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724-02-00 PW1000 1-3kVA User Manual UK.book

1. WARNING The UPS and peripheral equipment must be installed by a suitably qualified person who is aware of the potential shock hazards suitably qualified person in accordance with the procedures contained in Chapter 3 WARNING This equipment is earthed via its input supply power cord Do not disconnect the UPS input power cord from the utility supply socket while the UPS is operating WARNING This UPS does not contain any user serviceable parts If the UPS develops a fault it must be repaired by a trained engineer You run risk of exposure to dangerous voltages if you open UPS covers Uninterruptible Power Supplies Ltd will assume no responsibility or liability for accidents or injuries due to incorrect operation or manipulation of the UPS or peripheral equipment CAUTION The PowerWave 1000 is a Class A UPS product according to EN 62040 3 In a domestic environment the UPS may cause radio interference and the user may be required to undertake additional measures WARNING Before it is put into service this UPS must be set up and commissioned by a UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 1 Safety Uninterruptible Power Supplies Ltd A KOHLER COMPANY Important safety notes A CAUTION Please read the following notes carefully prior to installation Although the PowerWave 1000 UPS was designed for simple plug and play installation we recommended that it is installed by a suitably qu
2. Nominal voltage Nominal current max Frequency Power factor Output Voltage Voltage regulation Current max Frequency Synchronisation window Voltage distortion THD Overload capability AC Mode Overload capability On Battery Mode Short circuit handling Overtemperature AC Mode Overtemperature On Battery Mode Crest factor Heat dissipation approx Efficiency Mains operation 100 75 50 25 Load Battery mode 100 75 50 25 Load Environment Temperature C Altitude Humidity Sound level VA min ms VAC Hz VAC Hz Hz C dBA 1000 2000 3000 800 1600 2400 6 Minutes 0 8 Double conversion online VFI SS 111 2 5 0 0 0 0 19 Rack Tower Single phase 120 288 VAC 33 Single phase 140 288 VAC 66 Single phase 160 288 VAC 100 3 8 8 0 11 5 50 60 Hz 5 Hz on battery unless synchronised to line 0 99 at full rated linear load Single phase 230 VAC selectable at 200 208 220 230 240 VAC 2 programmable outputs setting via software 1 until low battery warning 4 35 8 7 13 04 50 60 Hz autoselect 0 1 Unless synchronised to line 3 Hz or 1 Hz setting via software lt 3 linear load lt 7 non linear load Up to 105 Load normal operation from 106 120 Load switching to bypass after 30 Sec from 121 150 Load switching to bypass after 10 Sec from 151 Load switching to bypass
3. PowerWAVE 1000 1 kVA to 3 kVA Single Phase UPS User Manual oo Uninterruptible Supplies Ltd A KOHLER COMPANY Uninterruptible Power Supplies Ltd A KOHLER COMPANY Document Control ISSUE DATE REVISION SUMMARY 724 02 00 05 08 14 Document reviewed and republished as 724 02 00 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Power Supplies Ltd A KOHLER COMPANY Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate complete and easy to understand manual and will therefore assume no responsibility nor liability for direct indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual 2005 Uninterruptible Power Supplies Lid This manual may not be copied nor reproduced without written permission of Uninterruptible Power Supplies Ltd UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Table of Contents 1 Safety 1 1 Description of symbols used in this manual 1 1 1 2 User precautions 1 1 1 3 Important safety notes 1 2 1 4 Storage instructions 1 2 2 Description 2 1 Introduction 2 1 2 1 1 Key features 2 1 2 1 2 Advanced design features 2 2 2 1 3 PowerWave 1000 Model range 2 2 2 2 UPS Operating principle 2 3 2 2 1 Basic block diagram 2 3 2 2 2 System operating modes 2
4. 1 x USB optional SNMP Card Modbus Card Relay Card 88 x 440 x 650 2U x 19 x 650 mm 30 Input 1 x IEC C14 Output 6 x IEC C13 1 x USB 1 x RS232 1 x 2 pole EPO Connector 1 x Interface Slot External bypass External battery module Output distribution 19 pull out rack rails up to 1 Meter Windows Unix and derivatives OS 2 Novell AppleOS Will sound every 1 5 Seconds Resounds every 0 2 Seconds VRLA leak proof lead acid hot swappable 6 x 12V 9 0Ah intern 2 7 Amax 4 hours up to 90 Load 82 0 5 88 x 440 x 650 2U x 19 x 650 mm 33 Input 1 x IEC C20 Output 4 x IEC C13 1 x IEC 19 Resounds every 3 Seconds Will sound permanently or every 3 Seconds EN 62040 1 1 IEC 60950 1 EN 62040 2 EN 61000 3 2 EN61000 3 3 FCC A IEC EN 62040 3 CE FCC additional versions on request IP 20 ISO 9001 2000 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14
5. B7 and adapter plate B3 see Figure 3 8 10 Repeat the steps 1 to 9 above to fit the second adjustable mounting rail WARNING The UPS Battery enclosure is heavy When lifting the equipment ensure that adequate A manpower is available and any mechanical lifting aids are suitable for the weights involved WARNING When inserting the enclosure into the rack ensure that it is held level If it is inserted at an angle it could pivot about the back of the mounting rail runners if the front of the enclosure is tilted upwards 11 When both mounting rails are fitted carefully insert the UPS Battery enclosure into the rack so that it rests correctly on the rails Then secure it in place using the four dome head bolts B6 as shown in Figure 3 8 12 The UPS should now be commissioned as detailed in paragraph 3 5 1 before it is put into service Figure 3 7 Adjustable mounting rail installation 3 6 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd A KOHLER COMPANY 3 Installation and Set up 2U Fixing Rack fixing rail Adjustable rail Adapter plate G 8 ip Rack fixing rail g igl g Adjustable rail is A p ip A Adapter plate p 3U Fixing ig iZ g 4U Fixing g p B Rack fixing rail Adjustable rail ig o ya 5 7 ik W 10 Adapter plate i i Seeann o Figure 3 8 Fixing points
6. In order to apply the changes you must now turn OFF the UPS input supply then turn it back ON again Managing the UPS data file You can open the UPS configuration data file stored on your computer at any time using File gt Open from the menu bar as described in paragraph 3 6 2 An example data file is shown below When the file is open you can select a record by clicking anywhere in the record line a selected record is highlighted blue a _ C Users Mike UPSLSETUP PW1000 3 ret Delete SN Name of Coj UPS type KVA System Volte Vi UPS mode Output Volte Bypass Volte Syn Coe Fun 1 Fun 2 Fun 3 Fun 4 Fun 5 J 1 AuthorDocs Pw1000 3 2 220V 240V Normal 0 Low 1000 2 2 ZAN palu ee ae Low 1 Ee a Pw 000 2 2 20 20W TEE RE High THe 5 AuthorDocs Pw1000 2 2 220V 220V Normal 0 Low 1Hz i D i D Adding a new record to the UPS data file 1 As described above to add the current configuration to the UPS data file select Record gt Add New on the UPS Setting Tool menu bar a The new record will be added to the bottom of the data file Updating an existing UPS data file record To update an existing data file record with configuration data displayed in the UPS Setting Tool 1 Open the UPS data file 2 Select the particular record that you want to update 3 Click the Unlock button that appears between the Read and Write buttons on the UPS Setting Tool 4 Ensure that the UPS Setting Tool contains the required update data 5
7. Inverter shutdown All functions inhibited UPS Faulty load continued to be supplied via inverter or bypass UPS On Battery mode Battery low Confirm RS232 port receiving Service Mode OK UPS Initial start up with self test Figure 6 2 Alarm interpretation aids UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 6 Troubleshooting Uninterruptible Power Supplies Ltd A KOHLER COMPANY 6 3 Troubleshooting a fault condition If the UPS develops a fault during operation red FAULT illuminated you should check the error codes listed below for appropriate solutions Should the problem persist please contact your local dealer for assistance LCD Error Code Battery problem go Overload Er ll UPS Over temperature I7 Site wiring earth fault Er 14 Fan error Possible Solution Eras 1 Check that the battery connections have been made correctly 2 Measure the battery voltage to ensure it is charged and in good condition Recharge battery for 8 hours if necessary 3 Simulate a utility supply outage to establish that UPS is able to provide DC back up 4 Contact your local dealer right away if you can find no problem with the above 1 Disconnect any non critical loads from the UPS output until the overload ceases 2 Check the condition of the output cables and connectors to determine that they are undamaged and the insulation is sound Replace the output cables if n
8. Output STATIC SWITCH BATTERY DC DC BOOST CHARGER CONVERTER LCD Mimic LINE UPS LOAD l BATTERY Figure 2 3 ON BATTERY operation e The battery is discharging through the DC DC boost converter which presents the inverter with a controlled input voltage as the battery discharges e The Inverter is converting the DC DC boost converter output back into AC suitable for the load e The static switch is connecting the inverter output to the UPS output terminals The load will continue to receive its regulated power until the battery discharges to its low voltage cut out level 2 4 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd Fal A KOHLER COMPANY 2 Description ON BYPASS operation Bypass Line AC DC PFC DC AC Input CONVERTER INVERTER AC Output AC Input STATIC SWITCH BATTERY DC DC BOOST CHARGER CONVERTER LCD Mimic LINE UPS LOAD l BATTERY _ Figure 2 4 ON BYPASS operation e The battery is being permanently charged by the battery charger as long as the battery charger is still serviceable and able to operate If the load has transferred to bypass due to an internal malfunction the battery charger may have shut down The AC DC converter DC DC Boost converter and inverter are all inoperative e The static switch is connecting the bypass line to the UPS output terminals Note When ope
9. Select Record gt Update from the UPS Setting Tool menu bar a Click the Yes button in the Update confirmation dialog b The UPS data file record will now be updated Applying configuration data from an existing record Use this procedure to set up the UPS using data obtained from an existing data file record 1 Open the UPS data file 2 Select the data record that you want to apply to the UPS 3 Click the Unlock button that appears between the Read and Write buttons on the UPS Setting Tool 4 The UPS Setting Tool data fields will now be populated with data retrieved from the selected data record 5 Click the Write button to send the data to the UPS a Click the Yes button in the Writing confirmation dialog b The UPS will beep twice to confirm that it has received the data c Click OK to clear the Transmit OK dialog 6 In order to apply the changes you have made you must now turn OFF the UPS input supply then turn it back ON again 3 12 UPS724 02 00 PowerWave 1000 1 3kKVA User Manual UK Dated 05 08 14 Uninterruptible Power Supplies Ltd A KOHLER company 3 Installation and Set up 3 6 5 Setting up the programmable power outlets The two programmable power outlets located on the UPS back panel can be programmed to turn ON or OFF under certain circumstances This feature is typically used to turn off any non critical loads connected to these outlets when the UPS is operating on battery power and so i
