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USER'S MANUAL
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1. 1 5 1 2 Take steps to ensure the machine is used only when it is in a safe operational state 1 5 1 3 Machine must be examined for externally visible damage at least once per shift Report any changes including performance to the appropriate personnel at once If necessary immediately stop and secure the machine 1 5 1 4 Immediately stop and secure the machine when malfunctioning Promptly fix the problem 1 5 1 5 Prior to starting work familiarise yourself with the locality and its environment The environment may include obstacles within the working and traffic area safe floor load necessary protection of the site towards public traffic areas first aid in the case of an accident 1 5 2 Using the Machine for Extracurricular Jobs and Maintenance Procedures e g Troubleshooting Waste Disposal 1 5 2 1 Follow the instructions in the operating manual when adjusting maintaining and inspecting componentry and performing scheduled work This includes the replacement of parts Only qualified personnel are allowed to perform these activities 1 5 2 2 Notify operators of any maintenance or additional work prior to performing it Appoint a supervisor 1 5 2 3 When the machine is completely turned off for maintenance or repair work it must be safeguarded against an unexpected restart 1 5 2 4 Before cleaning machine with water or with other cleansing agents cover and seal all openings into which due to safety or functional reasons
2. 3 1 Officially prescribed personal ear protection 1 7 Transport 1 7 1 Ensure that your hoisting gear and load suspension devices have adequate carrying capacity 1 7 2 Have an experienced coordinator direct the lifting process 1 7 3 Lift the machines using only approved lifting equipment as per the instructions in the operating manual striking points for loading procedures 1 7 4 Use only a vehicle providing sufficient lift capacity for transporting the machine 1 7 5 Secure the load Use the appropriate striking points 1 7 6 Turn off the power even when moving the machine only a small distance Before restarting ensure the machine is securely connected 1 7 7 Always follow the instructions in the operating manual when restarting 2 Description of Machine Componeniry 2 1 Component Overview Pos 1 Cut depth adjustment Pos 2 Locking for cut depth adjustment Pos 3 Steering rod Pos 4 Fixing of saw hood Pos 5 Saw hood Pos 6 Main switch Pos 7 Star delta switch Pos 8 Motor attachment Pos 9 Motor attachment Pos 10 Water supply Pos 11 Connector plug Pos 12 Machine frame Pos 13 Positioning rod Pos 14 Scale for cut depth adjustment Pos 15 Motor connector plug 2 2 Protection devices Pos 6 Saw blade protection cap Emergency off switch 2 3 Technical data FS 27 E 7 5 kW Cut depth 320 mm 12 6 Saw blade diameter 800 mm 31 55 Saw blade holder bore hole
3. Change from right to left cut Detach wing screw Pos 4 Remove saw hood Pos 5 with rod assembly Open plug Pos 15 Disconnect water hose Turn motor totally down via crank handle Pos 1 Remove ring bolts Pos 8 Turn motor receiver approx 8 10 cm upwards by crank handle Pos 1 now you could tilt the motor by 180 Turn motor receiver again downwards Pos 1 ATTENTION Adapt screws and pins Mount ring bolt Pos 8 Mount water hose attachement Pos 10 on the other side Attention Turn saw blade see also 5 2 Close plug Pos 15 Mount saw hood Pos 5 displace rod assembly Start saw blade direction by changing the poles of the plugs Pos 11 see also 3 3 ATTENTION Left hand cutting is the regular working order of the floor cutter right hand cuts should be used for short courses only 15 6 Switching off Turn switch Pos 7 back Put main switch Pos 6 to Zero Remove feed line Crank saw hood upwards until brakes press the wheel 7 Maintenance weekly monthly half yearly Check v belt saw blade drive see 8 2 Check screws Pos 8 screwed down Lubricate spindle of cut depth adjustment Pos 1 X with spray grease Tighten all screws after approx 20 working hours Restretch V belts after approx 2 working hours 8 Trouble shooting 8 1 Possible cause Remedial action poor cutting performance slack v belt restretc
