User manual GTS600 www.gtmprofessional.com
Contents
1. en 7 D A N y o u A A YM A WU a _ at a NN y Ar N Ey Ry IS Fal De qe i i User manual GTS600 Original www gtmprofessional com D09 0005001 01 1 Safety instructions and regulations regarding health and safety during operation 1 1 Rec DONS IDII RFC OFF POE OE E a 4 1 2 Instructions TOF safety during USC isso ee 4 13 Safety directions for use and MAINTENANCE ccccsseeecceccceeeeeeccececaesseeceecceeeueeeeeessuuaeeeeeessaaseeeeeessaaaueeeeesaaaageeseeesseagages 5 1 4 Explanation of the safety symbols airada 5 2 Description and technical service gt i MU o es ee ee A A e O EN FAN E EA HEN AETHANT IF FEN FA FNAN 5 22 Eee ee E S 5 2 ae ee ee een 5 24 A eo 5 2 Generaldeschpion aa ee ee YN EFE RF FF RY N 5 4 Unpacking and assembly 4 1 Pans inside the Crale REN DF EF EFE HF PAO FEN EE EE ET FYNY AF YNE FU CEFIN EFE YF NF EAR FEE FFAN YF NEF AFF FF 6 e PASSO TOI IS UCM ONG sense ee ee 6 42 1 TOONS FCCC A nn ee ee 6 4 2 2 Assembly of the wheels ccccccccccsseeeeceeseeeceesececeeeeeeceesseeceseeeeessaeeesssaeeeecsauseeeceesucesseaeeeeseageeeesseseeessanseesssages 6 4 2 3 Assembly of the motor rotor on the CHASSIS cccccsseeeeeceeeeeeeeeeeeeecaaeeeeecsaeeeeeeseeeeeeseeeeeeseaeeeessueeeesaaeeesseaneeessaaes 6 4 2 4 Assembly of the emergency DUttON cccccccesececeeceeeeeeceeeeceeseeeeeeeesaeeueeeeeseeeaeeeeeeeseeeseeeeeesseaeeeeeeesaa2. 01 12 www gtmprofessional com 11 Warranty conditions 1 Warranty You are entitled to warranty on factory and component faults provided that the machine is used as described in the manual Not in cluded are parts that are subject to wear For the engine you should apply to the manufacturer in question 2 Terms For professional use 6 months For private use 2 years 3 Conditions The warranty covers the replacement of faulty parts and the corresponding labour but not the costs of transport The purchase invoice is also the warranty certificate and so the serial number must be mentioned on the invoice 4 Exceptions The warranty is invalidated when the operating and maintenance instructions which are provided with the machine have not been followed when an inproper use has been made when not original spare parts have been used or when unqualified repairers have tampered with the machine 5 Where The qualified After Sale Service for repair under warranty is available from the dealer from whom you have purchased the machine Ask for an invoice marked Warranty Repair for the repair 12 Contact Technische Handelmaatschappij J de Wild BV De Meeten 54 4706 NH Roosendaal Holland ID 20038295 www gtmprofessional com 13 Manual GTS600 EN D09 0005001 01 13 EC Declaration of conformity Technische Handelmaatschappij J de Wild BV De Meeten 54 4706 NH Roosendaal Holland ID 20038295 Hereby declare tha
3. 7 3 Replacing the blades A Replacement of the blades should only be performed by an authorised service dealer The blades are dull when the material isn t pulled into the machine anymore The blades should be replaced The blades are sharp on both sides so you can turn the blades around and use the other side of the blade When this side becomes dull a new pair needs to be installed or the blades can be sharpened To replace the blades follow the steps below e Remove the hopper and conveyor e Pullin the starter rope until you can see the blades trough the input port on the ro torhousing Fig 26 e Remove the cap on the side of the rotor house When looking through the hole the side of the rotor is visible Locate the screw on the blade holder Loosen this screw until it sticks through of the rotorhousing This screw is now preventing the movement of the rotor e Verify that the rotor is blocked by pulling the starter rope once more the rotor should not turn e Now it is safe to remove the bolts and the blade To unlock the rotor tighten the screw which locks the rotor A Always use gloves when handling the blades e Now repeat these steps to remove the second blade e n case of turning the blades clean the blade thoroughly No dirt should be on the bottom or top side of the blade e Clean the surface of the rotor where the blades should be mounted These surfaces should be spot clean e Before mounting the blades o