10. 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Installation and Set up A CAUTION Read the safety information contained in chapter 1 before installing the UPS 3 1 Unpacking the UPS equipment The manufacturer has designed robust packaging for your product to help ensure it reaches you in good order however accidents and damage may sometimes occur during shipment You should inspect the UPS carefully upon receipt and if there are signs of damage you must inform the carrier and dealer immediately WARNING Under no circumstances should you connect electrical power to a damaged unit or attempt to start it using its internal batteries The packaging is recyclable save it for re use or dispose of it appropriately and correctly 1 Remove the UPS from the packing carton 2 Check the package contents The standard unit includes a User Manual b Two IEC output cables c AnAC power cord terminated with a mains plug suitable for the country of use d A set of UPS communication software complete with RS232 cable e A mounting accessories kit which allows the UPS Battery cabinets to be configured for Tower or Rack installation 3 Before proceeding check the data plate on the rear of the UPS and verify that the unit s voltage and power ratings comply with the equipment order details and contact the dealer if this is incorrect 3 2 Selecting a suitable installation location As the UPS weighs several kilograms
11. 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 2 Description 2 5 Warranty The PowerWave 1000 UPS is supplied with a limited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of commissioning or fifteen months from the date of original delivery whichever is the sooner This warranty is the only warranty given and no other warranty express or implied is provided This warranty does not apply to any losses or damages caused by misuse abuse negligence neglect unauthorised repair or modification incorrect installation inappropriate installation environment accident act of God or inappropriate application If the UPS fails to conform to the above within the warranty period then Uninterruptible Power Supplies Ltd will at its sole option repair or replace the UPS All repaired or replaced parts will remain the property of Uninterruptible Power Supplies Ltd As a general policy Uninterruptible Power Supplies Ltd does not recommend the use of its products in e life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect it s safety or effectiveness applications concerned with direct patient care Uninterruptible Power Supplies Ltd will not knowingly sell its products for use in suc
12. 4 2 3 Operator control panel 2 6 2 3 1 LED Indicators 2 6 2 3 2 Operator keypad 2 7 2 3 3 LCD Display 2 7 2 4 UPS Rear panel 2 9 2 4 1 Communication Ports 2 10 2 5 Warranty 2 11 2 6 Extended warranty 2 11 2 7 Additional service maintenance support 2 11 3 Installation and Set up 3 1 Unpacking the UPS equipment 3 1 3 2 Selecting a suitable installation location 3 1 3 3 Tower hardware configuration set up 3 3 3 3 1 Stand alone UPS module without external battery cabinet 3 3 3 3 2 UPS module with external battery cabinet 3 4 3 4 Rack configuration set up 3 5 3 4 1 Installing the adjustable mounting rails 3 6 3 5 Electrical configuration 3 8 3 5 1 Commissioning procedure 3 8 3 5 2 Initial UPS power up 3 9 3 6 UPS Setting tool 3 10 3 6 1 Establishing communication 3 10 3 6 2 Generating a UPS profile and data file 3 10 3 6 3 Setting up the basic UPS operating parameters 3 11 3 6 4 Managing the UPS data file 3 12 3 6 5 Setting up the programmable power outlets 3 13 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 4 Operating Procedures 4 1 Start up procedures 4 1 1 Normal start up with mains available 4 1 2 Start up on battery mode cold start 4 2 Operator control functions 4 2 1 Using the LCD metering function 4 2 2 Enable disable the audible alarm 4 3 Shutdown procedures 4 3 1 Normal shutdown with mains available 4 3 2 UPS shutdown when on ba
13. FAX to Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel 01256 386700 0800 731 3269 24 Hr Fax 01256 386701 Email service upspower co uk UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 2 1 1 Uninterruptible Power Supplies Ltd 2 Description A KOHLER Company Fax to 01256 386701 www upspower co uk Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel 01256 386700 Names 5 pupa cena ce beeene a a a MOD TMSS scteesh detenscadsbisebeaabahoossnctestandssauctestdonredvach fesucsndssensesapessecdeseasbess Company sigh eee Rei e aE AE eda tej nei recite glee Address stu sahdtesaveeatancadesaca aa snecssct E AGORO paai Arrn PostCode aaar raan r a aeoaea oraa ar n E a nae eE EANES leb O lO a a aa a aeaa aa aa aaea aaa a OEE EEPO ET EEE Fa a E mail _ _s aguabsaunsnumapeaduanasandesnanamsanagetsastannastceastoavsaseatewandaencuacouaecatonesioact Please contact me to discuss C Extended Warranty options for my PowerWave 1000 UPS C Extended warranty options for my UPS System as below C Other r e r ae E E E O a please specify Thank you for your enquiry which will receive our prompt attention If you need to contact us immediately call free on Freefone 0800 731 3269 or E mail us on service upspower co uk www upspower co uk 2 12 UPS724
14. Input mains supply status J This led is permanently ON normal condition if the utility supply is between 168 288 VAC and flashes if the supply falls to within 120 159 VAC If the led is OFF it indicates a utility supply failure O Programmable outlet status o These outlets are normally connected to less critical loads which can be shed when the utility power fails in order to increase the autonomy time for the more critical loads which are connected to the standard UPS outlets O Bypass supply status L This led is permanently ON when the bypass supply is available The led flashes when the UPS operates in its ON BYPASS mode to indicate that the load is not protected against a utility supply failure O UPS fault indication gt This LED illuminates to indicate a fault condition within the UPS that needs attention 2 6 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd Fal A KOHLER company 2 Description 2 3 2 Operator keypad ON Button This button is used to turn ON the UPS silence the audible alarm and activate certain other functions when used in conjunction with other buttons as described later in this chapter To turn ON the UPS the button must be held down for approximately five seconds until two audible beeps are heard OFF Button To turn OFF the UPS this button must be held down for approximately five seconds until two audible beeps KK are heard 2 ENTER But
15. Ltd Fal A KOHLER CoMPANy 4 Operating Procedures 4 2 Operator control functions At any time during normal operation of the UPS the operator can e Monitor the UPS input supply output supply battery and internal temperature using the LCD display e Enable or disable the audible alarm e Functionally test the battery 4 2 1 Using the LCD metering function The LCD metering function can display the input voltage input frequency load voltage load frequency percentage load battery voltage and internal temperature When the UPS is operating you can scroll through these parameters using the DOWN or UP button Note that the three arrowheads on the LCD mimic diagram identify the source of the meter indication as being either Input Load or Battery Input line voltage Input line frequency Load voltage Load frequency Scroll DOWN Scroll UP OO FO OO Load percentage Battery voltage 6 amp 8 6 6 Internal temperature UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 4 3 Uninterruptible S lies Ltd P 4 Operating Procedures PEP f KOHLER company 4 2 2 Enable disable the audible alarm You can use the following procedure to enable or disable the audible alarm operation This will not affect the audible beeps associated with pressing the control buttons which will remain active even if the audible alarm is turned off Note If the UPS is powered down and disconnected from its inpu
16. ON BYPASS MODE LINE UPS LOAD This mimic is displayed if the UPS develops a fault or is overloaded whereupon the load is transferred to the bypass line and therefore connected directly to the unprotected utility supply LINE The battery will remain on charge if the UPS charger is healthy The load can be manually switched between the UPS and Bypass by simultaneously pressing the ON and UP buttons for approximately 5 seconds E Four digit alpha numeric display The four digit alpha numeric display provides a metering facility which can be selected to show the input voltage frequency output voltage frequency load together with battery voltage and the internal enclosure temperature Details of the meter facilities are provided on page 4 3 A variety of operating status and fault codes are also shown on the display as described throughout this manual 2 8 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd Fal A KOHLER COMPANY 2 Description 2 4 UPS Rear panel ACINPUT 1kVA Model 2 kVA Model 3 kVA Model 1 USB Port 7 2 RS232 Port 8 3 Emergency Power Off by dry contact 9 4 Communications card options slot 10 5 External battery connector 11 6 Input mains utility power socket 12 Unswitched AC Outlets Two switched programmable AC outlets Mains input supply circuit breaker Cooling fans Output circui
17. adapters are available for use with the PowerWave 1000 both of which share the same functionality An internal SNMP card can be fitted into the communications card expansion slot located on the UPS rear panel and communicates with the UPS via a serial interface An optional external SNMP adapter can be used located remotely and connected to the UPS via its RS232 port The SNMP adapter can be configured via Telnet http browser or serial connection For normal operation at least one Ethernet network connection is necessary Further details are provided in the manual that is supplied on the WAVEMON installation CD RCCMD RCCMD Remote Console Command Module for multi server shutdown is an independent software module intended for transmitting and receiving remote commands The new version RCCMD2 is similar to WAVEMON available for the most widespread operating systems Using the RCCMD send function the SNMP adapter can send status messages to connected users or initiate automatic shutdown throughout the whole network Our SNMP adapters are fully compatible with RCCMD 7 4 AS400 dry contact card The DCE dry contact card provides volt free outputs that can be used for the automatic and orderly shutdown of servers AS400 or used as control inputs to building management systems The signal descriptions of the 10 pins of the dry contact card are shown below Note that all pins except Pins 9 and 10 which are isolated ar
18. for captive nuts Once the UPS has been installed if necessary rotate the UPS control panel so that it is correctly orientated To achieve this carefully pull the control panel forward to unclip it from its mounting rotate it to the correct angle then relocate it and press it back into place UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 3 7 Uninterruptible Power Supplies Ltd 3 Installation and Set up A KOHLER Company Electrical configuration 3 5 1 Commissioning procedure Before the UPS is put into service it should be configured to suit the local electrical supply and load application This can be considered a once only commissioning procedure and once completed will only need to be repeated if the application requirements change CAUTION Before you carry out this procedure you must be familiar with the Operator Control Panel functions and the rear panel connections see paragraph 2 3 and paragraph 2 4 You should also be familiar with the safety information contained in Chapter 1 1 Verify that the UPS power outlets are not connected to any load 2 Check that the utility supply voltage matches the input voltage range specified on the UPS data plate Connect the UPS input power cable to the utility supply turn ON the utility supply and close the input circuit breaker located on the rear of the UPS a The LCD Display will turn on and all of its symbols will illuminate for approxim
