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Air Source Heat Pump Installation Manual

1. LUKAS 2 A NS 22 System test Inverter board alarm codes only for KHP0042 Fig 12 The error which is generating at present and the latest C If there is an error any of LED D800 to D804 goes on error Latest error information including present can be Display 1 confirmed by lighting LED D800 to D804 on the outdoor d When pushing the pushdown button switch SW800 for control P C board approx 1 second the display is exchanged Display 2 a When all DIP switch SW803 are OFF the status of error e When pushing SW800 again or after 2 minutes the which is generating at present is displayed status returns to that of display 1 b 1 only of DIP switch SW803 is turned on the error which generated before latest error information including present is displayed a Present error Latest error SW803 SW803 D800 Yellow D801 Yellow D802 Yellow Go off O Go on Flash D803 Yellow D804 Yellow D805 Green Initial Display SW800 operation 0 00 Discharge temp sensor TD error Heat exchanger temp sensor TE error Heat exchanger temp sensor TL
2. Installation Before installation check strength and levelness of the base If the outdoor unit is installed in a very windy place protect so that abnormal sound does not generate According to the fan with a wind protection screen and check that it the dimensions and clearances fix the base firmly with the works correctly anchor bolts Anchor bolt nut M10 x 2 pairs Opening cable knockouts Fig 4 There is a pre cut part that can be removed for running When the cable knockout is open remove the burrs and fit wires Do not remove the unit front panel for easier drilling the cable protective bush supplied with the unit for cable of theknockouts The pre cut section of the sheet can be protection removedby punching the 3 connection points along the line firstusing a screwdriver and finally with your hands See Fig 4 How to remove the front panel Fig 5 1 Remove screws of the front panel See fig 5 2 Pull the front panel downward with the handle Drain hose and base pan knockouts Fig 6 See fig 6 The drainage ability increases when knockout holes on In case of draining through the drain hose attach the drain the base pan are opened Open the knockout hole to nipple A and use the drain hose Inner diam 16mm sold on outside using a hammer B etc
3. os os s pe pe pu po ja un s e on ow p Te P gt be be P gt P me fmt xe eb p p epee 50 60 1 56 1 56 1 57 1 61 1 62 1 63 1 67 1 67 1 68 1 75 1 75 ema om Te Te T T ww L L Pe Unit EWT LWT 30 35 i 5 92 464 3 37 2 10 a a s se pz e e CREER per ow De p T oo e pos m om gt oo Dem D pn Poor ww bb 40 45 pe pe oe Tm pe ae var me un jra ow ee mare 50 55 p p gt T pm eo e or ow E pe os HERE gt 11 51 L L 50 60 eer p p o 7 pe per om m om am b pe es es bes o D ler Hz Rating Tables 15kW Unit EWT LWT 30 35 N o gt 5 w w Y EWT LWT 40 45 sk 35 Unit EWT LWT 2 57 s N ya n M Unit EWT LWT 3 06 3 09 3 10 3 10 3 11 68 EWT LWT 30 35 e ow fom for gt fw pe en Pe o en gt os so ur oo e e T To Dn pe m fer e pen 15kW Unit EWT LWT s pes wes s pepe pes a pes pe s om fom Te un n Tm ves Ten Te Unit EWT LWT 50 55 15 76 18 10 oat en e n 15kW Unit EWT LWT 50 60
4. y A om zm E P 7 day hot water 2 x Full bore isolating programmer valve with lever arm AER MAX FLAD PLUS 25L Heat Pump Anti Freeze Concentrate k J 1 x 25 litre clear system antifreeze inhibitor Safety procedures Important safety information is displayed on the product and in this Manual Please read this installation manual carefully before installing the unit It contains further important instructions for proper installation Indicates prohibited items Indicates mandatory items Indicates cautions including danger warnings Explanation of indications DANGER WARNING CAUTION Indicates contents will cause death or Indicates contents could cause death Indicates contents could cause an serious injury if used incorrectly or serious injury if used incorrectly injury or damage to property furni ture or pets if the instructions are not followed carefully General notes Explanation of illustrated marks Please ensure this is read thoroughly and kept for future LIABILITY The manufacturer declines any liability and reference invalidate the unit warranty for damage resulting from e Before any repairs or maintenance are carried out an assessment of the potential risks must be undertaken Improper installation including failure to follow and appropriate measures taken to ensure the safety of instructions in the manuals all personnel e Modifications or er
5. To enter advanced programming press PROG and DAY HOL together and hold for 5 seconds Option 1 3 or 2 On Off s per day Use or to change between 3 and 2 on off 5 each day 3 on off s each day Factory setting 2 on off s each day Option 2 Disable or enable auto time change Press NEXT then use or change between auto time change enabled and auto time change disabled Auto time change enabled Factory setting Auto time change disabled Option 8 Advanced Copy Functions Press NEXT then or to change between the following COpy options 0 Standard copy in 7 day and 542 day 1 Enhanced copy in 7 day standard copy in 5 2 day 2 Enhanced copy in 7 day AB copy in 54 2 day For an explanation of the copy features and how to use them please see copy functions explained section below Press PROG to return to RUN Copy Functions Explained There are 3 possible copy functions available These are 1 Use the DAY button to fi nd the day to be copied from Standard Copy Enhanced Copy and AB copy Copy 2 Press the COPY button to select the day to be copied functions are enabled disabled in the Advanced from Programming Options above When selected the day should begin to fl ash 3 Use the DAY button to fi nd the day to be copied to Standard Copy Pressing copy will copy the previous days 4 Press COPY button to copy the selected day events into the displayed day The unit will th
6. UJ UJ w w w w w w ftw WwW N N MiB QO N gt NO O 4 UJ 6 Water sensor Flow switch 8 Automatic purge valve Water pressure reliev valve 701 Sensor TD 702 Sensor TE 703 Sensor TS 704 Sensor TO 705 Base P C Board 706 Terminal block 6P 20A KH 40 1 2kW 42 15 W 1 itis bins iui BRAS dun w yal A 0 0 m 05 Description Qty ote Base pan assy Front panel Ass front side panel Ass rear side panel Front service cover Pillar Ass top cover Fan guard grille Fan motor 0 1 12 13 14 15 Motor nut Propeller fan Orifice Handle Condenser coil assy Coil guard net Compressor DA420A3F 21M Klixon 17 18 19 Klixon holder Cushion rubber Suction accumulator NA 1 22 24 25 26 27 8 9 Reactor CH 57 Z T Drain pipe Liquid receiver 4 way valve PMV liquid assy PMV solenoid coil inlet water pipe Inlet water pipe Ass control box inverter UJ 2 33 A Assembly control box GMC GMC board Brazed plate heat exchanger assembly UJ 6 37 38 Water sensor Flow switch Automatic purge valve NO W w w w w N N Uj CO N U O Water pressure reliev valve 701 Sensor 702 Sensor 703 704 706 707 708 709 710 Dami TD TE Sensor TS Sensor TO Terminal block 3P 20A Terminal bl
7. Programable room stat Settings Reference Note to installers Please use this table to record changes to default settings Select On Off or Chrono proportional Set Integration Time B A Operating mode 5 2 day or 24 hour w TN Owner site reference number Owner thermostat reference number N Date format for calendar clock N EN Keyboard disable rules Random start rules 24V 230V only CO o Option 50 O B W w N Start up method Optimum start control pre heat setting Optimum start control Delayed start event setting KHP0041 4kW KHP0038 6kW 0039 8kW EP Na RM a en 5 0 ch m et m zZ OS Description ote Base pan assy Front panel Ass front side panel Ass rear side panel Front service cover Pillar Ass top cover Fan guard grille Fan motor Motor nut 1 12 13 14 15 Coil guard net 16 Compressor DA111A1F 20F1 17 18 19 20 21 22 24 25 26 27 Propeller fan Orifice Handle Condenser coil assy Klixon Klixon holder Cushion rubber Suction accumulator Liquid receiver 4 way valve PMV liquid assy PMV solenoid coil outlet water pipe Inlet water pipe 28 Ass control box inverter 9 Reactor CH 57 Z T Drain pipe 2 Assembly control box GMC GMC board Brazed plate heat exchanger assembly
8. option 41 set to 5 2 This establishes the rules that the This enables or disables the A B automatic calendar clock follows to programming option Press until calculate changes between summer Option 1 is displayed use A and V to and winter time Press until Option select required setting 3 is displayed use A and V to select Setting 0 Disabled unit operates as 5 2 or 24 required setting hour product depending on installer Setting 0 settings factory setting Setting 1 Setting 1 advance and retard displayed time USA rules pre 2007 Option 4 Time zone off set Option 10 Frost thermostat mode setting This feature allows the time zone to be This feature allows the default frost established and corrects time display thermostat mode temperature to be Press until Option 4 is displayed use set Press until Option 10 is displayed A and V to select required setting use A and V to select required setting Setting 0 UK models this feature should be left 5 40 C Factory setting is 5 C but can be changed to any at the factory setting of 0 value between 5 40 C Setting 1 Central European time models this feature should be left at the factory setting of 1 00 12 Hours 14 Hours est of World use A and V keys to select off set from Universal time GMT for the location in which the thermostat is being installed Programable room stat Option 11 Start up method Option 12 Optimum start control pre heat se
9. 14 C to 34 C especially formulated for use in Heat Pumps Fluid Plus also provides long term protection from damage caused by corrosion limescale and bacteria and maintains a stable pH across a range of operational temperatures Fluid Plus is compatible with all materials commonly used in Heat Pumps Instructions for use Dilute before use using mains water In order to ensure adequate corrosion and biocidal protection the minimum in use concentration of the product is 3396 Maximum in use concentration is 5096 Upon dilution Fluid Plus will provide frost protection according to the table below Existing heating systems should be cleaned of sludge and limescale deposits before using a suitable Heat Pump cleaner before adding Fluid Plus Health and safety Fluid Plus is non hazardous but as with all chemicals care should be taken If swallowed seek medical advice and show container or labels Do not mix with other chemicals Keep out of reach of children Safety data sheets available on request 2 x Full bore isolating valve with lever arm X P N To be installed on end of flexi hose so that the unit can be isolated without the need to drain the system completely Z Installed on the return pipe work after the pump allowing 200mm gap between them to avoid turbulence which may give false readings Ss P Flush amp Fill Ports Z S Install on flow pipework to assist in easy
10. 7 day hot water programmer Programming the ON OFF Times in 5 2 day mode 1 Press PROG once until SET ON TIME appears at the top of m a thedisplay and MOTUWETHFR appears at the bottom of the _ display GRO Use the or buttons to set the time you would like your system to fi rst come on in the morning Event 1 2 Press NEXT ON OFF once only Use the or buttons to set the time you want your system to go off Event 2 To move to the next setting PROG DAY HOL i e when you would like your system to come on again G G Event 3 press the NEXT ON OFF button again a Gd 3 Continue programming system ON and OFF times for 6 6 weekday Events 4 5 amp 6 as in Step 2 G 6 aes 4 Press the DAY HOL button once SASU will appear at m 2 the bottom of the displa CG T SELECT NEXT ON OFF COPY 5 To set the times required for SA and SU repeat steps 1 to 3or if the same settings are required press COPY 6 6 mM a SELECT NEXT ON OFF COPY 6 Press the PROG button once to return the unit to RUN mode time appears amp colon in the display begins to fl ash 2 R S O 676 6 7 Proceed to bottom of page 50 SELECT 7 day hot water programmer Programming the ON OFF Times in 7 day mode 1 Press PROG once until SET ON TIME appears at the top PO pno of the display Note the current day is displayed Press the 6
11. error Heat sink temp sensor error Heat exchanger sensor TE TS error Refrigerant Diagram and Unit Protect Devices GMC Board Alarm Codes Fig 12 There is an LED on the GMC board that displays any board Example error 23 LED off for 4 seconds 2 flashes at a errors The error code can be identified from the flashing frequency of 1Hz Off for 2 seconds 3 flashes at a frequency LED using the following table In the case of more than one of 1Hz Off for 6 seconds The cycle repeats until the LED error the error with the highest priority will be displayed turns off because the problem is resolved or if an error with until it is resolved higher priority occurs In the case of normal operation the LED flashes at a frequency of 2 Hz In the case of an error the LED remains To reset the unit after an error has been cleared turn off the off for 4 seconds then at a frequency of 1Hz it flashes a mains supply for 10 seconds and turn on again number of times equal to the error code and than remains off again for 6 seconds If the error code has 2 digits the flashing is interrupted for 2 seconds between the first and second digits Loss Communication to RS485 system configuration type 6 CREE 8 Loss of Signal From inverter board High Temperature Release Thermostat on compressor 120 4 Discharge Temperature error Failure Out of Range Compressor Breakdown Board position Fig 12
