1200 G3 Service Manual 4d.1 - Insert Head Covers (closed)
Contents
1. F4059A M87 Val E0210A DISC WASHER SPRING ESOZ2DA M8 YLOC NUT Monitor Main Arm Assy B4 0441 S arm amp B4 0442 S post Bearing Plate brass B2 1122 A 2 x M8 x 50mm Socket Cap Hd Stainless Steel Screws E2 0887 A Monitor Mount Assy PEEVE Rey B4 0434 S AC KREE a SN ei IT er et GE A e EE DC D SC E Ee E ke Eer ec E eg ES dea KC Dr Er Ri RW RO PC Mini Keyboard 184 403 Wiring 179 834 USB Extension Cable 179 835 Lead VGA H D 15W 4d 5 Monitor Arm Page 4d 5 1200 G3 Service Manual Page 4d 6 Issue 1 Sept 2013 Track Infill Panel B1914S Switch Cover C3617E Switch 2 pos Lever B3 1001 W 131 911 Swich Contact 131 910 Feeder Under Cover Fill In Cover Env B7288W Rear Panel B2 1099 W s Bottle Shroud Small i B2 1086 W Envelope Sealing Fluid Bottle A0275A Feeder Back Panel Feeder Back Panel Env Feeder Back Panel Shroud Bottle Leak Plate Bottom Slide B7284W B7287W B728 W B8574W B2 1100 W on top of B8574W 4d 6 Insert Head Rear Covers Page 4d 6 1200 G3 Service Manual Page 4d 7 Issue 1 Sept 2013 End Cover Upper Rear Cover Skirt B9349S R6263W End Cover Outer R6265W Cover Reed Switch E End Cover Upper 182 418 Sa Bracket A R6266P Track Under Cover TE Assy 8 Front Cover Skirt B1913W ps sae End Cover Inner B9348W End Cover Lower Bracke2. 1200 G3 Service Manual Page 4d 10 Issue 1 Sept 2013 Covers for feeder consist of 2 levels A7428A includes mounting items and also further assembly A2 1035 A which consists of cover items Feeder Folder Cover Assembly Structures Covers for feeder and folder are supplied on a modular basis The twin module frame with gas strut etc is part of the track pair covers This is then assembled FEEDER COVERS ASSY A7428A with the required combination of feeder or folder covers comprising perspex PART DESCRIPTION QTY and other parts Assembly structures are shown below A2 1035 A FEEDER COVER ASSEMBLY TRACK COVER ASSY A2 1036 A B7284W FEEDER BACK PANEL B8275P SUPPORT LEG LH TY B8276P SUPPORT LEG RH wh wesch PART DESCRIPTION A2 1217 A ROD END ASSY A2 1432 A TR K COVER MID PIVOT ASSY FEEDER COVER ASSY A2 1035 A Q 1 1 131 824 SWITCH MAGNET SMALL 1 B1912S FEEDER TRACK COVER ASSY 1 PART DESCRIPTION QTY C4509A GAS STRUT PIVOT LONG 1 E0465A HANDLE ALUMINIUM 1 169 112 PCLIP 1 4in 3 SN ee Ge 181 157 W D FAN 60MM 24V 2W SM 1 GO169A GAS SPRING 790N 182 487 LOOM ASSY BLUE LIGHT 1 G7171A TOP COVER FRONT 1 G7170A TOP COVER BACK 1 P2538A COVER PIVOT SHORT 2 R6262S FEEDER COVER SUPPORT 1 P2539A GAS STRUT PIVOT SHORT 1 A0007407 SENSOR SUPPORT PLATE 1 ROD END ASSY A2 1217 A PART DESCRIPTION QTY FOLDER COVER ASSY A7424A C4508A ROD END 1 PART DESCRIPTION QTY E1061A BEARING BALL 8 x 16 x 5mm 1 169 112 PCLIP 1 4in 5 EEN WD E e
3. B3 1536 W Conveyor Side Cover LH Powered Version B2 2150 W Runner LH B2 2151 W H Runner Cover B2 2146 A Side Guide RH B3 1512 W Conveyor Side Cover RH Unpowered Version B3 1537 W Conveyor Side Cover RH Powered Version B2 2152 W Runner RH B2 2151 W Runner Cover ES B3 1011 W Stand Cover B3 1509 W Conveyor End Cover 4d 22 Pivoting Conveyor Assembly Covers Closed Page 4d 22 Issue 1 Sept 2013 B3 1508 W Feeder Side Conveyor RH B2 2147 A Warning Plate Side Guide LH J 131 824 Switch Magnet Small B3 1000 W Feeder Top Cover C2 