SPEED DRIVE ALTIVAR ATV11 (USER MANUAL)
Contents
1. RC Fault relay contact Min switching capacity 10 mA for 24 V RA open if there is a fault or the Max switching capacity drive is off 2A for 250 V and 30 V on inductive load cos 0 4 L R 7 ms 5 A for 250 V and 30 V on resistive load cos 1 L R 0 0V UO common 0V All Voltage or current analog Analog input 0 5V or 0 10 V impedance 40 kQ 30 V max input Analog input 0 20mA or 4 20mA impedance 250 Q with no additional resistor 5V Power supply for reference Precision 0 5 potentiometer 2 2 to 10 kQ je Max current available 10 mA DO Output which can be PWM open collector analog output at 2 KHZ configured as analog or voltage 30 V max impedance 1 kQ 10 mA max logic output Open collector logic output voltage 30 V max impedance 100 kQ 50 mA max LH Programmable logic inputs Power supply 15 V max 30 V Impedance 5 kQ LI2 e State 0 if lt 5 V state 1 if gt 11V LI3 LI4 15V Logic input power supply 15 V 15 protected against shorts circuits and overloads Max customer current available 100 mA 15 Wiring diagram for factory settings Supply terminals at the top motor terminals at the bottom Connect the power terminals before the control terminals Single phase supply 100 120 V foe el TI J ATV11eeeeF1e ima 22 TI ATV11eeeeM2e lu AA lt a LS a 3 phase supply 200 240 V ATV11eeeeM3e 9 An a a l 1 se 5 4 ee2. check the motor load Wait for the motor overload drive to cool before restarting OSF e Check the line voltage overvoltage OLF Braking too harsh or driving load Increase the deceleration time add a braking overvoltage resistor if necessary and activate the brA function if it is compatible with the during deceleration application PHF This protection only operates with the drive on load Check the power connection and the fuses Reset Check the line supply drive compatibility If there is an unbalanced load inhibit the fault via IPL nO FUn menu charging circuit USF Check the voltage and the voltage parameter undervoltage Cre Replace the drive 24 ZS Ss N O 5 OO m Ess el EH Ne Ween SS VVDED302031 W9 1623801 01 12 A02 028297 2002 05
3. It automatically returns to the SFr frequency as soon as the thermal state permits LF 4 if ACt LF or LFr 12 if ACt HF 21 Code Description Factory setting Fler Catch on the fly Enables a smooth restart if the run command is maintained after the following events loss of line supply or disconnection fault reset or automatic restart freewheel stop The motor resumes from the estimated speed at the time of the restart then follows the ramp to the reference speed This function requires 2 wire control tCC 2C with tCt LEL or PFO n O function inactive y E 5 function active The function intervenes at each run command resulting in a slight delay 1 second max If continuous automatic injection braking has been configured Ct this function cannot be activated nO dQ ACE FEd LEd Analog logic output DO Assignment n O not assigned OBE r analog output current in the motor The full signal corresponds to 200 of the nominal drive current r F r analog output motor frequency The full signal corresponds to 100 HSP F E A logic output frequency threshold reached closed state 1 if the motor frequency exceeds the adjustable threshold Ftd Sr A logic output reference reached closed state 1 if the motor frequency is equal to the reference CEA logic output current threshold reached closed state 1 if the motor current exceeds
4. closed state of the input controls the running or stopping Ga gs N Example of wiring 4 5 9 LI1 forward LIx reverse 3 wire control pulse control a forward or reverse pulse is sufficient to command starting a stop pulse is sufficient to command stopping Example of wiring 1 LI1 stop LI2 forward EFEX E LIx reverse A To change the assignment of tCC press the ENT key for 2 s This i Lay LH LR Li causes the following functions to return to factory setting rrS tCt Atr PS2 LIA LIb Type of 2 wire control parameter can only be accessed if tCC 2C L E L state 0 or 1 is taken into account for running or stopping E r n achange of state transition or edge is necessary to initiate operation in order to prevent accidental restarts after a power supply interruption P F D same as LEL but the forward input always takes priority over the reverse input 2G trn rb Reverse n D function inactive L I I to L 11 choice of the input assigned to the reverse command if tCC 2C if tCC 3C LI2 LI3 Dia SP2 GPa SPY Preset speeds If LIA and Llb 0 speed reference on Al1 If LIA 1 and LIb 0 speed SP2 If LIA 0 and LIb 1 speed SP3 If LIA 1 and LIb 1 speed SP4 Assignment of input LIA n D function inactive L I ItoL 1 choice of the input assigned to LIA Assignment of input Llb n D function inactive L I ItoL 1 choice of
