SERVICE MANUAL
Contents
1. 2 Lift the cord reel assembly from the body base in the direction of the arrow LGE Internal Use Only TROUBLE SHOOTING 1 SWITCH ON BUT MOTOR DOSE NOT RUN CHECKING Normal gt y __ 1 Poor switch contact point CAUSE Abnormal The fuse is melt down Ghee tine PowerSource ee in the coverknife switch i ol X OO Poor plug insertion Ny Pa X N Interior lead wire cut ra X Motor stator armature coil cut or damaged Poor contact carbon brush defaced X A XQ 2 SWITCH ON MOTOR DOES NOT RUN BUT BUZZES LGE Internal Use Only gt gt Motor armature cut Ball bearing defacement X S NG OO Impeller hindrance Caused by foreign matters Power cord cut gt o m Exchange or repair Exchange the switch Exchange the motor Exchange the motor gt Remove the foreign matters Na SOLUTION Exchange the fuse OY Insert again X J Repair or exchange Pa X J Exchange the lead wire Exchange the motor ha Pd pa Y A r X OY X Copyright 2007 LG Electronics Inc All right reserved 7 Only for training and service purposes 3 SWITCH OFF BUT MOTOR RUNS 4 WEAK SUCTION POWER Low rotation spee2. PAGE ATTACHMENTS POWER SOURCE ON RATING PLATE HOSE ennan 1EA POWER CONSUMPTION ON RATING PLATE STEEL PIPE ASS Y POWER CONTROL MAIN BODY SLIDE OR ON OFF ON BODY TELESCOPIC PIPE ASS Y OR ecg eas 1EA CAPACITY 2 6 BAG 1 5 BAGLESS PLASTIC PIPE ASS Y CORD LENGTH 5 6 m NOZZLE ASSY ssrin 1EA HOSE LENGTH 1 5 m CREVICE TOOL ON BOARD ececeecerereeeees 1EA NET WEIGHT 3 8 kg BAG 4 13kg BAGLESS DUSTING BRUSH OPTION insinireriniruionirins 1EA PACKING WEIGHT 6 3 kg BAG 7kg BAGLESS NET DIMENSION 275 x 380x 220 W x D x H mm PATR aoc ARD T m m T i 1EA PACKING DIMENSION PAPER BAG ASSY 315 x 480 x 275 W x D x H mm with steel pipe plastic pipe 315 x 535 x 275 Wx D x H mm with telescopic pipe UPHOLSTERY NOZZLE OPTION cceeeee 1EA This specifications are subject to change according to the buyer s request Copyright 2007 LG Electronics Inc All right reserved LGE Internal Use Only Only for training and service purposes 4 DISASSEMBLY NOTE Before attempting to service or adjust any part of the vacuum cleaner disconnect the electrical power supply cord from the wall outlet Almost all of the parts of this vacuum cleaner can be 2 Dust Tank Replacement disassembled with a screw driver and each connecting component easily fits each other Disassemble one by one referring to the exploded view 1 Pull the
3. dust tank assembly up If possible don t disassemble except for the necessary parts It is not necessary to disassemble the parts that are not detailed in the exploded view 1 Filter Cover Assembly Replacement 1 Open filter cover by pushing cover latch Filter Cover 2 Hold the handle of the clean filter assembly and pull it out of the dust tank Clean filter assembly Release lever 2 First lift the filter cover Push the hinge side by inserting flat screw driver in gap between hinge and filter cover Then the filter cover will be detached 3 Pull the filter supporter down from the clean filter assembly Clean filter assembly Filter supporter LGE Internal Use Only Copyright 2007 LG Electronics Inc All right reserved 5 Only for training and service purposes 3 Body Cover Assembly Replacement 1 Remove the four screws fastening the body base 4 P W B Assembly Replacement Remove two screws by unfastening from P W B on the body cover and then lift the P W B Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes 5 Motor Assembly Replacement Lift the motor assembly in the direction of the arrow after stripping off the lead wires 6 Cord Reel Assembly Replacement 1 Must detach cord holder first
4. TE VACUUM CLEANER MODEL VCP963STC CAUTION BEFORE SERVICING THE UNIT READ THE PRECAUTIONS IN THIS MANUAL AUG 2008 P No MFL35765573 Printed in China CONTENTS SAFETY PRECAUTION S niana teal roe eaten tad eben tee a aaa 3 CROTON ere ot eee eee eee ee ee een 3 DE CRPIO teeters asta le hack ioe eter eld Nate loan lated htc 4 SPECIFICATIONS tcctelest hoiccacisi ca n ie dal ea cetsca es Mae eoi 4 DI SAS EME sie cares ae eh ees Na ate oe hd A eee leita en utara 5 6 TROUBLE SOO GIN Cah oc cece acest nsec tected ath ae chen coe re hee 7 9 BLOCK DIAGRAM sicec coc sesso atts sneseuneid toeuiteeopdies Ceassenibes ests tieteaeeemesest gcc onsets 10 SCHEMATIC DIAGRAM a seuss A 10 CIRCUIT DIAGRAM orhun enan a AA EN 11 EXPLODE DIE W eaieccsch occu A ot ths tate caste eel Mh Beale fea b eens 13 16 Copyright 2007 LG Electronics Inc All right reserved LGE Internal Use Only Only for training and service purposes 2 SAFETY PRECAUTIONS BEFORE OPERATING THIS VACUUM CLEANER READ THIS SERVICE MANUAL THOROUGHLY AND OBSERVE EACH POINT CAREFULLY 1 Change the paper bag or clean the cloth bag or empty the dust tank or clean the clean filter assembly in case the indicator moves toward red 1 If the dust bag or dust tank is full intake power will be reduced 2 When the dust bag or dust tank is full of dust pull out the dust bag from the inside of body base 2 Filter 1 The filter is composed of a moter s
