Service Manual MIR-S100C
Contents
1. 18 Replacement of Top Plate bearings 20 Replacement of Base Ass y bearings 21 Replacement of Base Ass y 22 Instruction manual 23 Ill Specifications Structural specifications W409 x D275 x H118 mm dimensions W365 x D275 x H93 mm Exterior Painted steel 5 kg 100ml Erlenmeyer Flask x 15 500ml Erlenmeyer Flask x 5 MIR 38PFT 100ml Erlenmeyer Flask x 11 500ml SIGE Flask x 6 MIR 38PFN V QE Motor DCbrushlessmotor mE motor Rubber cap for MIR S100C x 2 Power supply cord Stand Rubber foot x 4 Screw M5 x 4 Flask intake capacity Accessories Cable 3m x 2 Las and 4pins Cable 3m with ferrite cores x2 10 pins and 4 pins source mms voltage Weight 16 kg Platform MIR 38PFT MIR 38PFN Clamp MIR 51FC MIR 101FC MIR 201FC MIR 301FC MIR 501FC MIR 1001FC MIR 2001FC Test tube rack MIR 204 SC Spring rack MIR 38SP Optional components Control specifications By rotational acceleration in revolution speed prevent culture By rotational acceleration in revolution speed prevent culture from being being Rotational acceleration bubbled or spilled out from test tube or flask Timer Sett2. 108 C ue 300 365 372 5 UN Electric parts Specifications Part name 115V 60Hz 230 240V 50Hz ZUG2210 11 ZUG2210 11 10A 10A Power supply cord AC125V 12A AC125V 12A FY8S25H D3 FY8S25H D3 3P brushless 3P brushless 2051 71 2051 71 AC250V AC250V 5A ZWS5OAF 24 J ZWSBOAF 24 J AC24V 50W AC24V 50W 103AT 1 103AT 1 10k 92 25 C 10kQ 25 C Wiring diagram WIRING YOLOW WIRING Roc del ASSY FERRITE DCI W Tu Hc TL a PW 1 c gt SWITCHING E 2 POWER gt We ASSY EARTH e NOISE FILTE LN a oe L AJ FERRITE 0 SUPPLY LBL E E E coro MO DO ar dig TEMP a TFB 6 P441 224 00 1 4 1 EN MIR SINOC o RB TT EY cms O 0 a pp to O une mw sms Lodi P M my YCCeSY E MAIN PWB RAZ 10K RAT nuum 014 OD 5 m E ee CC mew EI i k TR RS SERIAL COM
3. Resistance di re Resistance M re Resistance EUER EN EUN 2f mo a9 94 saa 43 ro BE GR 2 ss em s sz 3 29 s an a ome 2 m o _ s po 3 76 29 8 md m 29 om 3 ceu e 25 _ s m4 3 em e 29 9 wm sx e 29 _ wv me 3 62 e 29 gt n mm 3 e 24 _ es ose poe CS m so _ 869 _ NP omo 15 28 544 2 23 14 68 5 26 2 16 14 12 I oa av 1357 49 29 _ 13 06 4 75 14 1 98 EH se 47 as m e _ 12 09 e auf _ 21 11 63 4 30 rd 1 82 23 10 78 4 02 79 1 72 24 10 38 3 90 1 67 26 9 63 3 65 82 1 58 10 Control specifications 1 Keypads on control panel SELECT A Press this key to change display for revolution speed or running time SET Press this key to step to setting mode for revolution speed or running time pp Digit shift key Pressing this key in setting mode enables the changeable digit to shift Press this key for 5 seconds to step to Key Lock mode and L 0 is displayed 4 Numerical value Pressing this key in setting mode enables the numerical value to change shift key Press this key for 5 seconds to step to Function mode and FOO is displayed ENT In setting mode Function mode and Key Lock mode press the key to
4. Prodotti elettrici ed elettronici portando questo simbolo alla fine dell uso devono essere smaltiti separatamente dai rifiuti casalinghi Vi preghiamo di smaltire questo apparecchio al deposito comunale Nell Unione Europea esistono sistemi di raccolta differenziata per prodotti elettrici ed elettronici Aiutateci a conservare l ambiente in cui viviamo 50 26 2f Dutch Sanyo producten zijn ontwikkeld en gefabriceerd uit eerste kwaliteit materialen de onderdelen kunnen worden gerecycled en weer worden gebruikt Het symbool betekent dat de elektrische en elektronische onderdelen wanneer deze vernietigd gaan worden dit separaat gebeurt van het normale huisafval Zorg ervoor dat het verwijderen van de apparatuur bij de lokaal erkende instanties gaat gebeuren In de Europese Unie wordt de gebruikte elektrische en elektronische apparatuur bij de daarvoor wettelijke instanties aangeboden Alstublieft help allen mee om het milieu te beschermen Swedish Din SANYO produkt designad och tillverkad av material och komponenter med h g kvalitet som kan tervinnas och teranvandas Denna symbol betyder att elektriska och elektroniska produkter efter slutanv ndande skall sorteras och l mnas separat fr n Ditt hush llsavfall V nligen l mna denna produkt hos Din lokala mottagningstation f r avfall tervinningsstation Inom den Europeiska Unionen finns det separata tervinningssystem f r begagnade elektrisk
5. Setting of diagnosis for E07 and CH2 abnormal revolution speed Input service code in FOG prior to using this mode Input F15 and press ENT key to blink the 1 digit right digit When you set 1 in the 1 digit a device will not diagnose E07 and CH2 When you set 0 the 1 digit a device will diagnose E07 and CH2 Display of current shaker temperature Input service code in F06 prior to using this mode Input F16 and press ENT key to display current shaker temperature Ex 12 3 C gt Displays as 12 3 Display of motor voltage which is exchanged from current Service code should be input in 206 prior to using this mode Input F17 and press ENT key to display a voltage in a motor Current will be amplified 20 times by using resistance 0 22 Calculation current x 0 22 x 20 Ex 1 23V gt Displays as 123 Display of shaking level in the front and back direction Service code should be input in F06 prior to using this mode Input F19 and press ENT key to display shaking level 1 23V gt Displays as 123 Setting of serial communication ID Input F21 and press ENT key to display 000 Input a numbers which identify shaker and press ENT key to set serial communication ID Setting range is 000 7255 000 Communication is OFF Setting of serial communication mode input F22 and press ENT key to display 000 Factory default Change the 3 digit to alternative 0 or 1 to
6. 7 numerical value shift key set the figure to 01 0 21 ET When pressed the figure of settable digit changes Timer setting is memorized n Press enter key and back to the initial display Start operation in 125 rpm mn i A the remaining time is indicated 1 When TIME lamp is lighted turn on RPM lamp by pressing select key SELECT 2 Culture time is 00 0 continuous running in default Note eSettable range of culture time is from 0 to 99 hours 54 minutes 00 0 99 9 Setting value of 00 0 is a continuous running eCount down display is shown by 0 1 hour until remaining times is 6 minutes and shown by 1 second when remaining time is less than 5 minutes 59 seconds ein case of not using timer mode culture time setting is 00 0 timer indicator displays total running time NCAUTION Handle the reagents and samples used to react with care In case of accidental entry into the eyes or ingestion this may be harmful to health In terms of toxicity of regents inquire at a regent manufacturer Handle the samples and reaction products Contamination between samples may cause unexpected harmful products NCAUTION Do not get up the body in operation This may cause injury by catching a finger between the body and platform SETTING THE ROTATIONAL ACCELERATION The table below shows the basic procedure for setting a rotational acceleration speed at the start up The acceleration speeds has