4. NH 54 Roosendaal NL CE sticker Noise level 2 Description and technical service 2 1 Type description Each GTS600 woodchipper is provided with a factory identification and serial number plate with the most important dates You can find this plate on the chassis underneath the engine 2 2 Service This manual contains the instructions for the operation and basic maintenance of the GTS woodchipper An authorized service dealer should carry out all other adjustments It is advised to have the machine serviced once every year by an authorized service dealer 2 3 Spare parts Always use ORIGINAL spare parts which are safe and guaranteed replacements 2 4 Warranty The warranty will be granted in accordance with the text on the last page of this instruction manual 3 General description The GTS600 is a woodchipper intended to shred all kinds of fresh cut wood with a diameter of maximum 5 5cm It is also possible to shred roots but the roots need to be cleaned from sand earth rocks or any other materials The machine consists out of an engine that propels a rotor On the rotor there are two blades installed Via a hopper infeed tube the cut wood is introduced into the rotor where the material is shredded The shredded material is then discharged via the conveyor output tube A deflector is installed on the conveyor to facilitate the position of ejected woodchips On the rotorhousing one counter blade is
5. a big diameter don t put too much branches at once Make sure the speed of the engine doesn t drop If the speed of the engine should drop pull the branches back and wait for the engine to get back on speed Cut side branches thicker than 2cm off from the main branch and feed them into the machine separately TIP The hardness of the wood depends on the wood type the time between pruning and chipping and how dry the branches are The machine performs best if the branches are chipped right after pruning Manual GTS600 EN D09 0005001 01 8 www gtmprofessional com A IMPORTANT Check the torque of the blade bolts after every two hours of working with the machine IMPORTANT Never move the machine while the engine is running Left over woodchips can be ejected during this action Al ways stop the engine when moving the machine 6 4 Stopping the machine Make sure the machine is completely empty before stopping the engine After feeding the last branch into the machine let the machine turn for a couple of minutes Then you can switch the machine off using the on off switch A Don t hesitate to use the emergency button in case of unexpected situations 6 5 Emergency stop button The emergency stop button is situated on the chassis on the side of the infeed The button can be operated by foot Fig 24 Push the emergency stop button by pressing the button The engine will stop immediately To release the emergency stop button tur
6. installed www gtmprofessional com 5 Manual GTS600 EN D09 0005001 01 4 Unpacking and assembly A An unpacking instruction is available inside the crate Follow the instructions carefully to prevent damage during unpacking 4 1 Parts inside the crate The crate contains the following items e Hopper input tube e Conveyor Handle Pre assembled motor rotor and rotorhouse Chassis Wheels e Manual and unpacking instructions Bag with tools wrench for starter plug amp screw driver and bolts and nuts 2 M6x45 4 rings and 2 M6 nuts 4 M8x40 4 M8 nuts 4 big and 4 small rings 2 M8 locking nuts 1 M8x20 bolt and 3 rings 4 M8 locking nuts 4 rings 2 M6x20 4 rings 2 M6 nuts 1 bolt with handle 2 circlips and 2 M4x20 2rings 2M4 nuts 4 2 Assembly instructions The GTS600 consists out of parts with a weight over 20kg Never lift these parts alone Ask someone to help you lifting these parts 4 2 1 Tools needed 2x wrench 13 2x wrench 10 1x wrench 7 Phillips screw driver e Circlips plier 4 2 2 Assembly of the wheels Both wheels need to be installed on the chassis first Follow these steps e Take both wheels and the 2 supplied circlips e Slide the wheels over the shaft Fig 4 e Take the circlips and slide it over the shaft Use the circlips plier to open the circlips a bit Now push the circlips into the groove Fig 5 Do this for both wheels Be sure not to open the circlips to
7. locking nut is damaged after use 4 2 7 Assembly of deflector Take the 2 M6x20 bolts and 4 rings and 2 nuts e Slide a ring over the bolts e Take the deflector and put it on the conveyor e Now put the M6x20 bolts trough the holes of the conveyor and de flector Fig 17 put the ring on the inside of the conveyor then put a nut Fig 18 Repeat this step for the second bolt Don t tighten the bolt too firmly It should be possible to move the deflector easily Take the bolt with the handle and assemble this on the conveyor This bolt goes through the banana shaped slot in the deflector 4 2 8 Assembly of the handle Take the 2 M6x45 bolts 4 rings and 2 M6 nuts Fig 19 Fyd a Assemble the handle on the chassis Fig 20 yy Put a ring over the bolt y Put the bolt through the chassis and through the handle E Put the nut on the bolt Fig 21 g e Repeat these steps for the second bolt e Now tighten the bolts firmly www gtmprofessional com 7 Manual GTS600 EN D09 0005001 01 5 Controls Fig 22 23 a Start rope b Throttle handle c Choke handle d Fuel valve e Emergency button f On Off switch g Deflector h Input tube hopper i Conveyor 6 Instructions for use 6 1 Preparation Check that the machine is assembled according to the assembly instructions Check following points before using the machine e No damage to the machine All bolts and nuts tightened firmly or ac
