Window & Door Installation Manual
Contents
1. 360 Turn 1 0mm It is even more essential that patio doors are installed plumb and square than normal doors Any error will be E magnified due to the size Itis also very important that there are adequate fixings across the frame head Sash installation removal Smm Ailen bey Installation to frame Installation to sash 1 Join the frame hinge bearing and hinge in the 1 Join the sash hinge bearing and hinge in the opened sash position by inserting the cylindrical pin opened sash position by inserting the cylindrical pin so at oe ee CN Adjustment of the sash via the roller 2 Secure the cylindrical pin with the countersunk screw 2 Secure the cylindrical pin with the countersunk screw J Support bracket 1 Remove the cover cap 2 Loosen the lock nut with a 17mm open ended spanner Cylindrical pin Sinanay 3 Carry out the height adjustment by turning the threaded bolt using a 4mm Allen key I a 25mm 4 Tighten the lock nut again A Roller Hinge Frame hinge bearing Sash hinge bearing Lasting Performance Through Innovation GEORGE BARNSDALE Timber Windows amp Doors SLIDING DOORS DS13 TILT amp SLIDE DOORS DS12 Installation Installation Frame installation Frame installation It is even more essential that patio doors are installed plumb and square than normal doors Any error will be It is even more essential that patio doors are installed plumb and square than normal doors Any error will be magn2. CI SfB 31 Xi L41 P51 March 2015 IM 0313 GEORGE BARNSDALE British made since 1884 Window amp Door Installation Manual Lasting Performance Through Innovation Timber Windows amp Doors CONTENTS THE ORDERING amp DELIVERY PROCESS Correct installation is vital to ensure that the product is weatherproof operates correctly protects the coating and THE ORDERING amp DELIVERY PROCESS validates the guarantee PIT OCUCHOU 4 4 eek 4 FR Gee AGA SEGA E ER eGR 9S BSE E eG 4 Ea SE 3 Veuve COLONIE knee AG ach oad Cae eRe oad poe bee sd nad eed E SOA Pe AE es 3 Due to the wide range of construction methods and stages as well as the range of materials on the market it is Product Registration amp Gualatees sei iea aa ean sek one e a A a a E e 4 impossible to provide an in depth installation process Instead this manual is intended as a guide in good practice identifying the general process product specific requirements and the recommendation of using good quality materials RECOMMENDED FIXING SPECIFICATIONS 0 00 0 00 00000 oe 4 It s important that you follow the requirements outlined in this manual to ensure that your products meet their performance potential operate as intended and validate the guarantee As an alternative the procedures outlined in PRODUCE DAMAGE uair ta ey e Rp SAG PS REDE AS GOR Mohs REE Res oe a los el pare ee 4 BS 8213 4 2007 Windows doors and rooflights Part 4 Code of practice for the
3. Whilst every effort has been made to ensure that this brochure is correct George Barnsdale amp Sons Ltd cannot be held responsible for any omissions or errors Due to continuous development of the product range we reserve the right to make changes to the specifications without prior notice
4. no air leakage from the cavity as the box is not sealed on the outer side Depending on the position of the air seal will depend on where an EDPM may be required Please speak to our Technical Department if you are in any doubt Sash removal refit It is not advised to remove sashes once they are fitted If the size weight of the sashes are an issue then we recommend that the windows are requested to be supplied with the sashes loose If the sashes are supplied loose please refit as detailed below To remove a sash on all variations of a sash window you must first remove the box bead on the inside of the frame it is only necessary to remove it on the sides The box bead is pinned onto the window and can be removed by carefully levering it loose with a chisel or similar tool Once the bead is removed the sashes can be detached according to the balance type please see type details on the opposite page Lasting Performance Through Innovation Timber Windows amp Doors Cords and weights S1 The sash can be pulled out of the frame exposing the point at which the cord is screwed to the sash The cord shown in grey can then be unscrewed on each side allowing the sash to be removed IMPORTANT Ensure the cord is not pulled through the pulley into the frame by tying a knot at the end Spiral balance S2 Raise the sashes as high as possible and prop up Unscrew the balance foot attachment on the underside of the bottom rail Un