7. D 8 H w ENE NP ME ENDE MMA AE TxD 2 MI RR i cts Ps gr DISPLAY PWB GND Od E Do z Ch mms 9 TIME i v lt 1 m Sm SG 1 5 Feen 28 d 2 Too 3 9 jam 2 der ip tod 5 SENSOR 2 2 o g NE 169 184427 UIT amp PROGRAM SELECT s 6 8 START STOP 6 31 13 EINE ee L 2 s 55 Pu Te 7 1 sw 9 1 SYN E SKHHAL SKHHAL a E R41 t5 4 10 M 1 MI UP 2 O 14F SW4 a g SKHHAL i R22 1M 557 CONTROL SET C27 O iaF SKUHAL 184427 45 TR7 R66 100 25032317 Ferrite core PE CNS sm EEEE 3 Phase DC Brushless Motor IC10 MP6404 POWER SUPPLY DC OUT AC IN 2 85 265Voc Connections on PCB Following shows connections on Main PCB Switching power supply CNS 1 3 100V 51 1 4 DC24V 1 4 DC24V Main PCB 2 4 DC12V To supply the power to PCB 3 4 DC5V Switching power supply power supply To supply the power to PCB 480 Option a with MTR 480 E 51 42 DC12V To control brushless DC motor Power PCB To connect with Power PCB Ill Specification of sensor Temperatures and resistances of thermistor Type 103AT 1
8. 21 The belt and bearing used in MIR S100C are consumable parts MIR S100C has a maintenance notice function After turning the power switch on the blinking CH3 twice in the display of revolution speed and time shows that the exchange of the belt is necessary And CH1 shows that the exchange of the belt and the bearing For the replacement contact a Sanyo sales representative or agent 45 TROUBLESHOOTING If the unit malfunctions check out the following before calling for service Malfunction Check Remedy he shaker is not plugged correctly into a power outlet Control part and shaking part are not connected correctly by 2 cables The shaker does not The circuit breaker at the power source is active or a power failure operate at all has occurred he power supply cord 15 not connected to the port on the right side of the control part he key lock function is set in ON mode Refer to page 18 The key operations is Under the setting mode disabled The alarm function The shaker is not running within a correct temperature range operates Shaking part is not on the stand Shaker speed goes down Flask 15 not fixed securely to lower than the set value Location of clamp 15 not right Amount of culture medium is not right The shaker stops during The timer function is set to ON mode operation CH2 flashes in display io weight on platform is too much T
9. Flask MIR 101FC 100 ml Erlenmeyer Flask MIR 201FC 200 ml Erlenmeyer Flask Max clamps Clamp example Test tube rack Cu AC T a RES ALT its TS X EST SU Lu ss ets EN ts 15 Sql RSS SR ls D P 15 xx ii j r eFix a selected clamp to the platform firmly with M4 screw MIR 38PFT or M5 screw MIR 38PFN lt A flask of 50 300 ml is fixed by one screw and that of 500 2000 ml is fixed by four screws Set the clamp symmetrically with respect to the center point of platform Refer to page 15 and 16 e he spring of clamp may lose holding power after long term usage Replace the spring of clamp as necessary eAbout optional components contact a Sanyo sales representative or agent 38 14 LOCATION OF ERLENMEYER FLASK Location of Erlenmeyer flask MIR 38PFT ex OH ne ms SANSENFERT EE NTSC PTE tra ATT D p D E HELL Sarau 50 ml Erlenmeyer flask x 18 100 ml Erlenmeyer flask x 15 ate ax rq EE ES 19 TIA ZI s TS _ L T 500 ml Erlenmeyer flask x 5 1000 ml Erlenmeyer flask x 3 2000 ml Erlenmeyer flask x 2 Screw holes location of clamps for 500 2000 ml flasks 19 39 Location of Erlenmeyer flask MIR 38PFN 50 ml Erlenmeyer flask x 20 100 ml Erlenmeyer flask x 11 200 ml Erlenmeyer flask
10. ensure and to memorize the setting value START STOP Press this key to start shaker running Press this key again to stop the shaker Pressing this key for 3 seconds to change over ON OFF in auto limit function 2 Setting range and display 1 Setting range Revolution 40 200 rpm Running time 00 0 99 9 hours Unit 0 1hours Setting 00 0 causes a shaker to keep running 2 Examples of display Revolution 362 rpm 362 Running time 1 2hours al NO Running time Sminuites and 45seconds IN Running time 15hours and 24minutes 15 4 hours IN 3 Error codes and self diagnosis function 1 Error code E06 Abnormal current in brushless motor E07 Abnormal revolution speed E08 Abnormal shaker temperature If above errors occur A shaker stops running An error code and revolution speed or running time are alternately displayed e Buzzer sounds intermittently Turning the power off and on enables to cancel an error code 206 Abnormal current in motor will be occurred e When a current in brushless motor is over 3 5V 0 8A When a current in brushless motor is over 0 9V when revolution speed is Orpm When IC signal is not changed for 255msec and a current inn brushless motor is over 0 9V a dos E07 Abnormal revolution speed will be occurred e When revolution speed is less than 10rpm and it does not pass 30seconds after the shaker starts running e When revoluti
11. may cause electric shock or short circuit when the liquid is spilled Never bind process or step on the power supply cord or never damage or break the power supply plug broken supply cord or plug may cause fire or electric shock Q Do not use the supply cord if its plug is loose Such supply cord may cause fire or electric shock Q Never disassemble repair or modify the unit yourself such work carried out by an unauthorized person may result in fire or electric shock or injury due to malfunction Disconnect the power supply plug if there is something wrong with the unit Continued abnormal operation may cause electric shock or fire o When removing the plug from the power supply outlet grip the power supply plug not the cord Pulling the cord may result in electric shock or fire by short circuit e Disconnect the power supply plug before moving the unit Take care not to damage the power cord damaged cord may cause electric shock or fire e Disconnect the power plug when the unit is not used for long periods Keeping the connection may cause electric shock current leakage or fire due to the deterioration of insulation The disposal of the unit should be accomplished by appropriate personnel D Do not put the packing plastic bag within reach of children as suffocation may result 29 NCAUTION Use a dedicated power source a dedicated circuit with a breaker as indicated on the rating label attac