19. the UPS and places them at the disposal of the client module UPSMON as well as any connected SNMP based instrumentation and control system If UPSMAN detects voltage variations or a power failure it can execute various system event routines by means of which for example the server is switched off or a warning is sent to the connected users These system event routines are a part of the management software and can be configured in accordance with local application requirements The software of your PowerWave 1000 UPS unit can be integrated into a network in two ways 1 By the server which is supplied by the UPS itself and has been integrated into the network In most cases this server is used as a sub agent and you only need the WAVEMON software without an SNMP adapter You will also need to establish an RS232 USB connection between the UPS and computer server 2 In many cases the use of what is referred to as an SNMP adapter is to be preferred in order to integrate the UPS into the network In this case up to 50 computers can be shut down in one RCCMD environment RCCMD remote console command is an additional software module that is used in order to execute a command typically a shutdown command in a remote system 7 2 2 Licensing A licence is issued with every software serial number for use of what is known as the UPS service on a single server in connection with one UPS and an unlimited number of connected
20. An accessory pack which contains all the parts necessary to configure the unit for either type of installation is supplied with the UPS An optional external battery cabinet is available to increase the UPS autonomy time The battery cabinet design compliments the UPS cabinet and the two cabinets can be mechanically connected together to form a single unit when installed as a tower system see chapter 3 Installation for mechanical configuration details 1kVA 2 kVA 3 kVA Maximum output power kVA kW 1 0 0 8 2 0 1 6 3 0 2 4 Dimensions WxHxD mm 89 x 445 x 405 89 x 445 x 680 89 x 445 x 680 Weight with standard batteries kg 19 30 33 Sound level dBA 50 50 50 2 2 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 2 Description 2 2 UPS Operating principle 2 2 1 Basic block diagram Bypass Line AC DC PFC DC AC Safety Input CONVERTER INVERTER Relay CB AC m AC Input 2 oo Output STATIC BATTERY DC DC BOOST SWITCH CHARGER CONVERTER BATTERY Figure 2 1 UPS Functional block diagram EMI Filters The UPS has an input and output EMI filter to reduce the effects of any electromagnetic noise generated by the UPS e g reduces external radio interference Battery charger A regulated battery charger driven from the utility AC input supply charges the battery whenever the input supply
21. Dte Seuinys e Turn Outlet On After UPS On This option sets a delay between the UPS being turned ON and the enabling of the programmable outlet The set time can be between 0 3600 seconds and when set to 0 seconds the outlet is enabled immediately after the UPS is turned ON e Outlet Turn Off After AC Failure This option sets the time that the programmable outlet remains turned ON following a UPS input mains supply failure If only non critical loads are connected to the programmable outlet this allows them to be shed following an input supply failure in order to achieve a longer back up time for the critical loads that connected to the standard UPS outlets The set time can be between 0 3600 seconds and when set to 0 seconds the outlet is disabled immediately following a supply failure e Outlet Turn On After AC Recovery This option sets a time delay before the programmable outlet turns ON following the recovery of the UPS input mains supply from an outage The set time can be between 0 3600 seconds and when set to 0 seconds the outlet is enabled immediately after the input supply is restored outlet will not turn back on again when the supply is restored unless you tick the Outlet P Key Point If you set the programmable outlet to turn OFF after an input supply failure the Turn On After Recovery check box e Outlet Turn Off When Battery Low When the UPS is operating on battery power this option is used to set the
22. In the case of an abnormal utility supply suitable UPS management software can also enable a system administrator to monitor all concerned networks from a central point and identify bottlenecks at an early stage However in spite of extensive system monitoring serious damage can still occur if an administrator fails to intervene in a timely manner It is important therefore that the installed UPS software will react automatically in such a case and shut down the supplied system in a safe and controlled manner Uninterruptible Power Supplies Ltd considers it important to have a complete solution for its UPS systems and offers its customers a number of remote control and monitoring tools to provide optimum protection The standard PowerWave 1000 equipment includes management software and user manual WAVEMON software with optional RCCMD server shutdown is available as optional equipment 7 2 WAVEMON shutdown and management software Eventlist 24 09 2003 12 45 System Serial communication restored Supplies Ltd 24 09 2003 12 39 System Serial communication lost A NOIRIR can 24 09 2003 12 35 System Connected to UPS Uninterruptible System 5 Available UPS ajaja Figure 7 1 WAVEMON Monitoring screen UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 7 Options Uninterruptible Power Supplies Ltd A KOHLER COMPANY WAVEMON is a software application designed to operate with many of the
23. PS is of F Note Once the configuration has been saved you must turn OFF the UPS and temporarily turn off the input utility supply before you can access the setup mode again using the ON and DOWN buttons This is a safety measure designed to prevent the UPS operating parameters from being changed while it is on line 3 5 2 Initial UPS power up 1 The optional UPS communications cards can be fitted at this point or installed later as required see chapter 7 for option card details 2 Turn ON the UPS as described in paragraph 4 1 1 Check all metered parameters to ascertain that the indications are correct see page 4 3 4 Leave the battery on charge for 4 hours Note You can charge the batteries with the UPS output turned OFF as long as its utility input supply is connected and turned ON Carry out a battery test as described in paragraph 6 If the battery test is successful the UPS can now be put into service any critical load This is to ensure that the battery is charged to a level that enables the UPS to CAUTION It is recommended that the battery is charged for further 4 hours before connecting perform to full specification UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 3 9 Uninterruptible Supplies Ltd P 3 Installation and Set up A KOHLER COMPANY 3 6 UPS Setting tool The UPS Setting Tool is a software UPS Setting Tool Ver XX301187 application supplied with the File Record
24. Quit PowerWave 1000 which enables you to set up certain UPS basic System Voltage Selection Sparr Menos operating parameters and configure Name of Company Voltage Configuration UPS type m The operating parameters can also VPS Mode Nomalmode KVA 2 be set up from the UPS control Output Voltage Fine Tuning ox x panel as described in paragraph 3 5 1 but the UPS Setting Tool the programmable power outlets Special Function Bypass Voltage Window Sensitivity Low v x a i provides the only means of Syn Frequency Window 3Hz Read wri controlling the programmable power __ Read wie oe Calibration In order to use the UPS Setting Tool Programmable outlet setting VP Voltage 220 you must connect an RS232 serial Load Voltage 220 cable between the UPS COM port Com Ponfi 2400 Standard Load ho and computer on which the Serial port open Connect application is installed with the Connected computer COM port configured as described in paragraph 2 4 1 Figure 3 9 UPS Setting tool Calibration 3 6 1 Establishing communication 1 Connect the RS232 serial cable between the computer and UPS 2 Turn ON the UPS input supply but DO NOT press the UPS control panel ON button a The UPS will run through its start up self tests and then adopt its oF F status Run the UPS Setting Tool application on the computer 4 Select the appropriate Com Port in the UPS Settin
25. UPS with a length i e aia ibe pulled forvard suffici pas nding on the installed loc te 300 mm commended tha es front clea 1000 mm for certain locations ine aie 51 1000 mm 401 m A Jac clltate e of pedes Figure 3 1 Installation clearances 3 2 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd Fal A KOHLER Company 3 Installation and Set up 3 3 Tower hardware configuration set up Using the components shown in Figure 3 2 which are supplied as standard the UPS and separate battery enclosure where used can be configured as a floor standing Tower unit as follows CS All necessary screws and GS hardware included G SS A1 4x Tower feet a2 A2 1x Tower top panel bracket A3 1 x Tower top panel A4 1x Tower battery cabinet tie bar Figure 3 2 Tower configuration kit Figure 3 3 Stand alone UPS tower configuration 3 3 1 Stand alone UPS module without external battery cabinet 1 Turn the UPS on its side and using the screws provided attach the four tower feet A1 to the base of the enclosure as shown in Figure 3 3 2 Carefully lift the assembly and stand it on its feet Remove three screws from the top of the UPS enclosure as shown in Figure 3 3 right hand diagram 4 Attach angle bracket A2 to the top front of the enclosure using two screws such that the lip of the bracket faces the front of the UPS 5 Locate the new UPS top panel A3 into the bracke
26. WINDOWS workstations For operation with two or more servers a further licence is required for each additional server In this case it is of no importance whether the UPS service on these servers is active or whether the server was stopped by a remote UPS service The same applies to the use of RCCMD with the remote send receive modules for multi server shutdown under NT UNIX and other operating systems The service programs are generally supplied as single licences In order to use a single CD ROM for several multi server shut down units you must acquire additional licence codes 7 2 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd Fal A KOHLER COMPANY T Options 7 3 SNMP adapters External SNMP card Internal SNMP card fitted in expansion slot Figure 7 2 SNMP Adapters Simple Network Management Protocol SNMP is a world wide standardised communication protocol that can be used to monitor any network connected device via a simple control language and display the results in a browser based application The UPS management software can make your UPS data available in this SNMP format thanks to the software agent built in to the SNMP adapter Uninterruptible Power Supplies Ltd offer software with SNMP functionality for Novell OS 2 and Windows that run both on INTEL and on ALPHA DEC VMS and Apple Two models of SNMP
