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USER MANUAL - South Coast Systems

1. 9 30 ERRORS CODES 66 32 PNEUMATICIDIAGRAMS 33 PROBLEM SOLVING __ _ 34 FACTORY SETTINGS CONTROL 36 SPECIAL 37 Machine with gas flush system 3 Packaging liquid products 37 MAINTENANCE SCHEDULE NOTES 38 REMOVAL FRONT PANEL 39 SureVac V5263SA 01 EN 3 A PRIOR TO STARTING TO USE THE MACHINE MACHINE REGISTRATION TO BE COMPLETED BY THE USER Register the machine using the following data This information is necessary if the supplier or South Coast Systems Ltd is contacted concerning questions or references about the specific machine DATA ON MACHINE TAG Relevant data for answering questions can be found on the machine tag The machine tag is located at the rear of the machine Note down the following data 1 MACHINE TYPE CE Conformite Europ nde South Coast Systems Ltd Station Approach Tel 01825 732497 Buxted Uckfield Fax 01825 732845 2 MACHINE NUMBER MACHINE NO East Sussex TN22 ALA EET 3 VOLTAGE TENSION CONTROL PANEL DATA When starting the machine two codes first appear on the large display in succession before control panel switches to operation mode The first code indicates the model of the machine and the second code indicates the control software version Write both codes in the space below 4 CODE 1 5 CODE 2 SureVac SV5263SA 01 EN 4 IMPORTANT FO
2. USER MANUAL Surevac SV5263SA South Coast Systems Ltd Address Station Approach Buxted Uckfield East Sussex TN22 4LA Tel 44 1825 732497 Fax 44 1825 732845 E mail Enquiries southcoastsystems co uk Internet www southcoastsystems co uk Version 01 2010 DIG EN This manual refers to the Surevac SV5263SA vacuum packaging machine This manual has been compiled with the utmost of care South Coast Systems Ltd accepts no responsibility for any errors in this manual and or the results of misinterpretation of this manual South Coast Systems Ltd is not liable for damages and or problems that arise from using spare parts that are not supplied by South Coast Systems Ltd South Coast Systems Ltd cannot be held responsible for any damage caused by deviating machine specifications South Coast Systems Ltd reserves the right to change specifications and or spare parts without prior notification All rights reserved No part of this publication may be reproduced by photocopy printing or in any other way without prior consent from South Coast Systems Ltd LIABILITY 1 We exclude all liability in so far as it is not provided for by law 2 Our liability shall never exceed the total amount of the order in question 3 Barring the generally applicable legal rules of public order and good faith we are not liable to pay for any damage of any sort whatsoever directly or indirectly including business losses to movable or immovable propert
3. Capacity litres Oil Type Oil Type Oil Type 10 30 C 5 109C 30 40 SV5263SA 063 m3lh 1 0 Viscosity VG 100 VM 100 VS 100 Machines are supplied with standard type oll SureVac SV5263SA 01 EN 24 Changing the oil filter Open the back panel of the machine to get access to the vacuum pump When replacing the oil the filters must also be replaced The oil filter is screwed to the rear of the oil exhaust filter housing When replacing the oil it is first drained off The old filter is then screwed off and replaced by a new one The pump can now be filled with new oil For the correct type of oil filters refer to the list of maintenance parts on page 29 Inspect and change oil exhaust filter There is one oil exhaust filter in the pump which absorb and filter oil vapours The filter will become saturated after a period of time and need to be replaced This is on average between 12 and 18 months When the filter is saturated it is no longer possible to achieve maximum vacuum Change oil exhaust filter Screw the cover s from the filter Release the tensioner s housing with a spanner Place and tension the new filter take care that the gasket is correctly positioned in the housing Screw the cover back onto the housing Screw the back or side plate on the machine Remove tensioner and filter from the housing SureVac SV5263SA 01 EN 25 SEALING SYSTEM MAINTENANCE All of the following sealing systems are possible It is
4. If so open it Shorten or extend the gas flush time Check if the manometer or the secondary pressure of the gas 15 set to 1 atmosphere 1 ATO WARNING The pressure of the gas mixture may never be more than 1 atmosphere ATO In the case of other problems or questions contact the supplier or South Coast Systems Ltd SureVac SV5263SA 01 EN 35 DIGITAL TIME CONTROL FACTORY SETTINGS Program 0 Vacuum time 30 25 20 15 10 30 25 20 20 15 Gas flush time OFF OFF OFF OFF OFF 5 5 10 15 15 Sealing time 29 25 25 25 25 25 25 25 25 25 Soft air time 3 3 2 2 2 OFF OFF 2 OFF OFF 3 Only applicable if the machine is equipped with the options in question If the machine is not equipped with the gas flush system and or soft air ventilation then these options will not be available on the control panel id Program 0 cannot be modified DIGITAL SENSOR CONTROL FACTORY SETTINGS Program 0 Final vacuum pressure 80 90 50 90 60 Vacuum plus time OFF OFF OFF OFF OFF Final vacuum pressure 50 80 80 30 after gas flush Sealing time 2 5 2 5 2 5 2 5 2 5 Soft air time OFF OFF 2 OFF OFF a Only applicable if the machine is equipped with the options in question If the machine is not equipped with the gassing system and or soft air ventilating then these options will not be available on the operating panel di Program 0 cannot be modified CUSTOMER SETTINGS TO BE FILLED IN Program 0 Vacuum time Final vacuum pre
5. 20 mm F9 Fuse 24 Volt 4 Amp 5 x 20 mm SureVac SV5263SA 01 EN 30 Power Circuit Diagram 4 MAIN SUPPLY MAN swen THERMCAL OVERLOAD SEAL TRANSFORMER SEAL BAR WAN CONNECTOR i 0 S a Ow o Oee orto se BR 000000000 S S O Coo S ew a o o L1 Bark o QUD LE q ELD Teow i OLD aa ju a gt Bue OLD UE ES n d Graet ellc Ao B O T 1 4 38BI 4 Wolt 1 2 38400 Volt 1 4400 m elef zfs 30 cohet PCH Dates Desorption Producad 01 01 09 Connection Diagram Main Power Suppl Checked 27 01 09 dbi 380 400 Indentificatien number 5 SC5283SA edel Explanation used codes L1 L2 L3 3 power supply 91 Master switch 25 Amp FA Circuit breaker 3 x 16 Amp K2 Contactor pump Q1 Thermal overload relays range 4 6 5 Amp setting 4 Amp M1 3 Phase motor vacuum pump K2 Contactor sealing TR1 TR2 Sealing transformer 21 4 Volt 900 Va Ft clixon 130 C F5 fuse 3 15 Amp 6 2 x 32mm R1 R2 Seal bar left and right Tb1 Power transformer 24 Volt 9 Volt F6 fuse 250 mAmp 5 x 20 mm F7 fuse 0 5 Amp 5 x 20mm S2 ON OFF switch Caution to avoid fire and or other irreparable damage to the machine replacement fuses must always be of the same type with the same value as the fuses being replaced Caution the maximum allowable voltage fluctuation is 10 of the official voltage stated on the machine t
6. and the operation hours counter are the functions most used in this mode Operation Hours Counter One of the service functions is the operation hours counter in order to be able to automatically indicate regular service requirements This functions sets the number of hours that the pump runs per 10 hours Once the number of hours set has been exceeded the message OIL appears on the display see page 10 The machine can still be used as usual but the message will keep reappearing on the display The factory setting for the program operation hours counter is OFF turned off The following steps can be followed to activate the operation hours counter or to reset it Press the FUNCTION SELECT Key for at least 3 seconds After 3 seconds the number of operating hours per 10 hours will be displayed for about 2 seconds After 2 seconds the originally set number of hours will be displayed per 10 hours When the operation hours counter is turned off the number of operating hours will not be displayed instead the message OFF will immediately appear after pressing the key for 3 seconds The original setting can be modified using the and keys between 0 and 990 hours If set to 0 then the next time OFF will automatically be displayed The new settings are stored by using the REPROG Key The actual operation hours are then also reset to zero After pressing the REPROG key the control panel automatically switches over to operation mo
