PB-300 / 360 USER'S MANUAL
Contents
1. 0 45C VIBRATION 10 500Hz 2G 10min 1cycle 60min each along X Y Z axes SAFETY STANDARDS EN60335 2 29 CB Approved by TUV WITHSTAND VOLTAGE UP O P 3KVAC I P FG 1 5KVAC O P FG 0 5KVAC N amp ISOLATION RESISTANCE __ P O P IIP FG O P FG 100M Ohms 500VDC Note4 EMI CONDUCTION amp RADIATION Compliance to EN55022 CISPR22 Class B HARMONIC CURRENT Compliance to EN61000 3 2 3 only P type EMS IMMUNITY Compliance to EN61000 4 2 3 4 5 6 8 11 ENV50204 EN55024 Light industry level criteria A MTBF 115 8Khrsmin MIL HDBK 247F 25 C OTHERS DIMENSION 253 135 48 5mm L W H PACKING 1 45Kg 6pcs 9 7Kg 0 93CUFT NOTE 1 All parameters NOT specially mentioned are measured at 230VAC input rated load and 25 C of ambient temperature 2 Ripple amp noise are measured at 20MHz of bandwidth by using a 12 twisted pair wire terminated with a 0 1uf amp 47uf parallel capacitor 3 Tolerance includes set up tolerance line regulation and load regulation 4 The power supply is considered a component which will be installed into a final equipment The final equipment must be re confirmed that it still meets EMC directives 5 This is Mean Well s suggested range Please consult your battery manufacturer for their suggestions about maximum charging current limitation 6 Test condition is at 25 C charging current will change under different temperature PowerSupplies Online Tel 44 0 872. OOCOOOOOO N SOO OOOOOOO COCO OOO oO OO INLET OOOOOOOOOO 3 POLE IEC320 C14 il Battery Connection AN Warning Please make sure the polarity of the battery is connected correctly PowerSupplies Online Tel 44 0 870 850 6156 E mail info powersuppliesonline co uk Assembly Procedure 1 Make sure the charger is shut off and choosing suitable wires to connect the charger and batteries based on the rating of charging current The polarity must be correct charger output should be connected to the terminal of batteries and charger output should be connected to the terminal In no times should the and be short together or the charger and batteries will be damaged 2 Select the correct input voltage range between 115VAC and 230VAC The selecting switch is preset at 230VAC in the factory 3 Set the ON OFF 0 power switch to ON and check whether the operation of LED is correct red charging green battery is full Notes On Operation 1 The charger is only suitable for lead acid batteries 2 The charger should be assembled in the place with good ventilation and low moisture Exposure to the rain or snow is strictly prohibited 3 Wires connecting between the charger and batteries should be as short as possible since the high voltage drop on the wires will increase the time required to fully charge the batteries 4 Make sure the charging voltage and chargi
3. 0 850 6156 E mail info powersuppliesonline co uk SPECIFICATION PB 360 MODEL PB 360P N 12 PB 360P N 24 BOOST CHARGE VOLTAGE 14 4V 28 8V FLOAT CHARGE VOLTAGE 13 6V 27 2V VOLTAGE ADJUSTABLE RANGE 13 14 7V 26 28 8V Sur Epona TE au BATTERY TYPE Open amp Sealed Lead Acid OUTPUT CURRENT max 24 3A 12 5A VOLTAGE RANGE 90 132VAC 180 264VAC selected by switch FREQUENCY RANGE 47 63Hz EFFICIENCY Typ 85 86 INPUT POWER FACTOR Typ gt 0 65 with P type at 230VAC AC CURRENT Typ TAI15VAC 3 5A 230VAC INRUSH CURRENT Typ COLD START 60A LEAKAGE CURRENT lt 3 5mA 240VAC 90 110 rated output current Bien cee Protection type Constant current limiting recovers automatically after fault condition is removed PROTE REVERSE POLARITY By internal fuse CTION 15 17V 30 35V OVER VOLTAGE Protection type Shut down o p voltage re power on to recover OVER TEMPERATURE Protection type Automatically derate charge current until zero FUNCTION REMOTE CONTROL CN5 Open Normal work Short Stop Charging WORKING TEMP 20 60 C Refer to output load derating curve ENVIRO NMENT WORKING HUMIDITY 20 90 RH non condensing STORAGE TEMP HUMIDITY 40 85 C 10 95 RH TEMP COEFFICIENT 0 05 C 0 45 C VIBRATION 10 500Hz 2G 10min 1cycle 60min each along X Y Z axes SAFETY STANDA