4. supplier is not liable for any damage caused by undue application Correct operation also requires following instructions in the operating manual as well as inspection and maintenance procedures 1 3 Organisational Measures 1 3 1 Always keep the operating manual close to the machine and easily accessible 1 3 2 Follow all laws and regulations concerning accident prevention and environmental compliance listed in the supplement to this operating manual These regulations can for example apply to the use of dangerous chemicals personal protective equipment and traffic laws 1 3 3 Any personnel working on the machine must read this operating manual especially this chapter on safety precautions prior to beginning Learning on the job is too late This especially applies to personnel who occasionally work on the machine e g setup and maintenance crews 1 3 4 Perform regular spot checks to ensure that personnel are doing their jobs in a safe and conscientious manner and that they are adhering to the instructions in the operating manual 1 3 5 Use personal protective equipment whenever necessary or when required by regulations 1 3 6 Pay attention to all safety and danger warning labels located on the machine 1 3 7 Keep all safety and danger warning labels in on the machine completely legible 1 3 8 Stop the machine and notify the parties in charge when performing safety related changes on the machine or its operation 1 3 9 Ma
5. water cleansing agent may not penetrate Particularly protect endangered electric motors and switches Do not clean the machine by a high pressure steam jet 1 5 2 5 Completely remove all covers tape after cleaning 1 5 2 6 Tighten any loose screws after performing maintenance or repair work 1 5 2 7 If the protective devices on the machine need to be removed for setting up maintenance or repairs they must be reassembled immediately afterwards and tested for their safety features in order to ensure safe operation 1 5 2 8 Dispose of lubrication and auxiliary devices as well as spare parts in a safe and environmentally friendly manner 1 5 2 9 The machine must be operated on circuits with safety switch Fl only 1 6 Precautions for Special Types of Danger 1 6 1 Electrical Power 1 6 1 1 Only use original fuses with the electrical current for which they were designed Immediately turn off the machine when encountering electrical problems 1 6 1 2 Any work on electrical equipment must be performed by a qualified electrician only or by trained persons under the supervision by a qualified electrician in compliance with the regulations for electrical engineering 1 6 1 3 Regularly inspect check the machine s electrical condition Problems such as loose connections e g damaged cables must be immediately repaired 1 6 2 Dust 1 6 2 1 Observe all national regulations and standards when working in small spaces 1 6 3 Noise 1 6
6. 25 4mm 1 Dimensions L W H 1100 600 980 mm 43 24 39 Weight 155 kg 341 Ibs Left Right Cutting yes Motor output 7 5 kW Voltage Frequency 400 V 50 Hz Current consumption 16 1 A Number of revolutions saw blade 1350 r p m 2 4 Noise emitted FS 27 E Guaranteed sound level 96 dB A F a Attention Ear muffs must be worn if a 90 dB A noise level is F exceeded 2 5 Vibration of the handle Operating state Total vibration value Idle running Saw blade diameter 600m By the measurements following guidelines were considered EN ISO 5349 VD 2057 Page 2 Guideline 2002 44 EEC During the cutting process the mentioned value can be up to 1 7 fold higher This depends on operational conditions machine condition handling and the used diamond blades 10 3 Commissioning Prior to starting work familiarize yourself with the operation of the floor cutter 3 1 Start preparation On demand install saw blade see 5 2 and 5 3 Drive floor cutter in position 3 2 Check sense of rotation of saw blade Switch the main switch Pos 6 on Shortly switch star delta switch Pos 7 to star Check sense of rotation of saw blade Ensure arrow on the saw blade cover 3 3 Change sense of rotation Switch main switch Pos 6 off Remove feeding cable from plug Pos 11 Turn phases of plug Pos 11 with screw driver Push white disc inwards and turn it 3 4 Trial run Turn m
7. USER S MANUAL FLOOR CUTTER FS 27 E 7 5 kW This manual should be made available to your service personnel at all times to ensure correct and careful handling of the machine BESSPGAC Maschinenbau u Diamantwerkzeuge GmbH LanzstraBe 4 D 88410 Bad Wurzach Phone 49 0 75 64 3 07 0 Fax 49 0 75 64 3 07 5 00 lissmac lissmac com www lissmac com Edition 2007 02 Introduction This operating manual should make it easier to learn about the machine and its features The operating manual contains important information on operating the machine safely correctly and efficiently Following the instructions helps prevent accidents unnecessary repair costs and down time which extends the machine s reliability and service life The operating manual is yet to be supplemented with instructions pertaining to national laws concerning accident prevention and environmental protection The operating manual must always be accessible on the machine Every person working on this machine must read and follow the instructions in the operating manual This includes the following areas e Operation including setting up troubleshooting disposal of waste products product care disposal of lubrication and auxiliary products e Servicing maintenance inspection repair and or e Transport In addition to the operating manual and to complying with all national and local regulations concerning accident prevention the general technical