5. of a support frame which is a minimum of 10 mm thick and with a square cooling area S of 0 12 m minimum for steel and 0 09 m for aluminium exposed to the open air Support area for the drive min 142 x 72 machined on the frame with a surface smoothness of 100 um max and a roughness of 3 2 um max Mill the tapped holes lightly in order to remove any burrs Coat the whole support surface of the drive with thermal contact grease or equivalent Attach the drive using 2 M5 screws not supplied SST 2 tapped sp holes oJ M5 c0 o fl ot E E 210 m h AI lt n d d 0 Minimum o machined area Verify the thermal state of the drive by checking parameter thd SUP menu to confirm that the drive has been mounted correctly 14 Power Terminals Altivar ATV 116 Maximum connection capacity Tightening torque in Nm AWG mm2 U05eee U09eee U18Mee AWG 14 1 5 0 75 U18F1e U29eee U41eee AWG 10 4 1 Power supply E Power supply J Woop o b LC Le 0000o i To motor E lt 0 VD To motor _ To braking o braking module module Arrangement specifications and functions of the control terminals Maximum connection capacity 1 5 mm2 AWG 16 Max tightening torque 0 5 Nm Terminal Function Electrical characteristics
6. the input assigned to Llb SP2 is only accessible if LIA is assigned SP3 and SP4 if LIA and Llb are assigned and preset speed adjustable from 0 0 to 200 Hz 1 3rd preset speed adjustable from 0 0 to 200 Hz 1 ath preset speed adjustable from 0 0 to 200 Hz 1 if CC 2C if tCC 3C if tCC 2C if tCC 3C 10 25 50 LI3 LI4 LI4 nO 1 The preset speeds can also be accessed in the 1st level adjustment parameters 20 Code Description Factory setting SE Fault reset n D function inactive L I ito L 1 choice of the input assigned to this function The reset takes place at a transition on the input rising edge 0 to 1 Itis only authorised if the fault has disappeared nO rPe RTE dE Second ramp Assignment of the 2nd ramp control input n D function inactive L I ItoL 1 choice of assigned input AC2 and dE2 are only accessible if LI is assigned 2nd acceleration ramp time adjustable from 0 1 to 99 9 s 2nd deceleration ramp time adjustable from 0 1 to 99 9 s nO 5 0 5 0 Controlled stop on loss of line supply n O locking of the drive and freewheel stopping of the motor F r P stop according the valid ramp dEC or dE2 F SE fast stop the stopping time depends on the inertia and the braking ability of the drive nO Deceleration ramp adaptation n D function inactive HE 5 This function automatically increases the deceleration t
7. S LUUT Reference 1 lt m potentiometer aa 3 phase motor Braking module and 200 230 V resistor optional 1 Fault relay contacts for remote indication of the drive status 2 Internal 15 V If an external source is used 24 V max connect the 0 V of the source to the OV terminal and do not use the 15 V terminal on the drive 3 Galvanometer or low level relay Note Fit interference suppressors to all inductive circuits near the drive or coupled to the same circuit relays contactors solenoid valves etc Choice of associated components See the Altivar 11 catalog 16 Functions of the display and the keys Exits a menu or parameter or aborts the displayed value to return to the previous value in the memory 3 7 segment displays Enters a menu or a parameter or saves the displayed parameter or Returns to the previous value menu or parameter or increases the displayed value Pressing A or does not store the selection Save the selection En Example Parameter Value or assignment d The display flashes when a F ark testa lar value is stored Kales Gees Next parameter Goes to the next menu or parameter or decreases the displayed value Normal display with no fault present and no startup rdY Drive ready 43 0 Display of the parameter selected in the SUP menu default selection frequ
8. U29ee E U ranges U41ee E U ranges ATV TIP a b c G H mm mm mm mm mm mm all ratings 72 142 101 6031 13141 2x5 13 Mounting and Temperature Conditions F Sage Sr Install the unit vertically at 10 Do not place it close to heating elements Leave sufficient free space to ensure that the air required for cooling purposes can circulate gt d gt d from the bottom to the top of the unit Free space in front of unit 10 mm minimum a N When IP20 protection is adequate it is recommended that the protective cover on the top gt 290 fa of the drive is removed as shown below e From 10 C to 40 C d gt 50 mm no special precautions d 0 mounted side by side remove the protective cover on the top of the drive as shown below the degree of protection becomes IP20 From 40 C to 50 C s d gt 50 mm remove the protective cover on the top of the drive as shown below the degree of protection becomes IP20 From 50 C to 60 C s d gt 50 mm remove the protective cover on the top of the drive as shown below the degree of protection becomes IP20 and derate the drive nominal current by 2 2 for every C above 50 C Mounting the drives on machines ATV 11Peeeeee drives can be mounted on or in a steel or aluminium machine frame observing the following conditions Maximum ambient temperature 40 C Vertical mounting at 10 The drive must be fixed at the centre