4. RDS EN60335 2 29 CB Approved by TUV WITHSTAND VOLTAGE I P O P 3KVAC I P FG 1 5KVAC O P FG 0 5KVAC a amp ISOLATION RESISTANCE I P O P I P FG O P FG 100M Ohms 500VDC Note4 EMI CONDUCTION amp RADIATION Compliance to EN55022 CISPR22 Class B HARMONIC CURRENT Compliance to EN61000 3 2 3 only P type EMS IMMUNITY Compliance to EN61000 4 2 3 4 5 6 8 11 ENV50204 EN55024 Light industry level criteriaA MTBF 115 8Khrs min MIL HDBK 217F 25 C OTHERS DIMENSION 253 135 48 5mm L W H PACKING 1 5Kg 6pcs 10Kg 0 93CUFT NOTE 1 All parameters NOT specially mentioned are measured at 230VAC input rated load and 25 C of ambient temperature 2 Ripple amp noise are measured at 20MHz of bandwidth by using a 12 twisted pair wire terminated with a 0 1uf amp 47uf parallel capacitor 3 Tolerance includes set up tolerance line regulation and load regulation 4 The power supply is considered a component which will be installed into a final equipment The final equipment must be re confirmed that it still meets EMC directives 5 This is Mean Well s suggested range Please consult your battery manufacturer for their suggestions about maximum charging current limitation PowerSupplies Online Tel 44 0 870 850 6156 E mail info powersuppliesonline co uk ON OFF 230 115VAC SWITCH SWITCH III O O O O O O O O O O O O O O O O O O O O O acer OO OOIODI I III D 230 COO5O 0 0 0 0 0 0 0 u y O20
5. Vac switch CarracMieve Batteries are aging or broken Replace the batteries the FLOAT green light stage after The gauge of output wire isnot Choose connecting wires long period large enough with suitable gauge of charging operation If you still cannot eliminate the failure situation please consult MEAN WELL or any of our distributors WARNING Explosive gases prevent flames and sparks Provide adequate ventilation during charging Disconnect the supply before making or breaking the connections to the battery Against recharging non rechargeable batteries Caution 1 Temperature of the case will be high during the charging operation 2 If the AC input terminal does not connect to F G or the ground then the case should be grounded or the leakage current may harm the users while touching the case 3 The charger should be fixed firmly at its operation place or be mounted on a holding rack for extra support Reserved space for built in is at least 325 145 55 L W H 4 During charging the battery must be placed in a well ventilated area PowerSupplies Online Tel 44 0 870 850 6156 E mail info powersuppliesonline co uk
6. f some frequently used wires Using red wires to connect the terminals and black ones for terminals is highly recommended Black wires for grounding is a usual practice in electrical applications AWG CROSS SECTION mm Te 10 5 262 35 12 3 309 22 14 2 081 12 16 1 309 8 18 0 823 6 20 0 517 4 Suggested Battery Capacity 1 It will not have any problem if the capacity of batteries larger than the suggested value It just takes more time to make the batteries fully charged 2 If you have any question about the suitable charging current for the batteries please refer to the technical data provided by the battery manufacturers or consult the vendor of the batteries Model Suggested Battery capacity PB 300 12 60 100Ah PB 300 24 30 60Ah PB 360 12 80 200Ah PB 360 24 40 125Ah PowerSupplies Online Tel 44 0 870 850 6156 E mail info powersuppliesonline co uk Notes On Failure Elimination Status Possible Reasons Ways to Eliminate Setthe power switch to Power switch is not setto ON ON Wrong polarity of the battery No output connection output fuse open voltage Replace the fuse Repair required Please send itback to usorany of our distributors Wrong selection of the 115 230Vac switch Choose the correct input Output voltage Wrong selection of the 115 230Vac voltage range through the is too low Snitch 115 230