1000 A Cover Pivot Std amp Long Feeders B3 1507 W B3 1001 W Feeder Under Cover C2 1002 V Hand Wheel Std amp Long Feeders B2 1027 W Stand End Frame Env B4 0431 W B3 1510 W Stand Bottom PLT Assy Conveyor Under Cover E0301A Foot x 4 Feeder Side Conveyor LH Page 4d 22 1200 G3 Service Manual Page 4d 23 Issue 1 Sept 2013 A2 1416 A Envelope Conveyor Pivoting Assembly B2 2149 F x 1 C5 1282 A x 1 C5 1282 A x 1 Transit Clamp Brace Brace E2508A x 2 E2508A x 2 E2508A x 2 M4 x 8mm Cap Head Screw M5 x 12mm Cap Head Screw M5 x 12mm Cap Head Screw E2751A x 2 j X E4012A x 2 E4012A x 2 M5 Washer Eisner M5 Washer 4d 23 Pivoting Conveyor Assembly Covers Open Page 4d 23 1200 G3 Service Manual Page 4d 24 Issue 1 Sept 2013 B2 2140 P B2 2230 A Pivot Bracket C2942A x 2 FEEDER PIVOT Conveyor x 2 See Section 4c 66 BRACKET LH
4. 0431 W B2 1027 W Stand Bottom PLT Assy See following page Stand End Frame Env E0301A Foot x 4 for flatbed feeder 4d 11 Feeder Conveyor Covers Page 4d 11 1200 G3 Service Manual Page 4d 12 Issue 1 Sept 2013 See following page for top cover Side cover RH NS B3 1070 W Side cover LH opp B3 1069 W Long conv under cover B3 1014 W K Under cover B3 1072 W under feeder Long conv side cover RH B3 1012 W Long conv side cover LH opp B3 1013 W Stand top frame RH B2 1024 W O Stand top frame LH opp Stand end frame f bed B2 1023 W B2 1173 W mech RS Foot E0301A p Stand cover A B3 1011 W 4d 12 Flat Material Feeder Covers Page 4d 12 1200 G3 Service Manual Page 4d 13 Issue 1 Sept 2013 Cover flatbed perspex Switch magnet small G7 0178 A 131 824 Warning Plate G3068A on top surface Gas strut post P2259A V it d ua AN KI Zb Ua EA Da E Flatbed top cover B3 1071 W Rubber foot Cover pivot EO291A C2 1000 A Gas spring 100N G0129A 4d 13 Flat Material Feeder Covers open Page 4d 13 1200 G3 Service Manual Page 4d 14 Issue 1 Sept 2013 Cover OMR FLDR perspex Cover handle G7 0177 A C5 1015 E x 2 Top cover panel ama biel G7126A arming rate Cover OMR FLDR top i bg G3068A B1 0980 S Hi cap top cover assy Cover front OMR FLDR A2 1028 A B3 1064 W See 4d 19 Lo cap top cover assy Cover divert perspex A2 1034 A G7 0173 A See 4d 20 Cove
5. EP ES ao e gt o a f MAGNET MOUNT PLATE SH Kaes Ge B7510A O X1 LATCH POST C2895A X1 STAND LATCH LATCH BRACKET B8597P X1 Bis a Ss Pog Ziee M4 x 8mm CAP HD SCREW E2509A a So M4 WASHER E4011A X2 LATCH SPIGOT C2896A X1 LC M4 x 8mm CAP HD SCREW E2509A M4 WASHER E4011A X4 LATCH SPRING LH G1167A X1 M5 x 10mm CAP HD SCREW E2516A M5 WASHER E4012A X2 4d 17 Collator Latch Page 4d 17 1200 G3 Service Manual Page 4d 18 Issue 1 Sept 2013 Hi cap top cover assy Top cover assy SOL A2 1028 A Top cover panel Top cover panel LC See 4d 19 G7126A Warning Plate G7148A B1 0931 5 Warning Plate Standard cap top cover G3068A See 4d 19 G3068A assy _ AR A2 1034 A EE aa gt a d a VE a Cover SOL side LH See 4d 20 WT B3 1062 W RH side opp B3 1061 W Side cover LH B7630W RH side opp B7631W Hi Cap Lao Side cover assy LH L B1727W ino eier Sege RH side opp E id E ee Stand top Standard Cap es pont Side cover assy LH Frame Guide B1741W RH side opp R2813W on RH side B1742W o Stand end plate B8593W Stand bottom assy B4346W Stand cover d Foot B7563W E0301A 4d 18 Hi Cap Standard Cap Feeder amp Single OL Interface Covers Hi cap feeder A4 0735 A Page 4d 18 1200 G3 Service Manual Page 4d 19 Issue 1 Sept 2013 Cover hi cap front Foot push in B3 1059 S B3 1286
