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CKM Onboard Interface Programming Guide and User Manual

1. Relay Panel Power Supply Connection _ Neutral Connection for Main Supply Main Lug Connections 3 phase panel shown p10 CKM Feedthrough Panel The main power supply connection should enter from the bottom or sides of the enclosure and should be securely connected to the provided wire leads matching wire colors Black line voltage White neutral The system power ground should be connected for safety purposes High Voltage Wire Access 6 me 1 75 High Voltage Wire Access Line Neutral High Voltage Wire Access Gs Gs ee ooo 1212 Povver Supplies HE EB EB EB EB EB EE iste eves ee i System Power Ground Inspect the load wiring 1 Check that all load wires are brought in through designated high voltage areas of the enclosure In a CKM with integral breakers load wiring should feed through the sides of the enclosure In the CKM feedthrough panel load wiring should enter through the sides or bottom of the enclosure Low Voltage Access Only High Voltage 1 High Voltage 1 High Voltage High Voltage Access Access un x a di a ai co 88680 oos High Voltage 2 Check that the load wiring has been correctly connected to each relay terminal block and that each wire is fully insulated t
2. Last Time Timer 09 2 13 24 10 Commission 1 60 4 Inthe Commission GDS Menu select the Button menu option 5 Within the Button Menu screens touch the Button Address field to bring up the Button Address entry screen jutton Address Commission GDS 6 Inthe button address entry screen touch the Delete button to remove the current entry Enter the desired address number 8 Select the Accept button p32 9 Select the Commission GDS Station button at the bottom of the screen n this mode all of the LEDs on the GDS Stations attached to that CKM s GDS network will flash PANEL INPUTS O N 1 Inputi gt bn Switch State Inputi off Last Time 09 2 13 24 10 GDS 10 Go to the location of the station that you entered the information for The LEDs on the buttons should all be flashing indicating that the station is in commissioning mode 11 Press the exact button on the switch station that needs to be assigned the new address the station LEDs will stop flashing 12 If additional stations need to also have a button assigned to this address go to the next station location and press the button that needs to have that assignment The station LEDs will stop flashing 13 Go back to the CKM panel 14 The display should show that it has commissioned a device A device should be listed in this window for each station that ha
3. BBB ev time Eee eee HHUHHMHMHISEe Ste _ par PANEL MASK SETTINGS 1 LCP 1 lig 1 MASK1 K Active Mask Name Begin Time Type End Time 8 On the left side of the screen select the Days menu option In the Days screen select the days that the mask will be active by placing an X in the box PANEL MASK SETTINGS ipl III 1 MASK1 k li Days Menu Monday B Tuesday Wednesday Thursday xX Friday Select Active Days DENCE ECES 9 On the left side of the screen select the Input or Analog menu option 10 Touch the box next to each input that needs the mask applied PANEL MASK SETTINGS 1 LCP 1 d El 21 mask 9 Bil Settinqs W inputi Days es 2 Input2 3 inputa Analoq 4 Input Input E 5 Inputs E 6 inputs different mask periods for different parts of your p54 Programming holiday dates Objective To program dates for special defined holiday schedules to run Background information The control panel automatically turns relays ON or OFF based on user defined time of day schedules Sometimes exceptions need to be made to these schedules Holidays are an example of an exception If you do not want to implement holiday dates at your facility please skip this step The control panel allows you to enter up to 250 holiday dates defined by a month and day of month on which special holiday schedules are to be run
4. Address Switches 3 Set an address for the panel that is different from the addresses of other panels in the network Valid addresses are 1 254 A chart of addresses 1 50 is shown on the next page for quick reference NET ADDRESS 2 4 8 16 32 64 128 p14 Netvvork Address Chart 1 50 5 f this panel has an onboard display from the s3 63 SSS S8 main programming display Main Menu screen select the Pane button in the upper left corner MAIN MENU 6 In the Panel Settings display select the Refresh button to reload the display with the new panel address PANEL SETTINGS Refresh 1 LCP 1 Set Clock Set the network termination jumper pe 0 ojo EHET po 0 KE ojo ojo Oo 0 eejo s 1 Determine if the panel is an end device or is ofo located in the middle of the network 2 f in the middle of the network locate the network termination jumper directly below the network terminal block and make sure the jumper is removed from the pins It is recommended to leave the jumper sleeve hanging over one of the pins in case it is necessary in the future If located at the end of the network make sure the termination jumper is in place over both pins Termination ON Termination OFF for panels at the for panels in the end of the network middle of the network Switch ON O Switch OFF l Jumper 4 Once the addre
5. Lur wy 2 LCP 2 3LCP 3 Select Panel to al Program MAIN MENU 10 Once the panel Main Menu screen is displayed select the Inputs menu The analogs menu is only used in the panel that the analog is wired to 11 Select the next available unused input from the list MAIN MENU ous J EZ Tnputz A 3 Inputs X A Ti Select Input 12 In the Settings screen touch the Active box to place an X in it PANEL INPUT SETTINGS CSS EE input gt Bl x O Inpuir ame On Terminal _ al Switch Type Timer 13 Select the Inout Name field and use the keypad to type in the same name as the original analog input Names must match exactly Use the Backsp key to remove the existing name prior to typing the new one p48 z s 14 Select the Input Type field and choose the TIM option This will automatically activate the Listener box 15 Use the Green Check button in the lower left corner of the screen to save the input settings INPUT SETTINGS 1 Inpu ww K Active Input Name Input Type o Switch Type Timer o PREG Listener Ell Broadcast R Log 16 Once the initial input settings are programmed link the input to the relays it needs to control Within the Input Settings screen select the Links menu option 17 Touch the checkboxe
6. MAIN MENU TS za A Gimme YAR Sct Bilules 4 Input Select Input Inputs Menu Lan Select Panel to nl Program E 2 RELAY 2 E s RELAY 3 A 4 RELAYF4 5 RELAY 5 Link Ali 19 Once the links are complete save the changes by selecting the Green Check button in the lovver left corner of the display 12 In the Settings screen touch the Active box to place an X in it NY Cancel PANEL INPUT SETTINGS EE 1 Input El Fu 20 Repeat these steps for each input that needs to Z Active Not Set G broadcast Inpur ame On Terminal qod aa Programming an analog input to w Voltage Clin 10 control relays in another panel Switch Type Timer This instruction assumes that you have already performed the steps to program the analog input type and programming settings If you have not already done so please refer to Connecting and configuring analog inputs on page 41 13 Select the Input Name field and use the keypad to type in the same name as the original input Names must match exactly Use the Backsp key to remove the existing name prior to typing the new one g l 1 From the main programming display in the top 14 Select the Input Type field and choose the Low dan caer e display Wise e Pene cece oltage or Digital Switch option field to select the panel that the analog input Input Typ
7. Prior to using flash to find mode verify the type of load being controlled If the load being controlled requires a re strike period or strike delay it is not recommended that flash to find be used To activate the flash to find mode press and hold the push button for approximately 5 seconds until the relay cycles Let go of the push button once this occurs At this point the relay will automatically cycle on and off every 3 5 seconds making it easy to locate the load in the facility To cancel Flash to Find mode briefly press and release the individual relay push button Onboard display overrides The onboard display can be used to override individual relays on or off An onboard display override is a temporary override It will stay in effect until the next command is received 1 From the Main Menu display select the panel name field 2 Navigate to the panel you wish to command relays Panel Selection TRELAY 1 ZEEL C MAIN MENU Current Selected Panel 1 LCP 1 Select Panel to Program p58 3 4 p59 Once the panel Main Menu loads select the Outputs Menu Select the relay you vvish to override MAIN MENU S cpa 1S EL RELAYFI PRAP B Outputs Menu Analogs 3 RELAY 2 Sch az 4 RELAYFT4 5 RELAYZ In the relay status display touch the Toggle button This will command the relay to go to the o
8. Relays are numbered alternating from left to right from the top to bottom For instance relay 1 will be the relay in the top left position relay two is the relay in the top right position relay 3 will be the next row down on the left etc See the diagram below for Clarification Regardless of cabinet size i e 18 36 or 48 size the relay numbers will always start at the top of the enclosure with odd relays on the left and even relays on the right Two pole relays which take up two relay positions will operate off of only one of the relay positions If the card is located on the right even numbered side the card will operate by commanding the bottom relay position i e if installed in location 6 amp 8 the control relay will be relay 8 If the card is located on the left odd numbered side the card will operate by commanding the top relay position i e if installed in Slot 1 amp 3 the control relay will be relay 1 1 Use the individual relay override pushbuttons accessible along the sides of the enclosure to override each relay ON The LED next to the pushbutton should be solid or flashing Green lf this is not done all relays will turn off once the slide switch override is released p13 Status LED Override Pushbutton Open the inner low voltage door to access the main motherboard Slide the override switch to the AUTO position center position Override Switch g E
9. COOPER Controls Contents Contents Safety nstructions Introduction Welcome Terminology used in this guide ControlKeeper M component item reference Basic Display Menu Navigation Menu navigation Menu layout Commissioning an Installation Before you begin Step 1 Verify high voltage wiring Step 2 Locate and map all relays step 3 Configure the panel network settings Step 4 Reset factory defaults Step 5 Configure the time date coordinates and daylight savings and clear logs Step 6 Initial relay and power fail settings step 7 Connecting and configuring contact inputs Step 8 Connecting and configuring Greengate Digital Switches Step 9 Verifying input operation and understanding other input settings Step 10 Configuring time schedules Additional Features Configuring switch timers for after hours Connecting and configuring analog inputs Broadcasting commands on the network Programming priorities Programming masks Programming holiday dates Programming an IP address Other Useful Features Overriding outputs Viewing live status Viewing log data Viewing power data and relay run time Changing GDS faceplate configuration Maintenance memory and power information Indicator LEDs Appendix A p1 Relay Schedule VVorksheet Contact Closure Switch Input Worksheet Greengate Digital Switch Worksheet Analog Input Worksheet CONDO aA 5 oo N Safety Instructions IMPORTANT SAFEGUARDS
10. When using electrical equipment basic safety precautions should always be followed including the following READ AND FOLLOW ALL SAFETY INSTRUCTIONS Only Qualified Electricians should install the Lighting Control Equipment Install in accordance with National Electrical Code NEC or other codes that may apply Turn power OFF at circuit breakers before removing the chassis covers or when installing or wiring high voltage components All new wiring must be fully verified before applying power Document all wiring that is terminated to relays and other components for ease of future servicing and programming Ensure that high voltage and low voltage wiring remains separated and enters through the designated high and low voltage areas Equipment should not be mounted in locations where it will be readily subjected to tampering by unauthorized personnel The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition Do not use this equipment for other than intended use and at the listed voltage Servicing of equipment should be performed by qualified service personnel SAVE THESE INSTRUCTIONS p2 Introduction Welcome The ControlKeeper M from Cooper Controls offers the ability of incorporating multiple control methods to provide a fully functional energy management lighting system Each ControlKeeper M has the ability of accepting inputs from contact closure switches Greengate Digital Switches
11. command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures 8 Programming the panel name 1 From the main programming display Main Menu screen select the Panel button in the upper left corner MAIN MENU 2 Inthe Panel Settings Menu make sure that Settings is the selected menu option anguage 8 0 0 1 0 10 Panel Name PANEL SETTINGS he L Yersion Set Clock DST Display Version Select the Panel Name field In the keypad screen that appears use the button to delete the default panel name 5 Enter the desired panel name Panel names are limited to 8 characters p17 Ah Select the Green Check button to save the entry In the Panel Settings Menu select the Back button at the bottom left of the display 8 0 0 1 0 10 Yersion Display Yersion Addr Type Back Button M 18 cP Settings Back ln Auto Save El VVhen prompted if you vvish to save changes select the Green Check button to save tance Setting the panel time and date 1 From the main programming display select the Panel button in the upper left corner MAIN MENU In the Panels Settings Menu select the Set Clock menu option Set Clock Mons PEO ettings x Update Time Set Dat Set Clock Set Time Hour Minute
12. 1605 5 5 OGDS 6TSB OGDS 1TLB OGDS 2TLB OGDS 3TLB OGDS 2TSB OGDS 4TSB 605 5 5 OGDS 6TSB DOGDS 1TLB 0605 2 1 OGDS 3TLB OGDS 2TSB OGDS 4TSB OGDS 5TSB 605 6 5 Number Relays Controlled be Assig ned Input Number OGDS 1TLB DOGDS 2TLB OGDS 3TLB OGDS 2TSB OGDS 4TSB OGDS 5TSB OGDS 6TSB OGDS 1TLB DGDS 2TLB OGDS 3TLB OGDS 2TSB OGDS 4TSB OGDS 5TSB OGDS 6TSB 0605 1 1 OGDS 2TLB 0605 3 1 OGDS 2TSB OGDS 4TSB OGDS 5TSB OGDS 6TSB 72 Analog Input Worksheet Analog Analog CCM M z l Analog Input Location Model Card Port A B Terminal s Relays Controlled p73 G Greengate energy conservation systems Cooper Controls 203 Cooper Circle Peachtree City GA 30269 800 553 3879 www coopercontrol com All products manufactured by Cooper Controls and identified with the Greengate brand are warranted to be free from defects in material and workmanship and shall conform to and perform in accordance with Seller s written specifications For detailed warranty information visit our website at www coopercontrol com This warranty will be limited to the repair or replacement at Sellers discretion of any such goods found to be defective upon their authorized return to Seller This limited warranty does not apply if the goods have been damaged by accident abuse misuse modification or misapplication by damage
13. A ur m a e i i 22 IHY y N A Close the inner low voltage door Locate the individual relay push button for the first relay to be tested The push buttons are located along the sides of the low voltage section of the enclosure Press and hold the push button for approximately 5 seconds until the relay cycles Release the push button At this point it will automatically cycle on and off every 3 5 seconds Locate the load that is flashing on and off in the facility Record a description of the load controlled in the provided panel schedule A schedule has been provided within this manual in Appendix A for your convenience Once the load has been located press and release the individual relay pushbutton to cancel the flash to find mode Repeat these steps for each relay until all relays are located and mapped Step 3 Configure the panel netvvork settings Objective To verify network wiring and to prepare the panel for use on the lighting control network The lighting network is a daisy chained RS 485 network with a distinct beginning and end device Every device on the Greengate Lighting Control Network must be assigned a unique address Devices may be addressed from 1 254 using the onboard network address switches The two end devices must be terminated using the onboard termination jumpers The termination jumper should be removed on all devices in the middle of
14. Additional Features This section contains information on additional programming features in the ControlKeeper M panel Most of these pertain to application specific programming This includes the following items e Configuring switch timers for after hours sweep offs p39 e Connecting and configuring analog inputs p41 e Programming an input to control relays in another panel p46 e Programming an analog input to control relays in another panel p47 e Implementing priorities p51 e Implementing masks p53 e Programming holiday dates p55 e Configuring an IP address for the ControlKeeper M p56 e Other useful features p57 p38 Configuring svvitch timers for after hours Objective To configure timers on wall switch stations that will automatically sweep lighting off if used after occupied hours In many installations switch inputs are given timers to allow for after hours overrides that automatically expire This prevents the lighting from being left on if the last person neglects to use the switch to turn lighting off and the schedule off period has already processed and been overridden for the evening Using switch timers is not recommended for facilities where multiple inputs control the same relay In this application it is recommended that sweep off schedules be programmed at the desired time intervals Select refresh the panel to program Before beginning programming steps in this section be certain to