27. alified service specialist The UPS does not contain any user serviceable parts so if it malfunctions it must be serviced or repaired by a trained engineer The UPS is equipped with an electromagnetic interference filter EMI Do not disconnect the UPS input power cable from the utility mains supply outlet at any time while the UPS is operating even if the utility supply has failed To prevent the UPS from overheating the ventilation grills on the UPS front panel must be kept free of obstructions at all times For the Tower UPS model a minimum clearance of 300 mm 12 in must be provided at the front rear and sides of the UPS to allow adequate cooling airflow with 500 mm 20 in rear access required for cabling and maintenance this may be achieved by using cables of a sufficient length to allow the UPS to be pulled forward for rear access In the case of the rack mounted UPS model a minimum clearance of 300 mm 12 in is required to allow adequate cooling but the minimum front and rear access required for installation and cabling increases to 800 mm 371 in In all cases the UPS equipment must be installed such as to allow safe pedestrian passage The UPS is must be installed in a sheltered and controlled environment away from direct sunlight The operating temperature should be between 0 40 C with relative humidity of 30 90 non condensing Further details concerning the installation environment are provided in the installation chapter o
28. at are fitted to each side of the cabinet and secured by two screws front and back The rails can be extended to any length between 543 mm and 925 mm and are compatible with most standard 19 inch rack assemblies of 600 mm to 900 mm depth 1 Remove five screws from the front of both sides of the UPS 2 Attach a mounting handle assembly B4 to both sides of the UPS enclosure using the holes vacated in the previous step to secure the handles in place Extend the adjustable mounting rail and hold in place see Figure 3 6 4 Align the two holes in the back of the adjustable mounting rail with the holes in the cabinet s vertical fixing rail 5 Identify and mark the two vertical fixing rail holes to which the adjustable mounting rail is to be fixed 6 Clip captive nuts B5 to the two vertical fixing rails holes identified above Secure the rear of the adjustable mounting rail to the vertical fixing rail using two dome headed bolts B6 8 With the rear of the adjustable mounting rail secured in place and the adjustable mounting rail extended identify the four fixing points that will align with the equipment mounting handles and clip four captive nuts to the required fixing points Note The fixing points will vary according to the equipment height 2U 3U 4U as shown in Figure 3 8 9 Secure the adjustable mounting rail to the rack s front vertical fixing rail using two countersunk bolts
29. ately 3 seconds b The status leds will all turn on for approximately 3 seconds and then extinguish except for the utility input supply green and bypass supply amber leds which will remain lit c TheLCD panel will indicate that the battery is on charge and the UPS is of F 4 Simultaneously press and hold the ON and DOWN buttons for 3 5 seconds until a beep is heard and then release them a The LCD will display b on This indicates that the UPS is now in its set up mode Bypass voltage window 5 Press the DOWN button twice a The LCD indication will scroll through Enon and end up showing either 5 Lo or 5_H This indicates the applied bypass voltage window S_Lo sets the bypass window to 184 260 VAC and 5 H I sets it to 195 260 Vac 6 Press the UP button to select the wanted bypass voltage window either 5_Lo or 5 H I is displayed Inverter frequency sync window 7 Press the DOWN button a The LCD indication will now show either SE Hz or SEGI Hz This indicates the permitted bypass frequency window to which the UPS inverter will synchronise GED Hz sets the frequency window to 1 Hz and SEOJ Hz sets it to 3 Hz 8 Press the UP button to select the wanted bypass frequency sync window Inverter output voltage 9 Press the DOWN button a The LCD indication will now show either 0 90 V 0 08 V oel V 0230 Voroc4 v b Press the UP button to select the required output voltage Input Output frequency changer mode The UPS can
30. attery test was successful otherwise it will show FAI L Note If the UPS fails the battery test contact your supplier for technical assistance 4 4 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd Fal A KOHLER COMPANY 4 Operating Procedures 4 3 Shutdown procedures 4 3 1 Normal shutdown with mains available This procedure describe the shutdown sequence when turning OFF the UPS when it is operating in its normal On Line mode Note Before you shut down the UPS make sure it is safe to disconnect the critical load power 1 Press the OFF button for approximately 3 5 seconds until you hear two beeps then release it a The two programmable UPS outlet leds will extinguish to indicate the removal of UPS output power b The input mains and bypass supply leds will remain lit c TheLCD screen will show the UPS status as oF F d On the LCD mimic the load will be shown disconnected from the UPS but the battery still connected to the input LINE and on charge 2 To completely shut down the UPS disconnect the UPS utility mains supply a The UPS fans and control panel will remain operative for a few seconds before the unit completely shuts down 4 3 2 UPS shutdown when on battery This procedure describe the shutdown sequence when turning OFF the UPS when it is operating in its standby On Battery mode You would typically use this procedure duri
31. be configured to operate as either a 50 60 Hz or 60 50 Hz frequency changer Note When operating in a frequency changer mode the bypass supply is disabled 10 Press the DOWN button a The LCD indication will now show either norl cS Hzorc amp Hz norl normal operation with 50 Hz input and output default c50 Hz 60 50 Hz frequency changer and c6 Hz 50 60 Hz frequency changer b Press the UP button to select one of the frequency changer modes if required 3 8 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Power Supplies Ltd A KOHLER Company 3 Installation and Set up Inverter output fine adjustment 11 Press the DOWN button a By default the LCD indication will now show of O b If you want to trim the output voltage press the UP button to cycle through the available options and select the required value of o0f of 3 oA I o oA F Confirm amp Save 12 Press the DOWN button a The LCD indication will now show SAJE b If you want to double check all the selected values you can scroll through the above list of parameters by repeatedly pressing the DOWN button and make any necessary further changes c Once you are satisfied that all the selected values are correct with S5AuE shown on the LCD display press the ENTER button to store the selected values in the UPS memory d The LCD panel will revert to indicate the battery is on charge and U
32. e link selectable to be either short circuited or open circuited to the common Pin 8 when the monitored parameter is active Figure 7 3 DCE Dry contact card The pin assignment of the 10 pin terminals are 1 UPS on bypass mode 6 Battery weak or faulty 2 Utility input abnormal 7 UPS fault Alarm 3 Utility input normal 8 Common 4 Inverter On 9 Shutdown UPS positive signal 5 Battery Low 10 Shutdown UPS negative signal To shut down the UPS you must connect a DC voltage of 5 5V 25V between pin 9 and pin 10 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 7 3 7 Options Uninterruptible Supplies Ltd Fal A KOHLER COMPANY 7 5 USE USB card This card can be installed in the Option Slot located on the rear of the UPS to facilitate an alternative USB interface LLU The USB configuration detail is described in paragraph 2 4 1 Figure 7 4 USB Option card 7 6 R2E second RS 232 card This card can be installed in the Option Slot located on the rear of the UPS to facilitate an alternative RS 232 interface The RS 232 configuration detail is described in paragraph 2 4 1 Figure 7 5 RS232 Option card 7 4 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Specifications Apparent output power Real output power Autonomy time standard battery Power factor Topology Switching time Inverter Bypass typical Form factor Input
33. e UPS and battery enclosure Note that you may have to remove the safety cover on the back of each unit to gain access to the battery connector 12 This completes the towertbattery hardware configuration The UPS should now be commissioned as detailed in paragraph 3 5 1 before it is put into service 3 4 Rack configuration set up B1 1 x Adjustable mounting rail Left B2 1x Adjustable mounting rail Right B3 2 x Adapter plate B4 2x Rack mounting handle B5 12x Captive nuts B6 8 x Dome head bolts B7 4x Countersunk bolts Figure 3 5 UPS Rack mounting kit The PowerWave 1000 UPS and battery enclosure s can be installed in a standard 19 inch rack and can be either shelf mounted or installed on adjustable mounting rails that are provided as part of the rack installation kit If the batteries are housed in a separate enclosure it should be mounted on an adjacent shelf in the same rack using same procedure as mounting the UPS The two enclosures are then later connected together using the supplied interconnecting cable LU Shelf mounting Adjustable mounting rails Figure 3 6 Rack mounting options UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 3 5 Uninterruptible Supplies Ltd Fal 3 Installation and Set up A KOHLER COMPANY 3 4 1 Installing the adjustable mounting rails The adjustable mounting rail kit contains a pair of mounting rails left and right handed th
34. e not provided here The following instructions refer only to the UPS internal inverter bypass transfer operation To transfer the load from the UPS inverter to the internal bypass 1 Simultaneously press the ON and UP buttons for approximately 3 5 seconds until you hear a double beep then release them eo Qy OB OL ey a b c d e The LCD mimic will show the load connected to the input LINE via the internal bypass The batteries are shown still connected to the input LINE and charging if the charger is still operative The bypass supply led will be flashing approximately once a second The audible alarm will sound but can be silenced by pressing the ON button All metered parameters can be monitored as per normal Note If the UPS input mains supply is disconnected when it is operating on e ee X bypass the UPS will not revert to battery power but will instead shut down m S J gt with a FAI L status indication The UPS internal electronics will remain powered from the battery and all leds will extinguish apart from the red FAULT led which will be permanently lit and the audible alarm will sound continuously To transfer the load from the static bypass back to the UPS inverter 1 Simultaneously press the ON and UP buttons for approximately 3 5 0 0 O seconds until you hear a double beep then release them w O O ht Te a The LCD mimic will show the load connected to the UPS b The bypass
35. ecessary 3 Contact your local dealer right away if you can find no problem with the above 1 Remove any objects obstructing the ventilation louvers 2 Check to ensure that the cooling fans are working properly see also Er 4 and contact your local dealer to replace the fans if necessary 3 Contact your local dealer right away if you can find no problem with the above 1 Check that the utility AC source L amp N have been wired correctly 2 Check that the earth neutral voltage has exceeded the limits specified in chapter 8 3 Contact your local dealer right away if you can find no problem with the above 1 Verify if the ventilating fans are functioning properly Do not attempt to replace the fans by yourself 2 Contact your local dealer for fan replacement Other For all other error codes contact your local dealer for technical assistance 6 4 Troubleshooting an operational problem Symptom Possible Solution UPS fails to provide battery back up or its back up time is shorter than its specified performance UPS operation appears to be normal but there is no output to load The UPS switches to battery mode then back to on line mode when the connected device is turned on Or the UPS switches back and forth between battery and on line mode Strange noise and or odour emitted by UPS 1 Charge the battery for eight hours If the back up time remains unsatisfactory after 8 hours of c