12. set control mode Change the 2 digit to selectable 0 or 1 or 2 to set baud rate Control mode the 3 digit 0 Local default setting 1 Remote Baud rate the 2 digit 0 2400bps 1 4800bps 2 9600bps Note When you have control in Remote revolution speed will not be changed because ENT key is unacceptable Setting of rotational acceleration speed to reach setting revolution Input F23 and press ENT key to set rotational acceleration in 1 or 2 or 3 1 Slow 2 3 Fast 15 F24 lt Purpose gt Revolution speed adjustment Operation Service code should be input in 206 prior to using this mode When revolution speed is stabilized at 300rpm set F24 and press ENT key to display revolution speed which will be not adjusted Default 200 Ex When a current reading value is 204rpm input the value by using key and pb key and press ENT key to memorize the value Every time the setting value is changed adjustment value should be calculated and subtracted from a reading value Setting range 140 260 rpm 16 Parts layout Shaking part E Platform Cover for bearing Top plate Belt Bearing Pully Brushless motor Base ass y Control part Control panel Power switch Power cable port owitching power supply Power PCB Main PCB af II Replacement of Bett II 1 Loosen and remove screws which secure bearing covers
13. x 6 300 ml Erlenmeyer flask x 6 1000 ml Erlenmeyer flask x 3 Screw holes No Screw holes location of clamps for 500 2000 ml flasks 2000 ml Erlenmeyer flask x 2 16 OPERATION OF CONTROL PANEL The table below shows the basic procedure for setting the control panel The example in the table is based on the assumption that the revolution speed is 125 rpm and the culture time is 1 hour Note The unit is set at the factory that the revolution speed is 40 rpm and culture time is continuous running 00 0 Table1 Basic operation sequence Example revolution speed 125 rpm culture time 1 hour m Description of operation Key operated Indication after operation The figure of 0 is shown in the display of 1 Turn the power switch ON revolution speed and time and RPM lamp lights Press set key The left digit and RPM lamp blink When pressed L By pressing numerical value shift the changeable digit is shifted 140 key and digit shift key When pressed set the figure to 125 o the figure of settable digit changes The revolution speed is memorized Press enter key and back to the initial display LH Timer mode is shown in the display 5 Press select key SELECT of revolution speed and time LH and TIME lamp lights o Press set key The left digit and TIME lamp flash J EM When pressed By pressing digit shift key and the changeable digit is shifted LH
14. y 4 sets with holes on Top plate and secure them by screws Screws torque should be 245N cm 25kgf cm Take care for the direction of center housing The side facing to Top plate The side facing to base ass y 20 6 Align guide shaft with center shaft and to follow the procedure 4 then 3 to fit Top plate ass y back to the position 7 Paste silicone grease over inside bearings and fit bearings back to each For the timing of replacing bearing see P 20 Replacement of consumable parts in Instruction Manual Replacement of Ass y bearings 2 Loosen and remove hexagon socket screws which secure bearings Pull out Top Plate from the frame cover 1 Loosen and remove screws which secure bearing covers 3 Loosen and remove 6 screws which 4 Remove Guide Housing and Center secure Frame Cover Housing 6 C ring is released Hook 5 Catch the hook by wrench and release C ring from the Base Ass 7 Pull out Guide Shaft Bearing Ass y 8 Paste silicone grease over Base Ass y and replace with new Guide Shaft Bearing Ass Note Ensure C ring should be mounted with flat side down 9 After replacement is complete step to F13 and input 000 to reset accumulation time VE Replacement of Base Ass y 1 Loosen and remove 4 screws and 2 Loosen and remove hexagon socket remove Base screw from Base M 3 Turn Base over an
15. 00C 9 Cable 10 pins 2 ferritic cores are attached only for Europe Connect it to the cable port 10 pins with its white arrow facing upward Both of the control part and the shaking part 10 Cable 4 pins 2 ferritic cores are attached only for Europe Connect to the cable port 4 pins with its white arrow facing upward Both of the control part and the shaking part 11 Cable port 10 pins Connect the cable 10 pins 12 Cable port 4 pins Connect the cable 4 pins 0 Control panel and keypad 1 Display of revolution speed and time In operation this indicator shows the revolution speed or time The time display is indicated 0 1 hours 6 minutes in more than 6 minutes indication and by a second in less than 6 minutes indication In timer running the indicator shows expiration time In continuous running it shows accumulated time up to 99 9 hours In setting mode the indicator shows setting value of a revolution speed or time The display can change over by pressing select key And this indicator also shows the error code when detects abnormal by self diagnosis function 2 RPM lamp RPM This lamp lights when the display shows the revolution speeds and blinks during the revolution speed setting mode 3 TIME lamp TIME This lamp lights when the display shows the remaining time or elapsed time and blinks during setting mode of time 4 Start Stop key START STOP Pressing this key gets the shaker start
16. 2 Loosen and remove hexagon socket screws Pull up Top plate from Frame cover by hand Top plate 3 Loosen and remove 6 screws which are specified in the right picture Remove Frame cover Frame cover 4 Loosen 4 screws NOG which are specified in the right picture Fitting plate lt Belt is stretched tight gt 4 18 5 Move fitting plate toward left to loosen and remove the belt Belt is not stretched 6 After replacing with new belt move fitting plate toward right and tighten screws to secure the fitting plate 7 Ensure belt tension should be 16 5 2 5 N Another way to check belt tension is Ensure it should be warped by 1 23mm when load 1 1 0 2 is added in the center of belt Gap allowance in the pully should be within 0 7 7mm 8 Follow the procedure 1 6 in the viceversa 9 Input 999 in F13 to eliminate CH3 from display Accumulated running time will be continued For the timing of replacing belt see the description about Replacement of consumable parts in P 18 of the Instruction Manual 19 il Replacement of Top Plate bearings 2 Remove hexagon socket screws which secure bearings and pull up the Top plate from the frame cover by hand 1 Loosen and remove screws which secure bearing covers 3 Remove 6 screws which secure frame 4 Remove bearing ass y 4 sets from each shaft 5 Align new bearing ass