7. essential to know which sealing system is applicable to the relevant machine mE ow m GL DOUBLE SEAL CUT OFFSEAL 1 2 CUT OFFSEAL WIDE SEAL BI ACTIVE SEAL 2 x 3 5 mm seal x 3 5 mm seal 1 x 3 5 mm seal 1 x 8 0 mm seal x 5 0 mm seal 1 x 1 1 mm cut 1 x 1 1 mm cut above and below single time setting individual time settings Servicing the sealing bar is almost identical for all systems The seal quality is partially dependent on the maintenance of the sealing bar and contra bar silicone holder The main maintenance activities are the daily cleaning of the sealing bar and the silicone holder with a damp cloth and a weekly inspection of the bars with replacement of the sealing wire teflon tape or silicone rubber if irregularities appear on top of the bar or the seal quality is insufficient The average maintenance cycle of the sealing bar teflon tape sealing wire is at least once every 3 months This indication refers to regular use of the machine on average 8 hours per day and packaging standard products with standard vacuum packaging materials No rights can be derived from this indication SureVac SV5263SA 01 EN 26 em Replace sealing wire and teflon tape Remove teflon tape Unscrew and remove sealing wires Screw down new wires onto clamping plate 13 Pull wires taught using a pair of pliers and a vice and screw the wires down on the clamping plate SureVac SV5263SA 01 EN Remove the sealin
8. installed ends the seal function starts to seal the vacuum bag s The light in front of SEAL goes on Large Display decrementing time per second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same After ending the seal function the soft air function starts to slowly ventilate the vacuum chamber The light in front of SOFT AIR goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts slowly decreasing to the right After ending the seal function or the soft air function if installed the ventilation function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Large Display lines going up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid opens automatically 16 9 The product is packed and ready to remove At the end of each cycle the reach vacuum level is shown for three seconds After that the H2O is again shown in the display to indicate the machine is ready for the next cycle It is possible to recall the last value by pushing the Stop Vacuum botton PROGRAM MODE The program mode is used to change the function values within the programs See page 18 21 for instructions on programming OTHER MODES The control panel also includes a service mode The conditioning program see page 23 for the pump
9. last function ventilation has been completed If necessary the cycle can be partially or fully interrupted by pressing the VACUUM STOP key or the STOP key The VACUUM STOP key interrupts the active function vacuum gas flushing sealing or soft air ventilation and automatically continues with the next function The STOP key interrupts the entire cycle and goes immediately to the ventilation function After cycle completion the packed product or products can be removed from the machine If the machine is equipped with a cut off sealing system then the remaining flap on the vacuum bag can be torn off SAFETY and PRODUCT PROTECTION The packing process can be partially or fully interrupted at all times Stop active function press VACUUM STOP key Stop full machine cycle press STOP key OPTIMAL AND EFFICIENT PACKAGING RESULT Use the correct size and good quality vacuum bags Maximum 75 product filling in vacuum bag Place vacuum bag fold free over sealing bar silicone holder use correct number in insertplates in chamber Pull vacuum bag far enough over gas nozzles for gas flush so that no gas is lost and the bag does not move during gas flushing SureVac SV5263SA 01 EN 11 MACHINE CONTROL PANEL CONTROL PANEL VERSIONS General Digital Time Contro Digital Sensor Contro Quick Stop H20 Sensor The digital control panels are implemented with 9 pre select programs that can be individually set
10. machine is connected to a three phase power source Always connect the machine correctly to an earthed socket to avoid danger for fire or electrical shocks earth connection is green yellow The power cable must always be free and nothing may be placed on it Replace the power cable immediately if damaged Always disconnect the power if there are problems with the machine or during maintenance prior to starting work on the machine fthe machine is stationary for long periods then the power should always be disconnected SureVac V5263SA 01 EN 5 VACUUM PUMP Check before starting the machine if there is oil in the pump see page 23 NEVER start the machine without oil in the pump Use the right type of oil for the pump see page 24 After moving and or transporting the machine always first check the oil level before re starting operation When starting the machine for the first time or after a lengthy idle period first run the conditioning program before operating the machine see page 23 CONNECTING THE GAS FLUSH SYSTEM if applicable NEVER use flammable gasses or gas mixtures containing too much oxygen There is a danger of explosion when using the aforementioned gasses Accidents and or damage caused by using abovementioned gasses void all liability on the part of South Coast Systems Ltd as well as the guarantee The gas bottles must always be correctly secured If the gas flush function and or the machine is
11. mode If the function s value is OFF then it can only be activated using manual programming Contact the supplier or South Coast Systems Ltd for more information about programming SureVac SV5263SA 01 EN 21 em MACHINE MAINTENANCE GENERAL Regular thorough maintenance is essential for extending the machine s life for preventing malfunctions and for achieving an optimal packaging result If the machine is used intensively more than 4 hours per day then a professional service is recommended every 6 months In other cases one complete service per year is sufficient depending on location environment and products There are however also small maintenance activities that must be carried out more regularly and that the user can do himself The following page contains a breakdown of these activities IMPORTANT BEFORE AND DURING MAINTENANCE The machine must always be completely voltage free before any maintenance is carried out on it Remove the plug from the wall socket or put the master switch in the OFF position fthe machine is not functioning properly or if it produces strange noises turn it off immediately with the ON OFF switch and contact the supplier or South Coast Systems Ltd fthe machine is equipped with a gas flush system then always close the main shot off valve during standard maintenance activities Always take care that the pressure on the pressure reducing valve on the gas bottle is never higher than 1
12. not in use then close the main shut off valve of the gas bottle The pressure of the pressure reducing valve on the gas bottle may NEVER be set to more than 1 atmosphere ATO A higher pressure may damage the machine The diameter of the hose nipple connector for the gas bottle is 8 mm The connector is at the rear of the machine For more information about the use of gas bottles consult an authorised gas supplier CONNECTING COMPRESSED AIR FOR EXTERNAL SEALING PRESSURE if applicable The pressure from the compressor may NEVER be set to more than 1 atmosphere ATO A higher pressure may damage the machine Only dry compressed air may be used for the external seal pressure The diameter of the hose nipple connector the compressor is 6 mm rear machine For more information about the use of compressed air consult an authorised gas supplier SureVac V5263SA 01 EN 6 IMPORTANT FOR OPERATION READ THIS FIRST GENERAL Never pack products that can be damaged during or after vacuum packaging Live oats may never be vacuumed Refer to this manual if in doubt as to the operation and or functioning of the machine If the manual does not offer a solution consult the supplier or South Coast Systems Ltd The guarantee and or liability expires if damage is caused by repairs and or changes made by you In the case of malfunctions contact the supplier or South Coast Systems Ltd n the case of malfunctions always stop the machin