15. D ol opz of o leno b 2 d lt oj D ih oF SPDT Momentary Pilot Light O VVire Optional SPST Maintained 24V Common 1 I EN A ON Signal T I O 24V Common I o i OFF Signal I I I I I b 1 Signal kk oN mk at Signal 24V Common _ I 1 24V Common SPST Momentary Two switches wired to separate inputs sharing the 24V common p24 24V Wire Red GND Wire Black ON Signal Elue Greengate Greengate Motion Sensor 54 Sensor If wall switches are controlling the same lighting loads and are the same physical switch type they may be wired in parallel to the same switch terminals Maintained switch inputs should not be parallel wired unless they are motion sensors controlling the same relays Verifying and documenting input wiring 1 Open the inner low voltage door 2 Verify that low voltage wiring enters from the top middle low voltage section of the enclosure and is not run in the same conduit with or near high voltage wiring Low Voltage Access Only High Voltage i High Voltage a High Voltage High Voltage __ Access Access et lv ee 906 oo 80088 ooo o High Voltage oo gt 3 Locate the Contact Closure Modules in the low voltage section above the main motherboard 4 Visually verify that all wiring is secure to the input termin
16. El 6 RELAY 6 Link AlI Once the links are complete save the changes by selecting the Green Check button in the lower left corner of the display Repeat this step for each input being used in the enclosure Navigate between inputs without having to go back to the main display by selecting the right and left arrow buttons at the top right of the input settings screen Programming lighted switch options If you have purchased a Greengate switch that has an internal LED or lamp you will need to program the behavior of the lighted switch Lighted switches p26 that are not provided by Cooper Controls are not authorized for use vvith the Greengate system without prior qualification Lighted switch wiring will terminate on the provided LSO Lighted Switch Output terminal No more than three incandescent or six LED switches may be wired to the same LSO channel The onboard programming display uses a CCM card LSO Terminal system to identify LSO programming Each CCM card contains a card identifier LED CCM1 CCM2 and labeling on each LSO terminal location LSO1 18 In order to program the Lighted Switch behavior you will need to determine the switch light type See the following chart of Greengate model numbers to determine the lamp type If your model is not specified please contact technical support for guidance Lamp Type Greengate Catalog Number Incandescent RS232P RS2
17. In the ControlKeeper M holidays are not year specific The programmed holiday will occur every year on the date specified This may require yearly maintenance to update dates When the panel enters into a holiday date it will run the schedules that have been defined to run on holidays Program any necessary holiday schedules through the Schedules menu Make sure schedules that need to run on the designated dates have an X in the Holiday day of week field Please see Step 10 Configuring time schedules on page 36 for further information Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Configuring holiday dates 1 Program the schedules that need to occur on your scheduled holiday dates Please see Step 10 Configuring time schedules on page 36 for further information 2 From the Main Menu display select the Holidays menu 3 Select the first unused holiday index number R Outputs 2 Inputs D Holidays Menu gt otrneut s p55 4 Select the Month field and select the correct month 5 Select the Day field and select the correct date for the holiday to operate 6 If desired
18. Panel button in the upper left corner MAIN MENU 3 Inthe Panel Settings Menu make sure that Settings is the selected menu option 4 Select the Clear Logs button in the lower right corner of the screen o Panel Settings Taare 7 KS LcP O Panel Name Language Yersion 8 0 0 Display Yersion 1 0 10 Clear Logs TCP Settings Clear Logs When asked if you wish to proceed select the Green Check button This will clear all logs and is unrecoverable proceed p62 Vievving povver data and relay run time Objective To view real time power metering and run time data The ControlKeeper M allows you to view power data through the display of the controller Power data shows in real time Run Time logs are available calculated based on the total time that a relay has been ON since the last time run time data was cleared This allows for re lamping on based on schedule as lamps near their end of life li is possible to request real time power metering data from the controller via the Ethernet port Any ControlKeeper M that needs to be polled for this data will need its own Ethernet connection and IP address configuration Data can be shared with provided Cooper Controls software packages or via third party systems through simple ASCII messaging Select refresh the panel to view Before beginning programming steps in this section be certain to select the correct panel to pro
19. This reading will be your Lower Threshold value 7 If this is an interior mounted sensor you will need to ensure that the light level changing from off to on in the interior lighting will not cause the sensor to cycle the lighting Use the individual relay override button along the sides of the low voltage section to turn ON the relays within the controlled zone In the analog status page view the current reading Make note of the difference in readings between the lighting being ON and the lighting being OFF 8 Make sure that the electric lighting in the space in ON When the light level is at the point when the lighting should be turning OFF navigate to the Analog Status screen for the correct analog input Make note of the current reading This reading will be your Upper Threshold value 9 Subtract the Upper Threshold from the Lower Threshold value Verify that the difference is larger than the electric light contribution figure taken in step 7 If not adjust the values accordingly Programming the thresholds Once you have determined the beginning thresholds from the steps listed above 1 From the Main Menu display select the Analogs menu 2 Select the analog input you want to program MAIN MENU H tcp 1 Outputs A Analogs Menu 2 2 A SANALOGS Schedules 4 ANALA G4 l 17 Select Analog Holidays ANALUGD m Have someo
20. allows for connection of up to 18 SPDT momentary 3wire or 36 SPST momentary or maintained 2wire switch inputs per CCM card The panel size will dictate the number of CCM cards an enclosure can hold 18 36 48 Default CCH Cards 20 0 Default Input Terminals o lolo erent Tal l Potent c dv ip 36 72 Tim nar T si y n SPOT comecios a6 sen s Peer T bi wre yon come 36 var iss EZZCLZTZEZZUZN a6 26 54 These figures are contingent on no other input types being connected The onboard programming display uses a CCM card Switch Terminal system to identify inputs in programming Each CCM card contains a card identifier LED CCM1 CCM2 CCM3 and labeling on each wiring terminal 1 36 that will identify the input for programming CCM card terminal numbers will start in the lower left corner with terminal 1 and number left to right progressively up to terminal 36 LSO marked terminals are for landing lighted switch output wires for switches containing Cooper Controls approved pilot lamps or LEDs The input terminal blocks on the CCMs are blocked in groups of 5 terminals Typically the terminals wire from left to right in the following layout ooooo 1a 2 8 input Input 0 0 4 Typical vviring for common svvitch types is depicted belovv Y OlLsot LSO2 24 Olu 1 1 24 b 2 6
21. button MAIN MENU Panel Button e n HA si ee 8 At the top of the panel settings screen select the Refresh option This will cause the panel to reload settings into the display PANEL SETTINGS Refresh 1 LCP 1 Panel Name i Set Clock Refresh Til ii 9 Proceed with other programming steps as needed 10 Once programming is complete remember to move the override slide switch back to the AUTO position p16 Step 5 Configure the time date coordinates and daylight savings and clear logs Objective To ensure that time date and location is correct for the ControlKeeper and that log data is ready to receive valid entries Before continuing with remaining steps if you are configuring multiple controllers from a single onboard display it is recommended that steps 1 through 4 be performed on each control panel in your facility before proceeding with any remaining steps This will allow the controllers to display properly in the onboard interface Make sure to perform the operations identified in this section for all panels on your site It is not necessary to save changes in between menu options Press the Back button once all changes 6 are complete You will then be prompted to save your changes 7 Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh
22. occupied hours it will be necessary to configure a no timer mask for the occupied time period This is done by assigning a no timer mask to the inputs The no timer mask is set up to begin at the time you expect occupation of the space and ends at the time when occupation ceases If different spaces within your facility have different occupied hours you will need to configure more than one no timer mask and apply it to the appropriate inputs Example you have an office space that is occupied from 07 00 to 18 00 that is controlled by input 1 and another that is occupied from 06 00 to 23 00 that is controlled by input 2 A no timer mask would be set up from 07 00 to 18 00 and linked to input 1 A second no timer mask would be set up from 06 00 to 23 00 and linked to input 2 Steps to configure the no timer mask 1 From the Main Menu display select the Masks menu 2 Touch the mask index you wish to program MAIN MENU k TS Outputs 1 MASKI A Inputs 2 MASK2 A Analogs 3 MASES Masks Menu Select Mask FIUL 5 MASKS emaske 3 Once the mask Settings screen loads touch the Active field to place an X in it PANEL MASK SETTINGS aOR 1 Bel x Active Maska me Begin Time k 00 00 19 Inputs Type End Time If desired select the Mask Name field and use the keypad to type a new 8 character name Use the Backsp button to delete the cu
23. scheduled basis to prevent loosening of high voltage wires e Low voltage wiring should be inspected at the panel to verify that wires have not worked loose from termination points The display should be wiped clean of dust with a soft cloth Do not use any type of cleanser e Holiday dates should be programmed into the controller on a yearly basis Memory storage information The ControlKeeper M stores its programming in flash memory This negates the need to have power to the board in order to maintain the record of its programming Regardless of the amount of time that the panel has been unpowered the ControlKeeper M will power up with programming intact The ControlKeeper M has an on board battery for maintenance of the clock time and date and log entry data This battery should maintain this data indefinitely as long as the battery has adequate charge The life expectancy of the battery is 10 years The model of this battery is CR2032 for any future replacement needs If a battery is replaced it may be necessary to clear the log data as well as reconfigure the clock time and date Behavior on power down During initial relay configuration latched relays are programmed for behavior on power fail When the panel loses power latched relays will go to their programmed behavior state Choices include Force Open Force Closed and No Change Relays that are latched types will obey the instruction given duri
24. 3 Touch the Update Time box to activate the screen PANEL SETTINGS K E tea BB Settings X Update Time Set Clock EE update Time Field incr Month Touch the Month Day and Year selection fields and enter the correct data for the current date Use the Delete key within the Day and Year keypad screens to delete the current entry before entering the correct information Touch the Hour Minute and Second selection fields in turn and enter the correct data for the current time Use the Delete key within the keypad screens to delete the current entry and enter the correct information for the current time Please note that the panel uses a 24 hour military style time format to distinguish between a m and p m times i e 1 00 p m would be entered as 13 00 00 Enter Month PANEL SET NGS Settings By Update Time Update Time Set Clock Second 6 Once the time is entered properly select the Set Time button at the bottom of the screen Set Time Hour Minute Second Set Time D Setting the panel daylight savings parameters 1 From the main programming display select the Panel button in the upper left corner MAIN MENU In the Panels Settings Menu select the DST menu option PANEL SETTINGS DET End oS Begin Month Month If your area observes Daylight Savings Time make c
25. Extracting power data via the Ethernet The power data is available through an Ethernet connection to the ControlKeeper M Using Ethernet over UDP simple ASCII strings messages are used to query for the data in order to display the data on third party software or in Cooper Controls software packages that support this feature Power metering messages do not broadcast over the Greengate lighting network In order to gather this data from multiple controllers it will be necessary to have an Ethernet connection at each controller that needs to report this data Each ControlKeeper M needs to be set with an IP Address and other connection details Please see Programming an IP address on page 56 for information on configuring the ControlKeeper M Ethernet port The following ASCII messages may be used to extract the power metering data per relay Get povver by relay ASCII commands This message queries for power metering data by relay lt reports power in kW supply voltage load amperage and power supply frequency This message may be sent via an Ethernet over UDP connection The ControlKeeper M UDP port is hard coded for UDP port 30088 When establishing a UDP connection the IP Address and UDP port 30088 will identify the panel being polled Syntax PCxx S255 N001 PCxx defines the relay number to gather the metering information from where xx is 01 48 65255 001 should always be used for identifying the locally conne
26. Hur mal Power Loss State Eibar Power Loss Entry S a Force Open Force Chose 9 Once changes are complete save the changes by selecting the Green Check button in the lower left corner of the display N ancer 10 Repeat this step for each relay being used in the enclosure Navigate between relays without having to go back to the main display by selecting the right and left arrow buttons at the top right of the output settings screen Options when configuring output and relay settings There are some additional options available when configuring output and relay settings These pages summarize these options Output menu PANEL OUTPUT SETTINGS m 18 1 Rear BA Output Name Active Relay Device Type Rela Broadcast Log Type Broadcast In a networked system it is possible to have a relay broadcast its name and command across the network wire Any panel that has a network listener input programmed for this same name will respond with the original relay To use this option select the Broadcast field and select the State option Log Type By default each relay is set to log Any time the relay is turned on or off a log entry will be made allowing for troubleshooting and for viewing system use To disable logging select the None option in the Log Type field To enable logging make sure this field is set to State Relay menu PANEL OUTPUT SETTIN
27. Off Prior ity Save the changes by selecting the Green Check button in the lovver left corner of the display Repeat this step for any input that requires prioritization p52 Programming masks Objective To describe the basic uses and programming of masks in the ControlKeeper system ControlKeeper masks Masks change the way a switch or analog input works during a specified time of day Since masks are tied to a specific time of day they will need maintenance if you change the schedule times A single mask index record may be applied to any switch or analog input in the system Mask types There are six mask types available If a mask is not going to be used please set this to Not Used e No Offs OFF commands from the masked input will be ignored during the period when the mask is active Please note that if the input s timer is counting while the mask period begins and expires during the mask period the timer s OFF command will occur To make sure that expired timers will not cause the lights to go off during this period you will also need to assign a No Timer mask Ons All ON commands from the masked input will be ignored during the period when the mask is active Ignored All commands from the masked input will be ignored during the period when the mask is active The control panel acts as if the link between the input and the output has been removed during the period that the m
28. Turn off the power supply breaker 3 Locate each breaker that feeds the relays 4 Turn off each breaker that feeds the relays Remove the front panels 1 Open the hinged panel door 2 Within the low voltage section remove the two upper and two lower security screws that hold the front panel in place 3 Close and lock the access door to prevent it from swinging during removal 4 Loosen the bolts on the outside of the front panel 5 Slide the front panel up until the bolts align with the keyholes Carefully lift the front panel assembly free Front Panel Security Screws Front Cover Bolts loosen on both sides Inspect the supply wiring Check that the supply cabling safely enters the cabinet in the designated high voltage area and is correctly and securely attached CKM with integral breakers The main supply cabling should enter from the bottom of the enclosure and connect securely to the main lugs Insulation for each cable should be intact up to the point where it is stripped to enter the contacts Verify that the main power supply has been connected to an appropriate breaker and that the provided leads are securely Black line voltage White neutral The system power ground should be connected for safety purposes High Voltage Wire Access High Voltage Wire Access Power Supplies High Voltage Wire Access High Voltage Wire Access
29. a command from a higher priority level it will be necessary to have the input that issued the higher priority command relinquish its control In the ControlKeeper M system a priority can only be relinquished by the input that issued the original command An input is seen as having alternate states i e ON command and an OFF command If the ON command is programmed to issue a priority other than none the OFF command should be programmed to issue a none priority to allow relinquish of control Time schedules issue a single command For this reason schedules are able to relinquish each other i e a MASTER ON schedule would be relinquished by a NONE OFF schedule When control is relinquished from a higher priority input the ControlKeeper M relay s active command will be determined based on the next highest priority input that is active Timer priority In many installations switch inputs are given timers to allow for after hours overrides that automatically expire This prevents the lighting from being left on if the last person neglects to use the switch to turn lighting off and the schedule off period has already processed and been overridden for the evening When a timer is running it exerts a 72 step priority up from the priority that is configured for the ON command Only the input that issued the timer will be able to cancel the timer s command and relinquish this priority before the timer finishes counti
