UM - EN - REV 0.X3 - User Manual AVANTGARDE
Contents
1. HSITSNA AVANTGARDE USER HANDBOOKS BSAG UM CODE REV 0 X3 Always The Original Introduction Thank you for having purchased one of our products we recommend that you read our manual carefully before using the slicing machine Regarding safety against mechanical risks the machines described in this manual follow the directive regulations 98 37 EEC 73 23 EEC 89 336 EEC and the European norms EN 1974 slicing machines hygiene and security norms We are at your complete disposal for any concerns that may arise when using the machine for more information and any proposals to improve this manual so that it can further meet the requirements for which it has been prepared UM CODE REV 0 X3 Always The Original ole L Z L Safety precautions In the interests of your own safety and for the care of your slicer please take note of the following points As an employer Instruct your personnel in the use of the slicer and draw their attention to the safety precautions repeat this periodically and keep this manual near your slicer for reference Who may operate the slicer Only properly trained and instructed personnel may operate the slicer Only Berkel or authorised service engineers may rectify any faults No access for unauthorised persons Ensure that unauthorised persons and those who have not received any instruction do not operate or clean the slicer2. For any exceptional maintenance replacing grindstones blade etc please contact the manufacturer or qualified and authorized personnel UM CODE REV 0 X3 Always The Original 2 2 Guarantee and manufacturer s responsibility The guarantee of good function and complete conformity of the machines is wholly dependent up on the correct use and application of the instructions contained in this manual The manufacturer declines all direct and indirect Not following the instructions in the manual Using the machine by personnel who has not read or well understood the contents of the present manual Using the machine so that it does not conform to specific regulations in force in the country of installation Unauthorized changes and or repairs to the machine The use of accessories and spare parts that are not original or supplied by the manufacturer Outstanding events responsibility deriving from If the machine is sold or given away this automatically means that the manufacturer is no longer responsible for the machine in question except for anything regarding to the EEC directive 98 37 responsibility for any construction faults of the product 2 3 The user s obligations The user must scrupulously observe the instructions in this manual for the manufacturer s guarantee to be valid and particularly Always respect the limits of the machine Always carry out consta
3. Authority to remove components You are only authorised to remove the removable parts from the slicer see the chapter Cleaning the slicing machine You are notauthorised to remove the remaining components and you are never authorised to distort or bend components Slicing products Only use the slicer with those products for which it is designed Such as meat cooked meats and cheese Do not use to slice frozen products products on the bone or non food products Slicing Always follow the slicing instructions carefully see the chapter on Loading the goods on the plate and cutting The knife Always remember that the knife is very sharp and therefore dangerous even when the knife is stationary Do not operate the slicer thoughtlessly and never touch the cutting edge of the knife with your hand or fingers Sharpening the knife Particular care should be exercised when sharpening the knife First read the instructions in the section entitled Sharpening the blade and follow these instructions carefully Avoid the area of the knife especially with your hands Avoid touching the knife even when the slicer is switched off other than to clean it safely Thickness dial Get into the habit of working as follows only turn the thickness dial knob away from its safe setting when you are ready to begin slicing in other words after you have placed the goods to be sliced on the meat table Always turn the thi
4. 3 Clean the remainder of the machine as described in section 6 2 3 Place the remover with blade fitted with the remover downwards on to a stable work surface Clean the rear of the knife cleaning from the centre outwards Dry the blade before refitting to the machine lightly oil rear knife flange Now you can place the blade still fitted on the knife remover back on to the slicer following the above procedure in reverse WARNING after removing the knife removing tool check each of the blade fixing screws to make sure they are tight Reassembling the blade cover 1 Replace the blade cover as shown in the picture making sure the square section is located correctly in the knife bearing Then push the blade cover towards the blade the blade cover will lock into position automatically UM CODE REV 0 X3 Always The Original I l O Z L Reassembling the slice deflector 1 Rotate the slice deflector carefully back in its corect positon as shown in the picture Reassembling the food plate 1 Locate the meat plate on the support until it engages and locks into place as shown in the picture WARNING keep hands like show in the picture to avoid injury NOTE ensure that the meat table is correctly positioned and engaged on the support 2 Now push the red lever at the bottom of the meat table support back to its home p