8. maintenance Please consult the engine manual of the engine manufacturer 8 Scrapping When the machine is end of life the machine needs to be scrapped To do so take following actions Remove oil and fuel Dismout the engine from the chassis Remove the rotor and rotorhousing from the engine Bring all parts to a specialised waste handling company 9 Technical specifications Type GTM 600 GTE 160 4 stroke OHV petrol engine 63 cc hp 3 6 KW nleaded isplacement ower uel tank capacity o c cio e a o D gt o O s 213 09 O O al O o max diameter branches 3 Le e cf TO 3 input height input dimensions 0x26cm O lt er output height 5 cm output direction eflector OTN Mo O N 0 adjustable 20 cm Declared time averaged emision sound pressure level L a4 102 4 dB A at work station according to EN ISO 11201 work mode according to EN 13683 A2 Declared peak emission sound pressure level C Lone 7 131 4 dB L at work station according to EN ISO 11201 work mode according to EN 13683 A2 pC peak Output height Output direction o 5 emergency stop D o Guaranteed sound power level A Luna 115 dB measurement and work mode by 2000 14 ES annex lll part B item 50 www gtmprofessional com 11 Manual GTS600 EN D09 0005001 01 10 Trouble shooting table The woodchipper does The blades are worn too
9. radius of 12m Mark off an area at least 3 meters wide and 12 meters long on the output side Use red white ribbons for marking the danger zone See that the machine stands horizontal and stands stable The machine should not be used on a slope of more than 8 5 degrees Do not allow processed material to build up in the discharge zone this may prevent proper discharge and can result in kickback of material through the feed intake opening The engine should only be run outdoors or in well ventilated spaces The smoke from the exhaust is very toxic and prolonged inhalation can be fatal The fuel tank must be filled using a funnel Fig 1 always in the open air or in a well ventilated space with the engine switched off and having cooled down Fuel is highly flammable Do not smoke or light a fire Use only an approved container Always replace and securely tighten the fuel cap after refuelling e f fuel is spilled do not attempt to start the engine but move the machine away from the area of spill age before starting Always clean up spilled fuel Use only unleaded petrol Euro 95 or better Fig 2 Place the machine in such a way that the exhaust fumes are blown away from the operator position If needed move the machine Do not operate the machine on a paved or gravel surface where ejected material could cause injury e Only operate the machine in an open space e g not close to a wall or other fixed object Never leave
10. 0 115 dB A Roosendaal Oktober 2012 M C de Wild CEO Technische Handelmaatschappij J de Wild BV De Meeten 54 4706 NH Roosendaal Holland Article 5 2 2 Discharge chutes is not followed in the design of the GTS600 Manual GTS600 EN D09 0005001 01 14 www gtmprofessional com www gtmprofessional com 15 Manual GTS600 EN D09 0005001 01 PROFESSIONAL www gtmprofessional com
11. PAP A 11 9 Technical specifications cccooncccccnnnccconnnocnnnnnnnnnnn ron namen nnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnensnnnensnnnensnnennnnnennnnnennnnnnnnnnnnnnnnnne 11 10 Trouble noon able siemrpe YGU EN a GE Od 12 Ts Waranty conditons ans GU aitor 13 Te CO a ee een 13 19 EC Declaration or CON ONTI Vase ee re re ee see FYDR 14 General This symbol means ATTENTION Rules marked with this symbol concern safety measures important notifications and warnings Failure to follow these warnings can cause injuries and or material damage www gtmprofessional com 3 Manual GTS600 EN D09 0005001 01 1 Safety instructions and regulations regarding health and safety during operation 1 1 Responsibility e The GTS600 woodchipper may only be operated by persons over eighteen years of age who are familiar with the safety rules and the operation manual First and foremost users must be able to stop the machine immediately e Users are responsible for all damage caused to a third party The GTS600 woodchipper is only to be used for the purpose mentioned in this instruction booklet If the machine is used for any other purpose than described the warranty and the responsibility of both the manufacturer and distributor will be null and void e The warranty will also be invalidated in the case of unauthorized intervention on the machine and whenever the safety instructions as described in the following enclosures are not followed e The