30. by selecting the Green Check button in the lower left corner of the display XTCancel 13 If necessary repeat these steps if there are different occupied periods for different parts of your facility p40 Connecting and configuring analog inputs Objective To verify analog wiring and program analog inputs to control relays within the enclosure Typically analogs are used for analog photosensors being used in daylighting or exterior lighting control strategies Background information The ControlKeeper M allows for connection of optional analog input modules Each analog input module allows for connection of four separate analog inputs The Analog Module connects into the Contact Closure Module CCM using an accessory card socket along the left side Analog Module Connected to CCM a 1111 Tail 2 p 2 T 181 Wia Olii sm Each CCM card in the enclosure allows for two Analog Module connections if additional analog inputs are desired The below chart shows how many analogs could be added to a ControlKeeper M system if additional Analog Module cards are ordered 18 36 48 Potential Capacity Analog Modules ER x 16 Potential Capacity Analog Terminals 16 24 Requires a CCM Card for connection Each CCM card can support 2 Analog Modules The optional programming display uses a CCM card Port Analog terminal system to identify analog in
31. current entry before typing the new desired name Select the Analog Sensor field and choose the Photocell option p42 pe Endim aket e bb pope pop b k b paa aa ANALOG INPUT SETTINGS GEG ance Bl x Active Na mu Timer Analog Sensor Phntner olub listener 9 On the left side of the screen select the Range Menu ANALOG INPUT SETTINGS REE 1 ANALOG1 k li 10 Select the Upper Endpoint field and configure the top value of the range per the model sensor being used see chart below Select the Lower Endpoint and configure the bottom value of the range per the model sensor being used rs ur SS yal Lower Upper Endpoint Endpoint FC FC Voltage Voltage Range is dependent on internal jumper setting Verify jumper setting before programming ANALOG INPUT SETTINGS I 1 ANALOGI Settings Prior b 11 Touch the Upper Voltage and Lower Voltage fields to configure the voltage range In these screens it is necessary to press the Delete button to remove the current entry before typing in the new desired entry Please refer to the above chart for the supported voltage ranges of each sensor type p43 12 13 14 15 16 17 Har iL r Lier Y lhuaqa nas BR aB8 BEB CHE ESIET gt HEE gt ANALOG INPUT SETTINGS Bo Upper Endpo
32. from p m using a military style 24 hour clock i e 1 00p m would be entered as 13 00 Enter the time accordingly p36 Start Type Time uza oe If you have chosen a Sunrise or Sunset start type the time field will populate accordingly If you wish to offset the sunrise or sunset time use the offset time and offset sign fields to add or subtract hours and minutes from the sunrise or sunset time Start Type Time 06 25 Offset Time 10 Offset Sign Enter Desired Offset 7 Inthe Time Schedule settings screen select the Command option PANEL TIME SCHEDULE SETTINGS SO IR 17 Bi Bl Seimas TEL Command Menu E R wed Bi thu Beri Msat 8 Select the Command field and choose whether this schedule is to issue an OFF command ON command or No Command The no command option is most often used to release priorities from other schedule commands without directly commanding the loads TIME SCHEDULE SETTINGS 1 22 2 Command Command ALAN None O 9 Inthe Days of the Week fields activate the day of week that the schedule should repeat on If a day of week has an X entered the schedule will run on that day Quick entry buttons are provided on the screen to allow for common selection choices Quick Entry 5 Pr Buttons Priority Day of Week 22 Back A mon M Tue Z wed F A
33. may be applied to inputs to match your application This section describes some of the other input options that may be programmed Input settings PANEL INPUT SETTINGS EBE 1 Inputs gt Bl x Active Input Name On Terminal Input Type Off Terminal Switch Type Timer Warn Listener Broadcast R Log An input may be assigned a timer so that any time an ON command is issued by the input a timer will start counting down Once the timer expires an OFF command will be issued to the associated loads When used with a no timer mask this allows for after hours timers to operate Warn If a relay has been programmed with a warn timer by default only off schedules cause the relay warn to occur f you wish the wall switch off or timer off to also cause the warning blink place a checkmark in the Warn box Listener In a networked system any input can control any relay in the system regardless of the panel the input is wired to By enabling the Listener checkbox you are telling the control panel that the input is wired to another panel The names of the input in the original panel and the input in the remote panel much match p35 exactly In addition the original panel input must be set to Broadcast Broadcast An input that needs to control relays in another panel must be set to broadcast When an input broadcasts it sends its alohanumeric name and ON or OFF state ont
34. port that should be used If one has not been given to you from your IT Administrator it is recommended that port 10001 be used by default PANEL TCP Settinqs IP Address Suhnet Mask IP Address 1 Port Number IP Configuration Select the Green Check button when you are done to save the changes p56 Other Useful Features There are a number of additional features that are available through the CKM Onboard Interface These include Overriding Outputs Allows you to override any relay individually or all outputs through either onboard hardware switches or through the onboard interface See page 58 for further details Viewing Live Status It is possible to view live status of the current state of any relay input or analog input in the system through the onboard interface See page 60 for further details Viewing Log Files The ControlKeeper M has log storage capacity allowing for the display of historical data Log entries are made for power up power down and system logs relay switching input and analog input activity In addition the system is capable of reporting run time data for each relay in the system See page 61 for further details Viewing Power Data Allows you to display current power usage data per relay It is possible to allow additional access to this data from the Ethernet connection using simple ASCII strings to display the data on third party software or in Cooper Contr
35. power interruption cues the intelligent high voltage switch to turn ON If this function is not being used for sentry switches leave the relay at the NORMAL default e Phantom would be used for a relay that does not control an actual load but is being used to achieve a custom programming sequence It is used mainly in complex lighting strategies Warn and Sentry Warn Fields The Warn and Sentry Warn fields are used to briefly interrupt power to the fixtures under certain circumstances The standard Warn feature will cause the associated relay to open for 1 second and then close for a user defined amount of time By default only time schedule OFF commands will cause the warning flash to occur If other inputs need to cause the warning flash to occur as well the relay must be programmed with the desired warn period and the inputs warn field must be activated Warn offs are usually used to alert occupants that the lighting is about to turn off To assign a warn off within the output settings relay menu select the Warn field Use the keypad to define the period that the lights should remain ON after the initial warning blink occurs i e if the entry appears 00 05 00 the lighting would blink then remain on an additional 5 minutes before turning off The Sentry Warn features allow the relays to be integrated with intelligent high voltage switches Sentry style switches respond to interruptions of power to perform pre programme
36. relays that the input is to control placing an X in the box Use the scroll arrows on the right of the screen to show additional relays If all relays are to be linked touch on the Link All button at the bottom of the screen To remove a link touch the checkbox to remove the X INPUT SETTINGS ee III E I 1 Input i R 1 RELAY 1 2 RELAY 2 3 RELAY 3 Z 4 RELAYF4 5 RELAY 5 6 RELAY 6 Link All 9 Once the links are complete save the changes by selecting the Green Check button in the lovver left corner of the display 10 Repeat these steps for each input that needs to broadcast Additional notes on listener programming Remember that it may be necessary to program additional settings for the inputs being used in your listener panel Timers priorities command changes and masking fields do not broadcast from the original input If these need to apply program them on the programmed listener input p50 Programming priorities Objective To describe the basic uses and programming of priorities in the ControlKeeper system ControlKeeper priorities Priorities establish a hierarchy of control in the lighting control strategy allowing for customization of the interactions of the controls within the ControlKeeper system Priorities can be assigned to any input command that controls a relay This includes inputs analog inputs and time schedules While priorities are
37. relays that are in the local panel Within the ControlKeeper M architecture a schedule can issue a single command i e ON or OFF and may control any relay or relays within the local enclosure By default schedules are assumed to be re occurring schedules that can be assigned to re occur every week on the selected days of week If a schedule is to run only on specific dates a holiday schedule may be assigned The ControlKeeper M assumes that the same holiday schedules will run for any holiday date assigned It does not allow for programming schedules to run for holiday date 1 that are different from holiday date 2 After initial schedule configuration existing schedules can be changed by accessing the same schedule configuration screens Instead of selecting the next available blank schedule select the schedule you wish to modify in the schedule list Make the necessary adjustments to the existing programming Note Schedule entries will resort themselves in the order of the time Please locate schedules by the time of the schedule not by the index number originally programmed Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Configuring a schedule 1 From the
38. the LED in the switch Touch the Self Feedback box to place an X if you wish to enable this feature o Scene Feedback Scene Feedback can be used with preset scene command It should be used ONLY where all outputs controlled by the inputs are the same i e preset 1 commands the same relays as preset 2 When this Is active it keeps track of what input is controlling the associated outputs If any other input issues a command to any of the associated outputs the LED will turn off as it sees that this command is no longer active To activate Scene Feedback touch the Scene Feedback box to place an X o Feedback Relay This is the most frequently used feedback type When the associated relay is ON the LED in the input is ON When the relay is off the LED in the input will be OFF To activate this feature select the Feedback Relay field Use the delete button to delete the current entry Type in one of the relays that the input is going to control and then select the Accept button 11 12 13 14 15 PANEL INPUT SETTINGS ESTAS EE 2 inpue Settings El Switch Light Is Locator Priority self Feedback B Scene Feedback Feedback Relay Use the Green Check button in the lower left corner of the screen to save the input settings Save N Cancel Once the initial input settings are programmed link the input to the relays it needs to control Within the Inpu
39. to control Panel Selection Field MAIN MENU Current Selected Panel 1 LCP 1 aer FO 8 a Gis Ce 7 j Select Panel to Program 2 Once the panel Main Menu screen is displayed select the Inputs menu 3 Select the next available unused input from the list MAIN MENU Gers TS oon mm Enpe A 3 Inputs X Sct EILE 4 Input Select Input Inputs Menu 1 4 Inthe Settings screen touch the Active box to place an X in it INPUT SETTINGS CSS EE input a RM Active Not Set C Inpur ame On Terminal C Inputa 755 o Input Ty minal w Voltage JO o 10 Switch Type Timer 5 Select the Inout Name field and use the keypad to type in the same name as the original command Use the Backsp key to remove the existing name prior to typing the new one Names must be the correct syntax to operate properly 6 Select the Input Type field and choose the TIM option This will automatically activate the Listener box Input Type INPUT SETTINGS am n lo 3 1 Inpu IX Active Input Name 0122 Switch Type Timer E Warn x Listener X I Broadcast Log 7 Once the initial input settings are programmed link the command to the relays it needs to control Within the Input Settings screen select the Links menu option 8 Touch the checkboxes next to the relay or
40. will illuminate brightly when the switch issues an ON command It will turn off when the switch issues an OFF command The switch light has no relation to the actual light states but to the commands being issued from the switch If the locator function has been selected the light will be faintly illuminated at all times but will be more brightly lit when the switch has issued an ON command e Scene Feedback the switch light will illuminate if all the linked relays are currently under the control of that switch As soon as another input commands any of the linked relays the switch light will turn off If the locator function has been selected the light will be faintly illuminated at all times but will be more brightly lit when that input is in command of the relays e Feedback Relay a relay is selected to represent the relays being controlled by the switch When the relay is ON the switch light will illuminate When the relay is OFF the switch light will be OFF If the locator function has been selected the light will be faintly illuminated at all times but will be J 10 more brightly lit when the associated relay is PANEL INPUT SETTINGS res oll aaa Er Fil Settings Lighted Switch Type Priority El Switch Light Is Locator El Self Feedback EE Scene Feedback Feedback Relay LSO Termin Number Feedback Options Select the LSO Terminal Number fields and enter the CCM card number and LSO terminal nu
41. 17 Display Version 1 0 47 Panel Address Back B Upgrade Display Firmware When prompted if you wish to save changes select the Green Check button ie N Tancer Clearing panel logs Once the panel date and time are set for new installations it is recommended that the log data be cleared 1 From the main display select the Panel button in the upper left corner MAIN MENU In the Panel Settings Menu make sure that Settings is the selected menu option Select the Clear Logs button in the lower right corner of the screen 2 HET TINGS Panel Settings 1 Ge Panel Name Language CHEO Version 8 0 17 Display Yersion we DST Clear Logs Panel Address Set Astro Panel Type CKN 18 TCP Settinqs Clear Logs E Auto Save El Upgrade Display Firmware VVhen asked if you vvish to proceed select the Green Check button and then the Close button Set Clock Logs This will clear all logs and is unrecoverable proceed Select the Back button to navigate to the Main Menu p20 Step 6 Initial relay and power fail settings Objective To prepare the relays for initial programming The following steps are recommended for all new installations before performing additional programming In order for relays to respond to programming they must be active in the system In addition for any latching relays installed in your enclosure you will n
42. 32PK RS237P RS237PK RS239P 1 From the main display select the Inputs menu 2 Select the input that you wish to program MAIN MENU SITZE NN 2 Input B Ans ogs ku NA sud WES 4 Input4 _ muz Y 3 Once the input status display appears select the Settings button 4 Select the LSO menu INPUT SETTINGS J Input Settings P baa ar s 515 m Not Set 10 Input Name On Terminal Input Type Off Terminal LSO Option Svritch Type Timer 5 Select the Lighted Switch Type field and choose the appropriate light type for your switch model p27 i inputi B a Lighted Switch Type eal Switch Light Is Locator self Feedback Scene Feedback Feedback Relay LSO Terminal Humber xas q 6 Inthe Greengate system it is possible to choose from pilot light or locator light functions For pilot light functions leave the locator block unchecked For locator light functions place a checkmark in the locator selection box e Pilot Light the switch lamp is ON when the load is ON e Locator Light the switch light is ON all the time at a faint level The switch lamp will be brighter if the selected feedback is active s INPUT SETTINGS rie ONCE 1 Input1 Settings Lighted Switch Type Priority EH Switch Light Is Locator El sen Locator Selection 7 Select the oe of feedback desired e Self feedback the switch light
43. Bil positions vvill operate off of only one of the relay nm positions f the card is located on the right even RELAY 1 TOGGLE numbered side the card will operate by Logs oe Priority i commanding the bottom relay position i e if ettinas SCHEDULE 8 one i b cael installed in location 6 amp 8 the control relay will be relay 8 If the card is located on the left odd numbered side the card will operate by a commanding the top relay position i e if 4 Inthe Output settings display make sure that installed in slot 1 amp 3 the control relay will be the screen shows an X in the Active box relay 1 Relay Number Type Card TYD Warn Relay Number io I p21 8 Ifthe relays in your enclosure have been populated with latched relays in the bottom part of the relay settings display ensure that the correct behavior is chosen for the relay on power loss Choices include Force Open the relay will open on loss of power to the panel Force Close the relay will close on loss of power to the panel Latching relays will also display a No Change choice the relay will remain in its last position prior to the power failure upon loss of power to the panel Standard electrically held relays and two pole relays will not need this information defined AMEL OUTPUT SETTINGS i LCP 1 COML SS Relay Number Type be mum Card Type Wart LATCH PM n n