12. shielded Electrical connection Before connecting any wiring to the diagnostic indicator turn the Aeromax Plus unit power off Use 3 core shielded cable to connect the diagnostic indicator to the Aeromax Plus unit Refer to the wiring diagram below The shield should be grounded only on the Aeromax Plus terminal strip terminal no 3 Diagnostic indicator Power LED green indicates that the Aeromax Plus unit is code table Refer to the Aeromax Plus Installation Manual powered ON for the alarm code explanation Alarm LED red indicates when an error occurs The error code can be identified from the flashing LED using a fault Troubleshooting Likely cause Power LED off 1 Aeromax Plus unit is off 1 Check that the Aeromax Plus power is connected 2 Wires connected incorrectly 2 Switch the Aeromax Plus unit off Check the wires DEE 3 Thereis no 12V coming from the 3 Checkthe connection on the Aeromax Plus unit Aeromax Plus unit Wiring is correct and 12V applied to 1 Diagnostic indicator is damaged 1 Replace the diagnostic indicator the diagnostic indicator but the LEDs are OFF Optional Installation Accessories Filling station 0050 Aeromax Plus filling station The Kingspan Aeromax Plus filling station aids the installer when commissioning the heating system It can be connected directly to the flush and fill port supplied in the installers pack which in turn is then filled with
13. 1 2 and then press PROG and CH3 on for 3 seconds TP5000 RF Si now RX3 transmits unique signal ontinuously for 3 minutes Step 5 TP5000Si RF Press V or A to select temperature the unit will revert back to operating mode Step 3 RX1 Press and hold buttons 9 PROG and CH1 for 3 seconds until green light fl ashes once Programable room stat Installer advanced programming options TP5000 Si incorporates a number of advanced features which can be set by the user These are accessed via a User Advanced Programming Mode please refer to User Advanced Programming in the user instructions for details see page 66 Installer advanced programming options TP5000 Si incorporates an additional number of advanced features which can be set by the installer to improve the operating efficiency of the system and where required to change the user functionality of the product These are accessed via an Installer Advanced Programming Mode These settings are optional and need only be made if there is a demand for the enhanced functions Entering Installer Advanced Programming Mode To access the Installer Advanced Programming Mode follow the steps below a Press and hold V and PROG for 3 n seconds to enter User Advanced Programming the display will change to figure opposite b Press and hold V A and PROG for jnm 5 seconds to enter Installer Advanced Programming the display will change to figure
14. 67 The thermostat then calculates how soon before the event When this function is active the set temperature will fl time the system must be turned up to ensure that the room ash on the display is at the temperature by the required time Battery replacement battery models only IMPORTANT After replacing the batteries press and will appear on the display You have release the RESET button to restart the unit All date time 15 days to replace the batteries before programming and override settings are maintained for the unit shuts down When replacing batteries ensure that the life of the product only high quality alkaline cells are use When batteries are low a battery symbol User Advanced Programming Options Important The thermostat has been set in the factory to suit most situations however there are additional optional settings which can improve the comfort convenience and energy eff ectiveness of your thermostat These are set in the User Advanced Programming and Installer Advanced Programming modes To access User Advanced Programming Press and hold V and PROG for 3 seconds This will take you The fl ashing digit on the right hand of the display indicates into User Advanced Programming Use and keys to scroll the number of the selected option backwards and forwards between options then A and V keys to change option settings Option 1 Enable or disable A B programming Option 3 Calendar clock rules
15. Take care not to damage the market When there is a possibility of freezing of the drain the evaporator coil when opening the knockout holes We in cold weather maintain a continuous downward slope in tha recommend that the knockout holes are opened for all UK amp drain pipe to prevent the drain becoming blocked by ice Ireland installations Operating limits Fig 10 Operation in heating See fig 10 A Outdoor air temperature C B Outlet water temperature C Radiator Design Defrost Cycle The Aeromax Plus system typically requires at least one radiator For example usually located in the same location as the room thermostat to 8kW Aeromax Plus x 3ltr 24 Itr of water to act as open loop remain open circuit with no thermostatic radiator valve fitted The minimum design criteria to be employed by the installer is to allow 3 Itr per kW of nominal out of the heat pump VAY AY AY AY AA N NN Nee MAX 2 2 Z lt LA i MII gt Foundation Specification Foundation bolt Thickness of concrete Length of bolt Weight bearing capacity M10 3 8 Water connections Water Connections Make the plate heat exchanger hydraulic connections
16. be set by installer for remote temperature sensor limit sensor window contact or telephone activated switch contacts Important note RF products Ensure that there are no large metal objects such as boiler cases or other large appliances in line of sight between the transmitter and receiver as these will prevent communication between thermostat and receiver Programable room stat Installation First remove the wallplate from the back of the unit e From the top left hand corner of the wallplate there must be clearances of at least 15mm to the right 15mm to the left 30mm above and 100mm below in order to mount the plug in module o Thermostat and Remote Room Sensor Fix at a height of approximately 1 5m from the fl oor away from draughts or heat sources such as radiators open fi res or direct sunlight e Prior to mounting the unit the 2 DIL switches on the rear of the unit have to be moved to the required position The factory presets are shown opposite V Keypoate disabled 2 Reset disabled m Sw No OFF ON Keyboard enabled Reset enabled Cable Access Battery Installation When installing the batteries in the TP5000 Si and IMPORTANT After installing the batteries press and release TP5000 Si RF please ensure that the correct polarity is the RESET button to start the unit The display may appear observed as per the markings on the inside of the battery blank until this is done Once the b
17. displayed use V and to select required setting Disabled factory setting Option 73 Owner thermostat reference number This enables site owners to store a thermostat reference umber in the thermostat Press until Option 73 is displayed use V and to select required setting Any value between 000 and 999 can be set Factory setting is 000 Option 81 Thermostat calibration bias This allows the thermostat calibration to be biased by up to 1 5 C Press until Option 81 is displayed use V and A to select required setting Setting Any value between 1 5 in 0 5 C steps Factory setting is 0 C Option 93 Set limit sensor set point A models only option 90 set to 2 This allows the thermostat limit sen sor to be set typical application is fl oor heating Press until Option 93 is displayed use V and to select required setting If the temperature sensed by the limit sensor exceeds the limit setting the output will be turned off until the temperature has dropped by 2 F10 will fl ash in the displaywhile the output is disabled Any value between 20 50 C Factory setting is 27 C Option 72 Owner site reference number This enables multi site owners to store a site reference number in the thermostat Press until Option 72 is displayed use V and A to select required setting Any value between 00 and 99 can be set Factory setting is 00 Option 74 Date format for calendar cl
18. filling of system XoF SUS a Anti vibration pads N Installed under feet of the unit Designed to withstand extremely high loads amp reduce noise P gt Dimensions L 76mm x W 76mm x D 22 2 Weight 100g Installation Pack W Plan diverter valve heat pump specific Operating voltage 1 A Type 1B 5 C A 3 0 Installation 4 0 Assembly 5 0 Operation J Auto 2222 Manual IMPORTANT Tighten evenly Size Kv M3 h Pv bar Type 1 10 C Min 45 C 2 p 22mm I 1 0 HSA3ND 6 8 28mm 7 9 0 7 2 Electrically operated valve Not for use with potable water ox m NPv P P 2 0 Wiring HSA3ND 6VA 10 bar max D L Brown 10 C Min N Blue Shown de energised IMPORTAN TNOTE Port A to hot water Port B to heating Installation Pack Diagnostic Indicator A Read the following instructions before starting the installation This product is a Diagnostic Indicator for Aeromax Plus heat pump models It indicates the alarm and power status of the Aeromax Plus unit V It must be connected to the Aeromax Plus unit for correct operation Technical specification Dimensions 120mm w x 80mm h x 55mm d Material Polycarbonate Ambient temperature 25 C to 70 C Nominal supply voltage 12V DC Maximum supply voltage 20V DC Minimum 0 5mm2 3 core
19. next programmed event To change day of week legends from numbers to text Press A and together to toggle between day numbers and text Programable room stat To change time display between 12 hour and 24 Press A and together to toggle between 12 and 24 hour clock To change between C and F scaling Press A and together to toggle between 12 and 24 hour clock Thermostat mode a A constant temperature of between 5 30 C can be d Use the A or V buttons to change the temperature selected if required This can provide frost protection for away from the programmed frost protection temperature periods away from home it can also be used to provide to another value untimed higher temperatures if for example a family member is sick e To return to automatic programming press both A and V together b Press A and V together to enter thermostat mode The default setting is 5 C but this can be reprogrammed see User Advanced Programming step 10 page 66 c A frost protection symbol snowfl ake in 5 a shield will appear in the display when i the selected temperature is equal to or less than the programmed frost protection setting Changing the clock forwards and backwards This is handled automatically however if the manual To change from Winter to summer clocks forward changeover has been selected User Advanced With clock display showing press and hold button until Programming step 3 on pag
20. programmed in sequence event times cannot be set out of sequence If you want to leave a preset time as it is simply press PROG to move to the next setting If you want to return the unit to RUN press PROG and hold until the display returns to the previous RUN mode Alternatively leave alone and the unit will automatically return to RUN after 2 minutes Your installer will have set your unit to programme 6 4 or 2 events per day This will determine the number of events per day that you are able to programme Changing the preset programmes in 5 2 day mode For Weekdays a Press PROG until the fi rst preset time and temperature Event 1 Days MON TUE WED THU FRI appears in display b Use the and buttons to adjust the TIME press and hold to change in 10 minute increments C Use the A and V buttons to adjust the required TEMPERATURE d Press PROG to move to the next preset time and temperature Event 2 e Repeat steps b c amp d to programme the remaining weekday events Programable room stat Changing the preset programmes in 5 2 day mode For Weekends Press PROG until the fi rst preset time and w temperature Event 1 Days SAT SUN appears in Wir IUU 27 display MT Repeat steps b c amp d above to programme the remaining weekend events Changing the preset programmes in 24 hour mode a Press PROG until the fi rst preset time and temperature Event 1 for all days of the week appe
21. side handles use special equipment e g lifting devices trolleys etc 6 Safety procedures Units installation AN choose A PLACE The installation must be carried out by a qualified installer O DO NOT INSTALL IN A PLACE e Difficult to access for installation and maintenance Too close to heat sources e That might increase the vibration of the unit e Which cannot bear the weight of the unit e Subject to a risk of exposure to a combustible gas e Exposed to oils and vapours e With particular environmental conditions ie windy location Electrical connections Where noise and discharged air do not disturb neighbours Protected from opposing winds That allows for the clearances required Which will not obstruct passageways or doors With floor structure adequately strong to support unit weight and minimize vibration transmission ote Fix the unit with locally purchased bolts buried in the block If the unit is installed in areas where heavy snowfalls may occur it is necessary to raise its level at least 200mm above the usual snow level or alternatively to use the outdoor unit wall mounting bracket kit See Kingspan optional extras such as the snow feet Anti vibration foot KHP0044 recommended for exposed areas to help create an air gap under the unit All field electrical connections are the responsibility of the installer DANGER Electrical shock can cause severe personal injury