5. VOLUME S W T S n ae oes oot MO R1 100 1 2W C1 O 0 47uF 250V TRIAC ee T2 3 3K L c2 1 2W GY 14 0 1uF E 250V R2 1 33 DIAC C3 F 1 2W py 33 1 2W LGE Internal Use Only 4 5 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes EXPLODED VI EW BASE ASSEMBLY BODY DUST TANK STYLE Copyright 2007 LG Electronics Inc All right reserved LGE Internal Use Only Only for training and service purposes 12 BASE ASSEMBLY BODY BAG STYLE EXPLODED VIEW sD Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only 13 COVER ASSEMBLY BODY LGE Internal Use Only 14 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes ACCESSORIES LGE Internal Use Only Copyright 2007 LG Electronics Inc All right reserved 15 Only for training and service purposes
6. afety filter an exhaust filter and a paper bag or a cloth bag or clean filter assembly 2 Never use the vacuum cleaner without filters It may harm to the motor 3 When the cloth bag the moter safety filter and the exhaust filter are soiled wash the filter with neutral cleanser Note Re use of the cloth bag clean filter and exhaust filter Never wash the filter in a washing machine or in a dishwasher Never use hot water for washing the filter Re use the filter after drying it completely in the shade e Do not dry near fire or direct sun ray 3 Dust indicator Dust indicator shows you red color when the filter is full of dust Then change the paper bag with new one or clean the cloth bag or empty the dust tank or clean the clean filter assembly CAUTIONS 4 Avoid suction such materials as 1 Liquid or wet dust Clogging the ventilation holes reduces the intake power significantly and harms the motor 2 Inflammable liquids such as benzene alcohol or sol vents 3 Burning objects such as cigarette butts 4 Bulky objects such as vinyl paper etc 5 Sharp objects such as needles pins metal or glass particles etc Attachments Nozzle For cleaning wooden floor the room floor and carpet Crevice Tool for cleaning any crevice inside corners of window frames However do not use the crevice tool more than 20 minutes because it may cause harm to the motor Dusting brush For cleani
7. d E __ Motor turns normally but suction power is weak H Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes E r Poor connection Repair Poor switch Exchange the switch Va Carbon brush defaced Exchange the carbon brush or the motor Motor armature cut Exchange the motor r X Foreign matters attached to the impeller Remove the foreign matters XX Low voltage Inquire to the power utility company Hose and extension wands are clogged with foreign matters Remove the foreign matters in the hose or extension wands XX Filter bag or cloth bag is filled with inhaled foreign matters Remove the foreign matters or exchange the filter bag or clean the cloth bag Va N Rotating switch is on low mode Rotate it with clock wise so power is increasd LGE Internal Use Only 5 VIBRATION NOISES lt _ _ Loose parts X A Unbalanced motor assembly Foreign matters are attached to the impeller OO Poor carbon brush rectification X A Armature is cut or foreign matters attached 6 RADIO TV RECEPTION DISTURBANCE Poor cord lead wire ig N Poor carbon brush rectified Poor e
8. lectric connector or receiver A r N Poor capacitor L fe i Secure firmly N Exchange or repair the motor X A Remove the foreign matters oa Ve ss a A A Exchange the carbon brush or the motor Exchange motor 7 IMPROPER TUBE OR NOZZLE CONNECTION LGE Internal Use Only Bent connection parts Poor connection Caused by foreign matters ee eee Remove foreign matters X Exchange cord lead wire eT Exchange the carbon brush or the motor XY w a N Repair the electric connector or receiver A Exchange the capacitor re Exchange the parts Remove the foreign matters and reconnect Copyright 2007 LG Electronics Inc All right reserved 9 Only for training and service purposes BLOCK DIAGRAM BR BROWN BL BLUE SCHEMATIC DIAGRAM TS Kai BR BL ewe BR BL p REEL ASM o BE PLUG BR BROWN BL BLUE Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only CIRCUIT DIAGRAM 220 240V 50 60Hz S W T S o o o o SLIDE VOLUME a tn ae R1 100 1 2W C1 CE 0 47uF 250V TRIAC oe T2 3 9K c2 1 2W T1 0 1uF i 250V 1 33 DIAC C3 F 1 2W py 33 1 2W l 120 127V 50 60Hz SLIDE
9. ng clothes curtains Close supervision is necessary when this vacuum cleaner is used by or near children Children s carelessness may cause damage to the cleaner or injure persons Air exhausted from the vacuum cleaner is normally warm But if extraordinarily hot air is exhausted check if the extension wands hose or dust bag is clogged or not Electric shock could occur if used outdoors or on wet surfaces BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE VACUUM CLEANER DISCONNECT THE ELEC TRICAL POWER SUPPLY CORD FROM THE WALL OUTLET 1 Motor exchange 1 Separate the body cover and body base by unfastening the screws 2 Disconnect the lead wires 3 Lift the old motor and replace it with a new one 2 In case of exchanging other parts refer to the exploded view LGE Internal Use Only Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes DESCRIPTION Cord Reel Button Flexible Hose Ass y Control Knob Slide Hole Cover ON OFF Hose Head Exhaust Filter Cover m Extension wands Power Cord Steel Pipe Plastic Pipe Control Button Telescopic Pipe Body Cover Suction Hole Nozzle Filter Cover Crevice Tool Dustin9 Brush Upholstery Nozzle Cloth Bag Paper Bag On Board Option Option Option Option SPECIFICATIONS MODEL REFER TO THE COVER
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