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English FOLDNAK 4 / 6 / 8 User Manual
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1. the right stop is then brought flush to the sheet From there move ca 4 mm to the right and secure the side stop in this position This guarantees that the jogging movement which has been built into the right side stop and is ca 4 mm lines up the staples smoothly NAGEL 6 5 3 Adjustment of the rear stop Adjustment of the rear stop is carried out by the turning handle 4 fig001 on the left side of the machine only Foldnak 8 For adjustment a sheet of the paper to be processed is inserted The turning handle is then moved so that the upper edge of the paper aligns with the format mark for DIN formats which correponds to the paper format on the scale on the equipment table With Foldnak 6 and Foldnak 4 open the guard plate 43 and lock it upwards Then move the rear stops 44 after opening the knurled screw 45 Correct adjustment of the rear stop is to be checked by a trial stapling 11 6 5 4 Adjustment of trigger Adjustment is carried out when the machine is switched off Under the Foldnak work table is an adjustable photocell which has a baffle plate 48 mounted upon it Adjustment Switch off Foldnak Insert a sheet of the format to be used Loosen screw 49 and push the photocell under the sheet Switch on Foldnak Pull the photocell slowly back until the Foldnak triggers Then tighten the screw 49 in this position NAGEL The switched on machine now triggers automaticall
2. 406 Duplo DC 10 mini DC 8 6 mini Uchida UC 800 1000 Panduro PC 6 PC 8 C P Bourg BT12 BST10 Barenthin Horizon or Stielow QC P8 QC P10 AC 1200 AC2400A AC 8000S AB Dick 10 and 6 station table assembling machines AM International 10 and 6 station table assembling machines In order to save time with trimming the front Foldnak 8 and 6 are able to be of connected online to the Nagel Trimmer 17 7 1 Stapler heads staples e Nr heads Nr 6272060 5 000 Staples 26 6 Nr 6272081 5 000 Staples 26 8S Nr 6274062 5 000 Ring staples Ri 26 6 2932600 Additional stapler 7 2 Vertical vibrator The vertical vibrator replaces manual jogging during hand feed The vertical vibrator ensures that the stapled product always lays against the rear stop without any problems Order no 285520x x according to electrical voltage NAGEL 7 3 Coupling to assembling machines Brochures can be produced more economically efficient with automatic paper feed This is made possible by coupling the Foldnak to an assembling machine Nagel offers two table assembling machines ZN 8 and ZN 10 with 8 or 10 stations only in Germany These models are optimally adjusted for the Foldnak But even coupling to every other table assembling machine and to many large assembling towers is possible with Nagel accessories Your Nagel dealer will happily advise you 7 4 Trimmer When processing sets from ca 4 sheets 16 pages
3. the inner sheets are pushed forwards visibly These inner sheets are trimmed flush through front trimming in the Trimmer Thereby every brochure receives a professional and clean appearance The fold becomes less sharp with thick layers The Trimmer therefore additionally presses each brochure again and thereby improves the quality of the fold 18 8 Service 8 1 Possible malfunctions Machine does not function Electricity plug plugged in Main switch switched on Safety covers open Electricity cuts out Press the circuit breaker in again after a short time It is located below the electricity cable exit 8 2 Change the driver Drivers are subject to wear and tear and must be changed occasionally The driver fig003 20 is hung from a spigot fig003 16 and is secured with a knurled screw fig003 17 When overloaded it jumps from the spigot and is pushed up until it touches the spiral contact fig003 15 and thereby activates the staple error control see chap 6 3 A precondition for this is that the contact cable fig003 19 is mounted which connects the stapling head with the contact bank When the knurled screw fig003 17 is loosened the driver can be re hung onto the spigot Afterwards the knurled screw is to be re tightened NAGEL To change the driver loosen the knurled screw and pull the driver from the spigot which is sprung and on bearings and pull it upwards out of the stapler head gui
4. 30 on position I 3 Decouple the folding knife 4 Adjust the slat conveyor Carry out these steps in the reverse order in order to switch off block stapling 14 Re 3 Decouple the folding knife When the machine is switched off the folding knife is decoupled by unscrewing screw 52 with the supplied 4 mm hexagonal spanner The screw must be completely unscrewed and removed Two holes for keeping the screw and hexagonal spanner are located on the right in the cubby hole of the front plate IMPORTANT After again changing to brochure production the screw 52 must be completely screwed in again It moves during operation and would otherwise break off NAGEL Re 4 Adjust the slat conveyor Both transport wheels are inserted into the upper position of the axle brackets so that they somewhat brake the block that falls out By adjusting the support 57 the slat conveyor is folded at an angle downwards The collecting plate 55 is folded upwards and retained in this position with both knurled screws 56 to the right and left of the slat conveyor The jump angle 54 is raised and pushed a little to the right or left so that it supports itself on the slat conveyor It prevents the block slipping down into the gap between the slat conveyor and the machine The strap 60 is then taken off after the screw has been loosened and both of the rear stops 59 are unscrewed so that the block can fall