5. series of diagrams below IMPORTANT Do not adjust with a powertool hand tool adjustment only Flush Door Hinge Standard Concealed Hinge Horizontal Adjustment Tighten or loosen screws C and D to increase or decrease the air gap 3mm Height Adjustment Loosen screw A by at least 3 turns then tighten or loosen screw B to alter the height of the sash 3mm Lock by tightening screw A Compression Adjustment Loosen screws G and H Tighten or loosen screws E and F to alter the compression Imm Lock by tightening screws G and H All Adjustments The horizontal and the vertical adjustments are to be carried out without unhanging the door Open the door by approx 90 and adjust the sash vertically 3mm by turning the V screw in the middle hinge Adjust the sash horizontally 2mm by turning the H screws in the upper and the lower hinge Flush Door Hinge Stable Door l D Unlock the hinge Height amp Compression Lock the hinge Horizontal Adjustment The adjustment is to be carried Adjust the height 3 mm and Tighten the clamping screws and Adjust the horizontal position out without unhanging the door the compression 2 mm of the remove the wedges 2 mm by turning the upper Open the door by approx 90 door leaf by moving the sash in and the lower screw of each hinge and fix it by wedging Loosen the the appropriate directions two central clamping screws o
6. the line of the grain Remove all sanding dust prior to any coating application 3 Apply a full coat of Remmers Compact Opaque PU Always use a high quality nylon bristle brush for the application of the water based products Apply first across and then along the grain of the timber The application rate should be around 70 80ml m which equates to a wet film thickness of 70 80um microns Allow to dry for a minimum of 3 4 hours This will be longer in colder and still conditions under 15 C Do not apply when the temperature is below 10 C 4 If the colour of the existing coating is grinning through apply a further coat of Remmers Compact Opaque PU using the same procedure as above PLEASE NOTE It is vital that a compatible moisture vapour permeable finish is used Also every care must be taken not to apply more coating than is necessary to get the desired colour Significant increases to the dry film build will make the whole coating system less permeable which makes it less likely for any moisture that finds it s way into the system to escape through the micro porous paint film GEORGE BARNSDALE GEORGE BARNSDALE British made since 1884 Tel 01775 823000 Fax 01775 823010 Email enquiries georgebarnsdale co uk Web wwwgeorgebarnsdale co uk George Barnsdale amp Sons Ltd 2015 All Rights Reserved No part of this publication may be reproduced in any form without prior written permission of George Barnsdale amp Sons Ltd
7. Fix the straps to the frame at intervals as defined structure it is recommended to allow 50mm Offset above predrilling the frame for each screw Ensure these drill holes across the depth of the frame to provide a more solid fixing and prevent twisting 3 Fita suitable fixing plug into the building structure 2 Drill through the frame and packer deep enough to that the fixing points line up with a sound part of the building structure and do not line up with mortar joints or other weak points and fit the screw 3 Fita suitable fixing plug into the building structure Check the frame is true plumb and has no twisting and fit the screw 5 Repair any damage to the coating using the 4 Check the frame is true plumb and has no twisting process described in the recoating section of the 5 Repair any damage to the coating using the Windows amp Doors Owner s Manual process described in the recoating section of the Windows amp Doors Owner s Manual Lasting Performance Through Innovation Timber Windows amp Doors Fit any frame components that were supplied loose Certain components are supplied loose to allow easier handling and or installation These should now be fitted to the frame using appropriate fixings Bay window cill extensions are normally supplied separately They are specially bonded together to avoid splitting on the joints It is very important not to stress these joints when fitting them to the frames
8. Is available on our website at www georgebarnsdale co uk visual quality standard All drained and vented units have a 10 year manufacturer backed guarantee against any premature failure of the perimeter seal This is a guarantee for supply and fit in the first five years and supply only for the remainder The guarantee covers failure of the unit due to manufacturing faults and does not cover damage resulting from failure to follow the maintenance guidance Some Historic Range units will have a reduced guarantee see our Historic Range brochure for details Any other units specified due to a special request will have no guarantee unless stated Hardware Guarantee All hardware is supplied with a 10 year guarantee against functional failure This guarantee is for supply and fit in the first year and supply only for the remainder of the guarantee with the exception of spring balances which are covered by 5 years supply and fit and supply only for the remainder The guarantee relies on the product being operated and maintained correctly and does not cover the surface finish of any hardware The hardware forms a vital part in keeping the sashes and doors fitted squarely and restricting timber movement and as such must be installed operated and maintained in accordance with the instructions detailed within this manual This is especially true of doors which must be kept in the bolted position when closed All windows and doors are fitted with m