13. of liquid splashing out of the packaging Contact the supplier or South Coast Systems Ltd for more information about the liquid insert plate SureVac SV5263SA 01 EN 37 MAINTENANCE SCHEDULE NOTES Carried out by What done Remarks whom SureVac V5263SA 01 EN 38 Removal tools front panel With every machine we ship out we enclose two special tools to make it possible to remove the front panel The tools slide in the slots at the bottom side of the front panel Now lift it a little and pull it towards you Move the two tools upwards till they slide in the slots at the lower side of the panel holder Once they entered the slots move the tools further upwards till they reach there final position Now pull the two tools towards you this way the panel holder will be released from the housing To place back the panel holder in the housing first slide the top side of the panel holder in the opening till it reaches it s final position Now the lower side of the panel holder can pushed towards the housing till the lower click fingers snap on there position Now the front panel holder is fixated again into the housing SureVac SV5263SA 01 EN 39
14. of the official registered voltage Gas bottle connector diameter diameter 8 mm Maximum pressure gas bottle connector 1 ATO External seal pressure connection diameter 6 mm Sound level lt T0 DB SureVac SV5263SA 01 EN 29 ELECTRICAL DIAGRAMS Control Diagram p B B E B EF p B 19 p 101 p p p wessewrs wcnoswmos loco INPUT zevur jew o jor oomen wee 1l je m m he 1 e lee o o 1 MAIN CONNECTOR BOARD n1 m2 PS m mB 8 ey moll DE Coals 9 0 10 02 C1105 ceu 18 0 14 15 072 ERS B 10 19 GLLD 2 1 SERE sdb pl i Al i AL 7 LA Cok X D sc Yl nn ac b in 15 4c ip Y5 D Cada Cob CO Co Cod p 170 24 Volt D Volt O Valt BRA A me i d o Date Names Descriptian Fuse F5 Produced O1 01 08 Connection Diagram Digital Panel om n rn rd Checked 27 01 09 oltage 4 ra Indentification number nno EJ EE E ES ES ES ES E Phase rev C req O 60HZ 5 52635 INGLE CHAMBERS Explanation used codes MS1 Micro switch start signal cycles K1 Contactor pump Q1 Thermal overload relays range 4 6 5 Amp setting 4 Amp K2 Contactor sealing Y1 Vacuum valve Y2 Gas valve Y3 Seal valve Y4 Soft air valve Y5 Decompression valve F8 Fuse 9 Volt 250 mAmp 5 x
15. properly adjusted or replaced Consult supplier Consult the supplier Extend the vacuum time Check the oil level and fill up if necessary Note the type and quantity Place the vacuum bag closer to the sealing bar Replace the lid gasket Replace the oil Note the type amp amount Replace the oil exhaust filter Consult the supplier Consult the supplier Replace the oil exhaust filter Consult the supplier PROBLEM CAUSE SOLUTION The vacuum bag is not properly and or correctly sealed The amount of gas in the vacuum bag is insufficient optional The vacuum bag is being placed correctly on the silicone holder The sealing time is too long or too short The silicone rubber in on the silicone holder is damaged or worn The teflon tape is damaged The inside of the vacuum bag opening is contaminated There is too much gas in the package The gas bottle is empty or nearly empty The gas bottle is still closed Gas flush time is too long or too short The gas flush pressure is incorrectly set Place the vacuum bag neatly and smoothly on the silicone holder Ensure that the opening of the bag is always within the vacuum chamber Adjust the sealing time longer or shorter Replace the silicone rubber Replace the teflon tape Clean the vacuum bag s opening Check this by setting the gas function to the OFF position Replace the gas bottle Check if the valve on the gas bottle is closed
16. very slowly increment to the left hardly noticeable Remark can only be installed with a vacuum function whereby the value is set to the maximum of 99 Once the vacuum function has completed then the gas flush function starts to flush gas into the vacuum chamber The light in front of GAS goes on Large Display decrementing percentage vacuum until the set percentage min 30 Vacuum meter starts decreasing to the right 6 Seal function T Soft air ventilation function if installed 6 Ventilation function When the vacuum function or gas flush function if installed ends the seal function starts to seal the vacuum bag s The light in front of SEAL goes on Large Display decrementing time per second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same After ending the seal function the soft air function starts to slowly ventilate the vacuum chamber The light in front of SOFT AIR goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts slowly decreasing to the right After ending the seal function or the soft air function if installed the ventilation function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Large Display lines going up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid o
17. with different function values to be able to pack different products Program 0 can not be set and is used for servicing and testing A program cycle is the complete program of set functions that the machine runs through to package a product The control panels are designed with a operation mode and a program mode The operation mode is used during operational activities for selecting the program number with the required program cycle The set values of the function program can also be seen in the operation mode but not changed The program mode is used to change the function values within the programs The control panels are implemented standard with an automatic conditioning program for the regular maintenance of the pump and two STOP keys for complete cycle interruption or for only active function interruption There are also a number of built in service programs Contact the supplier or South Coast Systems Ltd for more information about these programs The value of all active functions can be set for a certain time period The vacuum function gas flush function if installed and soft air function can be set in whole seconds up to a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds The value of the vacuum function and the gas flush function if installed can be set as a percentage of the vacuum This is the percentage of the under pressure in the vacuum chamber related to th
18. R INSTALLATION READ THIS FIRST GENERAL First read this manual carefully before the machine is put into operation This manual contains relevant information and instructions for starting up maintenance and applications f problems arise with the machine that could have been avoided by referring to this manual then the guarantee expires South Coast Systems Ltd wishes the customer lots of pleasure for an extended period from the purchase of the machine If there are any problems or questions then the customer can always approach the supplier or South Coast Systems Ltd ENVIRONMENT The machine must be moved or transported in an upright position The machine may NOT be tilted as this can cause damage to the pump Place the machine on a flat level floor This is essential for problem free operation of the machine Enough space must be left around the machine for good ventilation The space must be at least 5 centimetres The ambient temperature in which the machine is operated must be between 5 and 30 C When operating the machine in other ambient temperatures the user must contact the supplier or South Coast Systems Ltd for advice NEVER place the machine directly next to a heat source or a steaming device for example a combi steamer dishwasher or stove POWER EARTH Check that the voltage stated on the machine tag is the same as the mains voltage Check the direction which the pump is turning when the
19. R OIL MIST FILTER Type Reference Litres Type Reference Type Reference Amount 063 m h 50Hz VG 100 0439520 1 0 040 063 100 0939090 50Hz 0939011 1 SEAL SYSTEMS PARTS SPECIFICATIONS REFERENCE QUANTITY Teflon tape 46 mm wide teflon tape 0305515 length 55 cm Double Seal 2 x 3 5 mm concave wire 0305000 2 wires length 67 cm Cut off seal 1 x 3 5 mm concave wire 0305000 1 wire length 67 cm 1 x 1 1 mm round wire 0305010 1 wire length 67 cm 1 2 Cut off seal 1 x 3 5 mm concave wire 0305000 1 wire length 67 cm 1 x 1 1 mm round wire 0305010 1 wire length 67 cm Wide Seal 1 x 8 0 mm flat wire 0305025 1 wire length 67 cm Bi Active Seal 1 x 5 0 mm flat wire 0305020 1 wire length 67 cm 1 x 8 0 mm flat wire 0305025 1 wire length 67 cm Silicone Rubber Silicone 17 x 8 0320200 length 52 cm LID GASKET REFERENCE LENGTHS PER MODEL in cm SV5263SA 0320207 SILICON PROFIL 6x8 9 240 cm Lengths specified are always a little longer and must be cut to the correct length TECHNICAL SPECIFICATIONS MODEL VACUUM CHAMBER LID HOUSING DIMENSIONS PUMP FINAL WORKING PLATE VACUUM mm m3 h SV5263SA Aluminium Aluminium Sight glass Stainless steel 700x690x1070 063 99 98 Standard ambient temperature 5 C 30 C For deviating ambient temperatures see page 24 for special oil specifications Maximum use per day 8 hours per day Electricity Voltage see machine tag Frequency see machine tag Power see machine tag Electrical connection Maximum fluctuation 10