22. skipped If set up for Weekend Sat Sun 09 30 1 16 30 Note these are also times for Block B programmes 5 2 events per day events 2 3 4 amp 5 are skipped In both cases the events are re numbered Before you start Open the fl ap on the front of the programmer and press the RESET button with a non metallic object until the display goes blank This will ensure that the micro computer in the product is operating correctly Customising the display For the sake of clarity the instructions assume that the display setting uses a 24 hour clock C and that days of the week are shown as text All of these settings can be personalised after the thermostat has been programmed see pages 64 65 Setting the correct date and time Your TP5000 Si incorporates a real time clock with calendar function that automatically changes time in both Spring and Autumn The time and date is set in the factory for the UK time zone and does not normally require adjustment If you live in another time zone refer to Time zone off set on page 66 However should it be found necessary to adjust time or date for any other reason refer to the following instructions the date Press and hold A and PROG for 3 seconds to display date in dd mm vy format Setting The YEAR number will fl ash use A or V to correct the year Use or to move to MONTH then use or V to correct month Use or to move to DATE in mont
23. unit set to 2 ON OFFs per day by installer Not applicable if unit set to 24 hour mode by installer See page 47 for explanations of diff erent settings Before you start Open the fl ap on the front of the clock Press the RESET PROG button using a non metallic object e g pencil matchstick O until you hear a click and the red light on the front ofthe JG NEXT ON OFF unit comes on and the LCD goes blank SELECT 7 This will reinstate the preset programmes and sets correct P day and time To fully reset the unit see page 53 Choice of 24hr or AM PM display Press and hold DAY HOL amp NEXT ON OFF for 2 seconds to m Im toggle between 24hr clock and AM PM display as required G O SELECT NEXT 0 COPY 7 day hot water programmer Setting the correct Time and Day These settings are made during anufacture and only need to be made in the unlikely event that the unit has lost the settings SELECT NEXT ON OFF Setting the Date Press and hold PROG for 5 seconds to display year Use the or buttons to set the correct year Press DAY HOL to display day and month Use the or buttons to set the correct month Jan 1 Feb 2 etc Press DAY HOL to display day and month Use the or buttons to set day of month Press PROG to display the time The words SET TIME will appear at the top of the display amp the time will fl ash on and of
24. with the necessary components using material which will guarantee that the screwed joints are leakproof The typical hydraulic circuit diagram shows a typical water circuit installation in an air conditioning system For an application with a water circuit the following recommendations must be taken into account 1 6 The pump must be fitted immediately before the heat exchanger and after the connection to the system return unit without hydronic module It is advisable to install shut off valves to allow isolation of the most important circuit components as well as the heat exchanger itself These valves ball globe or butterfly valves should produce a minimum loss of charge when they are open Provide unit and system drains and vents at the lowest system point Install purges in the higher sections of the installation Change to Flow setter should be installed after the pump on the return circuit Leaving approx 200mm to avoid any turbulence from pump All piping must be adequately insulated and supported Installation of the following components is obligatory 1 The presence of particles in the water can lead to obstructions in the heat exchanger It is therefore necessary to protect the heat exchanger inlet with an extractable mesh filter The filter mesh gauge must be at least 10 mesh cm2 After assembling the system or repairing the circuit the whole system must be thoroughly cleaned with special attention p
25. 1 37 i zx a lu gt Un w N N v t N N N w La N s jd ES Pressure Loss Curves 4kW Unit 8kW Unit 4kW Unit 8kW Unit 6kW Unit 12kW amp 15kW Unit 6kW Unit 12kW amp 15kW Unit 69 Commissioning Maintenance Checklist The Aeromax plus must be maintained on and annual Inside the Heat Pump basis The basic requirements are Check all electrical connections for tighness Visual inspection for eitrher oil or water leaks External checks Check operation of unit with cover still removed Visually inspect all connecting pipework for any signs of leaks Cylinder Check the integrity of pipework insulation Albion AeroCyl and iteral heat pump controls Clean heat exchanger on rear of external unit des Ev ls E LL mao Dateoflnpein Comments Notes 1 With the water supply turned off remove the screen from the Annual Visit strainer in the combination inlet valve and c
26. 1N934 IW L 6L00dHA WUWOGL S3SOH NOILO3NNOO 418IX311 tusz Ov OOdHM dN dlV3H MCL 5019 XVWOS3V ON LYVd NOlLdIHOSAQ 01 Electrical connections Fig 13 All field electrical connections are the responsibility of the installer A Make water connections before electrical connections Make ground connection prior to any other electrical connections Power Fuses gL Type Power Supply Cables mm2 HO7RN F 3 x 2 5mm2 for guidance only pleased consult current electrical regulations for more information on cable sizing Use cables HO3VV F 4x0 75 mm to connect the control to wire User Comfort Interface 0008 Remove the front panel the electric parts appear at the Cables from Indoors Heat Pump front side The power supply cables can be inserted into 2 X 3 core 240v the pipeholes Be sure to fix the power cable with bundling 7 x core for 0 10v band sold on the market so that they do not make contact 1 x 3 core mains to HP with the compressor and the hot pipes To ensure good tensile strength the electric cables must be fastened using the cable holder on the plate See fig 8 The unit can be controlled and set via e User Comfort Interface wire control KHPOO08 Optional e Aeromax Plus Controls Pack KHP0036 37 Switches not supplied For the electrical connections refer to wiring diagram while for use refer to the relative manuals Only for 0042 use the strain rel
27. 715 programmer Make sure selector is set to ON Is the red light on t No Check fuse in fused spur Yes Check room thermostat 5 stat temp set higher than room temp Set stat to 30 C Yes Check boiler Is the boiler on x L No Check boiler thermostat is set to max Yes Radiators should be hot in 45 mins Set boiler stat to maximum Is boiler on S No Check the reset button Yes Radiators should be hot in 45 mins Push the boiler reset button in Did boiler light No Yes Radiators should be hot in 20 mins Telephone your local Heating Engineer No Heating After the heating has come back on return the programmer and other controls to the required settings Programable room stat Installation amp User Instructions Installation Instructions User Instructions Product Specifi cation What is a Programmable Room Thermostat Installation Preset programmes Cable Access and Wiring Setting Date and Time Installer Advanced Programming Options Changing Preset Programmes User overrides Advanced User Programming Options Overview of Installer Selectable Features Setting References Please Note This product should only be installed by a qualifi ed electrician or competent heating installer and should be in accordance with the current edition of the IEEE wiring regulations Product specification Remote sensor inputs A models only Can
28. AER MAA PLUS Air Source heat Pump Installation and Maintenance Manual Model numers KHP0041 4kW Heat Pump 0038 6kW Heat Pump 0039 8kW Heat Pump 0040 12kW Heat Pump KHP0042 15kW Heat Pump A9317C Ver 1 2b Air Water Cycle Heat Pump R 410A General info Safety procedures Dimensions and clearances Installation amp Technical data Water connections Electrical connections Connection of Auxiliary Accessories System test Unit protection devices Installation Pack Optional Installation Accessories 7 day hot water programmer Programable room stat Spare Part List Rating Tables Pressure Loss Curves Maintenace 4 6 8 10 12 18 20 22 24 26 30 32 AA 60 64 69 70 SITING THE UNIT FLUSHING WATER AND AIR CHECKING FOR WATER LEAKS CONFIGURING AND CHECKING THE SYSTEM KHP0041 AEROMAX PLUS 4KW KHP0038 AEROMAX PLUS 6KW KHP0039 AEROMAX PLUS 8KW KHP0040 AEROMAX PLUS 12KW KHP0042 AEROMAX PLUS 15KW Introduction The information in this manual is to provide general assistance in the selection of equipment The responsibility for the specification of the equipment must however remain that of the installer and any consultants or designers concerned with the installation specification or design Any water distribution and central heating installation must comply with the relevant recommendation of the current version of the Regulations and British Standards lis
29. Any adjustments above these settings will waste energy and COSt you more money If your heating system is a boiler with radiators there will usually be only one programmable room thermostat to control the whole house But you can have diff erent temperatures in individual rooms by installing thermostatic radiator valves TRVs on individual radiators If you don t have TRVs you should choose a temperature that is reasonable for the whole house If you do have TRVs you can choose a slightly highersetting to make sure that even the coldest room is comfortable then prevent any overheating in other rooms by adjusting the TRVs The time on the programmer must be correct Some types have to be adjusted in spring and autumn at the changes between Greenwich Mean Time and British Summer Time You may be able to temporarily adjust the heating programme for example Override Advance or Boost These are explained in the manufacturer s instructions Programmable room thermostats need a free fl ow of air to sense the temperature so they must not be covered by curtains or blocked by furniture Nearby electric fires televisions wall or table lamps may prevent the thermostat from working properly Your programmable room thermostat allows you to programme diff erent temperatures at diff erent time periods You can programme one set of times and temperatures for week days with a diff erent set of temperatures for weekend days this i
30. Important Note Included in the Aeromax Plus introduction pack is the Kingspan Renewables 2 year extended warranty registration card Please use this card to register within 30 days of commissioning occupation if new build and ensure the homeowner benefits from the extended warrantee This needs to be completed by both the Approved Installer and the current homeowner or a signature of developer is required if new build The registration card is free post and is logged by our warranty department In the unlikely event of failure of the Aeromax Plus heat pump return of the card ensures that the homeowner s warranty claim is dealt with efficiently All goods are sold subject to our Conditions of Sale see Web site for details e A vacuum pump is not enough to remove moisture from oil Oils absorb moisture rapidly Do not expose oil to atmosphere e Never open system to atmosphere while it is under vacuum e When the system must be opened for service break vacuum with dry nitrogen and replace filter driers Do not vent R 410A into the atmosphere Use this unit only for factory approved applications The capacity and unit code are stated on the nameplate data Do not leave the heat pump open to atmosphere any longer than minimum required for installation Oil in the compressor is extremely susceptible to moisture absorption The maximum residual quantity of oil used for tubing is 40 mg 10m Introduction Che
31. Legend A Position 4 LED Inverter Diagnostics Board KHP0040 only B Position LED GMC Diagnostics Board C Installation terminal strip Inverter Air Sensor TO Failure Out of Range A 4 way valve B DC Rotary Compressor C BPHE D Pulse Motor Valve E Distributor F Fan G Heat Exchanger HTT High Temperature Thermostat 1 TS sensor T2 TD sensor T3 TR sensor T4 TE sensor T5 TO sensor Ta EWT sensor Tb LWT sensor Pressure Relief Valve Water side see Fig 8 300 kPa Self Reset Flow Switch Water side see Fig 8 High Temperature Thermostat see Fig 14 gt 120 C Refrigerant Temperature Sensors Fig 14 T1 to T5 Failure Out of Range In Range Operating range depends on sen sor location Water Temperature Sensors Fig 14Ta amp Tb T lt 0 C T gt 70 C o IMPORTANT During functioning in heat pump heating mode the unit performs defrost cycles to eliminate any ice that might form at low temperatures inside the outdoor unit Type of Safety Device Operating Condition Release Reset Refrigerant charge check This check becomes necessary after any refrigerant leak R 410A systems must be charged with liquid refrigerant Use or after replacement of the compressor The best method the special recharging equipment normally on the market to correctly charge refrigerant is to completely empty the to control the refrigerant correctly refrigerant circuit using refrigerant recov
32. MBIA IL MOLVOIGNI OILSONOVIG SN1d OL 9 00dH IVISOWH3HL WOON JIBYWAVUDONd 9 00dHA xHOLIMS3WIL TANNVHO 319NIS 9 00dHM YOLVNLOV JAVA HALHJAIG LYOd WW OZZOdSM JAWA 434031 3408 TIN4 dNOD 22 LCOOdHM 10d Tid 9 HSA v 1ZOdSM M3I3AMO 14 HOlV1n93H 8LOOdHXA S3SOH NOLLO3NNOO d18IX314 WWZZ 0 6 N8 O0dHM dNndlvaH MA8N9 5014 XVWONAV gt 9 6 Ce 2 6 U un G NA c c c U ON LYVd NOlLdlHOSI0 e gt A 29 Ce rw e UJ S c U c c E 1 He B um 1 SS SZ Nm d WA mmy e 2 m Ge L S Z mmm AL 1eau U3IM yod Z ON LA MOLldvav wwgz OL 1 L 6 8 SWIL AOVd STOMINOO wwgz ei 3IVMIN3ONOO IGZ 01113 WAISAS dWNd IVAH Zi diMIS NOLVMBIA UNV LL GOOOdHX MOLVOIQNI OLISON VIA SN1d XVWOBJV LSOOdHY IVISOWH3HL WOON 318VWAVHu9ONd LEOOdH xHOLIMS3AIL TANNVHO 21 5 L O00dHM YOLVNLOV YAIVA YSLYSAIG LYOd wwgz LZCOdSM 3AIVA M3 31 3 08 TINA dWOO 8Z00dH M LYOd 113 9 HSN14 GLCOdSM H313WMO14 401vV