6. 1200 G3 Service Manual Head Cover Top Perspex Cross Brace Upper G7 0175 A B2 1113 S Head End Cover Assy SEE SECTION 4d 3 Handle Aluminium E0465A Top Cover Front Perspex G7 0174 A Cross Brace Lower Assy B1 0926 S FOR NAME PLATE DETAIL SEE TABLE Cover Reed Switch 182 417 Head Under Cover B1 0925 W 4d 1 Insert Head Covers closed Head Cover Rear B2 1111 S Page 4d 1 Issue 1 Sept 2013 Head Rear Cover Side B3 1037 S Turnover Cover Support B2 1112 S Head Cover Side Perspex G7 0176 A Head RH Side B1 0924 W NAME PLATE SELECTION TABLE PART No G3 0489 A G3 0490 A G3 0491 A Label Neopost Logo Maxi Label Neopost Ribbon LG See also following page for cover open Page 4d 1 1200 G3 Service Manual Foot Rubber EO574A x 2 Washer 8 9 Dia E4 0080 A x 2 LH Side Arm B2 1109 S Bracket LH this side B2 1851 S Bracket RH other side B2 1871 S Screw M6 x 10 Cap Hd M6 Washer Head Strut Pivot Long C5 1242 A G4031A Bearing Hsg 12mm x 2 E1054A Bearing Ball 12mm x 2 B7046P Bearing Plate x 2 E2524A Cap Hd Screw M4x16 x 4 E3505A M4 Nyloc Nut x 4 E4011A M4 Washer x 8 B2 1090 P Support x 1 C4 0513 A Shaft St Pivot Support x 1 E5092A E Clip 12mm x 4 Support Body Brace Kit A0 0473 A Page 4d 2 Issue 1 Sept 2013 Switch Magnet Small pei Double sided tape on Sensor Plate to be pros towards Switch Magnet Cross Brace Lower Assy Sensor Plate B1 0
7. 27W j eri preto H Stand cover B2 1462 W in indicated position only B7378W 4d 15 Collator Diverter Covers Page 4d 15 1200 G3 Service Manual Page 4d 16 Issue 1 Sept 2013 M4 Nyloc Nut E3505A x 12 M4 Washer Form A E4011A x 12 M4 Full Nut E3502A x 4 M4 Washer Form A E4011A x 4 Cover stop eccentric C2 1142 A Eject Roller DOO12A Switch Magnet Small 131 824 Sensor bracket B2 1600 A Collate cover assy B1 0972 S Top cover collate G7168A perspex Note When the Autoread Camera System is fitted the alternative top cover G7 0185 A perspex is to be Cover Stop Eccentric x 2 used instead C2 1142 A Eject Roller x 2 MS x 10mm Cap Hd Screw x 10 E2516A E E S r D0012A M5 Washer Form A x 10 E4012A cc a ec M4 x 20mm Cap Hd Screw 2 E2513A x 2 M4 Washer Form A Support bracket Assy E4011A x 2 B1 0974 P Cover strut bar Strengthening bridge C5 1152 A B2 1599 P Gas spring 95mm 340 G0130A x 2 Cover bracket LH Gas spring post B2 1598 P C2985A x 2 Cover bracket RH B2 1597 P Shaft pivot bar C5 1151 A See also previous page for cover closed 4d 16 Collator Top Cover Assy A2 1033 A open Page 4d 16 Page 4d 17 Issue 1 Sept 2013 M3 x 10mm PAN HD SCREW E2559A M3 WASHER E4009A 1200 G3 Service Manual SWITCH MAGNET SMALL 4 X2 131 824 E gt M5 x 16mm CAP HD SCREW E2606A X1 e STOP SPIGOT a A P2011A pa Ss X1 C T T GUIDE PLATE da 2 LA B8686P 5 X1 a p CD s