44. Ds on the buttons should all be flashing indicating that the station is in commissioning mode Press any button on the switch station the station LEDs will stop flashing If any other stations are to have the same exact button address configuration walk to the next station location and press any button on the station The LEDs will stop flashing Go back to the CKM panel The display should show that it has commissioned a device A device should be listed in this window for each station that has had a button pressed Once review of this window is complete select the Close button fa Segment Node 1 205 At the bottom of the display select the Exit Commission Mode button Repeat these same steps for each station until all of the attached GDS stations have their addresses commissioned Adjusting a single button address It is possible to adjust a single button s address if a mistake was made during station configuration or a quick change needs to be made To perform this function 1 From the programming display select the Inputs menu 2 Select any input from the list to launch the Input Menu screen MAIN MENU on l z EZ Tnnutz A Grnt A Sct Bilules 4 Input Select Input Inputs Menu Sela 3 Inthe lower left corner of the input screen select the Commission GDS button PANEL INPUTS JC i N 1 Input gt Bi Switch State Inputi
45. GS 1 LCP 1 Ii El nHeaYr BR Output r nai T Output Card Type Warn ks Visv ATCHPM A Normal Power Loss State Sentry Warn ii Sentry Warn 2 Card Type The Card Type will be pre populated and shows the current relay type installed in the enclosure Displayed will be one of the following e Empty Slot No relay card installed e NOPM Electrically Held Normally Open Relay with Power Metering Capability e LATCH PM Latched Relay with Power Metering Capability TP PM Electrically held Two Pole Relay with Power Metering Capability e NO Electrically Held Normally Open Relay e LATCH Latched Relay NO Electrically Held Two Pole Relay The relay type should be left at normal unless applying special programming Special options include Inverted Sentry and Phantom e Inverted used to reverse the relay response to on and off commands Any input analog input or time schedule command linked to the relay will do the opposite of the command being issued i e an ON becomes an OFF Commands issued from the display individual relay pushbutton overrides and manual output commands from computer software will not be inverted p22 e Sentry would be used to perform specific ON command sequences for use with special intelligent SENTRY style high voltage switches When an ON command is received by a Sentry relay the relay will turn OFF for 3 seconds then turn ON and remain ON The 3 second
46. Greengate Analog Photosensors Greengate Motion Sensors and more as well as controlling any combination of relays through its onboard time schedules The ControlKeeper M is available in integral breaker models as well as external breaker feed through models to meet your installation needs Both models incorporate power metering for real time power usage feedback This guide provides information on programming the ControlKeeper M from the optional onboard display As the display is ordered as an accessory it is possible to have an installation that does not have onboard displays and is programmed through software only If you have purchased software packages for programming your system please refer to the software user guide for information on programming your controller The first few chapters of this manual introduce you to the basic concepts of the Greengate lighting system and lead you through setting up the initial configuration of the ControlKeeper M panel from the onboard display The chapters that follow help you set up basic programming for your lighting loads control by time of day and control by various types of input devices Later chapters discuss more advanced programming such as the use of timers analog photosensors priorities and masks as well as introduce you to useful displays such as the status screens log displays and power usage displays p3 Terminology used in this guide ControlKeeper M The lighting control panel cont
47. In the Panels Settings Menu select the Set Astro menu option Touch the Latitude entry boxes to activate the entry keypad Use the Delete button to delete the current entry before entering your location s latitude coordinates Fields are in degrees and minutes format Touch the Longitude entry boxes to activate the entry keypad Use the Delete button to delete the current entry before entering your location s longitude coordinates Fields are in degrees and minutes format Touch the Timezone entry box and select your time zone Fields assume addition or subtraction of hours from GMT Greenwich Mean Time or UTC Universal Time Use the up and down arrows within the Timezone entry screen to scroll up or down the options list Lattitude Degrees L ui Longitude Degrees SEs SS a BRE annn EEES gan m Sunrise 78 29 Sunset 17 24 Latitude Lonqitude sunrise Offset BEYE MEA Sunset Offset EO GS Sunrise Offset Hours utes OLTE Shae m eros m If you need to offset the current sunrise or sunset time touch the Sunrise Offset or Sunset Offset fields to add or subtract time The time field is in HH MM format For example if you wished to strike the lights 15 minutes prior to sunset the entry would appear as 00 15 In the Panel Settings Menu select the Back button at the bottom left of the display Yersion 8 0
48. Main Menu display select the Schedules menu 2 Select the first available schedule Unused schedules will appear as in the list Use the scroll up and down arrows to display additional schedules in the view 17727 B 1222 B El Select Schedule Schedules Menu Analoc 7 Holidays g Masks Once the schedule screen loads make certain the Settings menu is activated In the Settings screen touch the Active box to place an X in it PANEL TIME SCHEDULE SETTINGS JBM 17777 Be Schedule Type ee Ono Siart Type Time Trike 0 Active Setting hu Select the Start Type field and choose the desired schedule type e Time Allows you to enter an exact time of day for the schedule to run the programmed command e Sunrise The command will process at sunrise Sunrise time will adjust on a daily basis based on the latitude and longitude coordinates and time zone information entered into the Panel Astronomical Clock screens e Sunset The command will process at sunset Sunset time will adjust on a daily basis based on the latitude and longitude coordinates and time zone information entered into the Panel Astronomical Clock screens Start Type Time Delete Start T ype Tine Deea Oset Tima m 13 Offset Sign If you have chosen the Startup Type of Time in the Time field enter the time you would like the schedule to run The panel distinguishes a m
49. Menu screen MAIN MENU Yer oA ovs J mea AMA B EBU T NA inpute inputs B inputs 0 Ane ale E Sct UES 3 n the lower left corner of the input screen select the Commission GDS button PANEL INPUTS hiy an EH 1 inputi El Bil Last Time Timer 09 22 13 24 10 rbin nl 1 Ei 4 Inthe Commission GDS menu select the Faceplate option ommission GDS p65 9 10 11 12 Select the new button configuration being used on the faceplate of the switch COMMISSIO Select the new faceplate configuration Choose the cum Ate eT new faceplate on 4 station GDS 1TLB GDS 2TSB GDS 2TLB GDS 4TSB Faceplate Menu GDS 3TLB GDS STSB GDS 6TSB Confiqure Station Touch the Configure Station button at the bottom of the screen GDS 2TLB aya Configure Station j LGDS 6TSB Configure Station Go the location of the GDS station on which you have replaced the faceplate The LEDs on the buttons should all be flashing indicating that the station is in configuration mode Press any button on the svvitch station The station LEDs vvill stop flashing f any other stations have been changed that match this button configuration vvalk to the next station location and press the top button until its LEDs stop flashing Go back to the CKM panel The display should shovv that it has commissioned a device A device shoul
50. Thu Wei Msat Mi sun Holiday 10 In the Time Schedule settings screen select the Links option p37 11 Touch the checkboxes next to the relay or relays that the schedule is to control placing an to indicate a link Use the scroll arrows on the right of the screen to show additional relays If all relays are to be linked touch on the Link All button at the bottom of the screen To remove a link touch the checkbox to remove the X s yz SETTINGS ojt Relay Links R RELAY 2 R 3 RELAYF3 4 RELAY 4 5 RELAY 5 6 RELAY 6 Link All 12 Once the links are complete save the changes by selecting the Green Check button in the lower left corner of the display 13 Repeat this step for each schedule being used in the enclosure Navigate between inputs without having to go back to the main display by selecting the right and left arrow buttons at the top right of the time schedule settings screen Additional schedule options There are some additional options available when configuring schedule settings PANEL TIME SCHEDULE SETTINGS eae on A Te Links i Back Mi tue M wed me A Thu Wei Msat Mi sun Holiday Priority Priorities allow the system to accommodate more complex sequences of operation in which when an input is active other inputs do not function Please see Programming priorities on page 51 for additional details
51. aining the relays controller and modules that allow for connection to high voltage lighting loads and low voltage inputs Display The onboard touchscreen interface which allows for programming and display of data The display is an option on the ControlKeeper M and may not be installed in every panel location The display is not necessary for the system to run Output The relay where the electrical load is connected and controlled The ControlKeeper M has individually replaceable relays Relay The output hardware that handles the switching of the electrical load Input Any item that is going to cause a command to be issued to a controlled output Inputs may be contact closures Greengate Digital Switches GDS Analog Inputs or other commands coming in from devices on the lighting network In programming the term input typically refers to a contact closure or GDS device Contact Closure Input An external device that provides a volt free closure to issue a command Contact Closure Inputs may be wired to the provided Contact Closure Module in the ControlKeeper M The ControlKeeper M supports SPDT Momentary closures SPST Momentary toggle closures and SPST Maintained closures Greengate Digital Switch Input GDS Greengate Digital Switches GDS are proprietary Cooper Controls switch stations that may be networked along a daisy chain wire bus to simplify installation Each button on each switch station is conf
52. al blocks Insulation for each conductor should be intact up to the point where it is Stripped to enter the input contacts with no stray wires 5 Verify with the installing contractor what switch types are being used in the facility 6 Map out what switch inputs are wired to which terminals noting terminal numbers and the CCM card The CCM card can be verified by looking at the CCM Card LEDs p25 Note terminals that switch wiring lands on LED indicates CCM Card A chart is provided in appendix A for this purpose See the example of this sheet below 7 Once all inputs are documented close the inner low voltage door i Location c r iba n relays Type CH SPDT CH Controlled n only mewta prontomee fiom 32 as feror eee a e eee Motion Sensor qoozavi man 151151 2498 Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Activating and configuring initial input programming Switches are displayed in index number order Any index number can be assigned to any input in the system 1 From the programming display select the Inputs menu 2 Select the first available input index n
53. ard Terminal Relays Input Location Model Card Port 3 Locate the Analog Modules in the low voltage section along the left side of the Contact Closure Module boards 4 Visually verify that all wiring is secure to the input terminal blocks Insulation for each conductor should be intact up to the point where it is stripped to enter the input contacts with no stray wires 5 Verify with the installing contractor the analog sensor model numbers being used for the installation Map out what analog inputs are wired to which terminal Also note the CCM card and port that the Analog Module is wired to A chart is provided in Appendix A for this purpose An example is shown below 6 Once all inputs are documented close the inner low voltage door Controlled Notes Relay 5 should switch ON at 30FC Relay 7 svvitch on at Maintain 35FC at the Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Activating and configuring initial analog programming Analogs are displayed in index number order Any index number can be assigned to any analog input in the panel One analog photosensor may have requirements to switch lighting loads at different setpoin
54. ask is active Timer When an input with a timer turns ON during the period that the mask is active or if the input timer times out during the period that the mask is active no OFF command will be issued by the timer e No Warn If an input that initiates a warn turns OFF during the period that the mask is active the OFF will cause an immediate OFF rather than waiting for the warning delay If the input is turned OFF just prior to the start of the mask and the warn off timer starts counting down into the period that the mask is active that warning will be issued Re evaluate At the mask s END TIME the ControlKeeper re evaluates the current status of each relay that has been controlled by the masked input The ControlKeeper determines the correct ON or OFF state for the relays based on the status of other inputs that are linked to it p53 and turns the relay ON or OFF based on that evaluation The BEGIN TIME of the mask is irrelevant other than the fact that it must occur prior to the END TIME Please note that if other masks are set up on the switch they will take precedence over the RE EVALUATE mask For instance if a NO OFFS mask is active at the RE EVALUTE mask s END TIME and the switch is OFF when the re evaluation occurs the off command from the switch will not be issued Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to p
55. ate Type On LATCH PM Current Selected Panel Tur Input status o 8 The Input Status screen displays the current state of a the input the last time and date that it received a Gy command any timer that might be counting down Select Panel to and whether a mask is currently in effect E Progam f m m PANEL m 1 Input1 2 Once the panel Main Menu screen is displayed select the item you vvant to vievv Inputi Off status from i e Outputs Inputs or Analogs Last Time Timer za 3 For Outputs Inputs or Analogs select the exact relay input or analog you wish to view l Mask status data for MAIN MENU Select a Menu P 2 1 KELAYF A Analog status mae EERETAYFE The Analog Status screen displays the current state Analogs SRA N of the analog input the current reading from the input Schedules i in footcandles the last time and date that the analog Holidays issued a command any timer that might be counting down and whether a mask is currently in effect 4 The status information screen will be displayed p60 Vievving log data Objective To view historical data on the commands issued over a period of time It is possible to view historical data for usage of relays inputs or analog inputs in the system through Viewing logs the onboard interface This can be helpful if you need 1 From the Main Menu display use the Panel to troubleshoot the system or for seeing
56. cted panel Example PC01 S255 N001 View power details for relay 1 in the connected panel Response CP000 7kW 116V 006 2A 60Hz real time real time amperage frequency response real time real time header kilowatts 000 7kW 116 om Ste voltage Viewing run time data Runtimes are accumulated for each relay in the ControlKeeper M This field will accumulate the number of hours that the relay has been ON since the last time the field was cleared 1 From the Main Menu display select the Outputs menu 2 Select a relay you wish to view run time data for MAIN MENU TS BELAYZI A R REAY B Menu Analogs S RELAYS SUF colectan aul a Output SRELA 3 Inthe Outputs menu select the Monitor button PANEL OUTPUTS m II El ear BA te TOGGLE Holi Monitor Menu is ninas 19 7 Last Time ud Monitor 1922 18 35 Sched State On LATCH PM 4 Inthe Output Monitor screen select the Run Time menu 5 run time data will be displayed PANEL OUTPUT MONITOR CSS EE ELAY BA Fa Relay Has Been Used For 5 Hours Clear Run Time Run Time Menu Run Time Data Navigate between relays without having to go back to the main display by selecting the right and left arrow buttons at the top of the run time display Resetting the run time field If you have relamped a circuit
57. d be listed in this vvindovv for each station that has had its top button pressed Commission Mode At the bottom of the display select the Exit Configuration Mode button Exit Configuration Repeat these same steps for each station that has had a faceplate change Commission and program the GDS station per the steps listed on page 29 once the faceplate change is complete Maintenance memory and povver information This section describes recommended maintenance Once power is restored the panel will resume practices as well as the behavior of the control and command the relays to the proper state ControlKeeper M during power fail and power up according to their current active programming Upon Once configured your GontrolKeeper M panel power up the panel will review the programmed requires very little scheduled maintenance or schedules and will assess if any of the schedules attention after a power up to return to normal should have occurred during the power failure The operation relays will be commanded either to their last known state or to their scheduled state if a schedule should Maintenance have occurred during the power down period There is no need for user intervention during or after power Once configuration is complete there is very little fail maintenance that needs to occur to upkeep your lighting system Recommended maintenance is listed below e Relay loads should be tightened down on a