5. Oreo Crete r ror er cron nent ee nen ere terete creer eee reenter rere ere ree SERE segas Eos ee giana arenes mearerseme E ieee a areee stray reer rarer trey errr tre E eer rer tee teen rer far rere ere eee rr tee 1O D nAn Ne SeN MACIE peers tertnre n te test mettre seer ere Meer cone ert etre tertrer er tere rr erence et orrre etre ete ert errr cree rth treet er Teer terre tr ter crer terre UM CODE REV 0 X3 I Z al T Z Lu Always The Original 1 Premise 7 7 Purpose of the manual This publication contains all the information necessary for the use and maintenance of the slicing machines to be used for food with circular blade models BSAG Avantgarde gravity slicers The purpose of this manual is to allow the user above all the direct user to take every precaution and arrange all human and material means necessary for a safe and lengthy use of these machines 1 2 Keeping the manual This manual must be given to the person who will use and maintain the machines and this person should keep the manual in a safe and dry place ready to be used We recommend that a copy be kept on file For any correspondance with the maker or authorized personnel please refer to the information on the data plate located on the side of the machines casing and the machine serial number The manual must be kept for the entire life of the machine and in case of need ex any damage to even a part of the manual that makes consulting it di
6. clean and orderly Do not use the slicer as a storage area Place nothing on it which does not belong there Transport Remember that the slicer is very heawy The slicer must always be moved by at least two people Always seek the assistance of colleagues when moving the machine UM CODE REV 0 X3 Always The Original 1 Premise 1 1 Purpose of the Manual egtegettsce ee gesagt dace benches wares ge er eh ape tis es codec ved vee ceva dece es vob beter lp deine paced get eset vee otto ets tgs eset Oe eS UNE MEn eect cence axa erase t bccn nels E cdc omer eco dos ea ln aca ened ain ec acct ag awe og cst tea E ce ong ee a enone aaena ers 1 3 Use of the machine ana ek an ase awh pote ore tapes aan eas doa tl urticaria oan belated endear is atest ase aon ta han pinder PESEKI bo peop tage sate age 2 General information 2 1 Machine limits Safety regulations ccccccccecceecnecsee sees eee eee tr rnr trr N N EAA EAA EEA ESE DSE DED DEE DEG EEG EGH EAA EAA EEA SEE EEE DEE DEE DED DEG EEGESGA EEA EAA SEA SEA ESE DEE ESE DET DEE DEG EEG SEA EAH SER EERE E EEE E EES 2 2 Guarantee and manufacturer s responsibilty a2 3 ssiaatecreapitine dh saroeiee eh sniegdh eee nienbacahaiiesthiledirias bacStnsiop Shoe ences Sadho EEni KAPARE AEA Se aa neh KEEN EA EAEE be Sloan ERARE EANA EA EEEE i 2e WAN U er NIU ae te tected toe ashet oc he er at oh or cg er nn ore AIR ge wl Am A E Re na Tc Nia a eet eae Rg E er ete MeN ar olen SGM NRO 2A MIKAO DAES are
7. has been designed and made according to the EEC directive 98 387 73 23 89 336 and the European norm EN 1974 1998 The machine offers the user Maximum security when in use during cleaning and ordinary maintenance Maximum hygiene from the use of non corrodible materials and adequate protection against corrosion together with a careful design of all the parts that come into contact with food Maximum cutting precision and capacity together with sturdiness and reliability of the structu The chance to work continuously The machine is essentially made up of a base that holds a circular blade that is vertically mounted or inclined operated by an electric motor which slices the food The carriage slides on bars which is mounted on the base the carriage in turn supports the meat table which runs parallel to the cutting edge of the blade The meat table which in the vertical models is made up of a table and a sliding over table this also has a device to keep the product in its proper place during cutting operations pusher plate assembly The thickness of the slice is regulated by a thickness gauge plate parallel to the blade this plate on which the food is placed can be moved away from the blade setting the desired thickness of the slice All the components of the machine are made of a light aluminium alloy and magnesium Peraluman 3 polished and anodized in stainless steel and plastic approved for food products according t
