Number Grille Section 08050001 Grille End Cap 08050002 Silicone Cap 91915951 6P Final Grille Section 45 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 10 5 Sports Hall Guard Installation Step 10 5 1 Grille Installation Strap Stainless Steel Tube and Reflector Hanger Reflector Description Part Number Mesh Guard 2438 mm E0009855 Mesh Guard Mesh Guard 1524 mm C2329B Strap Stainless Steel 5218W
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20. Linear Heater 72 18 8 U Tube 2 72 18 9 Burner Specifications 73 2009 Radiant Services Ltd All rights reserved No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission of Radiant Services Ltd Printed in U K TABLE OF FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Side and Back Panel Label Placement 2 Top Panel Label Placement 3 Linear amp Double Linear Horizontal Mounts 6 Linear amp Double Linear One Side Reflector 6 Linear amp Double Linear Two Side Reflectors 6 Linear amp Double Linear 45 Mount 6 Linear amp Double Linear 2 Foot Deco Grille 7 Linear amp Double Linear Protective Grille 7 Undershield 7 Linea
21. Parts List 5 uj ul uu B 2 2228222222222 Part No Description R72XXXXX Burner Assembly Input and Fuel Varies 1 1 1 1 1 1 1 1 1 07260001 Fan Package XP 1 1 1 1 1 07260002 Fan Package XP2 1 1 1 07260003 Fan Package XP 3 1 03051100 Burner Tube 100 mm x 3048 mm 1 1 1 1 1 1 1 1 1 91409408 Tube 100 mm x 3048 mm 1 1 2 2 2 3 3 4 S5127W Fan Tube 100 mm x 3048 mm with 3048 mm Swirler 1 1 1 1 1 1 1 1 S5134W Fan Tube 100 mm x 3048 mm with 2134 mm Swirler 1 01329600 Standard Coupling Assembly 1 2 2 3 3 3 4 4 5 01329700 Coupling Lock 1 2 2 3 3 3 4 4 5 02750303 Reflector Aluminium 2439 mm 3 4 4 6 6 6 7 7 8 027503SS Reflector Stainless Steel 2439 mm Optional 3 4 4 6 6 6 7 7 8 02750800 Reflector End Cap Aluminium 2 2 2 2 2 2 2 2 2 027508SH Reflector End Cap Stainless Optional 2 2 2 2 2 2 2 2 2 03090100 Tube and Reflector Hanger 3 4 4 5 5 5 6 6 7 01318901 Tube Clamp Package including Nut Washer amp Bolt 1 1 1 1 1 1 1 1 1 91908004 Wire Form 2 3 3 5 6 6 7 94320812 Screw 8 x 3 4 3 9mm x 19mm goes with 03050000 4 6 6 10 10 10 12 12 14 03050000 1 Reflector Support Strap 2 3 3 5 5 5 6 6 7 E0007576 Bow Shackle 3 4 4 5 5 5 6 6 7 91107720 U Clip Package 20 Pieces 1 1 1 1 1 1 1 1 S7199K Damper Flange Assembly For use on Multiburner Sy
22. fused switch having a burner double linear and multiburner heater systems minimum disconnection of 3 mm on each pole This All wiring must comply with current wiring regulations and switch should be fused to 3 amps The burner is fused at any local regulations which may apply Always switch off 2 amps There are no control connections in the standard the supply to the burner and disconnect by removing the power inlet See Page 55 Section 13 1 through Page 56 13 1 Typical External Wiring Diagram Linear or U Tube dod Controller or 230 ue Thermostat 10 50 Hz Earth Burner 1 Burner 2 13 2 Typical External Wiring Diagram Double Linear Option 1 Controller or Thermostat Burner 1 Burner 2 55 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 13 3 Typical External Wiring Diagram Double Linear Option 2 Controller or Thermostat Burner 1 Burner 2 13 4 Typical External Wiring Diagram Multiburner Controller Burner 1 Burner 3 83 90 BTLW Fan Burner 4 Burner 5 Burner 6 SECTION 13 WIRING 13 5 Internal Wiring Diagram Dotted line wires are an option FAN SOCKET PRESSURE SWITCH white yellow black blue gr
23. gt mm mm mm mm mm m m m o A 150 150 150 150 150 150 200 200 lt B gt 16 D F B 890 970 970 1020 1170 1220 1280 1330 C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 9 UNDERSHIELD LL LL LL LL LL LL LL LL LL x Wu uu ww ui wo WE 1 lba ba ba ba 7 D to 2 A o L oo Tomo oo lo o LO o A e tO LO I I ee m l I L E I I I ale m mm mm mm mm mm m m m o o gt A 150 150 150 150 150 150 T B 990 1020 1270 1270 1370 1400 C 840 965 1120 1120 1220 1270 D 990 1020 1270 1270 1370 1400 When installed in the first 6 m Not for use on EF models FIGURE 10 LINEAR amp DOUBLE LINEAR VENTING LL LL LL LL LL LL LL LL LL x uu uu u u b m a a Da DO na to to z Y o O oo lo oo lo o o LO ot o A A tO VN t LO Radiant tubes ae aL m mm mm mm mm mm m m m o E 1000 1000 1000 1000 1000 1000 1000 1000 F 500 500 500 500 500 500 500 500 BH55ST only available in multiburner RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 3 3 Clearance Data U Tube NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7500 mm of tubing downstream from the burner 3 All measurements are in millimeters 4 Add 6
24. side of the pressure switch waiting several seconds and recon necting The start up sequence described on Page 58 Section 14 should take place If not refer to detailed fault finding sequence When flame is established check the gas pressure reading and adjust if necessary See data label Check the gas pressure at the outlet of the gas valve See Page 73 Section 18 9 1 or See Page 74 Section 18 9 2 for pressure settings or refer to the SECTION 14 OPERATION data plate Switch off the electrical supply shutting down the heater remove pressure gauge refit pressure testpoint screw ensuring a tight gas seal Replace governor cover cap Repeat this procedure for each burner in the sys tem Close the control chamber and secure with two sheet metal screws 8 Balancing Hot Suction Reconnect all the burners on the system and allow them to reach full operating temperature approxi mately 20 minutes Return to each burner and recheck the hot suctions at the tee on the inlet to the pressure switch Readjust the damper so that the hot suction of 1 5 mbar 2 0 mbar for BH40EF is achieved and lock the damper in position 14 4 System Checks Switch on again at the local switch to ensure smooth ignition Carry out the following system checks When running turn off the gas supply at the appliance The heater will immediately shut down followed by three ignition attempts followed by lockout Linear and Double Linear only W
25. 0 94320812 Screw 8 x 3 4 3 9mm x 19mm goes with 03050000 8 12 12 20 20 PVC coating must be removed prior to installation Some models may receive S hooks P N 91907302 or spring hooks P N 91903300 rather than bow shackles SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION Figure 21 Double Linear General Assembly Overview abeyoey dwe qnL Sulldno quiessy ueJj 10100 yoddns 10129 JeH 1euung durel eqny deo pug 10j29 jeH RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 22 Double Linear Layout Overview BH40DL BH50DL EF BH60DL EF BH70DL EF BH30DL f H b f H Repeated 7 Opposite Side b b 9 d Repeated Opposite Side b b z Sid LEGEND Burner Reflector Tube Tube Reflector Hanger Coupling Assembly Fan Assembly Tee Assembly Repeated Opposite e a reflector width not shown 365mm e distance typical between hangers 3050 mm b end cap to burner fan 50 mm burner height 366 mm c end cap to hanger 50 mm g burner length 291 mm d distance first hanger 2290 mm Model BH30DL BH40DL BHSODL EF BH6ODL EF BH7ODL EF Reflector Ov
26. 0 mm clearance to uncovered U tube FIGURE 11 U TUBE HORIZONTAL MOUNT LL LL LL LL LL LL ui Li Li ui ui ui A B A D gt 2 5 Y o Te o Te o LO LO N N 0 0 t t LO r I I I I I I I 2 N m m m m m m m m C A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1270 1380 1580 1730 1730 1910 1980 2050 2110 2210 D 760 940 940 1000 1090 1150 1200 1300 FIGURE 12 U TUBE ONE SIDE REFLECTOR LL LL LL LL LL LL t tu LI A D 2 2 2 2 2 2 D o LO o LO o LO o LO o N N 0 C t t LO o I I I I I I I I N m z m m m m m m m m C A 150 150 150 150 150 150 200 200 B 230 230 230 230 230 230 230 230 1580 1760 1760 1930 2090 2130 2160 2240 D 1200 1380 1380 1500 1660 1710 1760 1860 FIGURE 13 U TUBE TWO SIDE REFLECTORS LL LL LL LL LL LL ui ui u i w A A 2 2 2 D D D D 2 5 R 8 8 8 r r r r I I I m m m m m m m m m 2 C A 150 150 150 150 150 150 200 200 B 590 640 640 690 820 860 890 1020 C 1660 1810 1810 1960 2110 2160 2210 2320 D 590 640 640 690 820 860 890 1020 FIGURE 14 U TUBE FULL 45 MOUNT LL LL LL LL LL LL iu LI Li y 2 2 5 5 5 2 2 ne 5 88 8 8 8 298 o I r r r r I I z m m m m m m m m A 200 200 200 2
27. 00 200 200 200 200 1 B 200 200 200 200 200 200 200 200 C 1500 1650 1650 1860 1960 2040 2110 2160 D 1070 1170 1170 1320 1550 1620 1680 1780 SECTION 3 CLEARANCES TO COMBUSTIBLES NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7500 mm of tubing downstream from the burner 3 All measurements are in millimeters 4 Add 60 mm clearance to uncovered U tube FIGURE 15 U TUBE OPPOSITE 45 TILT LL LL LL LL LL LL TO TO TO TO TO TO A E E A m 2 2 2 2 Y S m 8 al Q 9 B o A I I I 5 m m m m m m m m b c 777 A 200 200 200 250 250 275 300 300 1370 1530 1530 1630 1780 1830 1880 1930 C 1500 1650 1650 1860 1960 2040 2110 2160 D 560 560 560 560 560 560 560 560 FIGURE 16 U TUBE PROTECTIVE GRILLE LL LL LL LL LL LL tu tu tu tu tu tu A m E E E E E E A 2 2 2 2 2 2 2 2 A 3 2 8 8 88 8 7 2 B o L L L L L m m m m m m m m TAR C num A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1270 1380 C 1580 1730 1730 1910 1980 2050 2110 2210 D 760 940 940 1000 1090 1150 1200 1300 FIGURE 17 U TUBE VENTING LL LL LL LL LL LL tu tu tu tu tu tu E E 2 2 2 2 2 2 2 2 o LO LO o LO o LO