58. d functions The ControlKeeper system allows for two different power interruption intervals Consult the manufacturer of your Sentry style switch for information on which option to choose e Sentry Warn type 1 When an OFF command is received from a schedule or warn enabled input the relay will turn OFF for 1 second ON for 1 minute OFF for 5 seconds then turn ON and remain ON e Sentry Warn 2 type 2 When an OFF command is received from a schedule or warn enabled input the relay will turn OFF for 1 5 seconds then turn ON and remain ON p23 Step 7 Connecting and configuring contact inputs Objective To verify input wiring and program contact inputs to control relays within the enclosure Typically this is used for wall switches motion sensors or any other input that provides a volt free closure Background information Each ControlKeeper M panel can be ordered with optional contact closure input wiring terminals in the low voltage section of the enclosure These terminals are located on the Contact Closure Module CCM sv w RX s s 3 6 9 2 Contact Closure Module CCM gG G C e eseel SS Se a m 5 EPEE 53 Unless specified during ordering the ControlKeeper M vvill not come populated vvith a Contact Closure Module card Each CCM card has up to 36 terminals Dependent on the type of contact being used this
59. d that the input is landed on and verifying which LED is illuminated Select the ON terminal field and use the keypad to first delete the current entry then type in the terminal number that the input is wired to For 3 wire momentary this should be the terminal that issues the ON command For 2 wire contacts this should be the terminal that the single signal wire is wired to For 3 wire momentary switches only select the OFF terminal field Use the keypad to delete the current entry then enter the terminal that is wired to the OFF command signal wire from the switch 11 12 13 14 15 1 Input1 BS a Active Input Name On Terminal Input Type Off Terminal Switch Type Vimer ten Warn Listener X E Broadcast Log Use the Green Check button in the lower left corner of the screen to save the input settings Once the initial input settings are programmed link the input to the relays it needs to control Within the Input Settings screen select the Links menu option Touch the checkboxes next to the relay or relays that the input is to control Use the scroll arrows on the right of the screen to show additional relays If all relays are to be linked touch on the Link All button at the bottom of the screen To remove a link touch the checkbox to remove the X INPUT SETTINGS CT 2 RELAY 2 E 3 RELAY 3 N 4 RELAY 4 5 RELAY 5
60. del number for each station being documented See the chart below for easy identification of your station models ZAN Termination on Termination off GDS Station Termination Zone 3 605 4 5 GDS 5TSB GDS 6TSB GDS 2TSB p30 VVhen filling out the Address assigned field each button that controls a unique group of relays should have a unique address If buttons that belong to two or more different stations are going to control the same group of relays i e 3 vvay switches the should be assigned the same button address The recommended address range is from 1 200 See the example chart below Station Button Station location Station Model Number Relays Controlled Address Programmed Assigned Input Office Area OGDS 1TLB 101 OGDS 2TLB OGDS 3TLB EGDS 2TSB EGDS 4TSB HGDS 5TSB MGDS 6TSB Ts 9 5 s 223456789 ee 15 Corridor 100 sosis 1 11 12 13 14 7 16 KGDS 2T B 2 l ya se s l s na OGDS 3TLB Hepsatse 3 notusd __ OGDS 4TSB uz HGDS 5TSB 0605 6 5 Any buttons that control the same relays should assigned the same address and programmed as a single input in the system Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begi
61. during shipment or by improper service There are no warranties which extend beyond the hereinabove limited warranty INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS No employee agent dealer or other person is authorized to give any warranties on behalf of the Seller or to assume for the Seller any other liability in connection with any of its goods except in writing and signed by the Seller The Seller makes no representation that the goods comply with any present or future federal state or local regulation or ordinance Compliance is the Buyer s responsibility The use of the Sellers goods should be in accordance with the provision of the National Electrical Code UL and or other industry or military standards that are pertinent to the particular end use Installation or use not in accordance with these codes and standards could be hazardous North America Headquarters Service and Support Center 203 Cooper Circle 6 Green Tree Drive Peachtree City GA 30269 South Burlington VT 05403 P 800 553 3879 P 800 553 3879 F 800 954 7016 F 800 954 7016 www coopercontrol com ControlsSales cooperindustries com Document 9855 000002 00 g z COOPER Controls
62. e Green Check button in the lower left corner of the screen to save the input settings Cancel Touch the Back button until you are back at the Main Menu screen p46 15 Select the Listener box to place an X to activate it Warn W Broadcast Switch Type 9 From the main programming display in the top Momentary right corner of the display use the Panel Name E warn Listener field to select the panel that has the relays that ae E Broadcast the input is going to control 16 Use the Green Check button in the lower left corner of the screen to save the input settings ik Cancel Cancel 17 Once the initial input settings are programmed link the input to the relays it needs to control Current Selected Panel Within the Input Settings screen select the 1 LCP 1 Links menu option TCP I as 18 Touch the checkboxes next to the relay or relays 2 that the input is to control to place an X in the box Use the scroll arrovvs on the right of the screen to shovv additional relays f all relays are to be linked touch on the Link All button at the bottom of the screen To remove a link touch the 10 Once the panel main screen is displayed select checkbox to remove the X the Inputs menu 11 Select the next available unused input from the oL 1 inputi zl list i E 1 RELAY 1
63. e most recent data is displayed Both the Panel Selection and Refresh processes are described in detail below Selecting the panel to program As the ControlKeeper M display is capable of programming more than one panel the first step should always be to select the correct panel to program 1 From the programming Main Menu display verify that the panel you wish to program is the active panel name in the Panel Selection field If it is proceed to the next step otherwise follow the instruction below Panel Selection MAIN MENU E RELAYFI 2 Ifthe correct panel is not selected select the Panel Selection field at the top right of the display The Current Selected Panel display vvill show 3 Ifthe desired panel is showing in the list of panels proceed to the next step If the panel is not showing in the list of panels select the Find Panels button and designate the address to search for This should cause the panel to appear in the list Current Selected Panel Gua Panels 1 LCP 1 Back CC o Qulu If necessary select Find Panels to search for a Select Panel to panel not in the list Program Current Selected Panel Find Panels 5 Find Panels Enter start and end address to m Start Address moO search for End Address Find Panels m ea Select Find Panels to start the panel search 24 4 Once you have locat
64. e wiring is connected to Low Voltage C Digital Switch C p47 Panel Selection Field Current Selected Panel 116Lp mea EF Ries Jj 8 A C Select Panel to l Program j MAIN MENU Once the panel Main Menu screen is displayed select the Analogs menu Select the analog input that is going to broadcast from the listed analogs MAIN MENU HTA Outputs 1 ANALOG1 zi Analogs Menu 2 ANALOG A 3 ANALOG A Schedules 4 ANALRG4 Select Analoq Holidays SANALUGS Masks 6 In the Settings option select the Analog Name field Use the Backsp key to remove the existing name prior to typing the new one Use the keypad to type in a unique name for the analog then select the Green Check button SS ee os z O In the Analog Settings screen make sure the Broadcast field is set to State Reading is reserved for future options iroadcastType 7 Touch the Green Check button in the lovver left corner of the screen to save the analog settings Cancel 8 Touch the Back button until you are back at the main display screen 9 From the main programming display in the top right corner of the display use the Panel Name field to select the panel that has the relays that the analog is going to control Panel Selection Field Current Selected Panel
65. ed terminal block If the CKM is intact up to the point where it is stripped to enter one of the end devices in your network you the input contacts with no stray wires should get a reading of 120ohms If the CKM is not one of the end devices in the network you should get a reading of 60ohms If you get a reading other than the figures shovvn double check the device terminators on each GDS and the CKM to locate the problem The network will not work reliably if it is not properly terminated VIGNO black 8 Replace the GDS terminal block on the motherboard 5 Locate the two end devices on the Greengate 9 Close the inner low voltage door Digital Switch Network These two devices should have their termination jumpers in the Documenting GDS programming Terminated position The remaining devices on the GDS network should have their termination Each button on the GDS Station will be assigned an jumpers in the OFF position Termination address using either the onboard display jumpers are located on the back of the GDS configuration tool or the Keeper Enterprise Software switch directly next to the GDS network terminal To prepare for this process it is recommended that block On the ControlKeeper M the termination configuration worksheets be filled in to make the jumper is below the GDS network wiring terminal programming process smoother block GDS stations are available in several models It will be necessary to identify the mo
66. ed the correct panel select the panel you vvish to configure from the list of available panels on the network 5 The display will refresh and load the panel settings Once the loading completes proceed with the desired programming step Refreshing the panel settings To ensure that the display is showing the most up to date settings data make sure to Refresh the settings for the panel being modified 1 From the main programming display Main Menu screen select the Panel button in the upper left corner MAIN MENU IDI Panel Button gl Panel Button z 2 To verify that the most current information is displayed select the Refresh button at the top of the display the panel settings will reload PANEL SETTINGS Refresh 1 1 LCP 1 Panel Name k Set Clock Refresh i iu p9 Step 1 Verify high voltage vviring Objective To visually inspect all high voltage wiring and components Verify proper wiring and mounting Apply power to the panel This step should be performed by a qualified electrician or trained factory technician Power down the ControlKeeper M For CKM with integral breakers 1 Locate the main breaker that feeds the ControlKeeper Turn off the main breaker Turn all internal circuit breakers off If any relays are fed from external breakers locate and turn off each breaker For CKM feedthrough panel 1 Locate the breaker that feeds the power supply 2
67. eed to define its behavior on power failure Select refresh the panel to program 5 If desired select the Output Name field and use Before beginning programming steps in this section the keypad to type a new 8 character relay be certain to select the correct panel to program or name Use the Backsp key to remove the process a panel refresh command to update any existing name prior to typing the new one Relay stale data on the display Refer to Before you begin names should be unique within that lighting on page 9 for step by step instructions on these controller Select the Green Check button to procedures save the entry within the naming keypad Verifying activation and configuring initial relay programming t h fff 2s aff 1 From the programming display select the Outputs menu wasaa 2 Inthe relay list on the right of the screen select the relay you wish to activate Use the scroll up and down arrows to display additional relays in the view 6 On the left side of the display select the Relay 7 Make sure that the output is defined to trigger 2 RELAY 2 A the correct relay number Outputs Menu Analogs 3 RELAYF2 A Sch Colectan 7 RELAYSA AZ 5 RELAYZ 3 Once the relay status screen loads select the 7 Ere vew Settings button PANEL OUTPUTS Two pole relays which take up two relay azaraq I ezs v i B BL 1 RELAYS1 18
68. elay Logs will show the time and date that the command was issued the priority of the command the command state and the cause of the command 4 Select the Logs option from the menu screen for the chosen item Input logs Input logs will show the time and date that the TSO ireae Bl command was issued the command state and the status 09 10 2010 09 20 00 priority of the command ate On Analog input logs Priority None Analog Input logs will show the time and date that A ax the command vvas issued the command state the priority of the command and the footcandle reading of the sensor p61 5 The log data will display on the right side of the display vvith the most recent command in vievv To scroll backvvards in time use the left arrovv at the top of the log vvindovv To scroll forvvard in time use the right arrovv at the top of the log window PANEL OUTPUTS H oll 1 1 Stat s F o9 10 2010 09 20 00 M ene Monitor Priority Clearing logs It is possible to clear all log data to allow it to accumulate from a blank log record This is usually only necessary upon initial programming of a panel 1 From the Main Menu display use the Panel Name field to select the panel that has the object you wish to view status for Current Selected Panel 1 LCP 1 2 Once the panel Main Menu screen is displayed select the
69. ers Device Device ControlKeeper M The ControlKeeper M terminal block can be wired into the daisy chain anywhere within the network All GDS wiring should be done using Cooper LCCNP non plenum Cooper LCCP plenum Belden 1502R non plenum or 1502P plenum cable For best network performance one of the suggested cables should be used If the specified cable is not used and communications problems occur that require troubleshooting assistance additional charges for support may be assessed All stations and the CKM terminal block follow the same wiring scheme 4 24V Red Wire CAN H White Wire Shield Shield Wire CAN L Blue Wire GND OV Black Wire p29 CAN L SHIELD CAN H sw black blue gray white rad EN A A a ne ia z Fa s N A ia N q L GDS Stations are available in 1 to 6 button configurations The GDS Stations will be programmed for their button configuration prior to leaving the factory It is possible to change the button faceplate of a station in the field if a different configuration is necessary If this field change is done it will be necessary to program the station s faceplate style using the CKM display or the Keeper Enterprise Software in order for the buttons to respond properly in the new configuration Each GDS station will be configured using a special commissioning mode which will allow
70. ertain that the DST Enable checkbox has an X in it If your area does not observe Daylight Savings Time remove the X If you have enabled DST select which Sunday of which month DST begins and ends on For instance in the United States DST currently begins on the second Sunday in March and ends on the first Sunday in November Daylight Savings Enabled _ oe Z DST Enabled DST Begin DST End Month Month Sunday ast E 11 7 2010 Select beginning and ending Sundays In the Panel Settings Menu select the Back button at the bottom left of the display Yersion 8 0 17 Display Version 1 0 47 Panel Address 1 Back Button 118 Logs Auto Save Back Upgrade Display Firmware When prompted if you wish to save changes select the Green Check button E p18 Setting the astronomical clock coordinates The ControlKeeper M automatically calculates sunup and astronomical clock These sunup and sundovn times can sundown times for your location using a built in then be used for time schedule based control n order for the sunup and sundown times to calculate properly you will need to define the latitude longitude and time zone information Offsets may also be added to allow for adjustments to the calculated times Th p19 From the main programming display select the Panel button in the upper left corner MAIN MENU
71. extremely powerful caution should be used in implementing them It is possible to effectively lock out system functions if priorities are used improperly Touchscreen or onboard panel relay override commands and Manual Network Commands will force the relay to the commanded state and to the lowest priority This will temporarily allow any input to control the relay until the next command occurs Command priority levels There are fifteen levels of priority in the ControlKeeper system The 15 priority levels in descending order are 1 Master 13 9 Master 5 2 Master 12 10 Master 4 3 Master 11 11 Master 3 4 Master 10 12 Master 2 5 Master 9 13 Master 6 Master 8 14 Priority 7 Master 7 15 None 8 Master 6 Each ControlKeeper M relay s active command will be determined by the order it was received and by the priority level The input at the highest priority level will maintain control of the relay If two inputs have the same level of priority and both have commanded the same relay the active command will be the command that was received last Input commands that are at lower priority levels than the active command will not be processed until the higher level priority command is released If all input commands are left at the same level of priority the system becomes event driven meaning that commands will be obeyed in the order that they are received p51 Relinquishing a command In order to release
72. gram or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Displaying real time power metering data 1 From the Main Menu display select the Outputs menu 2 Select a relay you wish to view power metering data for MAIN MENU Her z TS EL RELAYFI PRELAY B Outputs Menu Analogs 3 Sch 4 RELAYF4 X 5 RELAYZ 3 Inthe Outputs menu select the Monitor button PANEL OUTPUTS ESTEEM Rear BA Semn VF i Timer Monitor 9 22 18 35 n Sched State Type On LATCH PM p63 4 The display will show the current real time power metering data for the relay selected PANEL OUTPUT MONITOR PSS EE ELAY BA Yoltage Power 116 720 W Current Frequency 6 2 A h HZ Power Factor 0 86 e Voltage Displays the current voltage read from the circuit attached to the relay e Power Displays in Watts the current power usage e Current Displays in Amps the real time current of the attached load e Frequency Displays the real time measured Hz for the attached circuit e Power Factor Shows the current power factor of the attached lighting load Navigate between relays without having to go back to the main display by selecting the right and left arrow buttons at the top of the power metering display