8. ain switch Pos 6 Put switch Pos 7 to Star Wait until motor obtains an even number of revolutions constant noise Put switch Pos 7 to delta Q ATTENTION Observe that there is always sufficient cooling water provided at aos the saw blade Place positioning rod and saw blade above cutting joint Mount water hose on coupling Pos 10 and open the water cock Slowly start movement downwards by crank Pos 1 until saw blade begins to cut Put cut depth indicator Pos 14 to Zero Dip saw blade in until desired cut depth indicator Pos 14 Turn crank Pos 1 Slowly start forward movement Caution Dry cuts are not allowed To less cooling water lead to premature wear or to a defect of the saw blade 11 4 Transport 4 1 To transport positioning rod folded up lift saw arm up for sufficient ground clearance arrest spindle and bolt Pos 2 4 2 Displacement by crane Observe all points specified under 4 1 Put crane suspension gear into eye hook Pos 8 Observe weight of machine Carefully lift and put down the machine 4 3 Dismantle floor cutter in 3 parts Detach wing screw Pos 4 Remove saw hood Pos 5 with rod assembly Open plug Pos 15 Disconnect water hose Turn motor totally down via crank handle Pos 1 Remove ring bolts Pos 8 Draw out the steering rods Pos 3 Remove cotter pin and hexagon nut Pos 9 Turn m
9. bau u Diamantwerkzeuge GmbH EC Declaration of conformity for Floor cutter Producer Storage of the technical documents by Description of machine Applied procedure of conformity evaluation Measured sound level Guaranteed sound level Relevant EC directives Authorized person legally responsible FS 27 E LISSMAC Maschinenbau u Diamantwerkzeuge GmbH LanzstraBe 4 D 88410 Bad Wurzach Anton Hess Assistent der technischen Leitung LISSMAC Maschinenbau und Diamantwerkzeuge GmbH Lanzstr 4 D 88410 Bad Wurzach Floor cutter FS 27 E Floor cutter with electric motor 7 5 kW Cut depth 320 mm Internal control of production RL 2000 14 EG Annex V 95 dB 96 dB EC Machine Directive Council Directive 98 37 EEC Noise Directive 2000 14 EEC EC Directive 2002 95 EG RoHS EC Directive 2002 96 EG WEEE EC Low Voltage Directive Council Directive 73 23 EEC changed by 93 68 EEC EC Electromagnetic Compatibility Directive 89 336 EEC changed by 98 68 EEC EN 12100 13862 EN 60204 1 EN 294 EN ISO 3744 LISSMAC Maschinenbau und Diamantwerkzeuge GmbH Gewerbepark West Lanstrasse 4 88410 Bad Wurzach Tel 0 75 64 3 07 0 Fax 0 75 64 3 07 5 00 Mail lissmac lissmac com www lissmac com ppa Josef Weiland Technical Director 21
10. h exchange see 8 3 saw blade does not move no water at saw blade clogged supply line clean sieve inside supply line dirty sieve flush water supply line 5 8 bar 8 2 Checking of V belt tension Remove safety cap Pos 16 At medium expenditure of force V belt should yield by one width of belt when pressed down 8 3 Adjusting the V belt tension Pos 16 Open hexagon nut Pos 17 Adjust screw Pos 18 as required Tighten hexagon nut Pos 17 The V belt can be restretched again on the opposite side 17 8 4 Adjustment of the motor protection switch The motor protection switch in the switch box ensures the securing of the emergency off switch and the disengaging of the thermo sensing device It is adjusted to 14 A Securing of the motor is made by the thermo sensing device 18 10 Guarantee The guarantee time is 12 months The following wearing parts you will get only in guarantee when the wearing is not due to working conditions Wearing parts are parts which will be worn out in working conditions due to intended use of a machine The time of wearing is not defineable in an uniform way it depends on their application intensity The wearing parts for each specific machine has to be attended adjusted and if necessary exchanged in accordance to the user s manual of the producer For wearing due to working conditions there is no guarantee Advance and driving elements as toothed racks toothed w
11. heels pinions spindles spindle nuts spindle bearings ropes chains chain wheels belts Washers cables hoses collars plugs clutches and switches for pneumatic hydraulic water elektricity fuel guidance elements as guiding joints guiding bushes guiding rails rolls bearing antislipping devices flushing head seal sliding and rolling bearing which are not running in an oil bath rotary shaft seal and sealing elements friction and overload clutches brake gears graphite brush collectors potentiometer control and manual control elements fuses and lamps process materials fixing materials as plugs anchor and screws bowden wires lamellars membranes spark plugs glow plugs parts of reversing starter as start by rope start by handle start by roll start by spring sealing brush packing rubber splash guard rags filter all types driving deflection roller and roller lining protection elements for rope lays running and driving wheels water pumps transport roller for cutting material drilling parting off and cutting tools conveyor belt rubber stripes needled felt protection energy accumulation 19 11 Disposal This machine is in subject to directive no 2002 96EG WEEE dated 27 01 2003 The manufacturer is engaged to take back this machine for the disposal The machine has to be delivered to the manufacturer or to the named point of acceptance exempt from charges 20 LISSMAC Maschinen