28. 0u1J8u dn uny oN uolub soejday 64 TROUBLESHOOTING SECTION 16 Troubleshooting Flow Chart Linear Double Linear and U Tube S HAA 1981105 92e d3 Suoijoeuuoo usi qejse au 0 N 1 ON 240 2 09109002 spea 10Su9sS 9p041129 9 591 19doJd 9u1 uo uomejnsul 3y S y 1e BuuimM 34 S 594 lnpouu eaejday pae aaey Aew jnpow uomniub S8JIM 1291102 998 09 1109 polad uoniufi ON eui Buunp e qejreAe prougjos vejd y ginssaid rino se l S 594 91195910 ON lenuew siy 10 0 au isnipy uonoes 0 821 19905 UHA 92U pJ022 UI nss d 1 1no 586 y s 594 Jeuinq y episui ejejd Jie pue 191 0 0 y 10 99 n 097S 21AH S1UP pEL MMM Ye 8ul u0 10 zpL8 906 121 0 ppt xe4 10 Geri 966 121 0 petal ye 8901 UEIDeH 10 1402 jsISJad suu Q01d J SANI LOOHSITANOYL 594 ay Jo Ajnunuoo y x29uo pue 1e1soulJ8u 91 49949 L 1 oy 6399 189 10 20 y uou N go uini Jeung au seog 594
29. AL Figure 34 Gas Connection with Stainless Steel Flex Connector CORRECT POSITIONS Stainless Steel Flexible Connector 2 supplied Roberts Gordon 1000 mm Long 5 Minimum Bend Radius 140 mm MN ak 4 Wt Gas Supply Pipe Flex Line Connector 545 mm minimum Correct position with flex connector not supplied by Radiant Services Shut Off Valve A CAU 11 O N included with gas Product Damage Hazard hose must be parallel to burner gas inlet The Hold gas nipple securely with pipe wrench 80 mm displacement shown is for L when attaching gas hose condition This displacement may 300 mm reduce when the system is fired 80 mm max displacement Failure to follow these instructions can result in product damage Side View Heater Movement S Flexible Gas Hose 1000 mm length INCORRECT POSITIONS WRONG INSTALLATION Heater Movement Heater Movement lt Heater Movement Heater Movement SECTION 13 WIRING SECTION 13 WIRING A DANGER Electrical Shock Hazard Disconnect electric before service Heater must be properly grounded Failure to follow these instructions can result in death or electrical shock Connect to the electrical supply using a 3 pin plug viaa Section 13 4 for the external wiring details for the single locally mounted double pole
30. Bracket 1 1 1 1 1 1 1 1 E0007576 Bow Shackle 4 6 6 6 6 6 8 8 91107720 U Clip Package 20 Pieces 2 2 2 2 2 2 2 2 91912501 U Bolt M6 2 2 2 2 2 2 2 2 00908 Nut M6 6 6 6 6 6 6 6 6 96411500 Lockwasher 6mm 6 6 6 6 6 6 6 6 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL el el e ml s amp E ERE E JE E a 1 a i pa 2 k m E amp lt lt sss sss ss Part No Description Se zm mun mn 94320812 Screw 8 x 3 4 3 9mm x 19mm goes with 03050000 4 8 8 8 8 8 12 12 S7199K Damper Flange Assembly For use on Multiburner Systems 1 Per Heater PVC coating must be removed prior to installation models may receive S hooks P N 91907302 or spring hooks P N 91903300 rather than bow shackles 26 SECTION 7 U TUBE HEATER INSTALLATION Tube Assembly Overview Figure 23 U 19 U82 0 uo 9r qn n 08L sdeo pug JojoojeH sd lo n S Buildnoo 1O 28 J lH E eqny ue 1 H MS eUse U noddns 40 2 H H eqn Jeuing exoeag uoddng qn n wnwixey WLU 00 abeyoed dwe eqny Jeuung jeuunqniniw pasinbay Aiquessy l uls 104 Ajquiessy ueJj RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 24 U Tube Layout Overview
31. CLIMATE sgiurious FOR YOUR SAFETY If you smell gas Open windows DO NOT try to light any appliance DO NOT use electrical switches DO NOT use any telephone in your building Serv ces Extinguish any open flame e e TM Leave the building n B H Immediately call your local gas a a n e ces supplier after leaving the building Follow the gas supplier s i i Va C u u m Ass ist e d If you cannot reach your gas EXTA Linear Double Linear U Tube and Multi Burner Gas Fired Heating Systems Installation Operation amp Service Manual Fire Hazard Keep all flammable objects liquids and vapors the minimum required clear ances to combustibles away from heater Some objects will catch fire or explode En SUN BHSOUT EF BHASST EF when placed close to heater BH20UT BH1 5ST BH50ST EF Failure to follow these instructions can BH25UT EF BH20ST BH55ST BH30UT EF BH25ST EF BH30DL BH35UT EF BH30ST EF BH40DL BH40UT EF BH35ST EF BH50DL EF BH45UT EF BH40ST EF BH60DL EF A VVARNING installer Improper installation adjustment alteration service Please take the time to read and understand or maintenance can result in death injury or these instructions prior to any installation property damage Read the installation operation Installer must give a copy of this manual to the owner and service manual thoroughly before installing or Owner servicing this equipment Keep this manual in a safe pl
32. Cap 4 02718851 Condensate Cap 6 02718852 Non Return Valve 90201200 Must be connected to a drain system in accordance with local codes RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 9 6 Condensate Drain Assembly Condensate Cap 1 BSP threaded hole Use 1 x 34 reducer not supplied Z 3 4 CPVC Pipe 3 4 Female Non Return Valve 3 4 CPVC Pipe 40 Must be connected to a drain system in accordance with local codes SECTION 10 OPTIONAL HEATER ACCESSORIES SECTION 10 OPTIONAL HEATER ACCESSORIES AWARNING Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp Failure to follow these instructions can result in injury 41 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 10 1 Reflector Side Extension Installation Step 10 1 1 Bracket Installation Tube and Reflector Hanger Reflector Support Reflector Side Extension Bracket 2 per reflector Use additional supports in high air movement applications Description Part Number Reflector Side Extension Package S7377K Reflector Side Extension 01368000 Retainer Clips 02751200 Reflector Side Extension 01329910 Step 10 1 2 Side Reflector Installation Cut relief notches for supports and hangers Retainer Clip 2 per side Reflector Side Ex
33. Figure 18 Critical Hanger Placement Typical Suspension Details minimum Turnbuckle not included Concrete Beam Anchor Screw Hook min 10 mm Washer Locknut Side View Max Description Part Number Burner Tube 03051100 Bow Shackle E0007576 Tube Reflector Hanger 03090100 12 Bovv Shackle Front Vievv VVasher VVood Beam 45 Angle SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION The figures in this section provide a general overview of AWA R N N G component placement in a RADIANT SERVICES Linear and Double Linear system The location of some components such as supports and couplings is crucial for proper installation Assemble the heater components as shown on Page 74 Figure 19 For optional reflector configurations for linear heaters see Cut Pinch Hazard Page 6 Figure 3 through Page 7 Figure 10 Install appropriate suspension hardware beam clamps chain or rod at predetermined locations Adjustments of chain length will provide uniform pitch Wear protective gear during installation operation and service Edges are sharp If any step is unclear please contact Radiant Services at 44 0 121 556 4495 Failure to follow these instructions can result in injury 6 1 Linear Standard
34. HEATER INSTALLATION Step 7 8 Reflector Installation A WARNING Fire Hazard Support reflector with reflector hanger and support strap Reflector must not touch tube Failure to follow these instructions can result in death injury or property damage Reflector Description Part Number Reflector 02750303 33 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 7 8 1 Reflector U Clip and Reflector Support Installation The pictorial drawings of the heater construction in supports are used The positioning of reflector supports Section 6 are schematic only and provide a general and U clips depend on the individual installation Use guideline of where hangers reflector supports and either pop rivets or sheet metal screws instead of U clips U clips are to be installed when installing end caps and joint pieces in areas where To ensure proper expansion and contraction movement of impact and high wind may be a factor The following rules the reflectors a combination of U clips and reflector must be observed 1 The first reflector after the burner must be affixed in Tight the middle of the reflector with a reflector support and Sheet Metal tight screws Screw Reflector Reflector Support Strap Reflector SJ Overlap must be a minimum Option B of 160 mm Slip Overlap fReflector J Reflector Support 2 The overlap at the first and second reflector is a slip RR b Loose scr