73. igured with a programmed address using the onboard interface or software configuration tool Analog Input An external device that provides a range of values to the system from which multiple relay switching points may be set Analog Inputs provided by Cooper Controls will return a 0 10V or 1 10V signal and are typically used for Greengate photosensors Analog inputs not provided by Cooper Controls need to be qualified for use with the ControlKeeper M system Lighting Network ControlKeeper panels and other network devices that are connected to the same RS 485 wire for the purpose of sharing inputs and other commands Broadcast A command that is sent across the lighting network wire An input that is wired to one ControlKeeper that needs to control relays in another will be set to broadcast its programmed name and on and off state on the network wire Any input that is set to listen for this broadcast name will respond Link A tie created through programming between an input and a relay that indicates that the input is to control that relay Any input can be linked to any relay or relays in the lighting control system Schedule A timed event programmed to issue a command to the linked relays Each ControlKeeper can be programmed to run up to 64 independent time schedules Each schedule can be programmed to re occur on the chosen days of week Mask A programmed setting that changes the way an input works for the defined
74. int Upper Voltage aa 13 0 a oz s Lower Endpoint Lower Voltage m Vs Leave the threshold fields at zero Use the Green Check button in the lower left corner of the screen to save the feline settings Diaper LESS T Thresholds n Lower Thre lt old Within the Analogs Settings screen select the Links menu option Touch the checkboxes next to the relay or relays that the analog is to control placing an X in the box Use the scroll arrows on the right of the screen to show additional relays If all relays are to be linked touch on the Link All button at the bottom of the screen To remove a link touch the checkbox to remove the X ANALOG INPUT SETTINGS MM jiavnaoci M x Relay Links Z N 3 RELAY 3 l 5 RELAY 5 ki J WB 4 revaves 4 E 6 RELAY 6 Link All Unilink All Once the links are complete save the changes by selecting the Green Check button in the lower left corner of the display ar Repeat this step for each analog being used in the enclosure Navigate betvveen analogs vvithout having to go back to the main display by selecting the right and left arrovv buttons at the top right of the input settings screen Determining the threshold values The threshold settings will determine at what light level the lighting turns on and off The Upper Threshold is the level at which the lighting
75. iring p10 Locating and mapping relay outputs p13 Setting the panel address and network terminations p14 Clearing the panel to factory defaults p16 Setting the panel time and date p17 Initial relay activation and relay power fail programming p21 Connecting and configuring contact inputs p24 Connecting and configuring Greengate Digital Switches p29 Verifying wall switch operation p35 Configuring time schedules p36 ps Before you begin Objective To familiarize the end user on selecting and refreshing the panel to program via the onboard interface The ControlKeeper M is optionally equipped with an onboard interface for programming and display purposes It is possible to program any ControlKeeper M panel on that is wired into the same lighting network from a single panel location Before beginning programming it will be necessary to ensure that the correct panel s data is being displayed On power up the display will load the programming parameters for the panel it is directly connected to If other panel displays are used to change programming parameters or if the Keeper Enterprise Software has been used to program settings it is possible for the displayed data to be stale The display data will not update until the unit is powered up again or the end user manually refreshes the data on the screen It is recommended to process a Refresh command before programming new settings to ensure that th
76. is recommended that one Ethernet port be used per software package i e if you are running Vision Touch and Keeper Enterprise Software you would need to configure unique IP addresses at two different panel locations lf you are using the Ethernet port to gather power metering data it will be necessary to have a connection and configure Ethernet settings for every panel being metered Power Metering data will be accessed from the Ethernet port on each local panel and will not pass through the Greengate Lighting Network Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Configuring the IP address 1 From the Main Menu display select the Panel button MAIN MENU SS HII 2 From the main Settings branch select the TCP Settings button Panel Settings MESO Language Panel Name Version 8 0 0 Display Version 1 0 10 Set Clock Ade 18 TCP Settings 17 Auto Save g 3 Within the TCP Settings screen select the IP Address Menu 5 Use the IP Address Subnet Mask and Default Gateway fields to define the IP Information for the CKM Use the Port Number field to define the TCP
77. l This instruction assumes that you have already performed the steps to program the input type and programming settings If you have not already done so please refer to the sections Step 7 Connecting and configuring contact inputs on page 24 or Step 8 Connecting and configuring Greengate Digital Switches on page 29 1 From the main programming display in the top right corner of the display use the Panel Name field to select the panel that the input wiring is connected to Panel Selection Field MAIN MENU Current Selected Panel 1 LCP 1 ata EF 8 a Gis 7 f Select Panel to l Program 2 Once the panel main screen is displayed select the Inputs menu 3 Select the input that is going to broadcast from the listed inputs MAIN MENU ous J Enpe A 3 Inputs X Hules 4 Input Select Input Inputs Menu Select the Input Name field Use the Backsp key to remove the existing name prior to typing the new one Use the keypad to type in a unique name for the input then select the Green Check button Active Input Name On Terminal Input Type Off Terminal Switch Type Timer Listener Broadcast Log In the Input Settings screen make sure the Broadcast checkbox is selected and has an X in the field Listener R Broadcast Log Touch th
78. le neutral reference wire may be brought from the neutral bus bar of the feeding circuit breaker panel and may be jumpered to each relay card s neutral reference terminal Neutral Reference Terminal 1 A r PL PE iz same circuit breaker panel a All relays fed from the E To Neutral Bus Bar of Feeding Electrical Panel Relays fed from mulliple electrical panels lf an enclosure is fed from multiple circuit breaker panels it will be necessary to provide a neutral reference wire from the neutral bus bar of each feeding breaker panel and terminate the appropriate neutral reference to each relay card LINE LOAD LED Location Complete verification 1 Verify vvith the installing contractor that during installation loads were energized directly from the circuit breaker to verify that they were free from short circuits prior to connection to the relays If this step has not been verified all wiring should be disconnected from the relays Connect wiring directly to the breaker for verification prior to switching the load through the relay Neutral Reference Terminal To Neutral Bus Bar of Feeding Electrical Panel HLP1 Relays 2 4 6 8 amp 10 are fed from panel HLP1 2 Power down the main supply breaker and replace the front cover All other
79. mber that the switch lamp wire is connected to PANEL INPUT SETTINGS ol mz Settings Lighted Switch Type Priority El Switch Light Is Locator 5 Self Feerihark Terminal information Feedback Ref y 703 150 Terminal Number Once the settings are complete save the changes by selecting the Green Check button in the lower left corner of the display Repeat this step for each lighted input being used in the enclosure Easily navigate between inputs without having to go back to the main display by selecting the right and left arrow buttons at the top right of the input settings screen p28 Step 8 Connecting and configuring Greengate Digital Svvitches Objective To verify digital switch wiring and program GDS inputs to control relays within the enclosure Background information Greengate Digital Switches are networkable intelligent low voltage switches Greengate Digital Switches are proprietary to Cooper Controls Digital Switches from other manufacturers are not compatible with the system Each ControlKeeper M panel has a connection terminal block which allows one GDS switch network to connect directly to the motherboard Each GDS switch network is capable of powering and supporting up to 32 605 stations over a 1000 foot 300 meter distance The GDS network is a daisy chain configuration with two distinct ends The two end devices will be terminated using onboard termination jump
80. n on page 9 for step by step instructions on these procedures Commissioning the GDS stations Commission the GDS Stations vvhen there is not a chance of switch buttons being used by occupants in the space Once you have determined the button addresses you will be using for the buttons of each station you will need to assign the button addresses This is done through a step called GDS Commissioning Before you begin this process fill in the GDS vvorksheet in Appendix A provided above for programming As a reminder any buttons that are going to control the same relays should be assigned the same address The recommended address range to assign is from 1 200 Please verify in your vvorksheet chart that the address column follovvs this convention 1 From the programming display select the Inputs menu 2 Select any input from the list to launch the Input Menu screen p31 MAIN MENU DTA on J a Enpe A 3 Inputs X ad L L 4 Input Select Input Inputs Menu Masks 3 n the lovver left corner of the input screen select the Commission GDS button PAHEL INPUTS mest 1 N 1 Inputi gt Bl Switch State Inputi Off Last Time Timer 09 2 13 24 10 0 Commission GDS f j aba 4 Inthe Commission GDS Menu select either the Station or Ordered option The Station option should be used if the button addresses will not be in sequential o
81. n the Priority menu This will prevent the sensor from turning ON or OFF the lights unless they have already been in the opposite state for the time period defined in the field prior to the sensor going through the change PANE ANALOG INPUT SETTINGS Priority Menu PECS OL meres set Ms On Command Min On 7s l 0 odu o On Priority Min Off Off Comm Min On and Off Fields p45 Broadcasting commands on the netvvork Objective To program an input to control relays that are located in another relay panel Background information Within a networked ControlKeeper system any input or analog input can control relays in any controller on the network In addition commands from software packages or other networked devices such as the TIM Telephone Interface Module AIM Automation Interface Module or DMX Gateway may need to command groups of relays in the enclosure All of this is accomplished using broadcast and listener functions within the ControlKeeper M When a command is broadcast the input name and ON and OFF commands broadcast When broadcasting inputs it is important that the input have a unique 8 character name unless it is to control the same relays as another input Settings such as masking priorities different command assignments timers etc do not broadcast and will need to be programmed in each local panel Programming a switch input to control relays in another pane
82. n the connected network Other panel types i e ControlKeeper T ControlKeeper 4A ControlKeeper 4 and ControlKeeper 2 cannot currently be accessed through the ControlKeeper M display for programming or status purposes MAIN MENU Outputs Inputs Analogs Schedules Holidays Masks Menu navigation S ea LRELAYFI El 2 RELAY 2 3 RELAYF3 N 4 1 B SRELAY S 6 The touchscreen display allovvs for access through various menus Touch the desired menu to open the options within The display will automatically shut off the backlight after several minutes of inactivity Simply touch the display again to reactivate the backlight Panel Menu The panel menu contains functions pertaining to the selected panel Functions include changing the panel name and IP address changing the display language setting the panel clock date latitude longitude coordinates and daylight savings parameters viewing system logs viewing firmware versions etc Outputs Menu The Outputs Menu contains functions pertaining to the selected output Functions include viewing status viewing logs changing settings viewing power data etc Inputs Menu The Inputs Menu contains functions pertaining to the selected input Functions include viewing status viewing logs changing settings commissioning GDS Switches etc Analogs Menu The Analogs Menu contains functions per
83. nds onto the network wire For the TIM Codes available for your DMX Gateway please refer to the instructions for your unit To setup these commands in the controller the remote name must start out with the capital letters TIM The numeric code afterwards must be 1 through 512 no leading zeros for single digit numbers Automation Interface Module Command Syntax The AIM issues preconfigured network commands onto the network wire Refer to the integration point mapping table provided by the technical support department for information on what input names will need to be used for any global network commands being used VisionSwitch Vision Touch or Keeper Enterprise Software Command Syntax The optional VisionSwitch VisionTouch or Keeper Enterprise Software may be used with the system These software packages allow network commands to be issued from computers that have been tied into the lighting system If using these packages to send commands make certain to match the Inout Name to the name that each VisionSwitch or VisionTouch button will be sending If Keeper Enterprise Software is being used make sure to perform a Get Settings from Panel Upload command if you have made changes through the onboard display to avoid programming being out of synch 1 From the main programming display in the top right corner of the display use the Panel Name field to select the panel that has the relays that the command is going
84. ne shine a flashlight directly into the analog photosensor lens and verify that you see the reading respond change in the live status page If the reading does not change verify that the analog input is wired properly and has been configured for the correct CCM Port in the programming Once you have confirmed that the sensor is reading remove the flashlight Wait for the status screen reading to settle 6 ANALOGS Once the Analog Status screen loads select the Settings button In the Settings screen select the Range menu option p44 ANALOG INPUT SETTINGS C L 1 1 Bi m 5 Select the Upper Threshold field delete the existing entry and then enter the threshold desired 6 Select the Lower Threshold field delete the existing entry and then enter the threshold desired 7 Select the Green Check button in the lower left corner of the screen to save your changes Upper o Da Lower Thre lt old Enter the space throughout the day and do a visual recheck as the external light level changes to verify that the space is still maintaining the desired range Log files can also be helpful to verify that the sensor is Operating properly and is not cycling the lights If you do find that the lights are cycling increase your deadband between thresholds If this still does not alleviate the issue the Min ON and Min OFF fields may be defined i
85. ng down Putting priorities into practice One use of priorities is highlighted in the following example Our facility has a fire alarm system which needs to issue a command through a dry contact closure When an alarm occurs the emergency lighting needs to turn on and remain on regardless of programmed state Once the alarm is released the lighting needs to resume its scheduled state Other normal inputs are time schedule and switch input commands Programming On Command Off Command Switch Inputs Priority On Priority off Time Schedules Priority On Priority Off When the facility is in normal operation mode the svvitch inputs and time schedules operate in an event driven mode each command is obeyed as it is received When the facility is in alarm mode the Master priority prevents the other inputs from functioning When the alarm mode is relinquished the other inputs Priority level takes precedence over the None priority of the off command Whatever switch or time schedule input last issued a command will maintain control of the relay s commanded state Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Configuring the command
86. ng this screen if power is removed from the panel Other relay types will default to their true hardware type p66 Indicator LEDs The ControlKeeper M components contain indicator LEDs to assist with multiple functions These LEDs and functions are described below Relay Backplane located under overhang 11 Analog Module in a AEA m JEEN L Relay Card Relay Status and Override Buttons Relay Status LED Each relay will have a status indicator located in the low voltage section along the side flange A Green LED indicates that the relay is ON A red LED indicates the relay is OFF A Flashing LED indicates that the relay has been overridden with the main motherboard ALL ON or ALL OFF command The color of the LED in flash mode indicates the software commanded status If the LED is off No relay is populated in this location or the panel is not able to read the populated relay card 2 Relay Card Status Should flash to indicate that the relay card is communicating The LED may flash more LED rapidly when commands are being processed New relay cards that have never been powered may have the status LED on solid for 1 2 minutes upon initial power up before displaying the communications flash pattern SV PWR Heartbeat TY Mia 24V PVVR p67 CCM Card Indicates the card position of each CCM card that is installed in the encl