8. aning the machine body Clean the machine body with a 2 Dry in the same way using a dry damp cloth or a sponge rinsing cloth frequently with hot water Dry carefully NOTE If you have a knife removing tool then refer to section 6 2 4 ALWAYS ENSURE THE THICKNESS GAUGE PLATE IS FULLY CLOSED AND THE SLICER IS SWITCHED OFF BEFORE REACHING INTO THE CUTTING AREA UM CODE REV 0 X3 Always The Original Cleaning the components in the base The components contained in the base do not need any special cleaning occasionally remove the dust that can accumulate in the end area of the carriage and of the thickness plate regulation 6 2 4 Knife removing tool instructions If your machine is supplied with a knife remover please proceed as follows WARNING Cutting danger Act with attention and concentrate on the job Disconnect the machine from the electric mains Supply Remove the blade cover see 6 2 2 Fit the knife remover 1 as in the drawing and insert the external edge of the remover with attention under the ring 2 Adjust the knife remover correctly 1 to align the knurled knobs to the threaded holes in the knife Then screw the knurled knobs completely in to the threaded holes of the knife 3 Loosen and remove the screws 4 fixing the blade to the knife bearing Pull off the knife remover with the blade always using the knurled knobs
9. ckness dial knob back to the safe position to reposition the product on the meat table or remove it SAFE UM CODE REV 0 X3 Always The Original Safety precautions Turn thickness dial knob right back to safe position clockwise After slicing always reset the thickness dial knob right back to the safe position first and then switch the slicer off Dependent on the slicer setting please be sure that the dial knob is turned all the way back to its safe position Exercise particular caution when removing product scraps from the meat table Only do this once the thickness dial knob has been reset to its safe position and the slicer has been switched off Connection to mains Check whether the mains voltage matches that given on the slicer See the data plate on the side of the machines casing A qualified electrician may only connect 400 Volt three phase current slicers Connection to the incorrect mains voltage can seriously damage the slicer What to do in the event of a malfunction Switch the slicer off immediately if you hear and or notice anything unusual Check in the section Locating and eliminating failures to see if you can rectify the fault yourself If not contact your local authorised service agent RSI Repetitive Strain Injuries Continuous use of a slicer may cause Repetitive Strain Injuries or related injuries Some studies suggest that long periods of repetitive motion coupled
10. e RED button 1 to stop the blade moving 5 2 2 Regulating knob for slice thickness The thickness of the slice is regulated by turning the graduated scale knob 3 counterclockwise Regulating field see paragraph 3 UM CODE REV 0 X3 5 3 Electrical connection The machine must be installed close to an EEC regulation socket in a system which conforms to the regulations in force with Magnetothermal protection Automatic differential switch Grounding system Before connecting verify that the electric supply mains supply is suitable for the machine by checking the technical data plate on the machine The slicer is fitted with a power supply cord of about 2 metres length complete with a plug to allow a simple connection from the electric mains supply Always indicate the presence of the power supply cord if the slicer cannot be installed near a socket and if in the installation zone there is a movement of people If the power supply cord is not long enough you will require the assistance of authorised technical personnel do not proceed with a temporary electrical connection 5 4 Checking direction of rotation of the blade only for machines with three phase motors 1 Start the machine 2 Check the working light is on 3 Check the blade rotates in the direction indicated by the arrow counterclockwise looking at the machine fr
11. eat table and at the same time lock the thickness gauge plate therefore covering the cutting edge of the blade WARNING To correctly carry out this operation the thickness regulating knob should be in its SAFE position 3 Remove only the meat table by lifting it upwards UM CODE REV 0 X3 Removing the blade cover Before remove the blade cover remove the meat table 1 Open the sharpener cover and push the button to remove the blade cover NOTE to open the sharpener cover use the appropriate Knob on the top of the cover pull up initially and then perform a movement in counterclockwise rotation 2 By pressing the button the centre plate will automatically move away from the knife The blade cover can now be removed from the slicer NOTE when the sharpener cover is open the side of the slicer footprint is bigger than the base side Disassembling the slice deflector 1 Manually rotate the slice deflector up as in the picture Disassembly is not required Always The Original ole L Z L 6 2 3 Cleaning the machine and the parts that have been removed Products to be used Only use hot water and a biodegradable detergent with a 7 8 PH at a temperature of no lower than 30 C using a soft soongy cloth and a semi rigid nylon brush for the meat table and pusher pin plate WARNING For cleaning the areas of the meat table and pushe