5. FOLDNAK 4 6 8 User Manual English NAGEL 1 Contents 1 Contents 2 Description of function 3 Safety rules 4 Installation 4 1 Slat conveyor 5 Preparation 5 1 Stapler heads Stapler head distance 5 2 Staples 5 3 Inserting staples 6 Operation 6 1 Control panel 6 2 Magazine control 6 3 Staple error control 6 4 Equipment control 6 5 Stapling brochures 6 5 1 Formats Number of sheets 6 5 2 Adjustment of the side stop 6 5 3 Adjustment of the rear stop 6 5 4 Adjustment of trigger 6 5 5 Triggering by hand 6 5 6 Counter 6 5 7 Adjustment of the slat conveyor 6 5 8 Stapling 6 6 Stapling blocks 6 6 1 Formats Number of sheets 6 6 2 Block stapling with the Foldnak 8 6 6 3 Block stapling with Foldnak 6 and Foldnak 4 7 Accessories 7 1 Staples heads staplers 7 2 Vertical vibrator 7 3 Coupling to assembling machines 7 4 Trimmer 8 Service 8 1 Possible malfunctions 8 2 Change the driver 8 3 Stapler head care and malfunctions 8 4 Cleaning rollers 8 5 Rotating the machine by hand 9 Technical data 10 Conformity statement 2 Description of function NAGEL fig001 1 Control panel with main switch 2 Guard plate e The machine can only be operated with a closed guard plate 3 Slat conveyor 4 Turning handle 5 Opening to decouple the folding knife 6 Protective cover e The machine can only be operated with a closed protective cover NAGEL Dear customer Thank you for having decided upon our stapli
6. ches the spiral contact fig003 15 This causes the red signal light to illuminate Then the driver has to be hung again after any stapler remnants have been removed from the stapler head see chap 8 2 and 8 3 6 4 Equipment control The Foldnak is equipped with an equipment control It stops the stroke triggering when the paper has not been laid in correctly The equipment control only works when the trigger has been correctly adjusted see chap 6 5 4 6 5 Stapling brochures 6 5 1 Formats Number of sheets Paper formats from 140 x 210 mm to 325 x 450 mm can be processed in the Foldnak stapling folding maching This includes for instance DIN A3 A4 and AS The number of sheets which can be processed in a brochure is dependant upon the thickness of the paper and the cover Dependant upon the paper quality ca 30 sheets of 70g paper or 25 sheets of 80g paper can be processed for brochures with 120 or 100 pages When a cardboard cover is used then the number of sheets is to be reduced accordingly NAGEL 6 5 2 Adjustment of the side stop First of all adjust the side stop with the assistance of the scale 38 on the green table plate To do this the knurled screw 39 is opened and the stop moved to the side After correct adjustment the knurled screw is again tightened 10 Then adjust the right stop To do this insert a sheet of the paper to be processed and after opening the knurled screw 41
7. de To install guide the driver in from above and hang it on the spigot Then tighten the knurled screw When changing the driver care is to be taken that the engraving 26 on the upper end of the driver shows towards the operator Normally Foldnak stapling folding machines are delivered with ring drivers item no 2932619 which are suitable for stapling with ring staples or staples Instead of the ring driver a flat driver item no 2932616 can be used for thick layers 8 3 Stapler head and malfunctions care Damaged staples must be removed from the stapler head staple channel For this pull back the staple slide fig004 26 until it engages then loosen both knurled screws fig004 24 and swing the straps fig004 27 towards the bottom The stapler head can be pulled off after the contact wire has been pulled off The stapler head front plate and the magazine are to be cleaned of staple remnants as well as the front plate still in the machine 19 Then replace the stapler head and tighten the knurled screws 24 Staple remnants in the guide channel can lead to driver breakage Please therefore thoroughly clean the guide channel every time stapling is unsuccessful Very thinly grease the driver above the stapler head after approximately ever 5 000 staplings Clean the stapler head regularly otherwise faulty operation could occur because of dirt Should there not be any staples in the paper althoug
8. e type plate on the machine Year of manufacture First two digits of the series number Noise emission lt 70 db A NAGEL 10 Conformity statement This machine has been checked by the printing and paper technical committee of the employer s liability insurance association for conformity with the CE European Norm and the requirements for tested security and complies with EC Directives 89 392 and 89 336 Norms used EN 954 1 prEN 1010 EN 60204 CE Lt Michael Kipp Manager 21 NAGEL 22 NAGEL Foldnak 4 6 8 SN gt 980704 02 1998 23 Ernst Nagel GmbH D 70565 Stuttgart Germany Inland 0711 78078 11 Export 49711 78078 21 Telefax 49711 78078 10 www ernstnagel com