17. 20 Disinfection in shaking part P 20 Removal of platform 21 Replacement of consumable parts P 21 TROUBLESHOOTING p 22 DISPOSING OF THE UNIT p 23 SPECIFICATIONS P 28 PERFORMANCE P 29 SAFETY CHECK SHEET P 30 25 INTRODUCTION m Read this manual carefully before using the appliance and follow the instructions for safety operation m Sanyo never guarantee any safety if the appliance is used for any objects other than intended use or used by any procedures other than those mentioned in this manual m Keep this manual in an adequate place to refer to it as necessary m he contents of the manual will be subjected to change without notice due to the improvement of performance or functions m Contact Sanyo sales representative or agent if any page of the manual is lost or page order is incorrect m Contact Sanyo sales representative or agent if any point in this manual is unclear or if there are any inaccuracies m No part of this manual may be reproduced in any form without the expressed written permission of Sanyo 26 PRECAUTIONS FOR SAFE OPERATION It is imperative that the user complies with this manual as it contains important safety advice Items and procedures are described so that you can use this unit correctly and safely If the precautions advised are followed this will prevent possible injury to the user and any other person Precautions are illustrated in the following way NWARNING Failure to obse
18. 3 speeds 1 2 3 Speed 3 is the fastest Note The unit is set at the factory that the rotational acceleration is 2 Table 2 Procedure for changing a rotational acceleration speed Example changing from 2 to 3 Description of operation Key operated Indication after operation Press numerical value shift key A function mode is shown in the for 5 seconds display of revolution speed and time When pressed By pressing digit shift key and the changeable digit is shifted 2 numerical value shift key set When pressed the figure to F23 the figure of settable digit changes When pressed the current 3 Press enter key ENT acceleration speed blinks N When pressed the acceleration Press numerical value shift key speed value changes and scroll the figure from 2 to 3 Press enter key E Do not change other functional code except F23 T Set and back to the initial display KEY LOCK FUNCTION This shaker is provided with a key lock function which disable START STOP and change of NEM MODE FUNCTION setting value by the key operation Key lock OFF Enable to change Note The unit is set at the factory that key lock is Key lock ON Disable to change OFF 10 Table3 Procedure for key lock setting change from key lock OFF to key lock ON Description of operation Key operated Indication after operation Displays LO in the display of gt Press digit shift key for 5 seconds oo revoluti
19. 4 prior to use following function codes Automatically revert to PV display Input of service code 384 Setting of Serial communication ID Setting of Serial communication mode Setting of rotational acceleration It is necessary to input service code 384 prior to use following function codes F07 Unused function F08 Unused function FO9 Initialization of non volatile memory EEPROM F10 Display of ROM version F11 Unused function F12 Unused function F13 Setting and display of accumulated running time F14 Setting of counting speed of running time F15 Setting of diagnosis for E07 and CH2 abnormal revolution speed F16 Display of shaker temperature F17 Display of current level in brushless motor F19 Display of shaking level in the front and back direction F23 Setting of rotational acceleration F24 Setting of adjustment data for revolution How to access to Press 4 key over 5seconds to step to Function mode and FOO is displayed Function mode Input function code by pressing 4 key and pp key and press ENT key FOG Purpose Input of service code 384 when using function mode lt Operation gt Input FO6 and press SET key to display 000 Factory default Set to 384 with 4 key and pb key Press SET key to store the value and revert to PV display Cancel Input F06 and press ENT key to display 000 Input 384 by pressing 4 key and pp key Press ENT key to return a device to current se
20. Service Manual Shaker for CO incubator MIR S100C Hi TEE LEA LR T Py E sem Imi aM E zm LN d IB E E D ar E J d He B Va p 2 z il di IE z i d Pul 1 4 Lai P E Fd i E T m E i iv E FILE No SANYO Electric Co Ltd Biomedical Business Division SM9910238 Effective models This service manual is effective for following models Product code Voltage and Frequency MIR S100C 823 288 51 115V 60Hz 823 288 54 230 240 50Hz __ Contents Specifications MMMMMMMMMM 1 Structural specifications Control specifications Performance specifications Dimensions 9 Electric parts MMMM 6 Wiring diagram 7 F Circuit diagram 8 Connections on 9 Specifications of sensor 10 Control specifications 11 Parts layout MMMMe exc 17 Replacement of Belt
21. a och elektroniska produkter V nligen hj lp oss att bevara milj n vi lever i SPECIFICATIONS External W409 x D275 x H118 mm dimensions W365 x D275 x H93 mm Copper alloyed stainless steel Control part Painted steel 20 mm 100ml Erlenmeyer Flask x 15 500ml Erlenmeyer Flask x 5 MIR 38PFT 100ml Erlenmeyer Flask x 11 500ml Erlenmeyer Flask x 6 MIR 38PFN DC brushless motor Rubber cap for MIR S100C x 2 Power supply cord Stand Rubber foot x 4 Screw M5 x 4 Exterior Flask intake capacity Accessories Cable 3 m with ferritic cores x 2 Cable 3 m x 2 10 pins and 4 pins 10 pins and 4 pins 100 240 V 50 60 Hz Platform MIR 38PFT MIR 38PFN Optional component Clamp MIR 51FC 101FC 201FC 301FC 501FC 1001FC 2001FC Test tube rack MIR 204SC Spring rack MIR 38SP Note Design or specifications will be subject to change without notice 52 28 Max 63 kJ h 38 9 dB Shaking part Temperature 0 50 C in CO incubator Applicable environment E condition Control part Humidity equal less than 80 RH Note The unit with CE mark complies with EC directives These data based on our measuring method 29 Nem Please fill in this form before servicing Hand over this form to the service engineer to keep for his and your safety oafety check sheet 1 Cultured bacteria or cells Risk of infection Risk of toxicity Risk f
22. able range 0 99 9hours Unit 0 1hour Settable range 0 99 9hours Unit 0 1hour 6min Accumulated running time Accumulated running time is displayed in F13 Key lock Keys on control panels are inoperative when Key lock is ON Auto start after power failure A shaker will start running after a power failure Revolution speed When revolution speed is not reached or over setting speed 207 will abnormality blink on the display When a motor is overloaded or over current is detected a shaker will stop running and E06 will blink on the display Over current breaker sharing with power switch Motor overload protection Performance specifications Maximum power consumption 17 6W 115V 60Hz 230V 50Hz Total maximum current Max 0 16A Max 0 11A 63 38 9dB Usable environment Shaking part Temperature 0 50 C in CO chamber condition Control part Temperature 0 40 C Humidity Equal or less than 80 R H lt Shaking part gt 986 GC 692 646 980 374 G 68 lt Stand gt 250 350 410 370 330 250 350 lt Control part gt 80