35. R RESPONSIBILITY To install the heater as well as the gas and electrical supplies in accordance with applicable specifications and codes Radiant Services Ltd recommends the installer contact a local Building Inspector or Fire Marshal for guidance To use the information given in a layout drawing and in the manual together with the cited codes and regulations to perform the installation To install the heater in accordance with the clear ances to combustibles To furnish all needed materials not furnished as standard equipment To plan location of supports To provide access to burners for servicing on all sides for burner removal To provide the owner with a copy of this installation operation and service manual To never use heater as support for a ladder or other access equipment and never hang or suspend any thing from heater To ensure there is adequate air circulation around the heater and to supply air for combustion ventilation and distribution in accordance with local codes To safely and adequately install heater using materi als with a minimal working load of 33 kg To ensure the heater is placed in an approved application 2 1 Low Level User Instructions In all situations clearances to combustibles must be maintained Signs should be posted in storage areas to specify the maximum stacking height of items placed below heater to maintain required clearances to combustibles Minimum clearances must be maintain
36. U clips depend on the individual installation Use guideline of where hangers reflector supports and either pop rivets or sheet metal screws instead of U clips U clips are to be installed when installing end caps and joint pieces in areas where To ensure proper expansion and contraction movement of impact and high wind may be a factor The following rules the reflectors a combination of U clips and reflector must be observed 1 The first reflector after the burner must be affixed in Tight the middle of the reflector with a reflector support and Sheet Metal tight screws Screw Reflector Reflector Support Strap Reflector SW Overlap must be a minimum Option B of 160 mm Slip Overlap 2 The overlap at the first and second reflector is a slip RR i Loose screws overlap Thereafter every third reflector joint is a N j loosened 2 mm slip overlap A slip overlap is achieved by either SS to allow slippage a both reflectors lay inside a hanger no reflector support needed b using a reflector support with SS loose screws at the reflector Option A overlap Slip Overlap The remaining reflector overlaps require a non slip overlap connection To affix the reflectors together in a non slip overlap either a use reflector support and tight screws b if both reflectors lay inside a hanger 7 or sheet metal screvvs may be used Option A Non Slip Overlap gt s This section of three reflectors joine
37. ace in order to provide Installation must be done by a registered installer your serviceman with necessary information contractor qualified in the installation and service of gas fired heating equipment or your gas supplier Radiant Services Limited Unit A Kings Hill Business Park Darlaston Road Wednesbury West Midlands WS10 7SH UK Telephone 44 0 121 556 4495 Fax 44 0 121 556 8142 www radiantservices co uk 2009 Radiant Services Ltd RS170101UK Rev A 11 09 TABLE OF CONTENTS SECTION 1 Heater Safety 2 1 1 Manpower Requirements 2 1 2 Safety Labels and Their Placement 2 SECTION 2 Installer Responsibility 4 2 1 Low Level User nstructions 4 2 2 Corrosive Chemicals 4 2 3 National Standards and Applicable Codes 4 SECTION 3 Clearances to Combustibles 5 3 1 Required Clearances to Combustibles 5 3 2 Clearance Data Linear and Double Linear 6 3 3 Clearance Data U Tube 8 SECTION 4 Major Component Descriptions 10 SECTION 5 General Suspension Details 11 SECTION 6 Linear amp Double Linear Heater Installation 13 6 1 Linear Standard Parts List
38. ce of gas fired heating equipment or property damage Maintain clearance to the side and clearance below the heater from vehicles and combustible materials Radiant Services Limited Unit A Kings Hill Business Park Darlaston Road Wednesbury West Midlands WS10 7SH UK Telephone 44 0 121 556 4495 Fax 44 0 121 556 8142 Installation Code and Annual Inspections All installation and service of RADIANT SERVICES equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Radiant Services and conform to all requirements set forth in the RADIANT SERVICES manuals and all applicable governmental authorities pertaining to the installation service and operation of the equipment To help facilitate optimum performance and safety Radiant Services recommends that a qualified contractor conduct at a minimum annual inspections of your RADIANT SERVICES equipment and perform service where necessary using only replacement parts sold and supplied by Radiant Services Further Information Applications engineering and detailed guidance on systems design installation and equipment performance is available through RADIANT SERVICES representatives Please contact us for any further information you may require including the Installation Operation and Service Manual This product is not for residential use 2009 Radiant Services Limited All rights reserved No part of this work c
39. d together must be affixed to the tube with at least one reflector support with tight Option B screws Non Slip Overlap Description Part Number Reflector Support Package 03050010 Wire Form 91908004 2 clips per Reflector Support Strap 03050000 non slip overlap Screw 8 x 3 4 94320812 inside a hanger U Clip Package 91107720 Reflector End Cap 027508XX 23 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 6 7 Double Linear Tee Installation for double linear heaters only IIT Z C 21 1552 gon Fan Tube H Weld Spot Coupling Coupling Description Part Number Tee E0009170 Fan Tube S51XXVV Coupling 01329600 Fan Tube Slide Bar Coupling Lock 01329700 Tube Reflector Hanger 03090100 24 SECTION 7 U TUBE HEATER INSTALLATION AWARNING Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp Failure to follow these instructions can result in injury 7 1 U Tube Standard Parts List SECTION 7 U TUBE HEATER INSTALLATION The figures in this section provide a general overview of component placement in a RADIANT SERVICES U tube system The location of some components such as supports and couplings is crucial for proper installation Assemble the heater components as shown on Page 27 Figure 23 For optional reflector configurations for U tube heaters See Page 8 Fi
40. d ani ayy SI tui eui SI 398u3 pue Jauing Bnjdum a6ind eid puodas oz Jey ime V SO dul duind d l n dui duind y p op dal aq UOHONAISGO S A oy uononinsqo ue s s ON gt aney Aew JOlOlu ued ps oN enueui uonej ejsui eu ui 8581 orjeuiojne L Aeau oyu KIESSO28U pue 401001 ay UO SUIEJDEID 7 oy 40 SOINUIW GL L au S90Q 101011 JI 9opyd pue Bum su 0 199g LAlJedoud HEM os BE SAO ay 01 Jamod 199UU03SIG 181801 0 39919 pajoeuuoo JOJOW 9U S paddy eAeu eneu Aew 1010 J PL 994 ON Lr Er Lf du ON CUR 3U 0 S9A Zuo 01 198 35013 ou S s di ued jonuoo ay 0 ON udur jaued 1041002 0 13434 dyno Jamod 3434 si EX A02 Jamod 3134 S SUU EN Uan oN paJinbaJ se 1959 Ue180Jd 9019 42945 66 SECTION 16 TROUBLESHOOTING 4n 09 S92IAJ8S UEIDEJ MMM e 9uljuo 10 2718 90S 121 0 prt xeJ 10 geri 966 121 0 vtr 19L ye S XlAH S jueipeu 1061002 jsis18d sui q04d JI 94 vA AY pisul ayejd se pue L y l 0 0 ay 10 29U2 90434 100HS318n0uU1 994 Ls Jeued 01 U09 oy SDU 1890 10 IIB9 y BY 99 N Ho uan si ulnq ay oq L 0
41. d of 75 Ibs 33 kg Failure to follow these instructions can result Failure to follow these instructions can result 5777 in death injury or property damage 8 1 Initial Assembly See Page 13 Section 6 for linear heater assembly instructions See Page 25 Section 7 for U tube heater assembly instructions Check layout drawings for location of manifold pipe installation Figure 25 Multiburner Damper Flange Installation Damper Flange PA Assembly Fan Tube Note Weld Spot 7 m Install in the j fully open position lt 35 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 26 Typical Manifold Layout Linear and U Tube Configuration Typical Fan Arrangement 150 mm Hanger as Cross 100 x 150 x 100 x 150 NOTE Be sure to silicone seal all manifold joints 36 150 mm Manifold Damper Typical Cross 100 x 150 x 100 x 150 BH25ST 100 mm Manifold Max s Max x41000 2 3000 mm mm u zi uza Tee 100 x 100 x 100 ID ID Sleeve 100 mm Hanger educer 100 x 150 BH25ST SECTION 9 BURNER amp FAN INSTALLATION SECTION 9 BURNER amp FAN INSTALLATION Step 9 1 Burner Installation Lock Washer Bolt Torque 13 5 Nm 120 in Ib Burner Description Part Number Bolt 94273914 Lock Washer 96411600 Gasket 02568200 Burner R0720XXXX
42. ds Pipe work from the meter to the heater s must be of adequate size Pipes of smaller size than the heater inlet gas connection should not be used Install the gas hose as shown on Page 54 Figure 34 The gas hose accommodates expansion of the heating system and allows for easy installation and service of the burner Before connecting the burners to the supply system verify that all high pressure testing of the gas piping has been completed There is an expansion of the tube with each firing cycle This will cause the burner to move with respect to the gas SECTION 12 Gas PIPING hose This can cause a gas leak resulting in an unsafe condition if the gas connection is not made in strict accordance with Figure 34 Meter and service must be large enough to handle all the burners being installed plus any other connected load The gas hose which feeds the system must be large enough to supply the required gas with a maximum pressure drop of 13 mm wc When gas piping is not included in the layout drawing the local gas supplier will usually help in planning the gas piping IMPORTANT the complete installation must be tested for gas soundness and be purged in accordance with local and national codes Check the pipe and tubing ends for leaks before placing heating equipment into service When checking for gas leaks use a soap and water solution never use an open flame 53 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANU
43. ed from vehicles parked below the heater Caution should be used when running the system near combustible materials such as wood paper rubber etc Consideration should be given to partitions storage racks hoists building construction etc A laminated wall tag is available for the heater as a permanent reminder of the safety instructions and the importance of the required clearances to combustibles Please contact Radiant Services Ltd or your RADIANT SERVICES independent distributor to obtain the wall tag Affix the tag by peeling off the backing of the adhesive strips on the rear surface and position the tag on a wall near the heater e g thermostat or RADIANT SERVICES Controller A copy of the wall tag P N 91037926 is illustrated on the back cover This copy of the wall tag can be affixed on the wall near the heater Know your model number and installed configuration Model number and installed configuration are found on the burner and in the Installation Operation and Service Manual Write the largest clearance dimensions with permanent ink according to your model number and configuration in the open spaces on the tag 4 2 2 Corrosive Chemicals A CAUTION Product Damage Hazard Do not use heater in area containing corrosive chemicals Refer to appropriate Material Safety Data Sheets MSDS Failure to follow these instructions can result in product damage Radiant Services Ltd cannot be responsible f
44. een yellow 230 V 50 Hz MAINS IN SOCKET EMC FILTER O 44 EARTH STUD AUTOMATIC CONTROL UNIT OO OO E brown Lp 4 H ELECTRODE WEN TI purple P sene GAS VALVE blue Lockout Indicator pedis Mains Optional Inlet Fan Connection RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 14 OPERATION ADANGER A WARNING Electrical Shock Hazard Explosion Hazard Burn Hazard Cut Pinch Hazard Turn off gas supply to Allow heater to cool Wear protective gear 57 heater before service before service during installation operation and service More than one Tubing may still be hot disconnect svvitch may after operation Edges are sharp be required to disconnect electric from heater Heater must be connected to a properly grounded electrica source Failure to follow these instructions can result in death electric shock injury or property damage Figure 35 Sequence of Operation Chart KEY TO SYMBOLS b al Thermostat 5 O Pressure Switch Neon Pid Ignition Gas Valve LAX 4 Sensing 9 7 0 y Burner Neon Lockout Alarm Signal optional Tp Tp Ts 10 sec 10 sec ib 10 sec 40 sec ma
45. ems Fan Flange Assembly and Screws Adjuster Bow Shackle SECTION 5 GENERAL SUSPENSION DETAILS AWARNING Severe Injury Hazard Secure burner to burner tube with bolts and lockwashers Hang heater with materials with a minimum working load of 75 Ibs 33 kg Failure to follow these instructions can result in death injury or property damage AWARNING Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp Failure to follow these instructions can result in injury To ensure your safety and comply with the terms of the warranty all units must be installed in accordance with these instructions The gas or the electrical supply lines must not be used to support the heater Do not locate the gas or electric supply lines directly over the path of the flue products from the heater The heater must be installed in a location that it is readily accessible for servicing The heater must be installed in accordance with clearances to combustibles as indicated in this manual The minimum and maximum gas inlet pressures must be maintained as indicated on the rating plate Typical installation configurations are shown on Page 12 Figure 18 Note Some modles will receive S hooks P N 91907302 or spring hooks P N 91903300 rather than bow shackles SECTION 5 GENERAL SUSPENSION DETAILS 11 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL
46. er 83 90 BWLG Fan Assembly Horizontal and Vertical Outlets 39 9 6 Condensate Drain Assembly 40 SECTION 10 Optional Heater Accessories 41 10 1 Reflector Side Extension Installation 42 10 2 U Tube Cover Installation 43 10 3 Decorative Grille Installation 44 10 4 Protective Grille Installation 45 10 5 Sports Hall Guard Installation 46 10 6 Undershield Installation 47 10 7 Wall Mo ilingu uuu u 48 SECTION 11 Venting 50 11 1 General Venting Requirements 50 11 2 Ventilation Requiremenis 50 11 8 Outside Combustion Air Supply 51 11 4 Common Duct 52 SECTION 12 Gas Piping 53 SECTION 13 Wiring 55 13 1 Typical External VViring Diagram Linear or U Tube 55 13 2 Typical External Wiring Diagram Double Linear Option 1 55 13 3 Typical External Wiring Diagram Double Linear Option 2 56 13 4 Typical External Wiring Diagram Multiburner 56 13 5 Internal Wiri
47. erlap approx 700 mm 250 mm 250 mm 530 mm 530 mm SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION Step 6 3 Burner Tube Installation Note Tubing requires a downward Eck Offset mounting hole must be to the top _ i slope of 13 mm per 6000 mm away from burner d Burner Tube must be to the M bottom of the tube LN 2290 mm 250 mm Description Part Number Burner Tube 03051100 Bow Shackle E0007576 Tube Reflector Hanger 03090100 Step 6 4 Coupling and Tube Assembly Close coupling Start slide bar coupling lock with tab onto coupling Slide Bar 4 Wide End Coupling Slide Bar Coupling Orient coupling so that the impact block is in the Ge gt 2 00 or 10 00 o clock w SS positions lt lt z CN CN Description Part Number Coupling 01329600 Slide Bar Coupling Lock 01329700 Tube 91409408 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 6 4 1 Coupling and Tube Assembly Continued Tighten slide bar as shown below Drive slide bar until tight End of slide bar should be Bu within tolerance listed below lt gt Correct Slide Incorrect Slide dimensions position b Repeat Step 6 4 A D until all tubes are assembled See Page 20 Section 6 4 2 shown below Step 6 4 2 Coup
48. ews overlap Thereafter every third reflector joint is a S loosened 2 mm slip overlap A slip overlap is achieved by either SSS to allow slippage a both reflectors lay inside a hanger gt no reflector support needed ES b using a reflector support with y SSS loose screws at the reflector Option A overlap Slip Overlap 3 The remaining reflector overlaps require a non slip overlap connection To affix the Option A reflectors together in a non slip overlap N ption either on Slip Overlap a use reflector support and tight screws w b if both reflectors lay inside a hanger u clips or sheet metal screws may be used This section of three reflectors joined together must be affixed to the tube with at least one reflector support with tight Option B Screws Non Slip Overlap Description Part Number Reflector Support Package 03050010 Wire Form 91908004 non slip overlap Reflector Support Strap 03050000 inside a hanger Screw 8 x 3 4 3 9 x 19mm 94320812 U Clip Package 91107720 Reflector End Cap 027508XX 34 SECTION 8 MULTIBURNER CONFIGURATION amp INSTALLATION SECTION 8 MULTIBURNER CONFIGURATION amp INSTALLATION AWARNING A WARNING Severe Injury Hazard Cut Pinch Hazard Secure burner to burner tube with bolts and Wear protective gear during installation lockwashers operation and service Hang heater with materials with a minimum Edges are sharp working loa
49. fired heating equipment Read this manual carefully before installation operation or service of this equipment This heater is designed for heating nonresidential indoor spaces Do not install in residential spaces These instructions the layout drawing local codes and ordinances and applicable standards that apply to gas piping electrical wiring venting etc must be thoroughly understood before proceeding with the installation Protective gear is to be worn during installation operation and service Thin sheet metal parts such as the reflector portion of the heater and the various venting Figure 1 Side and Back Panel Label Placement CLIMATE S LUT ONS RADIANT Seiv ces www radiantservices co uk Logo Label Sees Model No RANT Serial No Appliance Type Category as Pressu at Manifold loritice Sizel Normal Input Rating Electrical Net Calorific Value Rating in Net Calorie Value He Country of 2 Y Destination fear of 0063 Production 2007 RADIANT SERVICES LIMITED Printed in the USA P N 91031303UK Rating Plate Label Back Panel Part Number 91033204 91033300 91031303 Description Logo Label Fan Burner Label Rating Plate Label components have sharp edges To prevent injury the use of work gloves is recommended The use of gloves will also prevent t