9. d HSP High speed when the reference is maximum parameters The ItH parameter Motor thermal protection The preset speeds SP2 SP3 SP4 5 The speed reference if it is other than 0 5 V 0 10V or 0 20mA or 4 20mA 5 Configure the following in the drC menu The motor parameters only if the factory configuration of the drive is not suitable 6 Start the drive Factory configuration The Altivar 11 is factory configured for the most common operating conditions Logic inputs LI1 LI2 2 directions of operation 2 wire control on transition LI1 forward LI2 reverse LIS LI4 4 preset speeds speed 1 speed reference or LSP speed 2 10 Hz speed 3 25 Hz speed 4 50 Hz Analog input Alt speed reference 0 5 V Relay R1 the contact opens in the event of a fault or drive off DO output analog output image of the motor frequency If the factory configuration is not suitable the FUn menu can be used to modify the functions and the I O assignments Dimensions ATV 11H a b c G H 20 4 mm mm mm mm mm mm Wy Fan U05eeE U ranges 72 142 lt 125 6041 13141 2x5 ies U09ee U range L Ti FI J U09ee E range 72 142 lt 138 60 1 12041 2x5 x I U12eeE range U18Me E range 1 U18Me U range 72 147 138 6041 13141 2x5 G lz G Ui8FTUrange 117 142 156 10641 13141 4x5 a a
10. eee Aiva i Guide d exploitation Variateurs de vitesse pour User s manual moteurs asynchrones EENG Variable speed drives Guia de explotaci n Guida all impiego for asynchronous motors Frequenzumrichter fur Drehstrom Asynchronmotoren Variadores de velocidad para motores asincronos Variatori di velocita per motori asincroni ATV 11eccceeE U Schneider FP Electric Variateurs de vitesse pour moteurs asynchrones Page 1 Variable speed drives for asynchronous motors Page 13 Frequenzumrichter f r Drehstrom Asynchronmotoren Seite 25 Variadores de velocidad para motores asincronos Pagina 37 Variatori di velocita per motori asincroni Pagina 49 fe zZ lt 5 lt E Steps for Setting p the Drive 1 Fit the drive 2 Connect the following to the drive The line supply ensuring that it is within the voltage range of the drive voltage free The motor ensuring that its coupling corresponds to the supply voltage The control via the logic inputs 5 The speed reference via the logic or analog inputs 3 Switch on the drive but do not give a run command 4 Configure the following The nominal frequency bFr of the motor if it is other than 50 Hz for the E range or other than 60 Hz for the U range only appears the first time the drive is switched on The ACC Acceleration and dEC Deceleration parameters The LSP Low speed when the reference is zero an
11. en 20 stopped 1 to 100 when operating Value too high overspeed instability Value too low lengthening of response time UF r IR compensation 0 to 200 50 Used to optimise the torque at very low speed or to adapt to special cases example for motors connected in parallel lower UFr an Er Nominal motor current marked on the rating plate 0 25 to 1 5 In 1 Acc to rating EL I Limiting current 0 5 to 1 5 In 1 1 5 In obt Nominal motor slip 0 to 10 0 Hz Acc to rating Calculate using the formula nSL parameter FrS x 1 Nn Ns Nn nominal motor speed marked on the rating plate Ns motor synchronous speed SL P Slip compensation 0 to 150 of nSL 100 Used to adjust the slip compensation around the value set by the nominal motor slip nSL or to adapt to special cases example for motors connected in parallel lower SLP 05 Nominal motor cosine o marked on the rating plate 0 50 to 1 00 Acc to rating 1 In nominal drive current 19 Application functions menu FUn ECL a af Type of control e 7 ei co Reminder of the configuration Fes The parameters in clear boxes can only be modified when the drive is stopped and locked Parameters in shaded boxes can be modified with the drive operating or stopped Code Description Factory setting ECC ACE ECE Type of control E 2 wire control 3 E 3 wire control 2 wire control The open or