23. all the shaking part at the center of the stand Starting trial operation or operation of this shaker shall be followed by the next procedure 1 Remove the packaging materials and tapes 2 If the product is dirty clean it with a diluted neutral dishwashing detergent Undiluted detergent can damage the SANN plastic components For the dilution refer to the instruction of the detergent After the cleaning with the diluted detergent Fig 1 always wipe it off with a wet cloth Then wipe off it with a dry MIR 38PFT or 38PFN cloth 3 Take out all trays tray supports and side supports from the chamber of a incubator If the CO incubator is dirty too clean it like step 2 4 Fix the 4 rubber feet to the stand with 4 screws and install in incubator Fig 1 5 Fix the platform MIR 38PFT MIR 38PFN optional component to the top plate Set a platform along with two stopping holes in rear of the top plate and secure the platform by the two fixing screws Fig 2 Shaking part 6 Connect the 2 cables 10 pins and 4 pins with cable ports on the back of the shaking part Fig 3 Refer to page 7 and 8 for details 6 Pass the other side of connected cables through the access port of the incubator and cap the access port with attached rubber caps for S100C Both outside and inside T Install the shaking part at the center of the stand Fig 4 8 Install the control part on the incubator
24. connect the cable passed through the access port with cable ports in the Control back of the control part Fig 5 Refer to page 7 and 8 for part details 11 35 N CAUTION It is possible to install in following incubators MCO 20AIC MCO 19AIC MCO 19AIC UV MCO 19AIC UVH MCO 18AIC MCO 18AIC UV MCO 19M MCO 19M UV MCO 19M UVH Sanyo cannot guarantee performance when using in CO incubators other than the above It is not possible to sterilize MIR S100C by decontamination function of Sanyo incubators 36 12 FIXING SAMPLE THE PLATFORM 13 eFix an Erlenmeyer flask to platform Screw the optional clamp to the platform and set an Erlenmeyer flask in it Refer to page 14 Do not get the Erlenmeyer flask out of platform widely In case of setting in an incubator there is the possibility of touching the wall inside NCAUTION Fix a clamp to the platform securely Improper fixing is dangerous To prevent unbalance set an Erlenmeyer flask symmetrically at the center of the platform and do not get the flasks out of platform widely Reduce the revolution speed when the total weight of flasks exceed the allowable limit To prevent abnormal vibration 207 OPTIONAL COMPONENTS Optional components The following table lists for the MIR S100C Variety Maximum Mounting Quantity Model Applicable flask for each platform MIR 38PFT MIR 38PFN Clamp MIR 51FC 50 mi Erlenmeyer
25. d pull out Center 4 Ensure O rings which fit with shaft should Shaft Ass y from Base not be cracked or torn If they are damaged replace with new ones 5 After replacing procedure is complete follow the procedure 1 3 vice versa to mount Center Shaft Ass y back Torque for hexagon socket screw 245N cm 25kgf cm 77 s Instruction manual This section is extracted and printed from Instruction Manual If you find out Refer to page in them this page means not page in Service manual but page in the lower corner of each page in the extract from Instruction Manual This page number is not corresponded with serial number in Service manual The attached Instruction Manual corresponds to the specifications for initial production so the contents may be changed without notice Do INSTRUCTION MANUAL MIR S100C Shaker for CO incubator 24 5 INTRODUCTION 2 PRECAUTIONS FOR SAFE OPERATION ENVIRONMENTAL CONDITIONS P 6 SHAKER COMPONENTS P Control panel and keypad P 9 INSTALLATION SITE P 10 START UP OF UNIT P 11 FIXING A SAMPLE ONTO THE PLATFORM P 13 OPTIONAL COMPONENTS P 14 LOCATION OF ERLENMEYER FLASK Location of Erlenmeyer flask MIR 38PFT RAS Location of Erlenmeyer flask MIR 38PFN 16 OPERATION OF CONTROL PANEL 17 SETTING THE ROTATIONAL ACCELERATION P 18 KEY LOCK FUNCTION P 18 ALARMS amp SAFETY FUNCTIONS P 19 ROUTINE MAINTENANCE Cleaning P
26. e appareil ou de votre machine Pour cette raison il vous est demand de ne pas vous d barrasser de votre appareil ou machine usag avec vos ordures m nag res Spanish Los productos SANYO est n disefiados y fabricados con materiales y componentes de alta calidad que pueden ser reciclados y reutilizados Este s mbolo significa que el equipo el ctrico y electr nico al final de su ciclo de vida no se debe desechar con el resto de residuos dom sticos Por favor deposite su viejo en el punto de recogida de residuos o contacte con su administraci n local En la Uni n Europea existen sistemas de recogida espec ficos para residuos de aparatos el ctricos y electr nicos Por favor ay denos a conservar el medio ambiente 49 Portuguese O seu produto SANYO foi concebido e produzido com materiais e componentes de alta qualidade que podem ser reciclados e reutilizados Este s mbolo significa que o equipamento el ctrico e electr nico no final da sua vida til dever ser descartado separadamente do seu lixo dom stico Por favor entregue este equipamento no seu ponto local de recolha reciclagem Na Uni o Europeia existem sistemas de recolha separados para produtos el ctricos e electr nicos usados Por favor ajude nos a conservar o ambiente em que vivemos Italian vostro prodotto SANYO stato costruito da materiali e componenti di alta qualit che sono riutilizzabili o riciclabili
27. ed Pressing this key again stops the shaker 5 Select key SELECT Pressing this key changes over setting or present value of revolution speed and time in the display of revolution speed and time 6 Set key SET Pressing this key enable the revolution speed and time to be set Indication in the display will blink during the setting mode T Digit shift key pp Pressing this key in the setting mode causes the changeable digit to shift Press this key more than 5 seconds to enter the key lock mode 8 Numerical value shift key 4 Pressing this key in the setting mode causes the numerical value to shift Press this key more than 5 seconds to enter function mode 9 Enter key ENT Pressing this key ensures and memorizes the set value Note Power failure alarm PF display buzzer intermittent tone gt is released by pushing any key INSTALLATION SITE To operate this unit properly and to obtain maximum performance install the unit in a location with the following conditions m Make sure that the CO incubator is installed correctly Refer to INSTALLATION SITE of the operation manual of the incubator for installation of the CO incubator m Make sure to use the stand Refer to page 11 for installation of the stand Fig 1 N WARNING The nonuse of the stand may break tray support of the incubator or result in injury from the shaking part moving or falling m A location not prone to high h