50. gure 11 through Page 9 Figure 17 Install appropriate suspension hardware beam clamps chain or rod at predetermined locations Adjustments of chain length will provide uniform pitch If any step is unclear please contact Radiant Services Ltd at 44 0 121 556 4495 Part No Description xASAASIISIALIAZLIAZSL R72XXXXX Burner Assembly Input and Fuel Varies 1 1 1 1 1 1 1 1 07260001 Fan Package XP1 1 1 1 1 07260002 Fan Package XP2 1 1 1 07260003 Fan Package XP3 1 03051100 Burner Tube 100 mm x 3048 mm 1 1 1 1 1 1 1 1 91409408 Tube 100 mm x 3048 mm 2 2 2 2 2 91409423 Tube 100 mm x 1524 mm 2 2 2 2 5127W Fan Tube 100 mm x 3048 mm with 3048 mm Swirler 1 1 1 1 1 1 1 S5134W Fan Tube 100 mm x 3048 mm with 2134 mm Swirler 1 01335901 U Bend 1 1 1 1 1 1 1 1 01329600 Standard Coupling Assembly 2 4 4 4 4 4 6 6 01329700 Coupling Lock 2 4 4 4 4 4 6 6 02750303 Reflector Aluminium 2439 mm 4 4 4 6 6 6 8 8 027503SS Reflector Stainless Steel 2439 mm Optional 4 4 4 6 6 6 8 8 02750800 Reflector End Cap Aluminium 4 4 4 4 4 4 4 4 027508SH Reflector End Cap Stainless Optional 4 4 4 4 4 4 4 4 03090100 Tube and Reflector Hanger 4 6 6 6 6 6 8 8 01318901 Tube Clamp Package including Nut Washer amp Bolt 1 1 1 1 1 1 1 1 91908004 Wire Form 2 4 4 4 4 4 6 6 03050000 Reflector Support Strap 2 4 4 4 4 4 6 6 03020501 U Bend Support
51. he flue must be self supporting 18 4 Suspension Specifications Hang heater with materials with a minimum working load of 33 kg 18 5 Controls Specifications Time switches thermostats etc can be wired into the electrical supply External controls supplied as an optional extra 71 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 0 r r r r ti LE LE 2 LE co 2 2 cO 2 cO 2 cO 2 cO 2 cO 2 cO co LO LC LO LO LO LO LO LO N CN CN co co co co ox o s LO LO LO 18 6 Linear Heater mE ca Tm Input Gross kW 15 20 25 30 35 40 45 50 51 55 Input Net kW 13 5 18 22 5 27 31 5 36 40 5 45 46 49 5 Tube Length mm 6096 9144 9144 12192 12192 12192 15240 15240 18288 Overall Heater Length mm 6661 9709 9709 12757 12767 12767 15815 15850 18579 VVeight kg 39 55 55 68 68 68 81 81 95 Heated Area m 20 160 30 210 40 265 50 315 55 370 65 420 70 475 80 525 90 620 Minimuro instalation 3500 3500 3500 3500 4600 5000 5000 5000 6000 Height mm Recommended Installation 3599 3600 3900 4200 4800 5500 6700 7600 8000 Height mm Only available in Multiburner 5 5 5 i i I I I m Q g 38 SS EE 18 7 Double Linear Heater iz pation Input Gross kW 30 40 50 60 70 Input Net kW 27 5 36 45 54 63 Tube Length
52. he transfer of body oils from the hands to the surface of the reflector Before installation check that the local distribution conditions nature of gas and pressure and adjustment of the appliance are compatible For additional copies of the Installation Operation and Service Manual please contact Radiant Services Ltd 1 1 Manpower Requirements To prevent personal injury and damage to the heater two persons will be required for installation 1 2 Safety Labels and Their Placement Product safety signs or labels should be replaced by the product user when they are no longer legible Contact Radiant Services Ltd for obtaining replacement signs or labels See Page 2 Figure 1 through Page 3 Figure 2 Fan Burner Fan Burner Label Side Panel SECTION 1 HEATER SAFETY Figure 2 Top Panel Label Placement AWARNING 7 N Fire Hazard h Tighten and install gas hose fittings to connect gas supply according to example below N Gas hose can crack when twisted N Gas hose moves during normal operation Use only 1000 mm long connector of 1 2 or 3 4 nominal ID Failure to follow these instructions can result in death injury or property damage CORRECT POSITIONS hut Off Valve must be parallel to burner ue The 80 mm displacement shown Tor the cold condition This displacement ay reduce when the system is Hired Shut off Valve Verical Stainless Steel Flexible Connector s Win Gas Hose gr as s
53. hen running disconnect the fan plug from the burner The unit should shut down within three seconds proving operation of the pressure switch 14 5 User Instructions After satisfactory testing ensure that the client is fully aware of the operation of the system Bring this manual to the attention of the user or purchaser instruct them in the safe operation of the heater s Advise the user that if the system is unflued any reduction in the natural ventilation of the building may require a flue to be fitted or additional ventilation grilles will be required 59 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 15 SERVICING INSTRUCTIONS ADANGER Electrical Shock Hazard Explosion Hazard Turn off gas supply to Disconnect electric J heater before service before service More than one disconnect switch may be required to disconnect electric from heater Heater must be connected to a propery grounded electrica source A WARNING Cut Pinch Hazard Wear protective gear during installation operation and service Burn Hazard Allow heater to cool before service Tubing may still be hot after operation Edges are sharp Failure to follow these instructions can result in death electric shock injury or property damage IMPORTANT Never use the heater as a support for ladders or other access equipment Always test for gas soundness with a suitable detection fluid after completing an
54. hown et Supplied by Roberts Gordon 5 000 mm Long A Minimum Bend Radius 140 mm Gas Supply Pipe Alternate positions lealor Movement Heater Movement okay Flex Line Connector 545 mm minimum Bumer Side View Side View INCORRECT POSITIONS Heator Movement Heater Movement Heater Movement Heater Movement 2008 Roberts Gordon LLC www rg ine com Printed in the U S A PIN 91018126 Orig Gas Connection Label INTERNAL WIRING DIAGRAM Dotted line wires are an option FAN SOCKET 1 Lockout Indicator 2 Connector I N blue i i E 1 PRESSURE db L black rod SWITCH b white tot yellow Tu blue rod black t o E greenyelowt Li SL j brown tot JN AMANS N black NEON SOCKET 0006060 00000 EMC FILTER E BURNER i NEON T Top Panel Inside Door AUTOMATIC CONTROL UNIT ELECTRODE purple sense 1 GAS VALVE Description Part Number Gas Connection Label 91018126 Internal Wiring Label 91031401 Internal Wiring Label Roberts Gordon LLC Printed in U S A P N 91031401 Rev G www rg inc com RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 2 INSTALLE
55. ing Configuration First Tube and Tube and Reflector Reflector Hanger y Hanger 2290 mm 250 mm f j U Description Part Number See Assembly Bow Shackle E0007576 Drawing Tube Reflector Hanger 03090100 Spreader Bar 07260010 E H Step 73 Burner Tube and Fan Tube Installation Offset mounting hole must be N Weld seam must be to the EN bottom of the tube Burner Tube Description Part Number Burner Tube 03051100 Fan Tube S5127W 29 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 7 3 1 Tube Clamp Package Installation Part Number 01318901 01396801 97113940 95211600 92113900 Description Tube Clamp Package Tube Clamp Bolt Flat Washer Nut Nut Torque 13 56 Nm 120 in Ib N Lock VVasher Tube Clamp Step 7 4 U Tube Support Bracket Assembly Installation U bolt Tight to n Bracket a y Fan Tube ir U bolt i Tight to Tube U tube Standard Loose U bolt 100 mm u bolt secured to bracket with M6 lockwashers and M6 nuts on top and bottom to allow for tube expansion and contraction 100 mm u bolt secured to burner tube vvith M6 lockvvashers and M6 nuts TIGHT 30 g 8 A U tube Opposite 45 U bolt Nut Torque 90 in b 100 mm u bolt secured to burner tube with M6 lockwashers and M6 n
56. kets and hangers as indicated by Tem Quantity of Wall TE Quantity of Wall dimensions d e and f u tube in the relevant layout Mounting Brackets Mounting Brackets overview drawing for your heater For linear heaters see BHTSUT 2 BH15ST 3 Page 15 Figure 20 for double linear heaters see Page E 3 Eu 1 18 Figure 22 and for U tube heaters see Page 28 Figure FaH3oUT EF 3 BH30ST EF 5 24 BH35UT EF 3 BH35ST EF 5 10 7 1 Hardware Installation d E 6 a The wall mounting brackets must be attached toa BH50UT EF 4 BH50ST EF 6 suitable vvall through all mounting holes Screvv sizes less than M8 5 16 may not be used In order for the wall Figure 27 U Tube Horizontal 48 SECTION 10 OPTIONAL HEATER ACCESSORIES Figure 28 U Tube Angle Mounted Burner must be below fan Figure 29 Linear 49 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 11 VENTING AWARNING Carbon Monoxide Hazard Multiburner systems are not approved for unvented use and must be vented outdoors Unitary heaters installed unvented must be interlocked with sufficient building exhaust Heaters must be installed according to the installation manual Failure to follow these instructions can result in death or injury AWARNING Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp Failu