12. Reverse sharpen or change the blades chapter 7 3 not perform properly the much wood is not pulled in by The diameter of the branches Remove branches thicker than 5 5 cm the rotor itself inserted into the machine is The chips do not have too large the same size The gap is too big between Adjust the gap between fixed blade and counter blade the correct gap the fixed blade and the coun is between 0 5mm and 0 95mm see chapter 7 3 ter blade The engine does not Electrical problem with the Check that the start switch on the engine is on on start the engine shuts engine Check if the emergency switch is de activated off by itself No fuel Check oil and fuel levels the oil should be at level with the threads of No or not enough oil in the the filler hole engine If necessary Contact your dealer The machine jams dur The diameter of the branch is Check that the diameter of the branches is not more than 5 5 cm ing use The engine will too big Check chapter 6 7 for an explanation on how to unblock the rotor not start turn because There are unacceptable mate the rotor is jammed rials such as stones or metal in the input tube The machine does not Too much wet material leaves Check chapter 6 8 for an explanation on how to unblock the conveyor throw out chips any grass rotten material has been more The output tube is fed into the machine jammed Manual GTS600 EN D09 0005001
13. a Never put the machine next to an obstruction tree wall Check the rubber feet under the support for damage each time you use the machine If needed replace the rubber feet Never move the machine when the engine is turning Left over woodchips can be ejected out the conveyor Manual GTS600 EN D09 0005001 01 4 www gtmprofessional com A 1 3 Safety directions for use and maintenance e Disconnect the spark plug wire before attempting to do maintenance on the machine e Wait until the engine is cooled down before attempting maintenance on the machine e The blades have to be sharp and well balanced e Never repair bent or damaged blades but replace them Always use ORIGINAL blades for your own safety e Do not perform maintenance in the absence of light 1 4 Explanation of the stickers and safety symbols Fig 3 Sticker 1 Sticker 2 Sticker 3 Sticker 4 Risk of severe Watch out Danger of cuts and danger flying debris wounds g y ng Read the users manual Read the Keep a carefully users manual sufficient Risk of carefully distance 12 m getting stuck Wear safety goggles ear protection and Danger of safety gloves flying debris Sticker 6 Keep a sufficient distance 12 m Hot surface Risk of burns Risk of severe Sticker 5 cuts and wounds GTS 600 Sticker 7 Woodchipper Production Year 2013 2014 2015 2016 E Lwa Risk of Weight 58 kg 1 1 Dag getting stuck De Wild BV 4706
14. aaeeeeeessesseseeeneaas 6 4 2 5 Assembly of the hopper input tube oooccccccccccccccnononnccconononcnonononnnnconononcnnononnnnnnncnnnnnnrnnnnononnnnnrnrnnnrrnrononananarenenns 7 4 2 6 Assembly Of the CONVOY ON neuen ina 7 427 Assembly OL Me Ge eC OF see ee eier 7 4 2 8 Assembly of the Nandle cccccecccccssscecccessececceesececneeceeseeuecececegeeeessaueeeeseaseeessaasececeesecessuaseeessageeeensuseeessenseesssages 7 B CORTOS E E E E S E O lla 8 6 Instrucions for use 6 1 il ee NAF FE RYN E o A nee ME MAR 8 6 2 SULTING Ihe FACING FF F YY RW FERF RHY HAEN FEN FON FNAN 8 69 elo SSN AA NF FFR vec sagem HR FN RAN FR PAY Ca Y OP E o ARF FE FA NW RF EIN Y PA EFA YR 8 64 A 9 6 5 Emergency stop button ao DIENEN NIIEEIER HE G ENA FO SEO GL OEOD NOS ES AGOA NOD SGRI ATA NOAH DDN UD UU ONS EEO DRDD 9 6 6 Bi us do CAN YRR FR A ee YY FEN FFA FFY RE 9 O7 a o FED ete E ee FAE EFA ENFAWR FAAN 9 eG BIOCKACON COM Oy OMe ee E ee EY ARY EF YF ee 9 7 Maintenance 7 1 SANG PRNRENRE AE YA RE EFE ANF CRY EINFRIEREN TER sedate act acne FR EFE FA FN NF O NF NN Y NY FF 10 7 2 Verification of the emergency stop DU LON ccccoconccnccononococconnnoconononononnnononannnnnonnnnnonnnnnnnnnonnnnnnnannnnenonnnnrennnananennnos 10 fs Replacing the Diades TR _ NO NN HEH CR YC PF FR A NND 10 7A Replacing MOO nn a FIR REC ER NF FFEFRYN o AREA FEW FEN EE FFF NEN HN SEE 11 To Engine Mantencion preto 11 Ml A