36. ediately The bypass line is also equipped with overload protection Its overload capacity time characteristics are illustrated in the table below Load 110 120 121 130 131 135 136 145 146 148 149 157 158 176 177 187 188 lt Delay Time 250 125 50 20 5 2 1 0 32 0 16 sec 6 5 2 Output short circuit Output load short circuit when the output supply is via inverter If output load is short circuited while it is being supplied via the inverter 1 The inverter is shutdown immediately and stop the supply to the load 2 The FAULT led will illuminate up and the audible alarm will beep continuously 3 The UPS will not switch on automatically after the short circuit condition is eliminated It has to be re started manually see paragraph 4 1 1 Output short circuit when the output supply via the bypass line If the output load is short circuited in bypass mode 1 The utility fuse breaker will be activated open circuited to prevent the output load from damage 2 You must replace the fuse with a fuse of the same rating after the cause of the short circuit condition has been rectified 6 5 3 Inverter internal over temperature If the UPS experiences an internal over temperature when the utility supply is normal it will transfer the load to the bypass line and switch back to inverter mode when the over temperature situation has been eliminated If over temperature occurs when the utility s
37. either a UPS internal malfunction or severe overload situation the UPS will shut down and must be reset by the operator in order to bring it back into operation Depending on the cause of the fault the UPS may either shut down entirely top illustration or transfer the load to the internal bypass line If a transfer to bypass has taken place the bypass symbol will be shown in the top left hand corner of the LCD display lower illustration 6 2 Error codes In general under fault conditions the red FAULT led will illuminate and an audible warning will be given Many faults can be identified by briefly pressing the OFF button which then displays a fault code on the LCD message area Figure 6 1 UPS Fault screens P Key Point If you press the OFF button for longer than five seconds the UPS will shut down Error Codes Audible Alarm beeps Eras Er DE ErQ Er il Er Ie Er 14 Er I8 Ere Ereb ErJl Weak or faulty battery Output short circuited EPO Operated UPS Over temperature Inverter overload Fan failure EEPROM Data error Low input voltage lt 85 170V or disconnected battery Bypass overload EEPROM data does not conform to the jumper setting Continuous beep Single beep every 2 sec Single beep every sec Quick and short successive beeps Two quick and short beeps One quick and short beep Two quick and short beeps repeating every two secs UPS Faulty
38. en control system boot up has completed all the leds will turn off the LCD mimic will display the UPS connected to the battery and the UPS status will be shown as of F Following the second button press The LCD display will initially keep the UPS oF F screen displayed for a few seconds The UPS will then run an initialisation self test routine with nl E status shown on the LCD The audible alarm will sound intermittently but may be silenced by pressing the alarm silence ON button If the UPS does not complete its initialisation self test successfully the LCD will show a FAI L status message If the UPS passes its initialisation self test the LCD mimic display will show that the UPS is operating on battery and the input voltage will be indicated as D V on the LCD meter The two programmable outlet LEDs will illuminate if programmed to be turned on to show that these two output are now live but the utility supply and bypass supply leds will remain extinguished 2 Check all metered parameters to ascertain that the battery voltage and UPS output indications are correct see page 4 3 A CAUTION When turning on the UPS for the first time or following a long shut down period leave the unit running for at least eight hours to fully charge the batteries before connecting any critical load 4 2 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies
39. f this manual Before installing the equipment you must check to ensure that the UPS input voltage stated on the UPS data plate on the back of the unit matches your local utility supply voltage The UPS warranty will be rendered void and the manufacturer reserves the right to refuse replacement or compensation in the following events Accidental damage to the UPS Damage or malfunction due to installing the UPS in an environment that does not meet the conditions specified in this manual e Damage or malfunction due to improper installation configuration or maintenance carried out by an unauthorised person Storage instructions If you intend to store the UPS for an extended period in a moderate climate the batteries should be charged for 12 hours every 3 months by connecting the UPS to the utility supply If the ambient temperature at the storage location is above 30 C this should be carried out every 2 months A CAUTION Always switch off the UPS when moving the UPS 1 2 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Description 2 1 Introduction Congratulations on your purchase of the PowerWave 1000 UPS High reliability low operating cost and excellent electrical performance are just some of the highlights of this innovative UPS solution By using the latest technological developments in power engineering the PowerWave 1000 represents a new generation of transformerless UPS System It
40. fe e Selectable bypass input voltage tolerance low high sensitivity to restrict the range of voltages that can be applied to the load when the UPS operates on bypass The selectable voltage ranges are 184 260V low sensitivity and 194 260V high sensitivity e A selection of output voltages 200 208 220 230 240 is available to match the UPS output to local supply specifications or specific load voltage requirements An overload protection system that automatically switches the UPS to bypass mode in the event of an overload that exceeds its rated capacity and automatically switches back to the inverter mode once the overload condition clears e Output short circuit protection which puts the UPS system in stand by mode and cuts off the output supply until the short circuit is manually remedied 2 1 3 PowerWave 1000 Model range The PowerWave 1000 UPS range compromises 1 kVA 2 kVA and 3 kVA models each of which is designed as a self contained UPS comprising a rectifier battery charger inverter static switch and battery pack All the models in this range are easy to install and supplied with suitably terminated mains power cables CAUTION In spite of their plug and play design it is recommended that the UPS is installed and configured by a suitably trained engineer The PowerWave 1000 operates as a stand alone UPS module and can be mechanically configured as a floor standing tower unit or installed in a standard 19 inch rack
41. g Tool a A communication link should establish automatically but Com Pornfi _ 2400 Standard v press the Connect button if necessary to force the Serial port operi Connect connection Connected b The Serial port open and Connected status messages should appear 3 6 2 Generating a UPS profile and data file The UPS settings you apply through this tool can be saved to a data file on your computer for later recall This allows you to observe the changes you ve made over time and provides an easy way to restore a previous configuration profile if required This procedure shows you how to set up a data file for the specific UPS machine then generate a configuration data record and access the file to observe the configuration history 1 In the top right hand corner of the UPS Setting Tool enter some UPS Ver IPOs unique details to identify the connected UPS Name of Company AuthorDocs 2 Click the Write button to send the identification data to the UPS UPS type Pwo where it will be stored in memory KVA ozo a Click the Yes button in the writing confirmation dialog b The UPS will beep twice to confirm that it has received the data c Click OK to clear the Transmit OK dialog 3 10 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd Fal A KOHLER COMPANY 3 Installation and Set up 10 11 In order to save the machine identification da
42. h applications unless it receives in writing assurances satisfactory to Uninterruptible Power Supplies Ltd that e the risks of injury or damage have been minimized e the customer assumes all such risks e the liability of Uninterruptible Power Supplies Ltd is adequately protected under the circumstances CAUTION The UPS contains batteries that must be re charged for a minimum of 12 hours every three months to prevent deep discharging Batteries that have been deep discharged for whatever reason are not covered by this warranty 2 6 Extended warranty The standard warranty may be enhanced by protecting the UPS with an extended warranty agreement maintenance contract An extended warranty agreement enhances the standard warranty by providing the following e regular preventative maintenance inspections guaranteed speed of response to operational problems 24 hour telephone support e fully comprehensive cover excluding batteries and capacitors Contact the Service Support Hotline on 0800 731 3269 for further details 2 7 Additional service maintenance support In addition to providing support for the PowerWave 1000 UPS Uninterruptible Power Supplies Ltd can provide maintenance and support on a wide range of different UPS products If you are interested in an extended warranty for your PowerWave 1000 UPS or for any other UPS products you may have please complete the enquiry form shown on the following page and return or
43. harging please contact your local dealer for battery replacement 1 Check that all output power cords are connected correctly 2 Ifthe problem is with one of the programmable outlets check the programmed parameters and reset them if necessary 3 Ifthe problem persists consult your local dealer for technical assistance 1 Check for a faulty UPS input cable or utility supply wall receptacle and replace repair any faulty item found 2 Ifthe problem persists consult your local dealer for technical assistance Immediately shut down the UPS System Disconnect the UPS input power and call for service UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Power Supplies Ltd A KOHLER company 6 Troubleshooting 6 5 UPS Fault handling 6 5 1 UPS Overload To prevent severe inverter damage caused by inrush currents the UPS is equipped with an electronic overload protection feature which switches the load to the bypass line within 30 sec if the UPS load rises to between 105 120 of its rated capacity As inrush currents are normally short lived once the current being drawn from the bypass falls below lt 105 the UPS will switch back to inverter mode automatically Note that if the UPS appears to be repeatedly momentarily overloading it could be due to the inrush currents produced as various multiple loads are started If the UPS is overloaded by gt 150 its inverter will shut down imm
44. immediately gt 150 immediate UPS shutdown In normal mode output breaker electronic fuse In battery mode output breaker electronic fuse In bypass mode Input Fuse Switch to bypass Immediate UPS shutdown 3 1 150 275 415 85 82 82 80 85 82 82 80 88 85 85 83 83 80 80 78 83 80 80 78 85 82 82 80 Operating 0 40 Storage 0 45 0 2000m up to 40 C 3000m up to 35 C 0 90 non condensing 50 dBA UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 8 1 8 Specifications Uninterruptible Supplies Ltd B A KOHLER Company batterie Type Quantity Charge rate Charging time Charging voltage Discharging current with UPS and Mains OFF Life cycle typical Interfaces Dimensions HxWxD Weight Power connectors Other connectors Accessories Operating systems Battery mode Battery low Overload General error Safety EMV Compatibility Performance features Product certification Protection Class Manufacturing standards VDC uA kg VRLA leak proof lead acid hot swappable 3 x 12V 7 2Ah intern 1 8 A max 4 hours up to 90 Load 4140 5 88 x 440 x 405 2U x 19 x 405 mm 19 Input 1 x IEC C14 Output 6 x IEC C13 VRLA leak proof lead acid hot swappable 6 x 12V 7 2Ah intern 2 16 A max 4 hours up to 90 Load 8240 5 lt 30uA 10 uA Up to 5 years at max 20 C ambient temperature 1 x RS 232