9. ed into the hole of the foot stand as a prop The rear collecting plate 13 is then hung downwards at an angle The axle and both wheels 10 are accessories They must be pre mounted with the set collars which are also accessories so that both wheels are exactly over the green conveyor belts when the axle lays in the long vertical slits of both axle brackets 12 These axle brackets on both sides of the slat conveyor are to be swung into a vertical position and after loosening the knurled screws then secured When not in use the axle with the transport wheels can be taken off the axle brackets folded towards the bottom and the slat conveyor can be folded upright and locked in order to save space 5 Preparation 5 1 Stapler heads Stapler head distance Foldnak stapling folding machines are delivered with two stapler heads as standard They can be operated with up to four stapler heads The possible stapler head positions are Foldnak 8 30x 50x 80 x 50 x 30 Foldnak 6 30 x 50 x 80 x 50 x 30 Foldnak 4 50 x 80 x 50 The driver 20 is re set as described in The stapler heads can be adjusted in the previously given positions For this the screws 21 behind the stapler head batten 22 must be unscrewed with the supplied hexagonal spanner the stapler head must be put into the desired position with the spigots and screwed tightly again Chap 8 2 By adjusting the stapler heads and simultaneous adjustmen
10. h the magazine is full Check whether the staple slide is bent forward due to accidentally being allowed to spring forward If this is the case then carefuly file off these burrs so that the staple slide can again push completely forwards into the stapler head 8 4 Cleaning rollers With use printer s ink can collect on the rollers This can reduce the rollers grip For this reason the rollers must be cleaned when needed A cleaning agent can be used for this such as is used for folding machines or pressure rollers NAGEL 8 5 Rotating the machine by hand It can be necessary to rotate the machine by hand for servicing Pull the photocell cable fig009 50 out of the plug socket for this Remove the turning handle fig001 4 for the rear stop Remove the side wall plastic top and reinsert the turning handle there With Foldnak 6 and 4 use the pipe spanner from the accessories bag as a turning handle Move the wide service switch fig005 33 to position I so that the stroke motor is raised Press the narrow service switch fig005 32 briefly several times Now the machine can be rotated clockwise by hand After completing servicing the photocell cable must be inserted when the machine is switched off otherwise a stroke is triggered 20 9 Technical data Manufacturer Ernst Nagel GmbH Breitwiesenstr 21 D 70565 Stuttgart Germany Electricity supply See type plate on the machine Series number Se
11. hotocell the paper can be smoothly pushed by hand through the wide slit in the middle of the equipment table This task becomes unnecessary when you use a vertical vibrator see chap 7 2 The first stapling should be a trial stapling to check the adjustments The staples should be located an equal distance from the upper and lower edges of the brochures sit exactly in the fold and the fold should be exactly in the middle of the format If necessary adjust the stops 6 6 Stapling blocks 6 6 1 Formats Number of sheets The maximum number of sheets when stapling blocks is approximately as follows according to the paper weight Paper weight Foldnak 8 Foldnak 6 Foldnak 4 Depending upon how the paper is inserted stapling can be for instance a staple in the upper left corner corner stapling or two staples at the side block stapling The distance to the edge of the paper is fixed and is ca 5 mm Adjustment of the side stops and triggering is the same as that of brochure stapling see chap 6 5 2 6 5 4 Do not use the format marks on the scale under the work table when adjusting the rear stop 13 NAGEL 6 6 2 Block stapling with the Foldnak 8 With the Foldnak 8 blocks can be stapled in the form that the block is automatically laid out on the slat conveyor Changing to corner or block stapling 1 Switch off the rollers switch fig005 31 2 Switch on the block staple stop switch fig005
12. ng folding machine With the purchase of this quality product you have made a good choice Please read these user instructions carefully before using the machine and follow the security rules The numbers in brackets in the text relate to the figures 3 Safety rules e Only carry out repairs with original NAGEL spare parts e Only carry out repairs after disconnecting from the mains electricity supply e Repairs and work upon electric appliances may only be carried out by trained tradesmen e Removal of safety equipment and casing and operation with damage that affects safety is forbidden e g damaged electricity cables covering e Use the machine exclusively to staple documents out of paper and cardboard Lay out the electricity cable in such a way that it does not form any kinks Work place of the operator in front of the machine Only erect the machine in a dry room Installation Loosen the restraining straps of the wooden box Remove the wooden box Strip the packing foil to the bottom Loosen the restraining screws between the Foldnak and the palette Lift the machine from the palette and place the machine on a solid and level surface NAGEL 4 1 Slat conveyor The slat conveyor fig001 3 option with Foldnak 4 is folded upright for transport and locked with a hook Raising the hook unlocks it and swings it into an approximately horizontal position In this position the rod 11 is guid