9. OWS P1 Installation Sash removal refit The sash can be simply removed on both the surface N mounted and flush type hinges The sash should be opened until the screw is visible See opposite diagram This screw should be removed from both hinges allowing the sash to be lifted off the hinge Replacing the sash is the reverse of the above process Lasting Performance Through Innovation Timber Windows amp Doors ENTRANCE amp FRENCH DOORS Ds2 DS3 Ds5 Ds6 Installation Frame installation It is important to ensure that the doorset is installed with good fixing around the hinge and locking points please follow the general installation procedures making sure that fixing points are positioned in these areas Doors should also be supported by durable packers no greater than 150mm on the head and cill at 450mm centres If the door frame is fitted with an extended cill it is important to check that it is adequately supported as shown in the diagram opposite monn tn O S ae oe a Mastic Joint EEE O O 30 5 V7 Front face of brickwork Packer IMPORTANT Do not allow any cill to protude more than 35mm without adequate support It is even more essential that patio doors are installed plumb and square Any error will be magnified due to the size It is also very important that there are adequate fixings across the frame head Sash removal refit The hinge pins have been left loose on both our
10. after installation Vertical Adjustment Horizontal Adjustment Insert the shipping clip as shown in the diagrams below Using a flat headed screwdriver adjust the horizontal and adjust using a flat headed screwdriver Once the screws found in the top and bottom rollers as shown in adjustment has been made remove the shipping clip the diagram below Turning the screws clockwise will increase the gap between the frame amp sash turning anti clockwise will reduce the gap Gm JT Vertical adjustment Hinge locations Horizontal adjustment Roller locations IMPORTANT Ensure the shipping clip is kept safe for any future adjustments Lasting Performance Through Innovation Timber Windows amp Doors Magnetic door catch The magnetic door catches are supplied loose and should be fitted to the doors once they have been installed and adjusted to ensure that they line up accurately The location of the door catch is recommended as in the opposite diagrams Ensure there is enough clearance for door furniture To install the magnetic door catch the following process should be adhered to 1 Assemble the door catch in the order shown Ensure the springs remain in place 4 Drill the screw holes 2 To accurately position the door 3 Mark the doors with the desired catch onto the door panel cut location of the door catch Line up out the door catch template see the template se
11. bbe bs ba ReA SS OS Hea eGR ERATE EHE EAE aE ORR GES 7 Your windows and doors will be delivered in protective packaging to prevent damage whilst in transit during off Adust the hinges and IOCKS 26 4442 2 45 04 b 4 gd 4d PEER ESE RG HERG OEE DE eRER SE ORES BS 7 loading or whilst in very short term storage Apply foam around the frame cas bd ee do eee bee PEERAGE MRR EDR ORE EARS oe DERE RS 7 Apply mastic if fequired sise rinsi edass one rhe disi Vuh ene bd bows daarhe odes bess 7 All products should be checked at the time of delivery to ensure that they are in accordance with the order schedule PIG n ETORREN oot ba eae eee bee eee oa bh ca eed Ouse toe ee bok Ga eee eee 7 that the delivery is complete and that no damage has occurred during transit Upon checking if any issues are discovered then you should notify us of the problem within 3 days of delivery REGLAZING 6 265445 48 cok 48 RO OS Fk OR ed OS EE RG EEE ES 84 Beak E paa EEE GARE ORE SS 8 When off loading products from the delivery vehicle or stillages you should store them vertically in the correct orientation Ideally products should not be stacked on top of each other However should this be necessary due to PRODUCT SPECIFIC INFORMATION site conditions then the products should be spaced off each other to allow for adequate ventilation below each item Casement WINdOWS 4244454406 542444h06042 bb HAs des kiddie pad eenteh odes sgaaehers 10 Please note if the spaces below each item are too