12. fficult the user must acquire a new copy exclusively from the manufacturer The user must let the manufacturer know the address of any new owner of the machine NOTE The terms Front Back Right and Left used in this manual refer to the machine as seen from the operator s side in normal working conditions 7 3 Use of the machine The use and configurations of the machine are the only ones allowed by the manufacturer do not try to use the machine differently from the instructions The use of the machine is only valid for machines with a complete structural mechanical and system integrity The machines are to be used for cutting only food products of the type and size indicated in this manual The manufacturer declines all responsibility derived from an improper use or use by untrained personnel changes and or repairs carried out by one s own or by unauthorized personnel and the use of spare parts that are not original or not specific for the type of machine For any explanation or concerns on the contents of this manual please contact immediately the manufacturer or authorized technical assistance and quote the relevant paragraph number from this manual UM CODE REV 0 X3 2 General information Always The Original ole L Z L 2 1 Machine limits safety regulations The machine has been designed and made to slice food products with a continuous service of the type and size as indicated in
13. g products can be sliced All types of cold cuts cooked fresh smoked and cured Boneless meat cooked or fresh at a temperature of no lower than 3 C Bread and cheeses those that can be sliced such as Gryere Fontina etc 3 5 Products that cannot be sliced The following are products that cannot be sliced because they could cause damage to the machine and injury to people Frozen food Deep frozen food Food with bones meat and fish Vegetables Any other product not meant for consumption non food products va DIX 4 0 1 0 6 4 1 Unpacking Check that the packaging is unopened and undamaged otherwise immediately inform the forwarding agent or the area agent To take the machine out of the packaging proceed as follows WARNING The packaging components plastic straps cardboard polyurethane foam can be thrown away with normal solid wastes and therefore there is no difficulty in disposing of them However it is advisable to dispose of individual items of the packaging separately in conformity with the regulations in force for adequate recycling DO NOT DISCARD THE PACKAGING PRODUCTS IN THE ENVIRONMENT 1 Cut and remove the plastic straps 2 Remove the staples from the top of the box UM CODE REV 0 X3 I Z al T Z Lu UM CODE REV 0 X3 Always The Original 3 Open the box and take out the copy of the instruction manual which is on top of
14. ite vaseline oil DO NOT USE VEGETABLE OILS AS THESE CAN CAUSE CONTAMINATION 1 Put a small amount of oil on the slide bar and slide the assembly 3 4 times up and down the meat table 2 Clean as necessary removing any excess oil _ Always The Original 8 Locating and eliminating failures WARNING In this chapter the most common problems caused while using the slicing machine are listed together with the necessary operations to eliminate the possible causes If the problem persists ask for assistance from a qualified person authorized by the manufacturer PROBLEM PROBABLE CAUSE CURE Pressing the start button the machine does not Check that the plug is correctly inserted and there No electricity Start is an electrical supply to the socket Pressing the start button the machine starts but the Do not use the machine if the light does not work feat Light is detective A working light does not come on Contact service for assistance The machine starts but the motor heats up too Deearemonr Do not use the machine much it gives off a bad odour Contact service fort assistance The machine vibrates The blade is not sharp Contact service for assistance Excessive resistance iN cutting the product The blade is not sharp Sharpen the blade The blade slows or stops under stress Loose belt Contact service for assistance Grindstones are excessivel
15. ner ene ey Ea E AE RE rc ee eer err reer ae ee reer eee tee errr ren ern cet se BHI UT ION teat tar stor desk ane tv cate ile a ee se och a E tea pected great aeons ae aca eh tyra op eon weer eR ein an ker wl AA aan alae HRN er ine BUG TRR en UTES 5 4 Checking direction of rotation of the blade only for machines with three phase MOTOLS voces ee EE EE ETE E EDEL EDDIE EDL EE EEEE EEEEEEE EEEE 6 Using the machine 6 1 Loading the goods on the meat table and SliCINQ a cece acetals ahdetnah dct da yn deh ot cars dx rr rrt dh toldn ts de dohalein hash dens dati pn didn dm behav ado elude ebbalv kee baa da badatdsethdereaantadalenbhdlaae OZ Oe ai Galles Ue MacNee e a a sta tanntaaalauetetntauntacshauegea tenn tanatannsaty taaatigatanateda bon pin teuctatutoin mantauniaes Lone baatanetad a a tak 7 Maintenance and repairs 7 1 General INfOrMAatON sisihccciiacescondesnaewninantioainsaterniansasohinankoesanuadenieainendneetkeidvashsrhianswbehiaanknekaentiehinnnansulaws piwdlaes sardines ninadaenasekanannealnenexssinaahinkiaasanmbinneees see ALUN Ne DAGO aera sta htc ence epoca Dae inne env cee a a vane pe Pesan sends nen ea aa acetone A E aa aaa we a iim Moneta bedi 7 3 Lubricating the meat table and the pusher plate assembly slide Pars cccccccisesseessseteessneesestsasensecenssbeskeesussensbsaseensseebiuesbecbasteasebuetseenbesnsesnsianstansenenseess cham LOC he lgoe lanier eli ale Biic l a reer rere een ener mater terme Der Ue EnOR CRD n ET One rer