33. ME press and hold e Repeat steps b c amp d to programme the remaining to change in 10 minute increments events C Use the A and V buttons to adjust the required TEMPERATURE Programming B programme days and events a Press PROG until the fi rst preset time and temperature Event 1 for Programme B appears in the display d Press PROG to move to the next preset time and temperature Event 2 e Repeat steps b c amp d to programme the remaining b Use the and buttons to adjust the TIME press and hold events to change in 10 minute increments C Use the A and V buttons to adjust the required TEMPERATURE Running the programme Press PROG to return to previous RUN mode The heating ill follow the ti dt 17 will now follow the times and temperatures programmed icc User Overrides Altering the display to show time or temperature Temporarily alter current programmed temperature Press and together to change between settings Press A or V until required temperature is displayed Please Please note that your installer may have restricted the note that your installer may have restricted both upper and duration of the override to something other than next event lower temperature settings and the temperature override In this case the override arrow will fl ash to indicate a timed limits This override will automatically be cancelled at the override is active during the next event beginning of the
34. N STATUS NOTES 0 es2 s BR 2 N e 0 KONNA WA 00 02 e 0 02 u KONNA 0 0 a Qd 9 mmm S NOTES AND COMMENTS 72 Notes Kingspan have a policy of continuous product development and may introduce product modifications from time to time As a consequence details given in this brochure are subject to alteration without notice Renewables Kingspan Renewables Limited Kingspan Renewables 180 Gilford Road Portadown Co Armagh Northern Ireland Tadman Street Wakefield WF1 5QU BT63 5LF United Kingdom Tel 44 0 1924 376 026 Fax 44 0 1924 385 015 Tel 44 0 28 3836 4500 Fax 44 0 28 3836 4501 E mail salesekingspan renewables com E mail info kingspansolar com www kingspan renewables co uk www kingspansolar com Kingspan Renewables A trading name of Kingspan Hot Water Systems Ltd Registered Office Tadman Street Wakefield WF1 5QU Registered in England No 04357772
35. Option 35 is displayed use V and A to select required setting Integration time set to 2 596 factory setting Integration time set to 596 10 Integration time set to 10 This establishes the duration of a tem perature override available to the user Option 37 Set time duration of override rule Option 36 set to 1 or 2 n A U 3 Press until Option 37 is displayed use Vand A to select required setting Next event factory setting Option 40 Number of Events per Day This sets the thermostat to operate with either 2 4 or 6 switching events per day or to run it in stat mode Press until option 40 is displayed use A or V to select required setting Stat mode Two switching events per day 6 Four switching events per day Factory setting Six switching events per day 4 hours Option 70 Keyboard disable rules This establishes the degree of functionality of the keyboard available to the user It is only active if DIL switch 1 is set to Disabled Press until Option 70 is displayed use V and to select required setting Setting 0 Normal lock Programming functions locked factory setting Full lock All keys are disabled Programable room stat Option 71 Random start rules 24V 230 Volt models only This enables a random start on pow er up following a power cut to reduce load on the electrical network Random delay is in the range of 2 90 seconds Press until Option 71 is
36. This will show the A days with all the days selected 2 Use the DAY button to highlight a day 3 Subsequent presses of the DAY button will increment through the days 4 Press the button to select a specifi c day as an A day or press the button to specify a day as a B day 5 Once the day has been selected as an A or B day the programme will automatically jump to the next day 6 When the last day of the week is active pressing or DAY will move back to the A days displayed with no selected fl ashing days see image below 7 Repeat 2 to 6 until all selections have been made 8 When selections are completed press the PROG button to move to event programming Mo Tu Service Interval Timer The TS715 Si is fi tted with an installer setback service interval timer If this feature is required please contact our technical department Setting instructions for this gas safety feature are only available to bona fi de heating installers What is a programmer an explanation for householders Programmers allow you to set On and Off time periods Some models switch the central heating and domestic hot water on and off at the same time while others allow the domestic hot water and heating to come on and go off at diff erent times Set the On and Off time periods to suit your own lifestyle On some programmers you must also set whether you want the heating and hot water to run contin
37. aid to the state of the filters Flow rate control is made by the control valve on the flowmeter setter installed after the pump see fig 9 item 11 When water has to reach temperatures below 5 C or the equipment is installed in areas subject to temperatures below 0 C it is necessary to mix water with inhibited monopropolyne glycol in suitable quantity Pipe water content Internal Diameter Outer diameter Liters meter 14 mm 0 11 l m steel 12 7 mm 1 2 16 3 mm 5 8 21 7 mm 7 8 27 4 mm 11 16 16 mm 18 mm 22mm 28 mm 35 mm 3 8 Gas 1 2 Gas 3 4 Gas 1 Gas 0 15 0 20 0 31 l m 0 49 m 0 80 0 13 I m 0 211 0 37 1 m 0 59 l m Fig 8 9 System cleaning and Water Characteristics In the case of a new installation or cleaning the circuit it is necessary to perform a preventive cleaning of the system In order to guarantee the good operation of the product each time you clean the system replace the water or add glycol check that the liquid appears clear without visibleimpurities and that the hardness is less than 20 f Fig 8 Integrated water circuit 1 Automatic valve with air vent 2 Flow switch 3 Pressure releif valve 300kPa outlet 1 2 4 Temperature probe Nominal water 0 2 0 28 0 33 0 58 0 69 flow Working Max kPa 300 300 300 300 300 pressure Difference in level with unit at lowest level I
38. ammer 12 Product specifi cation 3 Your timeswitch 13 Installation 3 4 Preset programmes 13 Wiring 4 Before you start 14 DIL switch settings 5 AM PM or 24hr display 14 Advanced Programming Options 5 Setting the Time and Day 14 15 Copy Functions 6 7 Accepting the preset programmes 15 Service Interval Timer 7 Changing the preset programmes 16 Wiring Conversion 8 11 Programming system 5 2 day 17 18 Programming system 7 day 19 20 Programming system 24 hour 21 Running the programme 22 Temporary overrides 23 Holiday Programme 24 Changing clocks forward back 25 Service Interval Timer 26 Making a full reset 27 Troubleshooting 28 Contact details 30 Please Note This product should only be installed by a qualified electrician or competent heating installer and should be in accordance with the current edition of the IEEE wiring regulations Product specification 230 Vac 15 50 60 Hz 24Vac 15 50 60Hz 7 day hot water programmer Installation e Remove wallplate from unit by unscrewing the two screws For wiring connections refer to diagram below on the bottom edge of the unit TS715 Si models are double insulated and do not require e From the top left hand corner of the wallplate there must an earth connection however a parking terminal is be clearances of at least 140 mm to the right 15mm to the provided on the wallplate This is clearly marked with an left 30mm above and 100mm below in order to mount Earth symbo
39. ars in display 113 y app play 224 ap b Use the and buttons to adjust the TIME press and hold to change in 10 min increments c Use the A and V buttons to adjust the required TEMPERATURE d Press PROG to move to the next preset time and temperature Event 2 e Repeat steps b c amp d to programme the remaining events Changing preset programmes for AB programming installer setting must be in 5 2 day mode Installer setting must be in 5 2 day mode Press and hold PROG and V for 3 seconds The display will change to the fi gure opposite This will take you into User Advanced Programming option 1 Use A and V keys to enable or disable the function 1 enabled 0 disabled Press PROG for 5 seconds until the display returns to previous RUN mode Press PROG once the display will change to show the default days assigned to programme A days MON TUE WED THU FRI Use the and keys to scroll forwards or backwards through the days of the week To deselect a day press V for example TUE To select a day press for example SUN Any deselected days are automatically assigned to programme B Programable room stat Setting the correct time a Press PROG until the fi rst preset time and temperature Event 1 for Programme A appears in display d Press PROG to move to the next preset time and temperature Event 2 b Use the and buttons to adjust the TI
40. at can only be accessed by an installer When the service interval timer is set the service due date can be viewed in RUN mode by pressing and holding the COPY button 7 day hot water programmer Making a Full Reset If it is necessary to fully reset the unit including the date and time follow the instructions below 1 Press and hold the 1HR and MAN buttons on the left hand side of the product 2 Press the RESET button and hold for 3 seconds 3 Release the RESET button The display will change to show the current time 4 Finally release both the 1HR and MAN buttons The unit is now fully reset and must be re programmed see pages 48 50 Fault Check List Check TS715 programmer Make sure selector is set to ON Is the red light on No Check fuse in fused spur Yes Check cylinder thermostat Is the stat set to a temperature of 60 C knob to 60 C Yes Check boiler Is the boiler on r No Check the boiler thermostat Yes Water should be hot in 45 mins Set boiler stat to maximum ls boiler on EE No Check the reset button Yes Water should be hot in 45 mins Push the boiler reset button in Did boiler No Yes Water should be hot in 20 mins Telephone your local Heating Engineer No Hot Water After the water has been heated return the programmer and other controls to the required settings Check TS
41. ck List The following check list has been prepared to assist you in understanding the differences from other types of heating systems you may have installed and help to understand and comply with all of the technical details contained within this document to ensure a successful installation System cleaning and Water Characteristics e In the case of a new installation or cleaning the circuit it is necessary to perform a preventive cleaning of the system In order to guarantee the good operation of the product each time you clean the system replace the water or add glycol check that the liquid appears clear without visibleimpurities and that the hardness is less than 20 F To help protect the heat pump from any heating system contamination the system filter should be fitted internally on the return pipe Recommended system cleansers and inhibitors are listed below Fernox F3 System Cleanser Fernox HP 15c combined antifreeze and inhibitor Sentinel All external connecting pipe work should be suitably insulated using Armaflex flex or similar Installation Pack Radiator System Circuit e As the Aeromax Plus generates lower temperatures than a conventional boiler the radiators should have been designed to suit the lower mean temperature The basic controls within the standard installers pack and the parameters on the heat pump are optimised for use on radiator systems Retrofit Situations heat exchanger shou
42. depending on the external environmental conditions the unit could perform defrosting cycles to clean the external battery of any ice formations Under these conditions it is not possible to guarantee the requested temperature output water temperature which could reduce general comfort Alarm Indicates an alarm condition that stops the compressor e Ambient Temperature Reached If suitably programmed using the User Comfort Interface and operating with this interface a signal is provided that indicates that the pre set temperature has been reached This signal can be used as the contact window normally implemented in the fan coils Several outputs are used for more than one condition It is possible to configure these outputs through the User Comfort Interface installation menu refer to the KHP0008 manual part number A9315 Refer to the tables for the correct pin outs and use of the signals External temperature probe If the positioning of the external unit could induce a non representative reading of the external temperature by the probe positioned on the machine an additional Legionella Protection remote temperature probe can be provided NTC 2 wire 25 C Kingspan Part Number 0009 Connect the terminals of the probe between PINS 23 and 24 of the terminal strip see Fig 13 It is rcommended that a separate 7 day programmer is installed connecting the immersion heater to it will allow the system to be