12. ency reference dcb DC injection braking in progress nSt Freewheel stop If there is a fault it is shown with a flashing display 17 1st level adjustment parameters Displays the drive status Menu Motor control fae D Menu Application functions Bi li Menus Menu Monitoring SUF l 1st level adjustment parameters The parameters in clear boxes can only be modified when the drive is stopped and locked Parameters in shaded boxes can be modified with the drive operating or stopped Code Description Adjustment range Factory setting bF r Motor frequency 50 Hz 50 E range or or 60 Hz 60 U range This parameter is only visible the first time the drive is switched on It can be modified at any time in the FUn menu ACC Acceleration ramp time 0 1 s to 99 9 s 3 Range 0 Hz to motor nominal frequency FrS parameter in drC menu dEC Deceleration ramp time 0 1 s to 99 9 s 3 Range motor nominal frequency FrS parameter in drC menu to 0 Hz LSP Low speed 0 Hz to HSP 0 Motor frequency to 0 HSP High speed LSP to 200 Hz bFr Motor frequency to max reference Check that this setting is appropriate for the motor and the application IE H Motor thermal current 0 to 1 5 In 1 According to drive rating purem used for motor thermal protection Set ItH to the nominal current marked on the motor rating SEN The memory of the motor therma
13. et If they have not been reset the drive will display rdY or nSt but will not start Faults displayed The cause of the fault must be removed before resetting Faults SOF OHF OLF OSF ObF and PHF can be reset via a logic input if this function has been configured Faults OHF OLF OSF ObF and PHF can be reset via the automatic restart function if this function has been configured All faults can be reset by switching the drive off then on again motor short circuit insulation fault Fault Remedy OCF e Ramp too short check the settings overcurrent Inertia or load too high check the size of the motor drive load Mechanical locking check the state of the mechanism SCF Check the cables connecting the drive to the motor and the insulation of the motor InF internal fault Check the environment electromagnetic compatibility Replace the drive line phase failure CFF Return to factory settings or call up the backup configuration if it is valid See configuration fault parameter FCS in the FUn menu SOF Instability check the motor gain and stability parameters overspeed Driving load too high add a braking module and resistor and check the size of the motor drive load DHF Check the motor load the drive ventilation and the environment Wait for the drive to drive overload cool before restarting OLF Check the setting of the motor thermal protection
14. ime if this has been set at too low a value for the inertia of the load thus avoiding the overvoltage fault YES AdE ACE EdE Sdt Automatic DC injection Operating mode n O function inactive HE 5 DC injection on stopping duration adjustable via tdC when operation is no longer controlled and the motor speed is zero The value of this current can be adjusted via SdC E Continuous DC injection on stopping when operation is no longer controlled and the motor speed is zero The value of this current can be adjusted via SdC In 3 wire control the injection is only active when UI is at 1 tdC is only accessible if ACt YES SdC if ACt YES or Ct Injection time on stopping adjustable from 0 1 to 30 0 s Injection current adjustable from 0 to 1 2 In In nominal drive current YES 0 5 0 7 In SFE ACE SFr Switching frequency Frequency range L F r random frequency around 2 or 4 kHz according to SFr L F fixed frequency of 2 or 4 kHz according to SFr HF fixed frequency of 8 12 or 16 kHz according to SFr Switching frequency 2 2 kHz if ACt LF or LFr 4 4 kHz if ACt LF or LFr B 8 kHz if ACt HF 12 12 kHz if ACt HF 16 16 kHz if ACt HF When SFr 2 kHz the frequency automatically changes to 4 kHz at high speed When SFt HF the selected frequency automatically changes to the lower frequency if the thermal state of the drive is too high
15. l state returns to zero when the drive is switched off SP 2 preset speed 2 0 0 to 200 Hz 10 SP3 3 preset speed 2 0 0 to 200 Hz 25 SP4 40 preset speed 2 0 0 to 200 Hz 50 A It Configuration of the analog input 5U 10U 0A 4A 5U 5 U voltage 0 5 volts internal power supply IO U voltage 0 10 volts external power supply OA current 0 20 mA 4 A current 4 20 mA 1 In nominal drive current 2 The preset speeds only appear if the corresponding function has remained at the factory setting or has been reconfigured in the FUn menu 18 Motor control menu drC En amp Nominal motor voltage Motor nominal cosine The parameters in clear boxes can only be modified when the drive is stopped and locked Parameters in shaded boxes can be modified with the drive operating or stopped Drive performance can be optimised by entering the values marked on the motor rating plate Code Description Adjustment range Factory setting Un 5 Nominal motor voltage marked on the rating plate 100 to 500 V Acc to rating F eS Nominal motor frequency marked on the rating plate 40 to 200 Hz 50 60Hz dep on bFr SEA Frequency loop stability 0 to 100 when 20 stopped 1 to 100 when operating Value too high lengthening of response time Value too low overspeed possible instability FLG Frequency loop gain 0 to 100 wh