15. cording to specifications e g blade bolts e Oil level of the engine Oil should be at level with the threads of the filler hole e Emegency stop button connected correctly A Always respect the safety and environment instructions Before starting the machine always check that there are no woodchips in the rotor These chips can block the rotor making it impossible to start the engine 6 2 Starting the engine Before starting the engine execute following steps Open the fuel valve Close the choke handle Open the throttle valve for 1 3 Verify that the emergency button is not active see par 6 5 Verify the position of the deflector see par 6 6 Put the on off switch in the on position Pull the starter rope repeatedly to start the engine When the engine is running push the choke handle back to the normal position If you leave the choke handle open too long you will flood the engine Let the engine run idle for at least 30 seconds before opening the throttle handle The machine is now ready for use A Always start the machine idle without load Make sure that the hopper is empty and that there are no woodchips in the rotor A Make sure that there is sufficient fuel in the tank The suctionfilter is quite high inside the tank 6 3 chipping shredding Put the branches max Y 5 5 cm in the input until the woodchipper starts pulling the branches into the machine Release the branches When shredding branches with
16. eyor When too much wet material is put into the input it is possible that the conveyor jams To empty the conveyor follow these steps Put the on off switch in the off position and remove the starter plug cap Disassemble the conveyor tube from the machine and re move all the material inside the output tube Remove all the material on top of the rotor Also remove the material inside the rotor to prevent the machine from blocking during start up A Use a branch or a tool to remove the woodchips between the blades Never use your hands Assemble the conveyor as explained in chapter 4 2 6 www gtmprofessional com 9 Manual GTS600 EN D09 0005001 01 7 Maintenance Before you start any maintenance activities always take following precautions e Stop the engine and let the engine cool down e Remove the starter plug cap The GTS600 consists out of parts with a weight over 20kg Never lift these parts alone Ask someone to help you lifting these parts 7 1 Cleaning We suggest to clean the machine after every use Remove woodchips and dust from the machine using a soft brush A Never use high pressure water to clean the machine 7 2 Verification of the emergency stop button Start the machine as described earlier Do not put any material in the input hopper Push on the emergency button The machine should stop Release the emergency button as described in chapter 6 5 It is now possible to start the machine again
17. in the lower right corner of the emergency button Put the screw through the lower right hole in the chassis Fig 11 e Put the ring and the nut and tighten the nut a bit e Now tighten both nuts e Put the cover of the emergency button back and tighten the 4 screws 4 2 5 Assembly of the hopper input tube e Take the 4 M8 locking nuts and 4 rings Fig 12 e Fitthe holes on the hopper over the treaded ends on the rotor The part of the hopper touching the rotorhousing should slide into the HE rotor housing Fig 13 o e Put the rings on the threaded ends O O Take a locking nuts and tighten manually O e Now tighten the nuts firmly Start with the upper nuts first Fig 14 a IMPORTANT Never re use a locking nut The locking nut prevents the bolts from loosening due to vibrations The plastic inside the locking nut is damaged after use 4 2 6 Assembly of the conveyor e Take 2 M8 locking nuts 1 M8x20 bolt and 3 rings e Put the rings over the threaded ends Turn the bolts a couple of turns on the treaded ends Fig 15 e Put the conveyor on the rotorhousing Make sure that it touches the treaded ends e Make sure the rings are on the outside of the conveyor e Now tighten the locking nuts firmly e Screw the M8x20 bolt in the fixation hole Tighten firmly Fig 16 ATT IMPORTANT Never re use a locking nut The locking nut prevents the bolts from loosening due to vibrations The plastic inside the