16. no more than 6 mm Once this value has been reached it is NECESSARY TO REPLACE THE BLADE and this operation must be carried out EXCLUSIVELY by a person who has been authorized to do so by the manufacturer IN e we UM CODE REV 0 X3 Always The Original 7 2 1 Carrying out the Sharpening NOTE Before starting this operation check that the grindstones have been cleaned paragraph 6 2 3 1 Ensure the thickness regulator knob is tumed back to its SAFE position thickness gauge plate fully closed 2 Pull back the meat table all the way to the front of the machine 3 Open the sharpener cover and the sharpener will move automatically to the correct position for use WARNING This operation must be performed carefully and attentively 4 Start the blade by pressing the GREEN button UM CODE REV 0 X3 5 Carry out the sharpening of the blade by pressing the sharpening lever as in picture and keeping it pressed for about 10 15 seconds 6 Let go of the sharpening lever and stop the blade by pressing the RED button 7 At the end of use close the Sharpener cover and the sharpener will come back to its home position automatically 8 Clean the slicing machine WARNING Keep fingers clear of top of blade 7 3 Lubricating meat table and pusher plate assembly side bars weekly WARNING Ony use _ the supplied oil lf there is none use wh
17. nsure the thickness regulator knob is turned back to its SAFE position thickness gauge plate fully closed pull back the carriage to the forward operation position and stop the blade by pushing the RED button 4 Place the meat to be sliced on the met table against the operator s side of the meat table upstand Position the food product to rest against the gauge plate Rotate the pusher plate assembly back towards the operator Placing the pusher pin plate on top the food product UM CODE REV 0 X3 Always The Original 6 2 Cleaning the slicing machine 6 2 7 General information The machines must be properly cleaned at least once a day if necessary several times during the day If the machines have not been used for a while they must be cleaned before use as well 6 2 2 Disassemble the machine for cleaning 1 Disconnect the plug to isolate the machine from the electric mains supply 2 um the regulating knob of the thickness gauge plate to its SAFE position the thickness gauge plate is fully closed 3 Remove the various components as described in the following paragraphs Remove the meat table 1 With the regulating knob for the thickness gauge plate in its SAFE position the thickness gauge plate is fully closed and thee pusher is down on the table way forward towards the operator 2 By pulling the red lever on the meat table support you will remove only the m
18. nt and diligent maintenance Make sure the persons using the machine are qualified and able 2 4 Marking Plates data plates The following data plates are installed on the machine Manufacturer s identification plate machine plate technical data plate and EC marking placed on the left hand side of the base f Berkel S p A ESAS via Arrighi 19 Always The Original ak Milano UM CODE REV 0 X3 3 Technical characteristics 3 7 Dimensions BSAG series TIL Models A 229 261 588 428 649 505 460 35 880 664 3 2 Specifications BSFG series BSAG 0 NO CO On 3 i i 3 3 3 3333 oi b dem ol fe am m a oom i 3 Always The Original BSAG 7 204 248 588 428 649 505 460 134 87 9 664 a 3 3 3 3 3 3 3 3 3 3 3 BSAG 25 m 153 228 588 428 649 ee Q O SS She S13 3 4 aS 3 460 730 807 625 a i 3 UM CODE REV 0 X3 A ENGLISH Always The Original 3 3 Supplied items and accessories The following documents and accessories are supplied with the machine unless otherwise specified Instruction manual for use and maintenance EC conformity declaration Accessories lubricating oil for carriage guide bars and pusher pin plate and on request optional tool for removing the blade 3 4 Products that can be sliced The followin