20. activated the sensor will function automatically at the end of each cycle the reached vacuum value will be shown in the large display Contact the supplier or South Coast Systems Ltd for information about special operating panels not shown above SureVac SV5263SA 01 EN CONTROL PANEL LAYOUT e EN Er 22 M 1 x mI Up Ds 1 Small Display Displays active program in operating and program modes 2 Large Display Displays the current value of the active function during the program cycle or the set value of the selected function in operation or program mode 3 PROG 0 9 Keys Selects program number in operation or program mode 4 REPROG Key Switch from operation mode to program mode for setting function values and vice versa After setting new function value s within a selected program in program mode this key must always be used to store the new values for the program in memory 5 FUNCTION SELECT Key Selects function within selected program in operation and program mode The function is selected if the function light is on in front of the function description under the large display 6 CONDITIONING PROGRAM Key Start the conditioning program for pump duration 15 minutes For instructions on the program see page 23 T FUNCTION Lights A light in front of the function indicates that the function is active during the program cycle or that the function is selected during the operation or program modes Specia
21. ag SureVac SV5263SA 01 EN 31 ERROR CODES The controls are programmed with a number of error codes These error codes are intended to give the user dealer a clear indication of what the possible cause might be why starting or packaging is not working as expected F1 This code indicates that the cycle cover switch will be interrupted prematurely Example the cover of the machine closes after starting but before sufficient vacuum is present to keep the cover closed the operator lets go of the cover The F1 code will now be shown on the display In a time controlled machine the time for gassing is set in such a way that the entire chamber is gassed and the cover opened without sealing taking place Here too the F1 code will immediately be shown on the display This message will never be shown directly after the controls are started but during the course of the cycle F2 This code indicates that the sensor is not working properly When the controls are started the condition of the sensor is checked If the feedback data of the sensor are not correct F2 is shown on the display This message will be shown directly after the sensor controls are started If one or more of the above messages continue to occur regularly or cause a direct problem we advise you to contact your dealer SureVac SV5263SA 01 EN 32 PNEUMATIC DIAGRAMS Explanation used codes M1 Y1 Y2 Y3 Y4 Y5 P1 C1 3 Phase motor vacuum pump Vacuum valve G
22. age 17 SureVac SV5263SA 01 EN 10 STANDARD OPERATING STEPS FOR THE MACHINE l 10 11 Turn the machine on with the ON OFF switch Heat up the pump with the condition program when machine has stood idle for some time instructions page 23 Fill the vacuum bag with product Select the correct format bag that easily fits around the product but is not too large for the product Ensure hygienic conditions during this operation Packaging materials product and hands must be clean and if possible dry Lay the vacuum bag in the chamber The open side must be laid over the silicone holder The bag may however not extrude from the chamber If the product is a lot lower than the height of the silicone holder then insert plates which are supplied standard with the machine can be used This makes the operation easier and reduces the cycle time The vacuum bag must be laid without folds over the silicone holder For a gas flush system the opening of the vacuum bag must be pulled over the gas nozzles see illustration Multiple vacuum bags can be placed over the silicone holder if the silicone holder is longer than the vacuum bag Vacuum bags may not however be laid on top of each other on the holder Use the PROG key to choose the desired program See page 18 for instructions about programming Close the lid and the machine automatically runs through the full cycle of all activated functions The lid opens automatically when the
23. am the pump and oil reaches operation temperature so that the oil can better absorb any moisture and contaminants and filter them The high temperature enables any moisture in the pump to evaporate minimising the risk for rust spots The program lasts 15 minutes and it is advisable to run it at least once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program the large display will display moving lines The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance that the program completes a full 15 minute cycle and therefore advisable only to interrupt the cycle for something urgent It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil SureVac SV5263SA 01 EN 23 Changing Oil Filling Up The oil level and oil quality must be checked at least once a week The oil inspection window serves this purpose Fill up the oil level if it is too low Replace the oil if it is turbid Oil must be replaced at least once every 6 months 1 Oil fill plug 2 Oil drain plug 3 Oil inspection window Draining oil If the oil is white or turbid when checked then it must be replaced Before draining off the oil let the conditioning program run a full cycle The dirt and moist
24. as valve Seal valve Soft air valve Decompression valve Vacuum gauge Seal bellow SureVac SV5263SA 01 EN 22 e am d ____ Date Name Description Pneurnatic Diagram _ Indentification number Phase ts E SVB263S 33 PROBLEM SOLVING Machine does not work Machine does not work Control panel is on Lid does not open automatically Final vacuum is insufficient The machine builds up a vacuum slowly SureVac SV5263SA 01 EN The plug is not plugged into the wall socket The main fuse is burnt The ON OFF switch s contact block has come loose The circuit board fuse is burnt The control transformer fuse is burnt The micro switch which is activated when the lid is closed needs adjustment or is faulty There is an internal malfunction The gas spring is faulty The set vacuum time is too short There is too little oil in the vacuum pump The extraction hole at the back of the vacuum chamber is partially covered by the vacuum bag during vacuuming The lid gasket is worn The oil is contaminated The oil exhaust filter is saturated The pump s extraction filter is blocked The oil exhaust filter is saturated 34 Plug the plug into the wall socket Replace the fuse Ensure the correct value Check this and if necessary re fasten it Disassemble the front panel and replace the fuse Check this and if necessary replace it The micro switch must be
25. atmosphere ATO before during and after the maintenance activities A higher pressure may cause irreparable damage to the machine NEVER use flammable gasses or gas mixtures containing oxygen High pressure cleaning is not permitted for cleaning the machine High pressure cleaning can cause considerable damage to electronic and other parts of the machine Water may never be permitted to enter either the extraction nozzle of the chamber or the exhaust opening of the pump This would cause irreparable damage to the pump Larger services must always be carried out by an authorised supplier This machine is designed for a maximum of 8 hours per day The supplier or South Coast Systems Ltd cannot be held responsible for any malfunctions or defects if these operation time limits are clearly exceeded without consultation The machine must be moved or transported in an upright position The machine may NOT be tilted as it can cause damage to the pump The supplier or South Coast Systems Ltd cannot be held responsible for any malfunctions or defects if the maintenance instructions in this manual are not followed Contact the supplier or South Coast Systems Ltd if there are any doubts or questions about maintenance or malfunctions SureVac SV5263SA 01 EN 22 STANDARD MAINTENANCE SCHEDULE FOR THE MACHINE Daily Clean the vacuum chamber lid and housing after use with a damp cloth Make sure that no cleaning agents containing sol