8. 926 S B3A A0007407 Head Cover Side Perspex G7 0176 A Rod End 2 12 Dia C6 0444 P Collar C2 1204 P Bearing Fl 12x21x5 E1087A RH Side Arm B2 1110 S Gas Spring 1200n G0175A FAD COVER PIVOT al A SCREW Me x 20 CAP HD 582A E SS M8 WASHER E4O39A MM s echt TE b HEAD COVER PIVOT ASSY Va F He S d e EI AD 1D87 A KAN Rod End 12mm C3662A See also previous page for cover closed 4d 2 Insert Head Covers open Page 4d 2 1200 G3 Service Manual Page 4d 3 Issue 1 Sept 2013 End Cover Top B2 1105 S Cover Spacer Upper B2 1108 A x 2 Cover Spacer Lower B2 1107 A End Cover Front B2 1104 W Cover Inner Front B2 1103 A End Cover Outer Cover Inner Rear B2 1106 W B2 1102 A 4d 3 Insert Head End Covers Page 4d 3 1200 G3 Service Manual Page 4d 4 Issue 1 Sept 2013 Loom Assy Blue Light Remote Control Assy Viper 182 487 184 6990 Monitor Arm Housing C6 0418 A Receiver Bracket B2 2245 A a r Ken omputer 184 642 PC Bracket R6252P Monitor Arm Mount B1 0923 S Handover Side R6253A 4d 4 PC Components Page 4d 4 1200 G3 Service Manual Page 4d 5 Issue 1 Sept 2013 Important Note order and direction of disc springs carefully Monitor Mid Arm ELO 1915L Touchmonitor C7 0424 S 184 650 EZ 46A SCRE x 25 CAP HD
9. S EO291A Cover hi cap assy B1 0971 S Switch Magnet Small Top cover panel 131 824 G7126A Reed switch bracket B8592A Cover strut bar Support bracket C5 1152 A B2 1591 P Strengthening bridge Gas spring 135 B2 1590 P G0121Ax 2 Shaft pivot bar Gas spring post C2985A x 2 C5 1151 A Cover bracket LH Cover bracket RH B2 1588 P B2 1589 P 4d 19 Hi Cap Feeder Top Cover A2 1028 A open Page 4d 19 1200 G3 Service Manual Page 4d 20 Issue 1 Sept 2013 Cover single O L front SOL B3 1059 S Cover hi cap front Standard Cap Foot push in EO291A B3 1059 S B3 1286 S Ge Cover SOL LC Assy E B1 0973 S Switch Magnet Small Top cover panel 131 824 G7148A Reed switch bracket B8592A Latch B2 1935 A Support bracket B2 1591 P Cover strut bar C5 1152 A Strengthening bridge Gas spring 135 B2 1590 P G0121A x 2 Shaft pivot bar Gas spring post C5 1151 A A C2985A x 2 Cover bracket LH SOL Ep e SH e B2 1596 P oa af GRA Cover bracket RH SOL Cover bracket LH Standard Cap gt Y pie B2 1595 P B2 1589 P Cover bracket RH Standard Cap B2 1588 P 4d 20 Single OL Top Cover Assy A2 1047 A Standard Cap Top Cover Assy A2 1034 A open Page 4d 20 1200 G3 Service Manual Page 4d 21 Issue 1 Sept 2013 For Vertical Stacker cover identities see section 4j 9 4d 21 Vertical Stacker Covers Page 4d 21 1200 G3 Service Manual B3 1511 W Conveyor Side Cover LH Unpowered Version
10. Spigot Q E2535A x 2 M4 x 8 C SK HEAD E SCREW ei B2 2143 P x 2 i CONVEYOR BRACKET 0 B2 2144 A Ba FEEDER PIVOT C2 1244 A x 2 BRACKET RH PIVOT POST E2524A x4 SCREW M4 x 16mm CAP HD E4011A WASHER M4 x 4 C5 1281 A x 2 STRETCHER BAR C2 1245 A x 4 SPACER 3 2mm C2 1244 A Sketch showing Pivoting Conveyor Assembly internal Pivot Post x 2 components B2 2143 P E5073A Conveyor Bracket E Clip 9 5mm See Adjacent Sketch E2535A M4 x 8mm Csk Hd Screw 4d 24 Pivoting Conveyor Assembly A2 1475 A Page 4d 24
11. TEE TRK COVER MID PIVOT ASSY A2 1432 A 182 487 LOOM ASSY BLUE LIGHT 1 PART DESCRIPTION QTY C9768A FOLDER COVER PIVOT LONG 1 C9769A FOLDER COVER PIVOT SHORT 1 C2 1247 A BEARING HOUSING 2 EO351AUL ANTI DRUM PAD 0 07 2 C3 0769 A PIVOT LONG 1 G7169A FOLDER TOP COVER 1 C3 0770 A PIVOT SHORT 1 R6254S FOLDER COVER SUPPORT 1 E1061A BEARING BALL 8 x 16 x 5mm 2 R6255S FOLDER COVER LH 1 GE C E2557A SCREW M5 SKT CAP HD x 35 1 2 E1 0145 A BEARING SLIDE 8x 11x7 4d 10 Feeder Folder Cover Assembly Structures Page 4d 10 1200 G3 Service Manual Page 4d 11 Issue 1 Sept 2013 B2 1016 A B2 1017 A B3 1009 W Side Guide LH Side Guide RH Long B2 1029 A Long B2 1030 A Conveyor Side Cover LH Long