16. line phase loss fault YES SCS Configuration backup n D function inactive Y E 5 saves the current configuration to the EEPROM memory SCS automatically switches to nO as soon as the save has been performed This function is used to keep another configuration in reserve in addition to the current configuration When drives leave the factory the current configuration and the backup configuration are both initialised to the factory configuration nO 22 Code Description Factory setting FOS Reminder of the configuration n D function inactive r EC the current configuration becomes identical to the backup configuration previously saved by SCS rEC is only visible if the backup has been carried out FCS automatically switches to nO as soon as this action has been performed FCS automatically switches to nO as soon as this action has been performed For rEC and Inl to be taken into account the ENT key must be held down for 2 s In the current configuration becomes identical to the factory setting nO Monitoring menu SUP SUP E Ech value Frequency reference 7 amp Got Des Drive thermal state Ou When the drive is running the value displayed is that of one of the monitoring parameters The default value which is displayed is the motor reference parameter FrH While the value of the required new monitori
17. ng parameter is being displayed the ENT key must be pressed a second time to confirm the change of monitoring parameter and to store it From then on the value of this parameter will be displayed during operation even after the drive has been switched off If the new choice is not confirmed by pressing the ENT key for a second time the drive will return to the previous p arameter after it has been switched off The following parameters can be accessed with the drive stopped or running Code Parameter Unit Frn Display of the frequency reference factory configuration Hz rFr Display of the output frequency applied to the motor Hz LLr Display of the motor current A UL n Display of the line voltage V EHr Display of the motor thermal state 100 corresponds to the nominal thermal state Above 118 the drive trips on an OLF fault motor overload It can be reset below 100 EHd Display of the drive thermal state 100 corresponds to the nominal thermal state Above 118 the drive trips on an OHF fault drive overheating It can be reset below 80 23 Faults Causes Remedies Starter does not start no fault displayed Check that the run command input s have been actuated in accordance with the chosen control mode 5 When the drive is switched on at a manual fault reset or after a stop command the motor can only be powered once the forward and reverse commands have been res
18. the adjustable threshold Ctd Ftd is only accessible if ACt FtA Ctd is only accessible if ACt CtA frequency threshold adjustable from 0 to 200 Hz current threshold adjustable from 0 to 1 5 In In nominal drive current rFr DEF In Aer Automatic restart n D function inactive JE 5 Automatic restart after locking on a fault if the fault has disappeared and the other operating conditions permit the restart The restart is performed by a series of automatic attempts separated by increasingly long waiting periods 1 s 5 s 10 s then 1 min for the following periods If the restart has not taken place after 6 min the procedure is aborted and the drive remains locked until it is disconnected and then reconnected The following faults permit this function OHF OLF ObF OSF PHF The drive fault relay remains activated if this function is active The speed reference and the operating direction must be maintained This function is only accessible in 2 wire control CC 2C with tCt LEL or PFO Check that an accidental start does not present any danger to personnel or equipment nO bFr Motor frequency Same as bFr 1st level adjustment parameter Set to 50 Hz or 60 Hz taken from the motor rating plate 50 E range or 60 U range IPL Line phase loss fault configuration This parameter is only accessible on 3 phase drives n D inhibition of the line phase loss fault HE 5 monitoring of the
Download Pdf Manuals
Related Search