19. o the sanitary regulations in force so the structure is sturdy reliable easy to clean and does not distort over time The cutting blade is operated by a self ventilated motor under the base the motor transmission is obtained with a belt that has longitudinal grooves guaranteeing quiet running Starting and stopping of the motor is carried out by using the two buttons at the front of the machine which are easily identifiable by their colour and position there is a light which indicates the machine is running This command system prevents accidental starting of the machine after a possible electric circuit interruption this means the slicing machine can only be re Started unintentionally The machine has a sharpener which is extremely easy and safe to use The meat table with the safety transparent guard sharpener pusher pin plate and blade cover can be removed for cleaning N 4 3 1 Safety The mechanical safety devices are the following No removable safety ring around the blade ring guard blade protection Meat table which can only be removed if the regulating knob of the thickness plate is in the safe position and the carriage is at the end of its run towards the operator s end Once the meat table has been removed the thickness gauge plate is locked in the safe position The electric safety devices are the following Start up with start and stop buttons with a l
20. om the side of the blade Cover 4 lf the blade goes round in the opposite direction clockwise stop the machine immediately and call a qualified person to invert the feed wires of the plug 5 Check the meat table and pusher plate assembly move smoothly 6 Check the working and regulation of the thickness gauge plate knob Always The Original ENGLISH 6 Using the slicing machine 6 7 Loading the goods on the meat table and slicing BSAG series slicing machines 1 Ensure the thickness regulator Knob is turned back to its SAFE position thickness gauge plate is fully closed 2 Check that the machine is switched off Pull back the carriage completely towards the operator to the loading position 3 Lift up the pusher plate assembly and put it in the park position 5 Set the thickness of the slice by turning the slice thickness knob anticlockwise until the correct thickness is reached Start the blade by pressing the GREEN button Grip the handle attached to the meat table support and push the mat table backward and forward to produce the slices CAUTION if the product moves on the meat table when slicing then the use of a product fence guide is recommended 6 When the weight or size of the goods do not allow to place the pusher pin plate on top place it behind the food product 7 At the end of the cutting operations e
21. or qualified personnel authorized by the manufacturer for removal of the circular blade and Subsequent removal of the sharp edge of the blade so that it can be disposed of safely DO NOT ABBANDON PARTS OR THE WHOLE MACHINE WHERE THERE IS FREE ACCESS THERE SHOULD BE BARRIERS AND SIGNS TO THE PUBLIC THIS COULD CAUSE INJURY PEOPLE SPECIALLY CHILDREN AND ANIMALS THE OWNER HAS SOLE RESPONSIBILITY UM CODE REV 0 X3 I Z al T Z Lu
22. osition This then disengages the carriage and the slice thickness regulator 3 Check that the carriage moves freely 4 Check that the slice thickness regulator works correctly UM CODE REV 0 X3 Always The Original I Z al T Z Lu 7 Maintenance and repairs 7 1 General information The operator is allowed to carry out the following maintenance Blade sharpening periodically The interval and length of the sharpening obviously depends on the use of the machine work times and type of product used Lubrication of the carriage guide bars weekly Lubrication of guide rod s of the meat table and pusher plate assembly weekly Check the condition of the electric cable and the cable gland on the base of the machine periodically Maintenance to be carmed out exclusively by personnel authorized by the maker ls as follows Replacing the blade Replacing the sharpener grindstones Replacing the motor belt Replacing the components of the electric system under the base Repairing the structural parts repairing and or replacing components under the base 7 2 Sharpening the blade NOTE The sharpening operation is to be carried out only when the machine has been carefully cleaned as described in the previous paragraphs WARNING The blade can be sharpened up until the distance between the cutting edge of the blade and the inside border of the ring guard is
23. ow voltage control circuit that also requires a voluntary re start of the machine in the case of an electric circuit interruption Safety microswitch on the low voltage auxiliary control circuit which excludes any possibility of starting the electric motor without the blade cover being fitted in its correct place 4 3 2 Residual risks WARNING The safety ring around the blade is made according to the European regulation EN 1974 1998 but this protection does not completely eliminate risks in the sharpening area When cleaning and sharpening the blade be very careful and always concentrate on the job at hand We recommend the use of protective gloves 4 3 3 Ergonomics To avoid the risk of RSI Repetitive Strain Injury it is important to ensure that the machine is placed on a surface which is ergonomically satisfactory to the user It is recommended that frequent breaks are taken during prolonged usage UM CODE REV 0 X3 I D al O Z T Always The Original 5 Installation 5 7 Installing the machine Install the machine on a surface which is level smooth dry and suitable for the weight of the machine plus the food to be sliced refer to paragraph Oe Ls WARNING Check that there is nothing that can get in the way of the plate and the food that is to be cut on the plate 5 2 Command description 5 2 1 Start and stop buttons Press the GREEN button 2 to start the blade Press th