12. e Step 2 and mark Appendix B page 23 for Step 3 the screw holes The template below is for illustrative purposes only and not to scale door catch centre line CLN LJ screw hole screw hole 5 After pre drilling the screw hole 6 If you ever need to remove the fix the set onto the door panel as door catch you will need to push the shown Add the cover ensuring that clips in on both sides and remove the the clip is through the slots on each cover from the base Unscrew the side screws to remove the door catch from the door panel GEORGE BARNSDALE Hold Back Magnets For intermediate panels we Support bracket with guide roller 1 Insert the guide roller into the track and position to the support bracket Guide roller cio 2 Tighten the lock nut with a 17mm open ended spanner o also supply an additional set of magnetic catches 1 pair as standard and 2 pairs if the door is over 2250mm high These should be fitted to the bottom of each intermediate panel and also to the top if a second pair is supplied as shown in the opposite diagram Support bracket IMPORTANT Ensure there is enough clearance for door furniture Adjustments BI FOLDING DOORS INWARD OPENING Ds16 Adjustment of the door spacing 1 Open the door to expose the hinge that requires adjusting 2 Adjust the hinge by turning the centre head bolt using a Installation 4mm Allen key Frame installation 180 Turn 0 5mm
13. ear side stop plate top important to check that it is adequately supported GESTI TER ee Tr Tiiri r iii P E g i y MULES x ALA a it VAAN a ae iil i ih Installing the rear side stop plate bottom Installing the front side track guide Link PA LLL LI TE ii l LA Ti i ELT a a BALLS PLL LILA VUELTA tL IETF ST ah i 4 Li Lasting Performance Through Innovation Timber Windows amp Doors APPENDIX A A Summary of our Product Guarantees Coating Guarantees Our windows and doors are supplied with a 10 year guarantee for paint finishes and a 7 year guarantee for stain finishes with no redecoration required The guarantee life is affected if the windows are installed in areas of high exposure for example near the coast or at high altitude For further details on this please see the Coating System Guarantee brochure To get the most out of the coating system and meet the requirements of the guarantee it s important to install and maintain the product in accordance with the instructions contained within this manual Glazing Guarantee Our windows and doors are supplied to an enhanced visual quality standard that exceeds the Glass and Glazing Federation s visual quality standard for installed insulating glass units constructed from flat transparent glass which is the standard across the industry Our enhanced standard
14. f each hinge Lasting Performance Through Innovation Timber Windows amp Doors BI FOLDING DOORS OUTWARD OPENING s17 Installation Frame installation It is even more essential that patio doors are installed plumb and square Any error will be magnified due to the size Itis also very important that there are adequate fixings across the frame head It may be necessary to check with a structural engineer that the lintel above is capable of carrying the weight The cill also needs to be adequately supported and packed across the whole length and depth It is important to ensure that the frame is fixed according to the maximum track fixing centres as shown below Install frame If the frame is fitted with an extended cill it is important to check that it is adaquately supported as shown on page 13 Punch and drill 5mm 3 16 Concealed Bi parting sets only Front alignment 100 7575 one eo vain L a 16 16 i 100 200mm a i an 400mm 400mm f 4 ar 8 8 16 16 Maximum track fixing centres Track fixing and carrier clearance GEORGE BARNSDALE Sash removal refit KO gt O r A __ yf 2 EAA Fy man O O KF uo a me eer Bar as L i oT L L 5 i Poj EE hd mafo a 7s li til Adding panels Fitting pivot panel Adjustments Vertical and horizontal adjustment can be made on the hinges to allow for any movement
15. face Whilst most of the bonding tape should be removable by hand it may be necessary to use a blunt tool to carefully remove the tape being face down careful not to damage the paintwork IMPORTANT If the sash or door is in a unit that can be removed from the frame then the following process is easier Use either a Fein tool or a craft knife to cut through the seal on the Use a glazing shovel to carefully ease out the glazing bead Allow approximately 3mm of overlap which will be trimmed back later If reusing a glazing unit residiual tape must be cleaned off this too internal bead Once the glazing bead has been detached remove any pins from the Break the seal between the glass unit and frame and then flip the Use the original packers to align the glass unit in place before Once happy with the fit remove the tape backing and fit the glass beading or sash frame sash over to begin work on the external face removing the backing from the new bonding tape unit in place Ensure the glass is fully bedded on the glazing tape Use either a Fein tool or a craft knife to cut through the external seal Once all the seals have been cut prise the glass unit away from the It may be necessary to use a glazing shovel to gently move the glass Before re applying the internal beading apply a strip of silicone to A glazing shovel should be used to increase the gap to ensures the sash frame using a glazing shovel unit to allow for the placement of the