26. can be derived from this indication 1 Remove the old silicone rubber from the holder 2 Cuta new piece of silicone rubber the same size as the old one The same size is very important too short or too long will cause problems with sealing Place the new piece in the silicone holder Ensure that the silicone rubber is completely and evenly placed in the groove It is also important that the surface of the silicone rubber is smooth after it is in place and is shows no signs of tension Replace lid gasket The lid gasket ensures that the vacuum chamber is completely sealed during the machine cycle This is essential for achieving a maximum vacuum The lid gasket wears due to the extreme pressure differences and must be replaced regularly Inspect the lid gasket weekly for tears or damage Average maintenance cycle for lid gasket is at least once every 6 months This indication refers to regular use of the machine on average 8 hours a day and with standard products No rights can be derived from this indication De length of the new lid gasket is determined by using the old gasket If the lid rubber is too short or too long it can cause problems closing the lid or leak The rubber must be placed evenly and without tension in the holder The ends must be cut straight and must be laid tightly against each other to avoid leakage SureVac SV5263SA 01 EN 28 LIST OF SERVICE PARTS VACUUM PUMP PARTS BUSCH STANDARD OIL OIL FILTE
27. ctive gas flush function then a dot appears in the lower right hand corner of the small display 2 Close the lid 3 Vacuum function The machine starts to vacuum the chamber The light in front of VACUUM goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts increasing to the left SureVac SV5263SA 01 EN 14 4 Gas flush function if installed 5 Seal function 6 Soft air ventilation function if installed T Ventilation function Once the vacuum function has completed then the gas flush function starts to flush gas into the vacuum chamber The light in front of GAS goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts decreasing to the right When the vacuum function or gas flush function if installed ends the seal function starts to seal the vacuum bag s The light in front of SEAL goes on Large Display decrementing time per 0 1 second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same After ending the seal function the soft air function starts to slowly ventilate the vacuum chamber The light in front of SOFT AIR goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts slowly decreasing to the right After ending the seal function or the soft air function if installed the ventilation fu
28. d keys Press REPROG key to switch into program mode The program number now stops to blink Program is now ready for use To switch off the Quick Stop H20 sensor open the program by pressing Reprog key and push the Prog 0 9 key the H20 will disappear from the display and the previous vacuum value will be shown again Press Reprog key to return to normal user mode SureVac SV5263SA 01 EN 19 AUTOMATIC PROGRAMMING Starting situation machine is in normal operating mode and the lid is open Select the correct programme with the PROG 0 9 Key for setting function values The programme number is displayed on the small display Then press the REPROG key to switch into programme mode The programme number now starts to blink on the small display Close the lid The machine cycle starts automatically SureVac SV5263SA 01 EN VACUUM FUNCTION Digital Time Control Time is increasing As soon as the vacuum meter gets to 1 press the STOP VACUUM Key The machine cycle automatically switches to the following function Remark Digital Time Control Let the vacuum function run 2 to 4 seconds longer after reaching 1 on the vacuum meter so that trapped air in the packaging is also extracted Digital Sensor Control The percentage vacuum increases As soon as the value 99 is reached press the STOP VACUUM Key The machine cycle automatically switches to the following function Remark If full vacuum is not required press t
29. de SureVac SV5263SA 01 EN 17 PROGRAMMING The function values in a selected program number can be changed using either manual or automatic programming For units range and limits of the function values refer to the previous chapter MACHINE CONTROL PANEL 10 programs can be selected and set number 0 to 9 Note program 0 cannot be programmed The values in this program are set for service and reference use MANUAL PROGRAMMING Starting situation machine is in normal operation mode and the lid is open Select the correct program with PROG 0 9 key for setting function values Program number is displayed on the small display Press REPROG key to switch into program mode The program number now starts to blink on the small display Select the required function for programming with the FUNCTION SELECT Key The indicator lights will turn on for the active functions when selected Remark on Seal function for option 1 2 cut off seal At option 1 2 cut off seal the indicator SEAL lights up twice when selected The first time is for setting the seal time and the second time for setting the cutting time Remark on option Digital Sensor Control At option sensor control the indicator VACUUM lights up twice when selected The first time for the vacuum function vacuum percentage The second time for the vacuum plus function time duration see page 26 Digital Time Control Set the amount of time required for the selected function by us
30. e and remove the power cable from the wall socket GENERAL MAINTENANCE tis essential that the machine is serviced regularly to guarantee operation and to keep the machine in optimal condition The maintenance schedule is clearly defined on page 23 The guarantee automatically expires due to overdue or sloppy maintenance Always remove the power cable from the wall socket for maintenance work the machine must be completely disconnected fthere are doubts about the maintenance activities or if the machine fails to work correctly always contact the supplier or South Coast Systems Ltd SureVac SV5263SA 01 EN 7 em VACUUM PUMP Regularly check the level and quality of the oil in the pump If there is too little oil or the quality of the oil is bad turbid replace or top up the oil before operating the machine see page 24 Let the pump conditioning program run at least one full cycle before replacing the oil see page 23 Use the right type of oil for the pump when replacing or filling up see page 24 Use the conditioning program at least once a week to enhance correct and long lasting pump operation see page 23 USE OF GAS FLUSH SYSTEM if applicable NEVER use flammable gasses or gas mixtures containing too much oxygen Use of these can cause risk of explosions Accidents and or damage caused by using abovementioned gasses voids all liability on the part of South Coast Systems Ltd as well as the guarantee The gas b
31. e outside pressure 1 atmosphere ATO 0 The maximum vacuum percentage setting of the vacuum function is 99 The minimum vacuum percentage setting of the gas flush function is 3096 This means that the chamber is flushed with gas to 30 under pressure in relation to 1 atmosphere It is often expressed as 70 is flushed with gas 99 30 70 The time for the soft air function can be set on whole seconds max 99 seconds The time for the seal function can be set on 0 1 seconds max 6 0 seconds The digital sensor control comes standard with the VACUUM PLUS function The VACUUM PLUS function is a time operated additional vacuum function for setting extra time after reaching the 99 value of the vacuum function only applicable if 99 is set for the vacuum function This function provides additional vacuum time for vacuuming any trapped air out of the package Next to the Digital Sensor control there is the Quick Stop H20 Sensor option Besides the standard function as described in the above chapter Digital Sensor Control this option will detect the boiling point of liquids water After the evaporation phase is detected this phase will be terminated and switched over to the next step This prevents unnecessary dehydration of the product excessive pollution of the vacuum chamber and vacuum pump Beside this it will optimize the cycle time The Quick Stop H20 function can be activated or deactivated on each program separately Once