12. ke no alterations and do not add componentry or rebuild the machine without permission from the manufacturer 1 3 10 Use only original spare parts 1 3 11 Perform all scheduled inspections as needed or use the scheduled intervals outlined in the operating manual 1 3 12 For carrying out maintenance work adequate workshop equipment is indispensable 1 4 Qualifications for Selecting Operators Fundamental Responsibilities 1 4 1 Only personnel of proven reliability is allowed to operate the machine Observe legal minimum age requirements 1 4 2 Use only qualified and trained personnel Clearly define staff responsibilities concerning operation of machine setup maintenance and repair works 1 4 3 Ensure that the floor cutter is handled only by persons instructed to do so 1 4 4 Define machine operator s responsibility also in respect to road traffic regulations and his ability to object to instructions not in compliance with the safety regulations 1 4 5 Apprentices new employees or personnel being trained must be accompanied at all times by an experienced operator while working on the machine 1 4 6 Any work at the electrical equipment of the floor cutter must be carried out by a qualified electrician only or a trained person under the supervision of a qualified electrician in accordance with the rules and standards for electronics 1 5 1 Normal Operation 1 5 1 1 Do not perform procedures that may present a safety risk
13. otor receiver upwards by crank handle Pos 1 Fix both steering rods at the motor Pos 3 with ring bolts Pos 8 The motor can be transported by two persons Assembly in reverse order 12 5 Operation 5 1 Normal cutting operation Attention The machine must be operated on circuits with safety switch Fl only Adapt forward speed to cut depth and cutting material oO CAUTION The floor cutter has the tendency to climb in the front if the forward feed is to high Make sure that the saw blade is supplied with sufficient cooling water Point 7 Maintenance Only use fresh and clean water 13 5 2 Change of saw blade Set the saw blade into the height Switch floor cutter completely off Pin up feed line Detach wing screw Pos 4 Draw saw hood holder out of C rail Lift saw hood upwards Open flange nut right hand thread Pull saw flange pressure disc and saw blade off Clean surface of flange thoroughly Install new saw blade QO ATTENTION Arrows indicating the sense of rotation on saw blade and y on protection cap must coincide x Observe that the tappet of the flange fits into tappet hole provided in saw blade Reinstall flange pressure disc and flange nut QO ATTENTION Mount the cotter pin Mount saw hood 5 3 Choice of saw blade Type NAS Asphalt with oblique NAK Asphalt with core protection segment NBA Concrete NBF Fresh concrete 14 5 4
14. regulations for safe and correct operation must also be adhered to Table of Contents 1 General Safety Precautions 2 Description of Machine 3 Commissioning 4 Transport 5 Operation 6 Switching off 7 Maintenance 8 Trouble Shooting 10 Guarantee 11 Disposal 1 General Safety Precautions 1 1 Warning Labels and Symbols used in this Manual Danger Not following the instructions can result in serious injuries or even death Caution Not following the instructions can under certain conditions result in injuries O Note Not following the instructions can result in damage to the machine or sai other equipment 1 2 General Safe Operating Procedures Danger 1 2 1 The machine has been manufactured in keeping with the most recent technology and the recognised safety rules Nevertheless there may be some risk of a hazard to life and limb of the user or third persons or impairments of the machine and other real assets respectively 1 2 2 Use the machine only in good working condition and follow all procedures concerning correct and safe operation as outlined in the manual This applies specifically to malfunctions that can jeopardise safety 1 2 3 This floor cutter is intended for cutting concrete or asphalt exclusively The cutting of wood plastic material or metal except concrete reinforcements is not permitted Any other utilisation of this floor cutter is considered inadmissible The manufacturer
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