16. fold foot attachment Unscrew the balances from the jamb and remove Tilting Mechanism S3 Undo the tilt catches to allow the sash to tilt forwards Detach the restrictor by pressing the spring clip and sliding the arm free as shown in the opposite diagram Unscrew the quick release arm at the bottom of the base Spring Clip TILT amp TURN WINDOWS amp DOORS E1 Ds11 Installation Our tilt and turn windows are fully adjustable In the unlikely event the sash weighs over 100kg a load transfer device will also be fitted please contact us for instructions on how to adjust this Sash removal refit To remove the sash follow the procedure below Refitting is the reverse of the removal process Bring the handle into the Press down the lifting Bring the handle into the Whilst supporting the sash tilt mode and open mishandled device if turn mode and secure the lift it upwards slightly mounted sash manually or with tilted open mechanical support GEORGE BARNSDALE Adjustments The sash can be adjusted in multiple ways to ensure that it opens smoothly and closes tightly adjustments can be made to the sash stays and corner hinges as shown in the diagrams below Sash Stay Adjustments Horizontal Adjustment 2 0 Compression Adjustment 0 5 Pivot Hinge Adjustments Horizontal Adjustment 42 0 1 5 Height Adjustment 1 5 1 0 Compression Adjustment 0 5 PIVOT WIND
17. ified due to the size It is also very important that there are adequate fixings across the frame head magnified due to the size It is also very important that there are adequate fixings across the frame head Sash removal refit Sash removal refit When installing Sliding Doors ensure the cill is level The rubber 1 Loosen the clamping screw on the scissors slider end stops will be installed as standard 2 Slide scissor slider out of the stay connecting profile 3 Place the sash at the 30 degree angle and lift out of the bottom roller track 1 Remove all stop plates and front side track guide 2 Move the handle into the sliding position Adjustment 3 Offer the sash into the top track then position the sash on the bottom roller track Test the parallel positioning in the sliding direction _ Clamping screw for 4 Re attach all stop plates and front side track guide and adjust if necessary Loosen the clamping screw for A connecting rod the connecting rod as shown in the opposite diagram Removal is the reverse of the fitting process on the leading roller align the sash parallel and tighten the clamping screw firmly IMPORTANT The doors will not align in the cill is not level After the operating test tighten up both guide block Leading roller Trailing roller screws firmly A Packers If the door frame is fitted with an extended cill it is Installing the r
18. l apply packers on a bed of mastic sealant at intervals of no more than 450mm centre to centre The packers must be capable of supporting the load be resistant to rot and provide as much contact area as possible The packers should be a maximum of 150mm thick IMPORTANT It is recommended that the packers are set to provide the same spacing between the top and bottom of the window or door Products with extended cills particularly door cills will need properly supporting underneath Failure to do this will result in the joint between the frame and cill or the frame itself cracking when subjected to a load Remove sashes if required It is often simpler and safer to install the frame with sashes doors removed If this is the case sashes and doors can be removed by following the instructions that are outlined in the product specific information pages from page 10 Position frame in opening Insert the frame into the opening and level using wedges if required Wedges should be used in the corner or within the corner connection to ensure that the frame remains square It is vital that the products are fitted level and plumb within the opening GEORGE BARNSDALE Couple frames if required If more than one frame is being fitted in the opening the frames should be connected using joining strips fixed in with a mastic seal along its length This can either be done outside of the opening or by placing one frame in the opening with a bead of
19. mastic in the jointing groove sealing the joining strip into the second frame and then placing the second frame into the opening allowing the joining strip to engage with the first frame The frames should then be packed off in the opening as per the following section and then joined before the overall frame is fixed to the building The joining grooves have been designed in such a way to allow frames to be aligned on the inside or the outside even when different frame thicknesses are specified If there are different frame thicknesses specified the exposed outer frame should always be finished with a covering trim Fix frame into opening Fixing distances Head and cill fixing is required in the following cases Additional fixings for windows gt 1800mm wide 1 The product information in this manual specifies it 2 The window or door exceeds 1800mm in width 150mm 3 Coupled frames are being fitted 450mm 4 A structural engineer has requested it 450mm For all fixing methods use the diagram opposite to 450mm understand the number and position of the fixing points A Fixing locations ial wee x x k 150 mm lt Direct fix Straps 1 Fit packers at the screw points to fill any gap 1 Select straps suitable for external installation between the wall and the frame of windows and doors that are the correct specification for the size and weight of the product allow 25mm of fixing engagement into the building 2