7. ltage Floating LED COLOR Red Green State PB 300 360 12 PB 300 360 24 Vboost 14 4V 28 8V VFLT 13 6V 27 2V NOTE Output voltage of the charger VFLT can be adjusted through SVR1 without connecting the batteries and this adjustment will change the value of Vboost at the same time For example if originally VFLTis 13 6V and Vboost is 14 4V after adjusting VFLT to 13 2V under no load condition Vboost will also reduce to 14V So please consult the manufacturer of batteries about the suitable charging voltage before make any adjustment Charging Current And Ambient Temperature 1 The charging current of PB 300 will reduce when the ambient temperature goes up Please refer to the derating curve shown as below LOAD L 10 0 10 20 25 30 40 50 EXTERNAL CASE TEMPERATURE C PowerSupplies Online Tel 44 0 870 850 6156 E mail info powersuppliesonline co uk 2 Below the ambient temperature of 40 C PB 360 can provide the maximum charging current to the batteries If the ambient temperature is higher than 40 C the output current of PB 360 will decrease automatically Please refer to the derating curve shown as below 100 90 80 70 60 40 LOAD 30 AMBIENT TEMPERATURE C Selection Of Output Connection Please choose wires with suitable diameter of its cross section based on the current rating Please refer to the following table for the information o
8. ng current are suitable for the batteries you are using 5 Ifthe batteries need to connect in series for charging old batteries are not suggested to be used with new ones or the lifetime of batteries may reduce because of the unbalance charging voltage distribution on new and old batteries 6 Please turn off the charger before connecting or disconnecting the wires 7 The charger has a 2 year worldwide warranty however damages from misusing the charger will not be included in the coverage of warranty Status Under General Operation At the beginning stage of operation the charger provides the largest current with 14 4Vdc of output voltage for 12V batteries to charge batteries The LED indicator will lighten in red and the built in fan will spin to dissipate the heat 360W only After a period of time probably a couple of hours based on the capacity of batteries the charging current will decrease gradually After reaching 10 of its maximum value the charger will go into floating charge stage The fan will stop spinning charging voltage will decrease to 13 6Vdc and the LED indicator will turn to green The relationship between charging current and charging voltage for each operation stage are shown in the curves below PowerSupplies Online Tel 44 0 870 850 6156 E mail info powersuppliesonline co uk Start Vboost Charge Voltage Charge Current I T stage 1 stage2 stage 3 Constant Current Constant Vo
9. powersupplies PB 300 360 USER S MANUAL PowerSupplies Online Tel 44 0 870 850 6156 E mail info powersuppliesonline co uk SPECIFICATION PB 300 MODEL PB 300P N 12 PB 300P N 24 BOOST CHARGE VOLTAGE 14 4V 28 8V FLOAT CHARGE VOLTAGE 13 6V 27 2V VOLTAGE ADJUSTABLE RANGE 13 14 7V 26 28 8V Oureur APaCITIAnP HOURS jaos 272008 uk BATTERY TYPE Open amp Sealed Lead Acid OUTPUT CURRENT max 20 85A 10 5A CURRENT Op none 12 a VOLTAGE RANGE 90 132VAC 180 264VAC selected by switch FREQUENCY RANGE 47 63Hz EFFICIENCY Typ 85 86 INPUT POWER FACTOR Typ gt 0 65 with P type at 230VAC AC CURRENT Typ 6A 115VAC 3A 230VAC INRUSH CURRENT Typ COLD START 60A LEAKAGE CURRENT lt 3 5mA 240VAC 90 110 rated output current OVER LOAD Protection type Constant current limiting recovers automatically after fault condition is removed PROTE REVERSE POLARITY By internal fuse CTION 15 17V 30 35V OVER NOLIAGE Protection type Shut down o p voltage re power on to recover OVER TEMPERATURE Protection type Automatically derate charge current until zero FUNCTION REMOTE CONTROL CN5 Open Normal work Short Stop Charging WORKING TEMP 10 40 C Refer to output load derating curve ENVIRO NMENT WORKING HUMIDITY 20 90 RH non condensing STORAGE TEMP HUMIDITY 40 85 C 10 95 RH TEMP COEFFICIENT 0 05 C
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