87. o the network Any panel that has an input with the same name set to listener mode will respond Log The ControlKeeper M compiles historical log data for any input set to log The log will register the time and date that the input issued ON or OFF commands Priority settings PANEL INPUT SETTINGS me oll E 1 inputs gt Bil eo On Priority Of Command Off Priority On Command Off Command Located within the Priority menu the ON and OFF commands allow you to change the behavior of the input When an ON or OFF is issued from the switch it is possible to program the response to turn ON the associated relays turn OFF the associated relays or to not command the associated relays No Command On Priority Off Priority Priorities allow the system to accommodate more complex sequences of operation in which when an input is active other inputs do not function Please see Programming priorities on page 51 and Programming masks on page 53 for additional details Step 10 Configuring time schedules Objective To configure time based ON and OFF commands Background information In a networked system each ControlKeeper in the network will maintain and run its own schedules This distributed architecture allows for maximum fault tolerance one controller being offline will not prevent other controllers from operating Each ControlKeeper M panel allows configuration of up to 64 time schedules to control the
88. o the point at which it enters the termination 3 Verify that the circuit breaker feed is wired to the LINE terminal of each relay card and the LOAD terminal is wired to the lighting load Terminals are labeled for easy identification p11 Relay on Right Side of Enclosure z i m Load 1 G TEL Line O Relay on Left Side of Enclosure l F G L C Line 9 G O Coad 2 m a a 4 Visually inspect each relay card for signs of damage to components and to verify it is connected properly to the relay backplane card 5 If the controller is a ControlKeeper M with integral breakers verify that the load neutrals have been properly terminated to the neutral termination bus bar provided in the enclosure Feedthrough panels do not contain a neutral bus bar All load neutrals will terminate to the feeding circuit breaker panel Inspect the neutral reference termination The neutral reference termination wire is used for power metering and for the patent pending variable relay timing switching technology within the relay card In order for these items to operate properly it is necessary to run a neutral reference wire to all single pole relays In this step verify that the neutral reference wire has been properly connected to the provided terminal location All relays fed from the same electrical panel If relays are all being fed from the same circuit breaker panel a sing
89. ols software packages that support this feature See page 63 for further details Changing GDS Faceplate Configuration Greengate Digital Switch stations allow a new faceplate to be placed on the switch body allowing for easy configuration changes if facility needs change n order for the new button configuration to be recognized it will be necessary to process a Faceplate Configuration change command from the onboard interface t is not necessary to perform this process if the new faceplate matches the button configuration and you are changing the old station for a new one with custom button engraving See page 65 for further details Maintenance and Power Information Once configured your ControlKeeper M panel requires very little maintenance There are a few items that should be scheduled on a yearly basis which are discussed in this section This section also describes the behavior of the ControlKeeper M during power fail and discusses the power up sequencing The ControlKeeper M requires little if any attention after power up to return to normal operation See page 66 for further details Onboard Indicator LEDs The ControlKeeper M has indicator LEDs to help with diagnosing proper operation as well as troubleshooting See page 67 for further information on the LED functions p57 Overriding outputs Objective To command the panel or individual relays within the panel to an ON or OFF state On occasion it may be necessary to o
90. or wish to start accumulating run times from zero hours press the Clear Run Time button in the run time display OUTPUT MONITOR ld F 1 RELAY 1 gt Bl Relay Has Been Used For 5 Hours Clear Run Time Clear Run Time p64 Changing GDS faceplate configuration Objective To update the model of a GDS station due to a faceplate change Greengate Digital Svvitch stations allovv a nevv faceplate to be placed on the svvitch body allovving for easy configuration changes if the button configuration needs to be changed after installation In order for the new button configuration to be recognized it will be necessary to process a Faceplate Configuration change command from the onboard interface It is best to change the configuration of the GDS Stations when there is not a chance of switch buttons being used by occupants in the space Select refresh the panel to program Before beginning programming steps in this section be certain to select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Programming the new faceplate configuration 1 Place the new button faceplate on the body of the switch Make note of the button configuration 2 From the Main Menu display select the Inputs menu Select any input from the list to launch the Input
91. osure The CCM1 28 3 appropriate LED will illuminate identifying the CCM card number that should be used for the attached vviring vvhen programming the panel Heart 24V sv 11 CCM Card Should illuminate vvhenever the CCM card sees a closure from one of the connected Closure inputs This can be used as a troubleshooting tool 12 CCM Card Should illuminate vvhenever a message is being transmitted from the CCM card to the TX main motherboard RX 14 Motherboard Should flash regularly indicating that the netvvork microprocessor is operating hir 15 Motherboard Should flash when the ControlKeeper M is transmitting a message on the lighting NET TX network 16 Motherboard Should flash when the ControlKeeper M is receiving a message from the lighting sialon 17 Motherboard Should illuminate when a valid USB Cooper Controls Software package connection is EN SOFT seen CONNECT USB UP 19 Motherboard Should illuminate red vvhen first povvered up and then vvill go dim until a valid USB host USB HOST connects to the USB host port POVVER 20 Motherboard Should flash with transmit and receive message communications on the Greengate A Digital Switch Network Motherboard Should flash with a one short three long pattern when flashing firmware B 22 Motherboard Should flash at second intervals indicating that the microprocessor is operating Hear
92. pposite state The Toggle button can be used to cycle the relay with each press PANEL OUTPUTS TESTS BEM 1 BA State on TOGGLE 02 f Status l l Back ge LATCH PMI Repeat this process for any additional relays Navigate betvveen relays vvithout having to go back to the main display by selecting the right and left arrow buttons at the top right of the output settings screen Vievving live status Objective To view the current status information for a relay input or analog It is possible to view live status of the current state of M A y any relay input or analog input in the system through the onboard interface Staus analog stae State ANALOG1 Off Status information that displays includes Settings reading 2527 0 fe 5 i Active Mask Output status The Output Status screen displays the Current State of the relay the cause of the current command the priority of the command the time and date that the command was issued any timer that might be 200 counting dovvn the current scheduled state of the Vievving status relay and the type of relay card that is installed in the 1 panel From the main programming display in the top right corner of the display Use the Panel anans Name field to select the panel that has the ARA Ra EM object you wish to view status for RELAY 1 TOGGLE Cause SSE Last Time Timer 9 22 18 35 Sched St
93. puts in programming Each CCM card contains a card identifier LED CCM1 CCM2 as well as a port identification letter A B for the analog module location In addition each Analog Module will have a labeled number associated with the wired terminals AN1 through AN4 that will identify the analog for programming p41 CCM card port numbers are identified as Port A for the bottom Analog Module port and Port B as the top On the Analog Module itself analog terminal numbers will number with analog 1 at the bottom and analog 4 at the top The analog input terminal blocks on the Analog Modules contain three connection points for each sensor Signal Ground and 24V Typical wiring for Greengate analog sensors is depicted below Signal VVire Yellovv Ground Wire Black ND b l m Preferred wiring is 18AWG twisted stranded wire Maximum wire length should not exceed 500 feet Verifying and documenting analog input wiring 1 Open the inner low voltage door 2 Verify that low voltage wiring enters from the top middle low voltage section of the enclosure and is not run in the same conduit with or near high voltage wiring Low Voltage Access Only High Voltage 1 i High Voltage J High Voltage High Voltage Access Access n o 66 o 0080 696 e High Voltage c r 5 LS LS LY LY Analog Analog Analog CCM AMC
94. r GDS stations that have buttons that control the same lighting loads and are addressed the same program a single input NAME nci 7 mMHesHEHEHEHRHE bib b bib input Type MEHHUHHH o j vb bb e eea Address mem e Bas fz LA RB m PANEL INPUT SETTINGS BE 1 inputs 2216 Baie ME Input Name Addres Input Type Switch Type Timer Eo Gea m warn amp Listener Ell Broadcast N 8 Use the Green Check button in the lower left corner of the screen to save the input settings 9 Select the GDS menu option along the left side of the screen 10 Select how you would like the LED to operate in the station e Locator If all of the station button LEDs are off the station will cycle the LEDs on the buttons in a rotational pattern to allow users to locate the switch If there is no checkmark in the Locator box the station will have no LEDs illuminated when all the switch LEDs are off Touch the checkbox if you wish to enable the locator light function Only one button on the station needs to have this box enabled for all the buttons on the station to perform the locator pattern function e Feedback All GDS inputs must feedback to ensure proper operation There are three choices of feedbacks o Self the LED will show the last command issued by the switch button Each press of the button will toggle the state of the command issued and
95. rder This will allow you to define a different address for each button on the station e The Ordered option should be used if the button addresses will be in sequential order This allows you to define the address for the top button and will automatically address the remainder of the buttons based on this entry 5 Within the Station or Ordered menu screens touch the Button 1 field to bring up the Button Address entry screen iutton Address Button 1 Button 4 Button 2 Button 5 o Button 3 Button 6 Commission GDS Station 6 Inthe button address screen touch the Delete button to remove the current entry Enter the desired address number Select the Accept button 9 10 11 12 13 14 15 16 17 If using the Station screen the process for each of the buttons on the station Any buttons that are not being used or do not exist on your station should be left at the defauli addresses 240 246 Once all the addresses are defined select the Commission GDS Station button at the bottom of the screen In this mode all of the LEDs on the GDS Stations attached to that CKM s GDS network will flash PANEL COMMISSION GDS MSDE 22 1 inpti Faceplate all button Addresses STU Button 1 Button 4 Button 2 Button 5 Commission GDS Go to the location of the station that you entered the information for The LE
96. relays are fed from panel HLP2 To Neutral Bus of Feeding Electrical Panel HLP2 zini 3 Load and main power supply breakers may be energized once the front panel is secured The neutral reference wire is not necessary for two pole relays Verify proper power up response 1 Power up the ControlKeeper M main power supply breaker all individual load circuit breakers should be left off Verify that the display illuminates and displays the Main Menu screen MAIN MENU km 1 REA Inputs 2 RELAY F2 A Analogs 4 Schedules Holidays Masks 2 2 Verify that the red status LED on each relay card is flashing Nevv relay cards that have never been povvered before may have the LED solid on for a period of 1 to 2 minutes If any of the cards do not have a flashing LED after the two minute period power down the main power supply and verify that the card is seated properly in the pin connections to the relay backplane board If the problem continues contact technical support p12 Step 2 Locate and map all relays Objective To determine verify what load each relay controls This step recommends using flash to find mode Prior to using flash to find mode verify the type of load being controlled Loads requiring re strike periods or strike delay should not use flash to find Instead manually cycle the load to determine the controlled location
97. rogram or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Configuring the mask 1 From the Main Menu display select the Masks menu 2 Touch the mask index you wish to program MAIN MENU G iz Outputs 1 MASKI A Inputs 2 MASK2 A Analogs B MASKS Masks Menu E Select Mask mz emaske 3 Once the mask Settings screen loads touch the Active field to place an X in it PANEL MASK SETTINGS 16 2 mask Bi Bil x Active Maska me Begin Time LMASK y r n 77 Active Inputs Type End Time 4 If desired select the Mask Name field and use the keypad to type a new 8 character name Select the Accept button 5 Touch the Type field Select the desired mask type from the list 6 Select the Begin Time and type in the time that 11 Save the changes by selecting the Green the mask should begin all times are entered in Check button in the lower left corner of the 24 hour clock format i e 1 00PM would be display entered as 13 00 Select the Accept button Select the End Time and type in the time that the mask should end all times are entered in 24 hour clock format i e 1 00PM would be entered 12 If necessary repeat these steps if there are as 13 00 Select the Accept button NAME
98. rrent name before entering the new name Touch the Type field Select the No Timer option from the list Select the Begin Time and type in the time that the space begins its occupation period all times are entered in 24 hour clock format i e 1 00PM would be entered as 13 00 select the Accept button Select the End Time and type in the time that the space ends its occupation period all times are entered in 24 hour clock format i e 1 00PM would be entered as 13 00 select the Accept button NAME ie musmmmmni 21 m ummmmm see m m mmemmu Hm MASK SETTINGS 1 MASK1 Bia IX Active Mask Name Begin Time End Time No Offs No Ons ignored No Timer COATS 8 On the left side of the screen select the Days menu option In the days screen select the days that the occupied time will be active by placing an X in the checkbox MASK SETTINGS 1 MASK1 El Bi Monday Tuesday Wednesday Thursday m ay Select Active jy Holiday 10 On the left side of the screen select the Input menu option 11 Touch the box next to each input that needs to run the timer outside of the defined occupied hours so that the X appears PANEL MASK SETTINGS 1 LCP 1 EE 1 MASK1 157 E Settings 1 Inputi Days es 2 Input2 3 inputa E 4 Input 5 Inputs 6 Input6 12 Save the changes
99. s and priorities Priorities can be assigned to commands that come from inputs analog inputs or time schedules Commands that may be assigned include ON OFF and No Command The No Command option is typically used when an input is going to relinquish priority but not actually command the lighting to go to an ON or OFF state 1 From the Main Menu display select the menu for the item you want to assign the priority to i e Inputs Analog Inputs or Time Schedules 2 Select the exact input from the screen that you need to apply the programming to MAIN MENU Hcp z TS oon a Enpe A Analogs Emne W Schedules 4 input Holidays S Inputs Masks pute 3 Once the screen loads select the Settings button 4 Ifyou are programming an input or analog input select the Priority menu For a time schedule select the Command menu KE sah i SCHEDULE o 1 22 On On Priority Prior aan None 10 GDS Off Command Links Off Prior ity Priority Menu HE o Back Schedule Command Menu iM kul Select the desired commands that the input should issue Select the Priority button next to each command and select the desired priority level for the command On Command Priority H a Frertiy m 1 PANEL INPUT SETTINGS Cas 1221 48 1 input Bi Bi Settings 1 On Command On Priority Off Command
100. s had a button pressed After reviewing this window select the Close button Seqment Node al 250 15 At the bottom of the display select the Exit Commission Mode button Activating and configuring initial GDS input programming Once the buttons have their address you can program the input to control relays Switches are displayed in index number order Any index number can be assigned to any input in the system 1 From the programming display select the Inputs menu p33 2 Select the first unused input index number Use the scroll up and down arrows to display additional inputs in the view MAIN MENU ous mz Empe A ah 3 Inputs g Sct EE 4 Input Select Inpu Inputs Menu 1 Once the input status screen loads select the Settings button In the Settings screen touch the Active box to place an X in it PANEL INPUT SETTINGS 8 15 1 Inputs 2212 S Active Not Set C Inpu me On Terminal a Switch Type Timer If desired select the Inout Name field and use the keypad to type a new 8 character input name Use the Backsp key to remove the existing name prior to typing the new one Select the Input Type field and choose the Digital Switch option Select the Address field and use the keypad to Delete the current entry then type the first digital button address you want to program Fo
101. s next to the relay or relays that the input is to control placing an X in the box Use the scroll arrows on the right of the screen to show additional relays If all relays are to be linked touch on the Link All button at the bottom of the screen To remove a link touch the checkbox to remove the X PANEL INPUT SETTINGS 2 RELAY 2 3 RELAY 3 Z 4 RELAYF4 5 RELAY 5 iL Link All 18 Once the links are complete save the changes by selecting the Green Check button in the lovver left corner of the display 19 Repeat these steps for each input that needs to broadcast p49 Programming a netvvork command response from another device This programming method should be used for commands being issued from software packages Automation Interface Module global commands DMX Gateway commands and Telephone Interface Module Commands Telephone Interface Module Command Syntax A Telephone Interface Module Remote command name must start out with the capital letters TIM Following these letters will be the numeric code that the user will input through a touch Tone telephone to control the lighting The numeric code can contain from 1 to 5 numbers For instance if you programmed a remote named T MO12 into the controller the user would need to input the TIM code 012 when prompted for this information by the TIM DMX Gateway Command Syntax The DMX Gateway issues TIM comma