20. narrow then the product coating may get damaged Sash WINAOWS 6 4 fag 44 44 4a GR Rha w OES ped HAS Rea SE hE KOS Lhe EEO EAS Be es 10 Mee MURA WIMOOWS 444654446 poe eee he HE ee RS ee ee ee ERG ed EER eee 1i If for any reason you need to delay the installation please let us know as soon as you can because our standard Pivot WINGOWS o 64440 4544406444 Say cd ode heed Es karidadea Erea ieee ai 12 packaging will not perform as required If our standard packaging is kept in place for more than a few days then Entrance amp French DOOS ss 4 245 4h 4 0 5454 06 4 Fe eP Oe ESS OPS PGE EO Bey Oo EEE bees 13 it may cause damage to the high performance microporous coating which takes time to fully cure If we know Bi Folding Doors Outward Opening 00 cece ee ee eens 15 beforehand we can package the products on timber packers and fix them with battens to ensure that they remain Bi Folding Doors Inward Opening sese 664 cess pa wees we etir eG aE GS etd RES Sa es 18 separate please note this will add to the overall cost If the installation is delayed after the products have been oldino DOOS 44 4 4 8444 4d eee ds er EEG HER SEES Ed SEG ERO OE PE Hed OS oe 20 delivered please remove the protective packaging and make sure that the products are carefully stored THE Se Slide DOORS ou a 4 46 FoR RE eR KER EAS a SE EO ERE Oe E REDRESS 21 When stored externally the products should be raised off ground level to prevent them being in contact
21. packers the gap between the glass unit and the sash frame at the bottom and blade does not damage the paintwork 100mm up the sides Separate the glass unit from the sash frame and place to one side Remove any residual bonding tape and sealant from the sash frame Re apply the internal beading using pins and BLUE TAPE to secure Carefully cut away the excess overlap of bonding tape to avoid the strips in place moisture build up on the bottom edge cut at an angle that follows the profile of the sash frame Lasting Performance Through Innovation GEORGE BARNSDALE Timber Windows amp Doors PRODUCT SPECIFIC INFORMATION The following information provides specific details on how to install your windows and doors CASEMENT WINDOWS c1 c2 C3 C4 Installation Casement windows can be installed according to the standard installation instructions and have no specific requirements Sash removal refit To aid installation it is possible to remove the sashes and refit them afterwards To remove the sash first open it and remove the screws that attach the hinge to the frame using an R1 square drive ensuring that the sash is well supported at all times Refitting is the reverse of the removal process SASH WINDOWS S1 S2 S3 Installation Our traditional box sliding sash windows S1 have been tested to BS6275 Ptl and have got very good air penetration performance However care must be taken when fitting them to ensure there is
22. ply the foam according to the fixing specification method you have chosen and the manufacturer s instructions Foam continues to expand after it has been applied and care must be taken not to over apply the foam as this can result in distortion of the frame especially on deeper frames such as those found on sash windows and patio doors Apply mastic if required Apply the mastic if required according to the fixing specification method you have chosen and the manufacturer s instructions do not use silicone A closed cell backing rod should be applied first which gives the mastic a surface to adhere to and prevents it falling into the cavity RECOMMENDED PRODUCT We recommend Sika Hyflex 250 facade or Arb MP10 Fit trims The window or door is now ready to be finished with any required trims If we have supplied these trims ensure that any damage to the coating is repaired according to our remedial instructions For other trims follow the manufacturer s instructions GEORGE BARNSDALE REGLAZING Most of our windows and doors are glazed with a drained and ventilated system with internal beads This enables a good coating performance allows the glazed unit to have a long life and provides excellent security If a glazed unit is damaged and requires replacement please follow the procedure outlined below Where astragal bars are present these should be treated and re fixed in a similar manner to the frame beading on their respective