45. is available DC DC Boost converter In times of utility failure this converter turns on and boosts the battery voltage to a level suitable for use by the inverter It provides a regulated DC output for the inverter while the battery voltage decays during discharge and includes voltage and current monitoring and overload protection AC DC Converter As its name suggests the AC DC Converter converts the utility AC input supply into a controlled DC supply that is suitable for use by the inverter The converter uses a leading edge switched mode technique which produces an input power factor almost unity over its operating range 0 99 at full rated linear load and thereby maximises the UPS input efficiency The converter can satisfy the inverter DC power demands over a wide utility input voltage range of between 120V 288V which means that the battery is not called upon during power dips brownouts thereby maximising battery life and availability DC AC Inverter The inverter converts the DC voltage connected to its input from the utility mains supply via the AC DC converter or from the battery via the DC DC converter and produces a regulated AC output voltage suitable to power the connected load equipment The control logic associated with power block are substantial and in addition to the output voltage regulation provides various levels of overload protection frequency regulation and synchronisation and output voltage error detection S
46. loads and so avoids a need to upgrade to a UPS with a higher power rating Designed to comply with various stringent international standards for electromagnetic interference amp protection EMC Inbuilt frequency changer capabilities that can be selected for 50 60 Hz or 60 50 Hz input output frequency operation This UPS is equipped with fully digitized control logic for better functionality and high quality output power supply Digital signal processing DSP also provides an efficient communication capability that enhances the flexibility for easy remote control and monitoring UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Power Supplies Ltd 2 Description A KOHLER Company 2 1 2 Advanced design features The active power factor correction PFC control function continuously corrects the UPS input power factor PF to gt 0 99 which results in outstanding energy efficiency e The wide input voltage tolerance from 120V 288V allows the UPS to operate normally without draining the battery unnecessarily during mains under voltage or overvoltage conditions which extends the battery service life e A DC start function permits the UPS to be started during a utility power failure if required e A revolutionary battery management circuit continuously analyses the battery status during discharge and adjusts the battery cut off point accordingly which extends the battery service li
47. n its feet Repeat steps 1 and 2 on the base of the battery enclosure ensuring that the protruding feet are fitted to the enclosure s right hand side If necessary rotate the UPS control panel so that it is correctly orientated To achieve this carefully pull the control panel forward to unclip it from its mounting rotate it to the correct angle then relocate it and press it back into place Carefully lift both assemblies and stand them on their feet adjacent to each other with the battery enclosure standing to the right of the UPS enclosure Remove three screws from the top of the each enclosure two from the front and one from the back as shown in Figure 3 4 right hand diagram Fit the tie bar A4 between the two enclosures to secure them together after removing the necessary screws from the tops of the enclosures Attach the angle brackets A2 to the top front of the UPS enclosure using two screws such that the lip of the bracket faces the enclosure s front Locate the new UPS enclosure top panel A3 into the bracket and secure it in place by screwing it to the top rear of the enclosure using a single screw 3 4 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible Supplies Ltd Fal A KOHLER COMPANY 3 Installation and Set up 10 Repeat the previous 2 steps to fit the new top panel to the battery cabinet 11 Connect the interconnecting battery cable supplied between th
48. ncrease the battery autonomy time A green LED illuminates on the UPS control panel to indicate when the outlets are live Programmable Outlet Scheme aa Programmable Outlet Settings Programmable Outlet 1 Outlet Turn On After UPS On 0 Second 0 3600 F Outlet Turn Off After AC Failure 0 Second 0 3600 F Outlet Turn On After AC Recovery 0 Second 0 3600 F Outlet Turn OffWhen Battery Low 50 20 80 Outlet Turn Off When UPS Overload Setting Programmable Outlet 2 Outlet Turn On After UPS On 0 Second 0 3600 F Outlet Turn Off After AC Failure 0 Second 0 3600 Each of the two outlets can be set up individually through the Programmable Outlook Scheme window illustrated in Figure 3 10 I Outlet Turn On After AC Recovery 0 Second 0 3600 F Outlet Turn Off When Battery Low 50 20 80 T Outlet Turn Off When UPS Overload Setting This window has two areas the top Programmable Outlet Settings area allows rules to be applied to determine when the programmable outlets are turned ON and OFF The lower area allows provides a means of manually controlling the outlets ON OFF status when the UPS is operating Manual Control Switch Programmable Outlet 1 Programmable Outlet 2 On Off On Off Note There is no other means of applying these settings other than through the UPS Setting Tool software Fi 10 P l l i The available programmable outlet settings are aure oI Program mADIG
49. ng a prolonged utility mains failure if you chose to shutdown the critical load followed by the UPS in a controlled manner before the battery reaches the end of its autonomy time 1 Turn OFF the UPS by pressing the OFF button for approximately 3 5 seconds until you hear two beeps then release it a The two programmable UPS outlet leds will extinguish to indicate the removal of UPS output power b The LCD screen will show the UPS status as oF F c On the LCD mimic the load will be shown disconnected from the UPS 2 After a few seconds the UPS will completely shut down and all led and display indications will extinguish UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 4 5 4 Operating Procedures Uninterruptible Supplies Ltd P A KOHLER COMPANY 4 4 Manual load transfer between inverter and bypass Some installations might include an external maintenance bypass circuit connected in parallel with the UPS to provide an alternative power source for the load supply Such installations are designed to enable the UPS to be totally removed or powered down for troubleshooting without disrupting the load The PowerWave 1000 allows the operator to manually switch the load between inverter and bypass so that it can be used within an external bypass environment Note In practice a variety of external bypass designs are used so explicit external bypass operating instructions ar
50. nsferred to bypass due to loss of UPS Inverter output Bypass defective Bypass input abnormal UPS fails to transfer to bypass Utility supply defective Utility supply defective at the UPS input terminals ay Mimic diagram LCD Mimic diagram The LCD Mimic indicates the existing power flow through the UPS The LINE UPS LOAD and BATTERY symbols are permanently shown on screen and their interconnecting lines appear depending on the UPS mode of operation see below A l A Note that the arrowheads shown in Figure 2 7 are used in conjunction with the gt LCD meter display to identify the source of the meter indication LINE UPS LOAD Figure 2 7 LCD Mimic diagram UPS OFF LINE UPS LOAD This mimic is displayed when the utility power is first applied to the UPS or if the UPS is turned OFF It shows that the battery is being charged from the utility LINE but the LOAD is isolated from the UPS and is therefore unpowered UPS ON LINE UPS LOAD This mimic is displayed during normal UPS operation It shows the battery being charged from the utility LINE and the LOAD connected to the UPS output and therefore being supplied with processed backed up power ON BATTERY MODE LINE UPS LOAD This mimic is displayed if the utility supply fails It shows the battery now providing the UPS and LOAD power The battery will sustain the UPS output until it is discharged whereupon the UPS will shutdown n LOAD
51. o the data filename in the UPS memory and allow quick access when you want to open the file in the future To close the data file click the standard Close button X in the top right of the window 3 6 3 Setting up the basic UPS operating parameters The UPS Setting Tool allows you to set up several basic UPS operating parameters 1 Select the required parameters using the drop down selector boxes default System Voltage Selection 220v x a Input System Voltage Selection 220V 110V Voltage Configuration om z b Output Voltage Configuration 200V 208V 220V l N a j i UPS Mode Normal mode c UPS Mode Normal mode 50Hz input output CF50 Output Voltage Fine Tuning ox lt 50Hz 60Hz input output CF60 60Hz 50Hz input output A B Voltage Wind Sensitivi gt d Output Voltage Fine Tuning 3 2 1 0 1 Sai 2 3 Syn Frequency Window 3H2 e Bypass Voltage Window Sensitivity Low Sensitivity High f Syn Frequency Window 3Hz 1Hz UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 3 1 1 3 Installation and Set up Uninterruptible Supplies Ltd P A KOHLER COMPANY 2 Once all the parameters have been selected click the Write button to send the data to the UPS a Click the Yes button in the Writing confirmation dialog b The UPS will beep twice to confirm that it has received the data c Click OK to clear the Transmit OK dialog 3
52. or following a long shut down period leave the unit running for at least eight hours to fully charge the batteries UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 4 1 4 Operating Procedures Uninterruptible Supplies Ltd P A KOHLER COMPANY 4 1 2 Start up on battery mode cold start In the absence of the utility power supply the UPS can be started from its internal batteries sometimes referred to as a cold start This is only possible if the batteries are well charged to a minimum of 33 5V in the case of a 1 kVA unit and 67V for the 2 kVA and 3 kVA units This is achieved if the batteries have been charged for a minimum of 4 hours Note Read through this procedure before you attempt to carry it out In a part of this procedure you have to press the ON button twice within a one second period If you take longer than one second between presses the UPS will not start and you will have to turn it OFF by pressing the OFF button before you can make another attempt to start it 1 Hold the ON button for approximately 3 seconds until a double beep is heard then momentarily within one second release the button and press it again for approximately 3 seconds until a further beep is heard a b c a a b c d e During the first button press The UPS fans will start The UPS control system will boot up and initially turn on all the leds and LCD symbols for a few seconds Wh