28. ent electric shock If the power supply outlet is not grounded it will be necessary to install a ground by qualified engineers Q Never ground the unit through a gas pipe water main telephone line or lightning rod Such grounding may cause electric shock in the case of an incomplete circuit Connect the unit to power source as indicated on the rating label attached to the unit Use of any other voltage or frequency other than that on the rating label may cause fire or electric shock Do not insert metal objects such as a pin or a wire into any vent gap or any outlet on the unit This may cause electric shock or injury by accidental contact with moving parts Use this unit in safe area when treating the poison harmful or radiate articles Improper use O may cause bad effect on your health or environment e Turn off the power switch if provided and disconnect the power supply to the unit prior to any repair or maintenance of the unit in order to prevent electric shock or injury Do not touch any electrical parts such as power supply plug or operate switches with a wet hand This may cause electric shock 28 NWARNING Ensure you do not inhale or consume medication or aerosols from around the unit at the time of maintenance These may be harmful to your health Q Never splash water directly onto the unit as this may cause electric shock or short circuit Never put containers with liquid on the unit as this
29. gen Materialien und Komponenten die recycelt und wiederverwendet werden k nnen Dieses Symbol bedeutet da elektrische und elektronische Ger te am Ende ihrer Nutzungsdauer von Hausmull getrennt entsorgt werden sollen Bitte entsorgen Sie dieses bei Ihrer rtlichen kommunalen Sammelstelle oder im Recycling Centre In der Europ ischen Union gibt es unterschiedliche Sammelsysteme f r Elektrik und Elektronikger te Helfen Sie uns bitte die Umwelt zu erhalten in der wir leben 48 24 25 Votre produit Sanyo est concu et fabriqu avec des mat riels et des composants de qualit sup rieure qui peuvent tre recycl s et r utilis s Ce symbole signifie que les quipements lectriques et lectroniques en fin de vie doivent tre limin s s par ment des ordures m nag res Nous vous prions donc de confier cet quipement votre centre local de collecte recyclage Dans l Union Europ enne il existe des syst mes s lectifs de collecte pour les produits lectriques et lectroniques usag s Aidez nous conserver l environnement dans lequel nous vivons Les machines ou appareils lectriques et lectroniques contiennent fr quemment des mati res qui si elles sont trait es ou limin es de mani re inappropri e peuvent s av rer potentiellement dangereuses pour la sant humaine et pour l environnement Cependant ces mati res sont n cessaires au bon fonctionnement de votr
30. han 100rpm If there was CH2 on the display just before the power was turned off CH2 will blink when the power is supplied If there are occurred CH1 and CH2 simultaneously it has priority to display CH1 CH3 Notify that accumulated running time is over 5000 hours and belts should be replaced CH3 will blink two times when the power is supplied Audible alarm will not sound After replacing belts step to F13 and input 999 and press ENT key to eliminate CH3 from the display Accumulated running time is not reset 4 Key Lock Press pp key for 5seconds to blink L 0 on the display Change to 1 from blinking 0 by using 4 Key Pressing ENT key makes Key Lock ON Pressing pp key for 5seconds and press ENT key when Key Lock is ON makes Key Lock OFF When Key Lock is ON e Unacceptable to use START STOP key Unacceptable to use pp key and 4 key so that setting value cannot be changed Acceptable to use Function code e remains Key Lock is if the power turns off and Ds 5 Auto return If there is no key operation for 90seconds during setting mode or Key Lock mode or Function mode a device will automatically return to current setting revolution speed or time display and a value to change will be not stored 6 Adjustment of revolution speed See descriptions in F24 of 7 Function mode T Function mode It is unnecessary to input service code 38
31. he allowable load after starting operation ix Note If the malfunction is not eliminated after checking the above items or the malfunction is not shown in the above table contact Sanyo sales representative or agent 46 DISPOSING OF THE UNIT When disposing of the unit contact a Sanyo sales representative or agent NWARNING The unit must be dismantled and disposed of by qualified personnel only If the unit is left where outsiders enter it may result unexpected accident Before disposing of the unit with biohazardous danger decontaminate the unit to the extent possible by the user 23 47 Note This symbol mark and recycle system are applied only to EU countries and not applied to the countries in the other area of the world Waste Electrical and Electronic Equipment WEEE Directive 2002 96 EC English Your SANYO product is designed and manufactured with high quality materials and components which can be recycled and reused This symbol means that electrical and electronic equipment at their end of life should be disposed of separately from your household waste Please dispose of this equipment at your local community waste collection recycling centre In the European Union there are separate collection systems for used electrical and electronic products Please help us to conserve the environment we live in German Ihr SANYO Produkt wurde entworfen und hergestellt mit qualitativ hochwerti
32. hed to the unit A branched circuit may cause fire resulting from abnormal heating Connect the power supply plug to the power source firmly after removing the dust on the plug A dusty plug or improper insertion may cause a heat or ignition D Check the setting when starting up of operation after power failure or turning off of power switch The stored items may be damaged due to the change of setting D Prepare a safety check sheet when you request any repair or maintenance for the safety of service personnel ENVIRONMENTAL CONDITIONS This equipment is designed to be safe at least under the following conditions based on the IEC 61010 1 m Indoor use m Altitude up to 2000 m a Ambient temperature 5 C to 40 C a Maximum relative humidity 80 for temperature up to 31 C decreasing linearly to 50 relative humidity at 40 C m Mains supply voltage fluctuations not to exceed 10 of the nominal voltage m Other supply voltage fluctuations as stated by the manufacturer m Transient overvoltages according to Installation Categories Overvoltage Categories Il For mains supply the minimum and normal category is II m Pollution degree 2 in accordance with IEC 60664 30 6 SHAKER COMPONENTS Rear side of the incubator e Q o Mm cn re NCC M Control Part 3 1 2 o e e e o ea