18. n the red button Within half a turn the button is released and it will be possible to start the machine again 6 6 Deflector The deflector guides the woodchips so they end up on a pre defined place The angle of the deflector can be changed by the nut with handle A Never stand in front of the output of a woodchipper when the engine is turning 6 7 Blocking of the rotor It is possible that the rotor blocks because the rotor was not empty before stopping the engi ne or the emergency push button was pressed leaving woodchips inside the rotor or be cause the engine has stopped due to overloading the chipper with too many branches etc To de block the motor follow these steps Put the on off switch in the off position and remove the starter plug cap Remove the input and output tubes Clean the openings from left over woodchips Pull the starter rope gently to rotate the rotor Remove all woodchips before trying to start the engine again If it is not possible to clean the rotor completely a more drastic approach is needed Remove the bolts from the rotorhousing to get access to the rotor Fig 25 Remove all woodchips Use a branch or a tool to remove the woodchips between the blades Never use your hands Be careful The blades are very sharp and can cause Serious injuries Always check the blades after a jam Replace the blades immediately when damaged Using damaged blades is very danger OUS 6 8 Blocking of conv
19. n the rotor inspect the blades for damages Never install damaged blades In case of damaged blades and or doubt contact your service dealer e Now the blades can be mounted on the rotor Don t forget to block the rotor e Tighten the bolts firmly using a torque wrench A Attention Before assembling the bolts put a little loctite243 on the screws Put the torque to 80Nm e When finished handling the blades unlock the rotor by tightening the screw which locks the rotor Don t forget to replace the cap on the side of the rotorhousing e After installing the blades check the gap between the blades and the counter blade The gap should be no smaller than 0 5mm and not bigger than 0 95mm The best way to check the gap is when the counter blade is in the middle of the grinded surface of the blade This adjustment is very critical for the good operation of the machine If you experience any trouble during this procedure con tact your service dealer e When the distance between the blades is not according the above mentioned distances the counterblade needs to be adjusted Untighten the bolts from the counterblade do not remove the bolts completely just untighten them a bit Adjust the position of the counter blade and check the distance between the blades When the gap is according to specifications tighten the bolts Check the gap once more Now tighten the bolts from the counterblade to a torque of 50Nm using a torque wrench When both
20. o much The circlips can be damaged this way 4 2 3 Assembly of the motor rotor on the chassis The rotor and rotorhousing is already installed on the motor Now the motor needs to be put on the chassis To achieve this follow these steps Take the 4 M8x40 hex bolts 4 M8 locking nuts 4 big rings and 4 small rings Fig 6 e Putthe motor with the rotor rotorhousing and emergency button at tached on the chassis Orientate the engine with the rotor housing to the side where the rotorhousing falls into the cut out of the chassis Fig 7 Never put your hands in the rotorhousing not even for lifting the engine with rotorhousing attached e Put the big ring over the M8x40 bolt Put a bolt through the holes of the chassis and the engine The head of the bolt should be on the ll 3 bottom side of the chassis Fig 8 e Now put the small ring on the bolt so it touched the engine Than put the nut on the bolt Fig 9 e Repeat these steps for the 3 other bolts e Now tighten all the bolts firmly 4 2 4 Assembly of the emergency button Take the 2 M4x20 bolts 2 rings and 2 M4 nuts e Open the Emergency button by loosening the 4 screws with the Phillips screw driver Fig 10 e Puta screw in the upper left corner of the emergency button Put the screw through the upper left hole in the chassis e Put the ring and the nut and tighten the nut a bit Manual GTS600 EN D09 0005001 01 6 www gtmprofessional com e Puta screw
21. sides of the blades are dull the blades can be sharpened again A Always ask an experienced technician to sharpen the blades A Don t sharpen a damaged blade Using damaged blades can lead to dangerous situations A Never use a grinder that doesn t guarantee a straight sharp edge Never use a grinder that can change the alloy soak out iron Manual GTS600 EN D09 0005001 01 10 www gtmprofessional com When grinding the angles of the sharp side of the blades should be respected 5 Fig 27 See figure 27 A When the blades have been sharpened again and they are mounted onto the ma ur chine make sure the blade bolts don t touch the counterblade In case of doubt N replace the blade with a new one e When finished handling the blades unlock the rotor by tightening the screw which locks the rotor Don t forget to replace the cap on the side of the rotorhousing 7 4 Replace motor oil e Change the engine oil after the first 5 hours of use Replace the oil two times a year Take care no oil is spilled Put a collector tin or basin in place big enough to contain 1 litre of engine oil Tilt the machine forward and let the oil flow and then drip for a little while Attention used oil is considered to be chemical waste Bring the oil to a certified collection point Fill the engine with 0 6 litre of 15W40 engine oil Use a funnel to avoid spillage Tip you can also tilt the machine backwards to re fill oil 7 5 Engine