32. g bar s from the holders in the chamber or lid by releasing the click system or by unscrewing the screws Remove the teflon tape from the sealing bar The old sealing wires and cut off wires if applicable can be removed by unscrewing the clamp see illustration and pulling the wires from the grooves Remove the teflon tape that is attached to the top of the sealing bar and stick a new piece of teflon tape to the bar of the same length after having degreased and cleaned the bar with a dust free cloth Cut a new peace of sealing wire or cut off wire to the size of the sealing beam plus about 15 cm 6 inches If 2 sealing wires or an extra cut off wire is on the sealing beam then a second sealing wire or cut off wire must of course be cut Place the end of the wire or wires through the groove s on the side of the sealing beam and screw the wires to the bottom Place the sealing bar top down in a vice and pull the sealing wire or wires through the other side of the groove s on the sealing beam Pull the wires tight with a pair of pliers and screw them down at the same time Ensure that the wire wires is are pulled taught and straight with the help of a pair of pliers before the Wires are screwed down It is handy to use a pair of adjustable pliers as a lever for optimal wire tension Place one end of the sealing beam in the vice and stretch the wire wires by pressing down the bar Cut off the extruding wire end s on both end
33. he STOP VACUUM Key when the required value has been reached VACUUM PLUS FUNCTION only with digital sensor control Digital Sensor Control Time is increasing Press the STOP VACUUM Key at the required time The machine cycle automatically switches to the following function Remarks The VACUUM PLUS function can only be de activated OFF by manual programming The VACUUM PLUS function will only run when VACUUM function has been set at 99 GAS FLUSH FUNCTION optional Digital Time Operation Time is increasing As soon as the vacuum meter gets to the required under pressure press the STOP VACUUM Key The machine cycle automatically switches to the following function Digital Sensor Control The percentage vacuum decreases As soon as the required value is reached press the STOP VACUUM Key The machine cycle automatically switches to the following function Remarks The minimal under pressure advised is 0 5 bar or 50 vacuum The minimum under pressure that can be set is 0 3 bar or 30 GAS FLUSH function can only be de activated OFF by manual programming 20 F SEAL FUNCTION Can only be programmed manually For automatic programming the set time length will be run and the machine cycle will automatically carry on with the next function SOFT AIR FUNCTION STORE FUNCTION VALUES IN PROGRAM Digital Time and Sensor Control Time is increasing As soon as the desired setting is reached press the STOP VACUUM Key After this operat
34. ing the and keys Digital Sensor Control Set the percentage of vacuum required or the amount of time required for the selected function by using the and keys Remarks Set values are displayed on the large display The functions vacuum plus sensor control gas flush and soft air can be turned off in the programme if required For turning off a function press the key until OFF appears on the large display Press the REPROG key after setting all relevant functions to store the changes in the program The control then automatically switches back to operation mode and the machine is ready for use The newly set values are now the new default values SureVac SV5263SA 01 EN 18 ACTIVATION QUICK STOP H20 SENSOR PROGRAM Starting situation machine is in normal operation mode and the lid is open Select the correct program with PROG 0 9 key Program number is displayed on the small display Press REPROG key to switch into program mode The program number now starts to blink on the small display Press PROG 0 9 key in the right display H20 will appear The indicator lights for vac will turn on The function is only activated for the selected program number CE Select the required function for programming with the FUNCTION SELECT Key cama indicator lights will turn on for the active functions when selected Set the percentage of vacuum required or the amount of time required for the selected function by using the an
35. ion the machine cycle ventilation starts and the lid opens The values are automatically stored and control panel reverts automatically to the operation mode The machine is ready for use Remarks The soft air function can only be de activated OFF with manual programming SPECIAL REMARKS ON PROGRAMMING For Digital Sensor Control The value which is set for the gas flush function is the final vacuum percentage in the vacuum chamber after flushing gas For example the vacuum function is set to 99 and gas flush function is set to 60 This means that after the vacuum function the chamber will be flushed with gas until there is 60 vacuum and 40 actually 3996 gas in de vacuum chamber For automatic programming Ensure that all functions are activated in the selected program Activation means that the function in the program is assigned a value If the value is OFF then that means that the function is not activated and will not be included in the automatic programming cycle For machines with optional gas flush function If a program is setup with the active gas flush function then this is indicated by a dot in the lower right hand corner of the small display when selecting the program in the operation mode For machines with optional sensor control If a program is setup with the active VACUUM PLUS function then this is indicated by a dot in the lower right hand corner of the large display when selecting the program in the operation
36. l Remark There is an additional time operated vacuum function available at digital sensor control the VACUUM PLUS function This function is not displayed on the panel The VACUUM PLUS function can only be activated if the standard vacuum function is set to 9996 VACUUM PLUS function display during the cycle if activated The vacuum indicator light remains on after 99 is reached and during the time set for VACUUM PLUS During the VACUUM PLUS vacuum cycle a dot appears in the right lower corner of the large display Display during operation and program mode If the VACUUM PLUS time is activated during the selected program then a dot appears in the lower right hand corner of the large display during the operation and program mode If the functions are selected using the function selection keys then the indicator light in front of VACUUM comes on twice and the vacuum percentage and VACUUM PLUS time are shown consecutively Special Remark If the machine has the gas flush function implemented and the function is activated within the selected program then a dot appears in the lower right hand corner of the small display when selecting the program number SureVac SV5263SA 01 EN 13 8 STOP VACUUM Key Function during cycle Interruption of the active function during the program cycle The cycle immediately continues with the next function Function in program mode Raise the value of the selected function within the program selected in the p
37. ll be sent to you if requested SureVac SV5263SA 01 EN 2 CONTENT USER MANUAL INTRODUCTION LIABILITY GUARANTEE qj _ _ 2 CONTENTS INSTRUCTION MANUAL e nme nnn nnn nnn nnn 3 MACHINE REGISTRATION gt se nennen nennen nennen nn n n nn 4 IMPORTANT FOR INSTALLATION READ THIS FIRST eeeeeeenmm eene 9 IMPORTANT FOR USE READ THIS FIRST 7 WARNING LABELS gt 8 IMPORTANT MACHINE PARTS eenmmmHmm meme mnn nennen nnn nnn nn n nnn 9 STARTING UP AND OPERATING gt enm menn nnnm nennen nnn nnn nnn nn 10 ON OFF switch Master switch 10 Sleeper function 10 Starting the machine 10 Standard operating steps 11 MACHINE 12 Control panel versions 12 Control panel layout 13 Operation mode 14 Program mode 17 Other modes 17 Operation Hours Counter 17 PROGRAMMING gt 18 Manual programming 18 Activation Quick Stop H20 Sensor 19 Automatic programming 20 MACHINE MAINTENANCE gt 6mm nennen nenne nne nnn nennen n n nn 22 General 22 Important before and during maintenance 22 Standard maintenance schedule 23 Vacuum pump maintenance 23 Conditioning Program 23 Seal system maintenance 26 Silicone holder and lid gasket maintenance 28 List of maintenance parts 29 TECHNICAL SPECIFICATIONS ees ondes us dra seria Enana Pests Ri 29 ELECTRICAL