23. re E Apply a bead of Remmers MS150 between the upper frame groove and the cill extension Fix the cill to the frame using wood screws but only lightly tighten The connection must allow slight movement between the Se eT cill and frame Make sure the cill is adequately packed underneath prior ai M to sealing Front face of brickwork If the paintwork is damaged during the fitting of these components it should be repaired using the process described in the recoating section of the Windows amp Doors Owner s Manual If the cill extension has to be cut around the brickwork exposing bare timber please ensure this area Is repaired according to our remedial instructions For bay windows it is vitally important not to stress the joints of the cill by altering the angle of the bay windows IMPORTANT Do not allow any cill to protude more than 35mm without adequate support Refit the sash door The sash door can now be refitted according to the product specific information instructions Adjust the hinges and locks It is vital for easy operation and long term performance that the hinges and locks are correctly adjusted at this stage The procedures are detailed for each product in the product specific information section from page 10 IMPORTANT This process may need to be repeated after a few days weeks months to counteract any movement from the sash door settling into the correct position Apply foam around the frame If required ap
24. standard and stable door flush hinges this allows removal of the pins to separate the sash and frame for ease of installation Once the door has been installed into the opening the pins should be knocked in fully using a soft headed mallet In the event you need to remove the sash these pins can be knocked out again from below Keep adjustment Most keeps we supply are fully adjustable When the hinges have been adjusted the keeps should be adjusted Striker Plate Should be adjusted to allow the door to latch shut but not so that it is necessary to slam it shut Use a T15 torx to adjust the compression on the gasket by turning the eccentric cam located at the top and bottom of the adjustable striker plate Hook Bolt Plates Should be adjusted so that when the bolts are engaged it holds the stile true and against the seals The seals will force the stile of the door away from them and it is important to stop the door warping to keep the stile true Use a T15 torx to adjust the compression on the gasket by turning the eccentric cam located at the top and bottom of the adjustable hook bolt plate IMPORTANT Do not adjust with a power tool hand tool adjustment only GEORGE BARNSDALE Hinge adjustment Most hinges we supply are fully adjustable When the fitting is complete please check that the door is true and square in the frame with an equal gap The standard hinges can be adjusted vertically and horizontally as shown in the
25. survey and installation of windows and external doorsets can be used INSTALLATION PROCESS All of our Approved Partner Installers are FENSA approved FENSA the government authorised Competent Person Planning and preperation 6 eee eee 5 Scheme for the replacement of windows doors and roof lights in England and Wales If you choose to employ the Removing Old WINGOWS and GOOTS see semea 4 ene i a a oa Ea a a aa A Eaa A 5 services of your own installation team then you will need to ensure that they are a FENSA approved contractor if they L N E ces e e E 5 are not an approved contractor then you will need to apply to your Local Authority Building Control for permission Remove sashes if required 2 2 ccc ee eee 5 Position Mame OPES Reeaet om aeee eh tate ade hae hehehe eee eae bean Pe eae oo 5 In addition you must check that your installer has a thorough understanding of Building Regulations as it s a legal Couple rames 1 REGUITEC x 0 44 a 22 6 a DE es pu etki SEEDE LEEEEAH PE SHEDAL ES EE ERES BASER ES 6 requirement to comply Fix ame IG OCW sc kee eee eo eh od Le ee OS ee Re ok ee ee 6 Pie OS aNC Sag ya yn eee Gg ae oe a FG Oe Pa GS oO Ee eG ee eee boas os 6 DIREC CTI 62 oe E oan Sek ee oe ee ee Bed oe ee ee E Oh 3 eee es 6 S01 eae ee ee ee ee ee es ee ee ee ee ee eee See ee ee eee 6 DELIVERY amp STORAGE Fit any frame components that were supplied loose 0 200 000 0000 7 Retit the Sash doOF ose sis os a ace bk ewe ta
26. t e Protect the safety of the customer and general public where the installation requires portable access equipment for working at height e Plan to install and seal the new windows and doorsets on the same day that the existing items are removed e Have in place arrangements for ensuring that when unavoidable circumstances arise structural openings windows and doorsets can be made secure and weathertight e Give the customer sufficient notice of the sequence of installation and for the removal of any furniture fittings or fixtures that may be damaged during the installation Removing old windows and doors 1 Measure both the existing structural opening and the new window or doorset to make sure they fit If you are concerned about any discrepancies resolve the issue before you start any removal 2 Ensure that the building structure will not be damaged when removing the window or door and that it is not supporting any part of the building 3 Remove the window or door whilst ensuring no large forces are applied to the building structure and use timber blocks as contact points if necessary 4 Safely dispose of the old windows and doors taking extra care to ensure all glass has been cleaned up Levelling the cill It is vital that a replacement window or door is fitted onto a solid and level cill To achieve this 1 Remove any loose debris from the cill and ensure that the remaining material is in good repair If the cill is not leve