22. t the machines e Wood chipper GTS600 Reg Nrs _ GTS600 equipped with GTE160 engine with recoil starter GTS600LV1R315000PP to GTS600LV1R316000PP GTS600LV1R315000QQ to GTS600LV1R316000QQ Description Wood chipper max diameter branches 55 mm blades 2 1 counterblade Engine GTE 160 4 stroke OHV petrol engine displacement 163 cc power 5 hp 3 6 kW weight of the machine 58 kg is in accordance with the conditions of the following directives e 2004 108 EC Electromagnetic compatibility EMCD e 2006 42 EC Machinery MD e 2000 14 EC Noise emission in the environment by eguipment for use outdoors OED To comply with the provisions of directives 2006 42 EC and 2004 108 EC the following standard procedures has been followed EN ISO12100 2010 Safety of machinery General principles for design Risk assessment and Risk reduction EN 13683 2003 A2 2011 Garden Equipment Integrally powered shredders chippers Safety EN 61000 6 3 2007 Electromagnetic compatibility EMC Generic standards Emission standard for residential commercial and light industrial environments EN 61000 6 1 2007 Electromagnetic compatibility EMC Generic standards Immunity for residential commercial and light industrial environments To comply with the provisions of directive 2000 14 EG conformity assessment procedure according to Annex VI from the directive has been followed Sound power level values Product Guaranteed Lg GTS60
23. the machine unattended If you leave the machine stop the engine Assemble the machine completely before use Never use the machine without the infeed or outfeed tube mounted on the machine Always assemble the handle All these parts assure that it is possible to work on a safe and easy way with the machine e If the blades hit a foreign object anything except wood or if the machine starts making unusual noises and or shaking unusually you must switch off the machine at once to stop the blades rotating Switch off the engine and take the machine to the recommended dealer Keep your face and body as far as possible from the input tube While feeding the machine do not stand higher than the bottom of the wheels Keep your balance and make sure your feet have grip on the soil Do not bent forwards Do not allow hands or any other part of the body or clothing inside the infeed or outfeed tube Stay away from moving parts Replace warning signs if damaged or not sufficiently legible It is prohibited to feed any other material into the machine e g metal stones plastics or any other material than those mentioned in the manual Never put branches longer than 2 m in the hopper If needed cut the branches first Never put branches with a diameter of more than 5 5cm in the machine Do not use the machine in absence of light Due to the vibrations of the machine it is possible that the machine moves Always place the machine in a open are
24. user should be aware of the rules and regulations concerning the environment and noise levels When using the GTS600 woodchipper it is necessary for the user to wear personal protective eguipment against noise ear protection Woodchipping has to be stopped every hour for at least 15 minutes During these intervals which are necessary in order to avoid the user being ex posed to too much noise the user should not be exposed to noise n case of professional use of the GTS600 woodchipper the instructor must provide the user of the chipper with sufficient written instructions to guarantee a safe use A 1 2 Instructions for safety during use Users must wear heavy duty footwear and appropriate well fitting trousers Safety goggles and hear protection are mandatory Do not wear loose clothes or clothes with strings or ties Long branches could lash into your face so keep at a distance and always wear face protection Wear gloves whenever dealing with the blades e Defects must be corrected before use Use only ORIGINAL spare parts for your own safety and validity of the warranty Check before every use at least the following Loose bolts and nuts Damaged rubber flaps in the input tube change them if they are damaged or worn Oil level in the engine Cracks in the plating and or failed weldings Cracked or damaged wiring Infeed tube and rotor should be empty The user is responsible for the safety of all persons within a
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