13. out of the machine after stapling 15 NAGEL 6 6 3 Block stapling with Foldnak 6 and Foldnak 4 For block stapling the rollers must be switched off by the switch fig005 31 on the switch panel Then pull out the photocell plug fig009 47 Triggering is done by hand by using the switch fig005 32 on the switch panel The supplied block stapling stop fig013 66 accessory for Foldnak 4 is necessary for block stapling The additional stop is to be guided into the long slit in the rear wall underneath the rollers Thereby hold the smooth side of the stop parallel to the rear wall Fig013 shows the correct position of the stop 16 When guiding the stop push the moving arm up in the direction of the arrow fig013 67 and at the same time push the stop in the direction of the arrow fig013 66 It then clasps the lower roller It is important for the correct seating that the stop groove is at the position fig013 64 under the rear wall plate When the stop is fitted the paper can be inserted in the machine from the front It knocks against the position fig013 63 After stapling the paper can be removed by hand NAGEL 7 Accessories Foldnak 8 6 and 4 can also be subsequently connected online i e with mechanical and electronical connections with all current table assembling machines and many assembling towers Nagel ZN 10 ZN 8 Watkiss Vario Eco Slim Vac Plockmatik 310 306 410
14. rwise the staple stick breaks NAGEL 6 Operation 6 1 Control panel The Foldnak 8 control panel is laid out as follows 36 Red signal light It illuminates when the staples are finished or jammed The machine can not trigger any more 35 On off switch 34 Numbers counter with reset button 33 Service switch wide In position 1 it serves as a brake lifting switch for the stroke motor brake 32 Service switch narrow It serves as manual release The photo cell must be pushed out for this 31 Folding rollers on off The rollers must be switched off for block stapling 30 Block stapling switch Switches on the block stapling stop in position 1 29 Rotary button for the slat conveyor Controls the separation of the brochures on the slat conveyor see Chap 6 5 7 only Foldnak 8 Foldnak 6 und Foldnak 4 do not have the switches 30 and 29 6 2 Magazine control The Foldnak is fitted with a magazine control When there are not any more staples in the staple magazine the machine does not trigger This state is indicated by illumination of the red signal lights 36 on the control panel if the contact cable fig003 19 has been fitted NAGEL 6 3 Staple error control The foldnak is equipped with a staple error control The staple error control stops the machine triggering when there is a staple jam in the stapler head In this condition the driver jumps out of its suspension and tou
15. t of the side stops the position of the staples in the paper can be altered Care must be taken that the stapler heads are not placed over the side stops especially when the stapler heads are used in the outer positions Finally plug the contact cable 19 onto the contact bank 18 NAGEL 5 2 Staples Foldnak stapling folding machines use the following Nagel staples e 26 6 26 Wire guage 6 Shank length in mm for 2 up to ca 20 sheets e 26 8 S 26 Wire guage 8 Shank length in mm S Steel wire for 15 up to ca 40 pages e Ri 26 6 Ri Ring staples 26 Wire guage 6 Shank length in mm for 2 up to ca 20 sheets Only use original Nagel staples They are made with special precision and therefore guarantee problem free and accurate function We can only honour the staple head guarantee when Nagel staples are used 5 3 Inserting staples In order to insert staples first of all the staple slide 26 is to be pulled back with the index finger on the underside of the stapler head magazine until it engages 2932619 2932618 Then swing back the magazine cover Insert the staples in this position The magazine holds a stick of 210 staples or ring staples When changing staples check that no staples of the old type have been left in the magazine Then the magazine cover is to be closed and the staple slide guided forwarded with the thumb and index finger Do not let it shoot forward too quickly othe
16. y when the paper has been correctly inserted The baffle plate has the function of a barrier it prevents single sheets jumping back 6 5 5 Triggering by hand Triggering can be carried out by hand when desired For this the photocell plug fig009 47 must be removed The stroke is triggered by pressing the switch fig005 32 on the switch panel 6 5 6 Counter The counter on the switch panel can be re set to zero by pressing the red switch whenever work is started The number of brochures produced can be seen on the counter 12 6 5 7 Adjustment of the slat conveyor In order to be able to optimally utilise the capacity of the slat conveyor fig001 3 brochure movement on the slat conveyor is adjustable only Foldnak 8 The movement i e overlapping of individual brochures on the slat conveyor is adjusted by the rotary switch fig005 29 The distance of the Foldnak suppression wheels is also to be adjusted For this adjust the axle brackets fig002 12 A rule of thumb is that for small formats the wheels have to be closer to the Foldnak and further away for larger formats The individual optimal adjustment is to be ascertained for a brochure NAGEL 6 5 8 Stapling After switching on the machine the paper is laid onto the equipment table When is is correctly inserted triggering occurs automatically Should the paper not be correctly inserted i e the upper edge of a sheet does not cover the p
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