38. nction starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Large Display lines going up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid opens automatically 8 The product is packed and ready to remove Description of the program cycle for digital sensor control 1 Select the program number with the PROG key and the small display If the selected program is programmed with the active gas flush function then a dot appears in the lower right hand corner of the small display If the selected program is programmed with the active VACUUM PLUS function then a dot appears in the lower right hand corner of the large display 2 Close the lid 3 Vacuum function 4 VACUUM PLUS function if installed 5 Gas flush Function if installed SureVac SV5263SA 01 EN The machine starts to vacuum the chamber The light in front of VACUUM goes on Large Display incrementing percentage vacuum until the percentage set max 99 and a dot in the lower right hand corner if the VACUUM PLUS function is activated Vacuum meter starts increasing to the left The machine continues vacuuming the chamber after 99 value is reached The light in front of VACUUM goes on Large Display decrementing time per second starting at the time set max 99 sec and a dot in the lower right hand corner The vacuum meter will
39. o used for packaging liquid products like soups or sauces Ideal for packaging liquids or products that contain liquids is the Quick Stop H20 Sensor For more information see page 12 For activating this function see page 19 if applicable If this machine isn t equipped with the special Quick Stop H20 Sensor each process must be carefully monitored by the operator The STOP VACUUM key must be pressed as soon as bubbles appear in the product the saturation point same as boiling point has then been reached Use automatic programming see page 20 for packaging liquid products The saturation point of liquids is reached at a certain ratio line of low pressures and high temperatures see the example table for water below The saturation point will be reached sooner in the vacuum process when packaging liquids with a high temperature the amount of vacuum will therefore be less South Coast Systems Ltd recommends therefore to first cool liquid products before packaging By so doing an optimal vacuum can be achieved for the product Saturation point of water relation between the pressure and temperature of the water Vacuum pressure 1000 800 600 400 200 100 50 20 10 5 2 mbar Boiling Point Temperature 100 94 86 76 60 45 33 18 T 2 13 A handy tip when packaging liquid products is to use a liquid insert plate so that the product remains at the bottom of the packaging during the vacuuming process and there is less risk
40. ottles must always be correctly secured If the gassing function and or the machine is not in use then the main shot off valve of the gas bottle must always be closed The pressure of the pressure reducing valve on the gas bottle may NEVER be set to more than 1 atmosphere ATO A higher pressure may damage the machine For more information about the use of gas bottles consult an authorised gas supplier AN WARNING SIGNS ON THE MACHINE ONLY use the prescribed power supply voltage HAZAND Insert the plug firmly into the mains wall socket Always connect the machine to an earthed wall socket Always remove the plug during maintenance or when the machine is not in use for extended periods WARNING SRT LY PHH T NEVER use flammable gasses or gas mixtures containing too much oxygen Use thereof can cause risk of explosions Accidents and or damage caused by using abovementioned gasses void s all liability on the part of South Coast Systems Ltd as well as the guarantee PRESS zh mI HOT HOERA THER HATO 15 PSi SureVac SV5263SA 01 EN 8 o dI m 10 11 12 13 14 15 16 17 18 IMPORTANT MACHINE PARTS Sealing bars in lids mounted by using bolts Silicone holders Gas flush nozzles mounted on silicone holders if applicable Lid rubber for hermetic seal Vacuum Decompression Suction pipe Control panel ON OFF switch Vacuum pressure me
41. pens automatically 9 The product is packed and ready to remove Description of the program cycle for Quick Stop H20 Sensor Select the program number with the PROG key and the small display To activate the Quick Stop H20 Sensor first push the REPROG button the program number will start to flash By pushing the PROG button H2O will be shown in the large display Once the REPROG button is pushed again the program number will stop flashing and the function is activated H20 in the display is indication the function is active 2 Close the lid 3 Vacuum function 4 Gas flush Function if installed 5 Seal function T Soft air ventilation function if installed 6 Ventilation function SureVac SV5263SA 01 EN The machine starts to vacuum the chamber The light in front of IVACUUM goes on Large Display incrementing percentage vacuum until the percentage set max 99 Vacuum meter starts increasing to the left If no evaporation is detected it will go on till the 99 is reached If the Quick Stop H20 is active the vacuum plus function is automatically deactivated Once the vacuum function has completed then the gas flush function starts to flush gas into the vacuum chamber The light in front of GAS goes on Large Display decrementing percentage vacuum until the set percentage min 3096 Vacuum meter starts decreasing to the right When the vacuum function or gas flush function if
42. rogram mode 9 STOP Key Function during cycle Terminates the program cycle completely The cycle immediately switches to the ventilation function Function in program mode Lower the value of the selected function within the program selected in the program mode 10 Vacuum meter Displays the pressure in the vacuum chamber See the following table for the relationship between the vacuum meter and the percentage vacuum Position Vacuum vacuum meter percentage 11 ON OFF Switch The ON OFF switch is used to turn the machine on and off before and after operation Caution the switch does not completely remove all power from the machine OPERATION MODE When the machine is turned on the machine switches to operation mode after displaying the two codes see page 4 The operation mode is the standard setting of the control panel for packaging products Set values cannot be modified in operation mode With the PROG key and function selection keys the set values within the various programs can be viewed If the machine is ready to package a product the product is already in the chamber then all that needs to be done is to choose the program PROG key and close the lid The program cycle starts automatically running through the set functions in the program Description of the program cycle for digital time control 1 Select the program number with the PROG key and the small display If the selected programme is programmed with the a
43. s after having screwed it tight Cut a piece of teflon tape as long as the sealing bar plus about 5 cm x 2 inches Stick the new teflon tape straight over the new sealing wire wires Ensure that the teflon is straight on the sealing bar and that the sticky part is stuck on the side Ensure that the teflon is stuck on the bar smoothly and without folds Cut the teflon tape off so that the sticky part does not get stuck on the sides of the clamps but that the teflon extends over the top of the clamps Place the sealing bar back in the machine Ensure that the sealing beam is properly clicked onto the holders or that the screws are firmly screwed in Special remark bi active sealing system The sealing wire must be accurately placed on the upper and lower beams so that the sealing wires line up with each other exactly during sealing See page 29 for correct parts and quantities Cut off the ends of the sealing wire and stick Teflon tape over the sealing beam without folds 27 SILICONE HOLDER AND LID GASKET MAINTENANCE Replace the rubber silicone holder The silicone holder must be inspected weekly for irregularities on the silicone rubber mainly caused by burning by the sealing wire If irregularities appear then the silicone rubber must be replaced Average maintenance cycle for silicone rubber is at least once every 6 months This indication refers to regular use of the machine with standard products No rights