53. ose the input supply circuit breaker located on the back of the UPS a The UPS fans will start b The UPS control system will boot up and initially turn on all the leds and LCD symbols for a few seconds c Once the control system has booted the programmable power outlet leds and warning led will extinguish leaving only the input mains power led green and bypass power led amber illuminated d The battery will begin charging as indicated on the UPS mimic and the UPS output status will be shown as oF F 3 Press and hold the UPS ON button for approximately 3 5 seconds until you hear two beeps then release it a The UPS will run an initialisation self test routine with ni E shown on the LCD b The audible alarm will sound intermittently but may be silenced by pressing the alarm silence ON button c If the UPS does not complete its initialisation self test successfully the LCD will shown a FAI L message d If the UPS boots up successfully the LCD mimic display will show that the UPS is operating on line and the input voltage will be indicated on the LCD meter e The input power and bypass power LEDs will remain lit together with the programmable output sockets LEDs which will now also illuminate green to show that these two output are now live 4 Check all metered parameters to ascertain that the indications are correct see page 4 3 CAUTION When turning on the UPS for the first time
54. point at which the programmable outlet is switched OFF during the battery discharge Once again this is to prolong the available battery autonomy time by shedding less critical loads The level of operation can be set to 20 80 of remaining charge e Outlet Turn Off When UPS Overload This option is used to determine if the programmable outlet is turned OFF during overload conditions UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 3 1 3 Uninterruptible Power Supplies Ltd 3 Installation and Set up A KOHLER Company Programmable Outlet Settings You can change programmable outlet settings at any time irrespective as to whether the UPS is oF F or operating on line There is no need to shutdown the UPS to apply any changes made This procedure can be used to set up either both programmable outlets 1 Click the Programmable outlet setting button on the UPS Setting Tool window a The Programmable Outlook Scheme window will open in front of the UPS Setting Tool To change a particular operating function tick or clear the check box to the left of the function and enter a value if required Note Enter numerical values only Activate the change by clicking the Setting button a The UPS will respond with two beeps to acknowledge receipt of the data When all changes have be made close the Programmable Outlook Scheme window by clicking the standard Close button X in the top right corner of the windo
55. rating in this mode the load is unprotected from utility power disturbances Frequency changer considerations The UPS normally switches to the On bypass mode in the event of a UPS malfunction or overload However if the UPS has been configured to operate as a frequency changer by definition the output frequency produced by the inverter will not match that of the input supply e g 50 Hz input with 60 Hz output or vice versa If the UPS is configured to operate in a frequency changer mode its bypass line connection through the static switch is disabled UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 2 5 Uninterruptible Supplies Ltd P 2 Description A KOHLER COMPANY 2 3 Operator control panel The UPS is fully controlled from the operator control panel located on the front of the unit The user friendly UPS control panel comprises three areas Led indicators A row of leds indicate the UPS input and output power status together with a general fault warning Alpha numeric LCD Display Provides indication of the UPS operating mode together with the input output and battery supply parameters It also displays error messages and UPS set up data via a system of configuration menus Operator Keypad The keypad contains 6 keys that are used to navigate through the UPS control menu system and turn the UPS OFF ON Figure 2 5 Operator control panel 2 3 1 LED Indicators O
56. rcuit must be connected to the two pin plug located on the rear panel as shown When the external circuit is operated it places a short circuit across these terminals and effects a total UPS shutdown A plug in connector with screwed terminal connections is supplied ready fitted to the EPO socket to simplify the connection of the external cable if the UPS is located in a confined space such as when it is rack mounted Optional interface cards Figure 2 8 item 4 Four optional interface cards are available to meet various communication needs DCE dry contact relay card R2E USE and SNMP Web These cards can be fitted into the options slot located behind a blanking plate on the UPS back panel as shown Full installation and set up procedures are provided in chapter 7 The software bundled with the UPS is compatible with most operating systems including Windows 98 2000 ME NT and XT For other applications such as Novell Netware Unix or Linux please contact your local dealer for suitable products All of the fitted communication ports including the optional cards can be active and used simultaneously to monitor the UPS status However only one communication the one with the highest priority has the ability to command and control the UPS at any given time The priority of the communication interfaces are 1 EPO input port 2 Optional slot mounted Dry Contact interface card 3 USB Port 4 RS 232 2 1 0 UPS724 02 00 PowerWave
57. s advanced double conversion Voltage and Frequency Independent VFI topology responds fully to both the highest availability and environmentally friendly requirements compliant with IEC 62040 3 VFI SS 111 standards A full UPS specification is shown in chapter 8 of this manual Uninterruptible Power Supplies Ltd specialises in the installation and maintenance of Uninterruptible Power Systems and this powerful UPS is just one example of our wide range of state of the art power protection devices that will provide your critical equipment with a steady and reliable power supply for many years 2 1 1 Key features The highlights of this innovative UPS solution include its high reliability low operating costs and excellent electrical performance Its key features include High frequency transformerless technology with a rack tower compatible enclosure which permits the integration of the UPS even under the most challenging space constraints User friendly design that permits simple and trouble free installation All units up to 3 KVA are supplied with input and output power cables as standard Internal maintenance free battery reduces the need for after sales service True online technology continuously supplies your critical applications with stable regulated transient free pure sine wave AC power Highly efficient PWM sine wave technology yields excellent UPS efficiency The high crest factor of the inverter handles peak inrush current
58. supply led will be permanently illuminated c The audible alarm will sound but can be silenced by pressing the ON button d The LCD display will revert to normal on line mode indications ec Qy Oy OL ey 4 6 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 5 Maintenance 5 1 Battery replacement The UPS batteries are fitted in plastic covered packs which are accessible from the front of the enclosure and can be replaced without shutting down the UPS AN CAUTION If battery replacement is necessary it should undertaken by a trained engineer 1 2 3 4 5 Using a small screwdriver as a lever carefully remove the two press fit plastic covers from the left hand end of the UPS front panel This will expose two front panel securing screws Remove the two front panel securing screws using a Phillips screwdriver Carefully pull the fascia away from the front panel to expose the battery packs Cut any cable ties that are holding the battery cables in place Disconnect the battery connector s and carefully withdraw the battery pack s Use the above procedure in reverse order to fit the battery pack s UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 5 1 Uninterruptible Supplies Ltd P 5 Maintenance A KOHLER Company 5 2 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Troubleshooting 6 1 Introduction If a fault occurs due to
59. systems supplied by Uninterruptible Power Supplies Ltd and features both UPS monitoring and automatic UPS server shutdown facilities It comprises a bespoke software package which is installed on a local PC and communicates with the UPS via USB or a standard RS232 serial cable of up to 15m in length Uninterruptible Power Supplies Ltd offer suitable monitoring software with SNMP functionality for NetWare OS 2 all Windows NT systems on INTEL and ALPHA network platforms The main features of WAVEMON are On screen autonomy time battery time countdown On screen server log off and shutdown procedure Time and date stamp event log e Extensive logging of all UPS activity and power quality data e Permits alarm warnings to be monitored remotely via email e Scheduled UPS service mode and other systems status e Graphical user interface for Windows compatible platforms e Automatic unattended local shutdown e Special modules for MS Office software to close and save open documents e Compatible with all optional modules like UPSDIALER SNMP adaptors temperature sensors etc 7 2 1 Functional description WAVEMON is a client server software application for networks and local workstations In general it consists of two parts the server module of the UPS management software is UPSMAN which communicates with the UPS via an RS232 USB interface Running as a background application UPSMAN collects and interprets the messages received from
60. t and secure it in place by screwing it to the top rear of the UPS enclosure using a single screw UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 3 3 3 Installation and Set up Uninterruptible Supplies Ltd P A KOHLER COMPANY 6 If necessary rotate the UPS control panel so that it is correctly orientated To achieve this carefully pull the control panel forward to unclip it from its mounting rotate it to the correct angle then relocate it and press it back into place This completes the tower hardware configuration The UPS should now be commissioned as detailed in paragraph 3 5 1 before it is put into service 3 3 2 UPS module with external battery cabinet Figure 3 4 Stand alone tower configuration with external battery This is similar to the preceding procedure Note that the external battery enclosure is of a similar mechanical design to the UPS enclosure and comes complete with its own rack tower hardware configuration kit The battery cabinet is secured to the right of the UPS when viewing from the front as follows 1 Turn the UPS on its side and attach two tower feet A1 as shown in Figure 3 4 to the left hand side of the enclosure base Remove the sole plates from the two remaining tower feet and fit them to the base of the UPS so that they do not protrude from the side of the enclosure see Figure 3 4 This is done to ensure the UPS base stands level when it is turned back o