102. select the correct panel to program or process a panel refresh command to update any stale data on the display Refer to Before you begin on page 9 for step by step instructions on these procedures Configuring the switch timers 1 From the programming display select the Inputs menu 2 Select the input you want to assign the timer to If necessary use the scroll up and down arrows provided to navigate to the input MAIN MENU HTA uz A An gqs 3 Inputs Sct Bilules 4 Input Select Input Inputs Menu Masks 3 Once the input status screen loads select the Settings button 4 Inthe input Timer field enter the length of time in HH MM SS format the lights should be on before the timer expires and issues an off command PANEL INPUT SETTINGS EBE 1 Inputs x Active gana Enter Timer fetid ELInputi 10 Input Type Aff Terminal Input Settings Links Switch Type Timer p39 5 Save the changes by selecting the Green Check button in the lower left corner of the display Save N Cance 6 Repeat this step for each input that requires a timer Easily navigate between inputs without having to go back to the main display by selecting the right and left arrow buttons at the top right of the time schedule settings screen Configure the timer to run only after occupied hours In order to keep the timer from running during
103. ss is set press the Reset button to initialize the new address with the controller CREE mim bir es Fea joao xr i i Reset Button a 3 Close the inner low voltage door p15 Step 4 Reset factory defaults Objective To prepare the panel for initial use The following steps are recommended for all new installations before initial programming After programming the Reset Factory Defaults command should be approached with caution This command will cause all programmed settings to be cleared The Reset Factory Defaults command will cause all relays to revert to the OFF state If it is necessary to keep lighting on during this process verify that the main motherboard s override slide switch is in the ALL ON position before you begin 1 Open the inner low voltage door to access the main motherboard 2 Press and hold down the left most reset button labeled Reset 3 Still holding down the Reset button press and hold down the right most reset button labeled 4 While continuing to hold down the C button release the Reset button 5 Continue to hold down the C button until you see the Heartbeat LED begin to flash 6 Release the C button usa HOST OON POWER W ETHERNET Hiie kze m Heartbeat LED 7 From the Main Menu display select the Panel
104. t Settings screen select the Links menu option Touch the checkboxes next to the relay or relays that the input is to control to place an X in the box Use the scroll arrows on the right of the screen to show additional relays If all relays are to be linked touch on the Link All button at the bottom of the screen To remove a link touch the checkbox to remove the X PANEL INPUT SETTINGS E II 1 Input N 1 RELAY 1 E 2 RELAY 2 3 RELAY 3 R 4 RELAYF4 5 RELAY 5 6 RELAY 6 Link All Once the links are complete save the changes by selecting the Green Check button in the lower left corner of the display Repeat this step for each GDS button address being used in the enclosure Navigate between inputs without having to go back to the main display by selecting the right and left arrow buttons at the top right of the input settings screen p34 Step 9 Verifying input operation and understanding other input settings Objective To verify that input programming is correct and to understand additional options within the ControlKeeper M panel Verifying input operation 1 Goto the location of the input and press the button that has been configured 2 Check that the lighting circuits respond as expected checking both ON and OFF functions 3 Repeat this process for each input Understanding other input settings There are additional input settings that
105. taining to the selected analog Functions include viewing status viewing logs changing settings etc Schedules Menu The Schedules Menu contains functions that allow adjustment to the settings of the selected time schedule Holidays Menu The Holidays Menu allows the programming of the dates for created holiday schedules to run Masks Menu The Masks Menu allows the programming of mask types defined active periods and allows the mask to be linked to the appropriate inputs p6 Menu layout Set lock Outputs Output Relay RFE j f ViewLinks Run Time inputs Status m nu vs Priority Lo x m rx LSO GDS Faceplate 2 Una _ f Station Commission GDS Ordered Analogs P Settings Priority Range Links Holidays p Commissioning an Installation This section outlines the recommended progression of steps for commissioning a new installation Some steps may be specific to equipment or a desired sequence of operation being programmed and may be skipped if the section does not apply to your facility Basic commissioning steps Before starting the steps shown below please read through the section Before you begin on page 9 This will introduce you to some important details about how the touchscreen display functions 1 oND N Verify high voltage w
106. tbeat normally 23 Motherboard Should flash when data is being transmitted or received on the Ethernet port DATA Motherboard Should illuminate when a valid Ethernet link is detected LINK 25 Motherboard Should illuminate if the hardware override switch is moved to the override ALL OFF ALL OFF position 26 Motherboard Should illuminate if the hardware override switch is moved to the override ALL ON ALL ON position 27 Motherboard Should illuminate when power is applied to the ControlKeeper M PWR 3V3 28 Backplane Each backplane card will have a status indicator This indicator should flash to indicate Status that the backplane card is communicating The LED may flash more rapidly when commands are being processed p68 Appendix A This section contains vvorksheets for recording the desired programming p69 Relay Schedule VVorksheet Description of Load Controlled Contact Closure Switch Input Worksheet Terminal Lighted Switch Wire SPDT 3 wire Terminal lighted Relays Controlled switches switches only only Input Number apf On Location Switch Type CCM Card Terminal p71 Greengate Digital Switch Worksheet Location Station Model OGDS 1TLB OGDS 2TLB OGDS 3TLB OGDS 2TSB OGDS 4TSB OGDS 5TSB OGDS 6TSB OGDS 1TLB DOGDS 2TLB OGDS 3TLB OGDS 2TSB OGDS 4TSB OGDS 5TSB OGDS 6TSB OGDS 1TLB 0605 2 1 0605 3 1 OGDS 2TSB OGDS 4TSB
107. the network wire ControlKeeper ControlKeeper ControlKeeper ControlKeeper Verify the netvvork vviring The lighting control netvvork is an RS 485 daisy chained network Recommended cable type is Belden 9841 The RS 485 network may be run up to a maximum length of 4000 feet and 35 devices before a repeater is necessary Two terminal blocks are located at the top of the main motherboard for connection to the network wire 1 Ensure that the network wiring has been installed in a daisy chained configuration observing polarity 2 Verify that the network wire enters the controller through the low voltage compartment and is terminated securely at the provided terminal block locations 3 Verify that the shield wire has been tied through but not connected to the network terminal block or ground point in any location The shield should be left floating The network shield is not connected at any location Tie the shield through the network continuously by leave the shield wire floating Panels located at the network end will have a single network leg wired This wire can be terminated to either terminal block Set the network address The steps below will walk you through the addressing and proper termination of the ControlKeeper M 1 Open the inner low voltage door to access the main motherboard 2 Locate the address switches located at the bottom of the motherboard oun MOST
108. time period Masks can be applied to any input other than a time schedule The most common masks types used include the Ignored type which prevents the input from functioning during the defined period and No Timer mask type which prevents an after hours timer from issuing off commands during the defined occupied time period Priority All input commands can be assigned a priority By default all inputs begin at the lowest level of priority or none Priorities allow for advanced interaction between inputs so that when an input is active other inputs cannot function When priorities are released other inputs can then reclaim control of the linked relays p4 ControlKeeper M component item reference 18 Relay Model front cover and lovv voltage access door open Analog Module AM Contact Closure Module CCM 4403313473 Relay Cards an Status LEDs and Overrides Relay Cards m Relay Status I and Overrides 99 99 99 0999 000 Povver Supplies 18 Relay Model vvith Internal Breakers front cover breaker front open Display and Lovv Voltage Access Door Cink 2 CAE H L EL alk 2 Cale Breaker and Main Lug Locations p5 Basic Display Menu Navigation The ControlKeeper M onboard interface allovvs for display and programming of the local panel as vvell as other ControlKeeper M type panels withi
109. touch the Name field and use the keypad to enter a name for the holiday Use the Backsp key to remove the existing name prior to typing the new one PO ee Se Pe HOLIDAY SETTINGS lm 172 277 MHM Month Day 7 Select the Green Check button when you are done to save the holiday 8 Repeat this step for additional holiday dates Easily navigate betvveen holidays vvithout having to go back to the main display by selecting the right and left arrovv buttons at the top right of the Holiday Settings screen Remember to update your holiday dates on a yearly basis Additional information To make changes fo holiday dates that have been programmed previously access the holiday settings tab for the holiday you wish to change Use the delete button provided if you wish to delete the holiday or simply change the date by selecting a new month and or day to update Once you have finished the changes make sure to touch the Green Check button to save Programming an P address Objective To configure the Ethernet settings Background information Each ControlKeeper M panel has an onboard Ethernet port located on the main motherboard This Ethernet port can be used for connection to software packages purchased with the system or for gathering power metering data into purchased software packages or a third party system If you are using the Ethernet port for connection to Greengate Software Packages it
110. trends in Name field to select the panel that has the system usage object you wish to view status for Log information is stored with the latest event first VVhen the data space reserved for the log data has been filled the ControlKeeper vvill overvvrite the MAIN MENU oldest entries The ControlKeeper will automatically log system events in the system log By default it is also set up to log all relay input and analog events The default Current Selected Panel logging of these items may be changed through the 1 LCP 1 Settings menus vvithin the respective menus unun System logs a System Logs will show the time and date of the 5 logged event and the cause of the logged event Causes of system log entries includes 2 Once the panel main screen is displayed select e Power disruptions which will display as a Power the item you want to view logs from i e Panel Up when power returns Power Hit if power is Outputs Inputs or Analogs disrupted long enough to enter shut down mode but not long enough to constitute a true power 3 For Outputs Inputs or Analogs select the exact relay input or analog you wish to view log data outage ae e Reset activity Fhe e Override Switch Activity The use of the ALL ON Select a Menu an a AUTO ALL OFF switch will be indicated in this P a zi screen as ALL ON ALL NORM or ALL OFF mr gt RELAY F A Relay logs arela Reaves N Schedules EF RELAY qarqara R
111. ts thresholds If this is the application for your site more than one index number may be used to report to the same analog channel but be programmed to switch lighting at different foot candle readings 1 From the Main Menu display select the Analogs menu Select the first available analog input index number that you want to program Use the scroll up and down arrows to display additional analogs in the view 8 MAIN MENU kdir um 6 Outputs 1 ANALOGI A Analogs Menu 2 ANALOG2 S ANALOGS CWT Ve Select Analog 5 NALUGI w Masks 6 ANALOG6 tz Schedules Holidays Once the analog status screen loads select the Settings button Settings In the Settings screen touch the Active box to place an X in it PANEL ANALOG INPUT SETTINGS qerar I ianao Bi Bil KI Active Proy 0102 Analoq N nput Settings alog Input Type Log Type Links Touch the CCM field and select the Contact Closure Module location and port that the Analog Module is connected to Select the Channel field delete the current entry then type the analog input terminal on the Analog Module that the analog is wired to analog 1 4 INPUT 561 TINGS x N 1 ANALOG1 HM If desired select the Analog Name field and use the keypad to type a new 8 character name The Backsp key may be used to delete the
112. umber that you want to program Use the scroll up and down arrows to display additional inputs in the view kanal 1 z Ceme B Ans oqs EBu NA Sct Biules 4 Input4 2 10 Once the input status screen loads select the Settings button In the Settings screen touch the Active box to place an X in it PANEL INPUT SETTINGS m I F 1 inputs b n X Active Inpur ame On Terminal Prio ity i g y Lo Input Ty minal Input Settings w Voltage JO o O Links Switch Type Timer If desired select the Input Name field and use the keypad to type a new 8 character input name Use the Backsp key to remove the current entry before typing the new text Click on the Green Check to save this new name Select the Input Type field and choose the Low Voltage option Select the Switch Type field and choose the type of switch being used e 3 VVire Momentary Switch SPDT select Momentary 2 Wire Momentary Switch SPST select Toggle 2 Wire Maintained Switch SPST select Maintained INPUT SETTINGS 1 Input li On Terminal x Active Input Name Input Type Off Terminal Low Vulkan Fi Switch Type Timer EJ Listener Log Select the CCM field and choose the CCM card number that the contact input is wired into This can be identified by locating the CCM LED in the lower right corner of the boar
113. verride relays on or off The ControlKeeper M panel allows you to override relays on or off by using hardware overrides or from commands through the onboard interface These are discussed in detail below Hardware relay overrides Hardware relay overrides can be done at the panel level or at the individual relay level All ControlKeeper M panels will contain these override devices Panel override switch On the panel level the main ControlKeeper M motherboard offers a ALL OFF AUTO ALL ON override switch This switch operates as a master override When this switch is in the ALL OFF or ALL ON position while commands will process in the software status of the ControlKeeper M the commands are not passed on to the relays When the switch is moved to the AUTO position the software status of the relays will regain control If the ALL OFF or ALL ON is used the relay status LEDs will flash The color of the LED will indicate the software status of the relay not the physical ON or OFF status of the relay Relay override switch To override individual relays each relay has a pushbutton override available in the low voltage section of the enclosure Press this override button to toggle the state of the relay This is a temporary override of the lighting load that will stay in effect until the next command is received The individual relay override switch allows you to also perform a Flash to Find feature
114. will turn OFF The Lower Threshold is the level at which the lighting will turn ON The space in between the thresholds is referred to as the Deadband When the light level is within the deadband space the lighting vvill remain in the last commanded state Analog Input Readings Upper Threshold T OFF COMMAND Deadband Lovver Threshold ON COMMAND It is best to set the thresholds when the light level Analog Range within the space is at the level that the lighting should be svvitched on and off If dealing with a closed loop application shades within the space can aid in setting of these thresholds during the daylight hours A light meter may be necessary in order to verify that the light level is correct for switching the lighting in the space 1 From the Main Menu display select the Analogs menu 2 Select the analog input you want to program MAIN MENU iksir un 6 Outputs 1 ANALOGI 2 Analogs Menu S ANALOGS Schedules Cun KGS Select Analog Holidays 5 ANALUGD m Masks 6 ANALOG6 z 3 Once the status screen loads find the Reading field PANEL ANALOG INPUTS oA 1 ANALOGI l 60 6 Make sure that the electric lighting in the space is OFF When the light level is at the point when the lighting should be turning ON navigate to the Analog Status screen for the correct analog input Make note of the current reading
115. you to assign each button an address If buttons on different stations are performing the same function it is recommended that they be assigned the same address and programmed once in the system to simplify the programming process Verifying GDS switch wiring 1 Open the inner low voltage door 2 Verify that GDS wiring enters from the top middle low voltage section of the enclosure and is not run in the same conduit with or near high voltage wiring Low Voltage Access Only High Voltage 1 High Voltage 5 1 1 I High Voltage High Voltage Access Access High Voltage E 3 Locate the GDS five position terminal block located near the top middle of the main p if motherboard ep Av a GDS Terminal Block SSS oe ol nu H z ian m l z l E e icma TH l 14 58 il Bi A HER 1605 Termination Jumper m n D t GDS Termination 6 Remove the GDS terminal block from the ControlKeeper M terminal pins leaving all GDS wiring connected to the terminal block 4 Visually verify that all wiring is secure to the input 7 Using an Ohm meter measure for ohms across terminal blocks and follows the wiring convention the CAN H White and CAN L Blue terminals shown Insulation for each conductor should be of the disconnect

CKM Onboard Interface Programming Guide and User Manual

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