43. e 66 follow the instructions time moves forward below To change from Summer to Winter clocks back With clock display showing press and hold button until time moves back Remote override into and out of thermostat mode Selected models are available with a feature which allows a The required temperature to be maintained when the telephone activated switch or window contacts to step the building is unoccupied or when windows are open must unit into or out of thermostat mode fi rst be set up in User Advanced Programming step 10 page 66 To locally override this feature press both A and V together Delay start feature Your thermostat includes an optional delay start feature To enable this feature please refer to User Advanced to hold off the heating for a time on mild days when the Programming step 11 page 67 room temperature at the start of an event is close to the programmed value If you have enabled this function it can When this function is active the set temperature will fl ash be overridden by pressing either A or V buttons on the display and an hourglass symbol will be displayed Programable room stat Optimum start control OSC Your thermostat includes an optional optimum start control A full description of this and how to enable it and set it This feature allows you to set the time at which you require up is given in User Advanced Programming steps 12 amp room temperature by 13 page
44. e event times in the 01 15 75 mins radiator system light weight medium normal way taking into account the time that insulation Se 01 30 90 mins radiator system medium weight poorly The thermostat monitors switch on time insulation actual temperature and wanted temperature and delays the start of the heating if the actual 01 45 105 mins radiator system heavy weight building temperature is close to the programmed tem well insulated perature 02 00 120 mins radiator system heavy weight building poorly insulated Option 13 Optimum start control Delayed start event setting Option 11 set to 1 or 2 The Optimum start or delayed start control can be applied to event 1 only or to each event of the day which requires a higher temperature than the previous event Press until Option 13 is displayed use A and V to select required setting only active if Option 11 issetto 1 or 2 Applies only to fi rst event of day Factory set ting Setting 1 Applies to each event of the day that requires a higher temperature compared to previous event Programable room stat Temperature range limitation This allows the installer to programme both upper and lower temperature limits It may limit the upper and lower temperature that you are able to set on the thermostat Temperature override limitation This allows the installer to limit the number of degrees that you can override the programmed temperatu
45. en display 5 Repeat steps 3 and 4 to select and copy other days the 1st event for the new day This copy function is present 6 To stop copying use the DAY button to go back to the only if the unit is set to run in 5 2 or 7 day mode fl ashing day and press the COPY button The previously fl ashing day will stop fl ashing to indicate it has been Enhanced Copy The enhanced copy function is available deselected in 7 day mode only This allows any day to be copied to any other day or days To use the enhanced copy function go into the event programming using the PROG button then Please Note When a day has been copied to it will remain visible and not fl ashing when the DAY button is used to select other days 7 day hot water programmer Copy Functions Explained AB Copy The AB copy function is available in 5 2 mode only and only if activated in the Advanced Programming setting A and B days when selected can be any group of days e g 54 2 4 3 etc The days do not have to run in sequence For example to operate in a 5 2 day mode the days can be set as follows Event Programming in AB mode 1 Programme A day events using the time advance time decrease and NEXT next period buttons 2 Press the DAY button to change to programme the B days 3 Programme B day events using the time advance time decrease and NEXT next period buttons To use the AB copy function press the PROG button 1
46. er circuit diagram for Aeromx Plus unit see fig 9 Isolating valves System filter Expansion vessel with PRV amp Gauge Robokit Flush amp Fill Ports System drain valve at lowest point of system Air purge at highest points of system 3 way valve Hot water cylinder 9 Heating system 10 Circulating pump with isolating valves 11 Flowmeter setter not included in installers pack CONAN A w N Do not use the heat pump to treat industrial process swimming pool or sanitary water In all these cases provide an intermediate heat exchanger 14 Water connections Typical Schematic for Radiator System 9 a s e v m Coefficient of Fluid Expansion with respect to 10 C 3096 Glycol Water Pre charge Max System Pressure System pm Spansion Vessel Volume Litres as a Function Pressure re Relief Valve Volume of the Max Working Temperature Air side of vessel Litres a Je Tu Ts Ps s a he e d a Tas E es ps fo pe os o 2e 5 a hs a zs nz 166 22 284 35 Bo 25 as 7 wo s v a as 19 ss 5s 7s 4 132 364 pw es pe se so n a so 82 as 284 332 444 567 703 3 amp oe Le mal m ae s s so 66 toa 7 252 312 If the sys
47. ery equipment Then charge the exact quantity of refrigerant according aD IMPORTANT to the data shown on the unit nameplate and always Any works carried out on the refrigerant circuit considering the additional charges listed on the charge must be undertaken by a person holding the sheet relevant Fgas certification Installation Pack 7 7day hot water programmer Please see page 42 for full instructions Programable room stat Please see page 54 for full instructions 2 x 750mm flexible hoses including 90 elbow pre insulated Used to connect flow amp return pipes heat pump reduce vibration a 4 1 x system filter N Medium Max flowspeed Max volume systempressure Max temperature Design rules M ZZ Leakage tests Design and Production according 97 23 EC Materialcertificates Housings ms e mm wino copper solder tin nCu3 voume 08 ltr Mame 26 Installation Pack System Antifreeze Inhibitor Clear e Protects against frost damage from 14 C to 34 C za Protects against corrosion limescale and bacterial contamination ist en ufo e Non toxic e Compatible with all metals and materials commonly found in heat pumps Concentrate Application Fluid Plus is a concentrated heat transfer fluid capable of frost protection from
48. f Use the or buttons to set the correct time press and hold to change in 10 min increments Setting the Day The day of the week is set automatically Accepting the preset programmes If you are happy to use the preset programmes on page 46 you don t need to do anything else sO To accept the factory presets just press the PROG button once until the time appears and colon in the display Your unit is now in RUN mode and will control your heating begins to fl ash and hot water according to the preset programmes Before you change the preset programmes Your installer will have set your unit to operate in one of the following modes See INSTALLER SETTING tick box on inside 5 2 day one set of programmes for weekdays and flap label to ascertain which mode your unit another for weekends page 48 is set 7 day diff erent settings for each day of the week page 49 24 hour one set of programmes for the whole week page 50 Please Note The unit must be programmed in sequence and ON OFF times cannot be set out of sequence If you want to leave a preset time as it is simply press NEXT to move on to the next setting Your installer will have set your unit to programme either 2 or 3 ON OFFs per day If your clock has been installed to allow 3 ON OFFs and you do not wish to use one of the ON OFF settings simply programme the ON time to be the same as the OFF time and the setting will not operate
49. h then use A or V to correct day in month If you attempt to select an invalid date the unit software will reject it and apply the nearest valid date It is commended that date is set in the order yy mm dd P killi dy 4 EW TW ROG r JI A 1 Programable room stat Setting the correct time After setting the date press PROG to display the time The ay ET time display will fl ash on and off Fe mn Use the and buttons to set the correct ime press and hold to change in 10 min increments I I3 3 Setting the correct day The day of the week is set automatically Press PROG to return to normal operation RUN Accepting the preset programmes If you are happy with the preset times shown in the table on page 61 you need take no further action Changing the preset programmes Before you change the preset programmes Your installer will Alternatively have set the unit to operate in one of the following modes A B The unit can also be set by you to provide two 5 2 day one set of programmes for weekdays and another programme blocks either of which can be applied to for weekends as per section below diff erent days of the week 24 hr one set of programmes for the whole of the week page 63 If this is required refer to page 63 for instructions on how to turn on this feature Please Note The unit must be
50. he terminal strip System test Inverter board alarm codes KHP0040 12kW unit Fig 12 y 11Troubles of the inverter can be diagnosed by LED Before a check confirm each bit of the DIP switch is set to indications on the cycle control P C board of the OFF position outdoorunit Utilize them for various checks LED indication and code checking LED indication Cycle control P C board Cause LED indication 0802 0803 9 Heatexchangersensor TB error D801 O Yelow e e e suction sensor 15 error D802 O Yellow D803 O Yellow jo e Hot gas discharge sensor TD error eng e o e o High pressure protection error Off On e o e Outdoor air temperature sensor error TO lo o e Outdoor motorised fan error DC o e e Communication error between IPDU Abnormal stop e o e o High pressure release operation fe o o e Discharge temp error hot gas is too high o o e EEPROMemor e e o Communication error between IPDU No abnormal stop e e e G Tr short circuit protection o Detectarcuiteror _ curentsensoremr I I __ _ _ comp break down Board position Fig 12 Legend A Position 4 LED Inverter Diagnostics Board KHP0040 only B Position LED GMC Diagnostics Board C Installation terminal strip
51. ief supplied with the unit Wired control For installation of wired remote controller please refer to the control installation manual Power supply Size the cable the cables must be H07 RN F type 3 2 5 mm2 According to the installation instructions all devices for disconnection from the power supply mains must have a contact opening 4 mm to allow total disconnection according to the conditions provided for the overvoltage class Ill To prevent any risk the power cable must only be replaced by the technicians of the after sales service Electrical connections Single Zone 0v00dH b VGC 6E 8E00dHAH gt VOT 062 022 YOLOSNNOOSIC HOLIAS SNIVW AOVT AN 0 AlddNS SNIVW YE CISNA S3MInO33 ST SL Ly gt j IVA HOLIAS NIL NOILVNIGWOO X3ANI TAJ led amp 01 0 Xo pO COSO OOS A O RK 7 SI Z pue sjeurwa UBaMjaq ul y ss un 12a4102 e3ejedo JOU YUN u t9 6 8 60 OD CWWS 0 X 33093 5 M OOO BRE OAO 1eau ui po1e o 000541 39V Ja831NI TONLNOD eI LVOIINI OILSDINDVIG 1915 318 9 lt XVWUSV NVdSONDI SNdd XVWDIS3V B DIA 13 Auxiliary accessories connection Fig 13 3 way valve The Aeromax Plus units drive a 3 way valve to manage a sanitary water accumula
52. is button when the unit is in AUTO or ALLDAY mode will cause the system to remain on for an extra hour If it is pressed while the unit is OFF the system will come on immediately for 1 hour then go off again 1HR will be shown in the display MAN pressing this button when the unit is in AUTO or ALLDAY mode will cause the system to go OFF until the next programmed ON or vice versa MAN will be shown in the display Holiday Programme To automatically bring the heating back on when returning 242 from holiday the 5715 Si has a built in holiday feature NZ r O Follow the steps below to set the date that the heating system needs to come back on SELECT NEXT ON OFF COPY 1 Press DAY HOL 2 Use the or buttons to select the year 3 Press DAY HOL then use the and buttons to select the month 4 Press DAY HOL again then use the and buttons to m OLO select the day in month Sk SELECT NExTON Ol COPY 5 Press DAY HOL to turn heating off and enter holiday mode 6 O To cancel holiday mode press DAY HOL SELECT o e G SELECT NEXT ON OFF COPY 7 day hot water programmer Changing clocks forward amp back This is handled automatically Should the installer have turned off Automatic Time Change then follow the instructions below Open the fl ap on the front of the unit to reveal the programming buttons T
53. l the plug on module Prior to mounting the plug on module DIL switches on wallplate must be securely mounted either directly to the rear of the plug on module must be set See diagram the wall using suitable wood screws or to a fl ush mounted below for available options 1 gang electrical accessory box using M3 5 screws Mount plug on module to wallplate by locating tabs on Cable access can either be from behind for concealed top of wallplate in apertures on rear of module hinge cabling or from below for surface cabling If surface cable down and press fi rmly to wallplate before tightening is used cut out cable access slot on plug on module prior securing screws on bottom of wallplate Before mounting to mounting the module the unit ensure the 4 DIL switches on the rear have been moved to the required settings Wiring See page 19 for further details Please Note Always switch off mains fi rst and never fi t programmer to a live wallplate DIL Switch Settings Before mounting the unit ensure the 4 DIL switches on the Sw 1 Not Used LI o Not Used rear have been moved to the required settings Sw 2 Not Used LI Not Used Sw 3 5 2 Day LJ 7 Day or 24 Hour Sw 4 7 Day LJ 24 Hour Tick the INSTALLER SETTING box on the inside fl ap label to notify user in which mode their unit is set 24hr 5 2 day or 7 day 24Hour 5 2 7Day 7 day hot water programmer Advanced Programming Options