57. l 620 m h 2 38 2 86 3 36 3 81 4 29 4 86 Based on Gross Caloric Value 74 Attach this information to a wall near the RADIANT SERVICES heater CLIMATE siu rio v5 RADIANT CIVICES Read the Installation Operation and Service Manual thoroughly before installation operation or service Know your model number and installed configuration Model number and installed configuration are found on the burner and in the Installation Operation and Service Manual Write the largest clearance dimensions with permanent ink according to your model number and configuration in the open spaces below OPERATING INSTRUCTIONS 1 STOP Read all safety instructions on this information sheet 2 Open the manual gas valve in the heater supply line 3 Turn on electric power to the heater 4 Set the thermostat to desired setting TO TURN OFF THE HEATER 1 Set the thermostat to off or the lowest setting Fire H d ire Hazar TS TIO ENSURE Mee SAREI Keep all flammable objects liquids and vapors the minimum required clearances to combustibles away from heater Some objects will catch fire or explode when placed close to heater Set the thermostat to off or the lowest setting Turn off electric power to the heater Turn off the manual gas valve in the heater supply line Call your registered installer contractor qualified in the installation Failure to follow these instructions can result in death injury and servi
58. ling and Tube Assembly Continued Number of Tubes BH15ST 6 000 2 BH20ST 9 000 BH25ST EF 9 000 BH30ST EF 12 000 BH35ST EF 12 000 BH40ST EF 12 000 BH45ST EF 15 000 BH50ST EF 15 000 BH55ST 18 000 Model Overall Tube Length mm O oil ol P ssl col co 2290 mm 250 mm 3050 mm Typ 250 mm Weld spot at end of Total Overall heat exchanger Tube Length SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION Step 6 5 Tube Clamp Package Installation 13 56 Nm 120 in Ib Description Part Number Tube Clamp Package 01318901 Tube Clamp 01396801 Bolt 97113940 Flat VVasher 95211600 Nut 92113900 21 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 6 6 Reflector Installation A WARNING Fire Hazard Support reflector with reflector hanger and support strap Reflector must not touch tube Failure to follow these instructions can result in death injury or property damage Reflector Description Part Number Tube Reflector Hanger 03090100 Burner Tube 03051100 Reflector 02750303 22 SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION Step 6 6 1 Reflector U Clip and Reflector Support Installation The pictorial drawings of the heater construction in supports are used The positioning of reflector supports Section 6 are schematic only and provide a general and
59. mm 12802 18898 18898 24994 24994 Overall Heater Length mm 13462 19558 19558 25654 25654 Weight kg 82 110 110 136 136 Heated Area m 50 315 65 420 80 525 100 630 110 740 Minimum Installation Height mm 3500 3500 3500 3500 4600 Recommended Installation Height mm 3500 3600 3900 4200 4800 0 ti 0 r r 0 KE KE KE KE KE LEE 2 2 22 22 LO LO LO LO LO LO LO N CN CN co co co co sep pP ox LO LO 18 8 U Tube Heater alm mn da mn m oen Input Gross kW 15 20 25 30 35 40 45 50 Input Net KW 13 5 18 22 5 27 31 5 36 40 5 45 Tube Length mm 3531 5055 5055 6579 6579 6579 8103 8103 Overall Heater Length mm 3822 5346 5346 6870 6870 6870 8394 8394 Weight kg 41 54 54 65 65 66 96 96 Heated Area m 20 160 30 210 40 265 50 315 55 370 65 420 70 475 80 525 Minimum Installation Height mm 3500 3500 4000 4700 5000 5000 5000 5000 Recommended Installation Height mm 3500 3600 4000 4700 5000 5500 6700 7600 72 SECTION 18 SPECIFICATIONS 18 9 Burner Specifications Figure 37 Linear and U Tube Specifications End View Plan View Reflector 100 mm Swirler t Tube Length Weld Spot Plan View Tube Length 100 mm mp Burner Tube 457 mm Z Internal Fan Tube I U Tube Swirler must always be located in Fan Tube 18 9 1 Standard Burner Specifications BH15 BH20 BH25 BH30 BH35 BH40 BH45 BH50 BH55
60. n clearances from swinging and overhead doors overhead cranes vehicle lifts partitions stor age racks hoists building construction etc In locations used for the storage of combustible mate rials signs must be posted to specify the maximum permissible stacking height to maintain required clearances from the heater to the combusti bles Signs must be posted adjacent to the heater thermostat In the absence of a thermostat signs must be posted in a conspicuous location SECTION 3 CLEARANCES TO COMBUSTIBLES Consult local Building Inspector Fire Insurance Carrier or other authorities for approval of proposed installation when there is a possibility of exposure to combustible airborne materials or vapours Hang heater in accordance to the minimum suspension requirements on Page 72 Section 18 6 through Section 18 8 If the radiant tubes must pass through the building structure be sure that adequate sleeving and fire stop is installed to prevent scorching and or fire hazard RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 3 2 Clearance Data Linear and Double Linear NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7500 mm of tubing downstream from the burner 3 All measurements are in millimeters
61. ng Diagram 57 SECTION 14 Operation 58 14 1 Heater Lockout Indication Optional 58 14 2 TOSUING ucro cot nott ent eec dec 59 14 3 Commissioning Multiburner 59 14 4 System Checks 59 14 5 User Instructions 59 SECTION 15 Servicing Instructions 60 15 1 Annual Procedure 60 15 2 Component Remosval 60 15 3 Maintenance Checklist 61 SECTION 16 Troubleshooting 63 16 1 Troubleshooting Flow Chart Linear Double Linear and U Tube 64 16 2 Troubleshooting Flow Chart Multiburner 66 16 3 Manifold Gas Pressure Setting 68 SECTION 17 Replacement Parts 69 SECTION 18 Specifications 71 18 1 Material Specifications 71 18 2 Heater Specifications 71 18 3 Venting Specifications 71 18 4 Suspension Specifications 71 18 5 Controls Specifications 71 18 6 Linear HI88ter u u 72 18 7 Double
62. nly See Page 44 Section 10 3 2 Wall Tag If a wall tag is present make sure it is legible and accurate Please contact Radiant Services Ltd or your RADIANT SERVICES independent distribu tor if you need a wall tag See Page 4 Section 2 1 62 SECTION 16 TROUBLESHOOTING SECTION 16 TROUBLESHOOTING A DANGER Electrical Shock Hazard Disconnect electric before service Heater must be properly grounded Failure to follow these instructions can result in death or electrical shock A WARNING Fire Hazard Explosion Hazard Burn Hazard Cut Pinch Hazard Keep all flammable Turn off gas supply to Allow heater to cool Wear protective gear objects liquids and heater before service before service during installation vapors the minimum operation and service required clearances to Tubing may still be hot combustibles away after operation Edges are sharp from heater Some objects will catch fire or explode when placed close to heater Failure to follow these instructions can result in death injury or property damage 63 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 16 1 Troubleshooting Flow Chart Linear Double Linear and U Tube YOUMS ainssaid eoe dau SOQ Jeds e 31934 S 1 spea u wq q Jeduin e sejd 2115 aunssaid ay woup speo ON Mo jeA pue yoejg eoueH 7 jun 1041002 sorjday
63. o LO oo LO o LO o o 0 N sr CN LO m o c gt t t LO m yo o TT II II 27 II x T I mm mm mm mm mm m m m os A 200 200 200 250 250 275 300 300 L B 200 200 200 200 200 200 200 200 Y C 1500 1660 1660 1860 1960 2030 2110 2160 D 1370 1520 1520 1630 1750 1820 1880 2000 BH55ST only available in multiburner 6 SECTION 3 CLEARANCES TO COMBUSTIBLES NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7500 mm of tubing downstream from the burner 3 All measurements are in millimeters FIGURE 7 LINEAR amp DOUBLE LINEAR 2 FOOT DECO GRILLE bu 5b 5b b be on oa oa oa oa D 2 o O oo O oo o o LO oT UO 0 CN e O t t m L tn m 00 m m m m m tn rn m m m o A 150 150 150 150 150 150 200 200 ep 890 970 970 1020 1170 1220 1280 1330 y C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 8 LINEAR amp DOUBLE LINEAR PROTECTIVE GRILLE LL LL LL LL LL LL LL LL LL x uu uu uu u u ur a oa Da DO o to to 7 ip o oo oo lo o Te o A e tO t Da o dL E all I I I I I HE E
64. operation of the heating equipment Further no exhaust system is necessary if the building air change rate is greater than 1 5 per hour or the density of operating heat input is not greater than 5 W m Flue Adapter Figure 30 Individual Flue Connection Detail Fan Tube Z SECTION 11 VENTING Fan Assembly Nut Lockwasher Screw Torque 2 Nm b 18 in Ib An N Flue Pipe Figure 31 Flue Connection Dimensions End of Tube Fan Tube r Heater Model Fan Model Part Number BH 15 30 Torin DSF 133 42 C2374B BH 35 50 AO Smith JF1G 90710000 11 3 Outside Combustion Air Supply 11 3 1 Air Supply Requirements Where necessary clean air may be ducted into the burner When fresh air duct is used follow one of these rules box through an added spigot on the back of the burner The flue must penetrate the roof while fresh air can box replacing the existin See Page 50 Section 11 1 3 for recommendations on duct length Air duct should be as straight as possible Do not use bends in excess of 45 Consult the manufacturer if more than 2 x 45 offset g dust arrest baffle plate penetrate any wall See Page 52 Figure 33 The flue and fresh air supply must penetrate the same roof at a minimum of 1 m apart See Page 52 bends are necessary The fresh Fotre dd air duct must be self supporting The flue must penetrate 1 m higher than the f