44. ssure Vacuum plus time Gas flush time Final vacuum pressure after gassing Sealing time Soft air time SureVac V5263SA 01 EN 36 REMARKS ON SPECIAL APPLICATIONS MACHINE WITH GAS FLUSH SYSTEM if applicable If the machine is equipped with the gassing system then the following remarks are important NEVER USE GAS MIXTURES WITH MORE THAN 20 OXYGEN AND OR OTHER EXPLOSIVE GASSES THIS COULD CAUSE FATAL EXPLOSIONS NEVER USE SEPARATE GAS BOTTLES WITH A MIXER WHEREBY ONE OF THE BOTTLES IS ONLY FILLED WITH OXYGEN MALFUNCTIONING OF THE MIXER OR IF THE OTHER BOTTLE WERE TO BE EMPTY COULD CAUSE FATAL EXPLOSIONS All guarantees and or liability expire in the case of accidents and or damage caused by using oxygen or other explosive gasses The maximum gas pressure that can be set in the packaging is 3596 0 35 bar on the vacuum meter This means that there is 65 gas and 35 vacuum under pressure in the packaging If a higher gas pressure results in insufficient seal quality contact the supplier or South Coast Systems Ltd for more information about connecting external seal pressure South Coast Systems Ltd recommends checking the pressure and amount of gas in the gas bottles regularly Ensure that the gas bottle s is are correctly anchored Always turn off the main cock on the gas bottle if the machine is not in operation or if the gas flush function is not active PACKAGING LIQUID PRODUCTS The machines can be als
45. ter Master switch Oil drain plug Oil filler cap Oil inspection window Oil exhaust filter housing Power cable Gas bottle connector if applicable caution max 1 Bar Seal pressure connector if applicable caution max 1 Bar Machine tag Warning stickers Appearance of parts and machines can deviate from illustrations SureVac SV5263SA 01 EN Surevac SV5263SA STARTING AND OPERATING THE MACHINE ON OFF SWITCH MASTER SWITCH The ON OFF switch is used to turn the machine on and off before and after operation With the master switch located at the back side of the machine the machine is completely switched without power Ensure that the machine is completely without power during maintenance and repair activities When the machine is turned on with the ON OFF switch the pump runs continuously The 3 phase pumps need more time to warm up and turning them on and off has a detrimental effect on their lifespan If the machine is turned on but it is not used the pump will automatically turned off after 10 minutes This to prevent overheating from the oil and reduce unnecessary pollution from exhaust filters We call this function Sleeper function SLEEPER FUNCTION This model is equipped with a sleeper function it is default switched on This means if the machine is switched on but not used the pump automatically switches of after 10 minutes By closing the lid the cycle and the pump will start simultaneously Contact the s
46. upplier or South Coast Systems Ltd for more information on the sleeper function STARTING THE MACHINE When the machine is connected and the master switch is switched to 1 then the machine can be turned on using the ON OFF switch When starting the machine two codes first appear in succession on the large display before control panel switches to operation mode The first code indicates the execution of the machine important for the supplier or South Coast Systems Ltd when making enquiries and or if any problems arise uH The second code indicates the control software version Note both codes on page 4 as they are After switching to operation mode the machine is ready for use If the machine is new or has been unused for a longer period of time then it is advisable to run the pump conditioning program 15 minutes to heat up and clean the pump For instructions on the conditioning program see page 23 After switching to the operation mode the display could read OIL This means that the operating hours counter is turned on and the set number of operating hours has elapsed The hour counter is turned off by default but the client or supplier can activate it as a reminder for regular maintenance activities When OIL is displayed the machine can be still be used as usual but it is advisable to either turn off the hour counter or to reset it More information on how to set or turn off the operating hours counter can be found on p
47. ure is absorbed by the oil and the oil becomes thinner making draining easier After the program has ended the drainage plug can be removed CAUTION when unscrewing hot oil fumes can escape The oil now drains from the drain hole an oil pan must be placed underneath After draining the oil drain plug is replaced Filling up oil After draining or if the oil level has dropped oil needs to be filled up The oil fill plug must be removed with the correct size spanner The pump can now be filled with oil Make sure that you add the correct amount see table underneath TAKE CARE to fill with small amounts at intervals Fill the oil level to the top of the oil level indicator sticker TAKE CARE to replace the oil filter before adding the new oil see page 25 Oil types and amounts It is important to use the correct type and quantity of oil for the pump The wrong type or too much oil could damage the pump The ambient temperature where the machine is operated is also important for the type of oil See amounts and types with related ambient temperatures in the table on the next page Examples of supplier brands for the standard types of oil are Shell Vitrea Aral Motanol GM BP Energol CS or Texaco Regal R O with related viscosity numbering If the machine is used outside normal specifications regarding ambient temperature contact the supplier or South Coast Systems Ltd Ambient Temperature Machine Type Pump Filling Standard Cold Hot
48. vents are used Make sure that no high pressure cleaner is used Weekly Check the oil level and replace or fill up oil when the oil is turbid or the oil level is too low For instructions see page 24 Activate the conditioning program for the pump at least once a week Inspect the sealing bar for damage Replace teflon tape sealing wire if the seal quality is no longer sufficient or if the teflon tape sealing wire is no longer tight and straight on the sealing bar For instructions see page 27 Inspect the lid gasket and replace it when the gasket is damaged or stretched For instructions see page 28 Every Six Months Replace oil at least once every 6 months Yearly Inspect the oil exhaust filter for saturation If saturated replace the filter For instructions see page 25 Contact the supplier for a professional service Four yearly Replace the lid s springs Replace seal bellows VACUUM PUMP MAINTENANCE It is very important to regularly service the pump to ensure extended and correct operation The following activities are essential for correct maintenance If the machine is used regularly then it is advisable to have the pump fully inspected at least once a year by the supplier to ensure extended and problem free operation Contact the supplier or South Coast Systems Ltd for more advice and information Conditioning Program The conditioning program ensures that the pump is thoroughly rinsed During the progr
49. y or to persons either at the other party or at third parties 4 Weare in any case not liable for damages arising from or cause by the use of the product supplied or by the unsuitability of it for the goal for which the other party purchased it GUARANTEE 1 Subject to the following limitations we give 12 months guarantee on the products supplied by us This guarantee is limited to manufacturing faults that occur and does therefore not cover breakdowns involving any parts of the supplied product that are exposed to any form of wear or usage 2 The guarantee on parts or additions provided from third party suppliers is limited to the guarantee provided us by the third party supplier 3 The guarantee expires if the other party and or third parties engaged by him use the supplied product incompetently 4 The guarantee also expires if the other party and or third parties engaged by him carry out activities on i e make modifications to the supplied product 5 df we replace parts in compliance with the obligations of this guarantee then the replaced parts become our property 6 If the other party does not not sufficiently or not in a timely fashion fulfil any of the obligations arising from the agreement reached between the parties then we are not obliged to provide this guarantee for as long as the situation is occurring The stipulations of the guarantee and liability are part of the general terms and conditions of sale which wi

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