33. ng this mode Input F13 and press ENT key to display accumulated running time and its 3 digit left digit blinks Ex accumulated running time is 12345 hours Displays as 123 Note 2 digits at right side e g 4 amp 5 are not displayed At the time press ENT key to revert to PV display When you replace consumable components set 000 by pressing 4 key and pp key and press ENT key to reset the accumulated running time to O When a shaker is running continuously and the accumulated running time reaches 99 9hours the display will be reset to 0 99 9hours will be accumulated If counting speed is setting to rapid in F14 running time will not accumulated Setting of counting speed of running time Input service code in 206 prior to using this mode Input F14 and press ENT key to blink the 1 digit right digit When you set 1 in the 1 digit counting speed of running time will be rapid 0 1hours Counting as 1 second When you set 0 in the 1 digit counting speed of running time will be normal Running time will not be accumulated ruing counting speed is rapid 14 F15 F16 F17 F19 F21 F22 F23 lt Purpose gt lt Operation gt lt Purpose gt lt Operation gt lt Purpose gt lt Operation gt lt Purpose gt lt Operation gt lt Purpose gt lt Operation gt lt Purpose gt lt Operation gt lt Purpose gt lt Operation gt
34. nnuuuaunuuuuuuuuuuuuuuuuuuumunpeo o Eu II P RSS RR SERRA Po Q of 2 qv Shaking Part Ea UN O VN 4 CRECHE Do e TT aa Do SS A Ly c e er er a re rae re rer GE EEE pecan eee Q Connection of two cables H 0 i Rear side of the shaking part Rear side of the control part O O O G2 fi amp amp 12 11 12 11 Ferritic cores Ferritic cores EN For Europe only 10 3 For Europe only es TERRAS nee 7 31 1 Power switch Main switch of the shaker Also functions as an over current breaker 2 Power supply cord port Use the enclosed power supply cord 3 Control panel The revolution speed and operating time can be set through the control panel 4 Screw fixing platform This screw is used to fix the platform to the top plate 5 Top plate The platform or spring rack can be fixed on this plate The surface can be cleaned after the platform is removed 6 Platform Optional component MIR 38PFT MIR 38PFN The clamps or test tube rack can be fixed on the platform It can be cleaned by removing 7 Stand When using in CO incubator put the shaking part on this stand 8 Rubber cap for S100C Place the rubber caps on the access port on an incubator both outside and inside when using the MIR S1
35. on and then wipe off with a dry gauze so as not to remain alcohol for the sterilization eDo not use an acid alkaline or other halogen based solution because this may cause rust eClamps can be disinfected by an autoclave eWipe the spilt medium otherwise it may cause mold or rust ein case of heavy dirt contact a Sanyo sales representative or agent NCAUTION Wear rubber gloves when cleaning Barehanded work may result in injury by a corner of a platform Disinfection in shaking part 1 Remove 6 screws to remove the plate on the front of the shaking part Fig 1 Plate 2 he windows for disinfection appear when plate is detached Fig 2 It is possible to disinfect inside of the shaking part by spraying disinfectant through the windows for disinfection Windows for disinfection Fig 2 NCAUTION It is not guaranteed to keep aseptic the inside of shaking part completely though shaking part is made of a lot of copper alloyed antibacterial stainless steel parts 44 20 Removal of platform 1 Turn off the power switch and detach 2 cables 4 Pull the platform forward from cable ports on the back of shaking part 2 Rotate the screws fixing platform to counterclockwise direction 5 Below is the shaker removed the platform Screws fixing platform 3 Pick up the platform at the front 6 To replace the platform follow the procedure in reverse Replacement of consumable parts
36. on speed and time L Set 1 in initial place by pressing When pressed numerical value shift key the figure of settable digit changes L l ane Le Key lock on and current RPM i y ENT or the time is dispayed key lock function is valid for start stop and the setting of revolution culture time function only Entering setting mode and check of setting value is possible but change of setting value is impossible release of key lock select key lock OFF LO 42 18 ALARMS amp SAFETY FUNCTIONS This shaker has the alarms and safety functions as shown in table 4 and also self diagnostic functions Table 4 Alarms and safety functions 2 Releasing Alarm amp Safety Situation Indication Buzzer Safety operation athod Unable of setting When the key lock is ON change and start stop operation Auto start after power e Intermittent Press any failure indication of PF real revolution When there is no key pressing in each setting mode for 90 seconds en Intermittent din higher than over heat limit E08 blinks abnormality tone temp Revolution speed do not Turns arrive setting speed or over Revolution setting speed Intermittent ule Powel i db E07 blinks shutdown switch and abnormality Or deviating 10 rpm from tone turn on setting speed even after being stabilized Motor overlord When the motor is ene
37. on speed is 20rpm less than setting speed and it passes 120seconds after the shaker starts running e When revolution speed deviates from setting speed 10rpm after it is diagnosed that the revolution speed is stabilized it was reached setting speed 2rpm for 15seconds E08 Abnormal shaker temperature will be occurred e When a shaker temperature is over 72 C which was detected by thermistor 2 Power failure alarm PF and current revolution speed are alternately displayed when the power retrieves from the power failure Pressing any key on the control panel enables to cancel PF displaying 3 Failure predicting function There are 3 predicting codes CH1 CH2 CH3 which notify the abnormality in a shaker such as blinking code twice when the power will be supplied It is not notified by audible alarm CH1 Notify that accumulated running time is over 10000 hours and both bearings and belts should be replaced After replacing them step to F13 and input 000 to reset accumulation time Press ENT key to complete reset and CH1 is eliminated from the display CH2 Notify that revolution speed is abnormal when e Revolution speed in brushless motor reaches 100rpm and it passed over 90seconds after the shaker started running when setting speed is more than 100rpm e Revolution speed in brushless motor reaches setting speed 2rpm and it passed over 90seconds after the shaker started running when setting speed is less t