24. paragraphs 3 2 3 4 and 3 5 2 1 1 Environmental conditions for using the machine Temperature from 5 c to 40 c Humidity max 95 The slicer cannot be used outside of a building or structure It cannot be used in rooms with steam fumes or corrosive and or abrasive dusts where fire or explosion risk are present and anywhere where anti deflagration components are used 2 1 2 General safety regulations The slicing machine must be used only by an adequately trained person who has carefully read the contents of this manual The operators must be over 18 years of age in good mental physical health have the right attitude capacity and necessary knowledge for the use and simple maintenance of mechanical and electrical products For safe and successful use of the machine follow the instructions below Install the machine according to the instructions in the paragraph Installation Install the machine so that it is away from people who must not use it especially children Do not become distracted whilst using the machine Do not wear loose clothing or open sleeves Do not let anyone come close to the machine while in use Do not remove cover or change the meat tables that are on the machine and if they are damaged contact qualified and authorised personnel Do not remove the transparent meat table guard and do not change or exclude any mechanical or electrical safety devices Only slice permitted products do no
25. r pin plate and the blade we recommend using protective gloves Rinse well all parts with hot clean water and dry with a soft cloth or a spongy material Do not clean the slicer with steam high pressure water jets aggressive detergents abrasive cleaning materials or other aggressive methods Blade cover and pusher pin plate of Avantgarde are stainless steel items They could be cleaned in the dishwashing machine check that at the end of the washing cycle they are perfectly dry If not dry throughtly by hand Use neutral washing solution detergent don t use synthetic detergents containing chlorine or strong alkali cleaners Due to the presence of chlorine on water potalisation process above 50 degrees as occurs during the cycle of dishwashing chloric acid HCls tend to form it s an aggressive agent BERKEL will not assume responsability for damages resulting from misuse or abuse Cleaning the blade Cleaning the safety ring WARNING Use protective gloves and concentrate on the job at hand Do NOT switch on the machine to clean the balde RISK OF INJURY WARNING extra care is needed as the blade diameter is worn down by sharpening 1 Press a damp cloth between the blade and the safety ring cleaning 1 Press a damp cloth on the surface around the circumference of the ring of the blade and move it slowly from the centre to the edge as shown in the picture Clean the rear of the blade in a similar safe manner Cle
26. t try slicing any products that are not allowed The area around the machine where the food is laid out and the floor where the operator works must always be kept clean and dry Do not use the machine as a support surface and do not place any object on it that does not pertain to normal cutting operations Do not use the slicing machine when after a normal use the distance between the cutting edge of the blade and the blade protection ring is over 6 mm see paragraph 7 2 Do not use the machine with electrical connections of a temporary nature with temporary or not insulated wires Periodically check the state of the mains cable and the cable gland on the machine body when necessary have it replaced without delay by qualified personnel Immediately stop the machine in the case of a defect unusual function Suspected breakage incorrect movements or an unusual Noise Before cleaning or carrying out any maintenance disconnect the machine from the electric mains supply Use protective gloves for cleaning and maintenance The goods to be cut must be placed on and removed from the meat table with the carriage in a retracted position to the front of the machine and the thickness regulating knob in its safe position Only use the handle of the meat table support for moving the meat table during slicing The use of accessories for slicing are not permitted unless supplied by the manufacturer specifically for the machine