54. ld be protected from particulate contaminates in the water circuit The existing radiator circuit must be chemically cleaned and thoroughly flushed before installation when fitting in a retrofit situation For systems using under floor heating boiler back up or clients wishing to alter the operating parameters of the unit we recommend the purchase of our advanced controller See manual product code KHP0008 It is the installer s responsibility to ensure correct sizing and provision of both the domestic circulating pump amp any associated central heating expansion vessel The following items are required for the installation of the Aeromax Plus Air Source Heat Pump Product Code Description 0029 AkW 6kW amp 8kW Installation Pack 0030 12kW Installation Pack KHP0026 15kW Installation Pack Pack Contents rx a gt B d NI M J WA W Plan diverter valve heat pump specific 2 x 750mm flexible hoses 1 x System filter including 90 elbow pre insulated a amc LM a cze m J W A u Diagnostic indicator Flow setter Programable room stat System Antifreeze Inhibitor Clear Product Code 0023 1 Description x 25 litre system antifreeze inhibitor Clear A u d Flush amp fill ports Anti vibration pads
55. lean off any dirt 2 With the water supply turned off and the hot water taps open check Annual Visit the expansion vessel charge pressure and top up as necessary 3 With the water supply turned on open the temperature relief valve Annual Visit and then the expansion valve to check unrestricted discharge into tundish Check valves for freedom of movement and confirm that the water stops and both valves reseat correctly Check at a full bore discharge from either valve that there is no back up or discharge over the tundish 4 Check that the correct outlet pressure is being maintained by the Annual Visit pressure reducing valve by recording the pressure at the terminal fitting or the tapping provided on the combination inlet valve 5 Check and clean the heat pump circuit filter 6 Open the primary heating system safety valve and check that it AnnualVisit discharges safely 7 Check and if necessary top up the concentration of the heating AnnualVisit system anti freez 8 Re establish the primary heating system pressure and disconnect Annual Visit the filling loop 9 Check the primary heating system pressure does not rise above Annual Visit 2 5 bar and the safety valve does not drip when the system is at full temperature 10 Check and release any air from the primary heating systems Annual Visit 11 Check correct rating and type of fuse is fitted on the electrical NIA supply 12 Check for the correct operati
56. lly compatible disposal Dimensions and Clearances Mpa e RR ee uw p wwe RESENS KHPOO42 908 ee eee JE EF Mimimum installation clearances in mm are shown in fig 2 single installation and fig 3 serial installation Note The height of the obstacle at both front and rear side should be lower than the height of the outdoor unit Eurovent class heating A A 8 B A Data at Condition 2 A 7db 6wb W40 45 EN1451 1 Eurovent class heating AA 8 B B A Water pressure drop kPa Condition 1 Fan Power Input kW Condition 9 009 009 o19 09 Sound power level heating dB A J e 62 67 68 _ _ Nominal Flow Rate min Radiators 50 98 108 210 317 Minimum Flow Rate l min to operate flow switch 5 8 EM _ gg d 2sct t tt skst2 equas s cecus qq NN Ester Oil VG68 NetWatrVolume D o 08 1 23 23 1 ISO228 BSP Male Above data applies to new clean heat exchangers Factory defult settings for heating are 55 C flow temp To alter this you will be required to purchase the advanced controller 0008 8 Dimensions and Clearances
57. lt o DAY HOL button until the required day is displayed Jam S m n Use the or buttons to set the time you want your system to fl rst come on in the morning Event 1 2 Press NEXT ON OFF to move to Event 2 Continue programming the system ON and OFF times in this way by using the or buttons to set the time you 6 m want and pressing the NEXT ON OFF button to move to o O the next setting WA 3 Press DAY HOL button once only The next day will 6 appear at the bottom of the display 6 SELECT NEXT ON OFF COPY Continue programming the rest of the week by pressing a NEXT ON OFF button to move to the next setting b or buttons to amend the time E Sd ME A A c DAY HOL to advance to the next day E d To copy the previous day press the COPY button G R S 6 4 Press the PROG button to return the unit to RUN mode no gt 2 SEL time appears amp colon in the display begins to fl ash 5 Proceed to bottom of page 50 O 6 66 SELECT NEXT ON OFF COPY PROG DAY HOL TN r A s 2 RA U O NEXT ON OFF COPY 7 day hot water programmer Programming the ON OFF Times in 24 hour mode 1 Press PROG once until SET ON TIME appears at the top PROG DAY HOL of the display KO O o SELECT NEXTONIOFF COPY Use the OR buttons to set the time you want your system to fi rst come on in the mor
58. ly to the terminals A WARNING e Be sure to provide grounding inappropriate grounding may cause electric shock e Do not connect ground wires to gas pipes water pipes lightning rods or ground wires for telephone cables DANGER Do not modify this unit by removing any of the safety guards or by by passing any of the safety interlock switches FINAL CHECK A WARNING If refrigerant gas leaks out during the installation work ventilate the room immediately If refrigerant gas leaks into the room and flows near a fire source such as a cooking range poisonous gas is generated Contact the manufacturer if one of the following events takes place hot or damaged power supply cable e unusual noise during operation frequent operation of the protection devices e unusual smell such as smell of burning Safety procedures Dimensions CAUTION CAUTION Ensure adequate personal protective equipment is used This equipment contains refrigerant that must be Extraordinary maintenance operations must be carried out disposed of in a proper manner by specially trained personnel e When disposing of the unit after its operational life remove it carefully Disconnect the mains power supply prior to any The unit must then be delivered to an appropriate 4 maintenance operations or prior to handling any disposal centre or to the original equipment dealer for internal parts of the unit proper environmenta
59. m turns ON and works in the last configuration It is possible to use this feature connected with different external control systems and or safety devices For example in case of danger an external safety device could send an output alarm signal to close the contact So the outdoor unit turns off and remains in that condition until the dry contact is reopened Terminal Strip Pin Layout Aeromax Plus Sanitary Water Request 13 15 Maximum Frequency Reduction 13 14 Compressor T Erama Heat Source Request 2 Additional WP Alarm input Be 11 12 21 16 8 Additional external temperature 23 24 Input NTC 3kO 25 C probe Input contact switch quality gt 25mA 12V Input contact switch quality gt 25mA 12V Output 230Vac 18 N Power supply 10 signal A J A E A Relay Output Contact 1 ph 230V 2A 1 Alarm defrost N Relay Output Contact 1 ph 230 2A 2 Humidifier DNI N s 3 Input contact switch quality gt 25mA 12V External Water Circulator IGN Relay Output Contact 1ph 230V 2A i KHP0008 Installation Menu Code 106 148 150 151 152 154 155 14 107 108 156 157 MA 6 A A A 7 Note The maximum total instantaneous current must be less than 3 5 In the case of loads with higher absorbed current it is necessary to drive the loads with relays to be inserted between the power supply of the load itself and drive the relays from t
60. mmer allows you to set On and Off time periods to suit your own lifestyle A room thermostat works by sensing the air temperature switching on the heating when the air temperature falls below the thermostat setting and switching it off once this set temperature has been reached So a programmable room thermostat lets you choose what times you want the heating o be on and what temperature it should reach while it is on It will allow you to select diff erent temperatures in your home at diff erent times of the day and days of the week to meet your particular needs Turning a programmable room thermostat to a higher setting will not make the room eat up any faster How quickly the room heats up depends on the design of the heating system for example the size of boiler and radiators Neither does the setting aff ect how quickly the room cools down Turning a programmable room thermostat to a lower setting will result in the room being controlled at a lower temperature and saves energy The way to set and use your programmable room thermostat is to fi nd the lowest temperature settings that you are comfortable with at the diff erent times you have chosen and then leave it alone to do its job An introduction to your The best way to do this is to set low temperatures fi rst say 18 C and then turn them up by one degree each day until you are comfortable with the temperatures You won t have to adjust the thermostat further
61. mode or for a chrono proportional cycle rate to be selected Press until Option 34 is displayed use V and to select required setting foom e 6cyetesperhour factory seing seeesperur _ Option 36 Set temperature override rule This establishes the degree of tempera ture override available to the user Press until Option 36 is displayed use V and A to select required setting Setting 0 Setting 1 Setting 2 No limit factory setting Limited to 2 C No override allowed Option 38 Relay state on low battery detect battery products only This establishes the position that the relay is driven to when the unit shuts down due to low battery state Press until Option 38 is displayed use V and to select required setting Relay parked with output OFF factory setting Relay parked with output ON Option 41 Operating Mode 5 2 day or 24 hour This sets the thermostat to operate using either 5 2 day or 24 hour mode Press until option 41 is displayed use or V to select required setting 5 2 day Factory setting Option 35 Set integration time Option 34 set to 3 6 9 or 12 seek advice prior to adjusting This adjusts the integration time of the PI algorithm to increase control accuracy It is only active if option 34 has been set to Chrono 3 6 9 or 12 It should only be adjusted after seeking advice from the manufacturer Press until
62. n The audible warning will last for 10 seconds and will be repeated every hour until a button is pressed to cancel it If cancelled the alarm will recommence the following day at noon Lm r EE Service Interval Date e Ifthe boiler is not serviced before the due date a visual and audible warning will start each day at noon The audible warning will last for 1 minute and will be repeated every hour until a button is pressed to cancel it If cancelled the alarm will recommence the following day at noon addition all overrides and programming buttons will be disabled and the heating may operate for a limited amount of time each hour installer may cancel or reset the service interval timer as part of the boiler service e This is a gas safety feature that can only be accessed by an installer Resetting the unit Partial reset Press RESET used to restart micro computer if display freezes for any reason This does not reset any programme clock or date It is recommended that this is done at time of installation User full reset Press RESET whilst holding down PROG button This resets event times and any User Advanced Programme setting but does not reset time or date Installer full reset This is only available to the installer In addition to the above all of the Installer Advanced Programming settings are returned to factory settings however time date and service due date are not reset
63. ning Event 1 2 Press NEXT ON OFF to move to Event 2 Continue programming the system ON and OFF times by s pressing O_O an SN SELECT NEXT ON O COPY ee b or buttons to amend the time Wu dv AE G G o SELECT NEXT ON OFF COPY a NEXT ON OFF button to move to the next setting 3 Press the PROG button to return the unit to RUN mode time appears amp colon in the display begins to fl ash PROG t DAY HOL A O R S G 4 Proceed as below SELECT Running your Programme To run the programme AUTO the system will come on and go off atthe press the SELECT button 6 O piss thgrammed times e the system will remain on constantly SELECT NEXT ON OFF OFF the system will not come on e ALLDAY the clock will turn the system on at the fi rst programmed ON and will leave it on until your last programmed OFF Each time you press the SELECT button the display will change between ON OFF ALLDAY and y d AUTO TH wr l W I Select the option you require depending on your circumstances time of year etc 7 day hot water programmer Temporary override buttons Sometimes you may need to change the way you use your heating temporarily i e due to unusually cold weather The TS715 Si has two convenient overrides which can be selected without affecting the set programme 1HR pressing th