Long B3 1002 W i Feeder Side Cover LH B3 1008 W Std amp Long Feeders Conveyor Under Cover B3 1010 W Conveyor Side Cover RH B3 1013 W Long Conv Side Cover LH B2 1023 W Stand Top Frame LH A2 1009 A Back Guide Assy C7336A Slider B3 1014 W Long Conv Under Cover B3 1012 W Long Conv Side Cover RH B2 1024 W Stand Top Frame RH LH B2 1023 W B3 1011 W Stand Cover G3068A Warning Plate 131 824 Switch Magnet Small B3 1000 W Feeder Top Cover C2 1000 A Cover Pivot Std amp Long Feeders B3 1003 W Feeder Side Cover RH Std 4 Long Feeders C2 1002 V Hand Wheel Std amp Long Feeders B3 1001 W Feeder under cover B728 7W Feeder Back Panel B2 1026 W Stand End Frame Insert B4
12. r pressure B3 1036 W q see also 4c 35 Hi Cap Side cover assy LH Cover side OMR FLDR LH _ i B1727W et eegal 1066 W sic ai RH side B3 W B1728W Pe ee Standard Cap Stand top plate H_H _____ _ Side cover assy LH B8651W e E B1741W RH side opp B1742W Stand end plate B8593W x 2 Stand cover 1 B7404W Stand bottom plate assy B4327W Foot A e E0301A x 4 4d 14 OMR Barcode Folder Covers Page 4d 14 1200 G3 Service Manual Page 4d 15 Issue 1 Sept 2013 Cover divert ULH Cover divert top Collate top cover assy Cover handle 2 B3 1034 W B3 1031 S A2 1033 A C5 1015 E Warning Plate RH side B3 1035 W see 4d 16 G3068A Cover front assy A2716A Cover collate side LH assy B1 0928 W RH side B1 0929 W Plastic cover G7144A Warning Plate Side cover barcode LH G3068A B3 1051 W RH side B3 1052 W Stand top plate B8619W See 4d 17 for latch details Cover pressure assy B7395W Ke Cover divert LLH PP B3 1032 W RH side B3 1033 W ees a ae OO Stand top plate CS See note 1 Barcode stand cover B 405W B8651W Stand bottom plate assy B4325W Stand end plate 5 B8593W see note 1 Ed Stand cover A B7404W ummm EEN AS 4 H Stand bottom plate assy notes Stand bottom plat Stand top plat EE and bottom plate ass and top plate 1 When 2nd monitor is used part no B43
13. t R6267P TRACK END COVER ASSEMBLY A7429A 4d 7 Track Covers Page 4d 7 1200 G3 Service Manual Page 4d 8 Issue 1 Sept 2013 Loom Assy Blue Light Folder Cover Support 182 487 R6254S Loom Assy Blue Light 182 487 Folder Top Cover Feeder Cover Support G7169A R62625 Handle Aluminium Top Cover Back EO465A G7170A e ek e 2 DN A Top Cover Front G7171A Feeder Track Cover Assy W D Fan 60mm 24V de A i ail e 10 PE ne B1912S 181 157 fitted to rear of ee eee each feeder folder cover Cah vw 9 Jess 1 See also la for covers open 2 See also for assembly structures 4d 8 Feeder amp Folder Covers closed Page 4d 8 1200 G3 Service Foot Rubber EO574A x 2 Washer 8 9 Dia E4 0080 A x 2 Gas Spring 790N GO169A Pivot Long Short C3 0769 A C3 0770 A Rod End C4508A Manual Page 4d 9 Issue 1 Sept 2013 Gas Strut Pivot Long Switch Magnet Small C4509A 131 824 Double sided tape Sensor Plate on Sensor Plate to be towards Switch Magnet eet B3A A0007407 AE res Track Cover Assembly y A2 1036 A Folder Cover Pivot Short C9769A Folder Cover Pivot Long C9768A Folder Cover LH R6255S ASA xi AR dag KA Folder Cover RH R6256S Cover Pivot Short P2538A x 2 1 See also Screw M5 x 12 Cap Head Gas Strut Pivot Short for covers closed E2508A x 8 P2539A 2 See also for assembly structures 4d 9 Feeder amp Folder Covers open Page 4d 9
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