27. tha detecting E n A tebe cst anne csp sed eats A A A E A ama gmdane ee 3 Technical characteristics 3 1 Dimensions BSAG serie hk uc ic de caclca botnet Sestslslctk blast dn dean tech nh vols hebben ace tb it iene teeta aun cutalgn Seba nes dcbohaeiobneied tn le EEEE EEEE EEE EEEE EEEE EEEE EEEE EEEE EEEE EEE EEEE EEEE REEERE EEEE EER Oa POCNI lg SM BoA G S Saree eee nme ear ea eran cee NE OTE eR a a eT a eee ert ee eae ene tee 3 3 Supplied items and GCCESSOMES uiecinensseetnenndenteeeadenheeshins tnechius sanetsesbneakduehens hbesbecnkseshwachiue bana tsundnenhden knenksenbaackies kneehdue tune koewnranksenbnnabicebancksesheeakion toes oA Pe Se a oS SCEO has cece cee seee ace tencucaeaaucuoes T E E E E 3 5 Products that cannot be SNCS aiarar nari ca caenied gaat bit dacs EETA AEA dh ac triekGa TAANE TAANE EAA RENE AKAFARA EEEE AA EAE EIEEE aa baad EE EETA EAE EAE A KARNER TEATA AAAA 4 Description Ae MN 1 KIN sea ss ok ten tetas eee esa tev dl etic cag fa ene tine eae pete agen eu cand em ena tendons E cette hear tedenmueints 42 Man COmMent a be pleas hs lca thins eeyne edad aa deena dagen N amie eR R Rae cet senda ie eee 4 3 General description escent ncec phe gence cts ct trr r1 rr b den da ithe elaine oberg boot a gona eat acghe asad tecatsccts usin tu unis cto ince eecrp im erates ae solace acento lea pocnatt ea meanaaansa acct 5 Installation ee oe We CW ea aeag satiate T E A aan 5 2 Command ce so Oe gee ere e teats caer tener eer e
28. the internal packing A Continue as indicated in the manual 5 Push the upper cardboard box upwards 1 using the flaps so that the next step is easier WARNING check that the blade is not exposed 6 Lift and take out the internal box containing the slicer meat table 7 Using a screwdriver unscrew the 3 grub screws that secure the slicer to the pallet 8 Lift out the machine which is wrapped in a sheet of transparent polyethylene from the Ox ATTENTION The machine must be lifted by two people taking into account that it weighs more on the side where the blade is 8 Once this operation is over check the contents of the box and make sure it corresponds to the label on the outside box 4 2 Main components Always The Original I l O Z L BSAG series STOP BUTTON RED START BUTTON WHITE IDENTIFICATION PLATE TECHNICAL DATA AND EC MARKING BASE FOOT REGULATING KNOB FOR SLICE THICKNESS THICKNESS PLATE GAUGE PLATE MEAT TABLE HANDLE MEAT TABLE SAFETY GUARD 10 MEAT TABLE 11 PUSHER PLATE HANDLE 12 BLADE 13 SAFETY RING BLADE PROTECTION 14 SHARPENER COVER 15 SLICE DEFLECTOR 16 MEAT TABLE LOCKING LEVER 17 MEAT TABLE SUPPORT 18 ELECTRICAL CABLE 19 PUSHER PLATE ASSEMBLY 20 BLADE COVER OONAARWN gt UM CODE REV 0 X3 Always The Original 4 3 General description The slicing machine
29. with an improper working environment and incorrect work habits may be linked to certain tyoes of physical discomfort or injury If you feel any aching numbing or tingling in your neck shoulders arms wrists hands or fingers consult a qualified health professional These suggestions can help to reduce your risk of RSI Take frequent breaks from use Be sure to change posture frequently Stand on an anti fatigue mat or use a standing support to reduce fatigue Keep your hands forearm and wrists straight and curl your fingers under slightly Set up your workspace Cleaning the slicer Only allow staff who have received appropriate instruction to clean the slicer Proceed as follows Reset the thickness dial knob to its safe position Switch the slicer off Remove the mains plug from the wall socket Do not use any aggressive and or abrasive cleaning agents do not use any steam or high pressure cleaners Clean the slicer thoroughly especially pointed sharp and round components Careless cleaning can be dangerous for yourself and may invalidate the terms of the guarantee Environment Keep your work place clean and dry then you will always have a safe environment Workplace Ensure that the slicer is installed in stable fashion on a solid work surface Check yourself that there is no danger of the slicer sliding or falling Ensure that there is sufficient space around the slicer and keep the workplace
30. y dirty Clean the grindstones Sharpening is no longer regular Replace the grindstones contact service for Grindstones worn out assistance The blade is not sharp Sharpen the blade The sliced product is frayed and irregular Replace the blade The blade is excessively used Contact service for assistance Pull out the plug to stop the machine and iS pressed immediately contact service for assistance The machine does not stop when the stop button Soncleireuitie GaeeNe UM CODE REV 0 X3 Always The Original 9 Electrical diagram UM CODE REV 0 X3 VOLTAGE CHANGE 0 230 FEEDING 230 VAC 0 a00 E FEEDING 400 VA VAC EE a E cal ETIN a Tel 3 PH FEEDING L1 L2 L3 3 PH MOTOR U V W 1 PH 7 de U V I l O Z L Always The Original 10 Dismantling the slicing machine The machines are made up cf Aluminium magnesium alloy structure Parts in stainless steel Electric parts and wires Electric motor Plastic materials etc If disassembly and dismantling are to be carried out by a third party only consult firms that are authorized in the disposal of the above mentioned materials If you carry out the dismantling yourself the materials must be separated according to type and consult a specialized firm for their disposal Always abide by the regulations in force in your country WARNING In any case it is necessary to consult the manufacturer
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