64. ntegrated water circuit Safety Devices 1 Automatic valve with air vent 2 Flow switch 3 Pressure releif valve 300kPa outlet 1 2 4 Temperature probe 8 EN N ll AN M WEEN Q Air flow requirements If you intend to install the heat pump in a custom built enclosure you must adhere to the airflow data in the chart Fig 11 on page 13 NB Kingspan do not offer a design service for this type of application Installation Inhibited 10 20 30 40 Monopropylene Glycol TABLE TO USE FOR CALCULATING T HE WATER CONTENT IN THE SYSTEM Installed Unit Unit content Pipe content Uses fan coil panels radiators etc Total content Consult the technical data table Consult the pipe water content table Consult the manual From the relevant manufacturer The water content of the system must be greater than the minimum value for units without hydronic kit The minimum value is necessary to provide optimal comfort Further detailed installation schematics are available Should you require further technical assistance or additional schematics wiring diagrams please call your local office details on the back page of this manual Recommended water diagram Fig 9 Typical wat
65. o change from Summer to Winter clocks back press and hold button To change from Winter to Summer clocks forward press and hold button Please Note After the first time this change has been made this feature will only allow the clock to be changed in the opposite direction PROG c ATL U NEXT ON OFF NEXT ON OFF Take care when making this change for the first time If it is made in the wrong direction the unit will have to be reset and any user settings re entered see page 47 on how to Reset the unit and how to set the Time and Day Service Interval Timer X If the property is owned by a landlord he may for gas safety reasons have instructed the installer to set the service interval timer X If set 28 days prior to the boiler service due date a momentary visual and audible warning will remind you to have the boiler serviced in the next 28 days This will be repeated each day at noon X If the boiler is not serviced within 28 days the daily audible warning will sound for 1 minute at the beginning of each hour and must be cancelled each day by pressing any button on the unit addition all overrides and programming buttons will be disabled and the heating and hot water will operate for a set portion of each programmed hour installer will cancel or reset the service interval timer as part of the boiler service This is a gas safety feature th
66. ock This allows date format to be chosen Press until Option r 74 is displayed use V and to LJ 4 select required setting European format dd mm yy Factory setting North American format mm dd yy Option 90 Defi ne remote sensor type A models only This allows type of remote sensor input type to be defi ned Press until Option 90 is displayed use V and to select required setting No remote sensor fitted Factory setting Setting 1 Remote room or duct sensor fitted internal sen sor disabled Setting 2 Remote limit sensor fitted refer to option 93 to defi ne set point Setting 3 Configured as digital input for window card reader or teleswitch refer to option 94 to define o c or s c Option 94 Confi gure digital input switch type A models only option 90 set to 3 This allows switch type of digital input to be confi gured Press until Option 94 is dis played use V and to select required setting Setting O Contacts NC open circuit contact to force unit into thermostat mode short circuit contacts to return to normal operation Setting 1 Contacts NO short circuit contacts to force unit into thermostat mode open circuit contacts to return to normal operation Factory setting Programable room stat What is a programmable room thermostat an explanation for householders A programmable room thermostat is both a programmer and a room thermostat A progra
67. ock 3P 30A Rectifier PCB PCB 63 Tables 4kW Unit n ps p LWT na gt o ne om de bn be Eb Ee n EWT LWT 50 55 EWT LWT 50 60 2 2 19 2 20 2 22 2 25 2 28 2 30 2 32 2 33 2 34 2 34 3 52 3 56 i 3 65 3 67 3 69 64 Rating Tables oe res Tos Pe omen To on Tr 4 EWT LWT 30 35 00 90 80 00 80 CAPACITY E 11596 10596 10096 one xe epe Te Te 50 60 n ps pa pe EEE MERE pe je ue pr on ur sn uo e 7 00 644 5 60 4 76 3 91 3 06 65 Tables ou LLL dee EWT 10 3 98 LWT 30 35 R R w fe m oo 5 40 4 59 3 77 2 96 2 15 1 34 10 97 PATS 7 41 6 29 5 17 4 05 2 94 1 84 om Dos os bes m Em Pea po A N 1 1 1 ub Uu CAPACITY 8kW Unit EWT LWT 3 98 40 45 gt R N d N ST EN o M w nai row e fa for oe aa om oss eo om ow ow oe N 5 gt EWT LWT 50 55 EWT LWT 50 60 3 14 3 16 3 18 66 Tables M N EL EWT LWT 30 35 e pn Fe oo fee m or oe OAT ret LI fate EWT LWT 40 45 N w I r9 om Dom om FEE me 50 55 ees eo pm pm m an er ow
68. on and temperature setting of the Annual Visit thermostats 13 Check the operation of the motorised valves Annual Visit Document ref A3917A MS1 Further copies of this document are available on request as email copies please contact the customer service department 70 Commissioning Aeromax Plus Commissioning Report and Checklist Site Address Installing Contractor Size Model of Heat Pump Circulating pump size Commissioning Date Make Model of Cylinder Serial Number Heat Pump Installation Outdoor unit location correct see manual Yes No Base plate knockouts removed see manual Yes No Provision made for condensate removal Yes No Anti vibration pads fitted Yes No Unit correctly secured to base Yes No Plumbing Installation Flexible hoses installed Yes No NE Flow and return connected correctly R top and F Bottom Yes E No E Isolation valves installed externally Yes m No NE External Pipework Insulated Yes NE No mE Flush and fill ports installed Yes E E Danfoss W Plan valve installed Port A to Hot Water Yes a EN Circulating pump installed on return Yes E System filter installed on return Yes Flow setter fitted on return Yes a Auto Air ven
69. opposite Option 30 Set upper limit of temperature range This allows the upper limit of the thermostat setting range to be elec tronically limited Press until Option 30 is displayed use V and A to select required setting 40 5 C Factory setting is 30 C Option 32 Enable Off at lower limit This enables an OFF function to be selected if a set point below the lower limit is selected Press until Option 32 is displayed use V and to select required setting Enabled factory setting C Use 4 and keys to scroll backwards and forwards between options then V and A keys to change the option settings The fl ashing digit on the right hand of the display indicates the number of the selected option The large characters display the option value selected d To return to RUN press Option 31 Set lower limit of temperature range This allows the lower limit of the thermostat setting range to be elec tronically limited Press until Option 31 is displayed use V and A to select required setting 5 40 C Factory setting is 5 C Option 33 Enable On at upper limit This enables an ON function to be selected if a set point above the upper limit is selected Press until Option 33 is displayed use V and to select required setting Disabled factory setting Programable room stat Option 34 Select On Off or Chrono proportional This allows the thermostat to be set to run in On Off
70. or death These operations are to be carried out by qualified personnel only WARNING This unit complies with Machinery Directive 2006 42 EC electromagnetic compatibility 2004 108 EC and pressure equipment EEC 97 23 Directives To avoid electric shock or fire make sure these operations are carried out by qualified personnel only Ensure that national safety code requirements have been followed for the main supply circuit Follow all current national safety code requirements Ensure that a properly sized and connected ground wire is in place Check that voltage and frequency of the mains power supply are those required the available power must be adequate to operate any other possible appliances connected to the same line Check that the impedance of the mains power supply is in conformance with the unit power input indicated in the rating plate of the unit Make sure that properly sized disconnecting and safety switches are installed The disconnection devices from the mains supply must allow full disconnection under the conditions provided for by overvoltage class Ill AN CAUTION Connect the connecting cable correctly If the connecting cable is connected in a wrong way electric parts may be damaged e Connection to the mains supply is of the Y type therefore the cable must only be replaced by the technical support in order to prevent any risk e Use the specified cables for wiring and connect them firm
71. pastureised on a daily basis Example Heat pump programmed to heat water 4 00 am 6 00 am Immersion set to come on 6 00 am 7 00 am to raise water temperature to 60 C Domestic hot water systems should incorporate a means to prevent bacterial growth including Legionella bacteria The heater should be connected viaa time clock to take the cylinder up to 60 C in time periods set out in the current building regulations concerning control of legionella bacteria This should coincide with the pre programmed heat up by the Aeromax Plus Heat Pump e g switch on immersion heater immediately after the heat pump programmer has finished its time period By this time the cylinder will be at the maximum temperature achievable by the HP boiler NOTE Further guidance can be found within the Health and Safety Executive Approved Code of Practice L8 document HSE ACoP L8 Auxiliary accessories connection Signal for requesting an External Heat Source or Dehumidification Between PINS 4 and N of the terminal strip see Fig 13 there is an output 1ph 230V 2A max that can be programmed using the remote User Comfort Interface see the control manual Installation Menu code 106 when OAT lt Temperature set in nui code 150 but OAT gt temperature set in 0008 code 148 In this region HP keeps working and backup heater turns on if set point on water is not reached by 5 C value can be set with KHPO008 CODE 152 for 10 minu
72. re by it also allows the installer to set rules regarding how long a temperature override will remain in place Keyboard lock This allows the installer to limit or lock the keyboard to prevent unauthorised changes to programme values and limits overrides What happens to the unit when batteries fail If batteries are not changed within 15 days of a low battery warning the unit shuts down In normal circumstances the thermostat turns off the valve or the boiler it is controlling In extreme climates turning off the heating is likely to result in the building freezing up To prevent this the installer can set up the unit to turn the heating ON rather than turn OFF on battery failure This will consume more fuel but will prevent damage occurring to the building If appropriate please check that the installer has set this function correctly Please note If you replace the batteries and the LCD does not come on immediately please check battery orientation Do not leave batteries in the product if the display is not active If after changing the batteries the screen remains blank it is necessary to carry out a partial reset See page 71 for details Service Interval Timer e If the property is owned by a landlord he may for gas safety reasons have instructed the installer to set the service interval C c cS c timer If set 28 days prior to the service due date a visual and audible warning will start each day at noo
73. rors in the electrical or refrigerant Do not attempt to repair move modify or re install the unit or water connections on your own e Unapproved units coupling including other e Ideally a fully qualified competent MCS installer such as manufacturers units those registered under the micro certification scheme with Use of the unit under condition other than those prior knowledge of air to water heat pumps should be used indicated to install and or commission the unit All of the manufacturing and packaging materials used for your new appliance are environmentaly freindly and can be recycled Units handling Ensure adequate personal protective equipment is used Inspect equipment for damage due to improper transportation or handling file an immediate claim with the shipping company Dispose of the packaging material in accordance with local requirements Do not step or put anything on the indoor outdoor unit It may cause an injury or damage the unit Do not place containers filled with liquids or other objects onto the unit This appliance must not be used by persons and children with reduced physical emotional or mental faculties or by persons with no experience or knowledge if they are not under the control of a person responsible for their safety or if not instructed to the use of this appliance Make sure that children do not play with the appliance When lifting the unit absolutely do not use hooks inserted in the
74. s referred to as 5 2 day operation The thermostat can also be set up by your installer to provide one set of times and temperatures that are repeated each day of the week This is referred to as 24 hour operation The thermostat can also be set by you to provide two diff erent programming blocks which can then be assigned to any day of the week this is referred to as A B programme operation All thermostats can be set by your installer to provide up 2 4 or 6 time and temperature settings each day All thermostats feature useful overrides including a programmable frost setting Your thermostat has some advanced features which the installer will set up if they are required There are also a number of advanced features which can be set up by you These advanced settings alter the way that your thermostat operates some also aff ect the programming functions and the user overrides Please read the User Advanced Programming instructions before programming the unit see page 66 Preset programmes Your TP5000 Si comes ready programmed with a set of operating times and temperatures which suit most people Please remember that some of the options available will depend on how the installer has set up the unit Programable room stat Weekdays Mon Fri Event Temp C i T 15 21 15 13 30 16 30 22 30 Note these are also times for Block A programmes Note If set up for 4 events per day events 3 amp 4 are