65. or ensuring that all appropriate safety measures are undertaken prior to installation this is entirely the responsibility of the installer It is essential that the contractor the sub contractor or the owner identifies the presence of combustible materials corrosive chemicals or halogenated hydrocarbons anywhere in the premises Halogenated Hydrocarbons are a family of chemical compounds characterized by the presence of halogen elements fluorine chlorine bromine etc These com pounds are frequently used in refrigerants cleaning agents solvents etc If these compounds enter the air supply of the burner the lifespan of the heater compo nents will be greatly reduced An outside air supply must be provided to the burners whenever the presence of these compounds is suspected Warranty will be invalid if the heater is exposed to halogenated hydrocarbons 2 3 National Standards and Applicable Codes All appliances must be installed in accordance with the latest revision of the applicable standards and national codes This refers also to the electric gas and venting installation Note Additional standards for installations in public garages aircraft hangars etc may be applicable SECTION 3 CLEARANCES TO COMBUSTIBLES AWARNING Fire Hazard Keep all flammable objects liquids and vapors the minimum required clearances to combustibles away from heater Some objects will catch fire or explode when placed close to heater
66. ove two screws from the cover Replace if faulty Refit in reverse sequence 15 2 5 Pressure Switch Disconnect the two silicone tubes Remove wires from the three blades Remove two screws which secure the pressure switch to the burner Remove pressure switch Replace pressure switch if faulty and refit in reverse sequence ensuring that the rubber tubes are reconnected to the switch correctly Note Wires fitted as follows NO Yellow NC White Common Black 15 2 6 Neons Remove the two push on connectors and remove the neons by pushing downwards Replace in reverse sequence SECTION 15 SERVICING INSTRUCTIONS 15 3 Maintenance Checklist Installation Code and Annual Inspections All installation and service of RADIANT SERVICES equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Radiant Services Ltd and conform to all requirements set forth in the RADIANT SERVICES manuals and all applicable governmental authorities pertaining to the installation service and operation of the equipment To help facilitate optimum performance and safety Radiant Services Ltd recommends that a qualified contractor conduct at a minimum annual inspections of your RADIANT SERVICES equipment and perform service where necessary using only replacement parts sold and supplied by Radiant Services Ltd The Vicinity of the Heater Do not store or use flammable objects
67. overed by the copyrights herein may be reproduced or copied in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without written permission of Radiant Services Limited www radiantservices co uk Printed in U S A P N 91037926 Rev A
68. r amp Double Linear Venting 7 U Tube Horizontal Mount 8 U Tube One Side Reflector 8 U Tube Two Side Reflectors 8 U Tube Full 45 Mount 8 U Tube Opposite 45 Tilt 9 U Tube Protective Grille 9 U Tube Venting 9 Critical Hanger Placement 12 Linear General Assembly Overview 14 Linear Layout Overview 15 Double Linear General Assembly Overview 17 Double Linear Layout Overview 18 U Tube Assembly Overview 27 U Tube Layout Overvlevv 28 Multiburner Damper Flange Installation 35 Typical Manifold Layout Linear and U Tube Configuration 36 U Tube Horizontal 48 U Tube Angle Mounted 49 Linear tie e ette EE 49 Individual Flue Connection Detail 51 Flue Connection Dimensions 51 Fresh Air Intake Spigot 52 Air Supply with Flue Configurations 52 Gas Connection with Stainless Steel Flex Conrneclor i cere Ma eo 54 Sequence of Operation Chart
69. re to follow these instructions can result in injury 11 1 General Venting Requirements 11 1 1 Type C45 C32 amp Ce Appliance Room Sealed The heaters are designed to be installed as room sealed appliances The flue and air intake are run as separate pipes to the special concentric wall or roof terminal The wire mesh inside the fresh air adapter on the heater must be removed prior to installation See Page 52 Figure 33 11 1 2 Type Boo Appliance The flue must be fitted with a low resistance terminal See Page 52 Figure 33 11 1 3 Flue Installation The fan outlet may discharge vertically or horizontally Connection should be made using 100 mm minimum diameter aluminium or stainless steel flue material to National Standard and must be adapted to insert into the 100 mm flue adapter Both fresh air supply and flue duct shall not exceed 10 000 mm BH15 and BH20 flue must be insulated if longer than 5 000 mm BH25 flue must be 50 insulated if longer than 8 000 mm Contact the manufacturer if more than 2 x 45 offset bends are necessary The flue must be self supporting Fans Horizontal Vertical 83 BWLG 190 x 75 hole 150 mm dia 90 BWLG 190 x 75 hole 150 mm dia 11 1 4 Flueless Installation If the heater is being installed in an area where combustion products can be dissipated within the building ensure that the fan outlet is horizontal and away from the burner Where installation is close to a wall perimeter s
70. resh air inlet on the same wall See Page 52 Figure 33 51 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 32 Fresh Air Intake Spigot Burner Sheetmetal Dust Arrest Baffle Plate Description Part Number Dust Arrest Baffle 07230000 100 mm Diameter 7 Fresh Air Intake Spigot 07260000 Fresh Air Intake Spigot Figure 33 Air Supply vvith Flue Configurations C Min 1000mm 34 Flue 11 4 Common Duct When using a common air inlet duct always ensure that the area of the common air inlet duct represents the area of all air ducts 52 SECTION 12 GAS PIPING AWARNING Fire Hazard Tighten gas line fittings to connect gas supply according to Figure 34 Flex gas line can crack when twisted Gas line moves during normal operation Use only 1000 mm long connector of 1 2 or 3 4 nominal ID Failure to follow these instructions can result in death injury or property damage AWARNING Explosion Hazard Leak test all components of gas piping before operation Gas can leak if piping is not installed properly Do not high pressure test gas piping with heater connected Failure to follow these instructions can result in death injury or property damage It is important that the gas supply pipe and electrical connections do not support any of the heater s weight Installation pipes should be fitted in accordance with National Standar
71. s 100 mm dia 16 gauge heat treated aluminised mild steel 18 1 2 Reflectors NS3 H14 aluminium or 1 4016 2R stainless steel option 18 2 Heater Specifications 18 2 1 Sequence Controller Fully automatic three try direct spark 100 shut off ignition flame rectification module 18 2 2 Electrical Rating 230V 50 Hz 1 1 Connection 3 pin moulded plug 18 2 3 Gas Supply Connection Rc1 2 1 2 BSP int Natural G20 Minimum Inlet 15 mbar 6 in wg Maximum Inlet 50 mbar 20 in wg Natural G25 Minimum Inlet 17 5 mbar 7 in wg Maximum Inlet 50 mbar 20 in wg LP Gas Propane or Butane Minimum Inlet 32 5 mbar 13 in wg Maximum Inlet 50 mbar 20 in wg SECTION 18 SPECIFICATIONS 18 3 Venting Specifications 18 3 1 Fans BH 15 20 25 30 Model Torin DSF 133 42 BH 25 EF 30 EF 35 EF BH 35 40 45 Model Torin DSA 524 202 BH 40 EF 45 EF 50 EF BH 50 Model Magnetek JF1G BH3ODL 4001 BH50DL EF 60DL EF 7ODL EF Model Magnetek JF1G EN Model Airflow 83 BTLW EE Model Airflow 90 BTLW Multiburner Consult the manufacturer for availability of alternate fans 18 3 2 Flue When fitted the flue must be 100 mm or greater in diameter and must conform to National Codes The flue must be self supporting Inlet must be 100 mm diameter Multiburner Flue will be 150 mm diameter Flue material must conform to National Codes T