27. test building materials PRODUCT DAMAGE If during the installation of the windows or doors the product coating is damaged in any way it is vital to repair it immediately to protect the timber The maintenance instructions within the Window amp Door Owner s Manual provides detailed information on how this should be done If any other damage is caused or the coating damage is beyond repair please contact us on 01775 832000 and we will work with you to find a remedial solution INSTALLATION PROCESS IMPORTANT Please read the product specific information from page 10 to understand any specific requirements Certain products have additional requirements to the installation process that is outlined below These additional requirements are detailed in the product specific information sections of this manual We advise that you read the following installation process first to ensure that any additional requirements are clear Lasting Performance Through Innovation Timber Windows amp Doors Planning and preperation All installers should ensure they e Have received and understood all necessary drawings survey detail etc e Carry within their vehicle sufficient fixings sealants and architraces trims for the installation e Ensure the availability of the adequate protective coverings for the immediate vicinity of the installation and all walkways to the area e Have adequate availability of tools and personal protective equipmen
28. ultipoint locking systems as standard providing excellent support and security Weather Seals Guarantee Our products are supplied with advanced weather seals that enable us to achieve exceptional levels of weather proofing All seals are provided with a 10 year guarantee against failure of the protective coating This is a guarantee for supply only as in the unlikely event of a failure the replacement is a simple process that does not require tools Lasting Performance Through Innovation Timber Windows amp Doors APPENDIX B Template for Door Catch Positioning screw hole screw hole screw hole screw hole door catchjcentre line door catchjicentre line APPENDIX C Recoating Guidelines Instructions for recoating to achieve a colour change from original factory finish In order to change colour from the original factory finish to achieve a different colour on site we advise that the method detailed below is used 1 All surfaces require a thorough clean before any coating application takes place This is best achieved using a mild detergent but if any mould or algae has taken hold it is best to treat affected areas with one part household bleach to two parts water After 20 minutes this treatment should be rinsed with clean water When surfaces are clean and dry the recoating work can begin 2 Lightly abrade newly applied coatings anything older than 72 hours with a p240 grade abrasive taking care to follow
29. with Standing water They should also be covered in a waterproof sheet to protect them from the elements When stored internally they should be protected from dirt and damage and adequate ventilation around the product must be maintained Lasting Performance Through Innovation GEORGE BARNSDALE Timber Windows amp Doors PRODUCT REGISTRATION amp GUARANTEES Working with experienced partners we are able to offer industry leading manufacturer backed guarantees To activate your guarantees you must return the Window and Doorset Guarantee Registration Form to us at the George Barnsdale registered address within 28 days of delivery Please be aware that your guarantees will only be valid if the instructions within this manual have been followed RECOMMENDED FIXING SPECIFICATIONS Direct Method Straps Method Y Cover Foam bead backing rod J Alternative timber trim cover stopped 10mm above cill Mastic Mastic Foam es backing rod Expanded foam seal MNA a o a a a a o Expanded SO N VY NZSZN eerie Metal LLS fixing Y Metal fixing bracket with shims as Ae required Timber trim Plaster For more information on our recommended methods for fixing and weather sealing our windows and doors in different applications please visit www georgebarnsdale co uk maintanence On this web page we are continuously updating our guidance for installation in different applications and utilising the la
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