75. t fitted at highest point Yes No EN Is the system fitted a bivalent one Yes mE No Heat emitter type Underfloor EN Radiators Fan coils Ufloor radiators Electrical Installation Electrical isolation switch fitted adjacent to heat pump Yes No Electrical isolation switch rating amp MCB Fuse rating amp Link wire installed between terminals 3 amp 7 on outdoor unit Yes No Danfoss FP715 Hot Water programmer fitted Yes No Cylinder Thermostat fitted Yes No Danfoss TP5000 room stat fitted Yes No Kingspan diagnostic indicator fitted Yes No Kingspan Advanced Controller NUI fitted Optional Yes No Commissioning System flushed with cleanser Yes No System checked for leaks Yes No Antifreeze added to system concentration level Yes No Air removed from primary circuit Yes No Pump operating Yes No Diverter valve operating Yes No Aeromax Plus operating Yes No What heat curve has been selected please enter 1 6 default 6 What is the flow rate set to Ltrs min Record Flow Temperature C Record Return Temperature C Record outdoor air temperature C What is the bivalent point OAT that boiler is turned on at C 71 Delete as required ENGINEERS FORMS Maintenance Sheet es _ E o _ No SYSTEM AND INSTALLATIO
76. te Battery powered versions use S1 and S2 Configured for Configured for Configured for Mains powered versions use D and E remote room window contact or window contact sensor or limit other contact such and other contact sensor as teleswitch such as teleswitch RX Receiver Wiring RF models only 1 For mains voltage operated systems link terminal 2 to mains live supply TERMINAL 6 RX3 ONLY 2 Power supply to unit must not be switched by timeswitch INIL 1 2 3 4 MENSEM COM ZONE ZONE N L COM ZONE ZONE ZONE ZONE ON 10FF 10N 10FF 20N 30N IMPORTANT To ensure that the factory programmes are set and the microcomputer is operating correctly it is essential that you press and hold the RESET button before you begin any commissioning or programming Commissioning RF models only If the thermostat and the receiver have been supplied together in a combined pack the units have been paired in the factory and no commissioning is required RX1 only To make the RX receiver learn the thermostat s signal follow steps 1 5 Step 4 RX2 if applicable Stat 1 perform steps 1 3 and 5 Stat 2 perform steps 1 2 and then press PROG and CH2 on RX2 RX3 if applicable Stat 1 perform steps 1 3 and 5 Stat 2 perform steps 1 2 and then press PROG and CH2 on Step 1 TP5000 RF Si Reset the unit by pressing the recessed reset button S RX3 then step 5 tep 2 Fress and hold V and buttons Stat 3 perform steps
77. ted below Building Regulations E E Requirements for Electrical Installations BS7671 Water Regulations Manual Handling Operations Regulations British Standards BS6798 BS5449 BS5546 BS5440 1 BS5440 2 CP331 3 BS6700 BS7593 and BS7671 Health and Safety Document No 635 When installing unvented hot water systems section G3 of the Building Regulations should be adhered to An annual inspection would also be required to ensure safe long term operation R 410A General info e This heat pump adopts the new HFC refrigerant R410A which does not destroy ozone layer e R 410A refrigerant operates at 5096 7096 higher pressures than R 22 Be sure that servicing equipment and replacement components are designed to operate with R 410A R 410A refrigerant cylinders have dip tube which allows liquid to flow out with the cylinder in a vertical position with the valve at the top e R 410A systems should be charged with liquid refrigerant Use a commercial type metering device in the manifold hose in order to vaporize the liquid refrigerant before it enters in the unit As for other HFC R 410A refrigerant is only compatible with oils recommended by the compressor manufacturer Please note Kingspan Renewables do not accept any responsibility for matters of specification design or selection or for the effectiveness of an installation containing one of our products unless we have been specifically requested to do so
78. tem details are outside of the range shown in the Note the required vessel volume will almost certainly not table the expansion vessel size can be calculated using correspond exactly to an existing size therefore the near the following formula est available size above the value returned for V must be selected from the available vessels in the range V e C 1 Ppre 1 Pmax 1 1 The calculation is valid provided the expansion vessel and Where the safety valve are at the same height The maximum sys e Coefficient of Fluid Expansion with respect to 10 C tem pressure for Aeromax Plus Heat Pumps is 3 bar 30 Glycol Water C total System Volume litres Ppre Pre charge Pressure Bar Pmax Max System Pressure Bar Cylinder Installation for Domestic Hot Water We recommend the Kingspan Albion Aerocyl is used as it has a heat pump specific coil fitted GD Note If the Aerocyl is used in conjunction with the 3 port valve supplied with the Aeromax plus there is no requirement for the additional 2 port valve Cf SE My OH o Eum 2 W Q m SS WS sm III U III LE MN s _ ES SS S S mmmn Z WL Bi lt NN 2 2 7 z 01 9 00dH gt 6 8 SWIL STOMINOO Z00dH 31VMIN3ONOO ISZ QIN WAISAS dWnd IVAH Zi diMIS NOlV
79. tes value can be set with NUI CODE 151 Backup heater turns off when set point on water is reached again IMPORTANT NOTICE In case of SHW activation pins 13 15 closed heat pump will turn on and backup heater will turn off This will happen in both the above strategies WARNING In case of EHS installation it is mandatory to install a thermal switch on the water circuit to protect the system from too high water temperatures This protection item has to be located downstream from the EHS Additional water circulator for Aeromax Plus It is possible to connect an additional water pump through the pins 12 and N It is managed in the following way If OAT gt temperature set in 0008 code 148 The additional water pump activation depending on the KHP0008 code 156 1 ON OFF depending on the outdoor unit water pump logic in case of SHW activation ADD WP is ON External Alarm Input 2 ON OFF depending on the outdoor unit water pump logic in case of SHW activation ADD WP is OFF If OAT lt temperature set in KHPOO08 code 148 The additional water pump activation depending on the KHP0008 code 157 0 always ON 1 always OFF or 2 ON OFF depending on EHS On PIN 21 of the terminal strip see Fig 17 an alarm input dry contact is available to force off the unit When the contact is closed Pin 21 active the whole system is turned OFF Unit OFF WP OFF GMC alarm n 2 When the dry contact open the syste
80. the Kingspan antifreeze inhibitor concentrate Wall mounting bracket amp condensate tray 0013 Wallbracket 90kg fits 4kW 6kW amp 8kW units KHP0014 Wallbracket 140kg fits 12kW amp 15kW units 0016 Condensate tray for 4kW 6kW amp 8kW units 0017 Condensate tray for 12W amp 15kW units 0011 Guard for 4kW 6kW amp 8kW units 0012 Guard for 12W amp 15kW units Vp FT 172 4A Cui dvanced programmable controller 2 0008 Aeromax Plus advanced programmable controller Required for changes to factory parameter settings Anti vibration foot KHP0044 Installed under feet of the unit Designed to withstand extremely high loads amp reduce noise Optional Installation Accessories Q a x Susa Q e W W EE g Q 5 Z E W gt REJ A ES AS Py neta ERRARE v MEE CZE 222 D zi 3 a N 2x FROH2R 0 5 mm max 50m AE 222 25 an 5 224 S Ss s eu 2 m lt lt A itable location X unsu 7 day hot water programmer Installation amp User Instructions 1HR override MAN override RESET Mode SELECT SELECT NEXT ON OFF COPY User Installation What is a progr
81. tion tank The operating logic provides that in the case of a request for sanitary water by an accumulation tank the system controls a 3 way valve to direct the hot water only to the tank and to operate at the maximum capacity to provide water at 60 C compatible with the operating envelope Frequency Limitation The hot water request signal must be a Dry Contact type contact quality greater than 25mA 12V that closes the circuit between PINS 15 and 13 of the terminal strip see Fig 13 page 19 Attention The hot water request has higher priority than the programmed operating mode in heating To force the unit to operate at a lower maximum frequency to reduce noise in the absence of a User Comfort Interface provide a Dry Contact contact quality greater than 25mA 12V between PINS 13 and 14 of the terminal strip With the contact closed the unit will operate with a maximum frequency lower than the standard one otherwise it will operate in standard mode For correct operation it is necessary to configure the unit using parameters 5 and 6 from the User Interface menu of the 008 The maximum noise reduction is about 3dB at 7596 of the maximum operating frequency of the compressor Stop Unit or Defrosting signals There are several signals available on the terminal strip to indicate particular conditions or the stop of the external unit The available signals are e Defrosting When operating in Heating mode
82. tting Your thermostat can start up Option 11 set to 1 the system in three diff erent Press until Option 12 is displayed ways Press until Option 11 is use A and V to select required displayed use A and V to select setting only active if Option 11 required setting is set to 1 Setting 0 Normal Heating is turned up or down at the The optimum start control must be adjusted to match the programmed times building energy characteristics Use the A and V keys to se Setting 1 Optimum start control OSC or Comfort Set lected the required pre heat period The table below suggests ting This allows you to programme the time at typical settings If the building fails to reach temperature on which you would like to be up to the required time increase the setting by 15 minute steps each day until the temperature The thermostat then calculates correct setting is found If the building reaches temperature how soon before the required time the heating ahead of time decrease the setting by 15 minute steps each is turned up This will vary with weather condi day until the correct setting is found tions ranging from a maximum of 120 minutes time This setting must be used together with option 12 to match the optimiser setting to the building in which it is installed 01 00 60 mins radiator system light weight well insulated building Factory setting Setting 2 Delay start or Economy Setting This is an alternative to OSC Set th
83. uously run under the chosen On and Off heating periods or be permanently off Please Note The time on the programmer must be correct Some types have to be adjusted in spring and autumn at the changes between Greenwich Mean Time and British Summer Time You may be able to temporarily adjust the heating programme for example Override Advance or Boost These are explained in the manufacturer s instructions The heating will not work if the room thermostat has switched the heating off And if you have a hot water cylinder the water heating will not work if the cylinder thermostat detects that the hot water has reached the correct temperature Please note A timeswitch is a single channel programmer It will allow you to set your system s On and Off periods 7 day hot water programmer Your timeswitch The TS715 Si allows you to switch your system on and off at times that suit you You can programme up to 3 seperate ON OFF times per day Preset Programmes Your TS715 Si comes ready programmed with a set of If you want to change any of these settings you can do so operatingtimes which often suit most people by following the instructions on bottom of page or pages 47 50 First follow the steps below page 47 to set the correct time and date 06 30 07 30 Ist OFF 08 30 10 00 2nd ON 12 00 12 00 2nd OFF 12 00 12 00 3rd ON 17 00 17 00 6 3rdOFF 22 30 22 30 Not applicable if
84. utton is released the compartment display will appear All date time programming and override settings are maintained for the life of the product Power Supply Connections Output Connections all hard wired models M 230V Models Remote Sensor A version only M 24V Models AJ 8 ple 24V bre o OV COM ON Remote Sensor OFF A version only Programable room stat Please Note Some existing thermostats will have a Neutral and or Earth wire connected These are not required by the battery powered versions of the TP5000 Si and must NOT be connected to any battery powered TP5000 Si terminals Instead they should be made electrically safe and coiled in the recess at the back of the TP5000 Si Models with remote sensor inputs TP5000A Si TP5000A RF Si and TP5000MA Si incorporate an input which can be used to connect one of the following Remote 1 remote room temperature Sensor sold as accessory control 2 limit sensor for example fl oor temperature sensor sold as connections Battery powered accessory 3 window contacts reader contacts teleswitch contacts S1 D S1 D S2 E S2 E See Installer Advanced Programming Options for set up instructions Window contact NC Terminal block for remote control sensing is located on the o circuit board above the battery compartment teleswitch Teleswitch contact contact NC NO or NC No

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