72. s Make sure tubes are connected and suspended securely See Page 11 Section 5 Make sure there is no sagging bending or distortion Gas Line Check for gas leaks See Page 53 Section 72 Burner Observation Window Make sure it is clean and free of cracks or holes Clean and replace as required Blower Scroll Wheel and Motor Compressed air or a vacuum cleaner may be used to clean dust and dirt Burner Cup and Orifice Clear of obstructions even spider webs will cause problems Carefully remove any dust and debris from the burner Electrode Replace if there are cracked ceramics excessive carbon residue or erosion of the electrode The electrode gap should be 3 mm Thermostat There should be no exposed wire or damage to the thermostat See Page 55 Section 13 Suspension Points Make sure the heater is hanging securely Look for signs of wear on the chain or ceiling See Page 11 Section 5 Sports Hall Guard Decorative and Protective Grilles optional The grille must be securely attached If the grille is loose or off contact a contractor qualified in the installation and service of gas fired heating equip ment for repair Check that side reflector extensions are installed correctly and secured in place if necessary decorative grille only See Page 42 Section 10 1 and Page 45 Section 10 4 Make sure shield is installed correctly and secured in place if necessary Decorative grille o
73. stems 1 Per Heater PVC coating must be removed prior to installation Some models may receive S hooks P N 91907302 or spring hooks P N 919003300 rather than bow shackles 13 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 19 Linear General Assembly Overview euunqniniw 40 pesinbay A quiessy Jodweq lBuis 104 i Aiquessy uej J JIIAS 24 2 1006 2 ES PI9M I Jf 9001 ues S V ce noddns 10joej jeu Suldno 1010 pue eqni eqn Jeuung oBexoeg dwe eqni 1O 99 ti NES i Uu 42 pe SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION Figure 20 Linear Layout Overview LEGEND H Burner BH15ST d Reflector tube Tube Reflector Hanger Coupling Assembl BH20ST BH25ST EF Fan t Assembly Assembly BH30ST EF E BHS5ST EF BH40ST EF b BH45ST EF BH50ST EF reflector width not shown 365mm e distance typical between hangers 3050 mm end cap to burner fan 50 mm f burner height 366 mm end cap to hanger 50 mm g burner length 291 mm distance first hanger 2290 mm Model BH15ST BH20ST BH25ST EF BH30ST EF BH35ST EF BH40ST EF BH45ST EF BH50ST EF BH55ST
74. tension 42 SECTION 10 OPTIONAL HEATER ACCESSORIES 10 2 U Tube Cover Installation The package contains two reflector joint pieces P N 02750901 one 8 reflector and 18 x 8 sheet metal screws Install the U tube cover using the following procedure Step 10 2 1 Cut the 8 reflector in half to be used on both sides to cover the U tube Step 10 2 2 Step 10 2 3 Flatten 4 reflector edge where joint piece matches Puta Cut away the reflector to clear the tube leaving about 1 mark on the 4 reflector directly over the tube center of material inside the scribed contour to attach the Center the accessory joint piece on the mark and scribe accessory joint Drill or punch six 3 mm diameter holes in its contour on the reflector Scribe the location of the reflector in the positions shown below mounting holes Cut away contour with tin snips Contour Punch Drill six 3 mm holes maximum Step 10 2 4 Use six 8 sheet metal screws to attach the joint piece Attach Reflector Reflector Joint with six 48 Do not remove sheet metal screws cut out Repeat Step 10 2 1 through Step 10 2 4 to attach the reflector joint piece on the other reflector Step 10 2 5 The overlap of both reflector joint pieces is attached with six 48 sheet metal screws Secure overlap with six 8 sheet metal screws e 4 Reflector Sections RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL
75. uts 10 2 Nm Lock Washer Lock Washer Nut Torque 90 in Ib 10 2 Nm Tight U bolt 100 mm u bolt secured to bracket with M6 lockwashers and M6 nuts on top and bottom to allow for tube expansion and contraction TIGHT SECTION 7 U TUBE HEATER INSTALLATION Step 7 5 Coupling and Tube Assembly Close coupling Start slide bar coupling lock with tab onto coupling K Slide Bar N Wide End lt Coupling 76 mm to lt S p 101 mm D Tighten coupling to join tubes Y S bw San Slide Bar SS Coupling Orient coupling so that Ge the impact block is in the Ses ww 2 00 or 10 00 o clock Sy an Tube positions CR Description Part Number Coupling 01329600 Slide Bar Coupling Lock 01329700 Tube 91409408 Step 75 1 Coupling and Tube Assembly Continued Tighten slide bar as shown below Drive slide bar until tight End of slide bar should be within tolerance listed below Correct Slide Incorrect Slide dimensions position Repeat Step 75 A D until all tubes are assembled 31 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 7 6 Tube Installation Coupling Step 7 7 U Tube Installation U tube Support Bracket Assembly Description Part Number Coupling 01329600 Slide Bar Coupling Lock 01329700 U Tube 01335901 32 SECTION 7 U TUBE
76. x Interruption of main Burner Lockout 11 sec typical flame sensing signal received after 3 ignition trial failures 14 1 Heater Lockout Indication Optional heater s lockout indicator connector to the monitoring In case of flame loss during operation of the heater the Computer See Page 58 Figure 35 for alarm sequence burner control unit goes to lockout mode after three ignition trials At this stage a 230 V signal is provided which enables the RADIANT SERVICES controller BMS system etc to indicate precisely which heater has failed If your heater is equipped with Heater Lockout indication an additional wire has to be installed from the 58 14 2 Testing Establish that a satisfactory purged gas supply and an electrical supply is available to the heater Ensure that all time clocks and thermostats are set to call for heat With the gas supply cut off at the appliance isolating cock and the electrical supply isolated by switching off at the local switch and removing the appliance inlet plug open the control chamber secured by the two screws Loosen the sealing screw from the pressure test point and remove the cover cap from the governor Turn on the gas supply and connect appliance electrical plug Ensure that the timer or thermostat if fitted are set to call for full gas rate Switch on at the local switch The sequence as described should take place If not refer to detailed fault finding sequence When flame is
77. y servicing or exchange of gas carrying component On completion of any service fault finding tasks which require the breaking and remaking of electrical connections the checks A Earth Continuity B Polarity and C Resistance to Earth must then be repeated 15 1 Annual Procedure Carry out the following procedure annually The preferred time would be immediately before the winter heating period If very dirty conditions arise it may be necessary to carry out this procedure more often If the unit takes in air through an air duct or filter assembly more frequent service may be necessary 15 1 1 Burner and Fan Removal Isolate the heater from the gas and electrical supplies Remove the fan plug from the burner Unscrew the securing screws on the burner flange The burner can now be removed Take care not to disturb the gasket on the flanged burner tube Unscrew the securing screw on the fan flange spigot The fan can now be removed 15 1 2 Burner and Fan Removal Maintenance Remove the fan and burner independently to floor level and clean both items internally using a soft brush and compressed air if available Take care not to damage the internal parts of the burner Check fan impeller for cleanliness and free rotation The electrodes are an integral part of the burner To check spark gap remove the securing screws on the electrode and withdraw it ensuring the gasket is not damaged Spark gap on electrode should be approximately 3 mm
78. ystem or other obstruction close to the fan outlet or wall angle mounted install the heater so that the fan tube is the furthest away from the wall or obstruction i e the fan will always blow into the building or away from the obstruction 11 2 Ventilation Requirements Detailed recommendations for air supply are given in the relevant National Standards There must be an adequate supply of air for both combustion and general ventilation Air vents should have negligible resistance Do not locate air vents where they can be easily blocked or flooded or adjacent to any flues or extraction systems carrying flammable vapour 11 2 1 Flue Installation Where the heater s is flued the space containing it must have a permanent outside air vent with a minimum effective area of 4 5 cm per kW of heat input If mechanical ventilation is employed the minimum proven airflow rate shall be 2 35 m h per kW of heat input If the flue is to be horizontally vented through a wall a wind proof terminal must be fitted to outdoor vent pipe to prevent a back draught 11 2 2 Flueless Installation EN 13410 The installation room must have a volume of at least 10m5 KVV of installed nominal heat input A minimum of 10m h of exhaust air per kW of operating heat input must be ventilated out of the installation room by either thermal or mechanical evacuation Appropriate exhaust and fresh air openings must be provided and exhaust fans interlocked with the

RS170101UK Blackheat Installation Manual.book

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