61. t breaker for unswitched outlets Output circuit breaker for switched outlets Figure 2 8 Rear panel detail UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 2 9 Uninterruptible Power Supplies Ltd 2 Description A KOHLER Company 2 4 1 Communication Ports Several communication options can connected to the PowerWave 1000 rear panel These are described briefly below with further details provided in chapter 7 Options USB port Figure 2 8 item 1 A USB type B socket is provided to allow the UPS to be connected to a PC using a standard USB peripheral interface cable The USB communication protocol complies with USB version 1 0 1 5 Mbps and USB HID version 1 0 This facility can be used in conjunction with the UPS external monitoring and shutdown software WAVEMON and with the supplied UPS Configuration Software see paragraph 7 2 RS 232 Interface port Figure 2 8 item 2 The RS 232 port also allows the UPS to be connected to a PC It can be used with the UPS external monitoring and shutdown O software WAVEMON and with the supplied UPS Configuration Pin 5 Ground Software see paragraph 7 2 Pin 3 RS232 Rx The RS 232 interface should be set as follows Pin 2 RS232 Tx Baud Rate 2400 bps Data Length 8 bits Stop bit 1 bit O Figure 2 9 RS232 Parity None Emergency power off EPO Figure 2 8 item 3 If an external emergency power off EPO facility is required a normally open ci
62. t supply the audible alarm status will revert to ON b_on default when the UPS is next started 1 With the UPS on line press the FUNCTION button QQ a The LCD will display either b on or b_oF This indicates that the Be UPS is now in its operator set up mode and shows the current operational status of the audible alarm b_on audible alarm enabled b_ oF audible alarm disabled 2 Press the UP button to select the wanted audible alarm status a di Nest oh IS Press the FUNCTION button to activate the selected status and return to the normal LCD Display Note If you do not press the FUNCTION button the LCD will revert to its normal display automatically after approximately 10 seconds and the selected audible alarm setting will be activated Battery test You can carry out a periodic battery test using the following procedure This test effectively places the UPS in its On Battery mode for approximately 10 seconds during which time the control electronics monitors the battery performance 1 With the UPS turned ON press the FUNCTION button z E R E a The LCD will display b on or b_oF I SNE I pl 2 Press the DOWN button a The LCD will display Enon 3 Press the UP button a The LCD will momentarily display Erun followed by EESE which will remain on the display while the battery test takes place 4 When the test is completed the LCD will display this OK screen if the b
63. ta to the UPS memory you must now reset the UPS by turning OFF its input supply then turning it back ON again At any time when the UPS is re started you can download the data held in the UPS memory by clicking the Read button This will then populate the UPS Setting Tool fields with the stored values To set up a new data file click Fi le gt New from the menu bar _UPS Setting Tool Ver XX3011B1 Using standard Windows file navigation methods select the directory in which you want to save the file enter a filename and click the Open button to save the file a The file will be save with a ret filetype If you now open the file using Fi le gt Open from the menu bar you will see an empty data file as shown below System Volt Output Yolte Bypass Volta Syn Freque Fun 1 To add a record for the current configuration data select Record gt Add New from the menu bar The new record will now be shown in the data file see below Notice that the Name of Company and UPS type details are shown in the first two fields to identify the associated UPS machine UPS type KVA System Volte Vo UPS mode Output Voltaj Bypass Volte Syn Freque Fun 1 Fun 2 Fun 3 Fun 4 Fun 5 Fun 6 AuthorDocs Pw1000 3 2 220V 240V Normal 0 Low 3Hz 0 0 0 0 0 In order to associate the data file with the connected UPS you must now once again turn OFF the UPS input supply then turn it back ON again This will store a reference t
64. tatic switch The static switch provides a means of connecting the UPS AC output load to either the inverter or the bypass line which is connected directly to the UPS Utility supply input The control logic within this power block will transfer the load to the bypass supply in the event of overload or UPS inverter malfunction The load can also be transferred between the inverter and bypass line manually if required Note that a controlled transfer can take place only if the inverter and bypass line are synchronised in frequency and phase UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 2 3 Uninterruptible Supplies Ltd P 2 Description A KOHLER COvPaNY 2 2 2 System operating modes ON LINE operation Bypass Line AC DC PFC DC AC Input CONVERTER INVERTER AC Input STATIC SWITCH BATTERY DC DC BOOST CHARGER CONVERTER LCD Mimic LINE UPS LOAD l BATTERY __ Figure 2 2 ON LINE operation The battery is being permanently charged by the battery charger e The AC DC converter is processing the utility input supply and turning it into controlled DC The Inverter is converting the AC DC converter output back into AC suitable for the load e The static switch is connecting the inverter output to the UPS output terminals ON BATTERY operation Bypass Line AC DC PFC DC AC Safety Input CONVERTER INVERTER Relay CB AC AC Input ome amp
65. the location where the UPS is to be installed must meet be able to safely support its weight To ensure correct operation and a long service life always install the UPS in accordance with the following environmental conditions The UPS is not designed for outdoor use e The installed location must be dry and free of excessive dust The UPS must not be installed in a corrosive environment or in the vicinity of flammable items The ambient temperature and humidity must be within the limits specified in chapter 8 of this manual e The ventilation grills at the front of the UPS and extractor fans at the rear of the UPS must not be obstructed The UPS equipment must be installed with the clearances illustrated in Figure 3 1 as a minimum UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Uninterruptible S li Ltd 3 Installation and Set up PEP ER Rack Mounted Installation abl m n n free ovide oie ro ie s UPS 10 rabie s anA a flo pias of 00 mm 31 i ni ie red of ac cablin sid me RACK a A Front SS zA gt O A 3 9 u vt Fron 2 aes inimum of 300 mm 12 in free a5 e pro peins Ar 2 a ihe UPS 06 cae ae flo e of 00m G in is abet ae es lige of installation thro anta SRNO nt Tower Installatio A minimum of 300 mm 12 in free pte st be provi ral cee nd he UPS to enable adeq 300 mm lt _ a 2kVA of 500 mm 3kVA 89 x 44 w x h installin ing the
66. ton The ENTER button is used to select a parameter from the UPS configuration setup menus ee DOWN NEXT Button During normal operation this button is used to scroll through the metered parameters shown on the LCD UP BACK Button This button is used to navigate UP through the UPS menus It is also used in conjunction with the ON button to manually transfer the load between the UPS and bypass supply G display Itis also used two navigate forward through the UPS configuration setup menus FUNCTION Button This button is used to access the UPS configurations setup menus KO 2 3 3 LCD Display The LCD has three functional areas that can be broadly described as Warning Symbols Mimic Diagram and a four digit Alpha numeric Display Each of these areas are described individually below Warning Symbols Mimic Diagram Alpha numeric display Figure 2 6 LCD Display Warning symbols Low battery LOW This warning symbol appears if the battery voltage is low Battery fault This symbol indicates if there is a battery fault Overload This symbol indicates a UPS overload 1 by Supply fault This symbol indicates an input supply problem such as reversed Line Neutral Service mode This symbol indicated that the UPS is operating in Service mode l UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 2 7 Uninterruptible Power Supplies Ltd 2 Description A KOHLER Company Load transfer Load tra
67. ttery 4 4 Manual load transfer between inverter and bypass 5 Maintenance 5 1 Battery replacement 6 Troubleshooting 6 1 Introduction 6 2 Error codes 6 3 Troubleshooting a fault condition 6 4 Troubleshooting an operational problem 6 5 UPS Fault handling 6 5 1 UPS Overload 6 5 2 Output short circuit 6 5 3 Inverter internal over temperature 6 5 4 Inverter over current and output voltage out of tolerance 7 Options 7 1 The importance of UPS management 7 2 WAVEMON shutdown and management software 7 2 1 Functional description 7 2 2 Licensing 7 3 SNMP adapters 7 4 AS400 dry contact card 7 5 USE USB card 7 6 R2E second RS 232 card 8 Specifications 4 1 4 1 4 2 4 3 4 3 4 4 4 5 4 5 4 5 4 6 5 1 6 1 6 2 6 2 6 3 6 3 6 3 6 3 6 3 7 1 7 1 7 2 7 2 7 3 7 3 7 4 7 4 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 Safety 1 1 Description of symbols used in this manual WARNING The warning symbol is used where there is danger of an electrical shock equipment damage or personal injury A CAUTION The caution symbol is used to highlight important information to avoid possible equipment malfunction or damage 1 2 User precautions WARNING Do not attempt to install this UPS system until you are satisfied that ALL the safety instructions and hazard warnings contained in this manual are read and fully understood WARNING Keep this manual with the UPS for future reference
68. upply is abnormal 1 The audible alarm will beep continuously 2 The FAULT led will illuminate 3 The UPS will cut off the load supply 6 5 4 Inverter over current and output voltage out of tolerance If the UPS develops a fault and its inverter delivers an over current and out of tolerance voltage 1 The UPS will transfer the load to the bypass line as long as the utility supply is normal 2 The UTILITY led BYPASS led and FAULT led will illuminate If these fault conditions occur when the utility supply is abnormal 1 The UPS will cut off the supply to its outlets and shut down 2 The FAULT led will illuminate UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 6 3 Uninterruptible Supplies Ltd P 6 Troubleshooting A KOHLER Company 6 4 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 4 Options 7 1 The importance of UPS management The utility supply is inevitably unreliable every now and then and assuring continuous power to all the facilities connected to it can be a difficult task The situation is further complicated if worldwide systems are managed via a Local Area Network LAN or Wide Area Network WAN However by using the PowerWave 1000 UPS system in conjunction with purpose designed network management tools a systems administrator can take measures to back up data and prevent system errors or data loss even in the event of a relatively long utility supply outage
69. w Note If the window re opens select it closed for a second time Manual Control Switch The manual control buttons can be used to turn ON OFF the their respective programmable outlets while the UPS is operating in a live environment The operation of these buttons is not stored in memory i e if you turn OFF a programmable outlet and then shut down the UPS when the UPS is restarted the programmable outlet will turn ON immediately as standard unless there is a programmed delay This procedure can be used to turn ON OFF programmable outlets individually 1 Click the Programmable outlet setting button on the UPS Setting Tool window a The Programmable Outlook Scheme window will open in front of the UPS Setting Tool Click the programmable outlets ON or OFF buttons as required Click Yes in the confirmation dialog box a The UPS will respond with two beeps to acknowledge receipt of the change When the changes have be made close the Programmable Outlook Scheme window by clicking the standard Close button X in the top right corner of the window Note If the window re opens select it closed for a second time 3 14 UPS724 02 00 PowerWave 1000 1 3kVA User Manual UK Dated 05 08 14 4 Operating Procedures 4 1 Start up procedures 4 1 1 Normal start up with mains available 1 Connect the UPS to the utility mains power receptacle using the power cable supplied 2 Turn ON the UPS mains supply and cl

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