38. protection overloaded and the E06 blinks dn tone circuit overcurrent is detected Maintenance CH flashes Total running time is twice after 5 000 hours or more power ON Maintenance CH1 flashes Total running time is notice function twice after 4 10 000 hours or more power ON notice function 4 When the arrival time to CH2 flashes 100 rpm or to setting RPM Won twice just after if itis less than 100 rpm TT takes 90 sec or more FOP 4 Auto start after PF The shaker restarts operation after power failure when shaker stops operation by power failure The timer is not counted during power failure and the count is resumed after power failure when the timer mode selected 2 PF Power Failure 3 PV Present Value 4 Maintenance notice function This function is to notice the replacement of consumable parts Refer to page 21 5 Failure predicting function This function is to notify the abnormality of MIR S100C when it dose not achieve average revolution When CH2 flashes twice with maximum allowable load weight it is recommend to call for service 19 43 ROUTINE MAINTENANCE Perform the following procedure to clean the MIR S100C when use it for the first time or contaminate under the platform eClean removing platform with a diluted neutral dishing detergent with distilled water eWipe the interior parts and inside platform with alcohol for sterilizati
39. rom radioactive sources List all potentially hazardous materials that have been cultured by this unit Notes 2 Contamination of the unit No contamination Decontaminated Contaminated AN CAUTION 1Yes LIYes LIYes LIYes L Yes 3 Instructions for safe repair maintenance of the unit a The unit is safe to work on b There is some danger see below Procedure to be adhered to in order to reduce safety risk indicated in b below Date Signature Address Division Telephone LINo LINo LINo LINo INO INO INO INO Product name Model Serial number Date of Installation Shaker for CO incubator MIR S100C Please decontaminate the unit yourself before calling the service engineer 54 30 SANYO Electric Co Ltd Printed in Japan
40. rve WARNING signs could result in a hazard to personnel possibly resulting in serious injury or death NCAUTION Failure to observe CAUTION signs could result in injury to personnel and damage to the unit and associated property Symbol shows AN this symbol means caution or warning Q this symbol means an action 15 prohibited this symbol means an instruction must be followed Be sure to keep this manual in a place accessible to users of this unit 9 27 NWARNING Do not use the unit outdoors Current leakage or electric shock may result if the unit is exposed to rain water Only qualified engineers or service personnel should install the unit The installation by unqualified personnel may cause electric shock or fire Install the unit on sturdy floor and take an adequate precaution to prevent the unit from turning over f the floor is not strong enough or the installation site is not adequate this may result in injury from the unit falling or tipping over Never install the unit in humid place or place where it is likely to be splashed by water Deterioration of the insulation may result which could cause current leakage or electric shock Q Never install the unit in a flammable or volatile location This may cause explosion or fire Q Never install the unit where acid or corrosive gases are present as current leakage or electric shock may result due to corrosion Gr ground earth the unit to prev
41. tting display Note Service code 384 will be memorized until 000 is input again in F06 or a main power is turned off FO9 Purpose Initialization of Non volatile memory Operation This mode must be used only when data can t be memorized in non volatile memory Input service code in FQ6 prior to using this mode s13 F10 ETS F14 Purpose Operation Purpose Operation Purpose Operation Input F09 and press ENT key to display 00 0 Factory default Change the 1 digit to 1 and press ENT key to initialize following data in non volatile memory Item Factory default Revolution speed 50 rpm Running time 00 0 hr continuous running Communication ID 000 Communication mode 000 Check code 114 20x72 Abnormal shaking Level 5 Rotational acceleration Level 2 Key Lock 0 OFF Following values are memorized to prevent being eliminated during power failure Item Factory default Running time 0 Status flag 0 6min timer 360 Following data are not initialized e Zero adjustment data F11 Zero adjustment data for revolution speed F24 Accumulated running time F13 Service code 384 F06 Display of ROM version Input service code in F06 prior to using this mode Input F10 and press ENT key to display the current ROM version Ex Ver 1 2 gt Displays as u1 2 Setting and display of accumulated running time Input service code in F06 prior to usi
42. umidity Control part Install the unit in the ambient of 80 R H or less humidity Installation under high humidity may cause current leakage or electric shock N WARNING Do not use the unit outdoors Current leakage or electric shock may result if the unit is exposed to rain water Never install the unit in a humid place or a place where it is likely to be splashed by water Deterioration of the insulation may result which could cause current leakage or electric shock m A location without flammable or corrosive gas N WARNING Never install the unit in a flammable or volatile location This may cause explosion or fire or may result in the current leakage or electric shock by the corrosion of the electrical components Never install the unit where acid or corrosive gases are present as current leakage or electric shock may result due to corrosion N CAUTION When operating a shaker in the CO incubator the vibrations generated by the shaker may adversely affect the static culture outcome in the adjacent incubator N CAUTION When a stationary culture is conducted on a tray put in the space above a shaker installed in the CO incubator the vibrations generated by the shaker may adversely affect the culture outcome 1 10 START UP OF UNIT N CAUTION Never install the shaking part on the tray of the CO incubator This may result in damage of tray or tray support in CO incubator To prevent unbalance inst
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